WELD STRENGTH OF JACKET CLOSURE TO SHELL

Design Data
Jacket Pressure P 0.78 N/mm2
Design Temperature T 320 o
C
Shell Outside Diameter OD 2152 mm
Jacket Inside Diameter ID 2300 mm
Allowable tensile stress of jacket closure σt1 100 N/mm2
Allowable tensile stress of shell σt2 103 N/mm2
Allowable stress of fillet weld σt 55 N/mm2
(σt is 0.55 x the smaller of σt1 and σt2)

a=12 Load Area :

b=16
A= π/4*(ID2-OD2)
A= 517495.71 mm2

Length of weld :
Lw = 4*pi()*OD
Transverse Load = 27042.83 mm
= 0.78 MPa

weld size min.

F (N) f = F/Lw weld size Result
P (N/mm2) A (mm2) ar,br=f/(0.707*σt)
=P*A (N) N/mm a, b (mm) a, b>=ar, br
(mm)
0.78 517495.71 403646.65 14.93 0.38 12.00 Pass
WELD STRENGTH OF JACKET CLOSURE TO SHELL

Design Data
Jacket Pressure P 0.78 N/mm2
Design Temperature T 320 o
C
Shell Outside Diameter OD 2152 mm
Jacket Inside Diameter ID 2300 mm
Length of shell L 2350 mm
Weld size of fillet weld a 12 mm
Weld size of groove weld b 16 mm
Allowable tensile stress of jacket closure at design
σt1 100 N/mm2
temperature
Allowable tensile stress of shell at design
σt2 103 N/mm2
temperature
Allowable stress of fillet weld σt 55 N/mm2
(σt is 0.55 x the smaller of σt1 and σt2)

Calculation
Parallel load F1 to be defined as LOAD CONDITION
F1 = P x A1
where A1 is load area to be defined as,
a=12
A1 = π/4*(ID2-OD2) b=16
A1 = 517495.71 mm2 RAT

F1 = 403646.652451 N
RAP RBP
R
Transverse load F2 to be defined as, Parallel Load
F2 = P x A2 (F1)
where A2 is load area to be defined as,
A2 = π x ID x L
A2 = 16980308.29 mm2 Transverse Load
L
(F2)
F2 = 13244640.4683 N

RAT, Reacion force at point A subjected to Transverse load

RAT = F2/2
P = 0.78 MPa
RAT = 6622320.23413 N
RAP, Reacion force at point A subjected to Parallel Load
RAP= F1/2
RAP= 201823.326225 N

RBT
Resultant of Reaction force is,
R = (RAT^2 + RAP^2)1/2
R = 6625394.92698 N

Length of weld :
Lw = 4*π*OD
= 27042.83 mm

Reaction force per mm circumferential length is

F= R / Lw
F = 244.996364443 N/mm
Required weld size is
amin,bmin = F/(0.707 x σt)
amin,bmin = 6.30053656792 mm

===>>> SATISFIED!!!, actual weld size is a= 12 and b= 16, greater than required size
Weld Strength Calculation

A. Weld Strength Calculation shell to end Closure

1. Throat weld area, Au

Au= 2*0.707*s*l s = Weld size

= 2*0.707*8.6*2*pi()*(114.3/2) l = Length of weld

= 4366.61 mm 2

2. Allowable Fillet Weld Stress, Pw

SA-516 70 = 105 MPa (N/mm2)-->Allowable tensile stress of End closure

SA-106B = 92.1 MPa (N/mm2)-->Allowable tensile stress of shell

Based on UW-18(d) : Allowable fillet weld stress, Pw=0.55*fu

Pw= 0.55*fu fu = Allowable tensile stress (lesser between two base metal joined)

= 0.55*92.1

= 50.71 (N/mm2)

3. Direct Shear stress, s t

ts = F/Au (Calculation in below table)

F = SQRT (F12+F22) Applied Load to fillet weld between shell to end closure

F1 = Transverse load = Equivalent Differential Ther. Expansion Pressure (From Expansion Study)*shell cross sectional area (A1)

F2 = Parallel load = Internal Pressure of shell*closure surface area (A2)

A1 = pi()/4*OD2-ID2 Surface area A2 = pi()*(IDshell2/2-ODtube2/2)

= pi()/4*(114.32-97.22) = PI()*((97.2/2)^2-(42.2/2)^2)

= 2840.51 mm 2
= 6,021.65 mm2

Differential Direct
Shell Allowable
Ther. Shear
Internal Transverse Parallel load Fillet weld
Lot No. Expansion A1 (mm )
2
A2 (mm )
2
F Result
Pressure
Pressure
Load F1 (N) F2 (N) stress, ts Stress, Pw
(N/mm2) (N/mm2) (N/mm2)
(N/mm2)

