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The reports of research published in this magazine are necessarily qualified by the conditions of the tests from which the data are obtained.
Whenever it is deemed possible to do so, generalizations are drawn from the results of the tests; and, unless this is done, the conclusions
formulated must be considered as specifically pertinent only to described conditions.
In This Issue
The Sulfonation Index Test for Road Tars
Traffic Growth and Composition, 1937-41
Design of Slab and Stringer Highway Bridges
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THE SULFONATION INDEX TEST FOR
ROAD TARS'
BY THE DIVISION OF TESTS, PUBLIC ROADS ADMINISTRATION
Reported by R. H. LEWIS, Senior Chemist, and W. J. HALSTEAD, Associate Chemist
i
Y
Grade RT~1 | Grade RT-2 trade RT-3 Grade RT-+4 Grade RT-5 irade RT-6
Engler specifie viscosity, at 40° C | 5-8 | 5-8 8-13 | 8-13 13-22 | 13-22 22-35 22-36. leone | eee he cee
Engler specific viscosity, at 50° C -__...__- pe ee SN ee Lie : eR e ale 17-26 17-26 | 26-40 | 26-40
Specific gravity at 25°/25° C eae 1,09-++ 1. 08+ Ls 10--| ai os-+ a 10-4} lL.09-4} ea U | 1.09-4 1.12 1. 10+] 1.13+ 1.10+
Total bitumen, Siuhiel in CS9.__.__percent_.| 88+) 88-+-| 88-++ 88--] 88+) 88+) 88+ 88+ 83+ 83+) 83+) 83+
Water, percent by weight- et Bes tah 2— 2-— 2— 2—| 2— 2—| 2- 2— 1.5— 1. 5— 15] 1.5—
DistiJation, per.ent by weight: | | | }
OTL70%. eee ct aa BOS See oe 38— 7-| 3—| 7— 2-— 7— 2— §— 2— 5—| 2-—| 5—
0°=200°. 2. ae e TaR AIS AFB) Gao Peles fs. 6— |See eee x! 5— ee D>|e ea eee 5—|__- eae a = ee
0°-235°. cule. OaBa ale Mca 6 B18 °(eee 4-16 fi i eri! DEBS n Cie 2-19: eae
0° e See ON BL eT 9 * ae! a) 16-32 35— 14-28 385— 11-27 30— 9-25 | 30— 8-22 25— 6-20 25—
0°-300° a. are a | 24-10 45— 21-37 45— 17-34 40 — 16-32 | 40— 15-31 35— 14-30 35—
Softening point (R& B) distillation residue 30-60 30-60 35-60 30-60 35-60 35-65 35-60 35-65 35-65 35-70 35-65 | 35-70
Sulfonation index:? | ta | |
Total distillate to 300° C___ at esd eae | Ge a (a Lae 5lemee ol Sip eres s
Distillate between 300° and 355° C_____- | eee ats) 1 |e [|e Te.= 1 eee 3 Lee ee
es oc | | oa" ee
I Specification A proposed by some producers; specification B, A. A. S. H. O. Specification M52-42.
2The A .A.'S: H. O. prov. ides optional requirements |for the Ry hatch index, the limits being the same as those recorded under specification A for the 0°-300° C. frae-
tion. The requirement for the 300°-355° C. fraction is 1.5— for all grades.
The composition of coal tar varies widely, depending of the original constituents of the oil. It is not uniform in
on the source of the coal, the method of manufacture, character and quality, rather the product of one plant is fre-
quently altogether different from that of another plant, The
and the temperature conditions at the time of manu- reasons for these differences are that the operating conditions,
facture. Crude tars of all types contain tar acids oil used, gas standard, ete., are not the same in all plants.
and bases in various percentages but, since these In the same paper Odell gives the approximate limits
are generally removed by refining before the material between which various properties of the tar may lie.
is marketed as a road tar, the hydrocarbons of the These are:
neutral oil fraction are of primary concern.
High-temperature tars are manufactured at tempera- Specific gravity—from 1.00 to 1.18.
Fluidity—from thin fluid-like oil to viscous, heavy liquid.
tures of approximately 1,200° C. They contain chiefly Free carbon—from 1.0 percent or less to 6.0 percent or more.
aromatic hydrocarbons in the neutral oil fraction. Solids in distillate fractions—from 0 to more than 10 percent.
When they are distilled from vertical retorts, they Distillation residue at 355° C. (vapor temp.)—from 40 to
contain considerable amounts of paraffinic and unsat- 70 percent.
Sulfonation residue—from 5 to 25 percent.
urated substances not found in coke-oven or horizontal-
retort tars. The percentages of these classes of hydro- The same author also points out the effect of several
carbons in vertical-retort tar, however, are not as large | factors involved as follows:
as in. the case of low-temperature tar.2. Low-tempera- | Temperature:
ture tars are manufactured at carbonization temper- It is usually conceded that if the temperature is too low,
atures around 600° C. They contain about 20 to 40 appreciably lower than 1,300° I°., the oil will not be completely
percent aromatics, 18 to 40 percent unsaturated, and Cracke Caan Likewise, it is generally known that ex-
cessively high temperatures are favorable to the formation of
34 to 43 percent saturated hydrocarbons.’ They are naphthalene and carbon.
not generally manufactured in this country and are not
encountered in road-tar manufacture. A small amount Rate of oil input:
of vertical retcrt tar is used, but the major proportion * * * with a slow rate of input, the oil, if effectively
of coal tars used as the raw products for manufacturing sprayed, will be more completely cracked and a higher gravity
road tars are those obtained from other gas works and tar produced than when the oil is injected more rapidly.
coke ovens, equipped to recover byproducts, with the Distribution of oil:
latter representing about 78 percent of the total.’ That proper spraying of the oil, its distribution over the surface
Tn addition to the coal tars, large quantities of water- of the carburetor brickwork, is essential for efficient cracking is
gas tars are also used in manutacturing road materials. well known * * *,
These tars are the byproducts of the commercial proc- Kind of oil used:
esses for manufacturing water gas and are derived
* * * the writer is led to believe that when some of the
from the gas oil or fuel oil used in carbureting or en- heavy viscous oils are used, a higher temperature is required in
riching the water gas. Water-gas tars vary widely the checker chambers to crack them DLO DCT kya eee
in composition and may be chiefly aromatic or may Condition of checker brick:
contain high percentages of paraffinic or naphthenic
materials, depending on the carbureting oil and the The tar formed when the brickwork is “‘dirty’’ contains more
uncracked oils—saturated hydrocarbons—less ‘‘solids’”’ in the
manufacturing conditions. distillation fractions and has a lower specific gravity * * ¥*,
TARS DIFFER WIDELY IN PHYSICAL AND CHEMICAL PROPERTIES From this brief discussion it is seen that many types
of crude tars are available to the road tar refiner and
W. W. Odell,’ in discussing the chemical properties that these tars may differ widely in their physical and
of water-gas tar, makes the following statement: chemical properties. The standard specifications, RT
* * * it may be composed entirely of substances formed by 143 and M 52-42, for tars for use in road construction,
the cracking of the oil or it may contain an appreciable amount
1 High Temperature Coal Tars, by W. G. Adams, Science of Petroleum, vol. IV,
issued by the Federal Specifications Executive Com-
pp. 3118-3127. : mittee and the American Association of State Highway
+ Low-Temperature
3113-3117.
Tar Oils, by J. G. King. Science of Petroleum,
;
vol. IV, pp.
Officials, respectively, contain a general requirement
4 Asphalt and Allied Substances, 4th ed., Abraham,p.344.
x § Technical Paper No. 304, Bureau of Mines, United States Department of the
that reads as follows: “Materials furnished under this
nterior. specification shall be prepared from suitable gas-house,
C=
€
J anuary—February—March 1943 PeUD-L
1) CoROADS 143
coke-oven, and/or water-gas tars.”’ Road tars may filled to the top of the graduated stem with ordinary sul-
be, therefore, a product from one source or they may be furic acid, and then whirled for 5 minutes in the centrifuge.
The volume of unsulfonated residue shal) then be read
blends of several types from one or many sources; so off from the graduations. The graduated portion of the
that the problem of explaining the service behavior bottle measures 2.0 milliliters and is divided into 10 major
on the basis of the quantity and types of various hydro- divisions, further graduated in 5 or 10 smaller divisions.
carbons present becomes very complex and is one that The reading, in terms of the major divisions (0.2 milli-
liters) multiplied by 2, gives the results in terms of milli-
will require considerable study. liters of sulfonation residue per 100 grams of distillate.
The reactivity of each of the groups of hydrocarbons The swfonation factor is the milliliters of sulfonation residue
with sulfuric acid varies widely and this fact is used as from 100 grams of the distillate multiplied by percentage
the basis for the sulfonation test. The paraffinic of the distillate based on weight of the tar, divided by 100.
hydrocarbons are not attacked appreciably by H.SO, Notes.
except for a very slow reaction when 12 to 15 percent The purpose of the test is to determine the amount of par-
fuming sulfuric acid is used; the napthenic hydrocarbons affins present. These must be distinguished from resins or
other materials. (The paraffins are unchanged by the acid,
exhibit essentially the same behavior but are alittle less but the resins may be produced by the interaction of cer-
resistant. The olefinic or unsaturated group will react tain oils with the acid.) Generally, the sulfonation residue
readily with 75 percent acid; and the aromatic com- is a clear, transparent oil. Occasionally, some white or
even dark colored solid paraffin may be present. Also,
pounds require acid of about 95.6 percent strength for from some oils, a solid resin may be formed. The latter
complete reaction. The sulfonation test provides for is usually dark in color and does not melt at 100° C. The
the use of an excess of 98.61 percent acid at 100° GC. for paraffin will be liquid at that temperature. In case solid
1 hour. Thus, it is considered that all the aromatic material (apparently paraffin) appears, which cannot be
melted in the water bath without causing overflow from
and unsaturated hydrocarbons are oxidized or con- the bottle, a new test should be made. This is to be done
verted into sulfonic acids while the paraffins and in the same manner as previously except that when the
napthenes are essentially unaffected. bottle is removed from the hot bath it is not to be cooled
It should be noted that while paraffinic and napthenic before the addition of acid. Also, the addition of acid
should be to a point below the top of the graduations to
hydrocarbons are the classes usually found in uncracked allow room for expansion. The bottle may then be
petroleum, and the coal tars most generally used for whirled in the centrifuge for 3 minutes and again placed
road purposes in this country contain very little of in the water bath. Again it may be centrifuged for 2
these groups, the sulfonation test is not a direct test minutes. If material which appears as liquid in the bath
solidifies during centrifuging, the fina] reading should be
for petroleum products, but a test for certain groups of taken with the bottle still in or slightly raised from the
hydrocarbons. These hydrocarbons may originate in bath.
either petroleum or coal tar and their absence or If a separate layer of sulfonation residue cannot readily be
presence in a road material is not a definite indication observed, one or more drops of water shall be carefully
added to the bottle. This sometimes calls attention to
of the parent substance of that material. “paraffin which, because of its color, might escape notice.
