I

SULZLR
Table of Contents GROUP 0000
> ‘Z V40/48 for Maintenance Manual SHEET 1

PREFACE 0001

GENERAL GUIDE LINES FOR RAINTENANCE 0002/1

Precautionary measures for maintenance uork

Reconmendatfons for uork procedure

NUMBERING OF BEARINGS AN0 CYLINOERS AS WELL AS

NOKENCLATURE OF ENGINE SIOES 0002/1

MAINTENANCE SCHEOULE

Inspection/service intervals and service life of engine conponents 0030/0

Schedule table (operation on marine diesel oil) (white) 003011 ff.
Schedule table (operation on heavy fuel oil) (green) 0030/1 ff.
Cross-section of engine 0030/7
Longitudinal cross-section of engine (non-reversing engine) 003018
Longitudinal cross-section of engine (reversing engine) 0030/8

CLEARANCE AND WEAR TABLES

Remarks on clearance and uear tables 035210

Crankshaft bearing, crankshaft locating bearing 0352/1
Cylinder liner, valve rocker aras 035212
Inlet and outlet valves, valve seats, connecting rod bottom end 035213
Working piston 035214
Piston rings and oil scraper rings 035215
Camshaft bearings, carshaft locating bearings, carshaft drive,
gear tooth backlash (non-reversing engines) 035216
Camshaft bearings, carshaft drive, gear tooth backlash
(reversing engines) 0352/6
Starting air distributor (non-reversing engines) 035217
Starting air distributor (reversing engines) 035217
Oisplacement servonotor (reversing engines only) 035218
Valve actuating gear 035219
Flechanicaloverspeed and safety tut-out 0352/10
Governor drive 0352111
Fuel injection pump 0352112
Lubricating oil puap, fuel booster pump (only for enqines with
engine-driven punps) 0352/13
Cylinder cooling uater puap (only for engines with engine-
driven punps) 0352114
Rau water pump (onTy for engines with engine-driven ~UN~S) 0352115
Fuel injecter cooling water pump (only for engines with engine-driven pumps) 0352116
Balancer (only for 10 cyl. engines) 0352117

TIGHTENING INSTRUCTIONS 035511

WORK SHEETS

Checking of lubricating oil by spot test 035611

Taking sarples for laboratory analysis 0356/2

Engine casing - Replacing cylinder head studs TOOl/l

Crankshaft main bearings - Loosening and tightening the transverse tie rods 1201/1
- Loosening and tightening the crankshaft main
‘.il bearing cap studs 120112
- Replacement of aain bearing shells (normal bearing) 1201/3

1979
 SULZER

z40 GROUP 0352

Clearance and Wear Tables
SHEET 0
+A40

The maximum clearance values given in

the followlng tables 0352-la and follow-
lng must net be exceeded in service.
The are to be considered as guiding
values.

1979
 SULZER
GROUP 0352
Z V40/48 SHEET 1

II , I 1 I I

Crankshaft main bearinq

Crankshaft locating bearing

 I

SULZER
Clearance and Wear Tables
QROlJP 0352
Zv40/48 Crankshaft Main Bearing, SHEET 1A
Crankshaft Locating Bearing

Nominal Max. clearance

P Measuring
Item description dimension (as the result
z direction
2 mm of uear) mm
cb Y

Crankshaft main bearinq.

Parallelism and ovali
1201 1 Journal a0
350 - 0 >06 ty deviation max. 0.0

Bearing shells (bearing studs

+ 0,35
tightened according to ins- i 0 350
+ 0,27
tructions)

Bearing clearance horizontal 0,27 - 0,41 0,6

Parallelisa and ovali

1201 2 Journal a0
350 - 0"
,06 ty deviation max. 0.01

Elearingshells (bearing
+ 0,29
studs tightened according i0 350
+ 0,21
to instructions)

Bearing shells thickness 9992 0"02

(vertical) - '
Difference betueen
i fl1 and 2 = 0,06
0.04 for flashed bear
Bearing clearance vertical 0,21 - 0,35 ings
. 0.50 for uhite-metal-
led bearings

Crankshaft locating bearinq

Parallelism and ovali
1202 3 Shaft end piece a0
330 _ : >l-J6 ty deviation max. 0.0,

Locating bearing shells

(bearing bolts tightened
+ D,31
according to instructions) i 0 330
+ 0,23
Shells must be repla-
Bearing clearance vertical 0,23 - 0,37 ced if flash has beco
me defective or is
uorn auay

