Two-Way Valve: Operating Manual

Oper ating Manual
Two-Way Valve
PETKUS Technologie GmbH | Germany | 99848 Wutha-Farnroda | www.petkus.de

Two Way Valve
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TRANSLATION OF THE GERMAN ORIGINAL
Copyright
© The content of this manual is protected by copyright. Reprinting, duplication and

translation of this manual, even as excerpts, as well as usage and communication of its
contents are prohibited without the prior written consent of PETKUS Technologie GmbH.
Infringements will lead to legal action.
Imprint
PETKUS Technologie GmbH

Roeberstr. 8
D-99848 Wutha-Farnroda
Phone: +49(0)36921-98 0
Fax: +49(0)36921-98 333
www.petkus.de
As of: 02/2014
=== Ende der Liste für T extmar ke Copyright ===
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Two Way Valve
4 BA_KK_EN_02-2014
Two Way Valve
Table of Contents
Page
Copyright 3
Imprint 3
Table of Contents 5
List of Figures 7
1 General 9
2 Safety Notes 10
2.1 Intended Use .................................................................................................................. 11
2.2 General Safety Notes ..................................................................................................... 11
2.3 Electrical Safety .............................................................................................................. 13
2.4 Mechanical Safety .......................................................................................................... 13
2.5 Safety Equipment ........................................................................................................... 14
2.6 Warning and Information Signs on the Machine ............................................................ 14
2.7 Obligation of the Operating Company ........................................................................... 15
2.8 Staff Requirements ......................................................................................................... 16
2.9 Personal Protection Equipment...................................................................................... 17
3 Description 18
3.1 Description and Intended Purpose ................................................................................ 18
3.2 Overview ......................................................................................................................... 19
3.3 Technical Data ................................................................................................................ 20
3.4 Dimensioned Drawing .................................................................................................... 21
4 Installation and Start of Operation 23

4.1 Check for Completeness and Damage .......................................................................... 23
4.2 Transport ........................................................................................................................ 24
4.3 Assembly ........................................................................................................................ 25
4.3.1 Assembly of the Drive Motor ................................................................................ 26
4.3.2 Assembly of the Limit Stop Sensors .................................................................... 27
4.4 Electrical Connection ..................................................................................................... 28
4.5 Start of Operation (SOP) ................................................................................................ 29
5 Operation 30
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Two Way Valve
6 Service and Maintenance 31

6.1 General Notes................................................................................................................. 31
6.2 Maintenance Plan ........................................................................................................... 32
6.3 List of Spare Parts Parts ................................................................................................. 33
6.4 Customer Sevice ............................................................................................................ 34
7 Disassembly and Disposal 35
Index 36
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Two Way Valve
List of Figures
Page
Fig. 1 General View of a Symmetric Two-Way Valve with a Drive Motor ....................... 18
Fig. 2 Overview of the Two-Way Valve ........................................................................... 19
Fig. 3 Dimensioned Drawing of a Symmetric Two-Way Valve ....................................... 21
Fig. 4 Assembly of the Drive Motor (Example) .............................................................. 26
Fig. 5 Assembly of the Limit Stop Sensor ..................................................................... 27
Fig. 6 Position of the Spare and Wear Parts .................................................................. 33
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Two Way Valve
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Two Way Valve | General
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1 General
This operating manual contains all details for operating and maintaining the machine.
Please read this operating manual carefully before the first start of operation in order to ensure
a safe and economic use of the machine.
Design and technical data are subject to modifications in order to allow technical development;
the operating manual is not subject to change.
Therefore, no claims can be derived from details, figures, images and descriptions in this
documentation.
Disclaimer:
Please note that we assume no liability for damages, downtime and malfunction resulting from
failure to comply with this operating manual.
In the case of accidents leading to personal injury and/or material damage due to failure to
observe or comply with the rules and notes of this operating manual, PETKUS Technologie
GmbH is discharged from any obligation to compensate as well as compensation for
consequential loss and damage, e.g. injuries of persons, damages of goods that are not
subject to the contract, loss of profits, and loss of production which are claimed against
PETKUS Technologie GmbH in terms of Product Liability.
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BA_KK_EN_02-2014 9
Two Way Valve | Safety Notes
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2 Safety Notes
This paragraph gives an overview of all important safety aspects in terms of protection of
people as well as uninterrupted, safe operation. Further task related safety notes are found in
the following paragraphs.
Safety notes and important information are marked in this operating manual as follows:
DANGER
This combination of symbol and signal word warns against an immediate
dangerous situation, leading to death or serious injuries, if not avoided.
WARNING
This combination of symbol and signal word warns against a potentially
dangerous situation, leading to death or serious injuries, if not avoided.
CAUTION
This combination of symbol and signal word warns against a potentially
dangerous situation, leading to minor injuries, if not avoided.
This symbol warns against a potentially dangerous situation, leading to damage

