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Operations and Maintenance Manual

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MANUAL ISSUE C REV 1

Edited By: Iain Maxted


Manual Last Updated: 13-Dec-05
Manual Printed: 31-Jan-01
Document Name: 111-97001 CNT Issue C Rev 1 Released.doc
Part Number: 111-97001

Guardian Engineering Centre,


Unit 6, Village Court, Village Farm Industrial Estate,
Pyle, Bridgend, CF32 6BX, UK.

Tel: +44 (0) 1656 742100


Fax: +44 (0) 1656 742251

E-mail: techsupport@ggtg.net
Website: www.ggtg.net

THIS MANUAL IS AN UNCONTROLLED DOCUMENT AND IS NOT SUBJECT TO


AUTOMATIC AMENDMENT ACTION

This manual is confidential and protected by copyright. No part may be copied or reproduced without
prior permission.
Operations and Maintenance Manual

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Contents

TOOL UP-ISSUE DESCRIPTIONS ..................................................................................................IX

MANUAL UP-ISSUE DESCRIPTIONS............................................................................................IX

1. SAFETY ...................................................................................................................................1-1
1.1 GENERAL SAFETY PRECAUTIONS ...................................................................................1-1
1.2 TOOL SPECIFIC PRECAUTIONS ........................................................................................1-1
1.3 OPERATIONAL SAFETY ...................................................................................................1-1
1.4 ENGINEERING REQUIREMENTS .......................................................................................1-2
1.5 TECHNICAL SUPPORT .....................................................................................................1-2
2. INTRODUCTION...................................................................................................................2-1
2.1 TYPICAL DESCRIPTION AND APPLICATION......................................................................2-1
2.1.1 Description ........................................................................................................2-1
2.1.2 Applications ......................................................................................................2-1
2.2 PHYSICS OF MEASUREMENT ...........................................................................................2-2
2.3 THEORY OF OPERATION .................................................................................................2-2
2.3.1 Electronic Operation .........................................................................................2-2
2.3.2 Mechanical Operation .......................................................................................2-2
3. SPECIFICATIONS.................................................................................................................3-1
3.1 MECHANICAL .................................................................................................................3-1
4. OPERATIONS ........................................................................................................................4-1
4.1 PRE-JOB MAINTENANCE AND TOOL CHECKS .................................................................4-1
4.2 FISHING OPERATIONS .....................................................................................................4-1
4.3 ROLLER OPTIONS ...........................................................................................................4-1
5. MECHANICAL DESCRIPTION..........................................................................................5-1
5.1 DETAILED MECHANICAL DESCRIPTION ..........................................................................5-1
5.2 TOOL DISASSEMBLY.......................................................................................................5-1
5.2.1 Service Tool Description ..................................................................................5-2
5.2.2 Equipment Required .........................................................................................5-2
5.2.3 Tool Disassembly – General Instructions .........................................................5-2
5.2.4 Roller Replacement...........................................................................................5-3
5.3 TOOL REASSEMBLY........................................................................................................5-3
6. ELECTRICAL DESCRIPTION ...........................................................................................6-1
6.1 MONO-CONDUCTOR TOOLS ............................................................................................6-1
6.2 PASSIVE TOOLS ..............................................................................................................6-1
7. MAINTENANCE (MECHANICAL & ELECTRICAL) ....................................................7-1
7.1 RECOMMENDED PRODUCTS ............................................................................................7-1

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7.1.1 Pre/Post-Job Maintenance.................................................................................7-2
7.1.2 Routine Tool maintenance (RTM) ....................................................................7-2
7.1.3 Tool Verification Check (TVC) ........................................................................7-2
7.2 PRE/POST-JOB MAINTENANCE .......................................................................................7-3
7.3 ROUTINE TOOL MAINTENANCE (RTM) ..........................................................................7-4
7.4 TOOL VERIFICATION CHECK (TVC) ...............................................................................7-5
7.5 NON-ROUTINE MAINTENANCE PROCEDURES .................................................................7-6
7.5.1 Wear Inserts ......................................................................................................7-6
7.5.2 Central Connector Insulation Replacement ......................................................7-6
8. SPARES AND ACCESSORIES ............................................................................................8-1
8.1 READY BOX KIT .............................................................................................................8-1
9. INTERPRETATION AND DATA PROCESSING .............................................................9-1

10. TROUBLE SHOOTING ......................................................................................................10-1

11. CNT-CXX – TOOL SPECIFIC INFORMATION ............................................................11-1


11.1 DESCRIPTION ................................................................................................................11-1
11.2 SPECIFICATIONS ...........................................................................................................11-1
11.3 SHIPPING LIST ..............................................................................................................11-1
11.4 ASSEMBLY DRAWING ...................................................................................................11-2
11.5 FULL PARTS LIST..........................................................................................................11-3
11.6 O’RING SPECIFICATION ................................................................................................11-4
11.6.1 O’ring List.....................................................................................................11-5
11.7 FIELD SPARES KIT ........................................................................................................11-5
12. CNT-HXX TOOL SPECIFIC INFORMATION ...............................................................12-1
12.1 DESCRIPTION ................................................................................................................12-1
12.2 SPECIFICATIONS ...........................................................................................................12-1
12.3 DISPATCH LIST .............................................................................................................12-1
12.4 ASSEMBLY DRAWING ...................................................................................................12-2
12.5 FULL PARTS LIST..........................................................................................................12-3
12.6 O’RING SPECIFICATION ................................................................................................12-4
12.7 O’RING SPECIFICATION ................................................................................................12-5
12.8 FIELD SPARES KIT ........................................................................................................12-5
13. CNT-JXX – TOOL SPECIFIC INFORMATION .............................................................13-1
13.1 DESCRIPTION ................................................................................................................13-1
13.2 SPECIFICATIONS ...........................................................................................................13-1
13.3 SHIPPING LIST ..............................................................................................................13-1
13.4 ASSEMBLY DRAWING ...................................................................................................13-2
13.5 FULL PARTS LIST..........................................................................................................13-3
13.6 O’RING SPECIFICATION ................................................................................................13-3
13.7 FIELD SPARES KIT ........................................................................................................13-4
14. CNT-KXX – TOOL SPECIFIC INFORMATION ............................................................14-1

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14.1 DESCRIPTION ................................................................................................................14-1
14.2 SPECIFICATIONS ...........................................................................................................14-1
14.3 SHIPPING LIST ..............................................................................................................14-1
14.4 ASSEMBLY DRAWING ...................................................................................................14-2
14.5 FULL PARTS LIST..........................................................................................................14-3
14.6 O’RING SPECIFICATION ................................................................................................14-3
14.6.1 O’ring List.....................................................................................................14-5
14.7 FIELD SPARES KIT ........................................................................................................14-6
15. CNT-MXX – TOOL SPECIFIC INFORMATION............................................................15-1
15.1 DESCRIPTION ................................................................................................................15-1
15.2 SPECIFICATIONS ...........................................................................................................15-1
15.3 SHIPPING LIST ..............................................................................................................15-1
15.4 ASSEMBLY DRAWING ...................................................................................................15-2
15.5 FULL PARTS LIST..........................................................................................................15-3
15.6 O’RING SPECIFICATION ................................................................................................15-3
15.7 FIELD SPARES KIT ........................................................................................................15-4

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List of Figures

FIGURE 2-1 - CNT-CXX........................................................................................................................2-1


