YLPA 0115SE, 0145SE, 0170SE

INSTALLATION, OPERATION AND

Supersedes: 150.68-ICOM1 (1217) FORM 150.68-ICOM1 (1020)
MAINTENANCE

035-23346-100

MODEL YLPA AIR TO LIQUID

REVERSIBLE SCROLL HEAT PUMPS
STYLE B
Cooling Capacities: 115 Tons to 170 Tons
Cooling Capacities: 400 kW to 600 kW
Heating Capacities:1390 MBH to 2040 MBH
Heating Capacities: 400 kW to 600 kW
60Hz

HFC-410A

Issue Date:
October 15, 2020 Products are produced at a
facility whose quality-
management systems are
ISO9001 certified.
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

IMPORTANT!
Read BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES

This equipment is a relatively complicated apparatus.
During rigging, installation, operation, maintenance,
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to:
heavy objects, refrigerants, materials under pressure,
rotating components, and both high and low voltage.
Each of these items has the potential, if misused or
handled improperly, to cause bodily injury or death. It
is the obligation and responsibility of rigging, instal-
lation, and operating/service personnel to identify and
recognize these inherent hazards, protect themselves,
and proceed safely in completing their tasks. Failure
to comply with any of these requirements could result
in serious damage to the equipment and the property in
which it is situated, as well as severe personal injury or
death to themselves and people at the site.
This document is intended for use by owner-authorized
rigging, installation, and operating/service personnel. It
is expected that these individuals possess independent
training that will enable them to perform their assigned
tasks properly and safely. It is essential that, prior to
performing any task on this equipment, this individual
shall have read and understood the on-product labels,
this document and any referenced materials. This in-
dividual shall also be familiar with and comply with
all applicable industry and governmental standards and
regulations pertaining to the task in question.

SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to areas of potential hazard:

DANGER indicates an imminently CAUTION identifies a hazard which could

hazardous situation which, if not avoided, lead to damage to the machine, damage
will result in death or serious injury. to other equipment and/or environmental
pollution. Usually an instruction will be
given, together with a brief explanation.

WARNING indicates a potentially hazardous NOTE is used to highlight additional

situation which, if not avoided, could result information which may be helpful to you.
in death or serious injury.

External wiring, unless specified as an optional connection in the manufacturer’s product line, is
not to be connected inside the micro panel cabinet. Devices such as relays, switches, transducers
and controls may not be installed inside the panel. No external wiring is allowed to be run through
the micro panel. All wiring must be in accordance with YORK’s published specifications and must
be performed only by qualified YORK personnel. YORK will not be responsible for damages/
problems resulting from improper connections to the controls or application of improper control
signals. Failure to follow this will void the manufacturer’s warranty and cause serious damage to
property or injury to persons.

2 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con- It is the responsibility of rigging, lifting, and operating/
tinuous product improvement, the information con- service personnel to verify the applicability of these
tained in this document is subject to change without documents to the equipment. If there is any question
notice. Johnson Controls makes no commitment to regarding the applicability of these documents, rig-
update or provide current information automatically ging, lifting, and operating/service personnel should
to the manual or product owner. Updated manuals, if verify whether the equipment has been modified and
applicable, can be obtained by contacting the nearest if current literature is available from the owner of the
Johnson Controls Service office or accessing the John- equipment prior to performing any work on the chiller.
son Controls Knowledge Exchange website at https://
docs.johnsoncontrols.com/chillers/.
REVISION NOTES
Revisions made to this document are indicated in the following table. These revisions are to technical information,
and any other changes in spelling, grammar, or formatting are not included.
AFFECTED PAGES DESCRIPTION
3 Conditioned Based Maintenance program information added

CONDITIONED BASED MAINTENANCE

Traditional chiller maintenance is based upon assumed
and generalized conditions. In lieu of the traditional
maintenance program, a Johnson Controls YORK
Conditioned Based Maintenance (CBM) program can
be substituted. This CBM service plan is built around
the specific needs for the chiller, operating conditions,
and annualized impact realized by the chiller. Your lo-
cal Johnson Controls Branch can propose a customized
Planned Service Agreement that leverages real time
and historical data, delivering performance reporting,
corrective actions required and data enabled guidance
for optimal operation and lifecycle assurance. The pro-
gram will include fault detection diagnostics, operation
code statistics, performance based algorithms and ad-
vance rules based rationale delivered by the Johnson
Controls Connected Equipment Portal.

WARNING!

The Control Cabinet contains lethal AC and DC voltages. Before performing service inside
the cabinet, remove the AC supply feeding the chiller.

The DC Voltage on the DC Bus will take 5 minutes to bleed off, after
AC power is removed. Always check the DC Bus Voltage with a
Voltmeter to assure the capacitor charge has bled off before working
on the system.

NEVER short out the DC Bus to discharge the filter capacitors.

NEVER place loose tools, debris, or any objects inside the Control Panel Cabinet.
NEVER allow the Control Panel Cabinet doors to remain open if there is a potential for rain
to enter the panel. Keep doors closed and assure all latches are engaged on each door
unless the unit is being serviced.

JOHNSON CONTROLS 3
FORM 150.68-ICOM1
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4 JOHNSON CONTROLS

TABLE OF CONTENTS
GENERAL INFORMATION & SAFETY
INTRODUCTION.............................................. 7
WARRANTY....................................................... 7
SAFETY............................................................... 7
FLUORINATED GREENHOUSE GASES...... 7
RESPONSIBILITY FOR SAFETY................... 8
ABOUT THIS MANUAL.................................. 8
MISUSE OF EQUIPMENT............................... 8
PRODUCT DESCRIPTION
INTRODUCTION............................................ 11
COMPRESSORS.............................................. 11
REFRIGERANT CIRCUITS........................... 11
REFRIGERANT TO WATER HEAT
EXCHANGER.................................................. 11
AMBIENT COILS............................................ 11
POWER AND CONTROLS PANELS............ 12
MICROPROCESSOR CONTROLS............... 12
ACCESSORIES AND OPTIONS................... 13
REFRIGERANT FLOW BLOCK
DIAGRAMS...................................................... 14
COMPONENT LOCATION DIAGRAM....... 15
NOMENCLATURE.......................................... 15
HANDLING AND STORAGE
DELIVERY AND STORAGE......................... 17
INSPECTION.................................................... 17
MOVING THE UNIT....................................... 17
LIFTING WEIGHTS........................................ 18
INSTALLATION
LOCATION REQUIREMENTS...................... 19
OUTDOOR INSTALLATIONS...................... 19
LOCATION CLEARANCES........................... 19
INSTALLATION OF VIBRATION
ISOLATORS...................................................... 21
PIPEWORK CONNECTION.......................... 21
PIPEWORK ARRANGEMENT...................... 21
CHILLED LIQUID SYSTEM......................... 22
CONNECTION TYPES AND SIZES............. 22
WATER TREATMENT.................................... 22
WATER QUALITY REQUIREMENTS......... 22
REFRIGERANT RELIEF VALVE PIPING... 22
ELECTRICAL CONNECTION...................... 23
POWER WIRING............................................. 23
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
SINGLE POINT POWER SUPPLY
WIRING............................................................. 23
CONTROL CIRCUIT TRANSFORMER....... 23
REMOTE EMERGENCY STOP DEVICE.... 23
CONTROL WIRING - VOLTAGE FREE
CONTACT......................................................... 23
CHILLED LIQUID PUMP STARTER........... 23
RUN CONTACTS............................................. 24
ALARM CONTACTS...................................... 24
CONTROL WIRING - SYSTEM INPUTS.... 24
FLOW SWITCH............................................... 24
REMOTE START/STOP.................................. 24
REMOTE MODE SELECTION...................... 24
REMOTE RESET OF CHILLED LIQUID
SETPOINT........................................................ 24
REMOTE LOAD LIMITING.......................... 24
FAN FULL SPEED INHIBIT.......................... 24
EMS ANALOGUE INPUT.............................. 24
MODBUS, BACNET MS/TP AND N2........... 24
CONNECTION DIAGRAM............................ 25
COMMISSIONING
PREPARATION................................................ 27
PREPARATION - POWER OFF..................... 27
FIRST TIME START-UP.................................. 28
OPERATION
CONTROL PANEL KEYS............................... 31
STATUS KEY.................................................... 31
DISPLAY/PRINT KEYS.................................. 36
ENTRY KEYS................................................... 42
SETPOINTS KEYS.......................................... 42
UNIT KEYS...................................................... 48
OPTIONAL PRINTER INSTALLATION...... 51
BAS/EMS TEMPERATURE RESET............. 51
BACNET, MODBUS AND YORKTALK 2
COMMUNICATIONS...................................... 55
MAINTENANCE
GENERAL REQUIREMENTS....................... 67
DAILY MAINTENANCE................................ 67
SCHEDULED MAINTENANCE................... 68
HEAT EXCHANGER IN-SERVICE
INSPECTION.................................................... 68
COMPETENT PERSONS TROUBLE
SHOOTING GUIDE......................................... 69
SENSOR CALIBRATION CHARTS.............. 71
5
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

TECHNICAL DATA

WATERSIDE PRESSURE DROP GRAPH

OF EVAPORATORS........................................ 73
OPERATING LIMITATIONS......................... 74
PHYSICAL DATA............................................ 74
ELECTRICAL DATA....................................... 75
SOUND DATA.................................................. 75
ISOLATOR DATA............................................ 80
ONE INCH DEFLECTION SPRING
ISOLATORS CROSS REFERENCE.............. 80
ONE INCH DEFLECTION SPRING
ISOLATORS INSTALLATION
INSTRUCTIONS.............................................. 81
TWO INCH DEFLECTION SPRING
ISOLATORS CROSS REFERENCE.............. 82
TWO INCH DEFLECTION SPRING
ISOLATORS INSTALLATION AND
ADJUSTMENT................................................. 83
DURALENE ISOLATOR CROSS
REFERENCE.................................................... 84
DURULENE ISOLATORS
INSTALLATION.............................................. 85

SPARE PARTS

RECOMMENDED SPARES........................... 87
RECOMMENDED COMPRESSOR OIL....... 87
ASSOCIATED DRAWINGS........................... 87