1202 4 Crankshaft axial clearance Ring-halves must be

(both locating bearing rings axial 0,20, - 0,44 replaced if flash has
fitted) becone defective or
is uorn away

1202 5 Shaft end piece a0

33D - 0 #l-J6

+ 0,2
Oil throuer i0 332 o

Clearance a11 round 190

3.81
 Cylinder liner

Valve rocker arms

Il 11
 SULZER
Clearance and Near Tables
~fKwP 0352
Z 40/48 Cylinder Liner, Valve Rocker Arms SHEET 2A

Norinal Max. clearance

Measuring
CL Item description dimension (as the result
direction
z A mm of uear) mm
ch Y

Cvlinder liner
2105 6 Cylinder liner i 0 400 + 0,057
o

Measuring point A max. 0 401.5

See Sheet
Cleasuring point C 210511 iB 400 aax. 0 400.4
Neasuring point A max. ovality = 0.5

2105 7 Cylinder liner (Upper sealing 505 - 0,076

section) a 0 - 0,144

Engine casing (Upper sealing + 0,070

section) i 0 505 o

Clearance radial 0,076 - 0,214

2105 8 Cylinder liner (middle sealing - 0,068

section) a0 500 - 0,131

Engine casing (eiddle sealing + 0,063

section) i0 500 o

Clearance radial 0,068 - 0,194

!105 9 Cylinder liner (louer sealing - 0,068

section) a0 450 - 0,131

Engine casing (louer sealing

section) i0 450 - 0,063
0

Clearance radial 0,068 - 0,194

Valve rocker ara

1705 10 Nain rocker arm shaft a0 go - i >022

Bearing bush i 0 90 + 0,090

+ 0,036

Clearance radial 0,036 - 0,112 0,15

705 11 Bain rocker arr axial clearance min. 0,25

axial max. 0,50 “,6

705 12 Auxiliary rocker ara shaft a0 5o - : ,016

Bearing bush (built-in) i 0 50 + 0,064

+ 0,025

Clearance radial 0,025 - 0,08 0,15

705 13 Auxiliary rocker are shaft

nin. 0,251
axial clearance axial
max. 0,5 0.6

6.88
 SULZER
Clearance and Wear Tables
WUXJP 0352
Z 40/48 Inlet & outlet valves, valve seats,
bottom-end bearing SHEET 3

Inlet and outlet valves

Bottom-end bearing

Valve seat s
 SULZER Clearance and Wear Tables
i 40/48 GROUP 035:
Inlet & Outlet valves, valve seats, SHEET 3A
bottom-end bearing

Nominal Max. clearance

a Measuring
0 x Item description dimension (as the result
direction
ck 2 mm of uear) mm

Inlet & outlet valves

2720 14 Valve spindle a0 28 - 0,Ol
- 0,03

Valve guide bush iO 28 + 0,15

+ 0,12

Clearance (approx. 25 mm from

below) radial 0,13 ; 0,18 0,30

Valve seats
2703 15 Valve Seat (Upper sealing part) a 0 128 - 0,043
- 0,083

Cylinder head (valve seat bore) i 0 128 + ‘,04’

0

Clearance radial 0,043 - 0,123

2703 16 Valve Seat (louer sealing - 0,043

part) a0 130 - 0,083

Cylinder head (valve seat bore) i 0 130 + 0,025

o

Clearance radial 0,043 - 0,108

2703 17 Valve Seat guide collar a0 142 + 0,125

+ 0,100

Cylinder head (valve seat bore) i 0 142 + 0,025

0

Fit (oversize of the Seat) 0 difference 0,075 - 0,125

Bottoi-end bearinq Parallelisi and ovali-

3302 18 Crank pin a0 330 0 ty deviation = Max.
- 0,06 0.04

Eearing shells (bearing bolts

+ 0,26 Shells have to be re-
tightened according to instruc- i 0 330
+ 0,18 newed where the flash
tiens)
has been damaged or
worn auay
Bearing clearance vertical 0,18 - 0,32

3302 19 Crank pin a0 330 "

- 0,06

Bearing shells (bearing bolts Shells have to be re-

tightened according to instruc- i 0 330 + 0,34
newed where the flash
+ 0,26
tiens) has been damaged or
Bearing clearance horizontal 0,26 - 0,40 uorn away

Oifference in bearing diame-

18 and 19 0,08
_ ter vos, arount to:

