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DC Motors
DC machines are basically electromechanical energy
conversion devices, the same DC machine can be
operated as a DC Generator or DC Motor, depending
upon the application and requirement. Construction ally
there is no difference between both.
GENERATOR
Mech. I/P Rotate Elect. O/P Gen.
Mode
Torque/Force I/P O/P Voltage
ELECTRIC MACHINE
Motor
Mode
Mech. O/P Rotate O/P I/P Elect. I/P
Torque/Force Voltage
MOTOR
Principle of DC Motor
When a current carrying conductor is placed in a magnetic
field, it will experience a mechanical force and rotates in the
direction of force and the direction of force is given by
Fleming’s Left Hand Rule (FLHR) and the magnitude is given by
F= BIL Newtons,
B= Flux density (Tesla)
I= current flowing through the conductor (Amps),
L= Active length (m) of the conductor.
Fleming’s Left Hand Rule
Stretch 3 fingers of the left hand, Thumb, Fore finger and the middle
finger, put the middle finger in the direction of current, fore finger in
the direction of flux, then Thumb will gives the direction the Force or
motion of conductor. For DC Generator to find out the voltage
direction we apply Fleming’s Right hand rule.
Principle of DC Motor
Consider a simple loop coil placed between N & S pole. A D.C Voltage is applied
through slipt ring and brushes. According to F.L.H.R for a given reference(assuming
the same current directions as in generator)the force experienced by the conductor
under north pole is in the downward direction. Similarly as the commutator rotates
with the coil, the force exerted on the conductor under south pole is in the upward
direction) The force experienced by all conductors will give rise to a net force and the
armature rotates in anticlockwise direction. If generator is rotated clockwise, than the
motor rotates A.C.W (opposite Direction)
0-180 Force 180 - 360 Force
A C C A
N S N S
B D D B
X X
Force Force
1 2 1 2
a b b a
+ _ + _
Supply Supply
Current Direction B A C D Current Direction D C A B
Torque is Unidirectional
Principle of DC Motor
Suppose if the commutator is not rotated.
180 - 360
C A
Force
N S Same as first figure,
D B they don’t change D.C
X Force
1 2
to A.C, so the torque is
a b Bi-directional
+ _
Current Direction B A C D
Supply
If Ia = IL
I
a Ia = IL
DC Ia = (V- Eb) / Ra
Vf Eb Supply V = Eb + Ia Ra + BCD
Voltage
Ra (V)
DC Shunt Motor
For a given condition, Supply voltage, the flux is approximately
constant. (Фsh α Ish = V/Rsh , V-Constant)
Shunt motors are approximated as “Constant Flux Motor” from No-
Load to Rated Load Condition.
Ish Ia IL
DC
Ia = IL - Ish
Rsh Eb Supply Ish = V/ Rsh
Voltage
(V)
V = Eb + Ia Ra + BCD
Ra
DC Series Motor
If load increases Ia Increases, Series flux (Фse) increases up to
saturation (Фse α Ia)
Ise
Ia
Rse IL
DC IL = Ia = Ise
Eb Supply V = Eb + Ia (Ra + Rse)+ BCD
Voltage
Ra (V)
DC Compound Motor
IL
Ise Rse
Ish
Ia
DC
Ia = IL - Ish
Supply Ish = (V-IL Rse) / Rsh
Voltage V = Eb + Ia Ra +IL Rse)+ BCD
Rsh Eb (V)
Ra
Electro-magnetic Torque Developed in DC Motor
Torque is the turning or twisting moment of a force about an axis and is measured by
the product of force (F) and radius (r) at right angle to which the force acts.
T = F x r Newton-meter
In a D.C motor, each conductor is acted upon by a circumferential force F at a distance r,
the radius of the armature. Therefore, each conductor exerts a torque, tending to rotate
the armature. The sum of the torques due to all armature conductors is known as gross or
armature torque (Ta).
The power developed in motor is expressed in terms of torque.
Power = work done in one revolution/ time taken for one revolution.
