Professional Documents
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h i g h l i g h t s
Economical, ecological and workability constraints used to build the mixture design.
Statistical validation: quadratic model for short curing times, linear one for 90-day.
Drying process study from response trace plots: negative role of silt pointed out.
Optimization from surface response plots: minimizing cement and water proportions.
Validation of model with a raw earth concrete implemented on a construction site.
a r t i c l e i n f o a b s t r a c t
Article history: Earthen construction is one of the most common construction technique used since the earliest times.
Received 14 April 2017 The raw material is abundant, requires very low energy to manufacture and does not generate waste.
Received in revised form 3 December 2017 Building today with raw materials, requires noticeable mechanical performance. For this, a raw earth
Accepted 9 December 2017
treatment using the binders is one of the methods used to improve its durability and strength. This paper
presents the use of mixture design as a tool to optimize a raw earth concrete formulation to reach a desir-
able compressive strength. The results show that the mixture design approach can be an important tool
Keywords:
to help develop and optimize a raw earth concrete formulation.
Raw earth concrete
Formulation
Ó 2017 Elsevier Ltd. All rights reserved.
Design of experiments
Mixture design
Response surface methods
Unconfined compressive strength
1. Introduction Some of the main advantages of these materials, made from the
earth, are: i) Natural materials are everywhere in the world, avail-
From the first centuries of human civilization, the raw earth, by able in large quantities with a low and affordable cost. ii) In com-
its properties and performances, was used as a building material at parison with industrial building materials such as concrete, earth
different levels of complexity [1,2]. The prodigious constructions material needs approximately 99% less energy during the produc-
made of raw earth by our ancestors have proved a resistance and tion process [5]. iii) They are recyclable, then they prevent or
a durability that have crossed through the centuries. Nowadays, reduce the amount of waste. iv) There is no need to use a very
contemporary building materials (concrete, steel, etc.) are very advanced technology for their in-situ implementation, when it is
energy-intensive in terms of grey energy, responsible for the emis- not the case for materials such as concrete or steel. v) They contain
sion of large quantities of greenhouse gases. Hence the need to a fraction of clay which provides the natural cohesion of the mate-
develop new ecological and economical materials, known as eco- rial and contribute to the strength. In contrast, for a concrete, cohe-
geomaterials of construction, mainly raw earth-based materials sion requires an amount of cement which is very energy-intensive.
with low energy consumption [3,4]. These raw earth materials as Some important properties of earth material are the mechanical
a natural building material have received increasing attention. strength, the shrinkage and swelling, the cracking and the
hygrothermal properties [6].
⇑ Corresponding author at: Normandie Univ., INSA Rouen Normandie, LMN, It is not always adequate to meet the performance required
76000 Rouen, France. from a building material and stabilizers are used to enhance the
E-mail address: saber.imanzadeh@insa-rouen.fr (S. Imanzadeh). properties [7]. Among them, when the mechanical strength is con-
https://doi.org/10.1016/j.conbuildmat.2017.12.088
0950-0618/Ó 2017 Elsevier Ltd. All rights reserved.
150 S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159
cerned, stabilizers such as lime, cement and gypsum can be added. the search for economic and ecological materials, Kupaei et al.,
Reinforcement can also be assured by an addition of strong fibers. [30] used the mixture design to produce geopolymer lightweight
Some studies explore the influence of these binders on the raw concrete using locally available waste materials.
earth properties [6,8–10]. As was reported by Delgado and Guer- The main objective of this paper was to optimize the formula-
rero in a review paper on earth construction in Spain [7], for unsta- tion of raw earth concrete with the aim of improving the mechan-
bilized soils, the compressive crushing strength varies in the range ical strength. To fulfill this objective, the statistical combinations of
0.60–1.80 MPa for rammed earth and between 0.75 and 2.25 MPa four-constituent mixtures composed of Portland cement, silt, lime
for Adobe. It can be enhanced by a factor 3.6–5 when cement is and water were formulated by a D-optimal mixture design to study
used as a stabilizer, 2.6–3.6 when a mixing of lime and cement is unconfined compressive strength. The experimental domain was
used and a factor 2–3 when lime is used alone [7]. The given ranges defined based on different constraints and choices that are pre-
correspond to different dosages of the stabilizer and different ini- sented. The mixture design of experiments used to establish model
tial compressive strengths of the unstabilized tested earth mate- formulations after 7, 28 and 90-day of curing times. The derived
rial. Zak et al. [5] studied the influence of reinforcement by models were validated. The influence of each mixture component
natural fibers, gypsum and cement on compressive strength of on the unconfined compressive strength of raw earth concrete
unfired earth bricks materials. They pointed out that the mixing was then studied with the contour plots. Finally, results were ana-
of earth with gypsum has no favorable influence on the compres- lyzed to improve and optimize formulations of raw earth concrete
sive strength. Pakbaz and Farzi (2015) [11] studied the effect of materials with two binders (cement and lime) using silt and water.
