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A R T I C LE I N FO A B S T R A C T
Keywords: Fractionation of liquid phase products (OLP), obtained by thermal catalytic cracking of palm oil, simulated in
Organic liquid products multistage countercurrent absorber/stripping columns using SC-CO2 as solvent with Aspen-Hysys, at 333 K, 140
Fractionation and 180 bar, and (S/F) = 12, 15, 17, 25, 30, 38. RK-Aspen EOS applied to correlate equilibrium data of binary
Carbon dioxide systems (OLP)-i/CO2. Composition of OLP used to predict thermophysical properties and acentric factor of OLP
EOS
compounds by group-contribution methods. The effect of pressure and (S/F) on process performance evaluated
Process simulation
by computing the yield and recoveries of hydrocarbons, olefins, oxygenates, carboxylic acids. The regressions
Aspen-Hysys
show that RK-Aspen EOS describe well phase equilibrium data, showing AAD between 0.8% and 1.25% and
0.01%– 0.66% for the liquid and gaseous phases. The best deacidifying conditions obtained at 333 K, 140 bar,
and (S/F) = 17. Simulations show that SC-CO2 was able to deacidify OLP and to obtain fractions with lower
olefins content.
⁎
Corresponding author at: Graduate Program of Natural Resource Engineering-UFPA, Rua Augusto Corrêia Nº. 1, CEP: 66075-900, CP. 8619, Belém, Pará, Brazil.
E-mail address: machado@ufpa.br (N.T. Machado).
https://doi.org/10.1016/j.supflu.2018.06.004
Received 16 December 2017; Received in revised form 5 June 2018; Accepted 6 June 2018
Available online 15 June 2018
0896-8446/ © 2018 Elsevier B.V. All rights reserved.
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
1. Introduction with quadratic mixing rules [49], simulation process to recover provi-
tamin A (β-carotene) from palm oil (esterified) using carbon dioxide/
Pyrolysis and/or catalytic cracking is one of the most promising ethanol as the supercritical mixed solvent with the commercial simu-
process to convert triglycerides, the major compounds of vegetable oils lator HYSYS™ [50], fractionation of esterified olive oil deodorizer dis-
and animal fats [1,2], into liquid biofuels [3], as reported in the lit- tillates, enriching of squalene from trans-esterified olive oil deodorized
erature [3–25]. Both have the objective to obtain hydrocarbons for use distillates, separation of esters and sterols of soya oil deodorizer dis-
as fuels [3,4,6–24]. The reaction products obtained by pyrolysis and/or tillates esterified enzymatically and until the de-acidification of crude
catalytic cracking of oils, fats, grease, and fatty acids mixtures include olive oil using supercritical carbon dioxide as solvent in countercurrent
gaseous and liquid fuels, water and coke [6–8,14,15,17,21,7–24]. The columns using an academic self-made computer code written in FOR-
physicochemical properties and chemical composition of OLP depends TRAN [51–53] with the CG-EOS [54]. In addition, the literature reports
on the selectivity of the catalyst used [6,7,10,14–17,20,4–25]. The or- a dynamic model to simulate a supercritical fluid extraction plant
ganic liquid products (OLP) consist basically of alkanes, alkenes, ring- coupled to a countercurrent fractionation column, whose flowsheet was
containing alkanes, ring-containing alkenes, cycle-alkanes, cycle-al- modularly organized into a set of sub-models, including the extraction
kenes, and aromatics [8,11,12,16,17,21,7–24], corresponding to the packed column, the supercritical solvent heat exchanger, the product
boiling point range of gasoline, kerosene and diesel fossil fuels, as well recovery and solvent regeneration column, and the solvent make-up,
as and carboxylic acids, aldehydes, ketones, fatty alcohols, and esters being the model validated against experimental data for the fractio-
[6–8,11,12,15,15,16,17,21,4–25]. The OLP can be refined and/or up- nation of edible oil mixtures using supercritical carbon dioxide as the
graded by applying physical (filtration, decantation, and centrifuga- solvent [55]. Recently, the modeling and simulation of the fractionation
tion) and thermal separation processes (distillation, liquid-liquid ex- of liquid streams from natural products, particularly vegetable oils, in
traction, and adsorption) to produce high quality green fuel-like countercurrent columns absorber/stripping columns using SC-CO2 as
fractions with potential to substitute partially fossil fuels solvent with Aspen-Hysys, has been systematically investigated [40].