Let N= speed of motor in RPM.
N/60= speed of motor in RPS
Time taken for one revolution = 60/N
Work done in one revolution = force x distance =Fx2πr
Therefore P = Fx2πr/60/N= 2πN (Fxr)/60 = 2πN Ta/60W
P=Ta xω Watts where ω= 2πN/60 = angular speed in rads/sec.
Ta= Armature Torque= N-m.
Electro-magnetic Torque Developed in DC Motor
Electro-magnetic Torque Developed in DC Motor
Electro-magnetic Torque Developed in DC Motor
Electro-magnetic Torque Developed in DC Motor
Types of Torques in a DC motor:
Armature Torque or Gross Torque (Ta)
Shaft Torque or useful torque (Tsh)
Electro-magnetic Torque Developed in DC Motor
Electro-magnetic Torque Developed in DC Motor
Electro-magnetic Torque Developed in DC Motor
Fig.1 Fig.2
Fig.1 Fig.2
Characteristics of DC Series Motors
From this characteristic, it is concluded that the series motor is a
variable speed motor, i.e., its speed changes when the armature
current (or load) changes.
As the load on this motor decreases, speed increases.
If this motor is connected to the supply without load, armature
current will be very small and hence speed will be dangerously
high which may damage the motor due to heavy centrifugal
forces.
Therefore, a series motor is never started on no-load. However, to start a
series motor, mechanical load (not belt driven load because belt
slips over the pulley) is put on it first then started.
Characteristics of DC Series Motors
Torque and Armature current (T–Ia) Characteristics:
We know that, T α Ф Ia
In series motors, before magnetic saturation Ф α Ia
Hence, before magnetic saturation the electromagnetic torque
produced in the armature is proportional to the square of the armature
current (T α Ia^2). If Ia is doubled, Ta is almost quadrupled. Therefore,
this portion of the curve (OA) is a parabola passing through the origin as
shown in Fig.3 .
However, after magnetic saturation, the flux Ф becomes constant.
T α Ia
Hence, after magnetic saturation, the curve (AB) becomes a straight line.
It is seen that before magnetic saturation (T α Ia^2). When load is
applied to this motor at start, it takes large current and heavy torque is
produced which is proportional to square of this current.
Thus, this motor is capable to pick up heavy loads at the start and best
suited for electric traction.
Characteristics of DC Series Motors
T α Ф Ia
T α Ia
Fig.3
Characteristics of DC Series Motors
3. Speed and Torque (N–T) characteristics:
This characteristic is derived from the first two characteristics.
At low value of load, Ia is small, torque is small but the speed is
very high. As load increases, Ia increases, torque increases but the
speed decreases rapidly. Thus for increasing torque, speed
decreases rapidly as shown in Fig. 4.
T α Ia^2
N α1/Ф
Fig.4
Characteristics of DC Series Motors
Following three important conclusions are drawn from the above
characteristics of series motors:
(i) It has a high starting torque because initially T α Ia^2
(ii) It is a variable speed motor i.e., it automatically adjusts the speed as
the load changes. Thus if the load decreases, its speed is automatically
raised and vice-versa.
(iii) At no-load, the armature current is very small and so is the flux.
Hence, the speed rises to an excessive high value (N α1/Ф). This is
dangerous for the machine which may be destroyed due to centrifugal
forces set up in the rotating parts.
Therefore, a series motor should never be started on no-load. However, to
start a series motor, mechanical load is first put and then the motor is
started.
Note. The minimum load on a d.c. series motor should be
great enough to keep the speed within limits. If the speed becomes
dangerously high, then motor must be disconnected from the supply.
Characteristics of DC Compound Motors
A compound motor has both series field and shunt field. The shunt field is
always stronger than the series field. Compound motors are of two types:
(i) Cumulative-compound motors in which series field aids the shunt field.
(ii) Differential-compound motors in which series field opposes the shunt field.
Differential compound motors are rarely used due to their poor torque
characteristics at heavy loads.
Cumulative compound motors are most common.
