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Abstract—Pulsewidth modulation (PWM) is a determining fac- common-mode (CM) current. Motor vibration will influence the
tor for the vibration and common-mode (CM) current for motor noise and reliability of the system. It usually comes from two
drives. Using parallel inverters to drive multiwindings motor can sources which are the motor structure and the electromagnetic
bring control freedoms to cancel torque ripples and CM voltage,
which would mitigate vibration and CM current. To achieve both torque ripples. CM current will not only make the electromag-
goals, a four-module permanent magnet synchronous motor drive netic interference (EMI) problem more complex, but also flow
has been developed. Then, the carrier phase-shift together with through the insulation materials and bearing of the motor and
zero CM PWM strategy was proposed to reduce the vibration and impair the reliability of the motor system.
CM current. Two kinds of motor winding phase-shift arrangement The vibration suppression of the motor system can be roughly
can be designed for this kind of motor, with corresponding PWM
strategies to reduce vibration and CM current together. Compari- divided into two ideas. One is to optimize the design of the motor
son has been done for these two kinds of motors with experimental body such as optimizing the pole slot matching, inclined grooves
results. and inclined magnetic poles [6], permanent magnet forming
Index Terms—Carrier phase shift, common mode current, four-
[7], and other methods. The other is to optimize the current
module motor vibration, pulsewidth modulation (PWM). excitation. The current harmonics introduced by the inverter will
generate electromagnetic force at the corresponding frequency,
which is a direct excitation source of electromagnetic vibration.
I. INTRODUCTION The high-frequency vibration near the switching frequency is
OTOR drive systems are now widely used in many more sensitive to the human ear, so it is also a part that cannot
M different occasions, and the requirements for the system
are also different. For example, when the power level breaks
be ignored. The authors in [8] and [10] have carried out a system-
atic carrier phase shift analysis on the strong-coupling double-
through the withstand capability of the switching device, one three-phase motor with a common slot winding structure. The
way is to use a parallel connection of switching devices, another high-frequency vibration noise of the motor is optimized, but
way is to use a parallel inverter to drive a multiphase motor or a coupled inductor must be used. For multimodule motors, the
multimodule motor to increase capacity [1], [2]. Comparing with coupling of the windings between the modules is analyzed in
paralleled-switching-devices, which is only with power rating [11]. In terms of the analysis methods, most of the current
increasing capability, the motor driven by paralleled inverters research focuses on the effect of electromagnetic radial force on
has more optimization freedoms to improve the motor perfor- motor vibration, because the value of electromagnetic tangential
mance. For this reason, paralleled inverter is preferable [3]–[5]. force is small. However, the literature [12] pointed out that the
In applications such as electric propulsion and high-precision tangential electromagnetic force and vibration are structurally
machine tools, there are high requirements for vibration and related. And tangential force is the source of motor torque, which
affects the vibration of the entire Motor bench system. With
dual-three-phase motor, two groups of three-phase windings can
Manuscript received December 8, 2020; revised March 11, 2021; accepted generate torque and add together. With carrier phase-shift PWM
April 27, 2021. Date of publication June 2, 2021; date of current version
September 16, 2021. This work was supported by the National Natural Science for two groups of three-phase windings, the certain torque ripple
Foundation of China under Projects 52077088 and 51707007. Paper 2020- harmonics can be canceled out and vibration can be reduced [13].
