Act MHR FF321 L Dot 527.0017.001

SAFETY COMPLIANCE TESTING FOR
FMVSS No. 218 MOTORCYCLE HELMETS

Manufacture: MRC
Model: FF321
Size: Large (61cm)
Prepared For
Zhaoqing Nanyue Industry Ltd. (MRC)

No.15,Long hu Road, Zhaoxin Zone,
Zhaoqing city, Guangdong,China.,526238
23 April 2013
Report No.: 527.0017.001
Prepared By
Taicang ACT Sporting Goods Testing Co., Ltd.

No. 35 Zhenghe Road,
Ludu Town, Taicang City, Suzhou,
Jiangsu Province, China 215412
www.ACT-Lab.com
This document shall not be reproduced except in full without written approval from ACT Lab LLC.
This laboratory is accredited in accordance with the recognized International Standard ISO/IEC
17025:2005. This accreditation demonstrates technical competence for a defined scope and the operation
of a laboratory quality management system (refer joint ISO-ILAC-IAF Communiqué dated January 2009.)
The Joint Communiqué is available on publications and resources page of the ILAC website at
http://www.ilac.org. Accreditation listing and certificate can be found at http://www.iasonline.org.
Contract File No.: 527.0017 Technician: Kidman Yu

Test File: 001
T:\Templates\DOT Helmet Templates\ Official DOT (early compliance) Report Template for ACT Taicang 11 Jan 2013.dot
Control Document Rev. 21 Feb 2012 Date: 23 April 2013
Page 1 of 37
TABLE OF CONTENTS
Section I Purpose of Early Compliance Test
Section II Compliance Test Data Summary
Section III Test Data
Appendix A Interpretations or Deviations from

FMVSS 218
Appendix B Test Equipment and Calibration
Appendix C Photographs

Test File: 001
Page 2 of 37
PURPOSE OF EARLY COMPLIANCE TEST
Purpose:
The purpose of this test was to determine
if the motorcycle helmets supplied by:
Zhaoqing Nanyue Industry Ltd. (MRC)
met the requirements of
Federal Motor Vehicle Safety Standard

No. 218: Motorcycle Helmets effective
May 13, 2013.
All samples received were in good

condition and appropriate for these tests.
Test Procedure:
This test was performed following

TP-218-07 and ACT Lab Cadex Helmet
Testing Manual 2.3.

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Page 3 of 37
HELMET DATA
Helmet Brand Name MRC, BF2, KTC, X4, Rocket, STAFF

Model Designation FF321
Manufacturer MRC
Helmet Size Label L (61cm)
Test Headform size Small Medium Large X
Manufacturer ACT
Helmet Positioning Index (HPI) 60mm X
supplied determined
Helmet Coverage Partial Full Complete X Modular
Shell Material Plastic
Liner Material Polystyrene
Comfort Padding Resilient Foam
Buckle Description Double D-rings
HELMET A B C D E
Ambient Low Temp High Temp Water Spare
Immersed
Shell
Silver Silver Silver Silver Silver
Color/Pattern
Weight (grams) 1648 1642 1646 1646 1774
Month & Year of

4/13 4/13 4/13 4/13 4/13
Manufacture
Other Standard Label(s) Present? None X Yes, list
Reviewed by: John Bogler
COMMENTS:
1. This FF321 Large helmet met all FMVSS 218 requirements.

2. All helmets were received in undamaged condition and were appropriate for testing.
3. Weights listed above for helmets A-D are as tested with face shield removed.
4. Weight for helmet E is complete with all components in place.

Test File: 001
Page 4 of 37
SUMMARY OF TEST RESULTS
INDICATE P - Pass or F - Fail
HELMET A B C D
COMMENTS
LOW HIGH WATER
TEST AMBIENT TEMP TEMP IMMERSED
IMPACT P P P P
PENETRATION P P P P
RETENTION P P P P
TEST PASS FAIL
PERIPHERAL VISION P
PROJECTIONS P
LABELING P

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Page 5 of 37
SELECTION OF APPROPRIATE HEADFORM
Paragraph S6.1 - If the helmet size designation falls into more than one of three size ranges,
it shall be tested on each appropriate headform.
HELMET SIZE DESIGNATION HEADFORM SIZE
Less than or equal to 6-3/4