It also sometimes aids in the measurement.
VARIATIONS IN TEST PROCEDURE INFLUENCED RESULTS OF The addition of the acid should be regulated so that the
SULFONATION INDEX TEST mixture ceases to heat up on shaking, before another
portion is added. If acid is added too quickly, foaming
As shown in table 1, the sulfonation test is made on results.
two portions of the tar distillate; one, the fraction dis- Sometimes the contents of the bottle will start to foam on
tilling off up to 300° C., and the other, the fraction removal from the hot bath. Immersion in cold water will
usually stop the foaming.
distilling off between 300° to 355° C. The method Proper strength of sulfuric acid is essential.
proposed by the producers for making the test follows The 37N acid should contain 80.07 percent by weight of
essentially the same procedure as that used in the total SO3.. It is prepared by mixing analyzed ordinary
Barrett Company’s Method H-15.6 However, the re- concentrated sulfurie acid with analyzed fuming sulfuric
acid in proper proportions. (It is advisable to make a
sults are expressed as a sulfonation factor (or index), check test on the mixture to insure that the strength is
which is the volume of unsulfonated residue per 100 correct).
grams of tar. The method suggested is as follows: Example.
95 percent sulfuric acid contains 77.5 percent by weight SOs.
SULFONATION INDEX TEST FOR ROAD TARS 98 percent sulfuric acid contains 80.0 percent by weight SQ3.
15 percent fuming sulfuric acid contains 84.4 percent by
Apparatus. weight SOs.
Babcock test bottles. The graduated portion of the stem To prepare 37N acid (80.07 percent 5O;), 62 percent by
shall have a capacity of 2.0 milliliters divided into 10 weight (63 percent by volume) of 95 percent H.SO, is
major divisions. Each major division to have 5 or 10 mixed with 38 percent by weight (37 percent by volume)
subdivisions. . of 15 percent fuming H,SQ,.
Centrifuge, for Babcock test bottles. If the volume of unsulfonated residue exceeds the capacity
of the graduated stem (2.0 milliliters), the test may be
Method. made with 5 grams (5.0+0.1 gram) of the distillate to
Ten grams (10.040.1 gram) of the distillate or fraction of be tested, adjusting the computation of results accordingly.
distillate to be tested shall be weighed into a Babcock
test bottle. To this shall be added 30 milliliters of 37 In this investigation the method as outlined was
times normal sulfuric acid (80.07 percent total SOs), followed except that the samples were placed in the
10 milliliters at atime. The bottle with its contents shall bath after the addition of 20 milliliters of acid and
be shaken for 2 minutes after each addition of 10 milli- heated for 30 minutes with the required shaking at
liters of acid.. A thorough mixing of sample and acid is
essential. After 30 milliliters of acid has been added the
10-minute intervals. After this time the final 10
bottle shall be kept at a constant temperature of from milliliters of acid was added and the heating continued
98° GC. to 100° C. for 1 hour, during which time it shall be for the additional 30 minutes.
shaken vigorously every 10 minutes. At the end of an This modification of the procedure gave more favor-
hour the bottle.shall be removed from the hot bath, cooled,
able conditions for the escape of gases formed during
6 Methods of Testing Tar Products, Revised July 1931. The Barrett Company-
the reaction and thus eliminated much of the difficulty
yn Qe; se ae he > ey. a
7
caused by foaming during the shaking. It also was cedures, values for the sulfonation index ranging from a
necessary to use less than 10 grams of distillate in minimum of 6.3 to a maximum of 8.5. The values of
some cases where the volume of unsulfonated residue the sulfonation index of this sample show that, in
was large and exceeded 2 milliliters for the standard general, procedure No. 1 gives slightly higher values
weight of sample. The use of a smaller sample for than does procedure No. 2 for the same weight of sample.
the 300° to 355° C. distillate was also found to be most
convenient for certain materials as it eliminated the TABLE 4.—Effect of various procedures on the results of the sulfona-
tion index test for tar distillation up to 300° C.
necessity of making two distillations to this higher
temperature in order to obtain 10 grams of distillate. DISTILLATE FROM SAMPLE A
Subsequent to the completion of tests to be reported
later (table 6), it was found that the producers’ method ADDEON ocaduyel| .VOlUmen |aaa
aile to give
failed ive reproducible
reproducible results
results in some cases,'S, especi-
espec Test No. ‘a of
weight ono.No. |.UnsUlfo-<|-Y
ete iaeeae
index
ally when the amount of unsulfonated residue was sample
large. Accordingly, a brief study was made of the aia ae
effect of variations in the test procedure on the value |; Tp 10a 1 23. 1 8.1
of the , sulfonation
aK a e ee
index. Np
SMeEe ke RSE Viak oe ROS
e. SST a 7.5
ee 1
i 22.8
50:7 8.0
is
ge ase Ps. Ser Te 10.0 2 22. 5 79
THREE TARS HAVING HIGH, MEDIUM, AND LOW SULFONATION | }------------------------------- fe 2 aoe re
INDEXES STUDIED Ten ee A at ie eee 10.0 3 21.7 7.6
; Saheim
Cee ORES HEE on 5.0 3 18.8 6.6
Three tars were used for this study, A, having Migh\ geese ae ae 3 ae ae
sulfonation indexes; B, having medium indexes; and eee 5.0 ae 18.4 6.5
C, having very little unsulfonated residue. Sufficient .| 1375 50 (2) 20.5 72
distillate for each tar was collected and combined so | 1!4------------------------------- 5.0 ) 241 8.6
that all the tests for each distillate were made on por-
tions of the same material. The properties of the dis- DISTILLATE FROM SAMPLE B
tillates are given in table 2. The method as shown
Laas, Peet eee eat ele Ui Mee sen gee ie oe oy 10.0 1 10.4 3.4
above was used With varlations Im the procedure as) ie 2) 8 10.0 2 9.9 3.2
.
listed . table 3.
in Air
ier Wl Esset 5 aoere eee
oo nN 7.5
a 25 8.4
Se 2.7
a
Ripert tok Vee aie ter een 5.0 3 6.7 2.2
TABLE 2.—Properties of distillates used for studying the effect of ES es eg erate a a : es a
various procedures on the results of sulfonation index test eee rt, i eee ee ae 5.0 (1) 6.8 29
ee en eet Oe ie 5.0 (4) 10.4 3:4
Distillate up to 300° C. Distillate between 300° and 355° ©,
:
Sample
| as DISTILLATE FROM SAMPLE C
identi-
a en. q .
Syaadite Index‘ of 4a .
Specific Index E of |
fication Snes gravity at | refraction mie: gravity at | refraction 24 SUP © We. fey ng rethe no 10.0 2 192 0.4
sey 25° C. at 38° C. Siren 25° C, at 38° C, Sb ieeiek
SOE Beet Ko 2 Hae 2 1.0 8
o Hig oF hee iit Pe ag ee Sew & Bee Oe! 5.0 2 ‘8 3
| DY Sa Eee, ©Nan dees tn, 5.0 3 8 3
A 33.3 0.949 1. 543 15.2 1,024 1. 597
B 31.5 973 | 1. 562 13.9 1.055 1.619
C 34. 6 1. 023 | 1. 589 It 8 galt (1) 1 Procedure 3 but with shaking at 5-minute intervals.
1 Procedure 3 but with shaking at 15-minute intervals.
2 Procedure 3 but with 10 seconds shaking at 10-minute intervals.
! Test not made; sample solid at 38° C. 4 Only 10 milliliters of 37N HaSO, used. :
iy
q January—February—March 1948 Op LC ROADS. 145
The results also vary in order of the weight of sample PROPOSED METHOD OF TEST FOR SULFONATION
a
of distillate, the 10-gram sample giving the highest INDEX OF ROAD TAR
result and the 5-gram sample giving the lowest. A. SCOPE
For tests made by procedure No. 3, test No. 7 using
10 grams of distillate gives a considerably higher result 1. This method of test is intended for use in determining the
sulfonation index of the total distillate to 300° C. or of the frac-
than do any of the tests with this procedure in which
tion of the distillate from 300° C. to 355° C., obtained by means
5 grams of distillate were used (tests Nos. 8-11). This of the A. A.S.H.O. Standard Method of Test for Distillation of
indicates that 20 milliliters of 37N acid are insufficient Tars and Tar Products, T 52-35.
for complete reaction of the 10-gram sample. Conse-
quently, procedure No. 3 was used only with a 5-gram B. SOLUTIONS REQUIRED
sample in all other determinations. 2. (a) Sulfuric acid (37N).—Prepare 37N H.SO, by blending
Procedure No. 3 with a 5-gram sample generally reagent-grade fuming and concentrated sulfurie acid to 98.61 + 0.2
gives lower results than either of the other methods and percent H,SO,, as determined by titration.
the results check well. Tests Nos. 12, 13, and 14 illus- (b) Sulfuric acid (specific gravity 1.84).
{rate the importance of shaking. In test No. 12 the
C. APPARATUS
sample was shaken at 5-minute intervals and gave a
value of 6.3 for the sulfonation index. In test No. 13 3. The following apparatus is required:
the sample was shaken at 15-minute intervals and gave (a) Test bottles—The test bottles shall be made of good
a value of 7.2. In test No. 14 the sample was shaken 10 quality glass and shall be 6-inch, 18 grams, either 8 percent or
10 percent Babcock milk test bottles. The capacity to the
seconds after each addition of the acid instead of 2 base of the neck shall be 45 to 50 milliliters. The graduated
minutes after the first addition and 30 seconds after the portion of the bottle shall contain 1.60-+-0.025 milliliters for the
second, and during the heating period it was shaken at 8 percent test bottle and 2.00+0.025 milliliters for the 10 per-
10-minute intervals for 10 seconds. The value obtained cent test bottle (at a temperature of 77° F. (25° C.)). The 8
percent test bottle shall be graduated in 8 major divisions, each
for the sulfonation index was 8.5. These values indicate major division being further divided in 10 subdivisions, and the
peat thorough shaking is necessary for complete sulfona- 10 percent test bottle shall be graduated in 10 major divisions,
ion. each major division being further divided into 5 or 10 subdivi-
The results on the distillate up to 300° C. for sample sions. Each line for the major divisions shall extend at least
three-fourths of the distance around the neck and be numbered
B also show the same general variations as those for from the bottom 1, 2, 3, ete. Within the range from 0-8 for
sample A. Procedure No. 1 and procedure No. 2, using the 8 percent test bottle and 0-10 for the 10 percent test bottle,
larger samples, give higher results than those for the the maximum error in volume shall not be greater than 0.025
5-gram sample for procedure No. 2 and procedure No. 3. milliliter. The graduation marks shall be clear and fine, not
more than 0.8 millimeter in width. The bottom of the bottles
Test No. 23 was made using only 10 milliliters of 37N shall have a ground area of at least 2 square centimeters for
H,SO, on a 5-gram sample and the result was high. numbering.