IDC-1685.R1, presented at the 2020 IEEE Energy Conversion Congress and The PWM strategy of the voltage source leads to the gener-
Exposition, Detroit, MI, USA, Oct. 11–15, and approved for publication in
the IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS by the Industrial Drives ation of the CM voltage, and then the CM current is generated
Committee of the IEEE Industry Applications Society.(Corresponding author: through the CM stray loop [14], [15], which is the most important
Zicheng Liu.) cause of CM EMI noise interference in the frequency range of
Dong Jiang and Zicheng Liu are with the School of Electrical and Electronics
Engineering, Huazhong University of Science and Technology, Wuhan 430074, several kHz to tens of MHz. Current methods of suppressing
China (e-mail: jiangdong.tsinghua@gmail.com; liuzc_thu@163.com). CM currents can be divided into two categories. The first one
Kang Liu, Qiyuan Wang, Zhongxiang He, and Ronghai Qu are with the is to block the noise current conduction path. Adding a com-
Huazhong University of Science and Technology, Wuhan 430074, China (e-mail:
kang_liu_ami@163.com; qiyuan_wang@hust.edu.cn; 237632488@qq.com; mon mode filter is an effective method, but reduces the system
ronghaiqu@hust.edu.cn). power density [16]–[18]. The other one is the active suppression
Color versions of one or more figures in this article are available at https: method from the noise source. In contrast, the active suppression
//doi.org/10.1109/TIA.2021.3085542.
Digital Object Identifier 10.1109/TIA.2021.3085542 method based on the improved PWM modulation strategy has
0093-9994 © 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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JIANG et al.: FOUR-MODULE THREE-PHASE PMSM DRIVE FOR SUPPRESSING VIBRATION AND COMMON-MODE CURRENT 4875
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4876 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 5, SEPTEMBER/OCTOBER 2021
dq = Rsidq + d ψ
U dq .
dq + ωr Dψ (3)
dt
Fig. 2. EMF star vector of reverse winding connection. (a) Three-phase
winding. (b) Traditional 4 sets of 3-phase windings. (c) Proposed 4 sets of
3-phase windings. In (2) and (3)
dq = Ud1 Uq1 −Ud2 −Uq2 Ud3 Uq3 −Ud4 −Uq4 T
U
B. Winding Connection T
dq = ψd1 ψq1 −ψd2 −ψq2 ψd3 ψq3 −ψd4 −ψq4
ψ
For traditional three-phase motors, 16-slot windings are con- idq = id1 iq1 −id2 −iq2 id3 iq3 −id4 −iq4 T
nected in series or parallel to form a phase of windings. But for a Ldq= diag (Ld1 , Lq1 , . . . , Ld4 , Lq4) , D=diag (−1, 1, . . . , −1, 1).
four-module motor, 16 slots need to be divided into 4 parts. Each
one is a phase winding. The nearest three-phase symmetrical The electromagnetic torque is
winding forms a module. Then according to the selection of ⎡ ⎤
ψ (i −i + iq3 −iq4 ) + (Ld1 −Lq1 ) id1 iq1
the neutral point, the phase of the back EMF is determined. 3 ⎣ f q1 q2 ⎦.
Te = p + (Ld2 −Lq2 ) id2 iq2 + (Ld3 −Lq3 ) id3 iq3
The four-module PMSM with reversed windings studied in this 2
+ (Ld4 −Lq4 ) id4 iq4
article can be transformed step by step according to Fig. 2. (4)
According to the reversed winding connection method, the
back EMF of each winding has complementary phases. The back C. Control Framework
electromotive force of winding A1 B1 C1 and winding A2 B2 C2
is opposite and can be regarded as a group of complementary Although the winding structure of the multimodule motor is
units. Similarly, winding A3 B3 C3 and winding A4 B4 C4 are the more complicated, the control method is almost the same as
second group of complementary units. the traditional three-phase motor. For the four-module motor
The strategy of grouping each two sets of windings can be shown in Fig. 2(c), and even more modules, a modular control
extended to 2N (N is a natural number greater than or equal framework in Fig. 3 is proposed in this article. This control
to 2) number of modules. The object studied in this article is a scheme divides every two sets of windings into one group, which
four-module motor with N = 2. is called complementary unit.
Take the phase A1 as the d-axis, and select the coordinate All control loops have only one speed regulator. Because the
transformation matrix of the d–q coordinate system as the con- inductance and resistance of the complementary unit are very
stant amplitude transformation matrix close, the currents of the windings are similar under the same
voltage excitation. In this way, the complementary unit only
abc
Cdq = diag (C11 , C22 , C33 , C44 ) (1) needs one set of current loops. The advantage of using the same
voltage command is to ensure that the common mode voltage is
when zero during modulation.