FIGURE 5.1 - PRESSURE ISOLATION SERVICE TOOL 301-00077 ............................................................5-2
FIGURE 7-1 - CENTRAL CONNECTOR INSULATION ..................................................................................7-6
FIGURE 11-1 - ASSEMBLY DRAWING - CNT-CXX - 111-95003 ..........................................................11-2
FIGURE 11-2 - O’RING LOCATION DRAWING - 111-94003 ...................................................................11-4
FIGURE 12-1 - ASSEMBLY DRAWING - CNT-HXX - 111-95008..........................................................12-2
FIGURE 12-2 – O’RING DRAWING - CNT-HXX - 111-94008...............................................................12-4
FIGURE 13-1 - ASSEMBLY DRAWING - CNT-JXX - 111-95009 ...........................................................13-2
FIGURE 14-1 - ASSEMBLY DRAWING - CNT-KXX - 111-95010..........................................................14-2
FIGURE 14-2 - O’RING LOCATION DRAWING – 111-94010...................................................................14-4
FIGURE 15-1 - ASSEMBLY DRAWING - CNT-MXX - 111-95012 .........................................................15-2
FIGURE 16-1 - ASSEMBLY DRAWING - CNT-RXX - 111-95017 ..........................................................16-3

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List of Tables

TABLE 0.1 – MANUAL REVISIONS .......................................................................................................... VIII


TABLE 0.2 – MANUAL APPLICABILITY ................................................................................................... VIII
TABLE 4-1 - TOOL DIAMETER VS. ROLLER SIZE .....................................................................................4-1
TABLE 7-1 - RECOMMENDED MAINTENANCE PRODUCTS .......................................................................7-1
TABLE 8-1 - READY BOX KIT, CNT-XXX - 210-00022 ........................................................................8-1
TABLE 11-1 - MECHANICAL SPECIFICATIONS .......................................................................................11-1
TABLE 11-2 - DISPATCH LIST – CNT-CXX – 111-99903 ....................................................................11-1
TABLE 11-3 – PARTS LIST - CNT-CXX – 111-99003..........................................................................11-3
TABLE 11-4 - O’RING LISTING - 111-94003 .........................................................................................11-5
TABLE 11-5 - RECOMMENDED FIELD SPARES - CNT-CXX – 111-93003-B ........................................11-5
TABLE 11-6 - RECOMMENDED FIELD SPARES - CNT-CXX – 111-93003-C ........................................11-6
TABLE 12-1 – MECHANICAL SPECIFICATIONS - CNT-HXX .................................................................12-1
TABLE 12-2 – DISPATCH LIST - CNT-HXX – 111-99908....................................................................12-1
TABLE 12-3 – PARTS LIST - CNT-HXX – 111-99008 .........................................................................12-3
TABLE 12-4 - O’RING LIST - CNT-HXX – 111-94008.........................................................................12-5
TABLE 12-5 - RECOMMENDED FIELD SPARES - CNT-HXX – 111-93008 ............................................12-5
TABLE 13-1 - MECHANICAL SPECIFICATIONS ......................................................................................13-1
TABLE 13-2 - DISPATCH LIST – CNT-JXX – 111-99909 .....................................................................13-1
TABLE 13-3 - PARTS LIST - CNT-JXX - 111-99009 ............................................................................13-3
TABLE 13-4 - RECOMMENDED FIELD SPARES - CNT-JXX – 111-93009 .............................................13-4
TABLE 14-1 - MECHANICAL SPECIFICATIONS .......................................................................................14-1
TABLE 14-2 - DISPATCH LIST – CNT-JXX – 111-99910 .....................................................................14-1
TABLE 14-3 - PARTS LIST - CNT-KXX - 111-99010...........................................................................14-3
TABLE 14-4 - O’RING LISTING - 111-94010 ........................................................................................14-5
TABLE 14-5 - RECOMMENDED FIELD SPARES – CNT-KXX - 111-93010 ............................................14-6
TABLE 15-1 - MECHANICAL SPECIFICATIONS .......................................................................................15-1
TABLE 15-2 - DISPATCH LIST – CNT-MXX – 111-99912 ...................................................................15-1
TABLE 15-3 - PARTS LIST - CNT-MXX - 111-99012 ..........................................................................15-3
TABLE 15-4 - RECOMMENDED FIELD SPARES – CNT-MXX - 111-93012 ...........................................15-4
TABLE 16-1 - MECHANICAL SPECIFICATIONS .......................................................................................16-1
TABLE 16-2 - DISPATCH LIST – CNT-RXX – 111-99917 ....................................................................16-2
TABLE 16-3 - PARTS LIST - CNT-RXX - 111-99017 ...........................................................................16-4
TABLE 16-4 – ROLLER OPTIONS – 106-01050 .....................................................................................16-4
TABLE 16-5 – O’RING LISTING – 111-94017 .......................................................................................16-5
TABLE 16-6 - RECOMMENDED FIELD SPARES – CNT-RXX - 111-93017 ............................................16-5

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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CNT-XXX Use of Manual and Quality Assurance

Read this manual thoroughly, especially the section concerning safety, prior to using any
equipment described

This manual is issued on the understanding that it is for use only by persons who have been
appropriately trained both in the general use and practice of oilfield well-logging techniques and
specifically in the storage, use, operation and maintenance of the equipment described.
accept no responsibility whatsoever for any damage, injury or death to any
equipment or person carrying out any of the instructions or procedures described in this manual. All
personnel must satisfy themselves as to the safety of any of the procedures described being mindful of
the circumstances in which any work is to be carried out.

No warranty, express or implied, is indicated by any statement in this manual, nor is any guarantee
given of conformance to any specification. For details of warranties, conformance and specification,
please see the ‘General Terms of Sale’ together with the appropriate equipment Data
Sheets.

All information provided in this manual is confidential and must not be distributed to anyone outside
the recipients organisation without prior written consent from
The original purchaser of the equipment with which this manual was provided is authorised to make
copies for distribution within the purchaser’s organisation on condition that recipients are bound by the
same conditions of confidentiality. No copies are authorised if this manual has been supplied with
equipment on loan or for test and evaluation purposes

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CNT-XXX Use of Manual and Quality Assurance


Manual Revisions - See PAS No. 06-001

Manual Release Release Date: Checked By: Approved Comments:


By:
Provisional (-A) Not Released
A Jan 2001 SD IM Combined C, J, K, M Manual
B Oct 2001 SD IM General Updates
C Jan 2002 SD IM CNT-H Added
C Rev 1 See changes below
D
E
F

Table 0.1 – Manual Revisions

Manual Applicability

Manual Issue: CNT-CXX CNT-JXX CNT-KXX CNT-MXX CNT-HXX

A Issue A & B Issue A Issue A Issue A & B N/A


B Issue A & B Issue A Issue A Issue A & B N/A
C Issue A & B Issue A Issue A Issue A & B Issue A
D
E
F

Table 0.2 – Manual Applicability

See applicable tool specific chapters for dispatch lists.

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Tool Up-Issue Descriptions

CNT-CXA to CNT-CXB

• Csk screws added to arms (208-00133)

CNT-CXB to CNT-CXC

• Item 37 on parts list replaced by item 41

Manual Up-issue Descriptions

Issue A Rev 0 to Issue B Rev 0

• Reflects tool up-issue

Issue B Rev 0 to Issue C Rev 0

• Reflects tool up-issue


• CNT-H information added
• Table added giving tool closed diameter using various roller diameters

Issue C Rev 0 to Issue C Rev 1

• Item 212-00025 corrected to read 212-00020 in Table 12-3 – Parts List - CNT-HXX – 111-
99008 and Table 12-5 - Recommended Field Spares - CNT-HXX – 111-93008;
• CNT-C Spares List Issue C added (See Table 11-6);
• Conversion to Guardian format;
• CNT-R added – see chapter 16;
• Part # corrected in Table 15-4;

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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CNT-XXX Use of Manual and Quality Assurance


Errors and Omissions
Please photocopy this page and use it to notify the Technical Department at the address given below of
any errors, omissions or suggestions in connection with this manual.