SMALL
(European Size 54)
Greater than 6-3/4, but less than or equal to 7-1/2

MEDIUM
(European Size 60)
Greater than 7-1/2

LARGE
(European 60)
CONDITIONING FOR TESTING — Paragraph S6.4 — The protective headgear shall be

conditioned for not less than 4 hours and no more than 24 hours, in the specified
environmental condition shown below, prior to test.
Ambient Conditions 16°C to 26°C (61ºF to 79ºF); 30% to 70% Relative Humidity
Low Temperature -15°C to -5°C (5ºF to 23ºF)
High Temperature 45°C to 55°C (113ºF to 131ºF)
Water Immersion 16°C to 26°C (61ºF to 79ºF)
The maximum time during which the protective headgear may be out of the conditioning
environment shall not exceed 4 minutes. It must then be returned to the conditioned
environment for a minimum of 3 minutes for each minute or portion of a minute in excess
of 4 minutes out of the conditioning environment or 12 hours, whichever is less, prior to
resumption of testing.
Ambient Temperature Ambient Humidity:

22ºC 55%

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Page 6 of 37
IMPACT ATTENUATION
Drop Duration Duration Peak

Impact Velocity
Helmet ID Condition Impact # Anvil Height at 150G at 200G Acc. Pass/Fail
Location (m/sec)
(cm) (ms) (ms) (g)
527.0017.001-A Ambient 1 LF SIDE FLAT 190 5.9903 2.68 0.00 168.4 Pass
527.0017.001-A Ambient 2 LF SIDE FLAT 190 6.0145 3.12 0.00 184.3 Pass
527.0017.001-A Ambient 3 REAR FLAT 190 6.0236 2.44 0.00 175.6 Pass
527.0017.001-A Ambient 4 REAR FLAT 190 5.9952 3.02 0.00 203.1 Pass
527.0017.001-A Ambient 5 FRONT HEMI 140 5.1724 0.00 0.00 80.6 Pass
527.0017.001-A Ambient 6 FRONT HEMI 140 5.1557 0.00 0.00 109.5 Pass
527.0017.001-A Ambient 7 RT SIDE HEMI 140 5.1908 0.00 0.00 98.9 Pass
527.0017.001-A Ambient 8 RT SIDE HEMI 140 5.2185 0.00 0.00 111.5 Pass
527.0017.001-B Cold 1 LF SIDE FLAT 190 6.0104 3.45 0.00 172.7 Pass
527.0017.001-B Cold 2 LF SIDE FLAT 190 6.0253 3.50 0.00 195.4 Pass
527.0017.001-B Cold 3 REAR FLAT 190 6.0086 2.32 0.00 177.1 Pass
527.0017.001-B Cold 4 REAR FLAT 190 6.0040 3.11 0.87 208.0 Pass
527.0017.001-B Cold 5 FRONT HEMI 140 5.1453 0.00 0.00 73.8 Pass
527.0017.001-B Cold 6 FRONT HEMI 140 5.1540 0.00 0.00 88.8 Pass
527.0017.001-B Cold 7 RT SIDE HEMI 140 501964 0.00 0.00 100.8 Pass
527.0017.001-B Cold 8 RT SIDE HEMI 140 5.1808 0.00 0.00 111.9 Pass
527.0017.001-C Hot 1 LF SIDE FLAT 190 6.0147 2.79 0.00 166.0 Pass
527.0017.001-C Hot 2 LF SIDE FLAT 190 6.0136 3.18 0.00 180.5 Pass
527.0017.001-C Hot 3 REAR FLAT 190 6.0333 1.70 0.00 165.0 Pass
527.0017.001-C Hot 4 REAR FLAT 190 6.0097 2.61 0.00 191.5 Pass
527.0017.001-C Hot 5 FRONT HEMI 140 5.1730 0.00 0.00 72.4 Pass
527.0017.001-C Hot 6 FRONT HEMI 140 5.1795 0.00 0.00 87.8 Pass
527.0017.001-C Hot 7 RT SIDE HEMI 140 5.1925 0.00 0.00 93.6 Pass
527.0017.001-C Hot 8 RT SIDE HEMI 140 5.2147 0.00 0.00 109.0 Pass
527.0017.001-D Wet 1 LF SIDE FLAT 190 6.0100 2.20 0.00 158.3 Pass
527.0017.001-D Wet 2 LF SIDE FLAT 190 6.0187 3.04 0.00 174.2 Pass
527.0017.001-D Wet 3 REAR FLAT 190 6.0085 1.10 0.00 152.9 Pass
527.0017.001-D Wet 4 REAR FLAT 190 6.0331 2.78 0.00 178.0 Pass
527.0017.001-D Wet 5 FRONT HEMI 140 5.1669 0.00 0.00 75.8 Pass
527.0017.001-D Wet 6 FRONT HEMI 140 5.1913 0.00 0.00 110.0 Pass
527.0017.001-D Wet 7 RT SIDE HEMI 140 5.2142 0.00 0.00 90.2 Pass
527.0017.001-D Wet 8 RT SIDE HEMI 140 5.1967 0.00 0.00 101.8 Pass