2 cos θ cos (θ − 120◦ ) cos (θ + 120◦ ) Fig. 4 shows the relationship between modulation and control.
Cii =
3 − sin θ − sin (θ − 120◦ ) − sin (θ + 120◦ ) For a multimodule motor, the complementary unit can be mod-
ulated by RWPWM, and then the carrier phase shift strategy can
i = 1, 2, 3, 4. be implemented between the units. It can be seen that modulation
Since the phase of the back EMF of A2 B2 C2 and A4 B4 C4 is only the last step in the realization of the control algorithm.
is opposite to the d-axis, the related variables after coordinate When the carrier ratio of PWM is large, changing the modulation
transformation are all negative. Its model in the d–q coordinate strategy has little effect on control.
system is shown in the following: Compared with traditional control methods, the control archi-
tecture proposed in this article mainly adjusts the modulation
ψ f dq
dq =Ldqidq + ψ (2) part. By controlling the action of the switching devices in the
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JIANG et al.: FOUR-MODULE THREE-PHASE PMSM DRIVE FOR SUPPRESSING VIBRATION AND COMMON-MODE CURRENT 4877
the CM current depends not only on dv/dt, but also on the ampli-
tude and duration of the CM voltage. The latter is very important
for common mode current at medium frequencies. So this article
proposes a modulation method applied to multimodule motors to
reduce the CM current by suppressing the system’s CM voltage.
In the traditional three-phase drive system, the common mode
voltage is expressed as
1
Vcm = (VAO + VBO + VCO ) (5)
3
where VAO , VBO , VCO can be Vdc /2 or –Vdc /2. The total
mode voltage contributed by the three-phase bridge arm in this
equation cannot be zero or remain unchanged during operation.
Therefore, the number of bridge arms must be increased to an
even number, for example, 12 bridge arms. Then the common
Fig. 4. Sequence of control algorithm and modulation algorithm. mode voltage is expressed as
1
Vcm = 12 (VA1O + VA2O +VA3O + VA4O + VB1O + VB2O
+VB3O + VB4O + VC1O + VC2O + VC3O + VC4O ).
(6)
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4878 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 5, SEPTEMBER/OCTOBER 2021
Fig. 6. Space vector coordinate system and the CMV of (a) SVPWM, (b) ZCMPWM, and (c) RWPWM.
or C2 bridge arm of the VSI-2 to maintain the balance of CMV. Tem (t) = Llength r2 ft (θ, t) dθ
However, the polarity of the phase current of B2 or C2 at this
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JIANG et al.: FOUR-MODULE THREE-PHASE PMSM DRIVE FOR SUPPRESSING VIBRATION AND COMMON-MODE CURRENT 4879
density and tangential magnetic flux density can be expressed where I1 is the amplitude of fundamental current, and Imn is the
as the product of magnetomotive force and permeance Λ(θ). nth current harmonic amplitude of the m sideband. ω c is carrier
The magnetomotive force includes permanent magnetomotive angular frequency. For windings with carrier phase shifting
force FPM (θ, t) and armature magnetomotive force Fa (θ,
ia3 = I1 cos ω0 t+
t). Obviously, only the armature magnetomotive force can be
∞
+∞
3 sin(m + n)
Imn sin nπ
changed by controlling the PWM modulation Therefore, the π
2 cos [m (ωc t−θc ) + ωn t] .
electromagnetic force generated by the armature magnetomotive m=1 n=−∞
(11)
force is the key factor to reduce torque ripple
Taking the current ripples of A1 and A3 phases as an example,
B(θ, t) = (FP M (θ, t)+Fa (θ, t)) Λ (θ) (8)
if
∞
∞
Fa (θ, t) = kh In cos(hθ − ωn t + θn ) (9) θn =mθc = (2l + 1) π, l=1, 2, 3 . . . (12)
n h is satisfied, the corresponding (2l+1)π/θc order harmonics in
the current have the same amplitude and opposite phases.