to property and/or environmental damages if not avoided.
NOTE
This combination of symbol and signal word refers to useful tips and
recommendations for an efficient and uninterrupted use of the machine.
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2.1 Intended Use

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WARNING
Danger through misuse!
The misuse of the machine can lead to dangerous situations.

Operate the machine only according to its intended use.
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The two-way valves must only be used for the distribution of dry, free flowing bulky products in
gravity conveying transport.
The two-way valves must only be used as indicated in this operating manual. Any further or
other use than the one described here is not regarded as the intended use.
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2.2 General Safety Notes
The following paragraph lists remaining risks which may be incurred when the machine is used
according to its intended use.
The safety notes indicated here and in the following paragraphs must be observed in order to
reduce potential risks of personal injury and material damage as well as to avoid dangerous
situations.
■ The operating manual must be available to operating and maintenance staff at all times.
■ Only use the machine for its intended use.
■ The national accident prevention regulations must be observed by the operating and
maintenance staff.
The operating and maintenance staff must be instructed about the operating manual and
other compulsory regulations with regard to accident prevention.
■ The two-way valve must only be put in operation after the installation work has been
completely finished. All the protection and safety equipment must work properly.
BA_KK_EN_02-2014 11
■ The two-way valve must be operated only with the feeding and discharge pipes connected.
Operating the two-way valve without connected pipes or machines is not permitted because
of the risk of being crushed by the internal flap.
■ The connections of the two-way valve are designed in such a way that additional loads such
as climbing on the piping is permitted.
■ Before the start of operation the assembly, operating and maintenance staff must be
instructed about the content of the operating manual by the person responsible for the
operational area. This activity should also be formally documented.
■ Changes and repairs to the machine may only be performed by specialized staff authorized
by the manufacturer or the customer service department of the manufacturer. Use of the
machine for purposes other than the intended one will be the exclusive responsibility of the
user.
■ Maintenance intervals and lubrication periods indicated in the operating manual must be
observed.
■ If safety and protection devices are determined to be ineffective, the machine must be taken
out of operation and secured against inadvertent operation. The machine may only be put
back into service after authorized maintenance and repair.
■ Maintenance and repairs may only be done after the main switch was switched off and
secured against inadvertent switching on.
■ The two-way valve must be regularly checked for operational safety. There must not be a
start-up without any safety and reliability.
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2.3 Electrical Safety
If properly used for the purpose intended there is no potential electrical danger to the machine
operator.
DANGER
Life-threatening danger due to electricity!
There is immediate danger to life by electric shock by touching live parts.
Damaging insulation or individual components can also cause life-threatening
danger.
■ Work on electrical machines may only be performed by qualified electricians.