1 3 40.080 2840.51 6021.65 113847.37 18064.94 115271.70 26.40 50.71 PASS

2 3 38.596 2840.51 6021.65 109632.33 18064.94 111110.71 25.45 50.71 PASS

3 3 36.947 2840.51 6021.65 104949.47 18064.94 106492.88 24.39 50.71 PASS

4 3 35.139 2840.51 6021.65 99812.97 18064.94 101434.57 23.23 50.71 PASS

5 3 33.488 2840.51 6021.65 95122.44 18064.94 96822.63 22.17 50.71 PASS

6 3 31.960 2840.51 6021.65 90783.56 18064.94 92563.48 21.20 50.71 PASS

7 3 30.346 2840.51 6021.65 86196.70 18064.94 88069.37 20.17 50.71 PASS

8 3 28.773 2840.51 6021.65 81730.57 18064.94 83703.22 19.17 50.71 PASS

9 3 27.372 2840.51 6021.65 77749.88 18064.94 79820.96 18.28 50.71 PASS

10 3 26.012 2840.51 6021.65 73888.49 18064.94 76064.78 17.42 50.71 PASS
11 3 24.788 2840.51 6021.65 70410.57 18064.94 72691.06 16.65 50.71 PASS

12 3 23.577 2840.51 6021.65 66969.57 18064.94 69363.29 15.88 50.71 PASS

13 3 22.438 2840.51 6021.65 63735.37 18064.94 66246.05 15.17 50.71 PASS

14 3 21.428 2840.51 6021.65 60865.89 18064.94 63490.14 14.54 50.71 PASS

15 3 20.476 2840.51 6021.65 58161.44 18064.94 60902.34 13.95 50.71 PASS

16 3 19.508 2840.51 6021.65 55413.53 18064.94 58283.80 13.35 50.71 PASS

17 3 18.495 2840.51 6021.65 52536.37 18064.94 55555.49 12.72 50.71 PASS

18 3 19.206 2840.51 6021.65 54555.98 18064.94 57469.09 13.16 50.71 PASS

 19 3 16.818 2840.51 6021.65 47772.27 18064.94 51073.79 11.70 50.71 PASS

20 3 16.184 2840.51 6021.65 45970.53 18064.94 49392.63 11.31 50.71 PASS

21 3 15.502 2840.51 6021.65 44033.02 18064.94 47594.63 10.90 50.71 PASS

22 3 14.844 2840.51 6021.65 42163.11 18064.94 45870.15 10.50 50.71 PASS

23 3 14.310 2840.51 6021.65 40648.84 18064.94 44482.25 10.19 50.71 PASS

24 3 13.816 2840.51 6021.65 39243.92 18064.94 43202.17 9.89 50.71 PASS
25 3 13.322 2840.51 6021.65 37839.86 18064.94 41930.86 9.60 50.71 PASS
26 3 12.828 2840.51 6021.65 36437.21 18064.94 40669.55 9.31 50.71 PASS
27 3 12.427 2840.51 6021.65 35299.59 18064.94 39653.54 9.08 50.71 PASS
28 3 11.972 2840.51 6021.65 34007.16 18064.94 38507.52 8.82 50.71 PASS
29 3 11.518 2840.51 6021.65 32715.58 18064.94 37371.80 8.56 50.71 PASS
30 3 11.167 2840.51 6021.65 31719.13 18064.94 36502.67 8.36 50.71 PASS
31 3 10.780 2840.51 6021.65 30619.28 18064.94 35551.13 8.14 50.71 PASS
32 3 10.426 2840.51 6021.65 29614.31 18064.94 34689.33 7.94 50.71 PASS

Direct Shear stress lesser than allowable fillet weld strength in point 3..weld strength is satisfactory
B. Weld Strength Calculation Tube to end Closure

1. Throat weld area, Au

Au= 2*0.707*s*l s = Weld size

= 2*2*0.707*8*2*pi()*(48.3/2) l = Length of weld

= 3432.94 mm2

2. Allowable Fillet Weld Stress, Pw

SA-516 70 =105 MPa (N/mm2)-->Allowable tensile stress of End Closure

SB-444 N06625=217 Mpa(N/mm2)-->Allowable tensile stress of Tube

Based on UW-18(d) : Allowable fillet weld stress, Pw=0.55*fu

Pw= 0.55*fu fu = Allowable tensile stress (lesser between two base metal joined)

= 0.55*105

= 57.75 (N/mm2)