[6,11,16,21,7–24,26–29]. The disadvantages and/or drawbacks of OLP The objective of this work was to apply the commercial simulator
obtained by pyrolysis and/or catalytic cracking of oils, fats, greases, and Aspen-Hysys 8.6 (Aspen One, 2015) to simulate the supercritical CO2
fatty acid mixtures remains on the high acid values [8,11,14,19,22], fractionation of organic liquid product (OLP), obtained by catalytic
and high concentrations of olefins, making it a corrosive and unstable cracking of palm oil at 450 °C, 1.0 atm, using 10% (wt.) Na2CO3 as
fuel [9,21]. catalyst. The simulations were carried out by selecting the multistage
In the last years, processes have been proposed to remove and/or countercurrent absorber/stripping unit operation column. The Redlich-
recover oxygenate compounds from OLP, particularly fractionation by Kwong Aspen (RK-Aspen) equation of state (EOS) was used as the
using single stage and multistage distillation to obtain hydrocarbons- thermodynamic fluid package, applied to correlate the experimental
like fuels in the temperature boiling point range of gasoline, kerosene, phase equilibrium data of binary organic liquid products (OLP) com-
and diesel-like fractions [6,7,11,14,15,21–24,26–29]. In addition, bio- pounds-i/CO2 systems available in the literature. The RK-Aspen tem-
mass-derived bio-oils have been upgraded to remove oxygenate by perature-independent binary interaction parameters were obtained
applying several separation/purification processes including molecular using the Aspen Properties computational package from Aspen Plus 8.6
distillation to separate water and carboxylic acids from pyrolysis bio- (Aspen One, 2015). The effect of pressure and the solvent to feed ratio
oils [30–32], fractional distillation to isolate/enrich chemicals and (S/F) on process performance were evaluated by analyzing the yield,
improve the quality of bio-oil [33–38], liquid-liquid extraction using recovery of hydrocarbons, olefins, oxygenates, carboxylic acids in the
organic solvents and water to recover oxygenate compounds of OLP and top and bottom streams, as well as the feasibility to obtain deacidify
bio-oils [26,39], and until non- bio-oils have been also applied [39]. OLP fractions with lower content of olefins.
However, until the moment no study has been reported in the literature
concerning the simulation of supercritical CO2 fractionation of organic 2. Modeling and simulation methodology
liquid products (OLP) using the commercial process simulator Aspen-
Hysys. 2.1. Thermodynamic modeling
Multistage gas extraction in countercurrent columns, a process
identical in concept, to absorption [40] and/or liquid-liquid extraction 2.1.1. Prediction of thermo-physical properties of organic liquid products
[41–45], is an alternative separation technique for the extraction and compounds
fractionation of liquid mixtures [41–45]. In recent years, emphasis has Predictive methods were selected considering their applicability to
been focused on the separation of real systems such as tocopherols from describe the chemical structure of molecules and ease of use, including
soya oil [46] and palm oil deodorizer distillates [41], among other effects of the molecular weight of hydrocarbons. To perform a com-
applications [42–45]. parison and evaluation of all the methods applied to predict the thermo-
Despite the wide range of application of multistage gas extraction in physical properties of organic liquid products compounds described in
countercurrent packed columns, particularly in the food industry Table 1, experimental data of normal boiling point (Tb) and critical
[42,43], only a few number of works are devoted to simulation of properties from Yaws [56], as well as vapor pressure data from Boublik
multistage gas extraction using self-made computer codes or commer- [57], were used.
cial chemical process simulators such as Aspen-Hysys, including the Based on the composition of OLP described in Table 1, experimental
simulation of the separation of mono-glycerides from a mixture of oleic data of critical properties available in the literature were selected to the
acid + glycerides as well as fatty acids from palm oil in countercurrent following hydrocarbon functions: normal alkanes from C2 to C30, cyclic
columns [47], simulation of the separation of tocopherol from a syn- from C3 to C17, alkenes with only one unsaturation C4 to C20 and aro-
thetic mixture of tocopherol + squalene + carboxylic acids using su- matics from C6 to C15 [58]. The predictive methods by Joback and Reid
percritical carbon dioxide as solvent within a flowsheet consisting of an [59], Constantinou and Gani [60], Marrero-Marejón and Pardillo-
one stage extractor and a flash separator and the PR-EOS with the Fontdevila [61] and Marrero and Gani [62] were applied to estimate
LCVM mixing rule using the commercial simulator ASPEN+ [48], si- the normal boiling temperature and critical properties of all the com-
mulation of deterpenation of lemon essential oil using supercritical pounds present in the OLP. In addition, the methods by Costantinou
carbon dioxide as solvent by considering a one stage extractor using a et al. [63], Han and Peng [64], were applied to predict/estimate the
self-made academic computer code and the commercial simulator acentric factor directly, as well as an indirect method in which the
ASPEN+ to simulate the fractionation in multiple stages represented by acentric factor is calculated using its definition from vapor pressure
a flowsheet consisting of a series of flash separators using the PR-EOS data, based on Araújo and Meireles [65]. In this case, the correlation by
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E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Table 1
Experimental composition of organic liquid products (OLP), expressed in mass fraction, used to predict the physical (ρ) and thermo-physical properties (Tb, Tc, Pc, Vc),
and the acentric factor ω of all the compounds present in OLP, obtained by thermal catalytic cracking of palm oil at 450 °C, 1.0 atm, with 10% (wt.) Na2CO3 as
catalyst [58].