■ Switch off power supply immediately in case of damage to insulation.
■ Disconnect electrical systems and equipment before starting to work on
active parts of the machine.
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2.4 Mechanical Safety
WARNING
Risk of injury from moveable parts/components!
■ Do not reach into the working area, work on or come in contact with moving
parts/components.
■ Never open panels and covers during operation.
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The two-way valve is an incomplete machine according to the European Directive on

Machinery 2006/42/EG.
The two-way valve must not be operated without connected feeding and discharge pipes.
CAUTION
Risk of being crushed!
The moveable internal flap is a potential risk of danger. The two-way valve must
only be operated when the pipes or machines are installed at the inlets or
outlets.
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2.5 Safety Equipment
DANGER
Life-threatening danger due to malfunctioning safety equipment!
■ The safety equipment of the machine may not be changed, removed or

bypassed.
■ Prior to start of work check if all safety equipment has been correctly installed
and is functional.
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WARNING
The two-way valve is not equipped with an EMERGENCY OFF unit as there is no
significant impact of the risk of danger.
The operator must check if the circuit of the two-way valve requires an
EMERGENCY OFF switch.
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2.6 Warning and Information Signs on the Machine
Observe warning and information signs adhered to the machine.
WARNING
Danger through unreadable signs!
In the course of time stickers and signs may become dirty or may be destroyed
by other means leading to the fact that dangers might not be recognized and
necessary operating notes may not be observed.
■ Check regularly if all signs are in place and readable. Please get in touch with
PETKUS customer service if one of the signs is missing or unreadable.
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2.7 Obligation of the Operating Company
The machine is used in an industrial area. Therefore the operating company must observe
legal requirements on occupational safety.
In addition to the safety notes in this manual the safety and accident prevention instructions
and environmental regulations valid for this machine must be observed.
In particular the following applies:
■ The operating company/operator must inform itself/himself regarding valid work and safety
regulations. In addition it/he must identify potential risks related to the specific working con-
ditions through a risk evaluation.
■ The operating company/operator must continuously check if the operating instructions

created and developed by it/him still correspond to the present state of the regulations and
if necessary adapt them.
The following preventive measures must be observed:
■ First Aid equipment (first aid kit, blankets, etc.) and fire extinguishers must be stored within
reach.
■ Access routes must be kept clear for rescue vehicles.

■ Exits must be clearly marked and labeled.
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2.8 Staff Requirements
The tasks described in this manual require various qualifications amongst the staff who must
execute these tasks.
WARNING
Life-threatening danger!
Insufficiently trained staff cannot recognize risks in dealing with the machine and
therefore expose themselves and others to danger.
All operations may only be performed by qualified staff.
You will find the required staff qualifications for various tasks listed in this manual as follows:
■ Operator:
The operator has been informed through a training session by the operating company
about the tasks given to him as well as about the potential risks in case of improper
behavior. Tasks beyond operating the machine in a normal operation mode may only be
performed by the operator if indicated in this manual and if the operating company
expressly instructs him to do so.
■ Electrical Specialist/Electrician:
The electrical specialist is able to perform work on electrical machines because of his
vocational training, experience and knowledge as well as his knowledge of norms and
regulations. He is also able to recognize potential risks and knows how to avoid them.
The electrical specialist has been specially trained in his work environment and knows all
relevant norms and regulations.
■ Specialized Staff:
The specialized staff is able to perform jobs given to them because of their vocational
training, experience and knowledge as well as their knowledge of norms and regulations.
They are also able to recognize potential risks and know how to avoid them.
■ Trained Person:
The trained person has been instructed in a training session by the operating company
regarding the assigned duties and potential risks in case of improper behavior.
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2.9 Personal Protection Equipment
Personal protection equipment serves to protect people from an impairment of health and
safety conditions at work.
Staff must wear personal protection equipment while performing various duties at and with the
machine. The instructions in the various paragraphs of this operating manual should also be
observed.
Protective Gloves (heat resistant) with arm protection

