Professional Documents
Culture Documents
Becholor of technology in
electronics and
communicationengineering
Submitted
to : prof.
Presented Shikha
by: 1.saif soni
uddin
qureshi
2.mohd
tamjeed
3.shazieb
khan
4.virendra
kumar
vii
ABSTRACT
Manual wheelchair propulsion in daily life is increasing day to day. So, preliminary study of
human factors engineering is important in designing the wheelchair to be more ergonomics for
them in doing daily activities. The main objective of this project is to improve the existing
wheelchair in term of daily usage. It is focus on the use of simulation in analyzing the critical
parts of the wheelchair model and evaluates it in term of daily usage. Evaluate the critical part of
stress on the wheelchair which consists of seating support and wheel caster. In this steps,
applying the knowledge gathered from the questionnaire is use to make a design refers to case
data that suitable for the project. Several sketches were made and only three were selected based
on suitability of the design. Three sketches being draw into SolidWorks software and then go
through to simulation process by using FEA tools that is ALGOR software, the three designs was
analyzed using constant force with three different materials. From the analysis, the Stress Von
Misses was used to calculated safety factor. The result showed that, design 3 have highest value
of safety factor with material E-Glass fiber which is 2.77, followed by Steel ASTM A36 is 2.44
on design 3 and 1.95 on design 2 with material E-Glass fiber. The highest number of safety
factor is E-glass Fiber on design 3. So, the best selection of material is E-Glass Fiber for the
Design 3.
viii
ABSTRAK
Penggunaan kerusi roda dalam kehidupan harian semakin meningkat. Dengan itu , kajian dalam
faktor kejuruteraan manusia amat penting untuk menjadikan kerusi roda lebih ergonomik untuk
pengguna dalam melakukan aktiviti harian. Objektif utama projek ini ialah untuk mengubahsuai
kerusi roda yang sedia ada menjadi lebih sesuai untuk kegunaan harian. Selain itu, memfokuskan
penggunaan simulasi untuk menganalisis bahagian-bahagian kritikal kerusi roda dan menilainya
untuk kegunaan harian. Menganalisis bahagian kritikal pada kerusi roda iaitu tempat duduk dan
juga roda. Pengetahuan yang diperoleh daripada boring soal selidik digunakan untuk membuat
beberapa lakaran.dan hanya tiga lakaran dipilih berdasarkan kesesuaian reka bentuk. Tiga
lakaran akan dilukis dalam perisian SolidWorks dan kemudian proses simulasi dengan
menggunakan perisian ALGOR, tiga jenis kerusi roda yang berlainan dianalisis menggunakan
daya tekanan yang sama dan tiga jenis bahan berbeza. Dari analisis, Stress Von Misses akan
digunakan untuk mengira faktor keselamatan.Hasil menunjukkan bahawa, reka bentuk 3
mempunyai nilai faktor keselamatan yang tinggi dengan bahan E-Glass dengan nilai 2.77, diikuti
oleh Steel ASTM A36, 2.44 dan 1.95 pada reka bentuk 2 dengan bahan serat E-Glass. Jumlah
tertinggi faktor keselamatan ialah E-glass Fiber pada reka bentuk 3. Jadi, pilihan terbaik bahan
ialah E-Glass Fiber untuk Design 3.