DECOMMISSIONING, DISMANTLING AND

DISPOSAL

6 JOHNSON CONTROLS

GENERAL INFORMATION & SAFETY
INTRODUCTION
YORK YLPA units are manufactured to the highest
design and construction standards to ensure high
performance, reliability and adaptability to all types of
air conditioning installations.
The unit is intended for cooling and heating water or
glycol solutions and is not suitable for purposes other
than those specified in this manual.
This manual contains all the information required for
correct installation and commissioning of the unit,
together with operating and maintenance instructions.
The manuals should be read thoroughly before
attempting to operate or service the unit.
All procedures detailed in this manual, including
installation, commissioning and maintenance tasks must
only be performed by suitably trained and qualified
personnel.
The manufacturer will not be liable for any injury or
damage caused by incorrect installation, commissioning,
operation or maintenance resulting from a failure to
follow the procedures and instructions detailed in the
manuals.
WARRANTY
Johnson Controls warrants all equipment and materials
against defects in workmanship and materials for a
period of eighteen months from date of shipment, unless
labor or extended warranty has been purchased as part
of the contract.
The warranty is limited to parts only replacement and
shipping of any faulty part, or sub-assembly, which has
failed due to poor quality or manufacturing errors. All
claims must be supported by evidence that the failure has
occurred within the warranty period, and that the unit has
been operated within the designed parameters specified.
All warranty claims must specify the unit model, serial
number, order number and run hours/starts. Model
and serial number information is printed on the unit
identification plate.
The unit warranty will be void if any modification to
the unit are carried out without prior written approval
from Johnson Controls.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
For warranty purposes, the following conditions must
be satisfied:
• The initial start of the unit must be carried out by
trained personnel from an Authorized Johnson
Controls Service Center.
• Only genuine Johnson Controls approved spare
parts, oils, coolants, and refrigerants must be used.
• All the scheduled maintenance operations detailed
in this manual must be performed at the specified
times by suitably trained and qualified personnel.
• Failure to satisfy any of these conditions will au-
tomatically void the warranty.
SAFETY
Standards for Safety
YLPA units are designed and manufactured within an
EN ISO 9001 accredited organization and in conformity
with the following Standards and Codes:
• ANSI/ASHRAE Standard 15, Safety Code for
Mechanical Refrigeration.
• ANSI/NFPA Standard 70, National Electrical Code
(N.E.C.).
• ASME Boiler and Pressure Vessel Code, Section VIII
Division 1.
• ARI Standard 550/590-98, Water Chilling Packages
Using the Vapor Compression Cycle.
• ASHRAE 90.1 Energy Standard for Building Except
Low-Rise Residential Buildings.
• ARI 370 Sound Rating of Large Outdoor Refrigeration
and Air Conditioning Equipment.
In addition, the chillers conform to Underwriters
Laboratories (U.L.) for construction of chillers and
provide U.L./cU.L. Listing Label.
FLUORINATED GREENHOUSE GASES
• This equipment contains fluorinated greenhouse gases
covered by the Kyoto Protocol.
• The global warming potential of the refrigerant
(R-410A) used in this unit is 2088.
• The refrigerant quantity is stated in the Physical Data
table.
• The fluorinated greenhouse gases in this equipment
may not be vented to the atmosphere.
• This equipment should only be serviced by qualified
technicians.
7
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
RESPONSIBILITY FOR SAFETY
Every care has been taken in the design and manufacture
of the unit to ensure compliance with the safety
requirements listed above. However, the individual
operating or working on any machinery is primarily
responsible for:
• Personal safety, safety of other personnel, and the
machinery.
• Correct utilization of the machinery in accordance with
the procedures detailed in the manuals.
ABOUT THIS MANUAL
The following terms are used in this document to alert
the reader to areas of potential hazard.
A WARNING is given in this document to
identify a hazard, which could lead to
personal injury. Usually an instruction will
be given, together with a brief explanation
and the possible result of ignoring the
instruction.
A CAUTION identifies a hazard which could
lead to damage to the machine, damage to
other equipment and/or environmental
pollution. Usually an instruction will be
given, together with a brief explanation and
the possible result of ignoring the
instruction.
A NOTE is used to highlight additional
information, which may be helpful to you
but where there are no special safety
implications.
The contents of this manual include suggested best
working practices and procedures. These are issued for
guidance only, and they do not take precedence over
the above stated individual responsibility and/or local
safety regulations.
This manual and any other document supplied with the
unit are the property of YORK which reserves all rights.
They may not be reproduced, in whole or in part, without
prior written authorization from an authorized YORK
representative.
MISUSE OF EQUIPMENT
Suitability for Application
The unit is intended for cooling water or glycol solutions
and is not suitable for purposes other than those specified
in these instructions. Any use of the equipment other
than its intended use, or operation of the equipment
contrary to the relevant procedures may result in injury
to the operator, or damage to the equipment.
8 JOHNSON CONTROLS
The unit must not be operated outside the design
parameters specified in this manual.
Structural Support
Structural support of the unit must be provided as
indicated in these instructions. Failure to provide proper
support may result in injury to the operator, or damage
to the equipment and/or building.
Mechanical Strength
The unit is not designed to withstand loads or stresses
from adjacent equipment, pipework or structures.
Additional components must not be mounted on the unit.
Any such extraneous loads may cause structural failure
and may result in injury to the operator, or damage to
the equipment.
General Access
There are a number of areas and features, which may
be a hazard and potentially cause injury when working
on the unit unless suitable safety precautions are taken.
It is important to ensure access to the unit is restricted
to suitably qualified persons who are familiar with the
potential hazards and precautions necessary for safe
operation and maintenance of equipment containing
high temperatures, pressures and voltages.
Pressure Systems
The unit contains refrigerant vapor and liquid under
pressure, release of which can be a danger and cause
injury. The user should ensure that care is taken during
installation, operation and maintenance to avoid damage
to the pressure system. No attempt should be made
to gain access to the component parts of the pressure
system other than by suitably trained and qualified
personnel.
Electrical
The unit must be earthed. No installation or maintenance
work should be attempted on the electrical equipment
without first switching power OFF, isolating and locking-
off the power supply. Servicing and maintenance on live
equipment must only be performed by suitably trained
and qualified personnel. No attempt should be made to
gain access to the Control Panel or electrical enclosures
during normal operation of the unit.
Rotating Parts
Fan guards must be fitted at all times and not removed
unless the power supply has been isolated. If ductwork is
to be fitted, requiring the wire fan guards to be removed,
alternative safety measures must be taken to protect
against the risk of injury from rotating fans.

Sharp Edges
The fins on the air-cooled condenser coils have sharp
metal edges. Reasonable care should be taken when
working in contact with the coils to avoid the risk of
minor abrasions and lacerations. The use of gloves is
recommended.
Frame rails, braces, and other components may also
have sharp edges. Reasonable care should be taken when
working in contact with any components to avoid risk
of minor abrasions and lacerations.
Refrigerants and Oils
Refrigerants and oils used in the unit are generally
nontoxic, non-flammable and non-corrosive, and pose
no special safety hazards. However, the use of gloves
and safety glasses are recommended when working on
the unit. The build up of refrigerant vapor, from a leak
for example, does pose a risk of asphyxiation in confined
or enclosed spaces and attention should be given to good
ventilation.
High Temperature and Pressure Cleaning
High temperature and pressure cleaning methods (e.g.
steam cleaning) should not be used on any part of the
pressure system as this may cause operation of the
pressure relief device(s). Detergents and solvents, which
may cause corrosion, should also be avoided.
Emergency Shutdown
In case of emergency, the non-fused disconnect switch
on the power panel should be used as the emergency stop
device. When operated it removes the electrical supply
to the unit thus shutting down the unit.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
Safety Labels
The following labels are fixed to each unit to give
instruction, or to indicate potential hazards which may
exist.
White symbol on blue background
For safe operation, read the instructions
first.
Black symbol on yellow background.
Warning: This machine may start
automatically without prior warning.
Black symbol on yellow background
Warning: Hot surface.
Black symbol on yellow background
Warning: Safety relief valve may discharge
gas or liquid without prior warning.
Black symbol on yellow background
Warning: Isolate all electrical sources of
supply before opening or removing the
cover, as lethal voltages may exist.
Black symbol on yellow background
General attention symbol.
Black symbol on yellow background
Warning: On isolating the supply it may
take up to 300 seconds for the capacitor
voltage to fall below 50 volts.
9
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10 JOHNSON CONTROLS

PRODUCT DESCRIPTION
INTRODUCTION
YLPA air-to-liquid heat pumps are completely factory
assembled with all interconnecting refrigerant piping and
wiring ready for field installation. The unit is pressure
tested, evacuated, and fully factory charged with
refrigerant R-410A and oil in each of the independent
refrigerant circuits. After assembly, an operational
test is performed with water flowing through the heat
exchanger to ensure that each refrigerant circuit operates
correctly.
The unit structure is manufactured from heavy-gauge,
galvanized steel coated with baked-on powder paint
(Champagne (RAL 7006, Munsell No. 9.8YR4.36/1.2)).
YLPA units are designed and manufactured within an
EN ISO 9001 accredited organization and in conformity
with the following Standards and Codes:
• ANSI/ASHRAE Standard 15, Safety Code for
Mechanical Refrigeration.
• ANSI/NFPA Standard 70, National Electrical Code
(N.E.C.).
• ASME Boiler and Pressure Vessel Code, Section VIII
Division 1.
• ARI Standard 550/590-98, Water Chilling Packages
Using the Vapor Compression Cycle.
• ASHRAE 90.1 Energy Standard for Building Except
Low-Rise Residential Buildings.
• ARI 370 Sound Rating of Large Outdoor Refrigeration
and Air Conditioning Equipment.
In addition, the chillers conform to Underwriters
Laboratories (U.L.) for construction of chillers and
provide U.L./cU.L. Listing Label.
COMPRESSORS
The YLPA unit has suction-cooled, hermetic scroll
compressors. High efficiency is achieved through a
controlled orbit and the use of advanced scroll geometry.
The compressors incorporate a compliant scroll design
in both the axial and radial directions. All rotating parts
are statically and dynamically balanced. The compressor
motors have integral protection against overloads that
will automatically reset. Starting is direct on line, and
soft start is available as an option.
The compressors are switched On and Off by the unit
microprocessor to provide capacity control. Each
compressor is fitted with a crankcase strap heater. All
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
compressors are mounted on isolator pads to reduce
transmission of vibration to the rest of the unit.
The motor terminal boxes have IP54 weather protection.
REFRIGERANT CIRCUITS
Two independent refrigerant circuits are provided on
each unit. Each circuit uses copper refrigerant pipe
formed on computer controlled bending machines to
reduce the number of brazed joints resulting in a high
integrity and reliable system.
Each circuit shall incorporate all components necessary
for the designed operation including: a suction
accumulator, a liquid receiver, a four way reversing
valve, service valves, isolation (ball/angle) valves,
pressure relief valves, a high absorption removable
core filter-drier, a sight glass with moisture indicator,
and an electronic expansion valve. Suction lines shall
be covered with closed-cell insulation.
REFRIGERANT TO WATER HEAT EXCHANGER
The 2-pass dual circuit shell and tube type direct
expansion (DX) heat exchanger has refrigerant in the
tubes and liquid flowing through the baffled shell. The
waterside (shell) design working pressure is 150 psig.
The refrigerant side (tubes) design working pressure is
650 psig. The refrigerant side is protected by pressure
relief valve(s).
The heat exchanger is equipped with a heater for frost
protection to -4°F (below this the ball valve in the
discharge line must be closed) and insulated with flexible
closed-cell foam.
Water connection to the heat exchanger is via victaulic
grooved connections. Victaulic groove to flange
converters are available as an option.
AMBIENT COILS
The ambient coils are seamless copper tubes, arranged
in staggered rows, mechanically expanded into coated
aluminium fins. Integral sub-cooling is included.
The ambient coil fans are designed for maximum
efficiency and statically and dynamically balanced
for vibration free operation. They are directly driven
by independent motors, and positioned for vertical air
discharge. The fan guards are constructed from heavy-
gauge, corrosion resistant, coated steel.
11
FORM 150.68-ICOM1
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The IP54 fan motors are the totally enclosed air-over
type with permanently lubricated double-sealed ball
bearings.
POWER AND CONTROLS PANELS
All power and controls are contained in an IP 55 cabinet
with hinged and gasket sealed outer doors.
The power panel includes:
• A factory mounted non-fused disconnect switch
with external (red/yellow) lockable handle to enable
connection of the unit power supply. The disconnect
switch can be used to isolate the power for servicing
and as a emergency stop.
• Factory mounted compressor contactors and
compressor fuses provide short circuit protection.
Overload protection for each compressor is provided
by inherent motor winding temperature sensing and
a trip module.
• Factory mounted fan contactors and fuses provide
short circuit protection. Overload protection for
each fan is provided by a inherent motor winding
temperature device.
• Factory mounted control transformer to convert the
unit supply voltage to 115 V - 1 Ø - 60 Hz for the
control system.
• Control supply fuses and connections for a remote
emergency stop device.
The control panel includes:
• A Liquid Crystal Display (two display lines of twenty
characters per line) with Light Emitting Diode
backlighting for easy viewing.
• A Color coded 12-button keypad.
• Customer terminal blocks for control inputs and liquid
flow switch.
MICROPROCESSOR CONTROLS
The microprocessor control includes:
• Automatic control of compressor start/stop,
anticoincidence and anti-recycle timers, pump and
unit alarm contacts. Automatic reset to normal unit
operation after power failure.
• Remote water temperature setpoint reset via an analog
input or a pulse width modulated (PWM) input signal,
or up to two steps of demand (load) limiting.
12
• Software is loaded into the microprocessor controller
via a SD card, with programmed setpoints retained in a
lithium battery backed real time clock (RTC) memory.
• Forty character liquid crystal display, with description
available in several languages.
Programmable setpoints:
• Chilled liquid temperature setpoint and range
• Hot liquid temperature setpoint and range
• Remote reset temperature range
• Set daily schedule/holiday for start/stop
• Manual override for servicing
• Low ambient cutout
• High ambient cutout (heating only - fixed)
• Low liquid temperature cutout
• Low suction pressure cutout
• High discharge pressure cutout
• Anti-recycle timer (compressor start cycle time)
• Anti-coincident timer (delay compressor starts)
• Cooling suction superheat
• Heating suction superheat
Displayed Data:
• Leaving liquid temperature
• Air coil defrost temperatures
• Low leaving liquid temperature cutout setting
• Low ambient temperature cutout setting
• EEV output
• Suction superheat
• Suction temperature
• Suction saturated temperature
• Ambient air temperature
• Metric or Imperial data
• Discharge and suction pressure cutout settings
• System discharge and suction pressures
• Anti-recycle timer status for each system
• Anti-coincident system start timer condition
JOHNSON CONTROLS
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• Compressor run status ACCESSORIES AND OPTIONS