Cas number ωi MW Tb ρ Tc Pc Vc ω [−]
[−] [°C] [kg/m3] [°C] [bar] [m3/kmol]
Hydrocarbons 0.8924
Normal parafins 0.4193
n-undecane 1120-21-4 0.0641 156.31 195.93 796.14 365.85 19.50 0.6850 0.5303
n-dodecane 112-40-3 0.0315 170.34 216.32 806.72 384.85 18.20 0.7550 0.5764
n-tridecane 629-50-5 0.0526 184.37 235.47 815.94 401.85 16.80 0.8260 0.6174
n-tetradecane 629-59-4 0.0925 198.39 253.58 824.20 419.85 15.70 0.8970 0.6430
n-pentadecane 629-62-9 0.1259 212.42 270.69 831.72 434.85 14.80 0.9690 0.6863
n-hexadecane 544-76-3 0.0274 226.45 286.86 838.67 449.85 14.00 1.0400 0.7174
n-heptadecane 629-78-7 0.0132 240.47 302.15 845.13 462.85 13.40 1.1100 0.7697
n-octadecane 593-45-3 0.0121 254.50 316.71 851.24 473.85 12.70 1.1900 0.8114
Olefins 0.2534
1-decene 872-5-9 0.0469 140.27 170.60 781.54 343.45 22.23 0.5840 0.4805
1-dodecene 112-41-4 0.0985 168.32 213.00 805.05 383.95 18.88 0.7250 0.5620
1-tridecene 2437-56-1 0.0019 182.35 232.84 814.71 401.65 17.49 0.7950 0.6074
1-tetradecene 1120-36-1 0.0052 196.38 251.10 823.09 417.85 16.27 0.8650 0.6503
1-pentadecene 13360-61-7 0.0043 210.40 268.46 830.76 434.85 15.70 0.9360 0.6815
1-heptadecene 6765-39-5 0.0331 238.46 300.33 844.36 462.85 14.10 1.0800 0.7503
1-nonadecene 18435-45-5 0.0082 266.51 329.02 856.39 486.85 12.80 1.2260 0.8325
(Z)-2-Decene 20348-51-0 0.0047 140.27 173.85 783.52 347.85 21.80 0.5900 0.4752
(2E)-2-Dodecene 7206-13-5 0.0038 168.32 217.85 807.48 389.85 18.90 0.7260 0.5693
(E)-9-octadecene 7206-25-9 0.0061 252.48 319.51 852.41 484.85 11.18 1.1138 0.6525
1,4 - undecadiene 55976-13-1 0.0056 152.28 190.15 794.89 360.95 20.88 0.6125 0.5422
(E) -5-Eicosene 74685-30-6 0.0008 280.50 323.90 854.27 496.80 10.62 1.1440 0.8933
3-hexadeceno 34303-81-6 0.0234 224.45 276.03 834.03 447.50 13.72 0.9115 0.7120
6-dodecyne 6975-99-1 0.0109 166.31 212.75 804.93 390.85 19.51 0.6894 0.5258
Naphthenics 0.2197
Isobutyl cyclohexane 1678-98-4 0.0059 140.27 171.30 781.97 368.95 25.85 0.5190 0.3536
n-butyl cyclohexane 1678-93-9 0.0038 140.27 180.98 787.75 393.85 25.70 0.5340 0.2743
Cyclododecane 294-62-2 0.0048 168.32 243.99 819.88 481.85 28.79 0.6053 0.3512
n-decyl cyclopentane 1795-21-7 0.0594 210.40 279.35 835.46 450.65 15.20 0.8790 0.6540
n-nonyl cyclopentane 2882-98-6 0.0364 196.38 262.15 828.00 437.35 16.52 0.7774 0.6100
n-nonyl cyclohexane 2883-02-5 0.0517 210.40 281.19 836.24 460.85 16.26 0.8733 0.6138
1-Ethyl-2-heptyl cyclopropane 74663-86-8 0.0048 168.30 213.90 805.50 391.80 20.14 0.6719 0.5346
1-Pentyl-2-propyl cyclopropane 41977-33-7 0.0197 154.30 195.70 796.02 372.90 21.98 0.6156 0.5239
1-butyl-1-cyclohexene 3282-53-9 0.0072 138.25 180.58 787.52 376.85 27.20 0.5296 0.4151
1-hexyl-1-cyclopentene 4291-99-0 0.0057 152.28 204.87 800.89 389.85 23.86 0.6052 0.5262
1-Heptyl-1-cyclohexene 15232-86-7 0.0032 180.30 237.30 816.80 385.70 18.59 0.6515 0.9056
1-nonyl-1-cyclohexene 15232-88-9 0.0144 208.40 266.19 829.77 429.86 15.89 0.7955 0.5813
1-decylcy-1-clohexene 62338-41-4 0.0027 222.42 278.53 835.11 574.30 14.54 1.1010 0.7168
Oxygenated 0.1076
Carboxylic acids 0.0263
Palmitic Acid 57-10-3 0.0175 256.43 339.00 860.56 507.23 15.10 1.0150 1.1750
Oleic Acid 112-80-1 0.0088 282.50 353.66 866.69 579.25 13.88 1.0570 1.0787
Alcohols 0.0351
O-cresol 95-48-7 0.0014 108.14 191.00 793.44 424.40 50.10 0.2820 0.4339
(Z)-9-Hexadecen-1-ol 143-28-2 0.0337 268.48 349.64 865.01 517.85 13.15 1.1286 0.8107
Ketones 0.0462
2-pentadecanone 2345-28-0 0.0462 226.40 309.79 848.34 476.85 15.57 0.8815 0.8121
Vetere [66] was used, that makes it possible to estimate the vapor
pressure based on the molecular structure of a pure substance. The Table 2
same criteria used by Melo et al. [67] and Araújo and Meireles [65], Experimental gaseous-liquid equilibrium data for the binary systems organic
were applied to decide on the best methods to predict the thermo- liquid products compounds-i/CO2 used to compute the binary interaction
physical properties (Tb, Tc, Pc, Vc) and the acentric factor (ω). These parameters of RK-Aspen equation of state (EOS) [68–75].
