EXHAUST DYEING, CONTINUOUS DYEING & PRINTING

Synozol Ultra Orange DS

Orange dye for very dark shades

General properties
Extremely high build-up properties
Good washing off properties
Good overall fastness properties
Flexible application methods (Exhaust dyeing, Continuous dyeing & Printing)
Dischargeable

Shade (1/1 standard depth)

Exhaust dyeing Continuous dyeing Printing

2.0% 20g/l 20g/kg

on CO unmercerized on CO mercerized on CO mercerized

Suitability
Exhaust CPB PDPS PS PDT
▣ ▣ ▣ □ ■
Direct printing ▣
Resist printing for putting -
Resist printing for ground ▣

Dyeing Properties
Exhaust Continuous Printing
Oeko Tex 100 label HCo available
Partial stripping 21% 44% 47%
Washing off properties ■ ■ ■
Neutral dischargeability ▣ ▣ ▣
▣ Excellent ■ Good □ Moderate - Not recommended
Solubility

In Exhaust Dyeing
G/Salt (g/L) - 50 50
Soda ash (g/L) - - 20
30℃ 100 100 -
60℃ 100 100 100

In Continuous dyeing
Method g/l
Cold-Pad-Batch 60g/l
Pad-Dry-Pad-Steam >100g/l
Pad-Steam >100g/l
Pad-Thermofix >100g/l

In Printing
Water in 30℃ >100g/l

Degree of fixation
Exhaust dyeing
Primary exhaustion 33%
Secondary exhaustion 88%
Final fixation 79%
Continuous dyeing
Pad – Batch, Method K-1, 25℃, CO merc. 97%

Dyeing on multifibre in Exhaust dyeing

tested at 1/1SD
Polyester 54

Polyester 64
Modacrylic

Triacetate

Acrylic 61

Acrylic 75
Diacetate

Spun silk
Nylon 66
Cotton

Rayon

Wool
p.p

Build up
Exhaust PDPS Printing
Dyeing factors

Exhaust tested at 1/2 SD

Temperature Fixation time Salt concentration

120 120 120

100 100 100

Relative Strength (%)

Relative Strength (%)

Relative Strength (%)

80 80 80

60 60 60

40 40 40

20 20 20

0 0 0
40 50 60 70 80 90 30 40 50 60 70 80 90
40 50 60 70 80 90
Dyeing Time (min) → Amount of Salt (g/Liter) →
Dyeing Temperature ( oC) →

Alkali concentration Liquor ratio

120 120

100 100
Relative Strength (%)

Relative Strength (%)

80 80

60 60

40 40

20 20

0 0
5 10 15 20 25 30 5 10 15 20 25 30

Amount of Soda ash (g/Liter) → Liquor ratio (1 : X) →

Continuous dyeing – Pad-Dry-Pad-Steam

4 5
DE=0.06 DE=0.42

1
2 3
DE=0.32 STD DE=0.15
DE=0.00

6 7
DE=0.79 DE=0.56

Cold-Pad-Batch – Alkali stability Printing- Paste stability

110
100 100
90
Relative Strength (%)
Relative Strength (%)

80 80
70
60 60
50
40 40
30
20 20
10
0 0
0 10 20 30 40 50 60 70 0 1 2 3 4 5 6 7 8 9 10

Staying time (min) days

Fastness Properties
tested at 1/1SD

Exhaust dyeing

Light fastness (1/6 SD) (1/2 SD) (1/1 SD) Washing Ch CO PA

AATCC 16E 20AFU 4-5 4-5 4-5 AATCC 61 2A (49℃) 4-5 4-5 5
ISO 105-B02 4-5 4-5 5 ISO 105-C06 C2S (60℃) 4-5 4-5 5

Ch Perspiration Ch CO PA
Dry 4-5 ISO 105-E04 Acid 4-5 4-5 4-5
Rubbing ISO 105-X12
Wet 3-4 Alkali 4-5 4-5 4-5

Chlorinated water ISO 105-E03 (20ppm) 3-4 Water Ch CO PA

Oxidative bleach damage M&S C10A 4-5 ISO 105-E01 4-5 4-5 4-5

Continous dyeing

Light fastness (1/6 SD) (1/2 SD) (1/1 SD) Washing Ch CO PA

AATCC 16E 20AFU 4-5 4-5 4-5 AATCC 61 2A (49℃) 4-5 4-5 5
ISO 105-B02 4 4-5 5 ISO 105-C06 C2S (60℃) 4-5 4-5 5

Ch Perspiration Ch CO PA
Dry 4-5 ISO 105-E04 Acid 4-5 4-5 5
Rubbing ISO 105-X12
Wet 4 Alkali 4-5 4-5 5

Chlorinated water ISO 105-E03 (20ppm) 3-4 Water Ch CO PA

Oxidative bleach damage M&S C10A 4-5 ISO 105-E01 4-5 4-5 4-5

Printing

Light fastness (1/6 SD) (1/2 SD) (1/1 SD) Washing Ch CO PA

AATCC 16E 20AFU 4-5 4-5 4-5 AATCC 61 2A (49℃) 4-5 4-5 5
ISO 105-B02 4 4-5 5 ISO 105-C06 C2S (60℃) 4-5 4-5 5

Ch Perspiration Ch CO PA
Dry 4-5 ISO 105-E04 Acid 4-5 4-5 4-5
Rubbing ISO 105-X12
Wet 4 Alkali 4-5 4-5 4-5

Chlorinated water ISO 105-E03 (20ppm) 3-4 Water Ch CO PA

Oxidative bleach damage M&S C10A 4-5 ISO 105-E01 4-5 4-5 4-5