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Workshop 6

Bird Strike

ANSYS AUTODYN

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-1 Inventory #002783
Workshop 6. Bird Strike
Workshop Goal and Procedure Training Manual

Goal:
Model a bird strike on
an aircraft wing

Procedure:
Set up the problem in
Explicit Dynamics
(ANSYS)

Transfer the setup to


AUTODYN

Convert the Bird Part


to use SPH nodes

Run the analysis in


AUTODYN

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-2 Inventory #002783
Workshop 6. Bird Strike
Step 1 – Start Workbench Training Manual

Start ANSYS Workbench and follow the sequenced steps using the
abbreviations shown below:
– DC = Double Click with Left Mouse Button

– SC = Single Click with Left Mouse Button

– RMB = Right Mouse Button Selection

– D&D = Drag and Drop = Hold Left Mouse Button down on item while dragging it
to new location and then release it (i.e., Copy or Move)

Throughout these Workshops, the procedures shown are not always the
only way to accomplish the desired tasks, so feel free to investigate other
methods via the documentation when outside of this course
• The workshops consistently use RMB in the Outline tree to access options
whenever possible
• Often these options can also be accessed through the “Context” Toolbar

• Sometimes these options can also be accessed using RMB in the View area

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-3 Inventory #002783
Workshop 6. Bird Strike
Step 2 – Initiate an Explicit Dynamics (ANSYS) Project Training Manual

2.a Create an Explicit Dynamics (ANSYS) Project


SC

DC

2.b Select MKS for the Project Units and request Native Applications
in Workbench have their values Displayed in the Project Units
ANSYS, Inc. Proprietary June 9, 2009
© 2009 ANSYS, Inc. All rights reserved. WS 6-4 Inventory #002783
Workshop 6. Bird Strike
Step 3 – Define Engineering Data Material Training Manual

3.a Edit the Engineering Data cell to select


pre-defined material models from one of
DC the pre-defined material libraries

3.b Select the Explicit Materials library.


Materials in this library have physical
property data defined for explicit analyses

SC

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-5 Inventory #002783
Workshop 6. Bird Strike
Step 3 – Define Engineering Data Material ... Training Manual

3.c Select the “+” sign


to the right of
AL5083H116 to add
it to the
Engineering Data
library.

3.d Likewise, select


the “+” sign to the SC
right of WATER2.
Note the symbol of
a book that appears
indicating success

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-6 Inventory #002783
Workshop 6. Bird Strike
Step 3 – Define Engineering Data Material ... Training Manual

3.e Go to the
Engineering Data
cell and note the
added materials SC

3.f Return to the Project


Schematic

3.g Save the Project by


selecting the “Save As”
icon and Browse to the
directory indicated by
your instructor. Enter
“bird_strike” for the
Project name

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-7 Inventory #002783
Workshop 6. Bird Strike
Step 3 – Define Engineering Data Material ... Training Manual

3.h Temporary fix

Return to Engineering Data and


enter “0” for the Shear Modulus
for WATER2.
(This is an error that will be fixed
in the next release)

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-8 Inventory #002783
Workshop 6. Bird Strike
Step 4 – Import the Geometry Training Manual

4.a Import the geometry database bird_strike.agdb as shown below

SC
RMB

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-9 Inventory #002783
Workshop 6. Bird Strike
Step 5 – Edit the Model in Mechanical Training Manual

5.a Edit the model in Workbench Mechanical.

RMB SC

5.b Select the MKS Units system


– Recall that Mechanical is not native in Workbench,
so the Units here may not match the Project Units

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-10 Inventory #002783
Workshop 6. Bird Strike
Step 5 – Edit the Model in Mechanical ... Training Manual

5.c Assign a thickness of “0.005”


meters and the material
AL5083H116 to Stiffener_1,
Stiffener_2, Stiffener_3 and
Stiffener_4

5.d Assign a thickness of “0.003”


meters and the material
AL5083H116 to Skin

5.e Assign the material WATER2


to Bird

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-11 Inventory #002783
Workshop 6. Bird Strike
Step 5 – Edit the Model in Mechanical ... Training Manual

5.f Notice the automatically defined


Body Interaction. This allows a
frictionless sliding interaction
between all bodies

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-12 Inventory #002783
Workshop 6. Bird Strike
Step 6 – Generate the Default Mesh Training Manual

6.a Generate the default mesh

Quality of the Bird mesh is not important as it will only be


used to create a region of SPH nodes in AUTODYN

RMB

Default mesh is reasonable,


but not uniform

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-13 Inventory #002783
Workshop 6. Bird Strike
Step 7 – Change the Mesh Method Training Manual

RMB SC
RMB

SC

7.a Insert a Meshing


Method

7.b Select all bodies <control> + SC


(RMB in the view
area)

7.c Deselect the Bird


body (<control> + SC
on body)

7.d Select Apply


ANSYS, Inc. Proprietary June 9, 2009
© 2009 ANSYS, Inc. All rights reserved. WS 6-14 Inventory #002783
Workshop 6. Bird Strike
Step 7 – Change the Mesh Method … Training Manual

7.e Select Uniform Quad for the


Method

7.f Enter “0.025” m for the


Element Size

7.g Enter “0.025” m for the


Defeaturing Tolerance

7.h Generate the mesh

RMB
SC

The mesh is
now uniform
ANSYS, Inc. Proprietary June 9, 2009
© 2009 ANSYS, Inc. All rights reserved. WS 6-15 Inventory #002783
Workshop 6. Bird Strike
Step 8 – Define the Initial Conditions Training Manual

8.a Apply an Initial Velocity Condition to the Bird as shown.

