K. K.

Wagh Education Society’s

K. K. WAGH POLYTECHNIC, NASHIK
Hirabai Haridas Viyanagari, Amruthdham,
Panchavati, Nashik-422003, Maharashtra, India

CERTIFICATE
This is to certify that the micro project entitled Study of management principles applied to a medium
scale industry is submitted by:
Class: TYEE Batch;-C Group:3 MEMBERS

Roll Enrollment Exam Seat Name of Student

No. No. No.
75 2000780438 Jadhav Bhagyashri Prakash

64 2000780434 Dongre Harsh Ashish

60 2000780439 Bhangare Prashant Prakash

In the prescribed format of the board for the course as Management (22509)
partial fulfilment of Diploma Programme in under the Maharashtra State Board of
Technical Education, Mumbai during the academic year 2020-21.
The said work has been assessed by us and we are satisfied that the same is up to the standard
envisaged for the level of the course.
Date:-

Prof. Abhishek More Prof. S.B. Pawar Prof. P. T. Kadave

Project Guide HOD Principal
 Annexure – I
K. K. Wagh Polytechnic, Nashik-03
Micro-Project Proposal
PART A – Plan

Title of Micro Project: Study of management principles applied to a medium scale industry

Academic Year: 2021-22 Semester: Fifth Scheme: I

Programm: Eletrical engineering
Course & Code: Management (22509)
Class:TYEE Batch: C Group:3 members
1.0 Aim of the Micro-Project
This Micro-Project aims at: Study of management principles applied to a medium scale industry

2.0 Course Outcomes Addressed

a) Study of management principles applied to a medium scale industry
b) To get the practical knowledge of management principles applied to a medium scale
industry

3.0 Proposed Methodology

1. We all will discuss and finalise the topic.
2. Then we will submit the project proposal to the respected Teacher.
3. Then our group members of our group gather the information from various resources.
4. Then we will discuss our topic with our subject guide.
5. Then we will start to prepare a Report.
6. Then we checked the report.
7. Then we Start the to prepare ppt.
8. Then we handover it to subject guide.
9. Then we will prepare the rough report and show it to respected subject teacher .
10. Then we will prepare the final report and submit it to guide along with Viva.
11. Then we will micro-project oral along with group members.

4.0 Action Plan (Sequence and time required for major activities for 8 Weeks)
S. No. Details of activity Planned Start Planned Name of
date Finish date Responsible Team
Members
1. Discussion of topics and finalizing one Jadhav Bhagyashri Prakash
Dongre Harsh Ashish
Bhangare Prashant Prakash

2. Submitting project proposal Jadhav Bhagyashri

Prakash
3. Gathering information from resource Dongre Harsh Ashish
4. Discussing with guide regarding the information Dongre Harsh Ashish
collected Bhangare Prashant Prakash
5. Preparing chart Bhangare Prashant Prakash
6. Preparing rough report Dongre Harsh Ashish
Bhangare Prashant Prakash
7. Preparing final project report Jadhav Bhagyashri Prakash
Dongre Harsh Ashish
Bhangare Prashant Prakash
 8. Submitting project along with viva Jadhav Bhagyashri Prakash
Dongre Harsh Ashish
Bhangare Prashant Prakash

5.0 Resources Required (major resources such as raw material, some machining facility, software etc.)

S. No. Name of Resource/material Specifications Qty Remarks

1. Xerox paper

Name of Team Members with roll numbers:

Roll Enrollment Exam Seat Name of Student

No. No. No.
75 2000780438 Jadhav Bhagyashri Prakash

64 2000780434 Dongre Harsh Ashish

60 2000780439 Bhangare Prashant Prakash

Name & Signature of Guide:-

_
 Annexure – II

Micro-Project Report
(Minimum 4 pages)

Title of Micro-Project: Study of management principles applied to a medium scale industry

1.0 Rationale: These industries provide immediate opportunities for employment, distribute national
income in a better way.

2.0. Aims /Benefits of the Micro Project:- The project entitled “Study of management principles
applied to a medium scale industries” is aimed at providing knowledge of various types of principles
applied to a medium scale industries .Even if he/she doesn’t have any knowledge of management
principles applied to a medium scale industries.

3.1 Course Outcomes Achieved:-

a) Use basic management principles to execute daily activities.
b) Use principles of leading , motivating and controlling accomplishment of tasks.
c) Apply principles of safety management in all activities .
d) Understand various privision of industrial act.