A cumulative compound motor has characteristics intermediate between
series and shunt motors.
(i) Due to the presence of shunt field, the motor is prevented from
running away at no-load.
(ii) Due to the presence of series field, the starting torque is increased.
The characteristics of these motors lies between the shunt and series
motors. The N – Ia characteristics, T – Ia characteristics and N – T
characteristics are shown in Figs. (a), (b) and (c), respectively.
Characteristics of DC Compound Motors
(b)
Characteristics of DC Compound Motors
Applications and Selection of DC Motors
Applications of DC Motors:
As per the characteristics of DC motors, different types of DC motors are
applied for different jobs as explained below:
1. Separately excited motors: Very accurate speeds can be obtained
by these motors. Moreover, these motors are best suited where speed
variation is required from very low value to high value.
These motors are used in steel rolling mills, paper mills, diesel – electric
propulsion of ships, etc.
2. Shunt motors: From the characteristics of a shunt motor we have
seen that it is almost constant speed motor. It is, therefore, used;
(i)Where the speed between no-load to full load has to be maintained almost constant.
(ii) Where it is required to drive the load at various speeds (various speeds are obtained by
speed control methods) and any one of the speed is required to be maintained
almost constant for a relatively long period.
As such the shunt motors are most suitable for industrial drives such as lathes,
drills, grinders, shapers, spinning and weaving machines, line shafts in the group drive, etc.
Applications and Selection of DC Motors
3. Series motors: The characteristics of a series motor reveal
that it is variable speed motor i.e., the speed is low at higher
torques and vice-versa. Moreover, at light loads or at no-load, the
motor attains dangerously high speed. It is, therefore, employed:
(i) Where high torque is required at the time of starting to accelerate heavy
loads quickly.
(ii) Where the load is subjected to heavy fluctuations and speed is required to be
adjusted automatically.
As such the series motors are most suitable for electric traction, cranes,
elevators, vacuum cleaners, hair driers, sewing machines, fans and air
compressors, etc.
Note: The series motors are always directly coupled with
loads or coupled through gears. Belt loads are never applied to
series motor, because the belt may slip over the pulley or it may break.
Then the motor will operate at light loads or at no-load and will attain
dangerously high speed which may damage the motor.
Applications and Selection of DC Motors
4. Compound motors: The important characteristic of this
motor is that the speed falls appreciably on heavy loads as in a
series motor, but at light loads, the maximum speed is limited to
safe value. It is, therefore, used;
(i) Where high torque is required at the time of starting and where the
load may be thrown off suddenly.
(ii)Where the load is subjected to heavy fluctuations.
As such the cumulative compound, motors are best suited for
punching and shearing machines, rolling mills, lifts and mine - hoists,
etc.
Selection of DC Motors:
1. Selection of power rating
2. Characteristics of the motor
Armature Reaction in D.C. Motors
As in a D.C Generator, armature reaction also occurs in a D.C motor. This
is expected because when current flows through the armature conductors
of a D.C Motor, it produces flux (armature flux) which lets on the flux
produced by the main poles.
For a motor with the same polarity and direction of rotation as is for
generator, the direction of armature reaction field is reversed.
(i) In a generator, the armature current flows in the direction of the
induced e.m.f. (i.e. generated e.m.f. Eg) whereas in a motor, the armature
current flows against the induced e.m.f. (i.e. back e.m.f. Eb).
Therefore, it should be expected that for the same direction of rotation
and field polarity, the armature flux of the motor will be in the opposite
direction to that of the generator. Hence instead of the main flux being
distorted in the direction of rotation as in a generator, it is distorted
opposite to the direction of rotation.
Armature reaction in a d.c. generator weakens the flux at leading pole tips and
strengthens the flux at trailing pole tips while the armature reaction in a d. c. motor
produces the opposite effect.
Armature Reaction in D.C. Motors
The leading pole tips of the Generator becomes trailing pole tips of the motor
based on the direction of rotation. Armature Reaction effect is quite similar to
Generator.