The protective gloves serve to protect the hands.
Safety Boots
Safety boots serve to protect against heavy falling parts as well as slipping on
slippery ground.
Protection Goggles
The protection goggles serve to protect the eyes from flying parts or liquids.
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Two Way Valve | Description
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3 Description
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3.1 Description and Intended Purpose
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Manufacturer Model: Two-Way Valve
The two-way valve serves for the distribution of dry, free flowing bulky products in gravity
conveying transport.
Fig. 1 General View of a Symmetric Two-Way Valve with a Drive Motor
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3.2 Overview
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The two-way valves are made of bolted sheet steel. They are available in symmetric and
asymmetric construction.
The inlet (Fig. 2/1) of the two-way valve houses a flap (Fig. 2/2) equipped with plastic wear
plates. The flap directs the product flow to the required outlet (Fig. 2/4) by switching. Two
angles (Fig. 2/3) inside the two-way valve seal the flap against the housing to ensure a sorted
transport.
The flap is driven at option by:
■ a lever (manual),
■ a chain wheel (manual),
■ a pneumatic cylinder or
■ a gear motor.
If the two-way valve is equipped with a gear motor inductive sensors as an end-position control
and as a position indicator are used in standard. These sensors are optionally available for any
other types of drive.
1 inlet 3 angle
2 flap 4 outlet
Fig. 2 Overview of the Two-Way Valve
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3.3 Technical Data

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NOTE
The physical data depend on the corresponding design of the two-way valve.
Please find the dimensions in the dimensioned drawing.
Environmental Conditions
Allowable operating temperature* -20 °C to +40 °C
Relative air humidity* < 80 %
*) deviating conditions on request
Electrical Data
Supply voltage see type plate of the motor
Drive motor capacity see type plate of the motor
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3.4 Dimensioned Drawing

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Fig. 3 Dimensioned Drawing of a Symmetric Two-Way Valve
BA_KK_EN_02-2014 21
Nominal Size A B C H M
150 x 150 150 mm 184 mm 210 mm 280 mm 127 mm
200 x 200 200 mm 234 mm 260 mm 328 mm 127 mm
250 x 250 250 mm 284 mm 310 mm 376 mm 127 mm
300 x 300 300 mm 334 mm 360 mm 442 mm 147 mm
350 x 350 350 mm 384 mm 410 mm 486 mm 147 mm
400 x 400 400 mm 434 mm 460 mm 531 mm 147 mm
22 BA_KK_EN_02-2014
Two Way Valve | Installation and Start of Operation
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4 Installation and Start of Operation
WARNING
Life-threatening danger due to incorrect installation and initial start-up!
Mistakes during installation can lead to life-threatening situations or cause

serious material damage.
NOTE
Installation and initial start-up should only be performed by staff of the
manufacturer or experts authorized by the manufacturer.
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4.1 Check for Completeness and Damage
Please check the machine at delivery for external damage and for completeness of the delivery.
Information on delivery contents can be found in the delivery specification or on the delivery
note.
If you detect external damage proceed as follows:
► Refuse the delivery or accept conditionally.
► Report the damage on the transport documents or on the delivery note of the forwarding
agency.
► Inform PETKUS Technologie GmbH immediately about the damage report.
NOTE
File a complaint for each defect as soon as it is detected. Damages can only be
claimed within the valid claim period.
BA_KK_EN_02-2014 23
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4.2 Transport
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WARNING
Life-threatening danger due to improper transport!
■ Use only suitable machines for transport.