• No load condition Flow Switch

• Day, date and time The flow switch or its equivalent must be furnished with
each unit. 150 psig (10.5 bar) DWP - For standard units.
• Daily start/stop times Johnson Controls model F61MG-1C Vapor-proof SPDT,
• Holiday status NEMA 3R switch (150 PSIG [10.5 bar] DWP), -20°F
to 250°F (-29°C to 121°C), with 1” NPT connection for
• Automatic or manual system lead/lag control upright mounting in horizontal pipe. (Field-mounted)
• Lead system definition Chicago Code Relief Valves
• Compressor starts & operating hours (each compressor) The unit will be provided with relief valves to meet
• Status of heat exchanger heater and fan operation Chicago code requirements. (Factory mounted)
Neoprene Pads Isolators
• Run permissive status
Recommended for normal installations (Field mounted)
• Number of compressors running
1" Spring Isolators
• Mode solenoid valve status
Level adjustable, spring and cage type isolators for
• Load & unload timer status
mounting under the unit base rails (Field mounted)
• Liquid pump status 2" Spring Isolators
System Safeties: Restrained Spring-Flex Mountings incorporating a
Cause individual compressors to perform auto shut rugged welded steel housing with vertical and horizontal
down and require manual reset in the event of 3 trips in limit stops. (Field mounted)
a 90-minute time period: Flange Kit
• High discharge pressure Provides contractor with the couplings best suited to
• Low suction pressure tie into the chilled water piping. All flanges are PN10.

• Low suction superheat Single-Point Supply Terminal Block

• High-pressure switches Includes enclosure, terminal-block and interconnecting

wiring to the compressors. Separate external protection
• Motor protector must be supplied, by others, in the incoming compressor-
power wiring. (Do not include this option if either the
Unit Safeties:
Single-Point Non-Fused Disconnect Switch or Single-
They are automatic reset and cause compressor to shut Point Circuit Breaker options have been included.)
down:
Single-Point Circuit Breaker
• Low leaving chilled liquid temperature
A unit mounted circuit breaker with external, lockable
• Under voltage handle (in compliance with N.E.C. Article 440-14), can
be supplied to isolate the power voltage for servicing.
• Loss of liquid flow (through flow switch) This option includes the Single-Point Power connection.
For each system a common alarm contact for:
• Low leaving chilled liquid temperature
• Low voltage
• Low battery
• High discharge pressure (per system)
• Low suction pressure (per system)
• Compressor motor protection

JOHNSON CONTROLS 13
FORM 150.68-ICOM1
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REFRIGERANT FLOW BLOCK DIAGRAMS

Cooling and Defrost Modes

Low pressure liquid refrigerant enters the heat exchanger and is evaporated and superheated by the heat energy
absorbed from the chilled liquid. Low pressure vapor enters the compressor, via the four-way reversing valve and
accumulator, where pressure and superheat are increased. The high pressure vapor is fed to the ambient coils and
fans, via the four way reversing valve, where heat is removed. The fully condensed and subcooled liquid passes
through the electronic expansion valve where pressure is reduced and further cooling takes place before returning
to the heat exchanger.
Ambient Coils
(Condenser)

4-way valve
Refrigerant flow
EEV

Receiver

Compressors Heat Exchanger

Accumulator (Evaporator)

Heat Pump Mode

Liquid refrigerant enters the ambient coil, and is fully evaporated and superheated by the energy absorbed from the
ambient air. Low-pressure superheated refrigerant vapor passes through the four-way reversing valve and the
accumulator and enters the compressor, where pressure and superheat are increased. High-pressure superheated
refrigerant vapor enters the refrigerant to water plate heat exchanger where heat is rejected to the water. The high-
pressure liquid refrigerant, leaving the heat exchanger passes through the liquid receiver and enters the electronic
expansion valve where the refrigerant pressure is reduced and subsequently cooled before returning to the ambient
coil.
Ambient Coils
(Evaporator)

4-way valve
Refrigerant flow
EEV

Receiver

Compressors Heat Exchanger

Accumulator (Condenser)

Defrost

When ice builds up on the ambient coils defrost is initiated by operating the machine in a cooling mode. Each of
the refrigerant circuits will be defrosted one at a time. When defrost is operative the circuit operating in heat pump
mode is in balance with the circuit operating in defrost (cooling). Therefore, heat energy is not removed from the
hot water system.
14 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

COMPONENT LOCATION DIAGRAM

7
4
6 5
LD23120

1 Power Panel 5 Heat Exchanger

2 Non-Fused Disconnect Switch 6 Suction Accumulator
3 Control Panel 7 Ambient Coils
4 Compressors 8 Fans

NOMENCLATURE

YLPA0115SE40XBB
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATION REFRIGERANT VOLTAGE / STARTER DESIGN / DEVELOPMENT LEVELS

: York
Y : Scroll # # # # kW S : Standard Unit E : R-410A 4 6 x : 460/3/60 B : Design Series
L 0115 0145 0170 1 7 x : 200/3/60 B : Development Level
P : Heat Pump
A : All Regions 2
4
8
0
x
x
: 230/3/60
: 380/3/60
5 8 x : 575/3/60

JOHNSON CONTROLS 15
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

Page Left Intentionally Blank

16 JOHNSON CONTROLS

HANDLING AND STORAGE
DELIVERY AND STORAGE
To ensure consistent quality and maximum reliability,
all units are tested and inspected before leaving the
factory. Units are shipped completely assembled and
contain refrigerant under pressure. Units are shipped
without export crating unless crating has been specified
on the Sales Order.
If the unit is to be put into storage, prior to installation,
the following precautions should be observed:
• Ensure that all openings, such as water connec-
tions are securely capped.
• The unit should be stored in a location where there
is minimal activity in order to limit the risk of ac-
cidental physical damage.
• To prevent inadvertent operation of the pressure
relief devices, the unit must not be steam cleaned.
• It is recommended that the unit is periodically in-
spected during storage.
INSPECTION
Remove any transit packing and inspect the unit to
ensure that all components have been delivered and that
no damage has occurred during transit. If any damage
is evident, it should be noted on the carrier’s freight bill
and a claim entered in accordance with the instructions
given on the advice note.
Major damage must be reported immediately to your
local Johnson Controls representative.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
MOVING THE UNIT
Prior to moving the unit, ensure that the installation site
is suitable for installing the unit and is easily capable
of supporting the weight of the unit and all associated
services.
The unit should be lifted using lifting lugs and a spreader
bar or frame of sufficient width to prevent damage to
the unit from the lifting chains.
The unit must only be lifted by the base
frame at the points provided. Never move
the unit on rollers, or lift the unit using a
fork-lift truck.
Care should be taken to avoid damaging
the ambient coil fins when moving the unit.
Units are provided with lifting holes in the base frame
which accept the accessory lifting lug set (part number
026L00261-000 - 4 lug set, 026-45594-000 - 6 lug  set).
The lugs should be inserted into the respective holes in
the base frame and turned so that the spring loaded pin
engages into the hole and the flanges on the lug lock
behind the hole. The lugs should be attached to the
cables/chains using shackles or safety hooks.
17
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

LIFTING WEIGHTS

The weights and weight distribution limits are given below.

Weight (lbs) Point Weight (lbs)
Model Shipping Operating R1 R2 R3 R4 L1 L2 L3 L4
0115SE 9811 10472 1864 1026 1414 2178 1822 2168
0145SE 11243 11904 1021 1471 1024 1356 1595 2191 1541 1705
0170SE 12124 13447 1068 1545 1642 1279 1595 2257 2479 1582

L1 L2 L3 L4
Control Panel

R1 R2 R3 R4

18 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

INSTALLATION
LOCATION REQUIREMENTS
To achieve optimum performance and trouble-free
service, it is essential that the proposed installation site
meet with the location and space requirements for the
model being installed.
The clearances recommended are nominal for the safe
and efficient operation and maintenance of the unit
and power and control panels. Local health and safety
regulations, or practical considerations for service
replacement of large components, may require larger
clearances than those given in this manual.
LOCATION CLEARANCES
Adequate clearances around the unit(s) are required
for the unrestricted air-flow for the ambient coils and
to prevent re-circulation of discharge air back onto the
coils. If clearances given are not maintained, air-flow
restriction or re-circulation will cause a loss of unit
performance, an increase in power consumption, and
may cause the unit to malfunction. Consideration should
also be given to the possibility of down drafts, caused
by adjacent buildings, which may cause re-circulation
or uneven unit air-flow.

OUTDOOR INSTALLATIONS For locations where significant cross winds are expected,
such as exposed roof tops, an enclosure of solid or
The units can be installed at ground level on a suitable louvre type is recommended to prevent wind turbulence
and level foundation easily capable of supporting the interfering with the unit air-flow.
weight of the unit, or on a suitable rooftop location. In
both cases an adequate supply of air is required. Avoid When units are installed in an enclosure, the enclosure
locations where the sound output and air discharge from height should not exceed the height of the unit on more
the unit may be objectionable. than one side. Where accumulation of snow is likely,
additional height must be provided under the unit to
The location should be selected for minimum sun ensure normal air-flow to the unit.
exposure and away from boiler flues and other sources
Dim. YLPA
of airborne chemicals that could attack the ambient coils
(in) 0115SE 0145SE 0170SE
and steel parts of the unit. A 47 47 47
Arrangement
B 32 32 32
If located in an area accessible to unauthorized persons, A1
C 32 39 47
steps must be taken to prevent access to the unit by Solid Walls
D 55 55 55
means of a protective fence. This will help to prevent A 47 47 47
the possibility of vandalism, accidental damage, or Arrangement B 32 32 32
possible harm caused by unauthorized removal of A2 C 32 39 47
Solid Walls D 106 126 126
protective guards or opening panels to expose rotating
E 55 55 55
or electrically live components. A 47 47 47
Arrangement
B 32 32 32
For ground level locations, the unit must be installed A3
C 32 39 47
on a suitable flat and level concrete base that extends Louvres on
D 91 118 126
2 walls
to fully support the two side channels of the unit E 55 55 55
base frame. A one-piece concrete slab with footings, A 47 47 47
extending below the frost line is recommended. To avoid Arrangement B 47 47 47
A4 C 32 32 32
noise and vibration transmission, the unit should not be Solid Walls D 32 39 47
secured to the building foundation. E 67 75 83
A 47 47 47
On rooftop locations, choose a place with adequate Arrangement
B 47 47 47
structural strength to safely support the entire operating A5
C 32 32 32
Louvres on
weight of the unit and service personnel. The unit can 2 walls
D 32 32 32
be mounted on a concrete slab, similar to ground floor E 55 55 55
locations, or on steel channels of suitable strength.
The channels should be spaced with the same centers
as the unit side and front base rails. This will allow
vibration isolators to be fitted if required. Isolators are
recommended for rooftop locations.