When the motor is loaded it draws more current from the supply to maintain
torque this will increase armature mmf, and affect the main flux distribution
and produces two effects.
De-magnetization: Reduction of main flux which reduce the torque capability
while increasing speed,T α Ф Ia ; N α Eb/Ф
Cross-magnetization: Distortion of main flux which affects the commutation
process by shifting M.N.A.
The M.N.A shifts opposite to the direction of rotation of motor in order to
improve commutation. Brushes also need to be shifted in opposite direction to
that of the motor.
Similar to generator the brush shift also produce additional demagnetization,
which reduce the flux, reduce the torque while increasing speed.
The polarity of Inter-poles should be equal to the main poles behind motor
rotation.
Armature Reaction in D.C. Motors
With no commutating poles used, the brushes are given a forward lead in
a d.c. generator and backward lead in a d.c. motor.
By using commutating poles (compoles), a d.c. machine can be
operated with fixed brush positions for all conditions of load.
Since commutating poles windings carry the armature current,
then, when a machine changes from generator to motor (with
consequent reversal of current), the polarities of commutating
poles must be of opposite sign.
Therefore, in a d.c. motor, the commutating poles must have the same
polarity as the main poles directly back of them. This is the opposite of the
corresponding relation in a d.c. generator.
Speed Control of DC Motors
Thus, when the motors are connected in series, low speeds are
obtained and when they are connected in parallel high speeds
(nearly 4 times to that of first case) are obtained.
Many speeds can be obtained by having more number of motors
and connecting them in series, in parallel or the combination of
both.
Speed Control of DC Series Motors
Usually, this method is employed in electric locomotives for controlling
the speed of trains.
In this case, combination of series-parallel and resistance control method
is employed.The sequence of connections are shown in Fig.
Problem:1
The armature resistance of a 220 V DC generator is 0.4 ohm. It is
delivering a load of 4 kW at rated terminal voltage. Now the machine is
operated as a motor and draws the same armature current at the same
terminal voltage. In this operation, if the flux per pole is increased by
10% what will be the ratio of generator to motor.
Solution:
Problem:2
A fan motor whose torque is proportional to the square of the speed is
driven by a separately excited DC motor. The motor draws a current of 8 A
at 120 V and runs at a speed of 500 rpm.What voltage and current is to be
applied to run the motor at 750 rpm. The armature resistance of the motor
is 1 ohm and losses are neglected.
Solution:
Problem:3
A 100 kW belt-driven shunt generator running at 300 rpm on 220 V
bus bars continues to run as a motor when the belt breaks then taking
10 kW from the mains. What will be its speed? Armature resistance is
0.025 ohm, field circuit resistance is 60 ohm contact drop per brush is
1V and ignore armature reaction.
Solution:
Problem:4
A 240 V DC shunt motor has a field resistance of 400 ohm and an
armature resistance of 0.1 ohm. The armature current is 50 A and the
speed is 1000 rpm Calculate the additional resistance in the field to
increase the speed to 1200 rpm Assume that armature current remains the
same and the magnetisation curve to be a straight line.
Solution:
Problem:5
The armature resistance of a 200 V DC shunt motor is 0.5 ohm. When it
draws an armature current of 30 A, it runs at a speed of 750 rpm. In
order to reduce the speed to 450 rpm, what resistance must be added in
the armature circuit keeping armature current constant. Further, what
will be the speed of motor if its additional armature resistance is kept the
same but armature current is reduced to 15 A.
Solution:
Problem:6
The field winding resistance and armature resistance of a 240 V DC shunt
motor is 120 ohm and 0.1 ohm respectively. It draws 24 A at rated voltage
to run at 1000 rpm. Find the value of additional resistance required in
the armature circuit to reduce the speed to 800 rpm when (i) the load
torque is proportional to speed (ii) the load torque varies as the square of
the speed.
Solution:
Problem:7
The armature and field resistance of a 230 V DC series motor is 0.15
ohm and 0.1 ohm respectively. It runs at a speed of 800 rpm when
connected to rated voltage drawing a current of 100 A. What will be its
speed when it draws 25 A from the supply considering that its flux is only
45 percent at this current as compared to 100 A.