mixing methods (dry vs. wet) on the mechanical and hydraulic
properties of treated soil with cement or lime. They showed that
2. Materials and experimental methods
the strength of wet cement treated samples was higher than dry
cement treated samples and this was opposite for lime treated 2.1. Materials
samples. Minke [12] proposed that for dry building elements made
of raw earth materials, a compressive strength value between 2 2.1.1. Soil material
The used material is natural silt, chosen because it is a local material, available
and 5 MPa should be considered.
in abundance at the site of the planned construction.
A new concrete based on raw earth material was developed by a Concerning particle size, the analysis is carried out by different methods,
firm from Normandy called Cematerre, in collaboration with the depending on the particle diameters:
University of Le Havre, Normandie. Its originality is its ability to
be cast in place like a traditional concrete. For the tested raw earth – by sieving (dry after washing according to NF P 94-056 standard [31], or wet
according to XP P 94-041 standard [32]) for particles with diameters between
concrete, preliminary studies according to an experimental proto-
80 lm and 100 mm.
col under CSTB (Building scientific and technical center (FR)) spec- – by sedimentation for particles with diameters less than 80 lm according to NF P
ifications have led to the so-called ‘‘ATEx A” official qualification. 94-057 standard [33].
Traditionally, in the great majority of studies dealing with the
characterization of materials resulting from mixing, the chosen Table 1 and Fig. 1 show the grading size curve, the effective diameter (D10), the
size of the 60% passing granulates (D60), the Hazen uniformity factor (Cu = D60/D10)
experimental design is built on varying successively the different
and the curvature factor (Cc = D230/(D60 D10)). The results highlight a sandy loami-
components of the mixture. However this method requires a great ness material. The sands (0.06 mm–2 mm) are largely predominant with a content
number of tests to finally obtain the desired product characteris- of around 67%. There is also a silt fraction of less than 25% and a small gravel frac-
tics. Design of Experiments (DoE) method is an alternative tion of less than 8%. Moreover, the material has a spreading grading size curve.
methodology [13]. Based on statistics analysis, it provides the max- Concerning the liquid limit, and given the presence of a large silty fraction, the
test required the use of the Casagrande box with a rough cup.
imum amount of relevant information with a selected number of
Concerning the plastic limit, it is almost impossible to measure it according to
experimentations. Different families of DoE exist: full factorial, the NF P 94-051 standard [34]. To estimate the plastic limit parameter, one of the
fractional, composite and D-optimal designs. The application of methods consists in using the correlation of Biarez and Favre (1975) [35] which
these methods in the field of civil engineering is recent. Full facto- gives the plasticity index value according to the following expression:
rial, fractional and composite designs are specifically used for reg-
IP ¼ 0:73ðW L 13Þ ð1Þ
ular experimental regions where every corner of the region of
experiments is accessible [14]. For example they make it possible where Ip is the plasticity index and WL is liquid limit.
to study mortar composition [15] or the influence of Nano-Silica Based on grading size curve and Atterberg limits, and according to LPC-USCS
on the compressive strength and water absorption of mortar mixes (ASTM D2487-11) standard [36], this material is classified as silty sand (SM).