JOHNSON CONTROLS 19
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

A4

A
A1

A1

D C

A2

E D

A5

E D C

A3

A1
A
B

B
C

E D C
E D

20 JOHNSON CONTROLS

INSTALLATION OF VIBRATION ISOLATORS
An optional set of vibration isolators can be supplied
loose with each unit.
PIPEWORK CONNECTION
The following piping recommendations are intended
to ensure satisfactory operation of the unit. Failure to
follow these recommendations could cause damage
to the unit, or loss of performance, and may void the
warranty.
A flow switch must be installed in the customer pipework
at the outlet of the heat exchanger as shown in the
arrangement diagrams, and wired back to the control
panel using screened cable. This is to prevent damage to
the heat exchanger caused by inadequate liquid flow. To
prevent turbulent flow, there must be straight pipework
either side of the flow switch equal in length to at least
5 times the diameter of the pipe.
The flow switches used must have gold plated contacts
for low voltage/current operation.
Alternatively, a differential pressure switch fitted across
an orifice plate may be used, preferably of the high/low
limit type.
The liquid pumps installed in the pipework systems
should discharge directly into the unit heat exchanger
sections of the system. The pumps require an auto-starter
(by others) to be wired to the control panel.
Pipework and fittings must be separately supported to
prevent any loading on the heat exchanger(s). Flexible
connections are recommended which will also minimize
transmission of vibrations to the building. Flexible
connections must be used if the unit is mounted on anti-
vibration mounts as some movement of the unit can be
expected in normal operation.
Pipework and fittings directly next to the heat
exchanger(s) should be readily demountable to allow
for cleaning prior to operation, and to facilitate visual
inspection of the exchanger nozzles.
Each heat exchanger must be protected by a strainer,
preferably of 20 mesh, fitted as close as possible to the
liquid inlet connection, and provided with a means of
local isolation.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
The heat exchanger(s) must not be exposed to flushing
velocities or debris released during flushing. It is
recommended that a suitably sized bypass and valve
arrangement be installed to allow flushing of the
pipework system. The bypass can be used during
maintenance to isolate the heat exchanger(s) without
disrupting flow to other units.
Thermometer and pressure gauge connections should
be provided on the inlet and outlet connections of each
heat exchanger.
Drain and air vent connections should be provided at all
low and high points in the pipework to permit drainage
of the system, and to vent any air in the pipes.
Liquid systems at risk of freezing, due to low ambient
temperatures, should be protected using insulation and
heater tape and/or a suitable glycol solution. The liquid
pumps must also be used to ensure liquid is circulated
when the ambient temperature approaches freezing
point. Insulation should also be installed around the heat
exchanger nozzles.
Heater tape under the insulation is recommended,
supplied independently and controlled by an ambient
temperature thermostat set to switch on at approximately
4ºF above the freezing temperature of the chilled liquid.
The heat exchanger is protected by a heater mat placed
under the insulation, which are powered from the unit
control system power supply. During cold weather when
there is a risk of freezing, chiller power should be left
switched ON to provide the freeze protection function
unless the liquid systems have been drained.
PIPEWORK ARRANGEMENT
The following are suggested pipework arrangements for
single unit installations. For multiple unit installations,
each unit should be piped as shown. These are
recommendations of the Building Services Research
Association.
21
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

CHILLED LIQUID SYSTEM WATER QUALITY REQUIREMENTS

The water used in the unit liquid system must meet the
requirements detailed in the table below:
Allowable Potential Problem
Item Unit
Value Corrosion Fouling
pH (25°C) pH 7.0 to 8.5 ▄
SO2- ppm <100 ▄
4
HCO_3/SO_4 ppm >1.0 ▄
CI- ppm <50 ▄
PO43- ppm <2.0 ▄
NH3 ppm <0.5 ▄
Free CI ppm <0.5 ▄
Fe3+ ppm <0.5 ▄
Mn2+ ppm <0.05 ▄
CO2 ppm <10 ▄
Pressure Tapping H 2S ppm <50 ▄
Temp °C <65 ▄ ▄
Air vent O content ppm <0.1 ▄
Hardness dH 4.8 to 8.5 ▄
Flow Switch
 ater quality should be inspected before
W
Isolating Valve – Normally Open unit installation and regularly during unit
operation. The water quality must meet the
Isolating Valve – Normally Closed limits above. If parameters are not within
limits, the heat exchanger may leak or have
Flow Regulating Valve problems within scale formation. These
problems may result in the unit not operating
Strainer normally, excessive heat exchanger
pressure drops and reduced nominal
capacities.
CONNECTION TYPES AND SIZES
REFRIGERANT RELIEF VALVE PIPING
Standard pipework connections are of the Victaulic
groove type. The heat exchanger is protected against internal
refrigerant overpressure by refrigerant relief valves. A
For connection sizes relevant to individual models refer pressure relief valve is mounted on each of the main
to the physical data tables in this manual. refrigerant lines connecting the heat exchanger to the
WATER TREATMENT compressors.
The unit performance given in the Design Guide is For indoor installations, pressure relief valves should
based on a fouling factor of 0.0001 ft²hr°F/Btu . Dirt, be piped to the exterior of the building.
scale, grease and certain types of water treatment
The size of any pipework attached to a relief valve must
will adversely affect the heat exchanger surfaces and
be of sufficient diameter so as not to cause resistance
therefore unit performance. Foreign matter in the water
to the operation of the valve. For critical or complex
system(s) can increase the pressure drop, reducing the
installations refer to EN13136.
flow rate and causing potential damage.
The internal diameter depends on the length of
Aerated, brackish or salt water is not recommended for
pipe required and must be in accordance with local
use in the water systems. JCI recommends that a water
regulations.
treatment specialist be consulted to determine whether
the proposed water composition will not affect the heat If relief pipework is common to more than one valve its
exchanger materials of carbon steel and copper. The pH cross sectional area must be at least the total required
value of the water flowing through the unit must be kept by each valve. Valve types should not be mixed on a
between 7 and 8.5. common pipe. Precautions should be taken to ensure
that the exit of relief valves/vent pipe remain clear of
obstructions at all times.
22 JOHNSON CONTROLS

ELECTRICAL CONNECTION
The following connection recommendations are
intended to ensure safe and satisfactory operation of
the unit. Failure to follow these recommendations could
cause harm to persons, or damage to the unit, and may
void the warranty.
No additional controls (relays, and so on)
should be mounted in the control panel.
Power and control wiring not connected to
the control panel should not be run through
the control panel. If these precautions are
not followed it could increase the risk of
electrocution. In addition, electrical noise
could cause malfunctions or damage the
unit and its controls.
POWER WIRING
Per PIN 11/12 of the unit, properly connect
the suitable power supply to unit.
All electrical wiring should be carried out in accordance
with local regulations. Route properly sized cables to the
cable entries in the bottom of the power panel.
It is the responsibility of the user to install over current
protection devices between the supply conductors and
the power supply terminals on the unit.
To ensure that no Eddy currents are set up in the power
panel, the cables forming each 3 phase power supply
must enter via the same cable entry.
All sources of supply to the unit must be
taken via a common point of isolation (not
supplied by JCI).
SINGLE POINT POWER SUPPLY WIRING
All models require one field provided suitable power
supply + PE (Protected Earth) to the unit with circuit
protection.
Connect the 3-phase supply to the non-fused disconnect
switch located in the power panel using M12 lugs.
Connect the earth wire to the main protective earth
terminal located in the power panel using a M10 lug.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
CONTROL CIRCUIT TRANSFORMER
The control circuit transformer providing the 115 V,
1Ø, 60Hz supply to the unit control system is fitted in
a separate enclosure.
REMOTE EMERGENCY STOP DEVICE
If required, a remote emergency stop device may be
wired into the unit. This device should be rated at 20
amps, 115 V, AC-15. The device should be wired into
terminals L and 5 in the power panel after removing the
factory fitted link.
CONTROL WIRING - VOLTAGE FREE CONTACT
All wiring to the voltage free contact terminal block
requires a supply provided by the customer. Maximum
voltage 115 VAC, 24 VDC.
The customer must take particular care deriving the
supplies for the voltage free terminals with regard to a
common point of isolation. Thus, these circuits when
used must be fed via the common point of isolation so the
voltage to these circuits is removed when the common
point of isolation to the unit is opened. This common
point of isolation is not supplied by JCI.
It is recommended that the customer wiring to these
terminals uses orange wires. This will ensure that circuits
not switched off by the units supply disconnecting
device are distinguished by color, so that they can easily
be identified as live even when the unit disconnecting
devices are off. The YORK voltage free contacts are
rated at 125 VA.
All inductive devices (relays) switched by the YORK
voltage free contacts must have their coil suppressed
using standard RC suppressors. If these precautions are
not followed, electrical noise could cause malfunctions
or damage to the unit and its controls.
CHILLED LIQUID PUMP STARTER
Terminals 23 and 24 close to start the liquid pump. This
contact is closed if there is a Leaving Liquid Temperature
Cutout or any of the compressors are running or the
daily schedule is not calling for a shutdown with the
unit switch on.
The contact must be used to ensure that
the pump is running in the event of a
Leaving Liquid Temperature Cutout.
The pump contact will not close to run the pump if the
unit has been powered up for less than 30 seconds, or
if the pump has run in the last 30 seconds, to prevent
pump motor overheating.
23
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

RUN CONTACTS REMOTE LOAD LIMITING

Terminals 25 and 26 close to indicate that refrigerant Load limiting prevents the unit from loading beyond
system 1 is running and terminals 27 and 28 close to a desired value. The unit % load limit depends on the
indicate that refrigerant system 2 is running. number of compressors on the unit. The load limit inputs
to terminals 13 and 21 work in conjunction with the
ALARM CONTACTS
PWM input to terminals 13 and 20.
Each refrigerant system has a voltage-free normally
FAN FULL SPEED INHIBIT
open contact that will close when control power is
applied to the panel, if no fault conditions are present. To reduce unit noise, the fans can be limited to run at a
When a fault occurs which locks a system out, or there maximum step of all fans in star (reduced speed), that is
is a power failure the contact opens. To obtain a system fan full speed is inhibited. Connect a customer voltage
alarm signal, connect the alarm circuit to terminals 29 free contact to terminals 13 & 15.
and 30 for No. 1 system and terminals 31 and 32 for
EMS ANALOGUE INPUT
No. 2 system.
Provides a means of resetting the leaving chilled or hot
CONTROL WIRING - SYSTEM INPUTS
liquid temperature from the BAS/EMS. Accepts 4 to
All wiring to the control terminal block (nominal 30 20 mA, 0 to 20 mA, 0 to 10 VDC or 2-10 VDC. Connect
VDC) must be run in screened cable, with the screen to terminal A+ and A-.
earthed at the panel end only. Run screened cable
MODBUS, BACNET MS/TP AND N2
separately from mains cable to avoid electrical noise
pick-up. Enable communications with building protocol systems
using Modbus, BACnet or N2 protocol. Connect through
The voltage free contacts must be suitable for 30 VDC
standard RS485 port.
(gold contacts recommended). If the voltage free
contacts form part of a relay or contactor, the coil of
the device must be suppressed using a standard RC
suppressor. The above precautions must be taken to
avoid electrical noise that could cause a malfunction or
damage to the unit and its controls.
FLOW SWITCH

A chilled liquid flow switch of suitable type must be

connected to terminals 13 and 14 to provide adequate
protection against loss of liquid flow.
REMOTE START/STOP

Connect a remote switch to terminals 13 and 51 to

provide remote start/stop control if required.
REMOTE MODE SELECTION

Remote mode selection can be accomplished by

connecting a contact between terminals 13 and 50. With
the contact open the unit is in the cooling mode, with the
contact closed the unit is in the heating mode.
REMOTE RESET OF CHILLED LIQUID
SETPOINT

The PWM input (terminals 13 and 20) allows reset of

the chilled liquid setpoint by supplying a ‘timed’ contact
closure.