criteria are based on statistical analysis (measurements of central ten- CO2 + Points Temperature Pressure Data
dency and dispersion). [K] [bar]
103
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
rules and RK-Aspen combining rules for two temperature-independent of experimental phase equilibrium data described in Table 2. The pro-
binary interaction parameters are given by the following equations: gram provides several options for how regression is computed, in-
cluding several different types of objective functions. The default ob-
RT a (T )
P= − jective function is the Maximum likelihood objective function, given by
V −b V (V + b) (1)
Eq. (14). To obtain the binary interaction parameters in Aspen Prop-
0.42748(R2Tc2 ) erties®, the following procedure is used, regardless of the type of system
a= × α (mi , ηi , Tri ) and model to which the data will be correlated.
Pc (2)
104
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
105
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Fig. 1. Flowsheet I [absorber/stripping column 1 (T-100); flash drums (V-100, V-101, V-102, V-103); valves (VLV-100, VLV-101, VLV-102, VLV-103); heat exchanges
((E-100, E-101)] of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent.
Fig. 2. Flowsheet II [absorber/stripping columns 1 and 2 (T-100, T-102); flash drums (V-100, V-101, V-102, V-103, V-100-2, V-101-2); valves (VLV100, VLV101,
VLV102, VLV103, VLV-100-2, VLV101-2); heat exchanges (E-100, E-101, E-102, E-100-2)] of organic liquid products fractionation in multistage countercurrent
absorber/stripping columns using CO2 as solvent (Raffinate 1 + CO2 as feed top stream and CO2 make up as feed bottom stream).
dissolution and/or the solubility of OLP in supercritical CO2. The higher requirements not only to compression/depressurization of CO2 (CO2
the dissolution and/or the solubility of OLP in supercritical CO2, the cycle), but also to higher thermal energy necessary to heat the solvent
lower the selectivity, being the results according to experimental data after depressurization, before entering the compressor. In this context,
of multistage gas extraction in countercurrent columns reported in the all the simulations results for the column T-100 described in this work
literature [41,44,45]. In addition, higher operating pressures and are related to the operating conditions at 333 K, 140 bar, and (S/
higher solvent-to-feed ratios are associated to higher energy F) = 17, by considering it was the best deacidifying operating
106
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Table 5
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet I),
expressed in CO2 basis, at 333 K, 140 bar, (S/L) = 17.
Stream Nº ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal]
Table 6
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet I),
expressed in CO2 basis, at 333 K, 140 bar, (S/L) = 25.
Stream Nº ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal]
107
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Table 7
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet I),
expressed in CO2 basis, at 333 K, 180 bar, (S/L) = 12.
Stream Number ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal]
Table 8
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet I),
expressed in CO2 basis, at 333 K, 180 bar, (S/L) = 15.