The tests on distillate up to 300° C. for sample C (b) Water baths —Two water baths, as follows: A water batu
maintained at 77+0.5° F. (25+0.38° C.) and of such depth
show the same order of results, but the amount of un- that when a test bottle is immersed, the upper level of its con-
sulfonated residue is so small that the experimental tents is below the surface of the water.
error in reading the volume is practically equal to the A water bath maintained at 208° to 212° F. (98° to 100° C.)
differences obtained. and of sufficient depth to permit complete immersion of the body
of the test bottle.
The results on the distillates between 300° and 355°C. (c) Centrifuge-—A centrifuge capable of whirling two or more
show less variation for the different methods than do test bottles filled with acid at a speed of 1,000 revolutions per
those for the distillates up to 300° C., indicating that minute. The centrifuge shall be of good design and rugged
the reactions take place more easily for this fracton and construction so that it may be operated without danger.
(d) Burette—One 50-milliliter burette graduated in 0.1-
that the variations in test procedure are of less im- milliliter divisions.
portance. D. PROCEDURE
Since it is known that some of the aromatic com-
4. (a) 540.1 grams of the distillate, or fraction of distillate,
pounds (benzene and its homologues) are difficult to shall be weighed into the test bottle. If the distillate contains
sulfonate and since the strength of the acid used in the solid matter, the distillate shall be warmed in a hot water bath,
test is insufficient to produce an appreciable reaction with stirring, until the solid matter has melted before the sample
with the paraffinic and naphthenic hydrocarbons, it is for testing is taken.
(b) Then 10 milliliters of 37N H.SO, shall be slowly added to
most likely that the test procedure which gives the the test bottle from the burette in such a way as to wash down
smallest amount of unsulfonated residue is the most any oil remaining in the neck of the bottle. The test bottle
accurate. Therefore, it is indicated from these tests shall then be shaken vigorously for 2 minutes. ‘The temperature
of this acid-distillate mixture shall not be allowed to approach
that procedure No. 3 will give more accurate results 212° F. (100° C.) as indicated by the bottle becoming too warm
than either of the other two methods. to touch, or by the contents foaming excessively. The test
bottle may be cooled in ice water, if necessary. However, if the
MODIFIED METHOD OF TEST PROPOSED distillate contains solid matter that does not readily disperse in
the acid, it may be necessary to warm the distillate-acid mixture
In view of these results, it is recommended that the in the hot water bath to liquefy the solid matter.
(c) An additional 10 milliliters of 37N H,SO, shall be added as
method of test be modified to provide for a 5-gram outlined in paragraph (b) and the bottle shaken vigorously for 30
sample of distillate and for manipulation as outlined in seconds. The test bottle shall then be placed in the water bath
procedure No. 3. It is believed that these modifications at 208° to 212° F. (98° to 100° C.).
will insure more complete sulfonation of the aromatic (d) After the test bottle has been in the bath for 10 minutes,
it shall be removed, shaken vigorously for 80 seconds, and re-
hydrocarbons and give better reproducibility than placed immediately in the water bath at 208° to 212° IF. (98°
do the former practices. The proposed method is as io 100° C.). If the sample boils or foams over at this stage, it
follows: shall be discarded and the test repeated.
146 PUSBIREC*R OAD 5 23, No. 7
Vol.
(e) The procedure outlined in paragraph (d) shall be repeated For use in the producers’ method, acid which con-
for a total of six 10-minute immersions and shakings. After the tains 80.07 percent SOs; is specified and no tolerances
last shaking the test bottle shall be allowed to cool. -
(f) After cooling the test bottle to approximately room tem-
were given. However, it is considered that a repro-
perature, sufficient H,SO, (specific gravity 1.84) shall be added ducibility of results better than +2 parts per thousand
to the contents of the test bottle to raise the liquid level in the with this method cannot be obtained since this repre-
neck to near the top of the graduation. The test bottle and its sents a burette reading of approximately 0.05 milliliter
contents shall then be placed in the centrifuge and whirled at a
speed of approximately 1,000 revolutions per minute for 5
for the weights and strengths of solution mentioned.
minutes. The bottle shall then be removed from the centrifuge In view of this fact no effort was made to control the
and placed in the water bath at 77° F. (25° C.) so that the upper strength of the acid any closer than 80.1+0.2 percent
level of its contents is below the surface of the water. After SO, (98.6+0.2 percent H,SO,). A refilling burette was
10 minutes the test bottle shall be removed from the bath and
the volume of oil read to within one-tenth of a major division.
attached to the acid bottle so that it was unnecessary
The centrifuging shall be repeated until the volume of oil is to open it to the atmosphere at any time after the initial
constant. standardization. The air entering the bottle was passed
(g) Generally the unsulfonated residue is a clear transparent through a drying tube of CaCl, to remove any moisture,
oil. Occasionally some white or even dark-colored solid may be
present. In case solid material appears, which cannot be and these precautions insured a satisfactory degree of
melted in the water bath without causing overflow in the bottle, constancy in the strength of the acid.
a new test should be made. This is to be done in the same man-
ner as previously described except that when the bottle is re- MAJORITY OF TARS TESTED OF COLD-APPLICATION TYPE
moved from the hot bath it should be filled immediately with
H.SO, (specific gravity 1.84) to a point below the top of the Table 6 shows the test characteristics of the tars
graduations to allow room for expansion. The bottle should studied in this investigation. Samples 1 through 10
then be whirled in the centrifuge for 3 minutes and again placed were submitted for routine tests prior to 1940 and were
in the boiling water bath for 5 minutes. This cycle shall be not required to meet specifications for the sulfonation
repeated until the volume of the oil is constant. The final read-
ing of the volume shall be made while the test bottle is immersed index. Samples 11, 12, and 13 were submitted by one
in the hot water bath (98° to 100° C.) and any material which is producer for a special study, sample 11 being a “ bunker
solid at this temperature (resins) shall not be included as C”’ water-gas tar, sample 12 an unrefined vertical retort
unsulfonated residue. tar, and sample 13 a blend of these two which was
(h) After a constant oil volume has been obtained by centrifug-
ing, the reading of the bottom of the oil level shall be subtracted refined and marketed as RT-4. Samples 14 and 15
from the reading of the top and the difference, in terms of the were submitted to meet specifications requiring a sul-
major divisions, multiplied by 0.2. The value so obtained is the fonation index less than 7 on the distillate up to 300°
milliliters of unsulfonated residue in the sample. The sulfona- C. and less than 1.5 on the distillate between 300° and
tion index is obtained by dividing the milliliters of unsulfonated
residue by the weight of the sample in grams and multiplying 355° C. These two materials are from thé same pro-
this quotient by the percentage of distillate by weight in the tar. ducer but differ in their physical properties. With the
Thus, the sulfonation index is the milliliters of unsulfonated exception of sample 11, all these materials were of the
residue per 100 grams of tar. It shall be reported to the cold-application grades, eight being RT—2, one RT-3,
nearest 0.1.
_E. PRECAUTIONS
and five RT-4. Sample 11 had a consistency corre-
sponding to RT-8.
5. (a) It is extremely important that all glassware used in this In addition to these materials, which were studied
test shall have been thoroughly cleaned and dried before use. more thoroughly, sulfonation tests were made on some
(6) The required amount of vigorous shaking is very important
and in no case should the designated number of shakings or the
samples received during the 1940-41 construction sea-
time of shaking be decreased below the limits set. It is also sons. Samples 16, 18, 21, and 22 represent materials
important that the shaking shall be such that the distillate will from producers or from local plants of the producers for
be completely dispersed through the acid at the conclusion of which samples were not available in the original study.
each shaking period. If excess foaming results from the shaking
after any heating interval, the bottle should be cooled for 15 or
Samples 23 through 30 represent materials supplied
20 seconds in a cold water bath, after which the shaking can by one producer for one large project. Samples 23 and h
usually be continued without the contents foaming. 24 were taken at the time of the initial delivery of the *
ae
(c) The rate of whirling in the centrifuge may be decreased material, and samples 25 through 30 were taken later
to avoid breakage of the test bottles. In all cases, however, the
centrifuging shall be continued until a constant reading of the
during the period of construction. The material was
volume of unsulfonated residue is obtained. < stored in a large tank and evidently was not agitated
(d) If a separate layer of sulfonation residue cannot readily during the period of use, which covered several months.
be observed a more definite line of demarkation may be estab- In addition to the test results on the samples studied
lished by carefully adding one or two drops of water to the bottle.
This sometimes calls attention to solids which, because of their
in this laboratory, data obtained by the Ohio Depart-
color, might escape notice. ment of Highways in an investigation of the sulfonation
index and presented to the Committee on Materials of
The strength of the 37N acid used in this investiga- the A.A.S.H.O. are included in this report.’ The tars
tion of the sulfonation index test was determined vol- tested in Ohio were from a majority of the producers
umetrically as follows: represented in the Public Roads Administration in-
Approxiately 2 grams of the acid were added from the vestigation, as well as other producers, and _ these
burette to a weighing bottle. This was done as quickly supplementary data provide a more general picture of
as possible and the bottle stoppered immediately to the tars produced in the several localities. These data
prevent the absorption of water. The sample was also include interesting results on several types of
weighed to the nearest 0.1 milligram, and it was then asphaltic products.
diluted with distilled water, the volume being made up The results of the tests made by the Ohio Depart-
to 500 milliliters. Twenty-milliliter portions of this ment of Highways are shown in tables 7, 8, and 9.
solution were then titrated against approximately
Table 7 shows a summary of the tests on a number of
0.1N NaOH which had been standardized against 0.1N
tars which were marketed in Ohio. Table 8 shows the
H.SO;. The strength of the dilute acid had been
sulfonation indexes for several types of slow-curing
determined gravimetrically by precipitation with bar-
ium chloride and weighing as barium sulfate. Verges: VI to Minutes of Meeting of Committee on Materials held March 3-4,
1941,
yew yc ee \
t ’
F 1 Percentage of distillate from 170° to 235° C, 5 Float test at 32° C., 103 seconds.
? Liquid only. 6 Fraction solid at 38° C.
’ 3 Trace. 7 Sample contains 12.6 percent water.