24 JOHNSON CONTROLS
 L

LK
5
-XTBC3

STOP DEVICE
REMOTE EMERGENCY

JOHNSON CONTROLS
POWER SECTION
CONNECTION DIAGRAM

P START CONTA
LIQUID PUMP ACT

-XTBC2
-XTBC1

CHILLER RUN SSTATUS SYSTEM

M1

CHILLER RUN SSTATUS SYSTEM

M2

SYSTEM 1 ALARM STATTUS

SYSTEM 2 ALARM STATTUS

COOLING MODE INDICATIOON

23 24 25 26 27 28 29 30 31 32 33 34
HEAT RECOV
VERY OPTION ONLY
ELECTRONIC SECTION
23 24 25 26 27 28 29 30 31 32 33 34
13 13 13 13 13 13 14 15 20 21 50 51 A+ A+
A-

YLPA CUSTOMER WIRING

FLOW SWITCH
H

FAN SPEED
D INHIBIT
TTWO SPEED FAN
N OPTION ONLYY

2ND STAG
GE LOAD LIMIT OR PWM INPUTT

1ST STA
AGE LOAD LIMITT

MODE SELECTION CLOSED

D FOR HEATING
G

REMOTEE START / STOP

ANALOGUE TEMPERATUREE RESET SIGNALL

13 14 13 15 13 20 13 21 13 50 13 51 A+ A-

25
ISSUE DATE: 10/15/2020
FORM 150.68-ICOM1
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

Page Left Intentionally Blank

26 JOHNSON CONTROLS

COMMISSIONING
PREPARATION
Commissioning of this unit should only be
carried out by Johnson Controls Authorized
personnel.
The unit On/Off switch beneath the key pad in the
electronic section of the control panel has been set to
the Off position at the factory. This switch must remain
in the Off position, preventing running of the unit until
commissioned by Authorized personnel. If the switch
has been set to the On position before commissioning
then it must be reported to Johnson Controls otherwise
the warranty may be void.
PREPARATION - POWER OFF
The following checks should be made with the customer
supply/supplies to the unit switched OFF.
Inspection: Inspect unit for installation damage. If
found take action and/or repair as appropriate.
Refrigerant Charge: Units are normally shipped as
standard with a full refrigerant operating charge. Check
that refrigerant pressure is present in both systems and
that no leaks are apparent. If no pressure is present a
leak test must be undertaken, the leak(s) located and
repaired. Repaired systems must be evacuated with a
suitable vacuum pump/recovery unit as appropriate to
below 100 microns before charging.
Do not charge liquid refrigerant with static
water in the heat exchanger. Care must also
be taken to charge liquid refrigerant slowly
to avoid excessive thermal stress at the
charging point.
Once the vacuum is broken, charge with the full
operating charge as given in Technical Data section.
Liquid subcooling measured at the liquid
line should be between 9.0ºF and 14ºF when
unit is operating in cooling mode and fully
loaded. Subcooling is determined by the
level of refrigerant charge in each system.
Valves: Ensure that the compressor discharge and
suction service valves are set correctly (OPEN).
Compressor Oil: The oil level in multiple scroll
compressors (piped in parallel) must be checked
immediately after all compressors are shut down and
have had time to stabilize.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
The oil level must be between the bottom and middle of
the oil sight glass which is mounted in the oil equalizing
line between the compressors.
Fans: Check that all fans are free to rotate and are not
damaged. Ensure blades are at the same height when
rotated. Ensure fan guard is securely fixed.
Isolation/protection: Verify that all sources of electrical
supply to the unit are taken from a point of isolation.
Control Panel: Check the panel to see that it is free
of foreign materials (wire, metal chips, and so on) and
clean out if required.
Power Connections: Check that the customer power
cables are connected correctly. Ensure that connections
of power cables within the power panel to the non-fused
switch disconnects are tight.
Earthing: Verify that the unit earth terminal is properly
connected to a suitable earthing point. Ensure that all
unit internal earth connections are tight.
Supply Voltage: Verify that the site voltage supply
corresponds to the unit requirement and is within the
limits given in the Technical Data Section. The phase
imbalance should less than 2% of the average voltage.
Switch Settings: Ensure that the unit On/Off toggle
switch beneath the key pad in the electronic section
of the control panel is set to OFF. Set the non-fused
disconnect switch to ON. The customers disconnection
devices can now be set to ON.
The machine is now live!
Crankcase Heaters: Verify the heaters are energized.
Depending upon the ambient temperature
the crankcase heaters must be on for 12 to
24 hours before start-up.
Water System: Verify that the liquid system has been
installed correctly, and has been commissioned with
the correct direction of water flow through the heat
exchanger. Inlet should be at the refrigerant pipework
connection end of the heat exchanger. Purge air from
the heat exchanger using the air vent mounted in the
pipework.
27
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
Flow rates and pressure drops must be
within the limits given in the Technical Data
Section. Operation outside of these limits
is undesirable and could cause damage.
Flow Switch: Verify a chilled liquid flow switch is
correctly fitted in the customer’s pipework on the heat
exchanger outlet, and wired into the control panel
correctly.
Temperature Sensor(s): Ensure the leaving (-BLCT)
liquid temperature sensor is coated with heat conductive
compound (Part No. 013-00989-000) and are inserted
in the water outlet sensor pocket of the heat exchanger.
Control Supply: Verify the control panel display is
illuminated.
HP Cut-Out Reset: Check that the hand reset mechanical
high pressure cut-outs mounted on the discharge lines
are at the correct setting and are reset.
Programmed Options: Verify that the options factory
programmed into the Microprocessor Control Center are
in accordance with the customers order requirements by
pressing the ‘OPTIONS’ key on the keypad and reading
the settings from the display. Refer also to the IPUII
Service Manual for additional information.
Programmed Settings: Ensure the system cut-out and
operational settings are in accordance with operational
requirements by pressing the ‘PROGRAM’ key (refer
to Operation Section).
Date & Time: Press the ‘CLOCK’ key and set the date
and time (refer to Operation Section).
Start/Stop Schedule: Programme the daily and holiday
start/stop by pressing the ‘SCHEDULE/ADVANCE
DAY’ key (refer to Operation Section).
Setpoints: Set the required leaving chilled and hot
liquid temperature set-point and control range using the
‘SETPOINTS’ key (refer to Operation Section).
Mode Selection: Ensure under the ‘OPTIONS’ key that
LOCAL REMOTE MODE is set to LOCAL and that
CONTROL MODE is set to COOLING.
28
Compressor Operation: Use the ‘OPTIONS’ key
to switch off each refrigerant system in turn (refer to
Operating Instructions Manual) and then check the
compressors on the active system:
Connect a manifold gauge to each refrigerant circuit
suction and discharge service valves. Temporarily start
each compressor, and check that the discharge pressure
rises and the suction pressure decreases to ensure that the
compressors are operating in the correct rotation. Any
faults found must be corrected before starting the unit.
After completing the checks on both circuits, set both
systems to ON using the ‘OPTIONS’ key.
FIRST TIME START-UP
During the commissioning period there
should be sufficient heat load to run the
unit under stable full load operation to
enable the unit controls, and system
operation to be set up correctly, and a
commissioning log taken.
Read the following section in conjunction with the IPUII
Service Manual, then proceed step by step as follows:
Interlocks: Verify that liquid is flowing through the heat
exchanger and that heat load is present. Ensure that any
remote run interlocks are in the run position and that the
run schedule requires the unit to run or is overridden.
Start-up: Set the unit switch to the ON position to start
the unit (there may be a few seconds delay before the
first compressor starts because of the anti-recycle timer).
Be ready when each compressor starts, to switch the unit
off immediately if any unusual noises or other adverse
conditions develop. Refer to the Technical Data Section
for the normal operating sequence from start-up.
Refrigerant Flow: When a compressor starts a flow
of liquid refrigerant will be seen in the liquid line sight
glass. After several minutes operation, and providing a
full charge of refrigerant is in the system, the bubbles
will disappear and be replaced by a solid column of
liquid. Check that the moisture indicator is satisfactory
(should appear Green).
System Operation: Use the ‘OPER DATA’ key to check
the system pressures and temperatures.
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Suction Superheat: Check suction superheat at steady

full system load only. It is important that no bubbles
appear in the liquid line sight glass. Measure suction
temperature on the copper line about 150 mm before the
compressor inlet connection. Measure suction pressure
at the compressor pressure transducer gauge connection
port. Superheat should be 9ºF to 12ºF.

Expansion valve adjustment: The expansion valves

are factory set and should not need adjustment.
Subcooling: Check liquid subcooling at steady full
compressor load only. Measure liquid line temperature
on the copper line beside the main liquid line service
valve. Measure liquid pressure at the liquid line service
valve. Subcooling should be 9ºF to 14ºF. If subcooling
is out of range add or remove refrigerant as required.
Do not overcharge the unit.
General Operation: After completion of the above
checks for System 1, repeat the process for System 2.
In addition, check that loading occurs as specified in
the Technical Data Section and that general operation
is correct.

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30 JOHNSON CONTROLS
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OPERATION
CONTROL PANEL KEYS STATUS KEY

SYS 1 COMP S RUN 2

STATUS
SYS 2 COMP S RUN 1

Display/Print Entry Setpoints Unit

OPER DATA SETPOINTS OPTIONS

SCHEDULE/
PRINT CLOCK
ADVANCE DAY
Pressing the STATUS key displays the unit operating
status. The messages displayed include running status,
ENTER
HISTORY /ADV
PROGRAM

load demand, fault status, external cycling device status,

Status Key
This key provides a display of the current operational
and/or fault status of the unit or individual refrigerant
systems.
Display/Print Keys
These keys allow control panel display or remote
printout of both current real-time operating data as
well as fault history data from recent safety shutdowns.
Entry Keys
load limiting and anti-recycle/coincident timer status. The
display is single message relating to the highest priority
message as determined by the microprocessor. Status
messages fall into the categories of General Status and
Fault Status.
The following messages can be displayed when the Status
key is pressed. In the case of messages which apply to
individual systems, system 1 and system 2 messages will
both be displayed and may be different. Following each
message is an explanation of its meaning:
General Status Messages

These keys are used for entering data required for UNIT SWITCH OFF
programming the unit, and scrolling through displays. SHUTDOWN
Setpoints Keys
The unit ON/OFF switch on the control panel is in the OFF
These keys are used for display and programming the: position which will not allow the unit to run.
• local and remote unit liquid temperature
REMOTE CONTROLLED
setpoints SHUTDOWN
• operating schedule for the unit
An Integrated Systems Network (ISN), Remote
• unit operational settings and limits Communications Device or Building Automation System
Unit Keys (BAS) has turned the unit off.

These keys allow the unit options and clock to be set. DAILY SCHEDULE
SHUTDOWN

The DAILY/HOLIDAY SCHEDULE programmed is

prohibiting the unit from running.

REMOTE STOP
NO RUN PERM

A remote start/stop contact -XTB1 terminals 13 & 51 is

open and the unit will not run.