Test File: 001
Page 7 of 37
PENETRATION
Paragraph S5.2 and S7.2
WEIGHT OF STRIKER: 2.95 to 3.06kg (6 pounds, 8 ounces to 6 pounds, 12 ounces)
POINT OF STRIKER: Radius = 0.5 ± 0.1mm (0.02 ± 0.004 in.), included angle of 60º ±
0.5°, hardness minimum of 60 Rockwell "C" Scale and a cone
height of not less than 3.8 ± 0.038cm (1.5 ± 0.015 in.).
HEIGHT OF FALL: 300cm ± 1.5cm, measured from the tip of the striker point to the
outer surface of the mounted protective headgear.
FAILURE CRITERION: When tested, the protective headgear shall be failed if the
penetrator has made an indentation in the headform.
TEST HELMET TEST LOCATION PASS FAIL CONDITIONS
1 A Crown X AMBIENT
2 A Left Rear X AMBIENT
3 B Crown X LOW TEMPERATURE
4 B Left Rear X LOW TEMPERATURE
5 C Crown X HIGH TEMPERATURE
6 C Left Rear X HIGH TEMPERATURE
7 D Crown X IMMERSED
8 D Left Rear X IMMERSED

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Page 8 of 37
RETENTION SYSTEM
Paragraph S5.3 and S7.3
REQUIREMENTS:
READING APPLIED LOAD
INITIAL 22.68kg, + 4.54kg, - 0kg (50.0 Lbs, + 10 Lbs, - 0 Lbs)
FINAL 136kg, + 0kg, - 2.3kg(300.0 Lbs, + 0 Lbs, - 5 Lbs)
ELONGATION NOT TO EXCEED 2.5cm (1.0 INCH) AFTER LOAD INCREASE
ELONGATION
HELMET CONDITIONS (cm)
A AMBIENT 1.0
B LOW TEMPERATURE 1.0

HIGH
C 1.0
TEMPERATURE
D WATER IMMERSED 1.1
PERIPHERAL VISION - Paragraph S5.4 - Helmet shall provide a minimum peripheral vision
of 105º to each side of the midsagittal plane. The brow opening shall be at least 2.54cm (1
inch) above all points in the basic plane that are within the angles of peripheral vision.
REQUIREMENTS TEST RESULTS
DEGREE EACH SIDE M.S. PLANE > 105º Pass: > 105º
BROW OPENING > 2.5cm (1 inch) Pass: >2.5cm at 105º

Test File: 001
Page 9 of 37
PROJECTIONS
Paragraph S5.5
REQUIREMENTS:
PROJECTION REQUIREMENT
Internal rigid None
External rigid Operational, shall not protrude more than 5 mm
TEST RESULTS:
PROJECTION PRESENT? HEIGHT (mm)
Internal None Not Applicable
Rear Vent Cover

External 12mm
(Non--rigid)

Test File: 001
Page 10 of 37
LABELING
S5.6.1 Labeling - Each helmet shall be permanently and legibly labeled, in a manner such
that the label(s) can be easily read without removing padding or any other permanent part,
with the following:
Required Information Pass/Fail Permanent

Manufacturer’s name or identification Pass Pass
Discrete size Pass Pass
Month and year of manufacture Pass Pass
Instructions to the purchaser as follows: -------- --------
“Shell and liner constructed of (identify type(s) of materials).” Pass Pass
“Helmet can be seriously damaged by some common
substances without damage being visible to the user.” Pass Pass
“Apply only the following: (Recommended cleaning agents,
paints, adhesives, etc., as appropriate.” Pass Pass
“Make no modifications.” Pass Pass
“Fasten helmet securely.” Pass Pass
“If helmet experiences a severe blow, return it to the
manufacturer for inspection, or destroy it and replace it.” Pass Pass
COMMENTS: Labels were determined to be both easily read and permanent based on the
TP-218-07, Section 12.5.4.