4 Float test at 32° C., 85 seconds.
TABLE 7.——Test characteristics of road tars tested by Ohio Depart- | TaniE 8.—Sulfonation indexes of various types of slow-curing
ment of Highways liquid asphaltic road materials
{Tests made by Ohio Department of Highways]
See Ae ne epee :
results obtained with a tar of the RT-2 grade, one of O-DISTILLATES TO 300°C.
the slow-curing asphaltic materials, and a blend of X-DISTILLATES FROM 300° TO 355°C.
these two. ft
iG
January—lebruary—Marech 1943 -
70
60 oe
60 + { +| ;
70% DISTILLATE IN MIXTURE
*
= ALL SOLUBLE
+ =) eae MS
(oy some eel
Oo
i >
Waa ee 20 = regeuJ 2S is
xf PERCENTAGE OF 3 <
i = UNSULFONATED RESIDUE sal
= —— — —— — os Fae ——- coe Tee: ——|
E IN DISTILLATE
a iG [eereeniiee OF UNSULFONATED
(a) 10 t— + a tape RESIDUE IN DISTILLATE __ mii:
od
Nan
la
oO sot
ee eh 0) eey | oy te ee
fe) 10 20 30 40 50 60 10) 10 20 30 40 50 60
TEMPERATURE — DEGREES C. TEMPERATURE —- DEGREES C
£
—e
eee
ePree FicurE 2.—VARIATION OF PERCENTAGE OF DISTILLATE INSOL- Fraur® 3.—VARIATION OF PERCENTAGE OF DISTILLATE INSOL-
UBLE IN DIMETHYL SULFATE WirH TEMPERATURE AND PRo- UBLE IN DimprHyt SuLFraATeE Wire TEMPERATURE AND
47%
PORTIONS OF THE DISTILLATE IN THE Test SouuTion. Dis- PROPORTIONS OF THE DISTILLATE IN THE TEST SOLUTION.
TILLATE UP TO 300° C. From SAMPLE 2. DISTILLATE BETWEEN 300° AND 355° C. From SampieE 2.
Volume of distillate insoluble in dimethyl] sulfate at— TasLE 12.—The effect of temperature on the solubility of the various
Volume of distillation fractions of a tar in dimethyl sulfate
cetiate ; reveravaal i |
:
mixture
152) Ge 25° C. | tempera-|
fired
38° C. 50° C. Volume of distillate insoluble in dimethyl] sulfate
Distilling) Volume | at—
tempera- | of unsul- | 3 See ta
Percent | Percent | Percent | Percent | Percent | Percent ture of fonated Roou
21 29 24 17 17 12 fraction | residue Wee cer, 25° ©. |tempera-| 38°C, 50° C
30 31 2a 20 24 15 ture ! |
41 38 35 26 28 23 —_ = bey ei | ee |—-
50 44 40) 34 34 24
60 5I 45 37 40 0 2d: Percent Percent | Percent | Percent Percent Percen!
72 64 OUid | Canes 0 0 170-200 11.4 19 13 & 3 | 0
200-235 18. 5 39 33 25 25 | 13
235-270 24:9 1 ae eee BD 33 Lo EY 9
DISTILLATE FROM 300° TO 355° C. (15.2 PERCENT BY 270-300 23.8 43 38 35 33 30
300-355 15. 2 *35 ' 30 30 28 23
VOLUME UNSULFONATED) be
on
Wi
fs: wig ‘ 7 Pm
Se aes a ee
150 PUBLIC ROADS Vol. 23, No.7
4——_}+—_+-_}—_ iyOS ee = a
that there was a slight mutual solubility of the kerosene i | °
properties of the tars with the amount of unsulfonated It is of interest to note two different types of behay-
residue, two series of accelerated exposure tests were ior with these samples. Samples of one type formed a
made in the weatherometer (see cover illustration) using dull surface skin in a comparatively short time, and
thin films of the tars and molded sand mixes containing samples of the other type remained glossy until very
the tar. near the end of the 400-hour test period. Samples 1,
The tars were exposed in seamless flat tins 515 inches 2, 3, 7, 8, 14, and 15 exhibited the first type of behav-
in diameter and %-inch deep which, when filled with 50 ior, and samples 4, 6, 9, and 10 exhibited the second
milliliters of tar, give the desired film thickness of type. Samples 11, 12, and 13 are of special interest
¥ inch. since they are from known sources. Sample 11, the
The mixes were made in the same proportions and “bunker C’’ water-gas tar, had developed a dull and
ite with
lii the same type of sand as in the work done by Lewis wrinkled skin by the end of 200 hours, while sample
and Welborn in their study of road tars..° The mixes 12, the vertical retort tar, hardened greatly and
ham
a contained 16.6 percent by volume of tar, and the sand developed a greasy black surface without any evi-
had a grading as shown in table 13. dence of a surface skin. Sample 18, the blend of the
Two sizes of cylinders were molded, one size 2 inches two, exhibited both types of surface. It had a dull
in diameter and 1 inch high for Hubbard-Field stability skin over most of the surface and wherever this skin
tests, and the other 1 inch in diameter and 1 inch high had parted the exposed portion was very similar in
for toughness tests with the Page impact machine. appearance to the surface of sample 12.
TaBLE 13.—Grading of sand in mixes on which accelerated exposure Taspie 14.—Fate of loss of volatile matter in thin-film exposures
tests were made of tar samples in the weatherometer
exception of sample 5, were tested, and in the second 2 As determined by A. S. T. M. distillation test to 300° C,
difference between the double logarithms of the viscosi- instances, with the 60-hour residues from samples 2
ties of two residues is a constant at different tempera- and 7, there was a separation of a very small amount
tures. The magnitude of this difference is also a meas- of clear oil on the top of the rising column of tar during
ure of the amount of hardening in a sample. Thus, for the progress of the viscosity determination. This
comparing the viscosities of a group of samples, the occurred during the first determination on the residue
double logarithm of the kinematic viscosity at the from sample 2 at 50° C. and at 65° C. For sample
temperature desired, multiplied by 100 for convenience, 7 it occurred during the first determination at 50° C.
may be considered a ‘viscosity coefficient” for that This separation alw:ays resulted in an abnormally low
temperature, and the difference between the ‘‘viscosity viscosity value which had to be discarded.
coefficients” for any two residues from the same sample Generally these irregularities occurred with the
is a measure of the amount of hardening which has residues from samples having high sulfonation indexes,
taken place. This viscosity coefficient at "50° C., and while the residues fromsamples having low sulfonation
the difference between the coefficients for the 200- and indexes usually showed very little deviation from the
60-hour residues, and the difference between the 400- straight line. However, sample 7, which had a low
and 200-hour residues are also shown in table 15. sulfonation index, exhibited these irregularities. In
general appearance and test results this sample was
TABLE 15.—Results of tests on the residues after exposure in the very similar to those having high sulfonation indexes,
weatherometer
while on the other hand sample 9, which had a very
| | Spe- Kinematic viscosity at Viscos- high sulfonation index on the distillate up to 300° C,
Sam- | ‘Time cific aoe a TN AMS a =| V. I =) ity cca Change but a low index on the distillate from 300° to 355° C.,
exhibited properties similar to the tars having low sul-
| Nee 5a 5S. co- effi- in Vis-
ple | ex- | Loss | grav- ffi- | cient a
No. | posed ity at |oro C.}a 50° onC. | 65°
Sal C. |82°aecorailes: | atreno
50° |
| COSity
one G.| 85 C.) cient |
C,
coefti-
cient
fonation indexes in both cases. These exceptions to
|| | --—- Z pies os =| the general behavior show how difficult it is to correlate
Hours |Percent | Stokes | Stokes | Stokes | Stokes the behavior of the road tar with its content of paraf-
| 60 28.4 | 1.169 | 6,070 | 265 SESH | 0.93 | 64.6 © ses
1 |2 200 DOU OMAN745 |Past a OSOL mtr ey || GB || PRP 76 finic hydrocarbons, or to set up a requirement for the
‘| 400 PONY | a Af 6,660 | 274 APDfy1 ORY | Gs 4.3 sulfonation index that will definitely distinguish
If 60. | 28.0 | 1:179 | 9.680 |- 415 | 81.2 jes i977 66-45)| ee between tars that will be satisfactory in service and
2} 200 PAIN Th bse y SE MOEA SO |p alae) 92.4) .97| 73.5 71 those that will be unsatisfactory.
{ 400.| 20,1) 4,486 |...-.--]' 10,100 |. 491° -}-43:6.1° .97 | 77.8 43
{
60 25.0 | 1.192 } 2, 950 222 S40 Gn leet ee o06)") 63:8) ||Leaman Since tars lose their volatile constituents very rapidly
3 200 25.4 | 1.198 | e026) |OQe4a RLTeON terstule OON0r| 5.8 in the weatherometer, the results of the tests shown
'| 400 25.6 | 1. 201 2,440 | 226 | 32.9] .87] 73.1 | 35
in table 14 give no indication of the drying character-
{ 60 25.2 | 1.220 | 2,870 175 O30 aleee SSUES I GPa Fe
4 200 DORON E9208 gee ee 2,080 | 143 18.0 | 1.00] 72.6 | 9.8 istics of the tars. In order to gain some knowledge of
| 400} 28.7] 1.233) | 3,750] 253 | 30.0] .97| 746| 9:0 the changes in the physical properties of the tars
6
60 |
200
22.5 | 1.200 | 8,330
DAn Mois
207a oes
BYE NGO)
1,760 | 114
aus 2 Ute AON
1SNSu PeOSe |e 72:0 6.0
during the dr ying period, a special study of samples 2,
400 DAS 2001) eee 2,400 | 163 ieee | ay | yebat ae and 4 was made. As is shown in table 6, these
f 60 22.6 | 1.182 | 3, 050 241 BYOP |ett Pak #934 |( 0.64.2: 1:ae samples have almost the same viscosity, percentage of
71, 200
| 400]
23.3 | 1.188
23:6] 1.191 |__-___-
1,210]
2,650]
121
245
20.9 | .84]
|37.7|
70.6 |
.84|
6.4
735] 99
bitumen, and percentage of distillate to 300° C. The
sulfonation indexes, however, differ greatly. Sample 2
{ 60 25.5 | 1.187 |9,100] 547 7 OA eee ne 3 lien 7.16) | has indexes of 8.9 for the distillate up to 300° C. and
8 |% 200 Aap) | ie abst) || | 2,390] 195 29.9} .90]. 73.1 ino
| 400 SGN |ala1 GO eeeene 5,810 | 430 50.0}. .90] 76.1.| 3 0 2.8 for the distillate between 300° and 355° C., which
if 60 21.2 | 1.213 | 4,500 254 30b TT ceaea 1.02] 64.4 one exceed all the proposed specification limits. Sample 3
9 200 Dar 8h let2G eee eee e210) mlb 20.4) 95 | 72.5 81 has indexes of 3.8 for the 0°-800° C. fraction and 1.4
| 400} 24.4 | 1,231 2,750.) 233 TI 2zOleeOSehanas6.) | amar
f 60] 20.4 | 1.224 | 5, 620 [e32791)' "ai Oueeeae KOZ IIEG45S: |e an
for the 300° to 355° C. fraction, which are slightly lower
10 | 200 2070) ielke233 sees 10500) = 28cm meiSle men ODE mons 75 than the maximum values proposed in some specifica-
| 400) a 22 7d 233 sheer eral 2 310 1 155 pppss || OAR) fe eee) | Be
| | tions. Sample 4 has very low sulfonation indexes—0.7
il
{ 60
200
Tiel al--201g)) A Zen)
10.9 | 1.212 /_-.|
S21 Aes |eae
5,310 | 457 58.1}
OPA ieee
288 |) 75:8 10.4
on the distillate up to 300° C. and a trace on the dis-
| 400] 10.8] 1.214]..-_| 8 790| 707 | 70.9| .88| 77.4 16 tillate from 300° to 355° C.