[16]. A factorial design was also built for assessment of properties
of recycled concrete for optimization of the compressive strength 2.1.2. Binders
of rubberized concrete [17] and for development of self- Two binders are used, lime and cement. The lime used comes from the Provia-
compacting concretes [18]. Concerning the composite design, it calÒ DD range, produced by Lhoist group, according to the European standard EN
was used for statistical research on phase formation and modifica- 459-1. It is a calcic quicklime CL 90-Q (R5, P3), containing 90.9% available CaO
and reactivity t60 = 3.3 min [37]. The cement is CEM I 52.5 N, according to the NF
tion of alite polymorphs in cement clinker [19]. D-optimal design is EN197-1 [38], NF P15-318 [39] and NF EN196-10 [40] standards. It is a Portland
a computer-aided design, more specifically used for irregular
experimental regions [20,21]. This irregularity is due to restrictions
of the experimental region imposed by specific constraints [14]. Table 1
The mixture design is a particular design, adapted to study Silt properties.
responses depending on the proportion of mixture components. Grain distribution Fines content (<80 lm) 35%
Such a design originally developed in the fields of chemistry and Clay particles (<2 lm) 0
agronomy [22,23] was also recently used in civil engineering. Some Effective size D10 (lm) 32
Uniformity coefficient Cu = D60/D10 4.37
authors used mixture design to develop formulations of low-
Gradation coefficient Cc 0.94
strength materials containing polymer concrete [24] or mine tail-
Atterberg limits Liquid limit wL 20%
ings [25]. Enhancing the properties of ceramic and pozzolanic
Plasticity index Ip 6%
products through mixture design was studied by Nardi et al.
Clay Methylene blue test value VBS 0.5
[26]. More application of mixture design in civil engineering can
be found in Yeh et al. [27], Chen et al. [28], Senff et al. [29]. In D60: Diameter corresponding to 60% finer in the particle-size distribution.
S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159 151
100
90
80
Passing material (%)
70
Force sensor Displacement sensor
60
50
40 Sample
30
Mobile base
20
10
0
1 10 100 1000 10000 Fig. 3. Loading device for UCS test.
Particle size (µm)
X
n X
i;j¼n
explained variance. Moreover, Q2 coefficient (see Annex) estimates Source of variation Degrees of Sum of Mean squares (MS)
the model validity i.e. its capacity to predict new data. A first indi- freedom (DF) squares (SS)
cation of the pertinence of models is given if a high R2 (or R2ajd) Regression p-1 SSR MSR = SSR/DFR
value is detected (R2 or R2adj > 0.9) ensuring a high degree of Residual n-p SSr MSr = SSr/DFr
correlation between the experiments and predicted responses Lack of fit m-p SSLOF MSLOF = SSLOF/DFLOF
Pure error (PE) n-m SSPE MSPE = SSPE/DFPE
and furthermore if models exhibit a very good predictive relevance Total (T) n-1 SST
(Q2 > 0.9). Model validity might be low in very good models due to
extremely good replicates. Significance tests based on variance m = number of distinct levels of the independent variables, n = total number of
observations, p = number of coefficients.
analysis are used to evaluate statistically the quality of the regres-
sion models. The method consists in comparing the ratio of two
variances and calculating the probability that these two variances
this proportion, Ca2+ ions necessary for chemical reactions
belongs to the same distribution [44]. Table 2 shows the ANOVA
(cation exchanges and pozzolanic reactions) saturate the silt
table for regression model evaluation and validation.
material, and the excess lime does not plays its binder role any-
The first F-Test is the regression model significance test. It com-
more. For these reasons, the maximum quantity of lime is lim-
pares variance of the regression (SSR) to residual variance (SSr). SSR
ited to 12%. Then, the following condition must be verified: %
is a sum of squares of differences between predicted values by the
Cement + % Lime < 16%.
regression and the grand average of all the response values. SSr is a
– Workability constraints: The use of the material imposes fluid-
sum of squares of differences or residuals between the experimen-
ity conditions for a suitable workability. This condition was ful-
tal values and the predicted values from the model. It must be ver-
filled by a S3 consistency condition in concrete slump test i.e.,
ified that explained variance of the model is greatly higher than
very plastic concrete according to the standard NF EN 206-1
unexplained variance. If the critical Fisher value for a probability
[46]. Then, preliminary formulation tests have resulted in the
at a fixed 95% confidence interval found in the Fisher-Snedecor
following condition [4]:
table adjusted for degrees of freedom (DF model, DF residual) is
2.5 < – 9 Silt – 22 lime – 9 cement + 42 water < 3.
lower than estimated F-value for the model (F-value is the ratio
– According to the considered constraints above, mixing range
between explained variance and unexplained variance; F-value =
chosen for each of the components in this study is given in
MSR/MSr), the criterion is considered as validated and one can con-
Table 3.
clude on the statistical ability of prediction of the model. In prac-
tise, the P-value is associated with testing the null hypothesis
4.2. Generation of the experimental design
that the model does not explain any of the variability in the
response [45].