The Technical Department, Fax: +44 (0) 1656 742251


techsupport@ggtg.net
Guardian Engineering Centre,
Unit 6, Village Court, Village Farm Industrial Estate,
Pyle, Wales, UK, CF33 6BX.

Document Name/Manual Part Number:


Manual Version:

Page # or Error, Omission or Suggestion


Section:

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 1 - Safety


1. Safety

1.1 General Safety Precautions

Standard wireline/electric line safety precautions should be followed in maintenance, operation and
use.

• The thread-protectors supplied with the tool are not intended to be run in the well. For well
operations use an appropriate bull-nose.

• Retention O’rings, if used within the tool, do not provide any pressure seal, but should be replaced
each time the retained item is removed as minor damage caused to the o’ring may affect the
effectiveness of retention. Where retention o’rings are subject to full rated temperature, Kalrez or
equivalent should be used.

• Do not overtighten field or servicing connections. All tools are designed with self-locking pressure
seals and joints should be tightened using normal open-ended or ‘C’ spanners. DO NOT hammer
spanners to tighten connections.

• If difficulty is experienced when breaking tool connections after a run in the well, never hammer
spanners to separate tools. If necessary use cheater bars with the toolstring well supported.
SUSPECT TRAPPED PRESSURE!

• When cleaning the tool, ensure thread protectors with o’rings are fitted or fluid can enter the tool
and damage the electronics.

1.2 Tool Specific Precautions

The tool is fitted with high rate springs which when compressed, store considerable energy.

• Do not allow arms to rapidly extend from compressed to unrestrained size as this could result in
damage both to the tool and to personnel.

• If the tool is to be stored for extended periods, it should be allowed to open fully to avoid spring set.

1.3 Operational Safety

• Do not allow arms to rapidly extend from fully compressed size into a restriction as this could
result in damage both to the tool and to the restraining object

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CNT-XXX Section 1 - Safety


1.4 Engineering Requirements

All fasteners used in tools are stainless steel (A4). To maintain the standard of
performance of the equipment, only similar corrosion-resistant fasteners should be used as
replacements. These can be ordered as spare parts from .

1.5 Technical Support

Before calling Technical Support, please ensure that you have reviewed the relevant pages of this
manual for information on your question or problem and that you have a detailed description of the
problem. The more information you can provide, the more likely it is that Technical Support will be
able to help.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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CNT-XXX Section 2 - Introduction


2. Introduction
2.1 Typical Description and Application

2.1.1 Description

The Roller Centraliser is a


robust design for use with downhole
equipment, which requires centralisation in the
wellbore.

Powerful, corrosion resistant centring springs


ensure reliable placement of the toolstring, and
an innovative closure mechanism ensures
minimum over-pull when entering a restriction.

The three-arm device is designed to minimise


the risk of jamming in side pockets and other
well fittings, and is available with GO Type A,
A3 Heads, Guardian MMC2 or client-specified
heads. Passive Centralisers are also available

Both upper and lower heads in most CNT’s are


fitted with integral pressure isolation
bulkheads.

2.1.2 Applications

• Production Logging;
• Downhole Tractor;
• Perforating;
• Plug/Packer Setting
• Heavy Toolstrings;

Figure 2-1 - CNT-CXX

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CNT-XXX Section 2 - Introduction


2.2 Physics of Measurement

Not applicable.

2.3 Theory of Operation

Each arm bears on a thrust washer supported by a spring. The thrust washers transfers the spring force
to a cam at the upper end of each arm which rotates at a pivot point within the spring cage body. The
pivoting motion acts to open the centralising arms.

When pulling into a restriction, a shoulder on the central shaft aids spring compression, thereby
minimising the amount of over-pull required to enter the restriction.

2.3.1 Electronic Operation

Not applicable.

2.3.2 Mechanical Operation

Three pairs of spring loaded arms with a roller mounted at the central joint are forced outwards by
symmetrically mounted encased springs to provide an even force to centralise the assembly. The
assembly is designed to close the arms when moving into a bore reduction from either direction.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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CNT-XXX Section 3 - Specifications


3. Specifications

3.1 Mechanical

Refer to specific chapters for mechanical descriptions

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CNT-XXX Section 4 - Operations


4. Operations

4.1 Pre-Job Maintenance and Tool Checks

A pre/post job maintenance check list is provided in Appendix A and the checks detailed in Section 7 -
Maintenance. It is recommended these checks are carried out before and after every trip in the well.

4.2 Fishing Operations

No special instructions. Typical force limit is 10 Tonnes maximum, if different refer to specific
chapter.

4.3 Roller Options

The table below gives the tool diameter using the various options of roller diameter.

Roller Diameter: Tool Closed Diameter:


½” 1 11/16”
9
/16” 1.8”
¾” 2.175”
1” 2.675”

Table 4-1 - Tool Diameter vs. Roller Size

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CNT-XXX Section 5 - Mechanical Description


5. Mechanical Description

5.1 Detailed Mechanical Description

Refer to specific chapter for reference drawings.

The Centraliser generally comprises an Upper and Lower Sub connected by a Main Shaft about which
the centralising assembly freely rotates. Typically a continuous electrical connection is available. The
upper and lower heads are fitted with integral pressure isolation to prevent fluid ingress to tools above
or below in the event of a CNT seal failure. A centraliser may be passive for use with slickline or
other client specific operations.

Typically the symmetrical centralising assembly, which is free to rotate, slides between the two subs
and comprises three pairs of arms joined in the middle able to pivot in upper and lower spring casings.
The central arm joints pivot around axles and arrayed needle rollers retained by plates, which the
rollers rotate freely around. Note. After maintenance, the ROLLERS should rotate freely on the
NEEDLE ROLLERS. The PLATES should not rotate about the AXLE. Alternatively a bush may be
present instead of needle rollers and plates, refer to specific chapter for additional information.

The rollers, which are available in a range of sizes, transmit the centralising force onto the ID of the
well tubular and rotate around the needle rollers as the tool moves up or down in the well. The axle
and plates remain stationary while the roller rotates.

The upper of each pair of arms is split to enable it to be opened over the axles, which are secured by
means of a recessed screw. The head of each arm is pivoted in the upper and lower spring casings,
which contain pre-compressed springs installed over sliding collars. Two Tungsten inserts mounted in
each arm impinge on a thrust washer to transmit the forces from the springs to the arms. Below the
thicker pivot area of the spring casings, there is a thin walled, internally threaded portion into which
end caps screw. The end caps engage in the casing prior to preloading the springs. Once screwed fully
home, the end caps generate the required load.

5.2 Tool Disassembly

Refer to specific chapter for reference drawings.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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CNT-XXX Section 5 - Mechanical Description


5.2.1 Service Tool Description

Figure 5.1 - Pressure Isolation Service Tool 301-00077

Pressure Isolation Service Tool (P/N 301-00164)

This tool is used to remove various GO A head components from the tool.

5.2.2 Equipment Required

• Pin spanner, ∅5mm x 38mm centres, or adjustable


• 4mm Allen Wrench
• M4 x 16 Screw
• 2mm Pin Punch
• 3/8” Box spanner
• Assorted Screwdrivers
• Snipe-nose Pliers
• PI Head Service Tool

5.2.3 Tool Disassembly – General Instructions

1. Applies to mono-conductor tools only. For passive tools refer to paragraph 2 onwards. Using the PI
Head Service Tool (P/N 301-00007) pull the Lower Connector Assembly (24/25) and Lower Head
Insulator (23) out of the Lower Sub (6). Remove Insulator Short (22). Withdraw the Lower Head
Connector from the Lower Head Insulator.