Stream Nº ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal]
Table 9 recovery of 92.70%, being necessary, because of the low yield of OLP in
Simulation of organic liquid products fractionation in multistage counter- top stream of column T-100, to insert a second multistage counter-
current absorber/stripping columns using CO2 as solvent (Flowsheet I, Column current absorber/stripping column to recover the OLP fraction in
T-100), expressed in mass fraction (CO2 free basis), at 333 K and 140 bar, (S/ bottom stream of column T-100. In addition, the simulations results for
F) = 17, from flash V-103 stream 15 (top) and flash V-101 stream 9 (bottom). OLP fraction in top stream of column T-100, at 333 K and 140 bar,
OLP Top Bottom presented chemical composition similar to those of kerosene-like frac-
tion obtained by fractional distillation of OLP, produced in pilot scale as
Mass flow rate [kg/h] 100.00 36.65 63.35
described in the literature [28]. The kerosene-like fraction presents
Yield [%] 36.65 63.35
ωI [−] (CO2 free basis)
93.63% (wt.) hydrocarbons (24.89% paraffins, 42.62% olefins, and
Hydrocarbons 0.8924 0.9695 0.8478 26.12% naphthenics) and 6.37% (wt.) oxygenates. The simulations for
Olefins 0.2534 0.3639 0.1895 (S/F) = 17 ratio, presenting a top stream yield of 36.65%, showed OLP
Oxygenates 0.1076 0.0305 0.1522 fraction with 96.95% (wt.) hydrocarbons (39.14% paraffins, 36.39%
Carboxylic acids 0.0263 0.0052 0.0385
olefins, and 21.42% naphthenics) and 3.05% (wt.) oxygenates, with
Alcohols 0.0351 0.0086 0.0505
Ketones 0.0462 0.0167 0.0632 0.52% (wt.) of carboxylic acids.
Recovery [%]
Hydrocarbons – 39.81 60.19
Olefins – 52.63 47.37
3.3.1.1. Composition profiles in multistage countercurrent absorber/
Oxygenates – 10.40 89.60 stripping column T-100. Figs. 10 and 11 present the results for the
Carboxylic acids – 7.30 92.70 simulated OLP composition profiles, expressed in weight fraction (CO2
Alcohols – 8.94 91.06 basis), in the coexisting liquid and gaseous phases, of organic liquid
Ketones – 13.28 86.72
products fractionation along with the multistage countercurrent
absorber/stripping column using CO2 as solvent, at 333 K, 140, and
108
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Fig. 5. Recovery of OLP fractions (%) (Flowsheet I, Column T-100, Top Stream
Fig. 3. Hydrocarbons concentration (wt.%) (Flowsheet I, Column T-100, Top
1), in CO2 free basis, of organic liquid products fractionation in multistage
Stream 1), in CO2 free basis, of organic liquid products fractionation in multi-
countercurrent absorber/stripping columns using CO2 as solvent, at 333 K,
stage countercurrent absorber/stripping columns using CO2 as solvent, at
140 bar, and (S/F) = 17.
333 K, 140 and 180 bar, and (S/F) = 12, 15, 17, 25.
109
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Table 10
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet II, for
S/F = 17 in Column T-100), expressed in CO2 basis, at 333 K, 140 bar, (S/L) = 30.
Stream Nº ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102 Q-103
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal] [kcal]
PLO 0 60 140 0.5196 100 0.1214 −437,08.4 2237.2 19,905.9 763.3 154.1
CO2 1 60 140 38.4232 1691 2.0578 −3672,925
1 1 147.94 140 20.0574 910.0584 1.1081 −1,872,018 0.95972
2 0.92522 77.78 140 18.8854 880.9416 1.0712 −1,794,359 0.92808
5 1 87.91 140 36.6942 1639.885 1.9955 −3,474,999 0.98028
6 0.92295 97.30 140 6.6619 318.0111 0.3862 −630,030 0.90246
CO2#2 1 77.78 140 24.4707 1076.954 1.3106 −2,324,576
3 1 13.83 40 35.7958 1575.429 1.9172 −3,389,196
4 0 13.83 40 0.8984 64.4557 7.84E-02 −85,802.8
5-2 0.97551 13.83 40 36.6942 1639.885 1.9955 −3,474,999
6-2 0.67472 −72.55 1.5 0.8984 64.4557 7.84E-02 −85,802.8
7 0.80897 25 1.5 0.8984 64.4557 7.84E-02 −83,565.5
8 1 25 1.5 0.7268 32.0003 3.89E-02 −68,364
9 0 25 1.5 0.1716 32.4554 3.94E-02 −15,201.6
10 0.98826 107.40 45 20.0574 910.0584 1.1081 −1,872,018
11 1 35 45 19.4630 856.909 1.0428 −1,838,423
12 0 35 45 0.5943 53.1494 6.53E-02 −53,500.7
13 0.62478 −14.02 1.5 0.5943 53.1494 6.53E-02 −53,500.7
14 1 25 1.5 0.3794 16.7190 2.03E-02 −35,684.9
15 0 25 1.5 0.2149 36.4304 4.49E-02 −17,052.4
17 0.97036 35 45 20.0574 910.0584 1.1081 −1,891,924
18 0.63841 25 1.5 0.5943 53.1494 6.53E-02 −52,737.3
3-2 1 45.22 50 6.3116 277.8009 0.3380 −595,764
4-2 0 45.22 50 0.3503 40.2102 4.82E-02 −34,266.3
5-3 0.94740 45.22 50 6.6619 318.0111 0.3862 −630,030
6-3 0.58290 15.35 1.5 0.3503 40.2102 4.82E-02 −34,266.3
7-2 0.58526 25 1.5 0.3503 40.2102 4.82E-02 −34,112.2
8-2 1 25 1.5 0.2050 9.0252 1.10E-02 −19,289.2
9-2 0 25 1.5 0.1453 31.1849 3.72E-02 −14,822.9
Table 11
Material and energy balances of organic liquid products fractionation in multistage countercurrent absorber/stripping columns using CO2 as solvent (Flowsheet II, for
S/F = 17 in Column T-100), expressed in CO2 basis, at 333 K, 140 bar, (S/L) = 38.