In the present study, experimental region is constrained by
For the second F-Test also called the lack of fit test, residual
three conditions (see Section 4.1) to an irregular 3D-polyhedron.
error is splitted in two parts: lack of fit (LOF) due to imperfection
Then, D-optimal computer-aided design is adapted to generate
of the model and pure error (PE) estimated from replicates data
the set of experiments. The selection process of the best candidate
error (SSr = SSLOF + SSPE, SS: Sum of squares, Table 2). SSLOF data is
set of experiments is fixed by a D-optimal criterion, applied to
a sum of squares of differences between the predicted values at
maximize the information contained in the different possible data
each level and the average experimental value at that level and
sets, and the quadratic model that will be fitted. Two additional
SSPE is a sum of squares of differences between all the individual
evaluation criteria: G-efficiency criterion and leverage value are
measured values and the average of the measured values at the
then calculated to select the best D-optimal data set. A G-
same level. The test compares variances due to the model and
efficiency criterion compares the efficiency of a D-optimal design
due to replications. The two errors should be low and of the same
to a fractional factorial design. This G-efficiency (formula given
order. This condition is fulfilled if the calculated F-value (F-value =
in Annex) considers not only the number of coefficients of the
MSLOF/MSPE) is lower than the critical acceptable value at 95% con-
model but also the number of experiments and the variance func-
fidence interval. A small P-value, i.e., <.05 at a 95% confidence
tion [47]. A G-efficiency value equal to 100% corresponds to the
interval, indicates an inadequate model. In this case, model error
optimum case of a fractional factorial design returned by the D-
is higher than replicate error and a lack of fit test is detected. Some
optimal search. A design can be considered as acceptable when
equations concerning ANOVA were presented in the Annex.
the G-efficiency value is at the least 50% [48]. Leverage value is
used to verify that no point of a design has a statistical weight
4. Experimental design greater than 3 times the average statistical weight calculated from
one observation [49].
4.1. Constraints Leverage values vary from zero to one. Low leverage values
indicate that there is a good agreement between predicted and
Mixture constraints are: experimental data. On the other hand, high leverage points have
a significant influence on the estimation of regression coefficients.
– Fundamental constraint where the sum of the ingredients of the Hence, candidate sets with leverage points must be excluded.
mixture is 100% for all mix of the design: % Silt + % Lime + %
Cement + % water = 100%.
– Economical and ecological constraints on constituents: The raw Table 3
earth concrete has to be designed to provide suitable mechani- Mixing range.
cal and durability properties in order to be used as a building xi Lower limit (%) Upper limit (%)
material. Furthermore, it must be non-energy-intensive in x1: Silt 42 76
terms of gray energy. Therefore the percentage of added binders x2: Lime 0 12
(cement and lime) must be limited. Concerning lime, a thresh- x3: Cement 4 16
old of a few percent should not be exceeded. Indeed, beyond x4: Water 20 30
S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159 153
In this research study, the mixture design was developed using Table 5
a D-optimal design with a good G-efficiency value (86.19%) and Values of R2, R2adj and Q2 for linear model.
insignificant leverage points (less than 0.085) indicating the high Linear model Curing time
probability of predictability of the selected set of experiments. 7-day 28-day 90-day
The 21 mixture experiments (Table 4) were carried in the ran-
R2 0.860 0.932 0.981
dom run order proposed by MODDEÓ software [50] with three rep- R2adj 0.853 0.928 0.980
etitions including three center points. Q2 0.847 0.924 0.979
Table 4
Experimental design of the D-optimal design for a raw earth concrete.