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CNT-XXX Section 5 - Mechanical Description

2. Remove the locking screws (36) and washers (37) in the three Upper arms (8). Using a washer
placed in the arm slot obscuring the through hole, install the M4 x 16mm screw through the
threaded side of the arm to jack the slotted part open. DO NOT drive the arm wider than is required
to release the axle. When released, pivot the arms apart and release the spring tension. Repeat for
each of the three pairs.

3. Remove the grubscrew and ball bearing (29 & 16) from each sub. The balls may not easily fall out
but can be dislodged by gentle turning of the subs relative to the Shaft (5).

4. Unscrew the Subs (6 & 7) from the Shaft (5) to access the O’rings.

5. Slide the spring casing assemblies and arms off the shaft.

6. Using the arms to prevent the assembly rotating, use a pin spanner to unscrew the end cap. Remove
the springs, sliding collar and thrust washer. Using the pin punch, remove each spirol pin and
remove arms.

7. The lower, Male Arms (8), non-split arms, retain the rollers, the axle, needle rollers and retaining
plates. Care needs to be taken as over-zealous driving hinders reassembly and damages the ends.

5.2.4 Roller Replacement

If ‘O’ring servicing only is required, the central assembly can be left untouched.

If roller replacement only is required, then the arm pairs can be split individually and the roller
replaced in-situ so long as care is taken to support the arm when driving out the axle.

5.3 Tool Reassembly

Refer to tool specific chapters for reference drawings and parts lists.

Instructions are typical for a mono-conductor assembly. For passive tools, omit paragraphs 9, 12, 23,
24 & 25.

During reassembly all O’rings and threads should be lubricated with Liquid O’ring 101 or equivalent.
Under no circumstances should silicone grease be used to lubricate threads. Prior to assembly, all parts
should be thoroughly degreased, cleaned and dried.

If Well conditions are severe it is recommended that grease be applied to both Spring Casings. Refer to
Section 7 – Maintenance, for approved lubricants.

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Operations and Maintenance Manual

CNT-XXX Section 5 - Mechanical Description


1. Degrease, water wash and air-dry all components.

2. Fit final build ‘O’ring Build Set to appropriate items to drawing 111-94XXX.

3. Fit 3 off Assembled Male Arms (8) to 1 off Spring Casing (4) with 3 off Spirol Pins (18).

4. Fit Thrust Washers (2) to Spring Collars (1), and insert Washer and Collar into Spring Casing (3),
ensuring prongs of Collar can protrude through arms.

5. Install Spring (30), over Spring Collar (1).

6. Screw Cap (3) partially into Casing (4). Note: it may be advisable to hold arms in closed position
to locate Collar’s prongs when initially assembling.

7. Repeat process for Spring Casings with Female Assembled Arms (9).

8. Fit Spring Casing sub assembly with Female Arms (9) to Main Shaft (5).

9. Install Insulating Sleeve (32) in Lower Sub (6), chamfer outermost.

10. Screw Main Shaft (5) into Lower Sub (6) trapping Spring Casing sub assembly.

11. Fit Spring Casing sub assembly with Male Arms to Main Shaft.

12. Insert Cup Insulator (20) into Upper Sub (7). Push into place to engage locking ‘O’ring.

13. Screw Upper Sub onto Main Shaft (5) and ensure subs (6 & 7) are screwed tight, relative to one
another.

14. Insert Ball Bearings (16) and grubscrews (29), into both Subs.

15. Lubriplate inside of 1/2” Roller (12), insert Axle into Roller. Place a ‘blob’ of Lubriplate onto 1 off
Retaining Washer and install on roller. Install 12 off Needle Rollers (36) around axle. Place
another ‘blob’ of Lubriplate onto second Retaining washer and install. Rotate axle to distribute
Lubriplate and carefully remove Axle, ensuring rollers are not disturbed.

16. Insert partial roller assembly into Assembled Male Arm (8) and then re-insert Axle (10) through
Arm and roller assembly, again ensuring that Needles are not disturbed.

17. ‘Splay’ the Female Arms (9) using an M4 screw (36) and Clip 301-00184 widely enough to allow
Axle (10) to enter, align Axle with holes in Female Arm and release screw slowly ensuring that the
Axle tips to enter the armholes cleanly.

18. Insert 3 off spacing washers (37) and secure with 3 off Screws (36).

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 5 - Mechanical Description


19. Check rollers are all free to rotate.

20. Tighten End Caps (3) with peg spanner 301-00136.

21. N.B Option if grease required. Add additional grease to assemblies through threaded holes in End
Caps (3) using adaptor, 213-00003.

22. Fit grub-screw blanks (29) to End Caps.

23. Insert Insulator, Short (22) into Sub (6). Insert Connector, (24 or 25/44) into Insulator (23) and
insert into Sub (6) until locking ‘O’ring engages.

24. Install A3 Head Adaptor (42) and A3 Plunger (43) onto Connector Assembly (26 or 38), if
applicable.

25. Install Connector Assembly (26 or 38) through Insulator and Upper Sub. Push into place to engage
onto lower Connector (24 or 25/44) to engage locking ‘O’rings.

26. ‘Clean up’ assembly and fit thread protectors (27 & 28).

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 5-5
Operations and Maintenance Manual

CNT-XXX Section 6 - Electrical Description


6. Electrical Description

6.1 Mono-conductor Tools

The electrical content of this tool is restricted to a Lower Sub mounted Feedthrough and a push on
connector assembly which pushes into place through the Upper Sub and Main Shaft.

6.2 Passive Tools

Not Applicable.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


7. Maintenance (Mechanical & Electrical)

7.1 Recommended Products

The following products are recommended for use with Guardian products. Use of other products or
the use of these products in other than the approved application during tool maintenance may degrade
performance and/or void warranty.

Product Part Size Application


Number
Lubriplate 930AA 302-00001 14oz Tin Lubrication of mechanical parts only or where lubricant will not be in
close proximity to electronics boards or components. Should not be
Lubriplate 930AA 302-00001 100ml
used where gasses given off at temperature could come into contact
Tube with electronics systems.
Lubriplate 1444 302-00031
14oz Lubrication of threads and seals – general application.
Tube
Liquid O’ring 101 302-00030 1 lb. Tin Lubrication of threads and seals – general application (Preferred).
Silicone Grease 302-00002 100gr Pressure and fluid inlet ports where high retention under temperature
Tube is required. e.g. PWH Pressure Inlet Port, ART Pressure Balance
Port. Do not use on threads. May be used on o’ring seals.
Loctite 242 302-00004 10ml Used to lock fasteners (> M4 Thread) which may require future
Tube release. Not recommended for use on any fastener < M4 thread. Do
not use on plastic components.
Loctite 601 302-00005 10ml Used to lock small metallic components permanently in place. Not
Tube normally used during maintenance. Do not use on plastic
components.
DC200/50 302-00035 1 l. Tub Oil filling of pressure tool buffer tubes and pressure balanced tools.
e.g. PWH buffer tube.
Paratherm NF 302-00036 1 l. Tub Oil filling of pressure tool buffer tubes and pressure balanced tools.
e.g. PWH buffer tube. (Preferred)
RTV 302-00016 100ml Used to secure massive components against vibration & shock.
Tube

Table 7-1 - Recommended Maintenance Products

All threads should be lubricated with approved grease during reassembly. Under no circumstances
should silicone grease be used on, or be allowed to come into contact with mating threads as it will act
as a thread locking compound making disassembly extremely difficult.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


The preventative maintenance scheme suggested for use with all equipment is divided
into three phases. These are -

7.1.1 Pre/Post-Job Maintenance

The pre/post-job maintenance covers tool operational checks, primary pressure seal maintenance and
general condition.

