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Project
First Saved Saturday, April 16, 2022
Last Saved Thursday, April 21, 2022
Product Version 19.2 Release
Save Project Before Solution No
Save Project After Solution No
file:///C:/Users/ADMIN/AppData/Roaming/Ansys/v192/Mechanical_Report/Mechanical... 24-04-2022
Contents
l Units
l Model (A4, B4)

¡ Geometry
n Parts
¡ Materials
n Structural Steel
¡ Coordinate Systems
¡ Connections
n Contacts
n Contact Regions
¡ Mesh
¡ Transient (A5)
n Initial Conditions
n Modal (None)
n Analysis Settings
n Rotational Velocity
n Loads
n Solution (A6)
n Solution Information
n Results
¡ Modal (B5)
n Pre-Stress (None)
n Analysis Settings
n Solution (B6)
n Solution Information
n Results
l Material Data
¡ Structural Steel
Units
TABLE 1
Unit System Metric (m, kg, N, s, V, A) Degrees RPM Celsius
Angle Degrees
Rotational Velocity RPM
Temperature Celsius
Model (A4, B4)

Geometry
TABLE 2
Model (A4, B4) > Geometry
Object Name Geometry
State Fully Defined
Definition
E:\Ansys Project\GEAR\GAIR TRAIN\20 RPM\GEAR TRAIN_files\dp0
Source
\SYS\DM\SYS.agdb
Type DesignModeler
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 1.8543 m
Length Y 1.5494 m
Length Z 3.6871 m
Properties
Volume 1.6637 m³
Mass 13060 kg
Scale Factor Value 1.
Statistics
Bodies 4
Active Bodies 3
Nodes 76642
Elements 45492
Mesh Metric None
Update Options
Assign Default Material No
Basic Geometry Options
Parameters Independent
Parameter Key
Attributes Yes
Attribute Key
Named Selections Yes
Named Selection Key
Material Properties Yes
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems Yes
Coordinate System Key
Reader Mode Saves Updated
No
File
Use Instances Yes
Smart CAD Update Yes
Compare Parts On Update No
Analysis Type 3-D
Clean Bodies On Import No
Stitch Surfaces On Import No
Decompose Disjoint Geometry Yes
Enclosure and Symmetry
Yes
Processing
TABLE 3
Model (A4, B4) > Geometry > Parts
Object Name Solid Solid Solid Solid
State Meshed Suppressed Meshed
Graphics Properties
Visible Yes No Yes
Transparency 1 1
Definition
Suppressed No Yes No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Behavior None
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 1.5494 m 0.32946 m 1.3 m 0.3 m
Length Y 1.5494 m 0.32946 m 1.3 m 0.3366 m
Length Z 0.2127 m 1.5 m 2.3 m
Properties
Volume 0.3715 m³ 1.1307e-002 m³ 1.1286 m³ 0.16366 m³
Mass 2916.3 kg 88.757 kg 8859.2 kg 1284.8 kg
Centroid X -5.9099e-004 m -0.91496 m -3.9723e-004 m 2.1013e-004 m
Centroid Y -1.3384e-004 m 1.8328e-003 m 1.0815e-004 m 1.2084e-003 m
Centroid Z 5.635e-002 m 5.6507e-002 m 2.7623 m 0.94874 m
Moment of Inertia Ip1 450.91 kg·m² 0.9801 kg·m² 2738.5 kg·m² 575.68 kg·m²
Moment of Inertia Ip2 451.08 kg·m² 0.98843 kg·m² 2738.6 kg·m² 575.42 kg·m²
Moment of Inertia Ip3 880.01 kg·m² 1.3009 kg·m² 1963. kg·m² 14.497 kg·m²
Statistics
Nodes 74303 0 1732 607
Elements 44344 0 860 288
Mesh Metric None
Coordinate Systems
TABLE 4
Model (A4, B4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. m
Origin Y 0. m
Origin Z 0. m
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Connections
TABLE 5
Model (A4, B4) > Connections
Object Name Connections
State Fully Defined

Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
TABLE 6
Model (A4, B4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 1.1021e-002 m
Use Range No
Face/Face Yes
Face Overlap Tolerance Off
Cylindrical Faces Include
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 2
Active Connections 2
TABLE 7
Model (A4, B4) > Connections > Contacts > Contact Regions
Object Name Contact Region 2 Contact Region 3
State Fully Defined
Scope
Contact 4 Faces 5 Faces
Target 4 Faces 5 Faces
Contact Bodies Solid
Target Bodies Solid
Protected No
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 1.1021e-002 m
Suppressed No
Advanced
Formulation Program Controlled
Small Sliding Program Controlled
Detection Method Program Controlled