where In is the nth harmonic of the armature current, h is As shown in Fig. 9, the four sets of windings distributed in dif-
the spatial order generated by the structure, kh is the conversion ferent positions of the motor will all generate the magnetomotive
factor at this order, and ω n is the angular frequency of the nth force of the switching frequency, and the phase of force can be
harmonic of the current. θn is the phase of the magnetomotive changed by the carrier phase shift angle. According to Maxwell’s
force related to the current order. The specific derivation of the equation, the torque of the motor is the result of integrating the
two can refer to the literature [26]. magnetic density along the air gap. Therefore, if the phase of the
Equation (9) shows that the phase of magnetomotive force is magnetomotive force at the switching frequency is different for
consistent with the phase of each harmonic current. As long as different windings, the result after integration can be reduced.
the phase of the current is changed, the phase of the electromag- The amplitude of the current ripple at the switching frequency
netic force can be changed finally. Compared with a sinusoidal depends mainly on the voltage modulation ratio. For the motor
power supply, the chopping voltage generated by VSI inevitably drive system, it is mainly reflected in the speed and load of
produces harmonic currents near the switching frequency and its the motor. For most operating conditions, the current ripple
sidebands in the stator windings. The original intention of the amplitude around the doubled switching frequency is the largest
carrier phase shift strategy is to suppress the high frequency [28], [29]. Therefore, the phase shift angle θc can be designed as
harmonic components of the current, which is often used in π/2, Then, the even-numbered electromagnetic force harmonics
parallel inverters. of order m = 4l+2 all reverse each other, acting on the rotor to
The relationship between current harmonics and carrier phase cancel each other.
shift angle in Fig. 8 can be derived as follows. If the initial phase Using the modulation algorithms in Section III and this sec-
of the current harmonic is set to 0, the A1 -phase current in the tion, the voltages of the bridge arms of the corresponding phases
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4880 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 5, SEPTEMBER/OCTOBER 2021
TABLE I
EXPERIMENTAL PARAMETERS
Fig. 10. Voltages of the bridge arms of the corresponding phases of the four
module inverters.
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JIANG et al.: FOUR-MODULE THREE-PHASE PMSM DRIVE FOR SUPPRESSING VIBRATION AND COMMON-MODE CURRENT 4881
VI. CONCLUSION
AC motor fed PWM-modulated inverters will bring vibration
and CM current problems to the system because of the pulse-
series excitation in the motor terminals. This article proposed a
method for four-module three-phase PMSM drive to mitigation
both vibration and CM current through advanced PWM. The
four three-phase modules of the motor can be divided into
the two adjacent or nonadjacent groups. The core ideas of the
Fig. 15. Common mode EMI of dc bus.
proposed methods can be summarized in the following two parts.
1) Two groups of three-phase modules can be controlled with
CM cancellation PWM, then the total CM voltage of the motor
can be suppressed to be zero in theory.
2) Another two groups can be fed with carrier phase-shift
PWM between each other, which can further cancel certain
switching harmonics for torque ripple and vibration of the motor.
With these two methods, the mitigation of CM current and
vibration can be achieved in the same four-module motor with
reverse windings. RWPWM with the carrier phase shift of 90°
has the best suppression effect. The addition of this modulation
algorithm will not affect the control performance and speed
Fig. 16. Calculated electromagnetic torque using current. range of the original system, and still has the advantage of
modular configuration in the control and hardware framework.
In summary, the method proposed in this article can significantly
improve the operating quality and reliability of the system in the
high-frequency field.
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4882 IEEE TRANSACTIONS ON INDUSTRY APPLICATIONS, VOL. 57, NO. 5, SEPTEMBER/OCTOBER 2021
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permanent-magnet synchronous motor,” in Proc. IEEE Int. Elect. Mach. Dong Jiang (Senior Member, IEEE) received the B.S.
Drives Conf., 2017, pp. 1–6.
and M.S. degrees in electrical engineering from Ts-
[10] C. Lin and Y. Tzou, “An innovative multiphase PWM control strategy for
inghua University, Beijing, China, in 2005 and 2007
a PMSM with segmented stator windings,” in Proc. IEEE Appl. Power
respectively. He began his Ph.D. study in Center for
Electron. Conf. Expo., Charlotte, NC, USA, 2015, pp. 270–275. Power Electronics Systems (CPES) in Virginia Tech
[11] O. Dieterle and T. Greiner, “Impact of the magnetic coupling in a
in 2007 and was transferred to University of Ten-
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degree in power electronics and motor drives from
FL,USA, 2017, pp. 1–8.