Combination reference Silt (x1) Lime (x2) Cement (x3) Water (x4)
1 0.7283 0.0000 0.0400 0.2317
2 0.5784 0.1200 0.0400 0.2616
3 0.5784 0.1200 0.0400 0.2616
4 0.6088 0.0000 0.1600 0.2312
5 0.6088 0.0000 0.1600 0.2312
6 0.7381 0.0000 0.0400 0.2219
7 0.7381 0.0000 0.0400 0.2219
8 0.5882 0.1200 0.0400 0.2518
9 0.6185 0.0000 0.1600 0.2215
10 0.6185 0.0000 0.1600 0.2215
11 0.6784 0.0400 0.0400 0.2416
12 0.6284 0.0800 0.0400 0.2516
13 0.6382 0.0800 0.0400 0.2418
14 0.5886 0.0800 0.0800 0.2514
15 0.5987 0.0400 0.1200 0.2413
16 0.5983 0.0800 0.0800 0.2417
17 0.6084 0.0400 0.1200 0.2316
18 0.6483 0.0400 0.0800 0.2317
19 0.6434 0.0400 0.0800 0.2366
20 0.6434 0.0400 0.0800 0.2366
21 0.6434 0.0400 0.0800 0.2366
154 S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159
From the first F-Test (model significance test), the model F- Models F-value (critical) F-value (model)
values are significantly higher than the critical Fisher values for a Quadratic model (curing time: 7-day) 1.97 339.50
probability at a fixed 95% confidence interval (Tables 7 and 8). Quadratic model (curing time: 28-day) 1.97 555.10
The P-value is smaller than the significance level and it was found Linear model (curing time: 90-day) 2.49 1018.22
that chosen models passed the first F-Test. The second F-Test, com-
pares the residual error to the pure error from replication and cal-
culates F-values for all the models. According to the criterion, the Table 9
F-value should be lower if a particular model is to be significant. Model coefficients for the unconfined compressive strength (UCS) of raw earth
concrete for 7, 28 and 90-day of curing time.
From the second F-Test the model F-values are higher than the crit-
ical Fisher values for the given degrees of freedom at the 95% con- Coefficients Quadratic model Quadratic model Linear model
fidence level. In this particular case where zero P-value for the lack (curing time: (curing time: (curing time:
7-day) 28-day) 90-day)
of fit test means that both model error and replicate errors are low.
The lack of fit is due to a very small replication error. Thus, a0 7.733 1.990 45.979
a1 14.256 6.755 40.056
although the model validity error on the highlighted model is
a2 79.177 165.150 26.451
low, it will always be greater than the pure error whatever the a3 152.923 318.324 72.799
attempt to improve the model is performed. The model validity a4 40.157 3.138 82.965
error can be low even though the model is good and complete. a12 32.920 69.285 –
Thus, if one relies on the analysis of the whole computed statistical a13 63.541 199.153 –
a14 69.815 27.258 –
data set and preceding remark on the low replication error, one can
a23 119.302 236.282 –
consider that models found are valid. Once the best-fitting model a24 264.655 535.266 –
was determined for each curing time, an equation describing the a34 420.748 642.008 –
prediction of UCS was provided for raw earth concrete formula-
tions. The regression coefficients of the model for each curing time
were presented in Table 9.
The steep slope for cement indicates the major influence of this
component. Augmentation of the proportion of cement in the mix-
5. Results ing increases the unconfined compressive strength. This positive
effect is reinforced with longer curing time. It can be mainly attrib-
Response trace plots were processed and show the influence of uted to the necessary time for pozzolanic to efficiently take place. A
changing each mixture component while holding all the compo- similar result was reported by Alqadi et al. [18] and Eid [54]. Water
nents at a constant ratio (fundamental constraint, see Section 4.1). exhibits an important negative influence that increases with curing
The response (unconfined compressive strength) was plotted time. This result is in agreement with Poon et al. [55]. They showed
around a reference mixture. In this study, the considered reference that the higher compressive strength of concrete was obtained
mixture is the centroid of the constrained experimental domain with the lower amount of water [55]. Furthermore, the straight line
with the amounts of silt, lime, cement and water respectively equal for water for every curing time indicates a minor role of interac-
to 64%, 4%, 8% and 24%. tions with regard to the important main effect of water compo-
Response trace plots of UCS with deviation from reference mix- nent. Comparisons of slopes of both cement and water shows
ture in proportion for each curing time were presented in Fig. 4. that as curing time increases, the positive cement influence
They show how each component affects UCS relative to the refer- increases faster than the negative influence of water. Indeed, in
ence mixture. For the reference mixture, the UCS values are 0.50, the short term, water is necessary to trigger the chemical reactions
1.52 and 5.42 MPa respectively for 7, 28 and 90-day of curing time within the binders. Then, once the amount of water required for
(Fig. 4). The values of UCS are very sensitive to changes in cement the chemical reactions is consumed, the excess water – necessary
and water proportions for the three curing times. for workability requirement – evaporates slowly. Water influence,
Table 7
ANOVA table for 7, 28 and 90-day of curing time for raw earth concrete.