Stream Nº ωi,Gas T P Molar Flow Mass Flow Liquid Vol. Flow Heat Flow ωCO2 Q-100 Q-101 Q-102 Q-103
[ºC] [bar] [kmol/h] [kg/h] [m³/h] [kcal/h] [−] [kcal] [kcal] [kcal] [kcal]
PLO 0 60 140 0.5196 100 0.1214 −43,708.4 19.21 19905.9 763.34 612.44
CO2 1 60 140 38.4232 1691 2.0578 −3,672,925
1 1 147.94 140 20.0574 910.0584 1.1081 −1,872,018 0.95972
2 0.92522 77.78 140 18.8854 880.9416 1.0712 −1,794,359 0.92808
5 1 109.28 140 46.0238 2056.118 2.5020 −4,336,693 0.98077
6 0.95661 89 140 8.9835 414.5419 0.5037 −851,561 0.94256
CO2#2 1 77.78 140 36.1219 1589.718 1.9346 −3,431,363
3 1 46.47 40 45.6288 2008.652 2.4444 −4,300,445
4 0 46.47 40 0.3949 47.4658 5.76E-02 −36,248.2
5-2 0.99141 46.47 40 46.0238 2056.118 2.502041 −4,336,693
6-2 0.48241 24.02 1.5 0.3949 47.4658 5.76E-02 −36,248.2
7 0.48266 25 1.5 0.3949 47.4658 5.76E-02 −36,229
8 1 25 1.5 0.1906 8.3927 1.02E-02 −17,931.2
9 0 25 1.5 0.2043 39.0730 4.74E-02 −18,297.8
10 0.98826 107.40 1.5 20.0574 910.0584 1.1081 −1,872,018
11 1 35 45 19.4630 856.909 1.0428 −1,838,423
12 0 35 45 0.5943 53.1494 6.53E-02 −53,500.7
13 0.62478 −14.02 1.5 0.5943 53.1494 6.53E-02 −53,500.7
14 1 25 1.5 0.3794 16.7190 2.03E-02 −35,684.9
15 0 25 1.5 0.2149 36.4304 4.49E-02 −17,052.4
17 0.97036 35 45 20.0574 910.0584 1.1081 −1,891,924
18 0.63841 25 1.5 0.5943 53.14948 6.53E-02 −52,737.3
3-2 1 30.24 50 8.6057 378.7497 0.4609 −814,200
4-2 0 30.24 50 0.3778 35.7921 4.29E-02 −37,361
5-3 0.95794 30.24 50 8.9835 414.5419 0.503779 −851,561
6-3 0.69577 −23.01 1.5 0.3778 35.7921 4.29E-02 −37,361
7-2 0.71213 25 1.5 0.3778 35.7921 4.29E-02 −36,748.6
8-2 1 25 1.5 0.2690 11.8415 1.44E-02 −25,309.2
9-2 0 25 1.5 0.1087 23.9506 2.84E-02 −11,439.4
110
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Table 12 (wt.%) in the top stream of column T-102 (Flowsheet II, Column T-102,
Simulation of organic liquid products fractionation in multistage counter- Top Stream 1, for S/F = 17 in Column T-100), in CO2 basis, of organic
current absorber/stripping columns using CO2 as solvent (Flowsheet II, liquid products fractionation in multistage countercurrent absorber/
Columns T-100 and T-102), (Raffinate 1 + CO2) as feed top stream and CO2 stripping columns using CO2 as solvent, (Raffinate 1 + CO2) as feed top
make up as feed bottom stream, expressed in mass fraction (solvent free basis),
stream and CO2 make up as feed bottom stream, at 333 K, 140 bar, and
at 333 K and 140 bar.