Test File: 001
Page 11 of 37
LABELING
S5.6.2 Certification. Each helmet shall be labeled permanently and legibly with a label,
constituting the manufacturer’s certification that the helmet conforms to the applicable
Federal motor vehicle safety standards, that is separate from the label(s) used to comply with
S5.6.1, and complies with paragraphs (a) through (c) of this section.
(a) Content, format, and appearance. The label required by paragraph S5.6.2 shall have the
following content, format, and appearance:
Required Certification Information Pass/Fail Permanent

The symbol ‘‘DOT,’’ horizontally centered on the label, in letters not
less than 0.38 inch (1.0 cm) high. Pass
The term ‘‘FMVSS No. 218,’’ horizontally centered beneath the

symbol DOT, in letters not less than 0.09 inches (0.23 cm) high. Pass
The word “‘CERTIFIED,’’ horizontally centered beneath the term
‘‘FMVSS No. 218,’’ in letters not less than 0.09 inches (0.23 cm) Pass
high.
The precise model designation horizontally centered above the
symbol DOT, in letters and/or numerals not less than 0.09 inch (0.23 Pass
cm) high.
The manufacturer’s name and/or brand, horizontally centered above
Pass
the model designation, in letters and/or numerals not less than 0.09 Pass
inch (0.23 cm) high.
All symbols, letters and numerals shall be in a color that contrasts
with the background of the label. Pass
No information, other than the information specified in

subparagraph (a), shall appear on the label. Pass
The label shall appear on the outer surface of the helmet and
be placed so that it is centered laterally with the horizontal
centerline of the DOT symbol located a minimum of 1 inch (2.5 Pass
cm) and a maximum of 3 inches (7.6 cm) from the bottom edge
of the posterior portion of the helmet.
COMMENTS: Labels were determined to be both easily read and permanent based on the
TP-218-07, Section 12.5.4.

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Page 12 of 37
TEST DATA

Test File: 001
Page 13 of 37
Uni-Axial Calibration M.E.P. Pad Model : 1 MEP
Laboratory Temperature : 22 deg C

Helmet Manufacturer : MHR
Address : Laboratory Humidity : 55 %
Selected Filter Frequency : 1000 Hz
Acc. sensitivity (axis Z) : 10.12 mV/G
Acc. sensitivity (axis X) : 0.00 mV/G
Testing Laboratory : Taicang ACT Lab
Address : No.35 Zhenghe Road, Ludu Town, Acc. sensitivity (axis Y) : 0.00 mV/G
Taicang City, Suzhou,Jiangsu Province,
Drop Device : Spherical Impactor (Uni-Axial)
China 215412
Drop mass assembly : 6.100 kg Time gate flag height : 25.60 mm
Laboratory Technician name : Kidman
Calibration peak : 400.0 G +/- 20.00 G
G G
450.0 450.0
400.0 400.0
350.0 350.0
300.0 300.0
250.0 250.0
200.0 200.0
150.0 150.0
100.0 100.0
50.0 50.0
0.0 0.0
-60.0 -60.0
0 2 4 6 8 10 12 14 16 18 20 msec 0 2 4 6 8 10 12 14 16 18 20 msec
Impact Peak Velocity Drop Delta T Delta T Test Test Friction PASS
# Acc.(G) IN Height 150G 200G Date Time (%) or
(m/sec) (cm) (msec) (msec) FAIL
1 393.2 4.5002 105.0 2.41 2.02 2013-04-23 08:46:05 0.8 Pass
Pre-
2 393.7 4.5041 105.0 2.41 2.03 2013-04-23 08:47:08 0.7 Pass
Test
3 394.7 4.5010 105.0 2.41 2.03 2013-04-23 08:48:12 0.8 Pass
1 397.6 4.4927 105.0 2.40 2.01 2013-04-23 10:31:04 1.0 Pass

Post-
2 397.1 4.4912 105.0 2.41 2.01 2013-04-23 10:32:06 1.0 Pass
Test
3 395.6 4.4698 105.0 2.41 Page 2.02
14 of 37 2013-04-23 10:33:09 1.5 Pass
Impact Uni-Axial Address : No.35 Zhenghe Road, Ludu Town,
Taicang City, Suzhou,Jiangsu
Province,China 215412
Address :
Batch Number :
Ref. P.O. Number :
250.0 250.0 Model : FF321
Color : Silver
200.0
G 200.0
G Size : Large
Weight : 1648.00 g
150.0 150.0
Manufacturing Date : 23 Apr 2013
100.0 100.0 Standard Request : FMVSS218