8.82
---Y---’
 SULZER
Clearance and Wear Tables
GROUP 0352
-Z 40/48 Working piston SHEET 4A

Nominal Max. clearance

CL Reasuring
: Item description dimension (as the result
2 direction
ck Y mm of wear) mm

Horkino piston

3401 20 Piston croun (measuring posi-

tion at louer edge of the a0 398,85 ; ,
- ,
piston croun

+ 0,057
Cylinder liner iO 400 o

Clearance radial 1,15 - 1,307

3401 20a Piston skirt a0 399,75 _ ; 05

>
+ 0,057
Cylinder liner iO , 400 o

Clearance radial 0,25 - 0,357

3401 21 Distance between piston croun

and piston skirt (uith tigh- axial l,o - 1,5 1 - 1,s
tened piston bolts: see sheet
3401/2)

- 0,020
3401 22 Ratchet pawl a0 30
- 0,041

+ 0,021
Guide bush i0
3o 0

Clearance radial 0,02 - 0,062 0,15

3401 23 Clearance between ratchet

ring and Upper bearing cup axial 0,2D - 0,55
(with tightened piston bolts:
see sheet 3401/2)

3401 24 Clearance between louer bear-

ing cup and connecting rod
radial 0,lO - 0,21 0,30
spherical head (with tigh-
tened piston bolts: see sheet
3401/2)

4.89
 SULZER
Clearance and Wear Tables
mO"P 0352
z 40148 SHEET 5
Piston Rings and Oil Scraper Rings
I

Piston rings

Oil scraper rinns

 I

.
SULZER Clearance and Wear Tables
GROUP 0352
Z 40/48 Piston Rings and'Oi1 Scraper Rings SHEET 5A

a Measuring
Nominal Max.clearance
2 Item description
25 2 dimension (asthe result
Y direction
mm of uear) 08

Piston ring
3402 25 Piston ring groove axial 8 + 0,20 max. groove
+ 0,17 height8.45
(groove height)

Piston ring (ring height) axial 8 '

- 0,025

Clearance axial 0,17 - 0,225 0,50

+ 0,2
3402 25a Piston ring groove depth '385 0 Al1 piston rings to
be renewed at every
piston overhaul
width 13 + 0,2
Piston ring (ring width)
- 0,3

3402 25b Piston ring gap (measured in

a ring of 4oo + 00.05) 2,2 : 0,2

Oil scraper ring

3402 26 Oil ring (height) axial 9 + 0,040
scraper groove
+ 0,020

Oil ring (height) axial 9 - 0,013

scraper
- 0.053

Clearance axial 0,033 - 0,093 0,15

3402 26a Oil ring depth 13 + 0,45

scraper groove
+ 0,30

3402 26b Oil scraper ring gap

(measured in a ring of 400 mn) 1 : 0,2 430

3402 26c Scraper edges height 0,80 1,o

10.84
 SULZER Clearance and Wear Tables

Camshaft Bearing Camshaft Locating

1 ww"P 0352
Zv40/48 Bearing Camshaft Drive, Gear Tooth SHEET 6
non-reversing Backlash
Camshaft drive

Gear tooth backlash

36 -

K Camshaft bearing

Camshaft locating bearing

 SULZER
Clearance and Vear Tables
GROUP 0352
2 V40/48 Camshaft Bearing,Camshaft Locating Bearing,$~E~~ 6~
non-reversing
' Camshaft Drive, Gear Tooth Backlash

Nominal Max. clearance

a Measuring
Item description dimension (as the result
2 )1 direction
mm of wear) mm
& Y

Camshaft bearinq

4216 30 Camshaft a 0
130 - 0 >025

Bearing shell (bearing bolts

+ 0,185
tightened according to ins- iO 130
+ 0,120
tructions)

Clearance radial 0,12 - 0,21 0,25

Carshaft locatinq bearinq

4216 31 Camshaft axial clearance axial 0,20 - 0,30 O,4

Canshaft drive
- 0,lO
4101 33 Dearing journals a0 180
- 0,13

+ 0,04
Dearing bushes (built-in) iO 180 o

Clearance radial 0,lO - 0,17 0,25

4101 34 Axial clearance (large inter- axial 0,40 - 0,80 o,g

aediate uheel)