3. Direct Shear stress, s t

ts = F/Au (Calculation in below table)

F = SQRT (F12+F22) Applied Load to fillet weld between shell to end closure

F1 = Transverse load = Equivalent Differential Ther. Expansion Pressure (From Expansion Study)*closure surface area (A)

F2 = Parallel load = Internal Pressure of shell*closure surface area (A)

Surface area A = pi()*(IDshell2-Odtube/22)

= PI()*((97.2/2)^2-(42.2/2)^2)

= 6,021.65 mm2

Shell Differential Ther. Direct Shear Allowable

Internal Expansion Transverse Parallel load Fillet weld
Lot No.
Pressure Pressure
A (mm2)
Load F1 (N) F2 (N)
F stress, ts Stress, Pw
Result
(N/mm2) (N/mm2) (N/mm2) (N/mm2)

1 3 40.080 6021.65 241347.04 18064.94 242022.18 70.50 57.75 FAIL

2 3 38.596 6021.65 232411.52 18064.94 233112.54 67.90 57.75 FAIL

3 3 36.947 6021.65 222484.23 18064.94 223216.43 65.02 57.75 FAIL

4 3 35.139 6021.65 211595.28 18064.94 212365.03 61.86 57.75 FAIL

5 3 33.488 6021.65 201651.73 18064.94 202459.29 58.98 57.75 FAIL

6 3 31.960 6021.65 192453.67 18064.94 193299.65 56.31 57.75 PASS

7 3 30.346 6021.65 182729.91 18064.94 183620.70 53.49 57.75 PASS

8 3 28.773 6021.65 173262.07 18064.94 174201.29 50.74 57.75 PASS

9 3 27.372 6021.65 164823.34 18064.94 165810.36 48.30 57.75 PASS

10 3 26.012 6021.65 156637.51 18064.94 157675.78 45.93 57.75 PASS
11 3 24.788 6021.65 149264.60 18064.94 150353.80 43.80 57.75 PASS

12 3 23.577 6021.65 141969.98 18064.94 143114.70 41.69 57.75 PASS

13 3 22.438 6021.65 135113.73 18064.94 136316.04 39.71 57.75 PASS

14 3 21.428 6021.65 129030.66 18064.94 130289.12 37.95 57.75 PASS

15 3 20.476 6021.65 123297.45 18064.94 124613.82 36.30 57.75 PASS

16 3 19.508 6021.65 117472.11 18064.94 118853.01 34.62 57.75 PASS

17 3 18.495 6021.65 111372.78 18064.94 112828.36 32.87 57.75 PASS

18 3 19.206 6021.65 115654.17 18064.94 117056.53 34.10 57.75 PASS

19 3 16.818 6021.65 101273.28 18064.94 102871.85 29.97 57.75 PASS

20 3 16.184 6021.65 97453.74 18064.94 99113.95 28.87 57.75 PASS

 21 3 15.502 6021.65 93346.38 18064.94 95078.33 27.70 57.75 PASS

22 3 14.844 6021.65 89382.33 18064.94 91189.60 26.56 57.75 PASS

23 3 14.310 6021.65 86172.19 18064.94 88045.38 25.65 57.75 PASS

24 3 13.816 6021.65 83193.88 18064.94 85132.63 24.80 57.75 PASS
25 3 13.322 6021.65 80217.38 18064.94 82226.34 23.95 57.75 PASS
26 3 12.828 6021.65 77243.89 18064.94 79328.18 23.11 57.75 PASS
27 3 12.427 6021.65 74832.22 18064.94 76981.84 22.42 57.75 PASS
28 3 11.972 6021.65 72092.37 18064.94 74321.28 21.65 57.75 PASS
29 3 11.518 6021.65 69354.33 18064.94 71668.44 20.88 57.75 PASS
30 3 11.167 6021.65 67241.93 18064.94 69626.29 20.28 57.75 PASS
31 3 10.780 6021.65 64910.35 18064.94 67377.27 19.63 57.75 PASS
32 3 10.426 6021.65 62779.89 18064.94 65327.31 19.03 57.75 PASS
33 3 7.07 6021.65 42560.40 18064.94 46235.59 13.47 57.75 PASS
34 3 7.38 6021.65 44418.68 18064.94 47951.66 13.97 57.75 PASS
35 3 7.68 6021.65 46272.75 18064.94 49674.03 14.47 57.75 PASS
36 3 8.03 6021.65 48377.32 18064.94 51640.17 15.04 57.75 PASS

Direct Shear stress lesser than allowable fillet weld strength in point 3..weld strength is satisfactory