{
60 | 28.9] 1.153 | 1,550 105 1316) |-oee 1209: |9 6054.5. Three distillations were made for each of these tars,
12 200 B42 Ogle 74 eae al ou7, (6400 346 36.8 | 1.09 | 77.0 16.6
| 400 43.3 | 1.186 |.....__/175, 000 |4,880 |258 1.04 | 86.0 9.0 one up to 240° C., one to 270° C., and the third up to
f 60 | 21.9 | 1.162) 6, 010 3524! 30 tease Oo eses | ae
300° C. In order further to compare the physical
13 4aue200.) | 2720 i 1st7ONlL se 91. 7, 800 |) 456 46.5 | 1.98 | 77.1 11.3 properties of these materials, the volume of the distillate
| 400 2726: Nit N78 janes Sal t7, 560%) a815 Sie eSNG 2.5
and the liquid temperature were recorded for each 10°
14
|{ 60]
200 je
26.7 | 1.188 | 2, 170 |
Osenhle 1961 eee
181] 2020) | eee
e l 62060 :| COT
OO netG2n0 Wie: ae
mI SON OM MeeSSaleerars 10.9
C. interval of vapor temperature. These distillations
| A00)|~ 3i..2.| 15200 |e 22224) ©6,420 1-536 65.3] .88 | 76.4 2.6 were made using the standard distillation apparatus.
60}
| |
23.6] 1.179 | 2,960
|
230! | 7930) Smee eo 2a (6440) |) eee The specific gravity and the weight of the distillate from
15 200 POX ||death) | 4,330 | 362 SOME Mee Son bal 11.1 each distillation were determined and each residue was
400 | 27.3 | 1.198 | 6,730 | 560 72. 6 . 82 76. 6 BUSds)
tested for pe viscosity at 50° C. and specific
gravity at 25° C. The distillation data are plotted in
In some cases greater deviations from a straight line figure 7 ne it is seen that these samples have com-
were obtained when the data were plotted on the parable volatility. The results of the tests on the
A.S. T. M. viscosity-temperature chart than could be distillates and the residues are shown in table 16. This
attributed to experimental error. This is believed to table also includes a “hardening index’? which is ex-
have been caused by a large amount of carbon particles plained in the following discussion.
in the residue which introduced plastic or nonuniform As stated previously, the viscosity coefficient may be
flow in the tube of the viscosimeter. The nonhomo- represented by the double logarithm of the kinematic
geneity of these residues was also indicated by their viscosity in centistokes multiplied by 100. This figure
dull or grainy appearance when stirred. In several is an index of the consistency of the material at any
January—February—March 1943 PUBLIC ROADS 153
380 TARS WITH HIGHEST SULFONATION INDEXES SHOW GREATEST
“INTERNAL HARDENING”
The distillation test is conducted under conditions
which should give the hardening caused by loss of
340. }—_
fi ——_— volatile portions alone. It was found that when the
naA viscosity coefficients at 50° C. were plotted as ordinates
and the percentage of loss by weight in obtaining the
Vv
wy
:
300
Ww
=
distillation residues were plotted as abscissae, a close
Ww i approximation to a straight line was obtained. The
slope of this line represents the average amount of
uJ
re. fo)
© >
ra) o hardening for 1 percent of loss in the distillation test.
1 260 3 It is a measure of hardening and is called the hardening
ul
a
7a
WwW
index. However, in order to obtain a definite numerical
=
f=
U
a value, the hardening indexes shown in tables 16 and
<q
a
ive
a 17 were calculated by the following equation:
© eee !
==
SAGES
SAMPLE Na Ai es
Ee <
= :
= where
o 180 a HI=hardening index,
a ra) V,=viscosity coefficient at 50° C. of the residue,
V)=viscosity coefficient at 50° C. of the sample,
and
140
W=percentage of loss by weight in obtaining the
residue.
|
It is noted that the values of the hardening index shown
(ey ae
Roar ay |
1 eee eee | ) in table 16 are very nearly constant except for the dis-
100 140 180 220 260 300 tillation to 240° C. for sample 3, and this difference is
VAPOR TEMPERATURE - DEGREES C.
probably due to experimental error.
FigurRE 7.—RELATIONS BETWEEN THE LIQUID AND VAPOR The hardening characteristics of the three samples in
TEMPERATURES, AND BETWEEN THE VOLUME OF DISTILLATE
AND VAPOR TEMPERATURE..
the weatherometer were determined by exposing the
tars in the usual %-inch films for periods of 2, 4, 8, 16,
particular time, but has no connection with the original 32, 64, and 128 hours. The residues from each of these
consistency of the material or the percentage of loss. periods were weighed to obtain the percentage of loss.
The hardening (increase in viscosity) of any material The kinematic viscosity at 50°C. and the specific
may be caused by evaporation losses or by chemical gravity at 25° C. were also determined. The hardening
and physical changes within the tar itself, such as index for each residue was calculated. All these results
oxidation or polymerization, or by a combination of are shown in table 17.
both factors. The first of these causes is a necessary TasuE 17.—Properties of the residues from selected tars exposed in
property of liquid road materials and for rapid setting the weatherometer
up should be as high as possible, while the hardening
from changes within the structure of the tar itself Sample| Time
Specific
gravity of | Loss in
re ee
eeaeedtre | SESS:
Te
| Hardening
,
should be as low as possible if the tar is to retain its No. exposed Ses at weight at 50° G. | at 50° OC. index
life for a long period of time. Thus it is very desirable
to establish the proportion of the hardening which Hours Percent Centistokes | |
should be attributed to evaporation losses and the 2 2 0 1. 100 0 55.8 | Bat |e
2 1.128 11.9 285 | 39.0 We25
proportion which should be attributed to other changes. 4 1.140 16.3 753 45.9 1,34
yi; Y. 161 20. 4 1, 930 Lf Aa | 135
16.5 1.164 24.5 6, 550 68.2" | 1.39
Tasie 16.—Properties of the residues and distillates from selected 32 1.172 27.0 22, 500 63.9 | 1.47
64 1.179 28.7 71, 800 68,6 1.55
tars distilled to various temperatures 128 1.181 28.6 220, 000 72.8 1,70
1200 1. 183 28.4 268, 000 73.5 1,74
! 400 1.186 29.1 |1, 010, 000 77.9 1. 85
Highest |Specific | Specific | Kine- es
Sam- | distilla- | gravity | gravity |Weight |Volume | matic vis- etki cietth Hard- 3. ee 0 1,126 0 44.5 2S Tate =. -*,eee
ple tion of resi- | of dis- | of dis- | of dis- | cosity Of | Of resi. | ening 2 1.152 11.5 264 38.4 | 1.45
No. | temper-| dueat | tillateat] tillate | tillate | residue ahatS Gi index 4 1.160 14,2 501 43.1 | 1. 51
ature 255.0, mass ©, at 50° C. ° 7 1.169 18. 2 1, 280 49.3 1. 51
50°C. 16.5 1.180 22.3 4, 940 56.7 | 1. 57
32 1. 187 24,4 12, 800 61.3 | 1. 62
64 1.192 25,2 28, 400 64.9 | if fal
Centi- 128 1.195 25.2 53, 200 67.5 1. 81
eG. Percent | Percent stokes 1 200 1.198 25.4 92, 700 69.6 1.89
items bene PesLOO) feeaeee... 0 0 53.8 Asis ee cea a 1 400 1. 201 25.6 244, 000 73.1 2.01
9 240 187 0.912 14.3 16.7 564 44.0 1.32
Ss 270 L172 . 930 26.5 31.0 6, 320 58.0 1. 28 4: Sa 0 1,148 0 46.5 22d |) see
300 1, 201 . 940 34.9 40.7 |105, 000 70.1 1.32 2 1.180 10.8 265 38. 4 1. 50
4 1.188 14.3 538 43.6 1. 50
{ae At se A226 Cees 0 0 44.5 FANCY | Sas 7 1, 197 17.6 1, 260 49.1 1, 53
3 240 1. 168 935 15.8 18.5 1, 360 49.6 ihez/fd 16.5 1. 207 21.5 4, 330 56. 1 1. 57
? | 270 1.193 - 952 25.2 29.5 | 14, 200 61.8 1.59 32 1, 214 24,2 13, 700 61.7 1. 68
300 1,217 . 965 33.1 38.5 |199, 000 72.4 1, 53 64 1. 220 26.5 36, 200 65.9 1.65
128 1. 224 28.4 133, 000 71.0 1. 72
eetes Db LLAB bee a} 0 0 46.5 PRO HYieeee Ser 1 200 1, 229 29. 2 208, 000 72.6 1% 73
4 240 1, 202 . 992 19.6 22.5 1, 770 61.2 1.49 1 400 1, 233 28.7 375, 000 74.6 1. 83
270 1, 228 1.004 29. 2 33.2 | 41,700 66.5 1,52
300 1, 245 1.013 35. 6 40.6 |831, 000 77.2 1,55 ———_——
——z—0——e0
— —
SAMPLE 2
—— ——
: |
?
a
‘
| |
~— INTERNAL
OS Po A RE Co
x °
HARDENING SAMPLE 47 aa
|
DISTILLATION
2
25
EAT
iN
ed | ra 4 Ne |
RESID
OF
GRAVIT.Y
SPECIFIC X-DISTILLATION TEST
| © -WEATHEROMETER
2 AG jf
co Re ae ss }
0 4 8 12 16 20 24 28 32 36 40
LOSS IN SAMPLE -PERCENT BY WEIGHT
|| “DISTILLATION |
| aRDENING
INTERNAL Ficurb 9.—VARIATION OF SPECIFIC GRAVITY WITH PERCENTAGE
oF Loss FoR SPECIAL TAR SAMPLES.
ERMANENTLY installed automatic traffic adjusted for seasonal variation, and the trend of traffic
counters on the rural highways of 47 States were in from January 1939, to January 1942, inclusive. Ad-
operation at 657 locations in March 1942. Many of justment for seasonal variation includes the followi ing
these stations have been operated for 24 hours a day steps: The seasonal variation is determined for the 3
every day since January 1, 1937.1! They furnish the years 1939, 1940, and 1941, with the normal seasonal
most complete and accurate data available for the variation as the weighted average of these data, by
study of traffic characteristics and trénds and, from months. The adjusted traffic average, presented as a
these data, many valuable conclusions may be drawn. broken line in figure 1, results from dividing the traffic
Most of these stations are located on State highways; data for each month’ by the corresponding monthly
about 10 percent are on local roads. index of the normal seasonal variation.