Source of variation Degrees of freedom (DF) Sum of squares (SS) Mean square (MS) F-value P-value
Quadratic model (curing time: 7-day)
Regression 10 67.95 6.79 339.50 <.001
Residual error 73 1.78 0.02
Lack-of-fit 4 1.33 0.33 55 <.001
Pure error 69 0.44 0.006
Total 83 69.73 0.84
Quadratic model (curing time: 28-day)
Regression 10 555.12 55.51 555.10 <.001
Residual error 73 7.42 0.10
Lack-of-fit 4 2.60 0.65 9.29 <.001
Pure error 69 4.82 0.07
Total 83 562.54 6.78
Linear model (curing time: 90-day)
Regression 4 2158.63 539.66 1018.22 <.001
Residual error 79 41.89 0.53
Lack-of-fit 10 33.20 3.32 25.54 <.001
Pure error 69 8.69 0.13
Total 83 2200.51 26.51
S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159 155
2.0 ponent has little effect on the UCS resistance. Indeed, the maxi-
Silt Lime Curing time : 7-day
mum percentage of lime necessary for the chemical reactions is
Cement Water about of 3–4% as reported by Basma et al. [57], Delfaut [58]
1.5 Hibouche [4] and Al-Mukhtar et al. [9]. Beyond this percentage,
Predicted UCS (MPa)
lime no longer reacts, and the excess lime behaves like a very fine
granular additive in the mixture, which may explain the slight
1.0 decrease of the UCS measured values in the short curing time.
Lasledj [10] and Al-Mukhtar et al. [9] confirmed these results by
their work on lime consumption of different clayey soils.
0.5
6. Discussion
water). UCS value is equal to 5.42 MPa (Figs. 4c and 7). Reference
mixture meets UCS threshold constraint. As mentioned earlier, a
6
UCS value above 5 MPa is achieved for all the mixtures if the per-
centage of cement is set to 8% with a variation range of UCS of
4 about 10%. Once the 8% proportion of cement is selected, the other
mix components can be chosen by economic and ecological
criteria.
2
For example, in formulation Mix 1 (dotted black lines in Fig. 7,
Table 10), lime fraction was decreased from 4% to 2% to minimize
0 binder proportions. Then, the percentages of binders for reference
-0.15 -0.10 -0.05 0.00 0.05 0.10 0.15 0.20
mixture and for Mix 1 are respectively equal to 12% and 10%
Deviation from reference mixture in proportion
c) (Table 10). The proportion of water was also slightly decreased to
reduce shrinkage risks [55].
Fig. 4. Response trace plots of UCS for three different curing times: a) 7-day, b) 28-
day and c) 90-day.
6.2. Experimental validation
especially in the long term, is weaker in comparison with that of In order to complete validation of the models, additional exper-
cement. Concerning silt influence, Fig. 4c shows that an increase imental tests were conducted on a formulation implemented on a
of silt proportion in the mixing tends to decrease significantly construction site and compared to the models prediction. The
UCS at 90-day. Indeed, in the long term, concrete hardens but at tested raw earth concrete was composed of 67.6% of silt, 2.4% of
the same time it dries. The drying process results in shrinkage lime, 7.5% of cement and 22.5% of water. Specimens of 16 cm in
induced micro-cracking of raw-earth concrete which reduces the diameter and 32 cm in height were core-drilled at 90-day curing
mechanical strength. Kanema et al. [8] studied cracks and shrink- time, and stored under different humidity conditions in order to
age evolution of a natural silt intended for a new earth building study the effect of the water content (w) (varying from 4% to
material. They found a similar behavior. Shrinkage increases as 22%) on the unconfined compressive strength. Samples were
the proportion of silt increases [56]. The response trace for lime sheared at the age of 90-day. Fig. 8 shows the variation of axial
is nearly a horizontal line (Fig. 4c) except for short curing time compressive stress as a function of axial deformation (Fig. 8a)
(Fig. 4a, b). This indicates that beyond 4% of added lime, this com- and the variation of unconfined compressive strength, correspond-
156 S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159
7
UCS (MPa)
3
6.5 7 7.5 8 8.5 9 9.5 10
Fraction of cement (%)
18
16
14
12
UCS (MPa)
10
0
22 22.5 23 23.5 24 24.5 25 25.5
Fraction of water (%)
Fig. 7. Response surface contour plot of UCS for 90-day curing time (cement = 8%).