7.1.2 Routine Tool maintenance (RTM)

RTM covers all seal maintenance and the correct operation of the tool. The RTM should be carried
out every 6 jobs or 2 months.

7.1.3 Tool Verification Check (TVC)

The Tool Verification Check is a set of tests and measurements designed to ensure that the tool is
operating correctly within specification. The TVC should be carried out every 12 - 15 jobs or 6
months as appropriate.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


7.2 Pre/Post-Job Maintenance

See Appendix A for checksheet,

The following equipment is typical and will be required to perform the pre/post-job maintenance.

• Standard Hand Tools;


• O’rings as required; if applicable
• Replacement spirol pins and fasteners as required;
• Pressure Isolation Service Tool (301-00007); if applicable
• 1.875” AF Spanner;
• Approved Lubricants – see Table 7-1 - Recommended Maintenance Products;
• Megameter (Insulation tester); if applicable
• Fluke Digital Multimeter (or similar) if applicable
3
• /8” AF Box spanner;

1. Check security of Upper and Lower Subs to Main Shaft. Check security of Locking Grub-screws if
applicable.

2. Check free movement of Rollers and security of all Axles, Needle Rollers, Retaining Plates and
Spirol Pins.

3. Check condition of O’rings and Back-Up Rings as appropriate.

4. Check condition of upper and lower Sub sealing surface, if applicable.

5. Check security of Upper and Lower Head Connectors/Central Connector, if applicable.

6. Check for free movement of arm closure.

7. Check Spring Case and Arm assembly rotates freely about Main Shaft.

8. Check that both Upper and Lower Subs show no sign of dirt or water ingress.

9. Check insulation of upper/lower head to ground (>20MΩ), if applicable.

10. Check continuity between upper and lower heads (<0.5Ω), if applicable.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


7.3 Routine Tool Maintenance (RTM)

See Appendix B for check sheet

The following equipment will be required to perform the RTM.

• Standard Hand Tools;


• O’rings & Back-up Rings as required;
• Replacement spirol pins and fasteners as required;
• Pressure Isolation Service Tool (301-00007); if applicable
• 1.875” AF Spanner;
3
• /8” AF Box spanner;
• Approved Lubricants (See Table 7-1 - Recommended Maintenance Products);
• Megameter (Insulation tester); if applicable
• Fluke Digital Multimeter (or similar); if applicable

Perform the pre/post job maintenance. In addition perform the following:

1. Replace the Upper and Lower Shaft end O’rings and Back-up Rings, if applicable.

2. Replace Lower Sub O’rings and Back-up Rings, if applicable.

3. Inject grease into Spring Casings, if applicable.

4. Check Rollers rotate about Needle Rollers and that the Plates DO NOT rotate on the Axles.

5. Check Axle, Needle Rollers and Retaining Plates for wear. Replace as necessary.

6. Examine Thrust Washers (111-00123) and Springs (203-00023) for signs of degradation. Replace
as necessary.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 7-4
Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


7.4 Tool Verification Check (TVC)

See Appendix C for checksheet

The following equipment will be required to perform the TVC.

• Standard Hand Tools;


• O’rings as required; if applicable
• Replacement spirol pins and fasteners as required;
• Pressure Isolation Service Tool (301-00007); if applicable
3
• /8” AF Box spanner;
• Approved Lubricants – see Table 7-1 - Recommended Maintenance Products;
• Megameter (Insulation tester); if applicable
• Fluke Digital Multimeter (or similar); if applicable

Perform all pre/post job and RTM maintenance tasks. In addition perform the following:

1. Replace all primary and secondary seal O’rings, including Back-up Rings if applicable.

2. Replace main springs if they have been subjected to H2S or CO2 service or show signs of wear.

3. Remove Central Connector. Check condition of insulator, looking particularly for signs of heat
degradation and replace if necessary, if applicable.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
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Operations and Maintenance Manual

CNT-XXX Section 7 - Maintenance


7.5 Non-Routine Maintenance Procedures

7.5.1 Wear Inserts

The wear inserts set into the end of each arm are brazed in place. If an insert becomes damaged, the
arms should be returned to Guardian for reconditioning. If required however, the insert can be
replaced in the field if adequate brazing facilities and skills are available.

Order P/N 120-00011.

7.5.2 Central Connector Insulation Replacement

Applicable to mono-conductor tools only.

If the central connector insulator becomes damaged it should be replaced with Kynar Sleeve standard
temperature tools, or PTFE Sleeve for high temperature applications. See Figure 7-1.

Figure 7-1 - Central Connector Insulation

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 7-6
Operations and Maintenance Manual

CNT-XXX Section 8 – Spares and Accessories


8. Spares and Accessories

For spares refer to specific chapters.

8.1 Ready Box Kit

The following is a list of items supplied in the Ready Box Kit:

! "# $
%$ &' (
) *+ $
) , - ) $
. ! "# $

Table 8-1 - Ready Box Kit, CNT-XXX - 210-00022

The above items can be ordered from as Ready Box Kit, P/N 210-00022

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 8-1
Operations and Maintenance Manual

CNT-XXX Section 9 - Interpretation and Data Processing


9. Interpretation and Data Processing

Not applicable.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 9-1
Operations and Maintenance Manual

CNT-XXX Section 10 - Trouble Shooting


10. Trouble Shooting

Standard electric line continuity and insulation trouble-shooting techniques apply to the CNT, if
applicable.

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Page 10-1
Operations and Maintenance Manual

CNT-XXX Index
Maintenance, Recommended Products ......................7-1
B
Manual, Copies For Distribution.................................vii
Bottom-nose .............................................................. 1-1 Manual, Errors & Omissions......................................... x
Mechanical Description .............................................5-1
D
O
Data Processing......................................................... 9-1
Data Sheets..................................................................vii Oils, Recommended ...................................................7-1
Description and Application...................................... 2-1
P
Diameter ................. 11-1, 12-1, 13-1, 14-1, 15-1, 16-1
Disassembly .............................................................. 5-1 Pre/Post-Job Maintenance..........................................7-3
Pressure, Max. Operating11-1, 12-1, 13-1, 14-1, 15-1,
F
16-1
Fasteners, Stainless-Steel .......................................... 1-2
R
Field Ready Box...........................11-5, 13-4, 15-4, 16-5
Filters, Recommended............................................... 9-1 Reassembly ................................................................5-3
Fishing Operations .................................................... 4-1 Roller Options............................................................4-1
Fishing Strength, Tool ... 11-1, 12-1, 13-1, 14-1, 15-1, Routine Tool Maintenance (RTM).............................7-4
16-1 S
G Safety ...................................................................vii, 1-1
Greases, Recommended ............................................ 7-1 Spares and Accessories ..............................................8-1
Specifications................................................. 11-1, 14-1
H
T
H2S........................... 11-1, 12-1, 13-1, 14-1, 15-1, 16-1
Temperature, Max. Operating 11-1, 12-1, 13-1, 14-1,
I 15-1, 16-1
Interpretation ............................................................. 9-1 Theory of Operation...................................................2-2
Tool Verification Check (TVC).................................7-5
L Trouble Shooting .....................................................10-1
Length ..................... 11-1, 12-1, 13-1, 14-1, 15-1, 16-1 W
M Weight, Tool In Air11-1, 12-1, 13-1, 14-1, 15-1, 16-1
Maintenance, Electrical ............................................. 7-1
Maintenance, Mechanical.......................................... 7-1

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Operations and Maintenance Manual

CNT-XXX Appendix A

Pre/Post Job Maintenance Check Sheet


(See Section 7.2)
CNT-XXX S/N:

Item Procedure Completed


1 Check Lower Sub secure on Main Shaft and grub-screws are tight.
If applicable
2 Check Upper Sub secure on Main Shaft and grub-screws are tight.
If applicable
3 Check rollers (3 off) are free to rotate. Check Axles & Pivot Pins.
If applicable
4 Check condition of ‘O’rings on Lower sub.
If applicable
5 Check condition of Upper & Lower Sub sealing surface.
If applicable
6 Check security of Upper and Lower Electrical Connectors.
If applicable
7 Check for free movement of arm closure.