Penetration Tolerance Program Controlled
Elastic Slip Tolerance Program Controlled
Normal Stiffness Program Controlled
Update Stiffness Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry Correction None
Target Geometry Correction None
FIGURE 1
Model (A4, B4) > Connections > Contacts > Contact Region 2 > Figure
FIGURE 2
Model (A4, B4) > Connections > Contacts > Contact Region 3 > Figure
Mesh
TABLE 8
Model (A4, B4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Use Geometry Setting
Defaults
Physics Preference Mechanical
Solver Preference Mechanical APDL
Element Order Program Controlled
Element Size Default
Sizing
Use Adaptive Sizing Yes
Resolution Default (2)
Mesh Defeaturing Yes
Defeature Size Default
Transition Fast
Span Angle Center Coarse
Initial Size Seed Assembly
Bounding Box Diagonal 4.4084 m
Average Surface Area 1.5559e-002 m²

Minimum Edge Length 3.2786e-004 m
Quality
Check Mesh Quality Yes, Errors
Error Limits Standard Mechanical
Target Quality Default (0.050000)
Smoothing Medium
Mesh Metric None
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Rigid Body Behavior Dimensionally Reduced
Triangle Surface Mesher Program Controlled
Topology Checking Yes
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Statistics
Nodes 76642
Elements 45492
FIGURE 3
Model (A4, B4) > Mesh > Figure
Transient (A5)
TABLE 9
Model (A4, B4) > Analysis
Object Name Transient (A5)
State Solved
Definition
Physics Type Structural
Analysis Type Transient
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 10
Model (A4, B4) > Transient (A5) > Initial Conditions
Object Name Initial Conditions
State Fully Defined
TABLE 11
Model (A4, B4) > Transient (A5) > Initial Conditions > Initial Condition
Object Name Modal (None)
State Fully Defined

Definition
Modal Environment None
Pre-Stress Environment None
TABLE 12
Model (A4, B4) > Transient (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 1. s
Auto Time Stepping Off
Define By Time
Time Step 0.1 s
Time Integration On
Solver Controls
Solver Type Program Controlled
Weak Springs Off
Large Deflection On
Restart Controls
Generate Restart Points Program Controlled
Retain Files After Full Solve No
Combine Restart Files Program Controlled
Nonlinear Controls
Newton-Raphson Option Program Controlled
Force Convergence Program Controlled
Moment Convergence Program Controlled
Displacement Convergence Program Controlled
Rotation Convergence Program Controlled
Line Search Program Controlled
Stabilization Off
Output Controls
Stress Yes
Strain Yes
Nodal Forces No
Contact Miscellaneous No
General Miscellaneous No
Store Results At All Time Points
Damping Controls
Stiffness Coefficient Define
Direct Input
By
Stiffness Coefficient 0.
Mass Coefficient 0.
Numerical Damping Program Controlled
Numerical Damping Value 0.1
Analysis Data Management
E:\Ansys Project\GEAR\GAIR TRAIN\20 RPM\GEAR TRAIN_files\dp0
Solver Files Directory
\SYS\MECH\
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Contact Summary Program Controlled

Delete Unneeded Files Yes
Nonlinear Solution Yes
Solver Units Active System
Solver Unit System mks
TABLE 13
Model (A4, B4) > Transient (A5) > Rotations
Object Name Rotational Velocity
State Fully Defined
Scope
Geometry 2 Bodies
Definition
Define By Components
Coordinate System Global Coordinate System
X Component 0. RPM (step applied)
Y Component 0. RPM (step applied)
Z Component 20. RPM (step applied)
X Coordinate 0. m
Y Coordinate 0. m
Z Coordinate 0. m
Suppressed No
FIGURE 4
Model (A4, B4) > Transient (A5) > Rotational Velocity
FIGURE 5
Model (A4, B4) > Transient (A5) > Rotational Velocity > Figure
TABLE 14
Model (A4, B4) > Transient (A5) > Loads
Object Name Fixed Support Bearing 2 Remote Displacement
State Fully Defined
Scope
Geometry 978 Faces 2 Faces 1 Face
Coordinate System Global Coordinate System
X Coordinate -4.1626e-004 m 3.8159e-003 m
Y Coordinate 1.6808e-004 m 0. m
Z Coordinate -0.19962 m 2.1 m
Location Defined
Definition
Type Fixed Support Remote Displacement
Suppressed No
X Component 0. m (step applied)
Y Component 0. m (step applied)
Z Component 0. m (step applied)
Rotation X 0. ° (step applied)
Rotation Y 0. ° (step applied)
Rotation Z Free
Behavior Deformable
Rotation X 0. ° (step applied)