- 0,lO
4101 35 Bearing journal a0 180
- 0,13

+ 0,04
Dearing bush (built-in) i 0 180 o

Clearance radial 0,lO - 0,17 0,25

4101 36 Axial clearance axial 0,40 - 0,80 o,g

Gear tooth backlash

4101 37 Drive uheel/large internediate

wheel 0,22 - D,39 0,s
4101 38 Small interaediate uheel/
Interiediate wheels 0,16 - 0,32 0,45

4101 39 Interuediate wheels/

Caashaft uheel 0,16 - 0,33 0,45

1979
 SULZER
Clearance and Wear Tables
I . wOUP 0352
.Z V40/48 Camshaft Bearing, Camshaft Drive, SHEET 6
reversinq Gear Tooth Backlash

Camshaft drive Gear tooth backlash

38 39

30
30.

--.~ ---_-!.
j

36

35

33

34

1
r
i
i 1

K Camshaft bearinq
 SULZER
learance and Mear Tables
GROUP 0352
ZV40/48 Camshaft Bearing, Camshaft Drive, SHEET 6~
reversing Gear Tooth Backlash

Nominal Max. clearance

a Measuring
Item description dimension (as the result
2 direction
2 PR of uear) am
A Y

Camshaft bearinq

4216 30 Camshaft a 0
130 - : >025

Bearing shells (bearing bolts

tightened according to instruc- i 0 130 + 0,185
+ 0,120
tions)

Clearance radial 0,12 - 0,21 0,25

Camshaft axial clearance axial (sec sheet 0352/8, displacement

servoaotor

4101 33 Caashaft drive

- 0,lO
Bearing journals a0 180
- 0,13 179,85

+ 0,04
Bearing bushes (built-in) iO 180 o
180,lO

Clearance radial 0,lO - 0,17 0,25

4101 34 Axial clearance (large inter- axial 0,40 - 0,80 099

mediate wheel)

4101 35 Bearing journal a0 180 1 "0';;

> 179,85

Bearing bush (built-in) iO

180 "Fo4 180,lO

Clearance radial 0,lO - 0,17 0,25

101 36 Axial clearance axial 0,40 - 0,80 099

Gear tooth backlash

t101 37 Drive wheelllarge interae-

diate wheel 0,22 - 0,39 O,5
t1O.l 38 Small intermediate uheell
intermediate wheels 0,16 - 0,32 0,45

r101 39 Internediate wheels/ camshaft

wheels 0,16 - 0,33 0,45

1979
 SULZER
Clearance and Wear Tables OROUP 039
Z 40148 Starting Air Distributor
SHEET 7
non-reversing
 SULZER Clearance and Wear Tables
WmJp 0352
z 40/48 Starting Air Distributor SHEET 7/4
non reversing

Nominal Max. clearance

Measuring
2 Item description dimension (as the result
direction
L 2 mm of wear) em
CI3 Y

Startinq Air Oistributor

- 0,072
4301 45 Rotary slide valve a0 100
- 0,126

+ 0,20
Housing sleeve (OU sleeve) iO 100
+ 0,03

Clearance radial 0,102 - 0,326 0th

4301 46 Axial clearance of the rotary

slide valve between the axial 0,3 - 0,7 Os8
buffer discs

1979
 SULZER
Clearance and Wear Tables OROUP 0352

2 40148 Starting Air Distributor

SHEET 7
reversing

50 48
51

ZV CO%?Vi-1OZ 024.384
 I

SULZER Clearance and Wear Tables

GROUP 0352
z 40148 Starting Air Distributor SHEe 7A
reversible

a Nominal Max. clearance

x Measuring
z Item description dimension (as the result
C&l 3 direction
mm of uear) mm

Startinq air distributor

(for reversing engines)

4301 47 Cams a0 55 - 0,03
- 0,06

DU sleeves (built-in) iO

Clearance radial

4301 48 Piston a0 a5 - 0,036

- 0,071

+ 0,035
Cylinder and guide flange iO
a2 0

Clearance radial 0,036 - 0,106 092

4301 4th Axial clearance of the control

piston axial 0,3 - 0,6 03

4301 49 Piston a0 120 - 0,036

- 0,071

Cylinder iO 120 + 0,022

o

Clearance radial 0,036 - 0,093 092

4301 50 Roller pin a0 10 - 0,013
- 0,028

Roller i0

Clearance radial

4301 51 Piston valve a0 - 0,020

22
- 0,041

Guide bush i 0 22 + 0,021

0

Clearance. radial 0,02 - 0,062 0,15

4301 52 Roller clearance

(control air tut off) 190

1979
 ‘r
SULZER
Clearance and Wear Tables amJp 0352
z 40148
reversing Displacement Servomotor I SHEET 8

fb2

41
 SULZER Clearance and Wear Tables
GROUP 0352
Z 40/48 Displacement Servomotor SHEET 8~
reversible

Nominal Max. clearance

Measuring
a Itea description dimension (as the result
: direction
m mm of uear) m
& Y

