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Alineamiento 1
Alineamiento 1
1. Off set
2. Angular
0.04 Horizontal
&
0.02 Vertical
1 2 3 4 5 6 7 8 9 10
ORDER FREQUENCY
0.16
Parallel Misalignment
0.14
0. 12
0.06
0.04 1X 2X
Axial
0.02
1 2 3 4 5 6 7 8 9 10
ORDER FREQUENCY
Angular Misalignment
Angular Misalignment
DEW/CBPM LAB
0.16
Angular Misalignment
0.06
Marked by 180 degree phase shift
2X across the coupling in the axial direction
0.04
Axial
0.02
1 2 3 4 5 6 7 8 9 10
ORDER FREQUENCY
0.16
Angular Misalignment
0.14
There will also be fairly strong
0. 12 radial 1X and 2X levels,
however these components will
0.10 be in phase.
0.08
0.06
1X 2X
0.04
Vertical
&
0.02
Horizontal
1 2 3 4 5 6 7 8 9 10
ORDER FREQUENCY
Skewed Misalignment
Scientific
Diagnosis Of Misalignment
Offset - 1800 phase shift in the radial direction across the coupling. 00 to 1800 phase shift
occur as the sensor moves from horizontal to the vertical direction of the same machine.
Skew - 1800 phase shift in the axial or radial direction across the coupling.
Vibration Spectrum Analysis..Recap..
1. Rough Alignment
(a) Using straight edge
(b) Twin wire method
2. Precision Alignment
(a) Face & Rim
(b) Reverse indicator
Rough Alignment
Using straight edge
Rough Alignment
Using twin wire
Face & Rim Method
Advantages:
1. Good for large dia. coupling hubs where the shafts are close together.
2. To be used where one of the shafts can not rotate during alignment.
3. Easy to use.
Disadvantages:
1. Difficult to take face readings, if there is axial float in the shaft.
2. Requires removal of coupling spool.
3. More complex alignment calculation.
Reverse Indicator Method
Reverse Indicator Method
Advantages:
1. More accurate than face & rim method.
2. Readings are not affected by axial float.
3. Possible to keep the coupling spool.
Disadvantages:
1. Both shafts have to be rotated.
2. Should not be used on close coupled shafts.
3. Difficult to take readings on long shaft.
Which Method To Be Used?
If L > D Reverse Indicator
L
D/2
Combination Method
Calculation can be
made for each of the
method to verify the
readings.
Alignment Tolerance
Off Set Angular
RPM mm mm / 100 mm
0000 - 1000 0.13 0.10
1000 - 2000 0.10 0.08
2000 - 3000 0.07 0.07
3000 - 4000 0.05 0.06
4000 - 5000 0.03 0.05
Disadvantages Of Dial
Indicator Method
Short Foot
Angled Foot
Tightening Of Holding Down Bolts
Fixing Of Dial Gauge
Perpendicular to
the coupling
surface.
Rules For Good Alignment
+
Graphical representation
Example 1
Scale: Y-axis = 10:1
(Reverse Indicator Method) X-axis = 1: 5
SM Dial Reading: -1.50 mm
MM Dial Reading : +0.5 mm