University of Tennessee in Dec. 2011. He was with
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United Technologies Research Center (UTRC) in
vibration performance in fractional-slot concentrated winding permanent
Connecticut as a Senior Research Scientist/Engineer
magnet synchronous machines,” IEEE Trans. Energy Convers., vol. 34, from Jan 2012 to July 2015. He has been with Huazhong University of Science
no. 2, pp. 1082–1093, Jun. 2019.
& Technology (HUST) in China as a Professor since July 2015. Dong Jiang’s
[13] X. Han, D. Jiang, T. Zou, R. Qu, and K. Yang, “Two-segment three-phase
major research area is power electronics and motor drives, with more than 100
PMSM drive with carrier phase-shift PWM for torque ripple and vibration
published IEEE journal and conference papers in this area. He is the holder of
reduction,” IEEE Trans. Power Electron., vol. 34, no. 1, pp. 588–599, more than 50 patents/patent applications. He has 6 best paper awards in IEEE
Jan. 2019.
conferences. He is an Associate Editor of IEEE TRANSACTIONS ON INDUSTRY
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[16] D. A. Rendusara and P. N. Enjeti, “An improved inverter output filter Kang Liu was born in Hubei, China, in 1996. He re-
configuration reduces common and differential modes DV/DT at the motor ceived the B.S. degree in electrical engineering from
terminals in PWM drive systems,” IEEE Trans. Power Electron., vol. 13, the Huazhong University of Science and Technology,
no. 6, pp. 1135–1143, Nov. 1998. Wuhan, China, in 2018, where he is currently working
[17] A. von Jouanne, H. Zhang, and A. K. Wallace, “An evaluation of mit- toward the M.S. degree in electrical engineering with
igation techniques for bearing currents, EMI and overvoltages in ASD the School of Electronic and Electrical Engineering.
applications,” IEEE Trans. Ind. Appl., vol. 34, no. 5, pp. 1113–1122, His research interests include motor control and
Sep./Oct. 1998. common mode current suppression
[18] S. Ogasawara, H. Ayano, and H. Akagi, “An active circuit for cancellation
of common-mode voltage generated by a PWM inverter,” IEEE Trans.
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[19] A. M. Hava and E. Ün, “A high-performance PWM algorithm for common-
mode voltage reduction in three-phase voltage source inverters,” IEEE Zicheng Liu (Member, IEEE) received the B.S. de-
Trans. Power Electron, vol. 26, no. 7, pp. 1998–2008, Jul. 2011. gree in hydropower engineering from the Huazhong
[20] E. Un and A. M. Hava, “A near-state PWM method with reduced switch- University of Science and Technology (HUST),
ing losses and reduced common-mode voltage for three-phase voltage Wuhan, China, in 2011, and the Ph.D. degree in elec-
source inverters,” IEEE Trans. Ind. Appl., vol. 45, no. 2, pp. 782–793, trical engineering from Tsinghua University, Beijing,
Mar./Apr. 2009. China, in 2016. During Oct. 2014 to Mar. 2015, he
[21] R. M. Tallam, R. J. Kerkman, D. Leggate, and R. A. Lukaszewski, was a Visiting Student at Purdue University, West
“Common-mode voltage reduction PWM algorithm for ac drives,” IEEE Lafayette, IN, USA. During Jun. 2016 to Sep. 2018,
Trans. Ind. Appl., vol. 46, no. 5, pp. 1959–1969, Sep./Oct. 2010. he was a Postdoc Researcher at Beijing Jiaotong Uni-
[22] D. Jiang, Z. Shen, and F. Wang, “Common-mode voltage reduction versity, Beijing, China. He is currently an Associate
for paralleled inverters,” IEEE Trans. Power Electron., vol. 33, no. 5, Professor at HUST. His research interests include
pp. 3961–3974, May 2018. multiphase motor control systems and transportation electrification. He has
[23] Z. Liu, Z. Zheng, S. D. Sudhoff, C. Gu, and Y. Li, “Reduction of more than 50 technical papers, and is the holder of more than 10 patents/patent
common-mode voltage in multiphase two-level inverters using SPWM applications.
with phase-shifted carriers,” IEEE Trans. Power Electron., vol. 31, no. 9,
pp. 6631–6645, Sep. 2016.