Displacement servoiotor
(only for reversing engines)

1202 41 Caashaft a0
13' - : ,025

+ 0,148
Bearing bush (pressed in) iO 130
+ 0,085
,
Clearance radial 0,085 - 0,173 OS3

t202 42 Axial clearance between

axial II,4- 0,s ‘326
the rings

,2 + 0,105
t202 43 Ring groove width
+ 0,070

Piston ring width

l2 - i t025

Ring clearance axial 0,070 - 0,130 0,15

1202 44 Servo piston a0

447 - : >02

Housing i 0 450 + 0,063

0

Clearance radial 3,0 - 3,263

1979
 SULZER
Clearance and Wear Tables
_ GROUP G352
Z 40148 Valve Actuating Gear SHEET 9

54
55

58
 SULZER Clearance and Wear Tables
WUJP 0352
Z -40/48 Valve Actuating Gear SHEET 9A

Nominal Max. clearance

Measuring
a Item description dimension (as the result
direction
0 x mm of wear) ma
ch Y

Valve actuatinq qear

4401 53 Valve clearance (mengine)

+ 0.1
tnletvalves 0.6 o

Exhaust valves :
+ 0.1
(austeniticmaterial) 1.2 0
+ 0.1
(NIMONICsaterial) 0.8 0

- 0,036
4401 54 Guide piston a0 120
- 0,071

+ 0,035
Housing i0 120 o

Clearance radial 0,036 - 0,106 0,15

- 0,03
4401 55 Bearing bush a0 52
- 0,06

+ 0,03
Roller iO
!j2 0

Clearance radial 0,03 - 0,09 0,12

0
4401 56 Roller pin a0 42
- 0,016

+ 0,064
Bearing bush iO 42
+ 0,025

Clearance radial 0,025 - 0,08 0,lO

4401 57 Axial clearance of bearing

axial 0,05 - 0,25 0,35
bush

4401 57a Total clearance between guide

piston and roller with axial 0,26 - 0,54 097
thrust disc

0
4401 58 Roller pin a0 42
- 0,016

+ 0,034
Guide piston - pin bore iO 42
+ 0,009

Clearance radial 0,009 - 0,050 0,08

1.81
 Clearance and Wear Tables

zv40/48
. CROUP
0352 I

I Mechanical Overspeed Trip and

Safety Cut-Out
SHEET 10

.
 SULZER
Clearance and Near Tables
GROUP 0352
2 V40/48 Mechanical Overspeed Trip and SHEET 1oA
Safety Cut-out

Nominal Max. clearance

Measuring
a Item description dimension (as the result
0 s-. direction
mm of uear) mm
s Y

Mechanical overspeed trip and

safetv tut-out

4601 59 Shaft pin a0

44- :016
>

+ 0,070
Bearing bushes (built-in) i 0 44
+ 0,045

Clearance radial 0,045- 0,086 0,15

4601 60 Total clearance of shaft

axial 0,3- 0,65 038
between bearing bushes

4601 61 Bearing journal a0

44 - : f016

+ 0,070
Bearing bushes (built-in) i 0 44
+ 0,045

Clearance radial 0,045 - 0,086 0,15

4601 62 Total clearance of the drive

wheel between the shoulders axial 0,2 - 0,4 0,s

4601 63 Gear tooth backlash 0,16 - 0,31 O,4

4601 64 Gear tooth backlash 0,16 - 0,32 O,4

1979
 1
SULZER
Clearance and Wear Tables
I *MW 0352
Z 40/48 SHEET 11 1
I Governor Drive

65

-66
 SULZER Clearance and Wear Tables
GROUP 0352
Z 40148 Governor Drive SHEET 1lA

Noiinal Max. clearance

a Measuring
Itea description dimension (as the result
2 direction
m mm of uear) mm
25 Y