Rotation Y 0. ° (step applied)
Rotation Z Free
Advanced
Pinball Region All
FIGURE 6
Model (A4, B4) > Transient (A5) > Fixed Support > Figure
FIGURE 7
Model (A4, B4) > Transient (A5) > Bearing 2
FIGURE 8
Model (A4, B4) > Transient (A5) > Bearing 2 > Figure
FIGURE 9
Model (A4, B4) > Transient (A5) > Remote Displacement
FIGURE 10
Model (A4, B4) > Transient (A5) > Remote Displacement > Figure
Solution (A6)
TABLE 15
Model (A4, B4) > Transient (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 3m3s
MAPDL Memory Used 641. MB
MAPDL Result File Size 439. MB
Post Processing
Beam Section Results No
TABLE 16
Model (A4, B4) > Transient (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output

Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 17
Model (A4, B4) > Transient (A5) > Solution (A6) > Results
Object Name Total Deformation Equivalent Stress Equivalent Elastic Strain
State Solved
Scope
Geometry All Bodies
Definition
Type Total Deformation Equivalent (von-Mises) Stress Equivalent Elastic Strain
By Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 0. m 0. Pa 0. m/m
Maximum 1.4537e-007 m 40231 Pa 2.0448e-007 m/m
Average 1.9364e-009 m 192.74 Pa 1.1732e-009 m/m
Minimum Occurs On Solid
Maximum Occurs On Solid
Minimum Value Over Time
Minimum 0. m 0. Pa 0. m/m
Maximum 0. m 0. Pa 0. m/m
Maximum Value Over Time
Minimum 1.4402e-007 m 40209 Pa 2.0437e-007 m/m
Maximum 1.4574e-007 m 40235 Pa 2.045e-007 m/m
Information
Time 1. s
Load Step 1
Substep 10
Iteration Number 11
Integration Point Results
Display Option Averaged
Average Across Bodies No
FIGURE 11
Model (A4, B4) > Transient (A5) > Solution (A6) > Total Deformation
TABLE 18
Model (A4, B4) > Transient (A5) > Solution (A6) > Total Deformation
Time [s] Minimum [m] Maximum [m] Average [m]
0.1 1.4467e-007 1.9304e-009
0.2 1.4544e-007 1.9367e-009
0.3 1.4413e-007 1.9259e-009
0.4 1.4574e-007 1.9391e-009
0.5 1.4402e-007 1.925e-009
0.
0.6 1.4572e-007 1.9391e-009
0.7 1.4412e-007 1.9257e-009
0.8 1.4556e-007 1.9379e-009
0.9 1.443e-007 1.9271e-009
1. 1.4537e-007 1.9364e-009
FIGURE 12
Model (A4, B4) > Transient (A5) > Solution (A6) > Total Deformation > Figure
FIGURE 13
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Stress
TABLE 19
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Stress
Time [s] Minimum [Pa] Maximum [Pa] Average [Pa]
0.1 40219 192.66
0.2 40230 192.73
0.3 40211 192.61
0.4 40235 192.76
0.5 40209 192.59
0.
0.6 40235 192.77
0.7 40210 192.6
0.8 40233 192.76
0.9 40212 192.61
1. 40231 192.74
FIGURE 14
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Stress > Figure
FIGURE 15
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain
TABLE 20
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain
Time [s] Minimum [m/m] Maximum [m/m] Average [m/m]
0.1 2.0442e-007 1.1726e-009
0.2 2.0448e-007 1.1731e-009
0.3 2.0438e-007 1.1723e-009
0.4 2.045e-007 1.1734e-009
0.5 2.0437e-007 1.1722e-009
0.
0.6 2.045e-007 1.1734e-009
0.7 2.0438e-007 1.1722e-009
0.8 2.045e-007 1.1733e-009
0.9 2.0439e-007 1.1723e-009
1. 2.0448e-007 1.1732e-009
FIGURE 16
Model (A4, B4) > Transient (A5) > Solution (A6) > Equivalent Elastic Strain > Figure
Modal (B5)
TABLE 21
Model (A4, B4) > Analysis
Object Name Modal (B5)
State Solved
Definition
Physics Type Structural
Analysis Type Modal
Solver Target Mechanical APDL
Options
Environment Temperature 22. °C
Generate Input Only No
TABLE 22
Model (A4, B4) > Modal (B5) > Initial Condition
Object Name Pre-Stress (None)
State Fully Defined
Definition
Pre-Stress Environment None Available
TABLE 23
Model (A4, B4) > Modal (B5) > Analysis Settings