8 Check Spring Case and Arm assembly rotates freely about Main Shaft

9 Check that both Upper and Lower Subs show no sign of dirt or water
ingress.
10 Check insulation of upper/lower head to ground (>20MΩ).
If applicable
11 Check continuity between upper and lower heads (<0.5Ω).
If applicable
12

13

14

15

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Operations and Maintenance Manual

CNT-CXX Appendix B

Routine Tool Maintenance Check Sheet - RTM(M&E)


(See Section 7.3)
CNT-XXX S/N:

Item Procedure Completed


1 Strip and clean according to instructions.

2 Replace the Upper and Lower Shaft End O’rings. If applicable.

3 Replace Lower Sub O’rings. If applicable.

4 Inject grease into Spring Casings, If applicable.

5 Check Axles, Needle Rollers, Plates or Roller Bushes replace if required,


If applicable.
6

10

11

12

13

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Operations and Maintenance Manual

CNT-CXX Appendix C

Tool Verification Check Sheet - TVC(M&E)


(See Section 7.4)
CNT-XXX S/N:

Item Procedure Completed


1 Replace all primary and secondary seal O’rings, If applicable.

2 Replace main springs if they have been subjected to H2S or CO2 service or
show signs of wear.
3 Check condition of Central Connector insulator and replace if necessary, If
applicable.
4

10

11

12

13

14

15

16

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor


11. CNT-CXX – Tool Specific Information

11.1 Description

The CNT-C is a mono-conductor roller centraliser for use in up to 9 5/8” casing. It is fitted with GO
Type A upper and lower heads.

11.2 Specifications

Make-Up Length: 25.7” / 653mm


Transport Length: 29.8” / 575mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 200°C / 400°F
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Weight in air: 9.9 lb (4.5 Kg)
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
Connections: GO Type A / GO A Mod’d
H2S Operation: Yes

Table 11-1 - Mechanical Specifications

11.3 Shipping List

.. CNT-CXX, Roller Centraliser


. /0 11 ! "
.) $ #2 ' %( /0 11
3 2 + 4 /0 111
) % * ()
301-00154 Shipping Ring (1 11/16" Tool)
5 0++ " 6+ +
*$ $ #2
. *
0+ 2
! / ** $ #2 &7/8

Table 11-2 - Dispatch List – CNT-CXX – 111-99903

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-1
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor


11.4 Assembly Drawing

Figure 11-1 - Assembly Drawing - CNT-CXX - 111-95003

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-2
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor


11.5 Full Parts List

* % + /0
0- " , -
* * % %
) * % %
) ) - 9 :;+ %< /0
;+ "# /0
. 7** "# /0
$ # $ /0
. $ # 8 $ /0
3+ $
' () / 3+
. &3+
. &3+
&3+
) &3+
%$ &' (
*+ $
. . => % " /0
"* 6 " + 6
6 " + ;+ 6 : -+ <
6 " + ;+ ;02* (
!+ 02* $ ;+ + + $ ?
2 7 9+ !=
02* $
) + + ;+ != 3 5> 7 9+ !=
02* $ 3 5>
.) + + $ ?
2 != 0@ A $ /0 7 9+ !=
02* $
0- + + &!=
0- + + 8 &!=
. ! "# $
+ * + * % /0
6 " % 5
. (3($(0(6( /0 11
) .) A *+ $ #2 /0

. + + $ ?
2 != 02* 3 5 $ /0 7 9+ !=
02* $ 3 5>
. , -

Table 11-3 – Parts List - CNT-CXX – 111-99003

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-3
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor


11.6 O’Ring Specification

Figure 11-2 - O’ring Location Drawing - 111-94003

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-4
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor


11.6.1 O’ring List

. => % B + .
. => % B + .
. => % B + .
. => % B + .
) . => % B + .

Table 11-4 - O’ring Listing - 111-94003

11.7 Field Spares Kit

The following is a list of recommended spares field operations:

0- " , -
3+ $
. 3+ &
) 3+ . &
) 3+ &
3+ &
, -
' () / 3+
. %$ &' (

6 " + ;+ ;02* (
+ + ;+ != 02* $
) * %0 +
+ + ;+ != $ 3 5>
) $ 5+ /0
+ + $ ?2 != 0@ A $ /0
"* 6 " + 6
! "# $
. + * + * % /0
6 " % 5
*
, - )
+ + $ ?2 != 02* 3 5 $ /0

Table 11-5 - Recommended Field Spares - CNT-CXX – 111-93003-B

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-5
Operations and Maintenance Manual

CNT-CXX 1 11/16” Mono-conductor

6 " % 5
3+ &
0- " , -
$ 5+ /0
) "* 6 " + 6
3+ $
. &3+
. &3+
. ) &3+

6 " + ;+ ;02* (
+ + ;+ != 02* $ =* +
+ + ;+ != $ 3 5> =* +
* % + * + /0
) *
! "# $
, -
%$ &' (
. / 3+ () )(
. + + $ 2 != 02* $ + 9 =* +
.) + + $ 2 != 0@ A $ =* +

Table 11-6 - Recommended Field Spares - CNT-CXX – 111-93003-C

Items annotated ‘RO’ are recommended for remote operations.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 11-6
Operations and Maintenance Manual

CNT-HXX 1 11/16” Mono-conductor


12. CNT-HXX Tool Specific Information

12.1 Description

The CNT-H differs from CNT-C in that it is manufactured from high corrosion resistant (Hi-H2S)
specialist materials, such as Inconel 718. It is a mono-conductor roller centraliser for use in up to 9
5
/8” casing. It is fitted with GO Type A upper and lower heads.

12.2 Specifications

Make-Up Length: 25.7” / 653mm


Transport Length: 29.8” / 575mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 200°C / 400°F
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Weight in air: 9.9 lb (4.5 Kg)
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
Connections: GO Type A / GO A Mod’d
H2S Operation: Yes

Table 12-1 – Mechanical Specifications - CNT-HXX

12.3 Dispatch List

.) A *+ $ #2 /0 11
. ! " /0 111
.. /0 11 3+
.. 0 9 /0 11
) * $
3 2 + 4 /0 11
! / ** $ #2 &7/8
5 0++ " 6+ +
. 0+ 2
% * ()
) -** %3 %: &0++<
*$ $ #2
-** %

Table 12-2 – Dispatch List - CNT-HXX – 111-99908

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 12-1
Operations and Maintenance Manual

CNT-HXX 1 11/16” Mono-conductor


12.4 Assembly Drawing

Figure 12-1 - Assembly Drawing - CNT-HXX - 111-95008

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 12-2
Operations and Maintenance Manual