Governor drive
0
5105 65 Vertical shaft a0 44
- 0,016

+ 0,070
Bearing bushes (built-in) i 0 44
+ 0,045

Clearance radial 0,045 - 0,086 0,15

5105 66 Total clearance of vertical

shaft betueen the gear wheels axial 0,2 - 0,4 OP5
and bearing bushes

0
5105 67 Horizontal shaft a0 44
- 0,016

+ 0,070
Bearing bushes (built-in) iO 44
+ 0,045

Clearance radial 0,045- 0,086 0,15

5105 68 Total clearance of horizontal

shaft between the gear wheels axial 0,2 - 0,4 OS5
and bearing bushes

5105 69 Gear tooth backlash (vertical

shaft and oil pump drive 0,12 - 0,22 OP3
wheel)

0
5105 70 Oil puap drive shaft a0 44
- 0,016

+ 0,070
Bearing bushes (built-in) iO 44
+ 0,045

Clearance radial 0,045- 0,086 0,15

5105 71 Axial clearance axial 0,2- 0,4 OS5

5105 72 Gear tooth backlash

(camshaft uheel and drive uheel, 0,16 - 0,32 OP4

1979
 SULZER
Clearance and Wear Tables
GROUP 035;
Z 40/48 SHEET 12
Fuel Injection Pump

76

I
 SULZER
Clearance and Wear Tables
OROUP 0352
Z 40/48 Fuel Injection Pump SME=f 12A

Nominal Max. clearance

a Measuring
0 Item description dimension (as the result
2 direction
& Y mm of wear) mm

Fuel injection pump

5501 73 Punp plunger a0 33

33 + 0,016
Pump barre1 i 0
- 0

Clearance radial 0,011 ; 0,013 0,02

- 0,040
5501 74 Regulating rack a0 30
- 0,073

+ 0,021
Housing (bore) i0
3o 0

Clearance radial 0,040 - 0,094 0,15

- 0,043
5501 75 Guide piston a0 125
- 0,083

Puip housing iO 125 + Oso40

0

Clearance radial 0,043.- 0,123 0,15

- 0,03
5501 76 Bearing bush a0 55
- 0,06

+ 0,03
Roller i0
55 0

Clearance radial 0,03 - 0,09 os1

5501 77 Roller pin a0

45 - : >016
+ 0,064
Bearing bush i0 45
+ 0,025

Clearance radial 0,025 - 0,080 OP1

5501 78 Roller pin a0 45 O

- 0,016

+ 0,034
Puwp housing (bore) iO 45
+ 0,009

Clearance radial 0,009 - 0,050 0,08

5501 79 Axial clearance of bearing

axial 0,2 - 0,4 O,5
bushes

5501 79a Total clearance between guide

piston and roller with thrust axial 0,26 - 0,54 O,7
discs
.

1979
 SULZER
Clearance and Wear Tables
CROUP 0352
ZV40/48 Lub. Oil and Fuel Oil Booster Pump SHEET 13
non-reversing

Lubricating oil pump

Fuel oil booster pump

 SUMER
Clearance and Wear Tables
~MNJP 0352
z v--40/48 Lub. Oil and Fuel Oil Booster Pump SHEET 13A
non reversing

Nominal Max. clearance

Measuring
a Item description dimension (as the result
2 direction
ii? mm of uear) mm
ch Y

Lubricatins oil PUBP

- 0,072
7101 80 Shaft a0 88
- 0,094

+ 0,07
Bearing bushes (built-in) i0 88
+ 0,03

Clearance radial 0,102 - 0,164 092

7101 81 Total clearance betueen pump (10 - 14 Zyl.)

transport wheels and pump axial 0,l - 0,218 O,3
housings
(16 - 18 Zyl.)
0,ll - 0,243 O,3

7101 82 Gear tooth backlash between

pu~p drive uheel and drive backlash 0,16 - 0,32 O,4
wheel on crankshaft

7101 82a Gear tooth backlash between

pump transport uheels backlash 0,44 - 0,59 0,65

Fuel ail booster PU~ID

- 0,050
7102 83 Shaft a0 40
- 0,066

+ 0,039
Bearing bushes (built-in) i0
4o 0

Clearance radial 0,050 - 0,105 0,15

- 0,050
7102 84 Shaft a0 40
- 0,066

+ 0,039
Bearing bushes (built-in) i0
4o 0

Clearance radial 0,050 - 0,105 0,15

7102 85 Total clearance between pump (10 - 14 Zyl.)