ix
TABLE OF CONTENTS
Page
EXAMINER’S APPROVAL ii
SUPERVISOR’S DECLARATION iii
STUDENT’S DECLARATION iv
DEDICATION v
ACKNOWLEDGEMENTS vi
ABSTRACT vii
ABSTRAK viii
TABLE OF CONTENTS ix
LIST OF TABLES xiii
LIST OF FIGURES xiv
LIST OF ABREVIATIONS xvi
CHAPTER 1 INTRODUCTION
1.1 Introduction 1
1.2 Background of Study 1
1.3 Problem Statement 2
1.4 Objectives 3
1.5 Scopes 3
2.1 Introduction 4
2.2 Design 4
2.2.1 Principle’s Of Design 5
2.2.2 Design Guidelines 5
2.2.3 Design Process 5
2.3 Wheelchair 6
2.3.1Type of Wheelchair 6
x
CHAPTER 3 METHODOLOGY
3.1 Introduction 28
3.2 Overview of Methodology 29
3.3 Drawing of Product (SolidWorks Software) 32
3.4 Develop Wheelchair Model 33
3.5 Finite Element Analysis (ALGOR) 33
33
3.5.1 Mesh Setting
3.6 Material Selection 34
3.6.1 Steel ASTM A36 34
3.6.2 Aluminium T6 35
3.6.3 E-Glass Fiber 35
3.7 Conclusion 36
4.1 Introduction 37
4.2 Analysis of Questionnaire 37
4.2.1 Analyze Profile of the Respondents 38
4.2.2 Analyze of the Wheelchair User 40
4.2.2 Analyze of the Ergonomic Factor of the Wheelchair 42
Type
4.2.4 Conclusion from Questionnaire Analysis 45
4.3 Conceptual Design with Sketching 47
4.3.1 Design 1 47
4.3.2 Design 2 48
4.3.3 Design 3 49
4.4 Design With SolidWork Software 50
50
4.4.1 Design 1
52
4.4.2 Design 2
54
4.4.3 Design 3
4.5 Simulation Using Algor (Finite Element Analysis) 56
4.5.1 Stress distribution for Body Support (Load 1500N) 56
4.5.2 Analysis of Part 1 (Body Support) 57
4.5.3 Factor of Safety (Body Support) 59
4.5.3.1 Calculation of Safety Factor 60
4.5.4 Stress distribution for Wheel Caster (Load 1800N) 61
xii
5.1 Conclusion 66
5.2 Recommendations for Future Work 67
REFERENCES 68
APPENDICES
A1 Survey Questionnaire 71
B1 Gantt Chart FYP 1 74
B2 Gantt Chart FYP 2 75
xiii
LIST OF TABLES
LIST OF FIGURES
LIST OF ABBREVIATIONS
CHAPTER 1
INTRODUCTION
1.1 INTRODUCTION
legs, and causes the patient either to sit with his legs extended or to slide forward in the
chair. The backrest of the basic chair is made of a flexible material stretched between
the two side frames which are fixed with respect to the seat (Veeger et al., 1992). The
backrest should be high enough to provide support without inhibiting motion and avoid
discomfort. Armrest is providing support for the patient’s arms in a resting attitude, and
also provides lateral support. The function of the footrests is to keep the feet off the
floor.
Existing wheelchair are limited in its function, such as it needs human force to
move it. The user need to move the wheel by hand and may getting tired using it in a
longer period. Besides that, existing wheelchair have weaknesses. It is not safety
enough and it is also not very comfortable as the shape and position cannot be fixing the
user’s body. This project is about to redesign existing wheelchair to be more ergonomic
that is important element of human factor engineering. In this project, the first
requirement is to evaluate the existing wheelchair in term of daily usage. The
questionnaires are distributed to the wheelchair user and the guidance to make a market
survey to collect a necessary data. Analysis of the questionnaires and adequate in study
of designing objects are important to make sure the new design fulfill all the criteria of
desirable design of wheelchair. Wheelchair design must be comfortable and safety for
the user. It is also should preventing from the serious problem occurred which may lead
to accident. The ergonomic desirable design of wheelchair which offers an appropriate
variable features and other elements which can be changed by the user that need come
out with a few designs and evaluate it according to human factor engineering and
material selection.