4.0 Literature Review:

Manufacturing of LED

TECHNOLOGIES:

LED is semiconductor Technology that emits light at the junction of oppositely charged materials when
voltage forces electron movement. Led based lighting systems are devices consisting of many LEDs chips
embedded on the LED fixtures base and fitted with rectifier circuit that provides regulated current output at
the low voltage that makes them to be operated on AC Circuit because LEDs requires DC to operate. The
whole PCB circuit board is fitted inside a plastic enclosure along with the metallic cap and Smokey
reflector. Conventional lighting systems represent mainly incandescent light bulbs and compact fluorescent
lights (CFLs). LED lighting system provides advantages over conventional lighting systems in terms of
better energy efficiency, better energy costs, longer lifetime, less temperature, Sensivity, higher light output.
This leads them to be better Lighting substitute and good market prospect. Therefore the market prospect for
LED based Lighting system is good and booming.
Sr. No Description Quantity Rate Value (Rs.)

1 5mm LED BLUE, 200000 0.26 52000

GREEN, RED
2 5mm LED PINK 100000 0.53 53000
RB, RG

3 8mm LED BLUE, 100000 0.33 33000

RED, GREEN
4 8mm LED PINK, 60000 0.63 37800
RB, RG
5 Diode 18000 0.35 6300

6 Resistor 80000 0.10 8000

7 LED Cap + 700000 0.19 133000
Holder
8 rectifier board 20000 1 20000
9 heat shrink tube 15000 2.5 37500
(in m)
10 Wire (in m) 3000000 0.69 2070000
11 PCB with 30000 2 60000
component for
Commercial lights
12 Bulb holder and 30000 3 90000
box
13 Electrical miss. 20000 5 100000
Components
14 Plastic Box 20000 2 400000
TOTAL AMT. OF RAW MATERIAL FOR LED SERIES Rs. 2760400

I. Technical aspect for LED bulb (commercial as well as domestic):

Process of Manufacturing:
This project profile is made for the assembling of LED based Lighting system cum LED Lamp cum
Bulb up to 60 W. The assembling of LED based Lighting system cum LED Lamp consists of the
following steps:
The Led Commercial as well as domestics light has many variations such as:
a) LED SMD Circuit board
b) LED SMD Bulb
c) LED SMD torch and emergency lamp
d) LED Flood light
e) LED Down light
• Procurement/import of LED chips of MiliWatt rating, Procurement of Circuit and other mounting devices.

• Embedding of LED Chips of MiliWatt rating on the PCB board with the rectifier circuit, filter circuit etc.
• Fitting of PCB Board with the holder cap and plastic modules fitted with the Smokey reflector to form a
compact unit
• Testing of the assembled LED Lighting systems and packing
 II. Quality Standards: • As per BIS Standard

III. Production Capacity Per Annum

Quantity (Nos.) Value (Rs.)
8 W ( 10000 ) : Rs. 200000.00
10W ( 16000 ) : Rs. 640000.00
12W ( 10000 ) : Rs. 400000.00
16W ( 12000 ) : Rs. 540000.00
Downlight ( 15000 ) : Rs. 1687500.00
Floodlight ( 15000 ) : Rs. 5625000.00

IV. Motive Power : 5KVA

Technical aspect for LED decorative light

Process of manufacturing:
LED decorative lights used in Diwali. Since, LED bulb works in Direct current, so firstly you have to make
rectifier and master (if need) for the product. Rectifier converts alternative current to Direct current and
Master help to glow led in a pattern.
The decorative light have many variation such as :
a) Jhalar (simple series) b)
b) Pipe Lights
c) Hanging Lights
d) Led rice bulb
e) Led tiny decorative lalten
f) Moon light Led Strips

• Import of LED round bulb 3mm /5mm/8mm.

• Import of copper / aluminum wire for series. In one series we need 3 times the length of the series.
• Import of cover, which give attractive look to the series.
• After connecting all LEDs in to the wire and we just check and pack it.

I. Quality Standard :
As per BIS standard

II. Production Capacity Per Annum

Quantity(Nos.) Value (Rs.)
5meter ( 15000 ) Rs. 300000.00
10meter ( 20000 ) Rs. 600000.00
15meter ( 15000 ) Rs. 600000.00
ENERGY CONSERVATION:
With the growth energy needs and shortage coupled with rising energy cost, a greater thrust in energy
efficiency in industrial sector has been given by the Govt. of India since 1980s. The Energy Conservation
Act 2001 has been enacted in year 2001, which provides for efficient use of energy, its conservation and
capacity building of Bureau of Energy Efficiency created under the Energy conservation Act.