At many of these points it is possible to separate the 4,000 is got er
total traffic (read from the machines) into its compo-
nents of passenger cars, various sizes and types of 3,500 aa
_ trucks, and busses as a result of manual classifications
of traffic made at frequent intervals throughout each of CORRECTED FOR
the years and usually taken on weekdays. All of this 3,000 SEASONAL im
Ke A
material has been brought together for analysis. TREND (1939-1941)
1,000
5|
10 is RLS cata + a ‘ percent) exceeds that upon tourist routes (14.7 percent). 7
{ { — ee a =—s
4 .
3 |
s
.
sn ay .
|
traffic to mines showed almost as great an increase in
ees 4 1941 as did those used mainly by tourists. However,
0
ie) 20
|
4.0 60 80
i
100
I
it should be noted that only six routes to mines were
CHANGE 1937 - 1941 - PERCENT
included.
The proportion of traffic carried during various peri-
Ficure 2.—Trarric VOLUME AND PERCENTAGE OF CHANGE IN
TraFric VoLUME, 1937-41. (Eacu Dor Is ONE STATION.) ods of the day has shown almost no change during the
years 1937 to 1941 inclusive. Data at 10 stations, with
one each in Pennsylvania, Michigan, South Carolina,
%
A report of an investigation conducted by the University of Illinois Engineering Experiment Station, the Public Roads Administration,
and the Illinois Division of Highways
HE slab and stringer bridge is one of the simplest primarily controlled by the maximum moment in the
and most conveniently constructed types of high- slab at the center of the panel and by the maximum
way bridges. Three kinds of such bridges are consid- moment in the beams. The former determines the
ered in this paper: thickness of the slab and the latter the cross-section of
1. The I-beam bridge, which consists of a concrete the beams. Both of these moments are dependent on
slab continuous over steel beams, with the beams in the the relative stiffness of the beams and the slab. The
direction of traffic; relative stiffness, a dimensionless quantity denoted by
2. The composite I-beam bridge, which has shea the symbol /7/, is defined by the relation
developers or shear connectors between the beams and
the slab which make the structure act as a composite fase ngipt,NRL Dae (1)
T-beam; and
Where 7, and EF are the moduli of elasticity of the
3. The concrete T-beam bridge, with conerete materials in the beams and in the slab re-
beams running in the direction of traffic. spectively, in units of lb. per sq. in.,
The terminology used in deseribing the ponent I, is the moment of inertia of the cross-section
parts of these bridges is illustrated by figures 1 and2 of the beam, in units of in.*
which are typical views of an I-beam ‘bridge and a I is the moment of inertia per unit of width of
concrete T-beam bridge, respectively. The span of the the cross-section of the slab in units of in.* per
bridge is denoted by a, the spacing of the beams by 3, ; v3
and the thickness of the slab by h. The main reinforce- in. In general, J is taken as io W here h is the
ment in the slab is in the direction transverse to the
thickness of the slab.
beams, and will be called the transverse reinforcement;
a is the span of the bridge, in inches.
the secondary reinforcement in the ie is in the direc-
tion of traffic, and will be called the longitudinal The effect of H upon the moments controlling the
reinforcement. design is small. This is fortunate, since the magnitude
Analyses of slab and stringer bridges are available in of H is subject to some uncertainty, It is reasonable
Bulletin No. 336 of the U hiversity of ite Engineer- to use as a modulus of elasticity of the concrete the
ing Experiment Station.’ The bulletin contains “coeffi- modulus applying t o short time loading, since the major
cients for moments in the beams and the slab for bridges effect of H is on the live load moments. The depth of
of various proportions. The moment coefficients were the slab will have a large influence on the value of /7.
determined by analyses taking into account the deflec- For the three types of bridges considered in this paper,
tions of the supporting beams. Empirical relations for and for the working stresses used herein, the range in
maximum moments due to standard truck loadings values of H can be summarized reasonably well for
were determined, and are used as a basis for the pr esent designs ordinarily encountered, and the formulas for
studies. moments can thereby be made independent of H.
In this paper the comparatively simple formulas The standard truck loading for which the calcula-
which are given for the moments controlling the design tions are made is that specified as the H truck loading
of slab and stringer bridges are applicable to a wide in the Standard Specifications for Highway Bridges,
range of sizes and proportions of bridges. The proce- previously cited. The standard truck has the wheels
dures described herein are applicable generally to struc- of each axle spaced 6 feet apart, with front and rear
tures with span lengths from 20 to 80 feet, and beam axles spaced 14 feet apart. Each of the rear wheels
spacings from 5 to 8 feet, for both H-15 and H-20 "arTies a weight which is four-tenths of the total weight
standard truck loads and truck train loads. The work- of the truck, and each of the front wheels carries a
ing stresses considered are 18,000 pounds per square weight of one-tenth the total weight of the truck, or
inch for both reinforcing and structural steel, and one-fourth the rear wheel weight. The weight of the
1,000 pounds per square inch for concrete. The mod- truck in tons is designated by a numeral following //,
ulus of elasticity of concrete is taken as 3,000,000 as H-20. The rear wheel load P, in terms of: which
pounds per square inch. These values are in accord moment coefficients are stated, is the weight on a rear
with the requirements of the current Standard Speci- wheel in pounds increased by tbe impact factor.
fications for Highway Bridges, of the American Asso- Each truck is considered to occupy the central part
ciation of State Highway Officials, Third Edition, 1941. of a 10-foot traffic lane, and therefore the minimum
For other conditions and working stresses, one may distance between the center of a wheel and the face of
derive approximate formulas of the same type as those a curb is taken as 2 feet; the minimum distance between
given herein from the original equations given in centers of wheels of trucks in adjacent lanes is taken as
Bulletin No. 336. 4 feet. The methods for design given in this paper
consider additional trucks in a lane by use of a truck
FUNDAMENTAL RELATIONS OUTLINED train loading? in which the standard truck may be
The design of a simple span slab and stringer bridge, 2 The truck train loadings are used herein rather than uniform lane loadings since
the former are more representative of actual loadings, and since, in general, the maxi-
after the span and beam spacing have been “chosen, is mum moments in the beams due to lane loadings distributed uniformly are smaller
than those due to wheel loads distributed in accordance with the equations given in
! See notice on p. 166. this paper.
157
Ne a LN ee
PUBLIC ROADS
—S
SECONDARY Of”
SECONDARY OF
LONGIT UOINAL
LONG/T VOINAL
REINFORCEMENT
REINFORCEMENT
Lex
followed or preceded at a distance of 30 feet by a It is shown in Bulletin No. 336 that the dead load —
similar truck weighing three-fourths as much. moments in the slab are affected by the method of con-
The maximum positive live load moment at the struction and are subject to considerable uncertainty —
center of a panel of the slab due to standard truck unless the construction procedure is very carefully—
loading is the transverse moment A/, and is given by controlled. The moment coefficients for dead load
equation 12 of Bulletin No. 336, as follows: given here are intended to apply to average conditions
and are generally on the safe side to allow for some of —
1.16 a the uncertainties. For I-beam bridges, whether com-_
Af 2.=fP| eae
Mi = 04020
: posite action is provided or not, the dead load moment
in the slab at centers of panels may be taken as % wb
a—28 feet where w is the magnitude of the dead load per unit of
010 —————_ > area measured in pounds per square foot. For con-
a 10 feet VH |} crete T-beam bridges, this moment may be taken as
4, wb? because of the greater stiffness of the concrete
In this equation, ¢ is the equivalent diameter of the T-beams. The live and dead load moments at other
circular area over which the wheel load is assumed to points in the slab may be obtained from Bulletin No.
be distributed, ordinarily taken as 1.25 feet. The 336, but are not necessary for designs made according —
quantities @ and 6 are measured in feet and P is meas- to the procedures given herein, whereby certain pro-
ured in pounds. Consequently, the moment will be portions of reinforcement are provided at other points. :
in units of foot-pounds per foot of width. The last The dead load moment in edge or interior beams may
term in the equation takes account of the front wheel be determined from the weight of one panel of the slab,
loads of the truck, and is to be dropped for spans of the weight of the beam, and whatever paving allowance —
less than 28 feet. is considered. The total dead load moment provided
The maximum live load moment in a beam, as given for in all the beams should not be less than the total
by equations 24 and 25 of Bulletin No. 336, is statical dead load bending moment due to the entire
weight of the bridge, including handrails, curbs, side-—
1 1 walks, and other such details. Similarly, the total —
M,=H 4PaT7¢P(a—28 feet)|
live load moment provided for should not be less than
the total statical live load bending moment.
COMPOSITE ACTION OBTAINED WITH SHEAR CONNECTORS
k= Aa)
a
4.40 feet +0.42 Composite action of the slab with steel beams may —
10-/H be considered if adequate provision is made for shear
connectors. Such shear connectors may be made up —
where the last term in the first equation takes account
of the front wheel loads and is to be dropped for spans of channels, plates, angles, or other structural elements, —
welded or riveted to the top flange of the beam, and |
of less than 28 feet. For spans greater than 60 feet,
the moment due to an additional truck in each lane embedded in the concrete of the slab. To prevent
may be approximated by the added term uplift there should be a mechanical anchorage of the —
connector in the concrete. The load to be carried by
the shear connector may be computed by the ordinary
H sph(a— 60 feet) | formulas of elementary mechanics from the shear on —
the composite T-beam section.
In these expressions, a and b are measured in feet, P is When the composite structure is constructed in the
measured in pounds, and the moments in the beam usual manner, without false work supporting the beams
will be in units of foot-pounds. during construction of the slab, the dead load from both
- January—February—March 1943 PeOrpensdl:Co R:0°A Des 159
the slab and the beam is carried by the steel beam sec- it will usually be adequate to assume that the dead
tion alone, but the live load is carried by the composite load moment is 10 percent of the live load moment.