CNT-HXX 1 11/16” Mono-conductor


12.5 Full Parts List

* % + 6 0/
0- " , - 6 0/
* * % % 6 0/
* % % 6 0/
) -9 6 0/
;+ "# 6 0/
7** "# 6 0/
) $ # $ 6 0/
. $ # 8 $ 6 0/
3+ $ 6 0/
' () / 3+ !
. &3+ 6 0/
. &3+ 6 0/
&3+ 6 0/
) &3+ 6 0/
5+ !
. . => % " /0 0/
"* 6 " + 6 6 0/
6 " + ;+ 6 : -+ < 6 0/
6 " + ;+ ; 02* ( 6 0/
+ + ;+ != 02* $ 7 9+ !=
02* $
) + + ;+ != + 9 7 9+ !=
02* $ 3 5>
.) + + $ 2 != 0@ A $ 7 9+ !=
02* $
0- + + &!= 6 0/
0- + + 8 &!= 6 0/
. ! "# $ 6 0/
+ * + * % 6 0/
6 " % 5 6 0/
. (3($(0(6( /0 11
) .) A *+ $ #2 /0 11
$ 6 0/

. + + $ 2 != 02* $ + 9 7 9+ !=
02* $ 3 5>
. , - $
! "# $ 6 0/
! "# $ 6 0/

Table 12-3 – Parts List - CNT-HXX – 111-99008

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 12-3
Operations and Maintenance Manual

CNT-HXX 1 11/16” Mono-conductor


12.6 O’ring Specification

Figure 12-2 – O’ring Drawing - CNT-HXX - 111-94008

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 12-4
Operations and Maintenance Manual

CNT-HXX 1 11/16” Mono-conductor


12.7 O’ring Specification

. => % B + . 6 0/
. => % B + . 6 0/
. => % B + . 6 0/
. => % B + . 6 0/
) . => % B + . 6 0/

Table 12-4 - O’ring List - CNT-HXX – 111-94008

12.8 Field Spares Kit

6 " % 5
0- " , -
"* 6 " + 6
3+ $
) . &3+
&3+
&3+
. &3+
.
6 " + ;+ 6 : -+ <
6 " + ;+ ;02* (
+ + ;+ != + 9
+ + $ 2 ;+ !+02* $
+ * + * %
) 5+
, - $
' () / 3+
. + + $ 2 != 02* $ + 9
. .) + + $ 2 != 0@ A $

Table 12-5 - Recommended Field Spares - CNT-HXX – 111-93008

Items annotated ‘RO’ are recommended for remote operations

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 12-5
Operations and Maintenance Manual

CNT-JXX 1 11/16” Passive


13. CNT-JXX – Tool Specific Information

13.1 Description

The CNT-J is a passive (non-conductor) roller centraliser for use in up to 9 5/8” casing. It is fitted with
a ¾” upper thread and is designed for use as a lower centraliser with the PPL500.

13.2 Specifications

Make-Up Length: 20.9” / 531mm


Transport Length: 23.0” / 584mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 260°C / 500°F
Weight in air: 6.6 lb (3.0 Kg)
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
Connections: ¾” 12TPI Stub Acme Upper
H2S Operation: Yes

Table 13-1 - Mechanical Specifications

13.3 Shipping List

.. . CNT-JXX, Roller Centraliser


. /0 C11 "
.) . $ #2 ' %( /0 C11
3 2 + 4 /0 111
) % * ()D
301-00154 Shipping Ring (1 11/16" Tool)
*$ $ #2
. *
0+ 2
! / ** $ #2 &7/8

Table 13-2 - Dispatch List – CNT-JXX – 111-99909

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 13-1
Operations and Maintenance Manual

CNT-JXX 1 11/16” Passive


13.4 Assembly Drawing

Figure 13-1 - Assembly Drawing - CNT-JXX - 111-95009

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 13-2
Operations and Maintenance Manual

CNT-JXX 1 11/16” Passive

13.5 Full Parts List

* % + /0 6 0/
0- " , - 6 0/
* * % % 6 0/
) * % % 6 0/
) ) - 9 /0 C 6 0/
) " /+ /0 ;+ 6 0/
$ # $ /0 6 0/
. $ # 8 $ /0 6 0/
3+ $ 6 0/
' () / 3+ 6 0/
. &3+ 6 0/
. &3+ 6 0/
&3+ 6 0/
) &3+ 6 0/
%$ &' ( 6 0/
*+ $ 6 0/
. ! "# $ 6 0/
+ * + * % /0 6 0/
) .) . $ #2 ' % /0 C11 6 0/
6 0/
) , - ) $ 6 0/
, - 6 0/
. . (3($(0(6( /0 C 6 0/
) 0- + + 8 ;+ % 6 0/
. ! "# $

Table 13-3 - Parts List - CNT-JXX - 111-99009

13.6 O’Ring Specification

Not Applicable to CNT-JXX

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 13-3
Operations and Maintenance Manual

CNT-JXX 1 11/16” Passive


13.7 Field Spares Kit

The following is a list of recommended spares field operations:

0- " , -
3+ $
. 3+ &
) 3+ . &
) 3+ &
3+ &
, -
' () / 3+
. %$ &' (
) * %0 +
$ 5+ /0
! "# $
+ * + * % /0
*
) , - )

Table 13-4 - Recommended Field Spares - CNT-JXX – 111-93009

Items annotated ‘RO’ are recommended for remote operations.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 13-4
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor


14. CNT-KXX – Tool Specific Information

14.1 Description

The CNT-K is a mono-conductor roller centraliser for use in up to 9 5/8” casing. It is fitted with a GO
Type A lower head and a BA3 (OTA) upper head.

14.2 Specifications

Make-Up Length: 26.4” / 670mm


Transport Length: 30.4” / 772mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 260°C / 500°F (O’Ring Dependent)
Weight in air: 9.9 lb (4.5 Kg)
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
Connections: Lower GO Type A / Upper BA3/OTA
H2S Operation: Yes

Table 14-1 - Mechanical Specifications

14.3 Shipping List

.. CNT-XXX, Roller Centraliser


. /0 111 ! "
.) $ #2 ' %( /0 11
3 2 + 4 /0 111
) % * ()
301-00154 Shipping Ring (1 11/16" Tool)
5 0++ " 6+ +
*$ $ #2
. *
0+ 2
! / ** $ #2 &7/8

Table 14-2 - Dispatch List – CNT-JXX – 111-99910

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-1
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor


14.4 Assembly Drawing

Figure 14-1 - Assembly Drawing - CNT-KXX - 111-95010

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-2
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor


14.5 Full Parts List

* % + /0
0- " , -
* * % %
) * % %
) ) - 9 :;+ %< /0 4
) ;+ "# /0 4
) 7** "# $ /0 4
$ # $ /0
. $ # 8 $ /0
3+ $
' () / 3+
. &3+
. &3+
&3+
) &3+
%$ &' (
*+ $
. . => % " /0 4
"* 6 " + " 6+ + !8
6 " + ;+ 6 ; % +
6 " + ;+ !+02* $ !8
+ + ;+ != 02* $
. + + $ ? 2 :;+ %< /0 4
0- + + $
0- + + 8 &!=
. ! "# $
+ * + * % /0
6 " % 5
. (3($06 /0 4
) .) $ #2 ' % /0 4

) , - ) $
, -
$ *+ $ "% +"
. "% + $ (

Table 14-3 - Parts List - CNT-KXX - 111-99010

14.6 O’Ring Specification

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-3
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor

Figure 14-2 - O’ring Location Drawing – 111-94010

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-4
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor


14.6.1 O’ring List

=>
3 %4 E F0@ 6 68
4$;3AG 7 A'
=>
3 %4 E F0@ 6 68
4$;3AG 7 A'
=>
3 %4 E F0@ 6 68
4$;3AG 7 A'
=>
3 %4 E F0@ 6 68
4$;3AG 7 A'
) =>
3 %4 E F0@ 6 68
4$;3AG 7 A'
. => % B + .
) 7* 3 %
) 7* 3 %
. . => % B + . F0@ GA3= 68
4$;3AG 7 A'
. => % B + . F0@ GA3= 68
4$;3AG 7 A'
. => % B + . F0@ GA3= 68
4$;3AG 7 A'
. => % B + . F0@ GA3= 68
4$;3AG 7 A'
. => % B + . F0@ GA3= 68
4$;3AG 7 A'