FLOW SWITCH
OPEN

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Units without a hydro kit. The flow switch –XTBC1
terminals 13 & 14 is open and the unit will not run or if
running, stops. A stop due to the flow switch opening is
recorded in history as a UNIT FAULT: FLOW SWITCH
OPEN, but no remote alarm is given.
SYS X SYS SWITCH OFF
The system switch under OPTIONS is turned off. The
system will not be allowed to run until the switch is
turned back on.
SYS X NO COOL LOAD
This message applies to the cooling mode only. The
chilled liquid temperature is below the point (determined
by the SETPOINT and RANGE) that the microprocessor
will bring on a system or that the microprocessor has
not loaded the lead system far enough into the loading
sequence to be ready to bring the lag system on. The
lag system will display this message until the loading
sequence is ready for the lag system to start.
SYS X NO HEAT LOAD
This message applies to the heating mode only. The hot
liquid temperature is above the point (determined by
the SETPOINT and RANGE) that the microprocessor
will bring on a system or that the microprocessor has
not loaded the lead system far enough into the loading
sequence to be ready to bring the lag system on. The
lag system will display this message until the loading
sequence is ready for the lag system to start.
SYS X COOLING RUN X
SYS X HEATING RUN X
SYS X DEFROST RUN X
Indicates that the respective system is running in cooling,
or heating or defrost due to demand. The X will be
replaced with the number of compressors in that system
that are running.
SYS X AR TIMER XXX S
32
Shows the amount of time left on the respective systems
anti-recycle timer. This message is displayed when the
system is unable to start due to the anti-recycle timer
being active.
SYS X AC TIMER XX S
The anti-coincident timer is a software feature that
guards against 2 systems starting simultaneously.
This assures instantaneous starting current does not
become excessively high due to simultaneous starts.
The microprocessor limits the time between compressor
starts to 1 minute regardless of demand or the anti-
recycle timer being timed out.
SYS X DSCH LIMITING
Discharge pressure limiting is in effect. The limiting
pressure is a factory set limit to keep the system from
faulting on the high discharge pressure cutout due to high
load or pull down conditions. When the unload point is
reached, the microprocessor will automatically unload
the affected system by de-energizing one compressor.
The discharge pressure unload will occur when
the discharge pressure gets within 10 psig of the
programmed discharge pressure cutout. This will only
happen if the system is fully loaded and will shut only
one compressor off. Discharge limiting will prevent the
last compressor in a system from starting if the discharge
pressure is above 85% of the programmed discharge
pressure cutout. Reloading the affected system will occur
when the discharge pressure drops to 85% of the unload
pressure and 10 minutes have elapsed.
SYS X SUCT LIMITING
Suction pressure limiting is in effect. The suction
pressure limit is a control point that limits the loading
of the lag compressor in a system when the suction
pressure drops to within 15% (cooling) 20% (heating)
above the suction pressure cutout. In heating/defrost
modes the actual suction pressure cut-out value is used.
(Refer to Fault Status Messages Section for details of
actual suction pressure value calculation from discharge
pressure).The system will be allowed to load after 60
seconds and after the suction pressure rises above the
suction pressure limit point.
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Suction pressure limiting in the cooling
mode will not unload a system. Suction
pressure limiting only prevents further
loading.
In the heating mode if the suction pressure falls below
the system actual suction pressure cut-out value then the
lag compressor will stop. On units with 3 compressors
per system, if after 20 seconds the suction pressure
does not rise above the systems actual suction pressure
cut-out value, the next lag compressor will stop. The
system will be allowed to re-load after a delay of 180
seconds and after the suction pressure rises above the
suction limit point.
During defrost suction limiting, both loading
and unloading are disabled.
Models with 3 compressors in a system (Heat Pump
Mode Only)
SYS X MAX LOAD LIMIT
In the heating mode this message indicates that the
leaving hot liquid temperature is low and the number
of compressors allowed to run is restricted to prevent
low suction pressure trips.
If the Leaving Temperature is below 77°F the maximum
number of compressors allowed to run in a system is 2.
As the Leaving Temperature rises 9°F above the limit
temperature the system is be allowed to load.
SYS X LOAD LIMIT XX%
Load limiting is in effect at the percentage shown.
This limiting could be due to a load limit/PWM
input terminals 13 and 20 on -XTBC1 or a remote
communications device sending a load limit command.
MANUAL
OVERRIDE
MANUAL OVERRIDE mode is selected under the
OPTIONS key. In this mode the Daily Schedule
is ignored and the unit will start-up when liquid
temperature allows, and when the flow switch/remote
contacts, unit switch and system switches permit. This
is a priority message and cannot be overridden by other
STATUS messages.
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MANUAL OVERRIDE should only be used
in emergencies or for servicing. MANUAL
OVERRIDE mode automatically disables
itself after 30 minutes.
Fault Status Messages
Safeties are divided into two categories - system safeties
and unit safeties. System safeties are faults that cause
the individual system to be shut down. Unit safeties
are faults that cause all running compressors to be shut
down.
System Safeties (Auto Reset)
SYS X DSCH INHIBIT
In the heat pump mode the discharge inhibit protects a
system from operating at low discharge pressure. After
a time override of 20 minutes from system start or the
end of a defrost the discharge pressure must be above
15 bar. If the discharge pressure is below 15 bar, the
system will stop with the above message and be held off
for 30 minutes. This condition will give an alarm and
be recorded in the history.
System Safeties (Three Faults - Lockout)
System safeties are faults that cause individual systems
to be shut down if a safety threshold is exceeded
for 3 seconds. The system will be allowed to restart
automatically after the fault condition is no longer
present. However, if 3 faults on the same system occur
within 90 minutes, that system will be locked out on
the last fault. This condition will require a manual reset
using the system switch (under OPTIONS key). The
switch must be turned off and then back on to clear the
lockout fault.
SYS X HIGH DSCH PRES
The software discharge pressure cut-out is backed-up by
a mechanical high pressure cut-out switch located in
each refrigerant circuit. The software cut-out assures that
the system pressure does not exceed safe working limits.
The system will shutdown when the programmable cut-
out is exceeded and will be allowed to restart when the
discharge pressure falls below the cut-out.
SYS X LOW SUCT PRESS
33
FORM 150.68-ICOM1
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There are two programmable suction cut-out value / 100)). The transient timer counts down
pressure cut-out settings one for cooling from 30 seconds.
mode the other for heating/ defrost modes.
SYS X LOW SUPERHEAT

In the Cooling mode, the actual suction pressure cut-out

cooling is the programmed suction pressure cut-out This safety will shut down a system when the suction
cooling. In the heating / defrost modes the suction superheat <2.0°F for programmed low superheat fault
pressure cut-out heating programmed value is used as a time.
base line and is modified based on discharge pressure.
PROGRAMMED SUCTION PRESSURE CUT-OUT HEATING SYS X MP/HPCO INHIB

41
39
SYS X MP/HPCO FAULT
DISCHARGE PRESSURE

37
35
33
31
29 The Motor Protector (-FMP) / Mechanical High
27
25
Pressure Cut-outs (-FHP) protect the compressor
23 from overheating, overcurrent or from experiencing
21 dangerously high discharge pressure.
19
-5.0 -4.5 -4.0 -3.5 -3.0 -2.5 -2.0 -1.5 -1.0
SUCTION PRESSURE CUT-OUT
-0.5 0 0.5
This fault condition is present when 1-K1 (system 1)
or 2-K1 (system 2) relays de-energize due to the -FHP
At a discharge pressure of 595 psig and above the actual
cut-out, or the -FMP opening.
suction pressure cut-out equals the programmed suction
pressure cut-out heating. As the discharge pressure -FMP
fall below 595 psig to a minimum of 305 psig the
The compressor electronic modules are connected to
programmed suction pressure cut-out heating is lowered
the motor winding temperature sensors and an internal
lineally by a maximum of 65.25 psig. Below a discharge
discharge temperature sensor. The -FMP opens when
pressure of 305 psig the actual suction pressure cut-out
the discharge temperature is above 284°F or when the
is equal to the programmed suction pressure cut-out
winding temperature rises above the trip temperature.
heating minus 65.25 psig. The minimum actual suction
The winding and discharge sensors are connected in
pressure cut-out is 29 psig. The actual suction cut-out
series and have a trip resistance of 4.5 kΩ ±20%, reset
pressure can be found under the OPER DATA key.
is less than 2.75 kΩ. The compressor electronic module
SYS 1 ACTUAL SUCTION
has a 30 ±5 minute reset delay after the sensor reset
CUTOUT = XXXX PSIG resistance is reached.
-FHP
At system start, the cut-out is set to 50% of the actual
suction pressure cut-out value. During the next 3 minutes Mechanical high pressure cut-outs are fitted to meet
the cut-out point is ramped up to the actual cut-out point. code requirements.
If at any time during this 3 minutes the suction pressure
The cut-out -FHP auto reset is set to 585 psig.
falls below the ramped cut-out point, the system will
stop. This cut-out is ignored for the first 30 seconds The SYS MP/HPCO INHIBIT message indicates
of system run time to avoid nuisance shutdowns. The that if the shutdown was due to a motor protector,
ramped cut-out value = (run time + 180 X actual cut-out that when the motor protector resets the system will
value / 360). restart automatically. If the shut down was due to the
mechanical high pressure cut-out, then the discharge
After the first 3 minutes, if the suction pressure falls
pressure must fall to the reset pressure.
below the actual cut-out setting, a transient protection
routine is activated. This sets the cut-out at 50% of the The SYS MP/HPCO FAULT message indicates that the
actual value and ramps up the cut-out over the next 30 system has locked out and requires an electrical reset,
seconds. If at any time during this 30 seconds the suction in the case of the mechanical high pressure cut-outs.
pressure falls below the ramped cut-out, the system will
stop. The transient cut-out value = ((100 - (1.66 X actual

34 JOHNSON CONTROLS

Unit Safeties
Unit Safeties are faults that cause all running compressors
to be shut down.
UNIT FAULT:
LOW AMBIENT TEMP
The low ambient temperature cut-out is a safety shutdown
designed to protect the unit from operating in low ambient
conditions. In the cooling mode if the outdoor ambient
temperature falls below the programmable cutout, the
unit will shut down. Restart can occur when temperature
rises 0.6ºF above the cut-off. In the heating mode, if the
outdoor ambient temperature falls below 14ºF or if the
unit is fitted with the two speed option and fan speed
inhibit is in effect 18ºF, the unit will shut down. Restart
can occur when temperature rises to above 16ºF, or if
the unit is fitted with the two speed option and fan speed
inhibit is in effect at 19.6ºF.
UNIT FAULT:
HIGH AMBIENT TEMP
In the heating mode, only a high ambient temperature
cut-out is a safety shutdown designed to protect the
unit from operating in high ambient conditions. In the
heating mode, if the outside ambient temperature rises
to 77ºF the unit will shut down. Restart can occur when
temperature falls to 73.4ºF.
UNIT FAULT:
LOW LIQUID TEMP
The low leaving chilled liquid temperature cut-out is
operative in the cooling mode only. This safety protects
the unit from a water heat exchanger freeze-up should
the chilled liquid temperature drop below the freeze
point in the cooling mode. This situation could occur
under low flow conditions or if the microprocessor
setpoint values are improperly programmed. Anytime
the leaving chilled liquid temperature (water or glycol)
drops below the cut-out point, the unit will shutdown.
Restart can occur when chilled liquid temperature rises
2°F above the cut-out.
UNIT FAULT:
115VAC UNDER VOLTAGE
The under voltage safety assures that the system is
not operated at voltages where malfunction of the
microprocessor could result in system damage. When the
110 Vac to the microprocessor drops below the limit, a
unit fault is initiated to safely shut down the unit. Restart
is allowed when the 110 Vac is within limits and the
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FORM 150.68-ICOM1
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anti-recycle timers have finished counting down, unless
MANUAL POWER FAIL RESTART is programmed
under the OPTION key. In this case the unit switch must
be set to OFF then back to ON to reset this trip.
Units With Optional Hydro Kit
Units with one pump indicates the manual motor starter
protecting the pump from short circuit or overload
conditions has tripped or been set to OFF. Setting the
device to ON will reset the trip.
Units with two pumps, duty and standby indicates that
both the manual motor starters protecting the pumps
from short circuit or overload conditions have tripped
or both have been set to OFF. Setting at least one of the
devices to ON will reset the trip.
UNIT FAULT:
PUMP FAIL MAKE FLOW
Units with one pump, after the 30 second stop to start
timer has timed out the Pump is started if there is
• a Leaving Liquid Temperature Cutout, or
• any of the compressors are running or
• with the daily schedule not calling for a shutdown
with unit switch on and
• the remote stop/start input closed (terminals 13 &
51 on -XTBC1). If the flow switch does not close
within 10 seconds the unit locks out on UNIT
FAULT: PUMP FAIL MAKE FLOW and the
pump is stopped. Setting the unit switch to OFF
then back to ON will reset the trip.
Units with two pumps, duty and standby, after the 30
second stop to start timer has timed out the Pump is
started if there is a
• Leaving Liquid Temperature Cutout, or
• any of the compressors are running or with the
daily schedule not calling for a shutdown with
unit switch on and
• the remote stop/start input closed (terminals 13 &
51 on -XTBC1. If the flow switch does not close
within 10 seconds the running pump is stopped
and the standby pump is started. If in a further 10
seconds the flow switch does not close the unit
locks out on UNIT FAULT: PUMP FAIL MAKE
FLOW and the running pump is stopped. Setting
the unit switch to OFF then back to ON will reset
the trip. In attempting to clear this fault also check
that one of the manual motor starters protecting
the pumps has not tripped.
35
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Unit Warning DISPLAY/PRINT KEYS

The low battery message is not a unit safety and will not
be logged to the history buffer. It is a unit warning and
will not auto-restart. Operator intervention is required
to allow a re-start of the unit.