T-beam section. Where the dead load shear is carried The moment given by equation 3 will control the
by the steel beam section alone, it should be noted that amount of transverse reinforcement in the bottom of
the shear connector does not have to provide for the the slab at the centers of panels. For ordinary designs,
dead load action. the empirical equations given in Bulletin No. 336
The dead load shear varies linearly from the reaction indicate that approximately one-fourth as much steel
at the end of a beam to zero at the center. It is recom- should be used at the top of the slab for transverse rein-
mended that the live load shear in a beam be computed forcement at the centers of the panels as is used in the
from the shear for eitber truck or truck train loadings bottom. Over the beams the transverse reinforcement
by the use of the same proportion, k, of a wheel load at the bottom of the slab should be about one-half, and
that is used in determining the moment in the beam. at the top of the slab about two-thirds to three-fourths,
The total force acting on any shear connector may of the transverse bottom steel at the centers of the
then be computed from the longitudinal shear per unit panels of the slab.
of length between the beam and the slab, multiplied by The longitudinal reinforcement required in the slab (in
the spacing between the shear connectors. the direction parallel to the beams) may be nearly as
For design purposes, the tentative recommendation much as the transverse reinforcement for short span
is made that the distribution of load over the face of structures but will be considerably less for long span
the shear connector be considered linear, from zero at structures. The following approximation is recom-
the top of the connector to a maximum at the junction mended for the ratio of longitudinal to transverse
of the connector and the top flange of the beam. The reinforcement at the bottom of the slab in the central
stress in bearing on the concrete may be taken equal to half of the panels:
the usual compressive working stress for concrete, and
the flexural stress in the shear connector may be taken Longitudinal reinforcement_ a
as the usual working stress for the steel. The spacing Transverse reinforcement 200 feet” ~~” (4)
of the shear connectors should be not more than 3 to 4 where @ is measured in feet.
times the depth of the slab. The usual criteria should The longitudinal reinforcement in the bottom of the
cover the design of the connection between the shear slab over the beams depends on a number of factors,
connector and the beam. the effects of which are difficult to estimate. However,
A limited number of tests indicate that when the it seems desirable to provide from one-half to one-third
shear connector is a channel having one flange attached the amount of longitudinal reinforcement that is pro-
to the beam, the above working stresses may safely be vided in the central half of the panel, the smaller
doubled, or the load the shear connector must provide amount being used for the longer spans.
for may be reduced by one-half. Tests of quarter-scale The live load moment in the beams is given by the
models of I-beam bridges with such shear connectors following approximate equation,
indicated that the strength of the slab and of the beams
may be developed without any evidence of failure of
the shear connectors, even with a somewhat less con-
M,=H 4GPa+ygP(a—28
16
fee Praeab
20
feet) (6)
servative design than that proposed. These recom- where the last term is to be dropped for spans of less
mendations are subject to revision in the light of tests than 60 feet, and the second term is to be dropped for
that are now under way. spans of less than 28 feet. The quantity # may be con-
DESIGN OF SIMPLE SPAN I-BEAM BRIDGES GIVEN sidered as the proportion of a wheel load which ecffec-
tively contributes to the moment in a beam, and is
For simple span I-beam bridges, designs of structures given by the relation:
with the working stresses considered in the preceding
sections indicate values of /i falling in the range given
by the equation:
a where 6 is the beam spacing in feet.
H= (0.4 to 0.8) 79 ee (2 It will be noted that H does not enter into these rela-
tions, and it has been found that this approximation
where «@ is measured in feet.
for the moment in the beams is reasonably accurate
This relation applies both for H-15 and H-20 load-
for designs falling within the range of proportions con-
ing, since the difference in slab thickness required for
sidered here.
these loadings has the effect of making the values of Fi The dead load moment in the interior beams is deter-
nearly the same. The effect of considering a paving mined from the weight of one panel of the slab and the
allowance of 25 pounds per square foot is to give only
weight of the beam, plus any paving allowance that
slightly increased values of Fi. may be considered. All the beams, edge or interior,
Under ordinary conditions the slab may be designed should have the same section since the maximum dead
for a live load moment \V/; given by equation 3, which plus live load moments in all beams are very nearly
is independent of [7:
the same.
¢ 1.16 “ee a
M,=P TYPICAL DESIGN COMPUTATIONS GIVEN FOR SIMPLE SPAN
c 1000 feet COMPOSITE I-BEAM BRIDGE
3107
A composite I-beam bridge will in general offer some
This is the transverse moment at the centers of the economy over a corresponding simple I-beam structure.
panels of the slab (in the direction perpendicular to the If composite action is provided for by adequate shear
beams). The corresponding dead load moment in the connectors, designs of structures with the working
slab may be taken as { wb?. For a first approximation stresses considered here indicate values of H generally
PUBLIC ROADS . Vol. 23, Nov
about twice as great as for an I-beam bridge of the same The values of 7 computed for representative designs
span and beam :spacing. are from 4 to 8 times the values given by equation 2,
Under ordinary conditions the slab may be designed The following rules for design are based on a structure
for a live load moment M, given by the following in which all the beams have the same section below the
equation: slab.
M— Re dL Oy, a For usual conditions the slab may be designed for a
3 +108 0 1000 feet| (7) live load moment M/, given by the following equation:
feet
1/8 wb?. The transverse reinforcement in the slab
may be distributed in the same proportions as for an
I-beam bridge not designed for composite action. The The corresponding dead load moment in the slab may
relative amount of longitudinal reinforcement at the 1
be taken as —— wb’.
bottom of the slab in the central half of the various 10
panels may be computed irom equation 4. However, The moment given by equation 9 will control the
over the beams the longitudinal steel in the slab can be amount of transverse reinforcement in the bottom of the
considerably less, or may even be omitted entirely. slab at centers of panels. For ordinary designs ap-
The live load moment in the beams is given by equa- proximately one-fourth as much steel should be used
tion 5 where the quantity k is determined by the relation: at the top in the transverse direction at the centers of
b panels of the slab as is used in the bottom. Over the
Ee fook ee (8) beams the transverse reinforcement at the bottom of the
slab should be about one-fourth to one-third, and at
The dead load moment in the beams is determined from the top of the slab about three-fourths to seven-eighths
the weight of one panel of the slab and the weight of of the transverse steel at the center of the panel, at the
the beam, plus any paving allowance that may be bottom of the slab.
considered. Where the beams are not supported during The longitudinal reinforcement in the slab (in the
construction ot the slab, the dead load moment is direction of the beams) will be considerably less than
carried by the steel beam alone, whereas live load the transverse reinforcement. The following approxi-
moment is carried by the composite section. mation is recommended for the ratio of longitudinal to
The rave width of the slab, acting as the upper transverse reinforcement at the bottom of the slab in
flange of the composite beam, may be taken as 6, the the central half of panels:
spacing of the beams. However, the slab is in addition
ah to local longitudinal flexure in the neighbor- Longitudinal reinforcement
hood of concentrated loads. This flexure causes essen- =0.75— site sols _(10)
Transverse reinforcement 400 feet
tially a local stress. Furthermore, the longitudinal
action of the slab in local flexure is not as significant as Over the beams the longitudinal steel may be a purely
the transverse action. Therefore, it is recommended nominal amount or may even be omitted entirely.
that the compressive stress in the slab, acting as the In the concrete T-beam bridge, the T-beam section
ipper flange of the composite beam, be limited to the carries the beam moment for both live and dead loads.
isual working stress in concrete, neglecting the local The dead load moment in the beams is determined from
longitudinal flexure. However, in order to provide for the weight of one panel of the slab and the weight of the
extreme cases, it 1s suggested that the sum of the actual beam. The live load moment is given by equation 5
compressive stress due to the action as the upper flange in which the value of k is as follows: .
of the beam, plus 50 percent of the stress due to local b
longitudinal flexure, be limited to an amount one-third i eran p ee oe (11)
oreater than the usual working stress for concrete in
compression. For this purpose, the ratio of the com- The compressive stress in the concrete in the longi-
pressive stress in the slab due to local longitudinal tudinal direction for the T-beam bridge should be sub-
flexure, to the compressive stress due to transverse ject to the same limitations previously discussed for
flexure, may be considered the same as the ratio of the composite I-beam bridge, with the exception that
longitudinal reinforcement to transverse reinforcement the ratio of the compressive stress in the slab due to_
as given in equation 4. local longitudinal flexure, to the compressive stress due
To illustrate the design procedure recommended to transverse flexure, is the same as the ratio of longi-
herein, typical design computations are given in figures tudinal reinforcement to the transverse reinforcement
3,4, and 5. <A complete design is given of a composite as given in equation 10.
I-beam bridge of 56-foot 9-inch span, and 6-foot 6-inch For the concrete T-beam structure, the design of
beam spacing, corresponding to a 26-foot roadway, for stirrups in the beam may be made with the assumptions
H—-15 loading. The calculations are self-explanatory. regarding vertical shear in the beams that were pre-
In general, a more efficient steel section for composite viously discussed in the section concerning design of
action would be a beam having a heavier lower flange shear connectors for composite I-beam bridges.
than upper flange. Such a section may be built up by BASES FOR DESIGN OF CONTINUOUS SLAB AND STRINGER BRIDGES
riveting or welding a cover plate to the lower flange of a AND SKEW BRIDGES GIVEN
rolled beam.
No analyses of continuous slab and stringer bridges
DESIGN OF SIMPLE-SPAN BRIDGES WITH CONCRETE T-BEAM are available. It is felt, however, that the magnitudes
DESCRIBED of the maximum moments in continuous bridges may
In a concrete T-beam bridge the moment of inertia be approximately determined from the relations given
of the supporting beam will usually be very large. above for simple span bridges. The following princi-
January—February—March 1943 Pp UBL I G R OA D a 161
SPAN OF BEAMS,
' "
FROM EQUATION
9 7, yp . Mf,he = 15600 desi Ean Talis
3 +(10 x )
0.025
me + shale)
1a00 = 4 J 170 FT. LB,
B PER FT,
" 1
TOTAL OEPTH iT o
4615 x t2 i
AoSs = ———*-——______
18000
x 0.885x 5.5
= 0.632
5@.
i
IN. PERaeFT. UStear. >Gb ATia> = Th
C..C.
Astewx lta ) 0.632 == 0.453 SQ. IN. PER FT. USE: ah $$ AT 57Ab C.c.
56.75 “u "
ea pee RM
= 50 AT as C.c.
NOTE:
ALL BARS EXTEND THROUGH
DESIGN OF BEAMS
DEAD LoaD: WEIGHT OF SLAB = 0.0844 6.5 = 0.549 KIPS PER FT.