3
1.4 OBJECTIVES
1.5 SCOPES
CHAPTER 2
LITERATURE REVIEW
2.1 INTRODUCTION
This chapter provides the detail description literature review done according to
the title of “Design and Analysis of Wheel Chair in Term of Daily Life Usage”. Since
the aim of this project is to redesign the wheel chair using Solid Works software and
ALGOR software. Thus literature review related definition of design, wheel chair and
handicap. Obviously literature review related with definition of human factor
engineering, wheel chair and ergonomic. This literature review will give an overview or
a brief introduction of the techniques that are suitable to be used in this project.
2.2 DESIGN
Design is a complex iterative creative process that begins with the recognition of
a need of desire and terminates with a product or process that uses available resources,
energy and technology to fulfill the original need within some set of defined constraints.
2.3 WHEELCHAIR
Wheelchairs are a type of medical device that is used to improve accessibility for
people who are mobility challenged. Wheelchairs are used by people for whom walking
is difficult or impossible due to illness like physiological or physical, injury or
disability. In some form or another, wheelchairs have been used for many thousands of
years, but it would not be until the beginning of the twentieth century that a standard
wheelchair design would be developed. There are a number of different wheelchair
designs and models available, but they are basically classified as either manual or
electric.
Nowadays, there are many types of wheelchair that is available in the market. It
is design based on different shapes and functions. Beside its main usage, wheelchair is
also use for exercise activities. The types of wheelchair are manual wheelchair, electric
powered wheelchair, sport wheelchair and cross-braced wheelchair. Each wheelchair
has difference system and function.
Manual wheelchairs are the oldest type of wheelchair available and are either
classified as self propelled or attendant propelled. One of the first self propelled
wheelchairs was developed by a blacksmith over 300 years ago and used a hand crank
to move the wheelchair. Today, there are a number of different types of self propelled
manual wheelchairs, which are classified by their uses, but the most common type of
manual wheelchair is the conventional wheelchair. A conventional wheelchair has hand
rims which are attached to the outside of the rear wheels, which allow the user to turn
the rear wheels. The rear wheels are much larger than the front wheels and are typically
24 inches in diameter (Martel et al., 1991). The Conventional wheelchair usually offers
a folding design, so it can be easily transported, and has a steel tubes frame. However,
to reduce weight aluminum and titanium frames are also used. The seat is typically
made of vinyl, which is easy to clean (Martel et al., 1991). Attendant propelled
7
wheelchairs, or transport chairs, often look very similar to a self propelled wheelchair;
however they do not have hand rims on the rear wheels. Instead they are designed to be
pushed by someone walking behind the wheelchair. Often the rear wheels will be much
smaller than traditional wheelchairs.
Manual wheelchairs do provide great advantages over power ones that many
people overlook. For starters, lightweight wheelchairs are almost always manual. This
can be a huge selling point for someone who does not possess a lot of body strength.
They are easier to maneuver and even though power chairs do not have to be pushed,
there is always the chance that the battery could die. Another advantage of manual
wheelchairs is the fact that they can go almost anywhere. A person does not have to
worry whether or not the terrain is bumpy or uneven, like they would with a power
wheelchair. One of the main disadvantages of using manual wheelchairs has to do with
the upper body. Yes, the exercise is good for those who push themselves, however, over
time this same motion can lead to injury; something that wheelchair users try to avoid
whenever possible. Other disadvantages of a manual is having to inflate the tires and
keeping the body of the chair in line. Manual wheelchairs may not have all the bells and
whistles that power ones offer to handicapped individuals, but they can prove to be
cheaper and more efficient than the bulky power chairs.
8
Electric wheelchairs, which are also called power chairs, were first developed
during the middle of the twentieth century. Early electric wheelchairs were simply
manual wheelchairs that had been outfitted with an electric motor. Today, most power
chairs feature a molded plastic base, which contains the electric motor and batteries
9
(Veeger et al., 1991). A chair is attached to the base and resembles a high quality office
chair, but usually has a higher back, more padding, and a headrest. The range varies, but
most power chairs can travel up to 10 miles on a single charge (Veeger et al., 1991).