Identification Code : 527.0017.001-A
50.0 50.0 Headform Model : D.O.T.
Headform Size : D D.O.T
0.0 0.0 Conditioning : Ambient
-25.0 -25.0 Laboratory Temperature : 22 deg C
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G1 msec G2 msec Laboratory Humidity : 55 %
250.0 250.0
Maximum Peak G's authorized : 400 G
200.0 200.0
G Maximum Peak m/s2 authorized : 3923 m/s2
G
Drop mass assembly : 6.100 kg
150.0 150.0
Time gate flag height : 25.60 mm
100.0 Acc. sensibility (axis Z) : 10.12
100.0
50.0
50.0
0.0
0.0
-25.0 -50.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
Impact Peak Velocity Drop Anvil Delta T Delta T Position Test Test Friction PASS
# Acc.(G) IN Height type 150G 200G Date Time (%) or
1 168.4 5.9903 190.0 FLAT 2.68 0.00 LF SIDE 2013-04-23 08:54:11 1.9 Pass
2 184.3 6.0145 190.0 FLAT 3.12 0.00 LF SIDE 2013-04-23 08:54:46 1.5 Pass
3 175.6 6.0236 190.0 FLAT 2.44 0.00 REAR 2013-04-23 09:25:01 1.3 Pass
4 203.1 5.9952 190.0 FLAT 3.02 0.60 REAR 2013-04-23 09:25:17 1.8 Pass
Page 15 of 37
Address :
Batch Number :
Ref. P.O. Number :
120.0 120.0 Model : FF321
Color : Silver
100.0 100.0
G G Size : Large
80.0 80.0 Weight : 1648.00 g
60.0
60.0 Standard Request : FMVSS218
40.0 Identification Code : 527.0017.001-A
40.0
Headform Model : D.O.T.
20.0
20.0 Headform Size : D D.O.T
0.0 Conditioning : Ambient
-10.0 0.0 Laboratory Temperature : 22 deg C
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
120.0 120.0
100.0 100.0 Maximum Peak m/s2 authorized : 3923 m/s2
G G
80.0 80.0 Drop mass assembly : 6.100 kg
60.0 60.0 Time gate flag height : 25.60 mm

Acc. sensibility (axis Z) : 10.12
40.0 40.0
20.0 20.0
0.0 0.0
-20.0 -20.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
5 80.6 5.1724 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:28:36 1.3 Pass
6 109.5 5.1557 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:29:12 1.6 Pass
7 98.9 5.1908 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:40:21 0.9 Pass
8 111.5 5.2185 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:40:34 0.4 Pass
Page 16 of 37
Address :
Batch Number :
Ref. P.O. Number :
250.0 250.0 Model : FF321
Color : Silver
200.0
G 200.0
G Size : Large
150.0 Weight : 1642.00 g
150.0
100.0
Identification Code : 527.0017.001-B
50.0
50.0 Headform Model : D.O.T.
0.0 Conditioning : Cold
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
250.0 250.0
200.0 200.0
G
150.0 150.0
100.0 Acc. sensibility (axis Z) : 10.12
100.0
50.0
50.0
0.0
0.0
-25.0 -50.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
1 172.7 6.0104 190.0 FLAT 3.45 0.00 LF SIDE 2013-04-23 09:04:50 1.5 Pass
2 195.4 6.0253 190.0 FLAT 3.50 0.00 LF SIDE 2013-04-23 09:05:12 1.3 Pass
3 177.1 6.0086 190.0 FLAT 2.32 0.00 REAR 2013-04-23 09:23:16 1.6 Pass
4 208.0 6.0040 190.0 FLAT 3.11 0.87 REAR 2013-04-23 09:23:32 1.6 Pass
Page 17 of 37
Address :
Batch Number :
Ref. P.O. Number :
120.0 120.0 Model : FF321
100.0 Color : Silver
100.0
G G Size : Large
80.0 80.0 Weight : 1642.00 g
60.0 Manufacturing Date : 23 Apr 2013
60.0
Standard Request : FMVSS218
40.0
40.0 Identification Code : 527.0017.001-B
20.0
0.0
0.0 Conditioning : Cold
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
120.0 120.0
G G

40.0 40.0
20.0 20.0
0.0 0.0
-20.0 -20.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
5 73.8 5.1453 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:33:19 1.8 Pass
6 88.8 5.1540 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:33:33 1.6 Pass
7 100.8 5.1964 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:39:41 0.8 Pass
8 111.9 5.1808 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:39:54 1.1 Pass
Page 18 of 37
Address :
Batch Number :
Ref. P.O. Number :
200.0 200.0 Model : FF321
G
150.0 G
150.0 Size : Large
125.0 Weight : 1646.00 g
100.0 100.0 Manufacturing Date : 23 Apr 2013