Solution:
Problem:8
A series motor with unsaturated magnetic circuit and with negligible
resistance when running at a certain speed, on a given load takes 50 A at
500 V. If the load torque varies as cube of the speed, find the resistance
necessary to reduce the speed by 20%.
Solution:
Starting of DC Motors
To start a DC motor, when it is switched–ON to the supply with full rated voltage, it
draws heavy current during starting period (more than its rated value).
This excessive current overheats the armature winding and may even damage the
winding insulation.
Therefore, during starting period a resistance called starter in connected in series
with the armature circuit to limit the starting current.
Necessity of Starter for a DC Motor:
At starting, when the motor is stationary, there is no back e.m.f. in the armature.
Consequently, if the motor is directly switched on to the mains, the armature
will draw a heavy current (Ia = V/Ra) because of small armature resistance.
As an example, 5 H.P., 220 V shunt motor has a full-load current of 20 A and an
armature resistance of about 0.5 W. If this motor is directly switched on to
supply, it would take an armature current of 220/0.5 = 440 A which is 22 times
the full-load current.This high starting current may result in:
(i) burning of armature due to excessive heating effect,
(ii) damaging the commutator and brushes due to heavy sparking,
(iii) excessive voltage drop in the line to which the motor is connected.
The result is that the operation of other appliances connected to the line may be
impaired and in particular cases, they may refuse to work.
Starting of DC Motors
In order to avoid excessive current at starting, a variable resistance (known
as starting resistance) is inserted in series with the armature circuit.
This resistance is gradually reduced as the motor gains speed (and hence Eb
increases) and eventually it is cut out completely when the motor has
attained full speed.
The value of starting resistance is generally such that starting current is
limited to 1.25 to 2 times the full-load current.
It is very important and desirable to provide the starter with protective
devices to enable the starter arm to return to OFF position.
(i) when the supply fails, thus preventing the armature being directly across
the mains when this voltage is restored. For this purpose, we use no-volt
release coil.
(ii) when the motor becomes overloaded or develops a fault causing the
motor to take an excessive current. For this purpose, we use overload
release coil.
Starting of DC Motors
There are two principal types of d.c. motor starters viz., three-point
starter and four-point starter. The two types of starters differ only in the
manner in which the no-volt release coil is connected.
Three-Point Starter
However, the working of the two starters is the same. It may be noted that
the three point starter also provides protection against an open field circuit.
This protection is not provided by the four-point starter.
Series Motor Starter
Calculation of Step Resistances used in Shunt Motor starter
Calculation of Step Resistances used in Shunt Motor starter
Calculation of Step Resistances used in Shunt Motor starter
Problem
Solution
Problem
Solution
Problem
Losses in a DC Machine
A DC machine is used to convert mechanical energy into electrical
energy or vice-versa.
While doing so, the whole of input energy does not appear at the
output but a part of it is lost in the form of heat in the
surroundings. This wasted energy is called losses in the machine.
These losses affect the efficiency of the machine.
A reduction in these losses leads to higher efficiency. Thus, the
major objective in the design of a DC machine is to reduce these
losses.
The various losses occurring in a DC machine can be sub-divided
as:
1. Copper losses.
2. Iron losses.
3. Mechanical losses
Losses in a DC Machine
Losses in a DC Machine
Losses in a DC Machine
Losses in a DC Machine
Stray Losses
Power Flow Diagram
Power Flow Diagram
Efficiency of a DC Machine
Efficiency of a DC Machine
Condition for Maximum Efficiency
Problem
A DC generator is connected to a 220 V DC mains. The current delivered
by the generator to the mains is 100 A. The armature resistance is 0·1
ohm. The generator is driven at a speed of 500 rpm Calculate (i) the
induced emf (ii) the electromagnetic torque (iii) the mechanical power
input to the armature neglecting iron, windage and friction losses, (iv)
Electrical power output from the armature, (v) armature copper loss.