■ All accident prevention regulations regarding transportation with a crane
must be observed.
■ No persons are allowed under suspended loads!
■ Ensure that the transportation route is free.
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Improper transportation can cause considerable material damage.
Upon delivery proceed carefully when unloading the packages and during
internal transport. Observe the symbols and instructions on the packing material.
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WARNING
Life-threatening danger due to improper transport.
When handling loads only chains and ropes must be used which are very
reliable and comply with the legal requirements.
■ During loading and unloading operations the corresponding accident prevention rules must
be observed.
■ Watch the load capacity of the hoists, load handling devices and means of transport as well
as the weight of the two-way valve.
■ Only hoists and load handling devices complying with the legal regulations must be used.
■ The transport of the two-way valve must be carried out in such a way as to exclude
damages.
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4.3 Assembly
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CAUTION
The moveable internal flap is a potential risk of danger. The two-way valve must
only be operated when the pipes or machines are installed at the inlets or
outlets.
Danger of material damage through faulty installation and assembly!
The attached assembly drawing is relevant for installation and assembly.
The installation is carried out according to the project documents and the connection plans.
■ The assembly starts by defining the conveying direction according to the specifications in
the project.
■ Put the plant components in balance and in alignment, completely free of torsion.
■ The plant components must be assembled in such a way as to ensure a proper intake and
delivery of the conveyed material.
■ The two-way valve must be grounded by the customer or the conductive components must
be connected to the further pipe parts to avoid electrostatic charge.
Dangerous areas can result from adjacent machine parts and from connections. These areas
should be properly covered.
These covers are not included in the machine delivery.
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BA_KK_EN_02-2014 25
4.3.1 Assembly of the Drive Motor
This chapter only applies to two-way valves with a motor drive.
NOTE
Absolutely observe the operating manual of the drive motor.
► Install the drive motor on the two-way valve as indicated in the assembly drawing.
Also see Fig. 5
► Check the oil filling of the gear and re-fill oil if necessary.
1 torque support 4 drive motor 7 locking ring

2 hexagon screw with nut 5 hexagon screw with 8 drive shaft
housing of the two-way washer 9 hexagon screw with spring
3 valve 6 fitting key lock washer
Fig. 4 Assembly of the Drive Motor (Example)
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26 BA_KK_EN_02-2014
4.3.2 Assembly of the Limit Stop Sensors
This chapter only applies to two-way valves with a motor drive.
Two-way valves with a motor drive must be equipped with limit stop sensors as to switch off the
motor when the flap has reached its end position.
CAUTION
Never reach into the two-way valve when adjusting the limit stop sensors as the
internal flap is in motion!
► Insert the limit stop sensors (Fig. 5/1) in the clamping angle (Fig. 5/4).
► Align the switching angle (Fig. 5/2) and the limit stop sensors in such a way that the internal
flap works properly.
► Connect the limit stop sensors by screws.
► Check the switching positions of the limit stop sensors after the electrical connection has
been finished. The yellow LED of the sensor must flash.
1 limit stop sensor 3 tension spring

2 switching angle 4 clamping angle
Fig. 5 Assembly of the Limit Stop Sensor
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4.4 Electrical Connection

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DANGER
Life-threatening danger from electric shock!
■ Work on the electrical system may only be performed by electrical experts /

electricians.
■ The electrical connections must be performed according to and complying
with the instructions of the responsible electrical and utility companies.
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The machine is not electrically connected by the manufacturer.
The electrical connection of the drive motor and the limit stop sensors must be finished by the
customer. The drive motor must be electrically secured.
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28 BA_KK_EN_02-2014
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4.5 Start of Operation (SOP)

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WARNING
Risk of injury through moveable parts/components!
■ Do not reach into the flap and slide openings during operation!
■ Do not remove any panels and covers during operation.
■ Before SOP the assembly, and operating staff must be instructed about the content of the
operating manual by the person responsible for the operational area. This activity should
also be formally documented.
■ The machine must only be operated with connected pipes.