!! LOW BATTERY !!
CHECK PROG/SETP/OPTN

The low battery warning will only occur at microprocessor

power-up, when the RTC battery is checked. If a low
battery is found, all programmed setpoints, program
values, options, time, schedule, and history buffers will
be lost. These values will all be reset to their default
The Display/Print keys allow the user to retrieve system
values which may not be the desired operating values.
and unit information that is useful for:
Once a faulty battery is detected, the unit will be
• monitoring
prevented from running until the PROGRAM key is
pressed. Once PROGRAM is pressed the anti-recycle • unit operation
timers will be set to allow the operator time to check
• diagnosing potential problems
setpoints, program values, and options.
If a low battery is detected, it should be
• troubleshooting
replaced as soon as possible. The • commissioning the unit
programmed values will all be lost and the
unit will be prevented from running on the System and unit information, unit options, setpoints, and
next power interruption. The RTC/battery is scheduling can also be printed out with the use of an
located at U5 on the microprocessor board. optional printer. Both real-time and history information
are available.

36 JOHNSON CONTROLS
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OPER DATA Key
The OPER DATA key gives access to unit and system
operating parameters. When the OPER DATA key is
pressed, system parameters will be displayed and remain
on the display until another key is pressed. After pressing
the OPER DATA key, the operating data messages can
be scrolled through by using the UP arrow and DOWN
arrow keys.
The following operating data messages will be displayed
in the order shown:
LLT = XXX.X oF
RLT = XXX.X oF
This display shows leaving liquid temperature. The
minimum display limit is -2.2°F and the maximum
display limit is 140°F.
AMBIENT AIR TEMP
= XXX.X oF "
This display shows the ambient air temperature. The
minimum display limit is 0.0°F and the maximum
display limit is 131°F.
SYS 1 SP = XXXX PSIG
DP = XXXX PSIG
SYS 1 ACTUAL SUCTION
CUTOUT = XXXX PSIG
SYS 1 AIR COIL DEFR
TEMP = XXX.X oF
These displays show suction and discharge pressures
in the heating mode, the system actual suction cutout
setting (based on system discharge pressure), and
ambient coil defrost temperature. The minimum display
limit for suction and discharge pressure is 0 psig. The
maximum display limit for suction pressure is 400 psig
and for discharge pressure is 648 psig. The minimum
display limit for defrost temperature is -19°F and the
maximum display limit is 84.2°F.
The above messages will be repeated sequentially for
System 2.
SYS 1 SP = XXXX PSIG
DP = XXXX PSIG
The above two messages will appear sequentially for
each system. The first display shows accumulated
running hours of each compressor for the specific
system. The second message shows the number of starts
for each compressor on each system.
LOAD TIMER XXX SEC
UNLOAD TIMER XXX SEC
This message shows the status of the load and unload
timers in seconds until the unit can load or unload.
Whether the unit loads or unloads is determined by how
far the actual liquid temperature is from the SETPOINT.
Refer to Capacity Control Section for details of unit
loading and unloading.
TEMP ERROR XXX.X oF
TEMP RATE XXX.X oF/M
The first line of this message shows the temperature
error. That is the difference between the actual leaving
liquid temperature and the Setpoint High/Low Limit
(SETPOINT plus/minus CONTROL RANGE). Within
the control range the error is zero. The second line shows
the rate of change of leaving liquid temperature. Refer
to Capacity Control Section for further details.
LEAD SYSTEM IS
SYSTEM NUMBER X
This message indicates the current lead system. In the
example System 2 is the lead system, making System
1 the lag system. The lead system can be manually or
automatically selected. Refer to the Options key Section
for details.
EVAPORATOR HEATER
STATUS IS OFF"
This message indicates the status of the evaporator
heater.
The evaporator heater is controlled by ambient air
temperature. When the ambient temperature drops
below 40°F the heater turns on. When the temperature
rises above 45°F the heat turns off. An under voltage
condition will keep the heater off until full voltage is
restored to the system.
EVAPORATOR WATER
PUMP STATUS OFF "

SYS 1 HOURS 1=XXXXX

2=XXXXX 3=XXXXX

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This message indicates the status of the evaporator YorkTalk via ISN (Remote Mode).
pump contact. After the 30 second stop to start timer
has timed out the pump is started by closing a contact ACTIVE REMOTE CTRL
(terminals 23 & 24 on –XTBC2). If there is a Leaving LOAD LIM
Liquid Temperature Cutout, or any of the compressors
are running or with the daily schedule not calling for a Load limiting enabled. Can be either stage 1 or stage 2
shutdown with unit switch on and the remote stop/start of limiting.
input closed (terminals 13 & 14 on –XTBC1).
ACTIVE REMOTE CTRL
PWM TEMP
EVAPORATOR WATER
PUMP STATUS YYYY
EMS-PWM temperature reset.
If the optional Hydro Kit is fitted the above message
LAST DEFROST SYS 1
relates to the unit internal pump. DURATION XXX SEC
On dual pump Hydro Kits the following messages are
displayed: In the heating mode the above message shows the last
system to defrost and the duration of that defrost.
EVAPORATOR WATER
PUMP 1 STATUS YYYY TIME REMAINING TO
SYS 1 DEFROSTXXX MIN
EVAPORATOR WATER In the heating mode the above message shows next
PUMP 2 STATUS YYYY
system to be defrosted and the time remaining to that
defrost.
EVAP PUMP TOTAL RUN
HOURS = XXXXX TRAY HEATER STATUS
OFF
This message indicates the total hours that the pump
contact is closed (terminals 23 & 24 on –XTBC2). When the optional defrost tray heaters are fitted, the
above message shows the status of the heaters ON or
PUMP TOTAL RUN OFF
HOURS = XXXXX
SYS 1 COMP STATUS
If the optional Hydro Kit is fitted the above message 1=ON 2=ON 3=ON
relates to the unit internal pump. On dual pump Hydro
Kits the following messages are displayed:
SYS 1 RUN TIME
XX-XX-XX-XX D-H-M-S
PUMP NO1 TOTAL RUN
HOURS = XXXXX
SYS 1 COOLING
XX-XX-XX-XX D-H-M-S
PUMP NO2 TOTAL RUN
HOURS = XXXXX
SYS 1 LAST STATE
There are several types of remote systems that can be used COOLING
to control or monitor the unit. The following messages
indicate the type of remote control mode active: SYS 1 MODE SV IS OFF

ACTIVE REMOTE CTRL

NONE SYS 1 FAN STAGE XXX
No remote control active. Remote monitoring may be
via ISN. The above six message will appear sequentially, first for
system 1, then for system 2.
ACTIVE REMOTE CTRL
ISN

38 JOHNSON CONTROLS

The first message indicates the status (ON or OFF) of
each compressor in the system.
The second message indicates the system run time in
days - hours - minutes - seconds.
This is not accumulated run time but only
the current system cycle.
The third message indicates the system, and its current
status (OFF, COOLING, HEATING or DEFROST) and
the time in days - hours - minutes - seconds this state
has existed.
The fourth message indicates the system last state
previous to the current state.
The fifth message shows the current state of the system
mode solenoid valve ON or OFF.
The sixth message indicates what stage of condenser
fan operation is active.
PRINT Key
The PRINT key allows the operator to obtain a printout
of real-time system operating data or a printout of system
data at the instant of the fault on the last six faults which
occurred on the unit. An optional printer is required for
the printout.
Operating Data Print-out
Pressing the PRINT key and then OPER DATA key
allows the operator to obtain a printout of current system
operating parameters. When the OPER DATA key is
pressed, a snapshot will be taken of system operating
conditions and panel programming selections. This data
will be temporarily stored in memory and transmission
of this data is sent to the printer.
History Print-out
Pressing the PRINT key and then the HISTORY key
allows the operator to obtain a printout of information
relating to the last 6 Safety Shutdowns which occurred.
The information is stored at the instant of the fault,
regardless of whether the fault caused a lockout to occur.
The information is also not affected by power failures
or manual resetting of a fault lock-out.
When the HISTORY key is pressed, a printout is
transmitted of all system operating conditions which
were stored at the instant the fault occurred for each of
the 6 Safety Shutdowns buffers. The printout will begin
with the most recent fault which occurred. The most
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recent fault will always be stored as Safety Shutdown
No. 1. Identically formatted fault information will then
be printed for the remaining safety shutdowns.
Information contained in the Safety Shutdown buffers is
very important when attempting to troubleshoot a system
problem. This data reflects the system conditions at the
instant the fault occurred and often reveals other system
conditions which actually caused the safety threshold
to be exceeded.
The history printout is identical to the operational
data printout with the exception of the header and the
schedule information which is not printed.
History Key
The HISTORY key displays unit and system operating
parameters at the time of a unit or system safety
shutdown.
Clearing History Buffers
The history buffers may be cleared by pressing the
HISTORY key and then repeatedly pressing the UP
ARROW key until you scroll past the last history buffer
choice. The following message will be displayed:
INITIALIZE HISTORY?
ENTER = YES
Pressing the ENTER/ADV key at this display will cause
the history buffers to be cleared. Pressing any other key
will cancel the operation.
History Messages
When the HISTORY key is pressed the following
message is displayed.
DISPLAY SAFETY SHUT-
DOWN NO. (1 TO 9)
While this message is displayed, the UP ARROW or
DOWN ARROW keys can be used to select any of the
six history buffers. Buffer number 1 is the most recent,
and buffer number 6 is the oldest saved safety shutdown.
After selecting the shutdown number, pressing the
ENTER key displays the following message which
shows when the shutdown occurred.
SHUTDOWN OCCURRED
12:00AM 18 JUN 71
39
FORM 150.68-ICOM1
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The UP ARROW and DOWN ARROW keys are used DEFROST INITIATION
to scroll forwards and backwards through the history TEMP = XX.X oC
buffer to display the shutdown conditions. The history
data messages are shown below in the order that they DEFROST INITIATION
are displayed: TIME = XX MIN

UNIT FAULT: DEFROST TERMINATION

LOW LIQUID TEMP TIME = XX MIN

UNIT TYPE EXTERNAL

HEATPUMP EVAP PUMP

CHILLED LIQUID or
WATER
YORK HYDRO
LOCAL / REMOTE MODE KIT PUMPS =1
LOCAL
or
CONTROL MODE YORK HYDRO
COOLING KIT PUMPS =2

LEAD / LAG CONTROL RATE SENSITIVITY

AUTOMATIC `= XX.X oF/MIN.

MANUAL OVERRIDE MODE LLT = XXX.X oF

DISABLED

POWER FAIL RESTART C SETP = XX.X oF

MANUAL RANGE = +/- X.X oF

DISCHARGE PRESSURE H SETP = XXX.X oF

CUTOUT = XXXX PSIG RANGE = +/- X.X oF

SUCTION PRESS CUTOUT AMBIENT AIR TEMP

COOLING= XXXX PSIG = XXX.X oF

SUCTION PRESS CUTOUT LEAD SYSTEM IS

HEATING= XXXX PSIG SYSTEM NUMBER X

LOW AMBIENT TEMP EVAPORATOR HEATER

CUTOUT = XXX.X oF STATUS IS OFF

LEAVING LIQUID TEMP EVAPORATOR WATER

CUTOUT = XXX.X oF PUMP STATUS OFF

FAN CONTROL ON Or with York Hydrokit option

PRESSURE = XXXX PSIG
EVAPORATOR WATER
FAN DIFFERENTIAL OFF PUMP STATUS YYYY
PRESSURE = XXXX PSIG
Or with York dual pump Hydrokit option

40 JOHNSON CONTROLS
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EVAPORATOR WATER SYS X AIR COIL DEFR

PUMP 1 STATUS YYYY TEMP = XXX.X oF

EVAPORATOR WATER SYS 1 MODE SV IS XXX

PUMP 2 STATUS YYYY

EVAP PUMP TOTAL RUN SYS 1 FAN STAGE XXX

HOURS = XXXXX

Or with York Hydrokit option The System 1 messages are displayed first and followed
by the System 2 messages. Explanations of the history
PUMP TOTAL RUN data messages are given under the STATUS, DISPLAY/
HOURS = XXXXX PRINT, SETPOINTS or UNIT keys.