Solution
Problem
A shunt generator supplies 195 A at 220 V. Armature resistance is 0.02
ohm, shunt field resistance is 44 ohm. If the iron and friction losses
amount to 1600 watt, find (i) emf generated; (ii) copper losses; (iii)
b.h.p. of the engine driving the generator. (iv) commercial, mechanical
and electrical efficiency.
Solution
Solution
Problem
Solution
Problem
A 220 V DC series motor takes 50 A. Armature resistance 0.1 ohm,
series field resistance 0·08 ohm. If the iron and friction losses are equal
to copper losses at this load, find the B.H.P. and efficiency.
Solution
Problem
A 400 V shunt generator has full-load current of 200 A. Its armature
resistance is 0·06 ohm, field resistance is 100 ohm and the stray losses are
2000 watt. Find the h.p. of prime-mover when it is delivering full load,
and find the load for which the efficiency of the generator is maximum.
Solution
Testing of DC Machines
To determine the efficiency of a DC machine namely, three methods
can be used direct method, indirect method and regenerative method.
1. Direct Method. In this method, full load is applied to the machine
and output is directly measured. Although, this method looks to be very
simple but it is very difficult and inconvenient to apply full load to large
size machines. Therefore, this method is restricted only to determine
the efficiency of small sized machines. Brake test comes under this
category.
2. Indirect Method. In this method, the losses are determined
without actually loading the machine. The power is required to supply
the losses only, therefore, large machines can be tested by applying this
method. Accordingly, this method is usually employed to determine the
efficiency of large DC shunt and compound wound machines. The
major drawback of this method is that the temperature rise of the
winding on load and commutating qualities cannot be assessed since the
machine is operated at light loads. Swinburne’s test falls in this category.
Testing of DC Machines
3. Regenerative Method. In this method, two identical,
mechanically coupled machines are used. One acts as a motor
drawing power from the supply and the other acts as a generator
which feeds the generated power back to the supply. Thus motor
draws power equal to the total losses of the two machines at rated
speed and load.Very large machines can be tested by this method.
Moreover, the machines can be operated (or tested) for long
duration and their performance regarding commutation,
temperature rise, etc., can be studied conveniently. Hopkinson’s
test falls in this category.
Brake Test
It is a direct method of determining the efficiency of a DC motor.
This test is performed only with small motors. The brake is
applied to a pulley (either air cooled or water cooled) mounted
on the motor shaft as shown in Fig. The load on the motor is
increased by tightening the belt mounted on the pulley. The
electrical connections are made as shown in the circuit diagram.
Let, spring balance reading on tight side = W1 kg
Spring balance reading on loose side = W2 kg
Motor speed = N rpm (reading taken by tachometer)
Radius of pulley = r metre
Motor output = T * 2π N60 (Tsh = (W1 – W2)* 9.81* r N – m)
=(W1-W2 ) r 2 π N/60 kg m/s
= (W1-W2 ) r 2 π N/60 x 9.81 Nm/s or watt
Brake Test
Brake Test
If voltmeter reading = V volt
Armature reading = I ampere
Motor input = VI watt
Note: For all practical purposes the copper losses in the armature at no-load may
be neglected being very small.
Swinburne’s Test
Swinburne’s Test
Swinburne’s Test
Advantages
1. Very convenient and economical method since power required is
very small.
2. Stray or constant losses are determined, therefore, efficiency at
any desired value of load can be determined.
Disadvantages
1. Since the test is performed at no-load, the effect of temperature
rise and performance of commutator cannot be assessed properly.
2. This test cannot be performed with DC series motors because at
no-load series motors obtain dangerously high speeds.
3. The change in iron losses from no-load to full-load are not
accounted for, although this change is prominent due to armature
reaction.
Problem on Swinburne’s Test
A 250 V shunt motor takes 4A at no-load and resistance of armature is
0.4 ohms and that of shunt field is 125 ohms calculate: (i) output is
kW (ii) Efficiency of motor when motor current is 102A.