75.0
Identification Code : 527.0017.001-C
50.0 50.0
25.0
0.0 0.0 Conditioning : Hot
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
200.0 200.0
175.0
G
150.0 150.0
125.0
100.0 100.0
75.0
50.0 50.0
25.0
0.0 0.0
-25.0 -25.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
1 166.0 6.0147 190.0 FLAT 2.79 0.00 LF SIDE 2013-04-23 09:06:45 1.5 Pass
2 180.5 6.0136 190.0 FLAT 3.18 0.00 LF SIDE 2013-04-23 09:07:04 1.5 Pass
3 165.0 6.0333 190.0 FLAT 1.70 0.00 REAR 2013-04-23 09:21:43 1.2 Pass
4 191.5 6.0097 190.0 FLAT 2.61 0.00 REAR 2013-04-23 09:21:59 1.6 Pass
Page 19 of 37
Address :
Batch Number :
Ref. P.O. Number :
120.0 120.0 Model : FF321
100.0
G G Size : Large
80.0 80.0 Weight : 1646.00 g
60.0 Manufacturing Date : 23 Apr 2013
60.0
40.0
40.0 Identification Code : 527.0017.001-C
20.0
0.0
0.0 Conditioning : Hot
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
120.0 120.0
G G

40.0 40.0
20.0 20.0
0.0 0.0
-20.0 -20.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
5 72.4 5.1730 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:35:00 1.3 Pass
6 87.8 5.1795 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:35:11 1.2 Pass
7 93.6 5.1925 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:39:01 0.9 Pass
8 109.0 5.2147 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:39:12 0.5 Pass
Page 20 of 37
Address :
Batch Number :
Ref. P.O. Number :
200.0 200.0 Model : FF321
Color : Silver
G
150.0 G
150.0 Size : Large
Weight : 1646.00 g
100.0 100.0 Manufacturing Date : 23 Apr 2013

Identification Code : 527.0017.001-D
50.0 50.0
0.0 0.0 Conditioning : Wet
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
200.0 200.0
175.0
G
150.0 150.0
125.0
100.0 100.0
75.0
50.0 50.0
25.0
0.0 0.0
-20.0 -25.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
1 158.3 6.0100 190.0 FLAT 2.20 0.00 LF SIDE 2013-04-23 09:11:07 1.5 Pass
2 174.2 6.0187 190.0 FLAT 3.04 0.00 LF SIDE 2013-04-23 09:11:29 1.4 Pass
3 152.9 6.0085 190.0 FLAT 1.10 0.00 REAR 2013-04-23 09:20:28 1.6 Pass
4 178.0 6.0331 190.0 FLAT 2.78 0.00 REAR 2013-04-23 09:20:44 1.2 Pass
Page 21 of 37
Address :
Batch Number :
Ref. P.O. Number :
120.0 120.0 Model : FF321
Color : Silver
100.0 100.0
G G Size : Large
80.0 80.0 Weight : 1646.00 g
60.0
40.0 Identification Code : 527.0017.001-D
40.0
20.0
0.0 Conditioning : Wet
-10.0 0.0 Laboratory Temperature : 22 deg C
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
120.0 120.0
G G

40.0 40.0
20.0 20.0
0.0 0.0
-20.0 -20.0
0 2 4 6 8 10 12 14 16 18 20 0 2 4 6 8 10 12 14 16 18 20
G3 msec G4 msec
5 75.8 5.1669 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:36:35 1.4 Pass
6 110.0 5.1913 140.0 HEMI 0.00 0.00 FRONT 2013-04-23 09:36:48 0.9 Pass
7 90.2 5.2142 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:37:51 0.5 Pass
8 101.8 5.1976 140.0 HEMI 0.00 0.00 RT SIDE 2013-04-23 09:38:02 0.8 Pass
Page 22 of 37

DOT Auto – Test results

Laboratory

Laboratory ACT Lab
Technician Kidman
Temperature 22ºC
Humidity 55%

Sample
Model FF321
Color Silver
Size L
Weight 1648
Manufacturer MRC
Manuf. Date 4/13

Infos
Standard FMVSS No.218
Comment 527.0017.001‐A

Page 23 of 37


Laboratory

Laboratory ACT Lab
Technician Kidman
Temperature 22ºC
Humidity 55%

Sample
Model FF321
Color Silver
Size L
Weight 1642
Manufacturer MRC
Manuf. Date 4/13

Infos
Comment 527.0017.001‐B

Page 24 of 37


Laboratory

Laboratory ACT Lab
Technician Kidman
Temperature 22ºC
Humidity 55%

Sample
Model FF321
Color Silver
Size L
Weight 1646
Manufacturer MRC
Manuf. Date 4/13