However, environmental factors, such as hills and the rider’s weight, play a role in the
wheelchairs range. Most use a joystick control, which can be mounted to either the left
or right armrest. There are also a great deal numbers of alternate controls, such as breath
control. A remote control system is also available, to offer attendant propelled
functionality. Portable power chairs are also available, which closely resemble a
conventional folding wheelchair.
Indoor and outdoor powered wheelchairs and mobility scooters are for use by
disabled people who cannot propel a manual wheelchair. There are criteria for using
some types of electric wheelchair. There are four types of powered wheelchair offered
because a user cannot propel or use a manual wheelchair:
Outdoor powered wheelchairs and mobility scooters are grouped into two categories,
class 2 and class 3:
i. Class 2 wheelchairs and scooters must have a maximum speed of four miles per
hour (6.4 kilometers per hour) and are for pavement use only
ii. Class 3 wheelchairs and scooters must have a maximum speed of eight miles per
hour (12.8 kilometers per hour) and can be used on roads
10
The most popular type of wheelchair for everyday use for a person with good
upper body mobility is the lightweight manual wheelchair, which also called sport
wheelchair. Lightweight chairs provide maximum independence of movement with a
minimum of effort. Many active wheelchair users also prefer the sportier look of the
lightweights compared with the more standard looking everyday chair. It should be
noted, however, that heavy or obese persons may be unable to use these types of chairs
because the lighter weight of the frame results in a reduced user capacity as compared to
standard everyday chairs. Once used primarily by wheelchair athletes, the lightweight
chair today is used by people in virtually all walks of life as a preferred mode of assisted
mobility (Mike Savicki, 1998). Three-wheeled chairs, also developed for such sports as
tennis and basketball, are also an everyday chair alternative. As the popularity of
wheelchair sports and recreation has increased, manufacturers have developed
wheelchairs offering speed, mobility and durability, allowing users to participate in
several different activities. The basketball wheelchair and the rugby wheelchair are
11
examples of sport-specific wheelchairs. The racing wheelchair comes with three wheels
to increase speed and aerodynamics. The tennis wheelchair comes with an extended
frame for quickness and maneuverability.
Children and young adults need chairs that can accommodate their changing
needs as they grow. In addition, it is important that wheelchairs for children or teens be
adaptable to classroom environments and is "friendly looking" to help the user fit more
readily into social situations. Manufacturers today are becoming increasingly sensitive
to these market demands and are attempting to address them with innovative chair
designs and a variety of "kid-oriented" colors and styles.
one side. Oversized chairs and chairs designed to accommodate the weight of obese
people are also offered. Rugged, specially equipped chairs are available for outdoor
activities. Aerodynamic three-wheeled racing chairs are used in marathons and other
racing events. Manual chairs that raise the user to a standing position are available for
people who need to be able to stand at their jobs, or who want to stand as part of their
physical conditioning routine. These and other specialized chair designs generally are
manufactured by independent wheelchair manufacturers who are trying to meet the
needs of specific target markets.
The least expensive type of chair available, an institutional chair, is designed for
institutional usage only, such as transporting patients in hospitals or nursing homes. It is
not an appropriate alternative for anyone who requires independent movement, as the
institutional chair is not fitted for a specific individual. These types of chairs are now
also used as rental chairs and by commercial enterprises (such as grocery stores and
airports) for temporary use.
2.3.2.1 Frame
2.3.2.2 Upholstery
Upholstery for wheelchairs must withstand daily use in all kinds of weather.
Consequently, manufacturers provide a variety of options to users, ranging from cloth to
new synthetic fabrics to leather. Many manufacturers also offer a selection of upholstery
colors, ranging from black to neon, to allow for individual selection and differing tastes
among consumers.
Seating systems are sold separately from the wheelchairs themselves, as seating
must be chosen on an individual basis. It is important when selecting a wheelchair or a
seating system to ensure that the two components are compatible.