Note:
If the Body
RMB selection
SC SC
filter is not
automatically
activated for
the initial
velocity
condition,
select it
Select the manually.
Bird body

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-16 Inventory #002783
Workshop 6. Bird Strike
Step 8 – Define the Initial Conditions ... Training Manual

8.b Choose Define by Components: X = 250.0 m/s

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-17 Inventory #002783
Workshop 6. Bird Strike
Step 9 – Define the Analysis Settings Training Manual

9.a Select Analysis Settings in the tree

9.b Set the End Time to 5.0e-3 seconds in


SC the Details View

9.c Keep the remaining default settings

9.d Save the model on the Workbench


Project page
At this point the project has been set up a much as
is possible in Explicit Dynamics (ANSYS). It will
now be transferred into AUTODYN to complete the
setup for the SPH solver and run the analysis

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-18 Inventory #002783
Workshop 6. Bird Strike
Step 10 – Create (Link to) an AUTODYN Project Training Manual

10.a On the Workbench


Project page, under
Component Systems,
drag and drop the
AUTODYN component
onto the Setup cell for
D&D
the Explicit Dynamics
(ANSYS) project.
This creates an
AUTODYN project
who’s setup is linked
to the Explicit RMB
Dynamics Project

10.b Open the SC


AUTODYN project,
importing the model
set up in the Explicit
Dynamics project
ANSYS, Inc. Proprietary June 9, 2009
© 2009 ANSYS, Inc. All rights reserved. WS 6-19 Inventory #002783
Workshop 6. Bird Strike
Step 11 – Generate an SPH Part for the Bird Training Manual

11.c Enter
“Bird_SPH” for
the Part Name

11.d Select the


SPH Solver

11.a Select
Parts On 11.e Accept the
Navigation data
Bar

11.b Select
New in the
dialog panel
ANSYS, Inc. Proprietary June 9, 2009
© 2009 ANSYS, Inc. All rights reserved. WS 6-20 Inventory #002783
Workshop 6. Bird Strike
Step 12 – Create an SPH Object from the Bird Part Training Manual

12.a Select Geometry


(Zoning)

12.b Under Import


Objects, select Part

12.c Select the Bird Part


to convert to an object

12.d Name the Object


“SPH_Bird”

12.e Accept the data

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-21 Inventory #002783
Workshop 6. Bird Strike
Step 13 – Delete the (Lagrange) Bird Part Training Manual

Now that the new SPH object has been created, the Bird Part (created
in Explicit Dynamics) is no longer needed, so delete it

13.a Select Delete

13.b Select the Bird


Part

13.c Accept the data


New SPH
Object

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-22 Inventory #002783
Workshop 6. Bird Strike
Step 14 – Pack SPH_Bird Object with SPH Nodes Training Manual

14.e Select Initial


14.g Enter 15.0 mm
Condition Set 3
for the Particle
(Water and 250 m/s) Size
14.d Check Fill
with Initial 14.h Accept the
Condition Set 14.f Select next data

14.a Select
Pack (Fill)

14.b Select the


SPH_Bird
object

14.c Select
Pack Selected
Object(s)

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-23 Inventory #002783
Workshop 6. Bird Strike
Step 15 – Load a Plot Settings File Training Manual

15.a Load the plot settings file “bird_strike_2.set” to obtain the following
view

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-24 Inventory #002783
Workshop 6. Bird Strike
Step 16 – Set up the Bird / Wing Interaction Training Manual

16.a Select Interaction on the


Navigation Bar

16.b Select External Gap (this must


be used for Lagrange/SPH
interactions)

16.c Enter a Gap size of “1.5” mm

16.d Select Check

A message will tell you that


the input parameters are OK

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-25 Inventory #002783
Workshop 6. Bird Strike
Step 17 – Run the Analysis Training Manual

17.a Save the The calculation takes


project on the approximately 40 minutes to run
Workbench to completion (about 7500 cycles)
Project Page

17.b Select
Run to start
the solve

17.c Once the


calculation is
running,
Select Stop at
any time to
stop the
calculation
(you can then
press Run
again to
continue the
calculation)

ANSYS, Inc. Proprietary June 9, 2009


© 2009 ANSYS, Inc. All rights reserved. WS 6-26 Inventory #002783

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