(S/F) = 30, 38. It can be seen that the best deacidifying operating
Column (T-100) Column (T-102) condition, regarding the OLP yield, hydrocarbons and oxygenates
composition, as well as hydrocarbons, oxygenates, and carboxylic acids
(S/F) 17 30 38
recoveries was observed at 333 K, 140 bar, and (S/F) = 38. The higher
OLP Bottom Top Bottom Top Bottom the solvent-to-feed ratio, maintaining the pressure and temperature
(Raffinate1) constants, the higher the amount of solute (OLP) carried by the gaseous
phase (SC-CO2), producing higher yields in the top stream of column T-
Mass Flow [kg/h] 100 63.35 32.33 31.02 40.15 23.20
102, being the results according to experimental data of multistage gas
ωI [−] (CO2 free basis)
Yield [%] 51.04 48.96 63.39 36.61 extraction in countercurrent columns reported in the literature
Hydrocarbons 0.8924 0.8478 0.9281 0.7641 0.9271 0.7106 [41,44,45]. The drawbacks of using higher solvent-to-feed ratios re-
Normal paraffins 0.4193 0.4354 0.4622 0.4075 0.4662 0.3823 mains on the higher energy requirements not only to compression/de-
Olefins 0.2534 0.1895 0.2318 0.1454 0.2187 0.1389
pressurization of CO2 (CO2 cycle), but also to higher thermal energy
Naphthenics 0.2197 0.2229 0.2341 0.2112 0.2422 0.1894
Oxygenates 0.1076 0.1522 0.0719 0.2359 0.0729 0.2894
necessary to heat the solvent after depressurization, before entering the
Carboxylic acids 0.0263 0.0385 0.0147 0.0633 0.0149 0.0794 compressor. On the other hand, using (Raffinate 1 + CO2) as feed top
Alcohols 0.0351 0.0505 0.0181 0.0842 0.0178 0.1071 stream in column T-102 makes it possible to operate the multistage gas
Ketones 0.0462 0.0632 0.0391 0.0884 0.0403 0.1030 extraction in countercurrent absorber/stripping columns with higher
Recovery [%]
solvent-to-feed ratios, as the density of liquid phase (Raffinate 1 + CO2)
Hydrocarbons – – 55.87 44.13 69.31 30.69
Olefins – – 62.44 37.56 73.17 26.83 is lower compared to the case the OLP fraction would be introduced as
Oxygenates – – 24.11 75.89 30.36 69.64 feed top stream in column T-102, so thus, even though phase equili-
Carboxylic acids – – 19.52 80.48 24.49 75.51 brium data for system n-undecane/CO2 [69], a key compound present
Alcohols – – 18.27 81.73 22.30 77.70 in OLP, at T = 344 K, a temperature close to 333 K, shows yn-undecane ≈
Ketones – – 31.56 68.44 40.36 59.64
0.97 in the gaseous phase, giving a theoretical solvent-to-feed ratio (S/
F) ≈ 32, the column may still operates in countercurrent mode without
flooding.
The simulation carried out for (S/F) = 38 presented a top stream
yield of 63.39% with 92.71% (wt.) hydrocarbons and 7.29% (wt.)
oxygenates, showing a decrease on the oxygenates content in OLP
fraction (Raffinate 1) feed from 15.22% (wt.), with 3.85% (wt.) car-
boxylic acids, to 7.29% (wt.) oxygenates, with 1.49% (wt.) carboxylic
acids, that is, a decrease of 52.10% and 61.30% on the oxygenates and
carboxylic acids contents, respectively. The bottom stream with a yield
of 36.61%, presents a OLP fraction with 71.06% (wt.) hydrocarbons
and 28.94% (wt.) oxygenates, showing an increase on the oxygenates
content in OLP fraction (Raffinate 1) feed from 15.22% (wt.), with
3.85% (wt.) carboxylic acids, to 28.94% (wt.) oxygenates, with 7.94%
(wt.) carboxylic acids, that is, an increase of 90.14% and 106.23% on
the oxygenates and carboxylic acids contents, respectively. In fact, by
111
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
1
Hydrocarbons
2 Olefins
Oxigenates
3
Carboxylic acids
4
10
0.00 0.01 0.02 0.03 0.04 0.05 0.06
Gaseous Phase Composition [-]
Fig. 9. Recovery of OLP fractions (%) in column T-102 (Flowsheet II, Column T-
102, Bottom Stream 1, for S/F = 17 in Column T-100), in CO2 free basis, of Fig. 11. Simulated OLP composition profile, expressed in weight fraction, in
organic liquid products fractionation in multistage countercurrent absorber/ gaseous phase (Flowsheet I, Column T-100), in CO2 basis, of organic liquid
stripping columns using CO2 as solvent, (Raffinate 1 + CO2) as feed top stream products fractionation in multistage countercurrent absorber/stripping columns
and CO2 make up as feed bottom stream, at 333 K, 140 bar, and (S/F) = 30, 38. using CO2 as solvent, at 333 K, 140, and (S/F) = 17.