Infos
Comment 527.0017.001‐C

Page 25 of 37


Laboratory

Laboratory ACT Lab
Technician Kidman
Temperature 22ºC
Humidity 55%

Sample
Model FF321
Color Silver
Size L
Weight 1646
Manufacturer MRC
Manuf. Date 4/13

Infos
Comment 527.0017.001‐D

Page 26 of 37
APPENDIX A
INTERPRETATIONS OR DEVIATIONS FROM FMVSS 218
None

Test File: 001
Page 27 of 37
APPENDIX B
EQUIPMENT LIST AND CALIBRATION SCHEDULES
EQUIPMENT INFORMATION
General Information
Drop System: Monorail

Software: Cadex Impact Software v 6.4f
Item Model S/N

Computer VD200PA#AB2 CNG9211DB1
Data Acquisition Board 187570H-01 13EC16A
Time Gate Cadex HVTG12009033-1
Control Box PC4300 CCS120090331-1
Headforms
Item Model Assembly

Wt., grams
Uni-Axial Headform Size A DOT SMALL Cadex 3454
Uni-Axial Headform Size C DOT MEDIUM Cadex 4941
Uni-Axial Headform Size D DOT LARGE Cadex 6071
Sensors
Item Model S/N

Accelerometer - axis Z
Uni-Axial 2262A-1000 L14009
(10.120 mV/G)

Test File: 001
Page 28 of 37
EQUIPMENT LIST AND CALIBRATION SCHEDULES
DOT Fixtures
Dimensional
Label Description Manufacture Model S/N Next
Check
Monorail Cadex Inc None None 13 Sep 2012 13 Sep 2013
Penetrator Tube ACT Lab None None 13 Sep 2012 13 Sep 2013
Penetrator Dart Cadex Inc ONE 7-10-7 None 13 Sep 2012 13 Sep 2013
DOT Small Headform Cadex Inc None 5178 13 Sep 2012 13 Sep 2013
DOT Medium Headform Cadex Inc None 5179 13 Sep 2012 13 Sep 2013
DOT Large
Cadex Inc None 5190 13 Sep 2012 13 Sep 2013
Headform
Reference Headform Cadex Inc None 5181 13 Sep 2012 13 Sep 2013
MEP Pad Cadex Inc None 981220 13 Sep 2012 13 Sep 2013
Anvil Cadex Inc Flat None 13 Sep 2012 13 Sep 2013
Anvil Cadex Inc Hemi None 13 Sep 2012 13 Sep 2013
GZX-
High temp Cabinet Shanghai Boxn 8285 13 Sep 2012 13 Sep 2013
9240MBE
BR062100NO
Low temp Cabinet Haier DW-25W300 13 Sep 2012 13 Sep 2013
OB29578VMO
Water conditioning
None None None 13 Sep 2012 13 Sep 2013
Container
Retention Strength Tester Cadex Inc None None 13 Sep 2012 13 Sep 2013
Laser Level Cadex Inc None None 13 Sep 2012 13 Sep 2013
Computer HP DX2040 CNG9211DB1 13 Sep 2012 13 Sep 2013

Test File: 001
Page 29 of 37
DOT Calibrated Measurement Equipment
Accuracy Calibration Maintenance
Description Manufacture Model S/N Range from Cal
Certs Last Next by Last Next
Velocity Gate Flag Cadex Inc None None 25.6 1.00mm 13 Sep 2011 13 Sep 2012 ACT 13 Sep 2012 13 Sep 2013
Accelerometer PCB 353B18 131607 2000g 13 Sep 2011 13 Sep 2012 KSFY 13 Sep 2012 13 Sep 2013
Power Supply Santak MT100 None - - - - - -

2.71%
Charge Amplifier Schaevitz ATA2001 None - 25 Nov 2011 25 Nov 2012 NIM 25 Nov 2012 25 Nov 2013
Control Center System Cadex Pc4300 None - - - - - -

HVTG120090
Velocity Gate Cadex Inc None - 0.16ms 31 Mar 2009 NA Cadex Inc 31 Mar 2009 NA
331-1
Environmental
Taiwan Taishi 1360A 090602605 -40 To +95C 2 27 Sep 2010 NA KSFY 27 Sep 2010 NA
Monitoring
Scale Henxin ACS-6 0118223 0-6000gm 0.050g 12 May 2012 12 May 2013 KSFY 12 May 2012 12 May 2013
9363-b10-
Loadcell Cadex Inc None 300lbs. 0.1 8 Sep 2011 8 Sep 2012 KSFY 8 Sep 2012 8 Sep 2013
300-20T1R
LVDT Volfa LWE-200 20028265 2.5inch 0.01 19 Sep 2011 19 Sep 2012 KSFY 19 Sep 2012 19 Sep 2013
Peripheral Vision
Ludu facory None None 105 degree 0.7 degree 14 Sep 2011 14 Sep 2012 ACT 14 Sep 2012 14 Sep 2013
Apparatus
Digital Caliper JS 150X0.01 300065 0-150mm 0.01mm 3 May 2012 3 May 2013 KSFY 3 May 2012 3 May 2013
Height Gauge Shanghai LR None 9090053 0-500mm 0.01mm 14 Sep 2011 14 Sep 2012 KSFY 14 Sep 2012 14 Sep 2013