Object Name Analysis Settings
State Fully Defined
Options
Max Modes to Find 6
Limit Search to Range No
Solver Controls
Damped No
Solver Type Program Controlled
Rotordynamics Controls
Coriolis Effect Off
Campbell Diagram Off
Output Controls
Stress No
Strain No
Nodal Forces No
Calculate Reactions No
General Miscellaneous No
Analysis Data Management
E:\Ansys Project\GEAR\GAIR TRAIN\20 RPM\GEAR TRAIN_files\dp0\SYS-1
Solver Files Directory
\MECH\
Future Analysis None
Scratch Solver Files
Directory
Save MAPDL db No
Contact Summary Program Controlled
Delete Unneeded Files Yes
Solver Units Active System
Solver Unit System mks
Solution (B6)
TABLE 24
Model (A4, B4) > Modal (B5) > Solution
Object Name Solution (B6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
MAPDL Elapsed Time 17. s
MAPDL Memory Used 2.6123 GB
MAPDL Result File Size 25.5 MB
Post Processing
Beam Section Results No
The following bar chart indicates the frequency at each calculated mode.
FIGURE 17
Model (A4, B4) > Modal (B5) > Solution (B6)
TABLE 25
Model (A4, B4) > Modal (B5) > Solution (B6)
Mode Frequency [Hz]
1. 0.
2. 6.2e-005
3. 1.3698e-004
4. 0.37051
5. 0.49835
6. 1.8747
TABLE 26
Model (A4, B4) > Modal (B5) > Solution (B6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Newton-Raphson Residuals 0
Identify Element Violations 0
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 27
Model (A4, B4) > Modal (B5) > Solution (B6) > Results
Object Name Total Deformation Nodal Triads
State Solved
Scope
Geometry All Bodies
Definition
Type Total Deformation Nodal Triads
Mode 1.
Identifier
Suppressed No
Results
Minimum 8.7509e-003 m
Maximum 8.7509e-003 m
Average 8.7509e-003 m
Minimum Occurs On Solid
Maximum Occurs On Solid
Information
Frequency 0. Hz
TABLE 28
Model (A4, B4) > Modal (B5) > Solution (B6) > Total Deformation
Mode Frequency [Hz]
1. 0.
2. 6.2e-005
3. 1.3698e-004
4. 0.37051
5. 0.49835
6. 1.8747
FIGURE 18
Model (A4, B4) > Modal (B5) > Solution (B6) > Total Deformation > Figure
TABLE 29
Model (A4, B4) > Modal (B5) > Solution (B6) > Nodal Triads
Mode Frequency [Hz]
1. 0.
2. 6.2e-005
3. 1.3698e-004
4. 0.37051
5. 0.49835
6. 1.8747
FIGURE 19
Model (A4, B4) > Modal (B5) > Solution (B6) > Nodal Triads > Figure
Material Data
Structural Steel
TABLE 30
Structural Steel > Constants
Density 7850 kg m^-3
Isotropic Secant Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat Constant Pressure 434 J kg^-1 C^-1
Isotropic Thermal Conductivity 60.5 W m^-1 C^-1
Isotropic Resistivity 1.7e-007 ohm m
TABLE 31
Structural Steel > Color
Red Green Blue
132 139 179
TABLE 32
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength Pa
0
TABLE 33
Structural Steel > Compressive Yield Strength
Compressive Yield Strength Pa
2.5e+008
TABLE 34
Structural Steel > Tensile Yield Strength
Tensile Yield Strength Pa
2.5e+008
TABLE 35
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength Pa
4.6e+008
TABLE 36
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Zero-Thermal-Strain Reference Temperature C
22
TABLE 37
Structural Steel > S-N Curve
Alternating Stress Pa Cycles Mean Stress Pa
3.999e+009 10 0
2.827e+009 20 0
1.896e+009 50 0
1.413e+009 100 0
1.069e+009 200 0
4.41e+008 2000 0
2.62e+008 10000 0
2.14e+008 20000 0
1.38e+008 1.e+005 0
1.14e+008 2.e+005 0
8.62e+007 1.e+006 0
TABLE 38
Structural Steel > Strain-Life Parameters
Strength Strength Ductility Ductility Cyclic Strength Cyclic Strain
Coefficient Pa Exponent Coefficient Exponent Coefficient Pa Hardening Exponent
9.2e+008 -0.106 0.213 -0.47 1.e+009 0.2
TABLE 39
Structural Steel > Isotropic Elasticity
Young's Modulus Pa Poisson's Ratio Bulk Modulus Pa Shear Modulus Pa Temperature C
2.e+011 0.3 1.6667e+011 7.6923e+010
TABLE 40
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

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Project Page 1 of 30

l Model (A4, B4)

Model (A4, B4)

State Fully Defined

Detection Method Program Controlled

Average Surface Area 1.5559e-002 m²

State Fully Defined

Contact Summary Program Controlled

Rotation X 0. ° (step applied)

Solution Output Solver Output

Model (A4, B4) > Modal (B5) > Analysis Settings

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