112
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
Fig. 13. Simulated OLP composition profile, expressed in weight fraction, in Fig. 15. Simulated OLP composition profile, expressed in weight fraction, in
gaseous phase (Flowsheet II, Column T-102, for S/F = 17 in Column T-100), in gaseous phase (Flowsheet II, Column T-102, for S/F = 17 in Column T-100), in
CO2 basis, of organic liquid products fractionation in multistage countercurrent CO2 basis, of organic liquid products fractionation in multistage countercurrent
absorber/stripping columns using CO2 as solvent, (Raffinate 1 + CO2) as feed absorber/stripping columns using CO2 as solvent, (Raffinate 1 + CO2) as feed
top stream and CO2 make up as feed bottom stream, at 333 K, 140 bar, and (S/ top stream and CO2 make up as feed bottom stream, at 333 K, 140 bar, and (S/
F) = 30. F) = 38.
fraction (CO2 basis) of OLP along with the column stages is lower
compared to that in Flowsheet I, when increasing the solvent-to-feed
from 17 to 30 in column T-102 of Flowsheet II, explains the higher OLP
fraction yield in the top stream of column T-102, as greater amounts of
OLP fractions will be dissolved in the gaseous phase (SC- CO2). In ad-
dition, one may observes that the composition profiles of oxygenates
increases from 0.023 to 0.0884, showing a smooth variation between
stage 7 and 2 from 0.117 to 0.112, while that of carboxylic acids in-
creases from 0.0062 to 0.02297 between stages 1 and 10, showing also
a smooth variation between stage 8 and 2. For the gaseous phase, the
composition profile of hydrocarbons, olefins, oxygenates, and carbolic
acids decreases along with the column T-102 from 0.04023 at the
bottom to 0.0183 at the top, from 0.0072 at the bottom to 0.0046 at the
top, from 0.0101 at the bottom to 0.0014 at the top, and from 0.0026 at
the bottom to 0.0003 at the top, respectively. This explains the drastic
decrease of oxygenates and carbolic acids contents in the top stream of
column T-102, being the results according to experimental data of
multistage gas extraction in countercurrent columns reported in the
Fig. 14. Simulated OLP composition profile, expressed in weight fraction, in literature [41,44,45].
liquid phase (Flowsheet II, Column T-102, for S/F = 17 in Column T-100), in For the liquid phase with (S/F) = 38, the composition profile of
CO2 basis, of organic liquid products fractionation in multistage countercurrent hydrocarbons, olefins, oxygenates, and carbolic acids increases along
absorber/stripping columns using CO2 as solvent, (Raffinate 1 + CO2) as feed with the column T-102 from 0.1323 at the bottom to 0.4816 at the top,
top stream and CO2 make up as feed bottom stream, at 333 K, 140 bar, and (S/ from 0.0243 at the bottom to 0.1050 at the top, from 0.0390 at the
F) = 38. bottom to 0.0832 at the top, and from 0.0103 at the bottom to 0.0220 at
the top, respectively, causing an enriching of oxygenates and carbolic
3.3.2.1. Composition profiles in multistage countercurrent absorber/ acids in the bottom stream of column T-102, as well as an impover-
stripping column T-102. Figs. 12–15 present the results for the ishment of hydrocarbons and olefins. In addition, the drastic change of
simulated OLP composition profiles, expressed in weight fraction, in hydrocarbons and oxygenates composition between stage 10 and 9
liquid phase (Flowsheet II, Column T-102, for S/F = 17 in Column T- shows that CO2 make up entering at the bottom of column T-102 is
100), in CO2 basis, of organic liquid products fractionation in instantly dissolved within the OLP liquid phase. Again, even though,
multistage countercurrent absorber/stripping columns using CO2 as the weight fraction (CO2 basis) of OLP along with the column stages is
solvent, (Raffinate 1 + CO2) as feed top stream and CO2 make up as lower compared to that in Flowsheet I, when increasing the solvent-to-
feed bottom stream, at 333 K, 140 bar, and (S/F) = 30 and 38. feed from 17 to 38 in column T-102 of Flowsheet II, explains the higher
For the liquid phase with (S/F) = 30, the composition profile of OLP fraction yield in the top stream of column T-102, as greater
hydrocarbons along with the column T-102 increase from 0.074 at the amounts of OLP fractions will be dissolved in the gaseous phase (SC-
bottom to 0.41 at the top, while that of olefins increases from 0.0142 at CO2).
the bottom to 0.0883 at the top, showing that CO2 make up entering at For the gaseous phase, the composition profile of hydrocarbons and
the bottom of column T-102 is instantly dissolved within the OLP liquid olefins increase along with the column T-102 from 0.1477 at the bottom
phase along with the column stages from the stage 9, maintaining an to 0.2037 at the top, and from 0.0295 at the bottom to 0.0419 at the
almost constant value between stages 8 and 2. Even though, the weight top, respectively, while those of oxygenates and carboxylic acids
113
E.C. Costa et al. The Journal of Supercritical Fluids 140 (2018) 101–115
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M.S. Pereira, A. de Andrade Aâncio, M.C. Santos, S.A.P. da Mota, J.A. da Silva
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E.C. Costa wish to acknowledge CAPES (Coordenação de
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Desenvolvimento Científico e Tecnológico-486780/2012-0) for the fi- [26] Andréia de Andrade Mâncio, Production, Fractionation and De-Acidification of
nancial support. Biofuels Obtained by Thermal Catalytic Cracking of Vegetable Oils. PhD Thesis,
April, UFPA, CDD 22, Ed. 660.2995 Graduate Program of Natural Resources
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