Table 14-4 - O’Ring Listing - 111-94010

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-5
Operations and Maintenance Manual

CNT-KXX 1 11/16” Mono-conductor


14.7 Field Spares Kit

0- " , -
3+ $
. 3+ &
) 3+ . &
) 3+ &
3+ &
, -
' () / 3+
. %$ &' (

+ + ;+ != 02* $
6 " + ;+ !+02* $ !8
) * %0 +
6 " + ;+ 6 ; % +
) $ 5+ /0
. + + $ ?2 :;+ %< /0 4
! "# $
+ * + * % /0
. 6 " % 5
*
, - )
"* 6 " + " 6+ + !8
$ *+ $ "% +"
. "% + $ (

Table 14-5 - Recommended Field Spares – CNT-KXX - 111-93010

Items annotated ‘RO’ are recommended for remote operations.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 14-6
Operations and Maintenance Manual

CNT-MXX 1 11/16” Passive


15. CNT-MXX – Tool Specific Information

15.1 Description

The CNT-M is a passive (non-conductor) roller centraliser for use in up to 9 5/8” casing. It is fitted
with 15/16” sucker rod heads (one male, one female). The tool can be deployed in either orientation.

15.2 Specifications

Make-Up Length: 24.7” / 628mm


Transport Length: 27.7” / 772mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 177°C / 350°F
Weight in air: 7.04 lbs / 3.2 kgs
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
15
Connections: /16” UN Sucker Rod
H2S Operation: Yes

Table 15-1 - Mechanical Specifications

15.3 Shipping List

.. CNT-MXX, Roller Centraliser


. /0 111 "
.) $ #2 ' %( /0 11
3 2 + 4 /0 111
) % * ()
301-00154 Shipping Ring (1 11/16" Tool)
*$ $ #2
. *
0+ 2
! / ** $ #2 &7/8

Table 15-2 - Dispatch List – CNT-MXX – 111-99912

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 15-1
Operations and Maintenance Manual

CNT-MXX 1 11/16” Passive


15.4 Assembly Drawing

Figure 15-1 - Assembly Drawing - CNT-MXX - 111-95012

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 15-2
Operations and Maintenance Manual

CNT-MXX 1 11/16” Passive


15.5 Full Parts List

* % + /0
0- " , -
* * % %
) * % %
) - 9 /0 11
) ;+ "# /0 11
7** "# /0 11
$ # $ /0
. $ # 8 $ /0
3+ $
' () / 3+
. &3+
. &3+
&3+
) &3+
%$ &' (
*+ $
0- + + ) &7/
0- + + 8 ) &7/
. ! "# $
+ * + * % /0
. (3($(0(6( /0 11
) .) A *+ $ #2 /0 11

, - )
, -

Table 15-3 - Parts List - CNT-MXX - 111-99012

15.6 O’Ring Specification

Not Applicable to CNT-MXX

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 15-3
Operations and Maintenance Manual

CNT-MXX 1 11/16” Passive


15.7 Field Spares Kit

The following is a list of recommended spares field operations:

0- " , -
3+ $
. 3+ &
) 3+ . &
) 3+ &
3+ &
, -
' () / 3+
. %$ &' (
) * %0 +
$ 5+ /0
! "# $
+ * + * % /0
*
) , - )

Table 15-4 - Recommended Field Spares – CNT-MXX - 111-93012

Items annotated ‘RO’ are recommended for remote operations.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 15-4
Operations and Maintenance Manual

CNT-RXX 1 11/16” No Heads


16. CNT-RXX – Tool Specific Information

16.1 Description

The CNT-R is a 1 11/16” client-special supplied with end threads only and no upper or lower head.
Servicing and maintenance are as per the applicable sections for the CNT-C tool. The CNT-R has two
options listed:

CNT-RAX – 6.5mm shaft thru-hole and narrow arms fitted;


CNT-RBX – 7.3mm shaft thru-hole and narrow arms fitted;

Both tools are ordered under the same part number of 111-99017.

The CNT-R is fitted with 111-00130/111-00131 narrow arms.

16.2 Specifications

Make-Up Length: Client Specific


Transport Length: 27.7” / 772mm
Diameter: 1 11/16” / 43mm
Pressure (Max.): 20,000psi
Temperature (Max.): 177°C / 350°F
Weight in air: 7.04 lbs / 3.2 kgs
Operational Range: 1 ¾” – 9 ½” / 44.5 – 241mm
Measure Point: N/A
Fishing Strength (Min.): 22,000 lbs / 10 Tonnes
Bending Moment: 5000 inlbs
Connections: Client Specific
H2S Operation: Yes

Table 16-1 - Mechanical Specifications

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 16-1
Operations and Maintenance Manual

CNT-RXX 1 11/16” No Heads


16.3 Shipping List

.) $ #2 ' % /0 3
. ! " /0 111
.. /0 311 3+
. .. 0 9 /0 311
3 2 + 4 /0 311
5 0++ " 6+ +
0+ 2
) -** %3 %: &0++<
*$ $ #2

Table 16-2 - Dispatch List – CNT-RXX – 111-99917

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 16-2
Operations and Maintenance Manual

CNT-RXX 1 11/16” No Heads


16.4 Assembly Drawing

Figure 16-1 - Assembly Drawing - CNT-RXX - 111-95017

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 16-3
Operations and Maintenance Manual

CNT-RXX 1 11/16” No Heads


16.5 Full Parts List

* % + /0 6 H 0/H
0- " , - 7 9+ / +
$ F2
* * % % 6 H 0/H
) * % % 6 H 0/H
) ) - 9 :;+ %< /0 6 H 0/H
=* + -

$ # $ /0 6 H 0/H
. $ # 8 $ /0 6 H 0/H
3+ $ 6 H 0/H
/ 3+ () )( 6 H 0/H
) 3+ =* + / 88 /0 & 6 H 0/H
*+ $ 6 H 0/H
. . => % " /0 3 6 H 0/H
. . ! "# $
* %=* + + * + /0( 6 H 0/H
. (3 $(0(6( /0 311
) .) $ #2 ' % /0 3
7 9+ / +
$ F2
. 3+ , - 7 9+ / +
$ F 2.
) -** %3 %: &0++<
- 9 /0 3 6' ( 6 0/H
=* + -
)

Table 16-3 - Parts List - CNT-RXX - 111-99017

16.5.1 Roller Options

. &3+
&3+
&3+
. &3+

Table 16-4 – Roller Options – 106-01050

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 16-4
Operations and Maintenance Manual

CNT-RXX 1 11/16” No Heads


16.6 O’Ring Specification

The only o’rings factory fitted to the CNT-R are on the shaft ends.

. => % B + . 6 0/

Table 16-5 – O’Ring Listing – 111-94017

16.7 Field Spares Kit

The following is a list of recommended spares field operations:

. 3+ &
3+ &
3+ &
) 3+ . &
) 0- " , -
$ 5+ /0
3+ $
* % + * + /0
. , - )
) * %0 +
*
3+ , -
/ 3+ () )(

Table 16-6 - Recommended Field Spares – CNT-RXX - 111-93017

Items annotated ‘RO’ are recommended for remote operations.

© 1998-2005 APC (International) Ltd. Manual Updated: 13-Dec-05 Manual Printed: 13-Dec-05
Page 16-5

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