The following steps may help for conservation of electrical energy:

a) Adoption of energy conserving technology, production Aids and testing facilities.
b) Efficient management of process/manufacturing machineries and system, QC and testing equipment for
yielding maximum energy conservation.
c) Optimum use of electrical energy for heating during soldering process can be obtained by using efficient
temperature controlled soldering and disordering station.
d) Periodical maintenance of motors compressors, etc.
e) Use of power factor correction capacitors. Proper selection and layout of Lightning system, timely
switching on – off of the lights, use of compact fluorescent lamps wherever possible etc.

POLLUTION CONTROL:
The Govt. accord utmost importance to control environmental pollution. The medium – scale entrepreneurs
should have an environmental friendly attitude and adopt pollution control measures by process
modification and technology substitution. India having acceded to Montreal Protocol in Sept.1992, the
production and use of ozone Depleting Substances (ODS) like Chlorofluore Carbon (CFCs), Carbon
Tetrachloride, Halons and Methyl Chloroform etc, need to be phased out immediately with alternative
chemical/solvents. A notification for detailed Rules to regulate ODS phase out under the Environment
Protection Act, 1986 have been put in place with effect from 19th July, 2000.
The following steps are suggested which may help to control pollution in electronic industry wherever
applicable:
a) In electronic industry fumes and gases are released during hand soldering / wave soldering / Dip
soldering, which are harmful to people as well as environmental and the end product. Alternate technologies
may be used to phase out the existing polluting technologies. Numerous new fluxes have been developed
containg 2 – 10 % solids as opposed to the traditional 15 – 35% solids.
b) Electronics industry uses CFCs, Carbon tetrachloride And Methyl Chloroform for cleaning of printed
circuit boards after assembly to remove flux residues left after soldering, and various kinds of foams for
packaging.

Many alternative solvents could replace CFC – 113 and Methyl Chloroform in electronics cleaning. Other
Chlorinated convents such as tri – chloroethylene, Per – chlorethylene and methylene chloride have been
used as effective cleaners in electronics industry for many years. Other organic solvents such as ketenes and
Alcohols are effective in removing both solder fluxes and many polar contaminants.
5.1. Actual Methodology followed:-

1. . We all will discuss and finalise the topic.

2. Then we will submit the project proposal to the respected Teacher.
3. Then our group members of our group gather the information from various resources.
4. Then we will discuss our topic with our subject guide.
5. Then we will start to prepare a report
6. Then we checked the report
7. Then we Start the to prepare ppt..
8. Then we handover it to subject guide.
9. Then we will prepare the rough report and show it to respected subject teacher.
10. Then we will prepare the final report and submit it to guide along with Viva.
11. Then we will micro-project oral along with group members.

6.0 Actual Resources Used

S. No. Name of Resource/material Specifications Quantity Remarks

1 Xerox paper

7.0 Outputs of the Micro-Projects:

FINANCIAL ASPECTS
A. Fixed Capital

(i) LAND AND BUILDING

Built up area 600 sq.ft. @Rs. 25/ Amount (Rs.)

Office store 100 sqft 2,500/-

Assembly and testing and store 500 sqft 12,500
Rent per year Rs.15,000/-
(ii) MACHINERY AND EQUIPMENTS
S.No Description Indian/ Qty. (Nos.) Rate Amount (Rs.)
Imported
1 Soldering Indian 10 500 5000
machine
2 Digital Indian 2 800 1600
Multimeter
3 Continuity Indian 3 400 1200
meter
4 Sealing Indian 1 1000 1000
machine
5 LCR meter Indian 2 2000 4000

6 Small Drilling Indian 3 1000 3000

machine
7 Test setup Indian 1 3000 3000
consisting of
voltmeter,
Ammeter &
Watt meter
8 Tikking fitting Indian 2 10000 20000
machine, etc for
bulb
TOTAL 38800

(iii) OTHER FIXED ASSETS IN (Rs)

Electrification charge 10% of cost of machinery 3800
Office equipments and furniture and working table 20000
Tools , jigs and fixtures 10000
pre - operative expenses 5000
Total 38880
Total Fixed Capital ( B+ C) Rs. 77680.
II. WORKING CAPITAL PER MONTH
Staff and Labour
Sr.no Description No. Of persons Salary /Month in Total Salary in Rs.
Rs.
1 Supervisor cum 1 9000 9000
head electrician
2 Skilled worker 2 8500 17000
Class -1

3 Skilled worker 2 7300 14600

Class -2

4 Un-Skilled worker 2 5000 10000

Class -3

TOTAL Rs.50600

UTILITIES PER MONTH

POWER 3000

WATER 500

TOTAL UTILITIES Rs. 3500

OTHER CONTINGENT EXPENDITURE PER MONTH

Sr.No Item Amount (Rs.)