Test File: 001
Page 30 of 37
APPENDIX C
PHOTOGRAPHS

Test File: 001
Page 31 of 37
Monorail Apparatus
Retention System
Strength Test Apparatus
Data Acquisition Equipment
Page 32 of 37
Low Temperature
Conditioning Cabinet
High Temperature Chamber
Water Immersion
Equipment
Page 33 of 37
Page 34 of 37
Page 35 of 37
Page 36 of 37
Page 37 of 37

Act MHR FF321 L Dot 527.0017.001

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SAFETY COMPLIANCE TESTING FOR

FMVSS No. 218 MOTORCYCLE HELMETS

Zhaoqing Nanyue Industry Ltd. (MRC)

Taicang ACT Sporting Goods Testing Co., Ltd.

Contract File No.: 527.0017 Technician: Kidman Yu

Section I Purpose of Early Compliance Test

Section II Compliance Test Data Summary

Section III Test Data

Appendix A Interpretations or Deviations from

Appendix B Test Equipment and Calibration

Contract File No.: 527.0017 Technician: Kidman Yu

Zhaoqing Nanyue Industry Ltd. (MRC)

met the requirements of

Federal Motor Vehicle Safety Standard

All samples received were in good

This test was performed following

Contract File No.: 527.0017 Technician: Kidman Yu

Helmet Brand Name MRC, BF2, KTC, X4, Rocket, STAFF

Weight (grams) 1648 1642 1646 1646 1774

Month & Year of

Other Standard Label(s) Present? None X Yes, list

Reviewed by: John Bogler

1. This FF321 Large helmet met all FMVSS 218 requirements.

Contract File No.: 527.0017 Technician: Kidman Yu

INDICATE P - Pass or F - Fail

TEST PASS FAIL

Contract File No.: 527.0017 Technician: Kidman Yu

HELMET SIZE DESIGNATION HEADFORM SIZE

Less than or equal to 6-3/4

Greater than 6-3/4, but less than or equal to 7-1/2

Greater than 7-1/2

CONDITIONING FOR TESTING — Paragraph S6.4 — The protective headgear shall be

Low Temperature -15°C to -5°C (5ºF to 23ºF)

High Temperature 45°C to 55°C (113ºF to 131ºF)

Water Immersion 16°C to 26°C (61ºF to 79ºF)

Ambient Temperature Ambient Humidity:

Contract File No.: 527.0017 Technician: Kidman Yu

Drop Duration Duration Peak

Contract File No.: 527.0017 Technician: Kidman Yu

Paragraph S5.2 and S7.2

WEIGHT OF STRIKER: 2.95 to 3.06kg (6 pounds, 8 ounces to 6 pounds, 12 ounces)

TEST HELMET TEST LOCATION PASS FAIL CONDITIONS

2 A Left Rear X AMBIENT

3 B Crown X LOW TEMPERATURE

4 B Left Rear X LOW TEMPERATURE

5 C Crown X HIGH TEMPERATURE

6 C Left Rear X HIGH TEMPERATURE

8 D Left Rear X IMMERSED

Contract File No.: 527.0017 Technician: Kidman Yu

Paragraph S5.3 and S7.3

READING APPLIED LOAD

INITIAL 22.68kg, + 4.54kg, - 0kg (50.0 Lbs, + 10 Lbs, - 0 Lbs)

FINAL 136kg, + 0kg, - 2.3kg(300.0 Lbs, + 0 Lbs, - 5 Lbs)

ELONGATION NOT TO EXCEED 2.5cm (1.0 INCH) AFTER LOAD INCREASE

B LOW TEMPERATURE 1.0

REQUIREMENTS TEST RESULTS

Contract File No.: 527.0017 Technician: Kidman Yu

Internal rigid None

External rigid Operational, shall not protrude more than 5 mm

PROJECTION PRESENT? HEIGHT (mm)

Internal None Not Applicable

Rear Vent Cover

Contract File No.: 527.0017 Technician: Kidman Yu