[24] Z. Shen, D. Jiang, T. Zou, and R. Qu, “Dual-segment three-phase PMSM
with dual inverters for leakage current and common-mode EMI reduction,”
IEEE Trans. Power Electron., vol. 34, no. 6, pp. 5606–5619, Jun. 2019.
[25] Z. Shen, D. Jiang, Z. Liu, D. Ye, and J. Li, “Common-mode voltage elim- Qiyuan Wang was born in Henan, China, in 1995.
ination for dual two-level inverter-fed asymmetrical six-phase PMSM,” He received the B.S. degree in electrical engineering
IEEE Trans. Power Electron., vol. 35, no. 4, pp. 3828–3840, Apr. 2020. from the Huazhong University of Science and Tech-
[26] K. Liu, Z. Liu, D. Jiang, Q. Wang, and Z. He, “Four-module three-phase nology, Wuhan, China, in 2017, where he is currently
permanent-magnet synchronous motor based PWM modulation strategy working toward the M.S. degree in electrical engi-
for suppressing vibration and common mode current,” in Proc. IEEE neering with the School of Electronic and Electrical
Energy Convers. Congr. Expo., Detroit, MI, USA, 2020, pp. 2328–2335. Engineering.
[27] T. Hattori, K. Narita, T. Yamada, Y. Sakashita, and K. Akatsu, “Influence of His main research interests include motor control,
harmonic components on electromagnetic vibration for a permanent mag- motor vibration, and power electronics noise suppres-
net motor,” in Proc. Int. Conf. Elect. Mach. Syst., 2010, pp. 1131–1136. sion.
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JIANG et al.: FOUR-MODULE THREE-PHASE PMSM DRIVE FOR SUPPRESSING VIBRATION AND COMMON-MODE CURRENT 4883
Zhongxiang He was born in China, in 1991. He Ronghai Qu (Fellow, IEEE) was born in China.
received the B.S. and M.S. degrees in electrical en- He received the B.E.E. and M.S.E.E. degrees from
gineering from the Huazhong University of Science Tsinghua University, Beijing, China, and the Ph.D.
and Technology, Wuhan, China, in 2013, and the M.S. degree from the University of Wisconsin– Madison,
degree from the Wuhan Institute of Marine Electric Madison, WI, USA, in 1993, 1996, and 2002, respec-
Propulsion, Wuhan, China, in 2016. tively, all in electrical engineering.
His main research interests are multiphase motor In 1998, he joined the Wisconsin Electric Machines
control, analysis, and suppression of vibration and and Power Electronics Consortiums, University of
noise. Wisconsin–Madison, as a Research Assistant. He be-
came a Senior Electrical Engineer with Northland,
a Scott Fetzer Company, Watertown, NY, USA, in
2002. Since 2003, he had been with the General Electric (GE) Global Research
Center, Niskayuna, NY, USA, as a Senior Electrical Engineer with the Electrical
Machines and Drives Laboratory. Since 2010, he has been a Professor with
the Huazhong University of Science and Technology, Wuhan, China. He has
authored or coauthored more than 230 published technical papers and is the
holder of more than 50 patents/patent applications.
Dr. Qu is a Full Member of Sigma Xi. He was the recipient of several
awards from the GE Global Research Center since 2003, including the Technical
Achievement and Management Awards. He was also the recipient of the 2003 and
2005 Best Paper Awards, third prize, from the Electric Machines Committee of
the IEEE Industry Applications Society (IAS) at the 2002 and 2004 IAS Annual
Meeting, respectively.
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