1 Rent 15000
2 Postage and stationery 500
3 mobile and fax / telephone 500
4 Repair and Maintenance 1000
5 Transport and conveyance charge 1500
6 Add. And publicity 1000
7 Insurance and taxes 1000
8 Miscellaneous expenditure 1000
Total 21500
Total recurring Expenditure per Rs. 2816200
month = A +B+ C + D

TOTAL CAPITAL INVESTMENTS (In Rs)

Fixed capital 77680
Working Capital For 3 months basis 8448600
Total capital Investments Rs.8526280

FINANCIAL ANALYSIS
(i) Cost of Production per annum (In Rs)
Total recurring expenditure 33794400

Depreciation on machinery & equipment @ 10% 3800

Depreciation on tools , jigs and fixture @ 25% 2500

Depreciation on office equipment . and furniture@ 4000

20%

Interest on total capital investments @ 12% P.A 1023154

TOTAL Rs.34827934 or say Rs.34828000

(ii) TURN OVER PER 12 MONTH ONLY FOR LED DECORATIVE SERIES

Item Qty. (Nos.) Rate/unit Total value (in Rs)

LED Decorative light 50000 160 8000000

5mm 10m length
Bulb 60000 133.33 7999800
Down light (20 W) 7500 410 3075000
Down light (16 W) 7500 350 2625000
LED Flood Light 7500 790 5925000
(750W)
LED Flood Light 7500 1250 9375000
(1000W)
3,69,99,800
TOTAL Say Rs. 370,00,000

(iii) Profit per 12 month (before Taxes) = Turn over 21,72,000

per 12 month - cost of production per 12 month

Net profit ratio = profit/per 12 months x 100 /sales 5.87%

per 12 months

Rate of Return = profit/12 month x 100/total 25.47%

investments

Break - Even Point

FIXED COST PER 12 MONTH
Depreciation on machinery and equip. @ 10 % 3880
Depreciation on tools, jigs and fixture @ 25% 2500
Depreciation on office equi. and furniture@ 20% 4000
Interest on total capital investments @ 12% per 1023154
annum
40% salary and wages 242880
40% of other contigent 103200
Total Fixed Cost 1379614
BREAK EVEN POINT = FIXED COST X100 / 38.85%
FIXED COST + PROFIT

8.0 Skill Developed / learning out of this Micro-Project: Through this project we get knowledge about
principles of medium scale industry.also get knowledge about what is medium scale companies .Also
knowledge about aim of scale industry.Through this project our communication skills is improved .Also our
time management is improved.

9.1. Applications of this micro-project

1) Time Directed
2) Condition Directed
3) Failure Finding
4) Run To Failure. Features Of Predictive Maintenance Of A Medium Scale Industry Are
Deduced Through This Paper In A Rather Generalised Form.
5) To establish a socialistic society.
6) To increase the rate of economic development by rapid industrialisation.

7) To develop large industries and machine manufacturing industries

8) To develop public sector industries.

9) To form large co-operative sector .

10) To check monopoly and the concentration of the economic power.

11) To reduce the imbalance of income and property .

Name & Signature of Guide:-

 Annexure – IV

Micro Project Evaluation Sheet

Academic Year: 2021-22 Semester: Fifth Programme: Electrical Engineering

Course & Code: Management (22509)
Class: TYEE Batch: C Group :3 members

Title of the Micro-Project: Study of management principles applied to a medium scale

industry

Course Outcomes Achieved:

a) Study of management principles applied to a medium scale industry

b) To get the practical knowledge of management principles applied to a medium scale industry

Characteristics to be assessed Poor Average Good Excellent Sub

(Marks (Marks (Marks (Marks 9- Total
1-3) 4-5) 6-8) 10)

(A) Process and Product Assessment (Convert above total marks out of 6 Marks)
1 Relevance to the course
2 Literature Review/ information collection

3 Completion of the Target as per project proposal

4 Analysis of Data and representation

5 Quality of Prototype/ Model
6 Report Preparation

(B) Individual Presentation/ Viva (Convert following total marks out of 4 marks)
Excelle
Characteristi Poor Average Good Total
Sr. Roll nt Sub
Name of Students cs to be (Marks (Marks 4- (Marks 6- Marks
No. No. (Marks Total
assessed 1-3) 5) 8) (A+B)
9-10)
1 Presentation
2 75 Jadhav Bhagyashri Prakash Viva

1 Presentation
2 Viva
64 Dongre Harsh Ashish

1 Presentation
2 60 Bhangare Prashant Prakash Viva
Comments/Suggestions about team work/leadership/inter-personal communication (if any)
..............................................................................................................................................................................
.............................................................................................................................................................................

Name & Designation of the Teacher........................................................................

Dated Signature..............................................