■ Adjustments and any other work inside the two-way valve must only be performed during
shutdowns. The power supply to the machine must be switched off.
Checklist for the SOP:
► Check all further pipe parts for their connection before the installation.
► Check all connecting elements and screws. If necessary, re-tighten them.
► Check the two-way valve for its function.
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BA_KK_EN_02-2014 29
Two Way Valve | Operation
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5 Operation
The operation of the two-way valve must only be performed by trained staff.
WARNING
Risk of injury due to improper operation!
Improper operation can cause serious personal injury and material damages.
■ Before starting operations make sure that all panels and protective covers are
installed and work properly.
■ It is generally prohibited to reach in flap and slide openings during the
operation. The covers must not be removed during operations.
The flap of the two-way valve must only be switched if there is no product flow
and the two-way valve is empty.
The pneumatic or motor-driven two-way valve is directly operated through a switch or a central
control unit.
30 BA_KK_EN_02-2014
Two Way Valve | Service and Maintenance
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6 Service and Maintenance

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6.1 General Notes
WARNING
Life-threatening danger when starting the machine!
All repair and maintenance work may only be carried out during machine down-
time. The main switch must be switched off and secured against unintentional
re-starting.
CAUTION
Risk of injury from sharp-edged parts!
Wear protective gloves when exchanging sharp-edged parts.
Note on environmental protection:
Remove emerging or spare grease at lubricating points and dispose according

to local regulations.
In order to ensure a proper operation of the machine entire maintenance works must be
performed accurately and in time.
The listed maintenance works are approximate values and refer to one-shift operation.
BA_KK_EN_02-2014 31
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6.2 Maintenance Plan

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Bearings must not get in touch with solvents (benzine, carbon tetrachlorides
etc.). This leads to washing out the grease and to bearing damages.
Interval Maintenance Work(s) Staff

visual inspection
daily operator
checking the electrical connections
check components and add-on parts for
fractures and damages;
monthly if necessary - replace parts trained staff
check all screws for firm fit;
if necessary – tighten screws
check performance of the motor;
monthly electrician
if necessary – replace motor
replace worn or damaged machine parts just
as required expert staff
in time with original PETKUS-spare parts
32 BA_KK_EN_02-2014
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6.3 List of Spare Parts Parts
The following table contains an overview of the spare parts and wear & tear parts.
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NOTE
When ordering spare parts indicate the eight-digit PETKUS-order number.
The following table contains an overview of the spare, wear & tear parts. You will find the
position of the spare, wear & tear parts of the machine in Fig. 6.
Pos. Part / Assembly Group Ident-No.

1 wear plate internal flap see note
2 limit stop sensor see note
w/o Fig. drive motor see type plate
Fig. 6 Position of the Spare and Wear Parts
BA_KK_EN_02-2014 33
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6.4 Customer Sevice
Our customer sevice will be available for technical queries and information.
PETKUS Technologie GmbH

Röberstraße 8
99848 Wutha-Farnroda
Telephone: +49 (0)36921 98300

Internet: www.petkus.de
34 BA_KK_EN_02-2014
Two Way Valve | Disassembly and Disposal
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7 Disassembly and Disposal
The machine must be disassembled at the end of its service life and professionally disposed of
according to the national laws – as long as no return and disposal agreement has been made.
The disassembled components should be recycled.
Disposal of the product within EU:

According to the existing EU directives and national legislation at the point in time where the
product is brought onto the market the product on the delivery note must not be disposed via
household waste or municipal disposal companies.
For further information please contact your local dealer, the manufacturer or the legal
successor regarding the disposal of the product.
If the product or its components are resold, the seller must inform the buyer about the
professional disposal of the product according to the current valid national regulations.
=== Ende der Liste für T extmar ke Inhalt ===
BA_KK_EN_02-2014 35
Two Way Valve
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Index
=== Ende der Liste für T extmar ke Index ===
A
O
Assembly ........................................................ 25
Obligation of the operating company .............. 15
Overview.......................................................... 19
C
Completeness ................................................. 23
P
Copyright .......................................................... 3
Personal protection equipment ....................... 17
D
S
Damage .......................................................... 23
Safety .............................................................. 10
Description...................................................... 18
Electrial safety ............................................. 13
Dimensioned drawing ..................................... 21
Mechanical safety ........................................ 13
Disassembly ................................................... 35
Safety equipment ............................................ 14
Disclaimer ......................................................... 9
Service ...................................................... 31, 34
Disposal .......................................................... 35
SOP ................................................................. 29
Within EU .................................................... 35
Spare parts ...................................................... 33
Staff
E
Electrician .................................................... 16
Electrical connection....................................... 28
Operator ...................................................... 16
Specialized staff .......................................... 16
G Trained person ............................................ 16
General view ................................................... 18
Staff requirements ........................................... 16
Start of operation ....................................... 23, 29
I
Imprint............................................................... 3
T
Information signs ............................................ 14
Technical data ................................................. 20
Installation....................................................... 23
Transport ......................................................... 24
Intended use ..............................................11, 18
W
L Warning signs ................................................. 14
Limit Stop Sensors.......................................... 27
Wear & tear parts............................................. 33
M
Maintenance ................................................... 31
Maintenance plan ........................................... 32
Manufacturer model........................................ 18
36 BA_KK_EN_02-2014