transport wheels and pump axial 0,lO - 0,15 0,2
housings
(16 - 18 Zyl.)
0,12 - 0,18 092

7102 86 Gear tooth backlash between

purp drive wheel and drive backlash 0,16 - 0,32 OP4
wheel on crankshaft

7102 86a Gear tooth backlash betueen

pu~p transport uheels backlash 0,lO - 0,20 0,25

1979
 SULZER
CROUP
0352
Z 40/48
l
SHEET14
I

!
 SULZER
Clearance and Wear Tables
. moup 0352
2 40/48 Cylinder Cooling Vater Pump SHEET 14A
I

Nominal Max. clearance

a Measuring
Item description dimension (as the result of
2 x direction
"L Y mm of uear) mm

Cylinder Coolinq Water Puap

7103 87 Bearing sleeve a0 70 0
- 0,019

Bearing bushes (built-in) iO 70 + 0,125

+ 0,095

Clearance (shaft nut tightened) radial 0,075 - 0,124 0,15

7103 88 Axial clearance between

bearing bush and punp drive axial 0,34 - 0,48 096
wheel (shaft nut tightened)

7103 89 Gear tooth backlash between

pump drive wheel and driva backlash 0,16 - 0,32 O,4
vheel on crankshaft

7103 90 Impeller a0 188 - 0,050

- 0,096

Puap>housing ifl 188,3 + iv'

Clearance radial 0,350 - 0,496

7103 91 Inpeller a0 180 - 0,043

- 0,083

Cover i0 180,3 + 0"

Clearance radial 0,343 - 0,483

1979
 SULZER
Clearance and Wear Tables
I

z 40/48 Raw Water Pump

 SULZER
Clearance and Wear Tables
moup 0352
2 40/48 Raw Water Pump SHEET 15A

Nominal Max. clearance

a Measuring
2 Item description dimension (as the result
2 direction
z Y mm of uear) mm

Raw water pump

7104 92 Bearing sleeve a0

7o - Li
f019
+ 0,125
Bearing bushes (built-in) iO 70
+ 0,095

Clearance (shaft nut tightened) radial 0,095 - 0,144 0,15

7104 93 Axial clearance between

bearing bush and punp drive axial 0,34 - 0,48 096
wheel (shaft nut tightened)

- 0,050
7104 94 Irpeller a0 210
- 0,096

Pump housing i0 210,3 + ;"

Clearance radial 0,350 - 0,496

- 0,050
7104 95 Iapeller a0 195
- 0,096

Cover iO 195,3 + i'l

Clearance radial 0,350 - 0,496

'104 96 Gear tooth backlash betueen

pump drive wheel and drive backlash 0,16 - 0,32 094
wheel on crankshaft

1979
 SULZER Clearance and Wear Tables

2 40/48 Fuel Injecter Cooling Water Pump

 SULZER Clearance and Wear Tables
GROUP 0352
Z 40/48 Fuel Injecter Cooling 'dater Pump SHEET 16~

Nominal Max. clearance

a Item description
Measuring
dimension (as the result
2 direction
2 mm of wear) mm
ck Y

Fuel iniector coolinq water

E!!!Q
7105 97 Bearing sleeve a0
38 - : >016

+ 0,08
Bearing bush (built-in) iO 38
+ 0,05

Clearance (after tightening

the shaft nut) radial 0,045 - 0,091 0,15

7105 98 Axial clearance (between

drive wheel and bearing bush) axial 0,30 - 0,44 0,6

7105 99 Gear tooth backlash (betueen

punp drive wheel and drive backlash 0,16 - 0,32 OS4
uheel on crankshaft)

1979
 I

SULZER
Clearance and Wear Tables
OROUP 0352
ioZv40/48 Balancer SHEET 17
I I I I
 SULZER
Clearance and Wear Tables
aot~p 0352
oZv40/48 Balancer SHEET 17A

Nominal Max. clearance

Measuring
Item description dimension (as the result
direction
mm of uear) mm

Balancer

1709 100 Gear tooth backlash (drive

wheeljintermediate wheel) 0,16 - 0,30 0,45

'709 101 Gear tooth backlash (gear

wheel/gear wheel) 0,16 - 0,30 0,45

'709 102 Bearing journal a0 180 - 0,lO

- 0,13

Bearing bush (built-in) i 0 180 + 0,04

o

Clearance radial 0,lO - 0,17 0,25

'709 103 Axial clearance axial 0,4 - 0,7 099

1979