S. Imanzadeh et al. / Construction and Building Materials 163 (2018) 149–159 157
Table 10
Two formulations of raw earth concrete for 8% of cement.
Fig. 8. For the curing time of 90-day a) Variation of the unconfined compressive stress as a function of axial strain, b) Variation of the unconfined compressive strength as a
function of the water content (predicted values in red dotted lines). (For interpretation of the references to colour in this figure legend, the reader is referred to the web
version of this article.)
ing to maximum axial stress, as a function of water content design were defined by economical, ecological and fluidity criteria.
(Fig. 8b). The curing time was varied from 7 to 90-day to study the mechan-
Fig. 8a shows that for weak axial strains (0.5% for 90-day of cur- ical response of the geo-material during the drying process.
ing time), there is no influence of the water content on the axial Models derived from a mixing design were discussed and vali-
stress, and hence the stiffness of the material. This can be dated by statistical tools. It has been found that a quadratic model
explained by the closing phase of micro-pores and micro-cracks is necessary for a short curing time whereas for 90-day curing time
under the effect of mechanical stress. Beyond these values of axial a linear model is sufficient. The amount of water and binders
strains, it is clear that the water content of the material plays a (cement and lime) were optimized to design an economic and eco-
major role on the evolution of the stiffness. The lower the water logical workable raw earth concrete with a desired unconfined
content, the higher the stiffness and maximum axial stress. compressive strength of around 5 MPa for 90-day curing time. In
Fig. 8b shows that the values of UCS decrease linearly with the the long time, the negative role of the increase of the proportion
increasing of water content for considered curing time. It could be of water and silt in the mixture was highlighted thanks to the trace
due to the softening of binders by water and development of pore plots around a reference mixture. It was attributed to shrinkage in
water pressures as proposed by Morel et al. [59] in their work on the material responsible for the development of micro-cracks. The
the compressive strength testing of compressed earth blocks. discussion, built on response surface plots has allowed to propose
Experimental linear regression laws can be derived for the 90- an optimized formulation of the material, taking account technical,
day curing time as follows: economic and ecological constraints.
Additional experimental tests focusing on effect of water con-
UCS ¼ 0:1318w þ 6:1134 with R2 ¼ 0:99 ð3Þ tent on unconfined compressive stress were presented on a raw
earth concrete implemented on a construction site. A good agree-
where water content (w) is in percentage.
ment between experimental results and model prediction was
Note that, the water content of the specimens used to elaborate
found.
models of DoE is estimated to 10%. Thus, experimental value of UCS
Future work is necessary to take into account directly shrinkage
to choose for the comparison from Fig. 8b must be for the same
influence to optimize raw earth concrete formulation. Water con-
water content of 10% (dashed lines).
tent or suction in the material should be useful additional param-
Predicted values are indicated by red dotted lines on Fig. 8b
eters in the design to investigate the hydro-mechanical behavior of
(UCS = 5 MPa corresponding to w = 8.5%). Experimental law (Eq.
stabilized raw earth and perform a more relevant optimization in
(3)) gives UCS = 4.8 MPa corresponding to w = 10%. This shows that
terms of economical, mechanical and durability.
there is a good agreement between experimental data and pre-
dicted ones from mix design.
7. Conclusions Acknowledgements
In the present work, it was shown that Design of Experiments The authors would like to thank the company Cematerre, the
method is an optimization tool adapted to analyze unconfined CNRS-France (National Center for Scientific Research) and the
compressive strength of a raw earth concrete. The tests of the FEDER-Normansdie-France for their support.
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