APROJECT REPORT

BALAJI WAFERS PVT. LTD.

SEMESTER : 2
 CONTENT
CH:1 INTRODUCTION OF
COMPANY
CH:2 HISTORY OF COMPANY
CH:3 INPUT
CH:4 OUTPUT
CH:5 CONCLUSION
CH:1 INTRODUCTION OF
COMPANY
Balaji based in Rajkot,
Gujarat, India,
manufactures and
distributes potato chips
and other grain-based
bagged snacks in flavours
such as magic masala .
 BALAJI COMPANY

Type : Private Limited

Headquarters: Rajkot, Gujarat,
India
Key people :Bhikhubhai Virani
Chandubhai Virani
Kanubhai Virani
Industry :Food products
Products :Potato chips, Namkeen
CH:2 HISTORY OF BALAJI CO.
 When virani and his brothers
bhikhabhai , chandubhai ,
kanubhai and meghjibhai
migrated from a small village in
Jamnagar district to Rajkot.
 Popatbhai virani a farmer who
sold ancestral agriculture land
and gave rs. 20,000 to his sons to
venture into business.
 Viranis invested money given
their father in farm equipments
business.
 Chandubhai and is brother start a
new business from a canteen of a
cinema hall in Rajkot . Till 1989,
wafers used to be made at
virani’s house and disteibuted in
and around Rajkot city.
 By the overwhelming retail
success they inspired to set a
semi automatic plan.
 The fame of taste reached to the
whole Gujarat hence it was time
to take over the whole Gujarat so
the biggest automatic plant of
Gujarat came into the picture.

 In the initial stage Balaji group

had set up their plant at Aji vasad
with their new concept of making
the potato chips.
 The main benefit they got is the
readymade infrastructure
availability due to which their
cost is reduced to larger extent.
They have operated over there
around 20 to 22 years.

 The key elements behind the

phenomenal success of Balaji are
the strong fundamental values of
virani brother .
 Which chiefly include “Trust,
passion and steady hard work!”

 Now Balaji group has set up their

new fully automatics plant near
metoda G.I.D.C. Which is in the
area of the village named vajdi
and also outside the town of
valsad.
 After setting up the factory
valsad, balaji was working on the
project of making factory of
balaji in Rajkot and then the
allowance was passed to balaji to
construct balaji factory in Rajkot
between rajdhani and khirasra
palace and now we can see a
huge factory over Rajkot which
supplys namkeens to the
saurashtra part of Gujarat and
even some other parts of Gujarat
other than saurashtra.
 CH:3 INPUT

 BALAJI WAFERS- PROCESSING

 When it comes to cleaning in
india , not many industries
appear to follow clean and green
practices; the gloom and doom in
maintaining profitability simply
doesn’t let the management
concentrate on cleaning.
 Among the few companies that
have swayed from the inertie du
dirtiness to the aisle of ‘clean’
practices, is balaji wafers. Also
known as the ‘sultan of wafers’,
balaji wafers has won accolades
across the globe for quality
maintenance of its
manufacturing facility.
 Started supplying wafers
to astron cinema canteen of
Rajkot . It uses the fully
automatic plant which helps
maintain cleanliness and hygiene
levels of the shops-floor .
speaking to clean india journal,
Chandubhai virani, MD- Balaji
wafers informs, “We have two
plants in Rajkot and balsar; each
spread over around 35 acres is
fully mechanized and
automated”.
 The Rajkot plant is the largest
capacity in india which can
process 4500kg potatoes and
make 1200kg of chips per hour.
The namkeen and other product
lines have separate departments
and these are being products in
the same quality conscious
processing system “That is the
big advantage of this big ‘Balaji’
plant”
 The ensure fresh product
availability across every 100
metres of its market, the
company has established a good
distribution network. The plants
process around three lakh
potatoes on a daily basis.
Thereafter , the manufactured
and ready packets reach the
distributors dealers, retailers and
consumers.
 “Taken care by the plant heads,
the supervisory deputed are
incharge of clraning and
maintenance. So far, 50 staff
members have been deputed for
the cleaning of both the plants.
 Though, training was being
provided initially, the high
attrition make the process of
training less effective.
 We are now hiring skilled,
educated and experienced
people who can do the job
efficiently just after a few days
training.
 We have bought ride-on
sweepers to clean the plant area.
High pressure jet cleaning
systems are installed at the shop
floor for cleaning the machines.
Deep cleaning is done once a
week.
 Among the waste are water and the
discoloured potato chips dal that are
shot out through air jet. Big ETPs
have been installed to process the
wastewater and are later used for
irrigation purposes. The water is also
supplied to chemical factories.
 Wind too have been established at
each of the plants that multiplies the
clean and green ingredient the
overall carbon black generation.
B. WAREHOUSE / PRODUCTION
CAPACIT
 Balaji valsad unit, which
has a wafer manufacturing facility
of 2,200 kg per hour , is one of the
largest potato chips-making units
in Asia. The company had sourced
the entire plant from USA,
Australia, Netherlands, Germany,
Japan and China. Even Rajkot is
having a huge warehouse of
around 2000 kgs.
C. PRODUCTS AND SERVICES
 Wafers
 Plain - wafers
 Chat – chaska – wafers
 Kela – mari wafers
 Masala – wafers
 More – wafers
 Simply – salted – wafers
 Kela – masala – wafers
 Tomato – wafers
 Pizzy
 D. NAMKEEN
 Aloo - Sev
 Chana - Dal
 Chataka - Ptaka - Masala
 Farali - Chevdo
 Gathiya
 Khatta - Mitha - Mix
 Mung - Dal
 Ratlamisev
 Shing - Bhujia
 Chataka - Pataka - Tomato
 Sev - Mumra
 Vatana
 CH:4 OUTPUT

Pizza Masala feel the yummy flavor of a

pizza , as you crunch into these tasty
wafers. Take these along for your friends
and watch the conversation stop, as all
grab these super chips irom your
hands.
 Chataka pataka Chinese chaska the
ultimate fusion flavors with a Chinese
taste, just the way you like it! Make
spending time with friends even more
fun with this sizzting snack that
everybody will relish and enjoy!
 Magic masala a spicy flavar for those
who enjoy the taste of potato wafers
with chilli and pepper. Club it with your
tea or a cold drink to make it more
interesting and fun!
Pizza masala feel the yummy flavour of a
pizza, as you crunch into these tasty
wafers. Take these along for your friends
and watch the conversation stop, as all
these super chips irom your hands.
 Ratlami sev a popular and delectable
snack, this sev carries the original
‘Ratlami’ taste that everybody likes and
enjoys. It is crispy and spicy in a way that
test you rellsh the absofute flaver of this
tasty namkeen.
 Aloo sev treat your whole family to a
delicious sanck with the Aloo sev irom
balaji, fried stim sev mode irom super
sellcious aloo and seasoned with subtie
spices.