"
ZL = 12119 1n4
30 WF at iié6é Le. PER FT.
& = (een
32
+ 3470 x 26.13
an ) 1000 = 9800 + 7480 = 17,280 LB. PER $9.1N,
CONGRETE STRESS
ba* 8 x 0.5% %
af OF CHANNEL WEB = Se Oro SoalNE
C 6 6
SPACING OF CONNECTORS
13,410
AT ENDS !} 4 = 0.0314 X 24,500 = 770OLB. PER IN,, 770. 7 '7:4 IN. SPACING
ATi+ POINTS: : G
J a8= 0.0314
49K 4 X 15.800
) == 496 L8. . PER IN ’ Usp496-7
cei 27.0 IN. . SPACING
AT MIDSPAN : J = 0.0314 x 10,200 = 320 LB. PER IN,, oes = 41.9 IN. SPACING
MAXIMUM SPACING? 4 X DEPTH OF SLAB = 4 XSGRS = 27 IN. SPACING
85 LOTATEY=.Gme|
Zo22 6 AT 2-3 a
‘ pe ue he >, Senet
ples seem to offer a reasonable basis for the design of a vided for, longitudinal reinforcement for negative
continuous bridge: moments in the slab should be provided in the region —
1. The slab may be designed as for a simple-span where the beam moments are negative. For composite 7h
bridge having a span of the beams, a, equal to the dis- I-beam bridges or for concrete T-beam bridges the whole
tance between the ‘“‘points of inflection” for the partic- slab will be in tension, and may require additional Rats
ular span of the continuous bridge. reinforcement accordingly, in the regions of negative
2. The proportion of a single wheel load to be used in beam moments.
determining moments in the beams may be determined No analyses of skew bridges have been made and, in
from equations 6, 8, or 11, for bridges with steel beams, general, the formulas for momerts given herein are based
composite I-beams, or concrete beams, respectively. only on studies of right bridges. In the absence of other
The moments due to a wheel load should be determined information, however, it is suggested that a skew bridge eas
SOBs
2ee
ee
in the usual way for a continuous beam. may be designed as a right bridge having the same
3. For I-beam bridges with no composite action pro- length of beams.
aMe
PY
(Continued
from p. 154) a
laboratory tests are more affected by the unsulfonated tillate up to 300° C. and generally the mixes made
residue in the portion of the distillate between 300° and with tars having high sulfonation indexes for the
4
356° C. than by the unsulfonated residue in the dis- distillate between 300° C. and 355° C. developed lower
final stabilities than did those with low sulfonation
TABLE 18.—Results of tests on sand-tar mixes
indexes for this fraction.
| Sulfonation Loss of weight This conclusion may seem at variance with the con-
|
| el ae
index
ee Ae lwieiont
of tar
Hale
4 clusion that those tars having a high sulfonation index
Sample| Time | ; Distil:
hardened more than those with a low sulfonation index.
| ae Pe aae Field
No. |exposed eae cistae wiclateto Fa Tea 25° C. se It would seem that the harder residual binders should
| :cs
pes C,
from
300° to
| 300° C. | 2-inch 1-inch
cylinder |cylinder
at 26° C
aie A
produce specimens with high stability values, but it is
| 300° 355° CO
doo UY, | indicated from these stability tests that the inherent
—— |__| i —— toy |e bonding strength of the residues from tars with a large
| Hours
| 0 6.7
|
Eo:
| Percent | Percent | Percent
34. 6 0 (pee eee el
Pounds
80
amount of unsulfonated residue in the 300° to 355° C.
GOW desae 2, blaia sea eae 24 31 3 1, 550 distillation fraction is less than that of tars which have
~==-5- i 200 e e sc ||") Ser Seer ae 32 39 3 3, 750
400) RE RS [3 Sateen scare 35 43 | 2 3, 840 low sulfonation indexes for this fraction.
| Oil t8;Galiess Dea Mia) 1oane 0 ote e 190
ee | See Ne ae: 23 27 4 1, 825 CONCLUSIONS
ae 200 | eae eee iS ee ee 30 36 3 3, 750
400455.
|
2.05 | See ae Ls eae wae2
|
33 41 2|
|
4,050 This investigation is primarily a study of the sulfona-
;
I{ 0
GOs sere |
3.8 | Ae
ts eee i
| 31.5 |
eee
0 |
23 28
(i) see
4
170
2,145
tion index test and the effect of the unsulfonated mate-
ak | 200 |---------|---------} a 29 35 4 5, 050 rial present in tars on its various properties as shown
400j|ae ea 9 RENE ae 31 39 3 5,015
by laboratory tests. No correlation of this work with
| 0 | ol, Ch ths EBCeGE 0 Or eae | 185
4 60 |_ plas ene ji SE Rd 25 33 | 3 4,415 the behavior of the tars during construction or under
il
|
200) jl
400).
eee ln | SPE el 2 1a
oe eedeeer eae Fake
32
34
Be
37
3
2
8, 200
8, 200
actual service conditions has been made. Consequently,
( 0 |
|
4.4 |
|
3 26.5
|
0 Cy bo Ne Soe |
|
165 no conclusions can be drawn as to the maximum sul-
F el go wane aia aie | 21 27 5 3, 345 fonation index that is definitely detrimental to the
decease | 2003 es eee oS ee ¥ 25 26 5 7, 000
| 400 | Sete BORE ul) “are 28 29 3 8, 000 quality of the tar as a road-binding material. - It is
| 0 | 1.6
|
fi
|
30.2 |
|
0 On Sees A
|
175 believed, however, that this investigation justifies the
3
(Se oe eo
i] Dyers ARES Re esl Selene
200 §|ESS Sere eS Tee |
22
27
29
26
5
5
2, 210
5, 400
following conclusions:
| AO S| (seal 225)Ta Ba trl, wh OS 29 35 3 5, 450 1. The method of determining the sulfonation index
:
0
60)
LOR RE 205
ee ae
29.4
al
0
18
Oue es,
27 3
100
1, 810
should be modified by decreasing the weight of the
sae 200 |See ere gs ces 28 33 3) ase150 sample from 10 to 5 grams and the amount of 37N acid
A00H RE Cane AE Re 2g | 33 | 36 | 2] 4,050
from 30 to 20 milliliters. These modifications increase
i QUEM org ihe & gestae” 227.6 0 Quite edwe 150 the proportion of acid to distillate and make possible
9 SU ies UL ee ee 22 27 4 3, 850
SPE
|
200) ||ee
ZUM
| RES eeBer)
EEG 2 LelRe RS? toe ie
29
31
33
35
3]
2]
7,650
8,350
more vigorous shaking of the sample, which insures
| more complete sulfonation and more reproducible results.
| 0 (Ginea| OF al 27.9 | 0 Op|aeeeene.. 225
10
a Ros |
; CLUE ees Sa GN ee bee
7109 Ce 2 NS SO ee Se
en 19
25
22
29
4
4}
4, 730
9,000
2. The selective solubility of the distillation fractions
ALUN ek Site 2 RSE
Sae eo es 26 38 2/ 9,700 in either dimethyl or diethyl] sulfate cannot be used as
{ 0 4 | 06 17.5 0 0 | 580 a basis for a quantitative test of the unsulfonated resi-
iH 1] 60 |___ 3 es | eee 11 6 6] 5, 250
| | 200 Seer |Woe UL ST aes | 17 16 2] 11,400 due to replace the sulfonation index test.
A (C1) Se Se ame stRes ae aN Pe se. 18 20 21 e700
| | | 3. There is no direct relationship between the specific
| 0 4.9 | PN | 31.0 | 0 Ouleeeees| 150
12 1} 60s oeeee few tt eee ee 20 18 1 1, 360 gravity of the distillation fraction and the sulfonation ~T
wee
- “|| 2003.2 eed | So eS ee 30 21 2 4, 850 index of the tar for that fraction. However, for the
400 Meera ee kd eee 2k | 32 30 2) 4,850
| 0 3.04 Pie Gimite SO5IS4 0 (| eae | 190
tars studied in this investigation and for other tars
13 60: sae eos SA at 16 21 | 4 2, 000 tested in this laboratory, there are critical values for
| 200)| Sees ee acc = OS ea 25 25 | 3 5, 600
400 ne Fase ee Bae) 26 26 2| 6,150 the specific gravity at 38°/38° C. of the distillate above
| 0 |
|
£9) a eeBBE8 |
|
0 Oy eee | 100 which the sulfonation index for the particular fraction
rah IU Bene i, a banana 25 26 3 1, 450 is less than the maximum requirement usually specified. sry
p
: 200 |_ ; BOs 37 35 3| 5,600
PUTS ek Den WS Ree cai 38 39 | 25) 54600 4. The critical values for the 0° to 300° C. fraction
15
|
|
0
CO ir ae IP weirs
3.3 | je
=| a
32. 6 | 0
22 25
(Nesp 23a
4]
160
2, 650
seem to be about 0.955 at 38°/38° C. for a maximum
: “|| 200(| Seats ats RE Sa 30 26 3 5, 400 sulfonation index of 7 and 0.960 at 38°/38° C. for a
OU RAS Beaks osSa pal Ss a 30 28 2! 5.650
maximum sulfonation index of 6. For the 300° to
1 Trace. 355° C. fraction, the critical values for the specific
January—February—March 1943 PUBLIC ROA Ds
_gravities at 38°/38° C. were found to be 1.04 for the samples tested in this laboratory this is in order of
-sulfonation index of 1.5 and 1.05 for a sulfonation nae the sulfonation indexes, the sample with the highest
of aw indexes having undergone the largest amount of internal
| . The viscosity coefficient can be used as a basis for hardening.
fomparing the consistency of various materials at a 8. The stability developed by weathered sand-tar
given temperature. The difference in the viscosity mixes is generally in inverse order to the amount of
coefficient for two residues from the same tar is a sulfonation residue in the 300° to 355° C. fraction of
measure of the amount of hardening that has occurred. tar binder.
6. The viscosity coefficient of the residue increases The presence of unsulfonated residue in the tar in
with the amount of loss of distillate, and the average considerable percentages has an adverse effect on the
amount of increase for 1 percent of loss is termed ‘the binding and weathering properties of the tar.
hardening index.” ‘The hardening indexes for the resi- 10. Since the present road tar specifications allow
dues from shorter periods of exposure are equal to those wide variations in the percentage of distillate off at the
for the distillation test but for longer exposures the various cutting temperatures and iin the softening point
hardening indexes increase. of the distillation residue, nonuniform curing and weath-
7. The difference between the viscosity coefficient ering can be expected from road tars meeting the same
of the exposure residue and the viscosity coefficient specification. For this reason the problem of correlat-
determined from distillation data for an equal loss is a ing the amount of unsulfonated residue to the behavior
measure of the internal hardening of the sample. For of the tars in service is likely to be difficult.
figures would be subject to correction a month later FIGURE 3.—SEASONAL VARIATION IN TRAFFIC RECORDED AT
Automatic TRAFFIC COUNTERS, 1939, 1940, AND 1941.
when traffic information from nearly all States had been
received; and a complete summary for March would be
available on May 21. In table 4 1s shown a comparison
of the partial and complete data for March, April, and
May, 1942. Although data from less than half of the
States, and a little more than one-third of the traffic
recorders, were available within 3 weeks, the partial or
preliminary figures for percentages of change have
differed by not more than | percent from the complete
data received a month later.
RAILWAY PASSENGER TRAFFIC (EX- ——>
CLUDING COMMUTATION TRAVELERS )
TaBLe 4.—Comparison of percentage changes in traffic volume as
indicated in preliminary and final tabulations, 1942
Month ae
Number of |Number of Traffic Number of |Number of Traffic
States stations change States stations change
J
: io =
iva > wi > p bE :
Percent Percent zs oS < a< < ES 5 = an 53S = g
tre < ee 5 m= <
March __ 18 179 —11.5 40 452 —11.3 2 =)
April__- 20 183 —14.8 42 506 —15.8
BeMiay_-_- 20 200 —22.6 43 514 —21.7 FicurRE 4.—SEASONAL VARIATION IN TRAFFIC ON HIGHWAYS
AND Rattways, 1939.
PUBETGCROADS Vol. 23, No. 7
UNITED
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