Solution
Problem on Swinburne’s Test
A 100 kW, 500 V shunt generator was run as a motor on no-load at its
rated voltage and speed. The total current taken was 9·8 A including a
shunt current of 2·7 A. The resistance of the armature circuit (including
interpoles) at normal working temperature was 0·11 ohm. Calculate the
efficiency at half full-load.
Solution
Hopkinson’s Test
Hopkinson’s test is basically a regenerative test. It is also known as back-
to-back test.To perform this test, two identical machines are required.
These machines are mechanically coupled to each other. One of them
works as a motor which acts as a prime-mover for the other machine
which works as a generator.
The electrical power or energy supplied to the motor is converted into
mechanical energy which is further converted into electrical energy by
the second machine coupled to it, and fed back to the motor through
supply system.
In the process, in fact, the two machines draw electrical power or energy
to meet with the losses of the two machines.
Since the mechanics are identical, the losses in each machine are
determined by dividing the input into two equal parts.
Usually, this test is performed on large size machines at full-load for
longer duration.
Hopkinson’s Test
Hopkinson’s Test
Advantages
(i) It is economical since small power is required.
(ii) The performance of the machines regarding commutation and
temperature rise, etc., can be conveniently studied as the machines
are tested at full-load, that too for long duration.
(iii) Accurate results are obtained since the efficiency is determined under
load conditions and the stray load loss are being taken into account.
Disadvantage
The main disadvantage of this test is that there is necessity of two
identical machines which are rarely available.
Problem
The Hopkinson’s test on two similar shunt machines gave the following full
load data :
Line voltage = 110V Field currents are 3 A and 3.5 A
Line current = 48 A Arm. resistance of each is 0.035
Motor arm. current = 230 A
Calculate the efficiency of each machine assuming a brush contact drop of
1 volt per brush.
The motor-generator set is shown in Fig. It should also be noted that the
machine with lesser excitation is motoring. We will find the total
armature Cu losses and brush contact loss for both machines.
Problem
Problem
The results of Hopkinson’s test on two similar DC machines are as
follows:
Line voltage 250 V, Motor armature current 23A, Generator armature
current 20A, Generator field current 0.4 A. Motor armature current 0.3
A. Armature resistance of each machine 0.5ohms.Calculate the efficiency
of each machine.
Testing of DC Series Machines
Small DC series machines can be tested by brake test but large
DC series machines cannot be tested by brake test because
neither it is convenient nor possible to develop a mechanism to
apply load on such large machines directly.
Moreover, DC series machines cannot be tested by Swinburne’s
test, because at no-load these machines obtain dangerously high
speeds.
In view of this*, field test is considered to be most suitable for
determining efficiency of these machines.
Field Test
This test is applicable to two similar series motors. Series motors
which are mainly used for traction work are easily available in
pairs.
The two machines are coupled mechanically. One machine runs
normally as a motor and drives generator whose output is wasted in
a variable load R (Fig).
Iron and friction losses of two machines are made equal (i) by joining
the series field winding of the generator in the motor armature
circuit so that both machines are equally excited and
(ii) by running them at equal speed. Load resistance R is varied till the
motor current reaches its full-load value indicated by ammeter A1.
After this adjustment for full-load current, different ammeter and
voltmeter readings are noted.
Field Test
Problem
The field windings of the two similar tramway motors are connected in
series and the motors are coupled to perform a test.The following test
results were obtained while one machine acts as a motor and the other
acts as a generator.
Motor: Armature Current: 56A, ArmatureVoltage: 590 V,Voltage drop a
cross field winding: 40V
Generator: Armature Current: 44A, Armature Voltage: 400V, FieldVoltage
drop: 40V, Resistance of each armature: 0.3 ohm.
Calculate the efficiency of motor and generator.
Solution:
Separation of Losses In A D.C. Shunt Motor
The DC machine is made to run at no-load by varying the speed and
keeping excitation constant. If N is the speed of the shunt motor at any
given time, then the