Two-Way Valve: Operating Manual

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Two-Way Valve: Operating Manual

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Oper ating Manual

PETKUS Technologie GmbH | Germany | 99848 Wutha-Farnroda | www.petkus.de

TRANSLATION OF THE GERMAN ORIGINAL

© The content of this manual is protected by copyright. Reprinting, duplication and

PETKUS Technologie GmbH

4 Installation and Start of Operation 23

6 Service and Maintenance 31

7 Disassembly and Disposal 35

This symbol warns against a potentially dangerous situation, leading to damage

2.1 Intended Use

The misuse of the machine can lead to dangerous situations.

2.2 General Safety Notes

2.3 Electrical Safety

■ Work on electrical machines may only be performed by qualified electricians.

2.4 Mechanical Safety

The two-way valve is an incomplete machine according to the European Directive on

2.5 Safety Equipment

■ The safety equipment of the machine may not be changed, removed or

2.6 Warning and Information Signs on the Machine

Observe warning and information signs adhered to the machine.

2.7 Obligation of the Operating Company

In particular the following applies:

■ The operating company/operator must continuously check if the operating instructions

The following preventive measures must be observed:

■ Access routes must be kept clear for rescue vehicles.

2.8 Staff Requirements

2.9 Personal Protection Equipment

Protective Gloves (heat resistant) with arm protection

3.1 Description and Intended Purpose

Manufacturer Model: Two-Way Valve

Fig. 1 General View of a Symmetric Two-Way Valve with a Drive Motor

The flap is driven at option by:

Fig. 2 Overview of the Two-Way Valve

3.3 Technical Data

3.4 Dimensioned Drawing

Fig. 3 Dimensioned Drawing of a Symmetric Two-Way Valve

4 Installation and Start of Operation

Mistakes during installation can lead to life-threatening situations or cause

4.1 Check for Completeness and Damage

If you detect external damage proceed as follows:

► Refuse the delivery or accept conditionally.

► Inform PETKUS Technologie GmbH immediately about the damage report.

■ Use only suitable machines for transport.

Improper transportation can cause considerable material damage.

Danger of material damage through faulty installation and assembly!

The attached assembly drawing is relevant for installation and assembly.

4.3.1 Assembly of the Drive Motor

This chapter only applies to two-way valves with a motor drive.

1 torque support 4 drive motor 7 locking ring

Fig. 4 Assembly of the Drive Motor (Example)

4.3.2 Assembly of the Limit Stop Sensors

This chapter only applies to two-way valves with a motor drive.

► Connect the limit stop sensors by screws.

1 limit stop sensor 3 tension spring

Fig. 5 Assembly of the Limit Stop Sensor

4.4 Electrical Connection

■ Work on the electrical system may only be performed by electrical experts /

The machine is not electrically connected by the manufacturer.

4.5 Start of Operation (SOP)

■ The machine must only be operated with connected pipes.

Checklist for the SOP:

► Check all connecting elements and screws. If necessary, re-tighten them.

► Check the two-way valve for its function.