Or with York dual pump Hydrokit option Software Version

The software version may be viewed by pressing the
PUMP NO1 TOTAL RUN
HOURS = XXXXX
HISTORY key and then repeatedly pressing the DOWN
ARROW key until you scroll past the first history buffer
choice. The following message is an example of what
PUMP NO2 TOTAL RUN
will be displayed:
HOURS = XXXXX
CONTROL C.MMC.XX.XX
ACTIVE REMOTE CTRL I/O C.MMC.18.XX
NONE
Where:
LAST DEFROST SYS X • C is the Product Classification and stands for
DURATION XXX SEC
Commercial Unit

TIME REMAINING TO • MMC or M is the Family Code and stands for

SYS X DEFROSTXXX MIN Middle Market
• XX is the Field Revision Number
TRAY HEATER STATUS
OFF • ZZ = 16 which is the Product Code
• YY = 00 which is the Version Number
SYS X COMP STATUS
1=ON 2=ON 3=ON

SYS X RUN TIME

XX-XX-XX-XX D-H-M-S

SYS X OFF
XX-XX-XX-XX D-H-M-S

SYS X LAST STATE

COOLING

SYS X SP = XXXX PSIG

DP = XXXX PSIG"

SYS X ACTUAL SUCTION

CUTOUT = XXXX PSIG

JOHNSON CONTROLS 41
FORM 150.68-ICOM1
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ENTRY KEYS
The Entry Keys allow the programmed values to be
viewed and changed.
UP and DOWN ARROW Keys
Used in conjunction with the OPER DATA and
HISTORY keys, the UP arrow and DOWN arrow keys
allow the user to scroll through the data messages.
The UP arrow and DOWN arrow keys are also used for
programming the control panel when changing setpoints,
setting the daily schedule, changing safety setpoints, unit
options, and setting the clock.
ENTER/ADV Key
The ENTER key must be pushed after any change is
made during programming to enter the new value into
memory. If the ENTER key is not pressed after a value is
changed, the changes will not be entered and the original
values will be used to control the unit.
42
SETPOINTS KEYS
Programming and viewing the cooling and heating
setpoints, daily schedule, and safeties is accomplished
by using the SETPOINTS keys.
Setpoints
Cooling Setpoint
The cooling SETPOINT and RANGE can be viewed or
programmed by pressing the SETPOINTS key (Refer to
Setpoint and Cut-out Settings). After pressing the key
the SETPOINT and RANGE entry message is displayed:
C SETP = XX.X oF
RANGE = +/- X.X oF
The above message shows the current chilled water
temperature SETPOINT at XX.X°C. Pressing the UP
arrow or DOWN arrow will change the SETPOINT in
0.1° increments. The ENTER/ADV key must be pressed
to enter the SETPOINT into memory and advance to
the RANGE.
The cursor will move under the current RANGE setting.
Pressing the UP arrow or DOWN arrow will change the
setting between 1.5°F to 4.5°F in 0.1°F increments. The
ENTER/ADV key must be pressed to enter the range
into memory.
The RANGE setting takes into account the number of
compressors on the unit and the temperature difference
between leaving (LCHLT) and return chilled liquid at
full load.
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The RANGE should be set in accordance with the Remote Cooling Setpoint
following table:
Pressing the SETPOINTS key a third time will display
Compressors 4 the remote cooling SETPOINT and RANGE. The
Delta T °F 5.4 9.9 14.4 range value is the value entered under the COOLING
Range 1.4 2.0 2.5 SETPOINT / RANGE display shown below:
Compressors 5&6 REM C SP = XX.X oF
Delta T °F 5.4 9.9 14.4 RANGE = +/- X.X oF
Range 1.4 1.4 2.0

The RANGE is programmed for +/- X.X° F.

The SETPOINT is in the center of the control
range.
For further details of cooling setpoint programming refer
to Capacity Control Section.
Heating Setpoint
Pressing the SETPOINTS key a second time will display
the heating set point message:
H SETP = XXX.X oF
RANGE = +/- X.X oF
The above message shows the current hot water
temperature SETPOINT at XXX.X°C. Pressing the UP
arrow or DOWN arrow will change the SETPOINT
in 0.1°F increments. The ENTER/ADV key must be
pressed to enter the SETPOINT into memory and
advance to the RANGE.
The cursor will move under the current RANGE setting.
Pressing the UP arrow or DOWN arrow will change the
setting between 1.5°F to 4.5°F in 0.1°F increments. The
ENTER/ADV key must be pressed to enter the range
into memory.
The RANGE setting takes into account the number of
compressors on the unit and the temperature difference
between leaving (LLT) and return liquid at full load.
The RANGE should be set in accordance with the table
shown above.
The RANGE is programmed for +/- X.X° F
with the SETPOINT in the center of the
control range.
For further details of heating Setpoint programming
refer to Capacity Control Section.
This message automatically updates every 2 seconds.
This setpoint is not programmable, but is controlled by
a remote communications device or analogue voltage or
current signal or EMS-PWM temperature reset signal.
Remote Heating Setpoint
Pressing the SETPOINTS key a fourth time will display
the remote heating SETPOINT and RANGE. The
range value is the value entered under the HEATING
SETPOINT / RANGE display shown below:
REM H SP = XXX.X oF
RANGE = +/- X.X oF
This message automatically updates every 2 seconds.
This setpoint is not programmable, but is controlled by
a remote communications device or analogue voltage or
current signal or EMS-PWM temperature reset signal.
SCHEDULE/ADVANCE DAY Key
The microprocessor features a continuously running
internal clock and calendar which can display actual
time, day, and date. An automatic schedule feature is
provided for starting and stopping the unit on individual
days of the week, eliminating the need for an external
time clock. Also provided is a holiday feature which
allows special start/stop times to be set for designated
holidays.
If the automatic schedule feature is not required, the
microprocessor can be programmed to run the unit on
demand as long as the unit ON/OFF and system switches
are in the ON position. The daily schedule is considered
not programmed when the times in the schedule are all
zeros (00:00 AM).
Programming of the operating and holiday schedules
are described below.
To set the schedule, press the SCHEDULE/ADVANCE
DAY key. The display will show the following message:

SUN START = 00:00AM

STOP = 00:00AM

JOHNSON CONTROLS 43
FORM 150.68-ICOM1
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The cursor will be under the 0. The time may be changed
by using the UP arrow and DOWN arrow keys. Pressing
the ENTER/ADV key will enter the time and then move
the cursor to the minute box. This process should be
repeated until the hour, minutes, and meridian (AM
or PM) of both the START and STOP times are set.
After setting the meridian of the stop time, pressing
the ENTER/ADV key will advance the schedule to the
next day.
Whenever the daily schedule is changed for
Monday, all the other days will change to
the new Monday schedule. This means if
the Monday times are not applicable for the
whole week, then the individual days would
need to be reprogrammed to the desired
schedule.
To page to a specific day press the SCHEDULE/
ADVANCE DAY key. The start and stop time of each
day may be programmed differently using the UP arrow
and DOWN arrow and ENTER/ADV keys.
After the Sunday schedule appears on the display a
subsequent press of the SCHEDULE/ADVANCE DAY
key will display the Holiday schedule. This is a two part
message. The first reads:
SUN START = 00:00AM
STOP = 00:00AM
The times may be set using the same procedure as
described above for the days of the week. After changing
the meridian of the stop time, pressing the ENTER/ADV
key will advance the schedule to the following display:
S M T W T F S
HOLIDAY NOTED BY *
The line below the empty space next to the S is the
cursor and will move to the next empty space when the
ENTER/ADV key is pressed. To set the Holiday, the
cursor is moved to the space following the day of the
week of the holiday and the UP arrow key is pressed.
An * (asterisk) will appear in the space signifying that
day as a holiday. The * (asterisk) can be removed by
pressing the DOWN arrow key.
The holiday schedule must be reprogrammed
after the holiday. Once the holiday schedule
runs it will revert to the normal daily
schedule.
44
With optional two speed fans
Pressing the ENTER/ADV key will advance the
schedule to the following display:
FAN ON 00:00AM
INHIBIT OFF 00:00AM
A time range can be set during which the fans will be
preventing from operating on the last stage, full speed,
to reduce unit noise. Fan inhibit is considered not
programmed when the times in the schedule are all zeros
(00:00 AM). Programming 12:00 AM in both the On and
OFF time means Fan Inhibit is in effect continuously.
The time may be changed by using the UP arrow and
DOWN arrow keys. Pressing the ENTER/ADV key will
enter the time and move the cursor to the minute box.
This process should be repeated until the hour, minutes
and meridian (AM or PM) of both the ON and OFF
times are set. After setting the meridian of the OFF time
pressing the ENTER/ADV key will enter the values.
PROGRAM Key
The PROGRAM key is used to set the programmable
cut-outs, timers and switching points. These parameters
can be changed by pressing the PROGRAM key, and
then the ENTER/ADV key to enter the program mode.
Continuing to press the ENTER/ADV key will display
each operating parameter. While a particular parameter
is being displayed, the UP arrow and DOWN arrow keys
can be used to change the value (Refer to Setpoint and
Cut-out Settings Section). After the value is changed,
the ENTER/ADV key must be pressed to enter the new
parameter into memory.
The programmable parameters are displayed in the
following order:
DISCHARGE PRESSURE
CUTOUT = XXXX PSIG
The discharge pressure cut-out is the pressure at which
the system will shutdown as monitored by the discharge
pressure transducer. This cut-out is backed-up by a
mechanical HP switch located in each refrigerant circuit.
SUCTION PRESS CUTOUT
COOLING= XXXX PSIG
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In the cooling mode the suction pressure cut-out
cooling protects the unit from a refrigerant to water heat
exchanger freeze-up. If the suction pressure drops below
the cutout point, the system will shut down.
SUCTION PRESS CUTOUT
HEATING= XXXX PSIG
In the heating mode the suction pressure cut-out heating
protects the unit from low suction pressure in the
ambient coils. If the suction pressure drops below the
cut-out point, the system will shut down.
There are some exceptions when the
suction pressure is permitted to temporarily
drop below the cut-out setting. Refer to
Fault Status Message Section for details.
LOW AMBIENT TEMP
CUTOUT = XXX.X oF
The low ambient temperature cut-out setting is
applicable to the cooling mode only (NOTE in heating
mode the cut-out is fixed at 14°F or -17.6°F if fan full
speed inhibit is in effect with optional 2 speed fans). If
the ambient temperature falls below this point, the unit
will shut down. Restart can occur when temperature
rises 3.6°F above the cut-out setting.
LEAVING LIQUID TEMP
CUTOUT = XXX.X oF
The leaving liquid temperature cut-out protects the
unit in the cooling mode from a refrigerant to water
heat exchanger freeze-up. Anytime the leaving liquid
temperature drops to the cut-out point, the unit shuts
down. Restart will be permitted when the leaving liquid
temperature rises 2°F cooling mode or 3.6 °F heating
mode above the cut-out setting.
When water cooling mode is programmed
(OPTIONS key), the cut-out is fixed at 3.0°C
and cannot be changed. Glycol cooling
mode values are programmable.
ANTI RECYCLE TIME
= XXX SECS
off. On power up only this timer is set to 120 seconds
not 90 seconds.
The anti-recycle message is displayed when a system
is unable to start due to either of the anti-recycle timers
being active (counting down). The actual time displayed
will be the longer of the two timers, start-to-start or
stop-to-start. The lag compressors in a system, are not
controlled by the anti-recycle timer.
FAN CONTROL ON
PRESSURE = XXXX PSIG
In the cooling mode the fan control ON pressure is the
programmed setting that is used to stage the ambient
coil fans on, in relation to discharge pressure.
FAN DIFFERENTIAL OFF
PRESSURE = XXXX PSIG
In the cooling mode the fan differential OFF pressure
is the programmed differential setting that is used to
stage the ambient coil fans off, in relation to discharge
pressure.
TOTAL NUMBER OF
COMPRESSORS = X
The total number of compressor settings determines the
stages of loading available.
The total number of compressors must be
programmed correctly to ensure proper unit
operation.
SYS1 NUMBER OF FANS
=X
SYS2 NUMBER OF FANS
=X
The total number of fans per system must
be programmed correctly to ensure proper
unit operation.

Each system has its own anti-recycle timers. The REMOTE UNIT ID
anti-recycle time under the PROGRAM key can be PROGRAMMED = X
programmed between 240-600 seconds and sets the
minimum start-to-start time of the lead compressor in When the unit is connected to a remote ISN controller
a system. A second non-programmable anti-recycle this message allows the identification number to be
timer, stop to start is fixed at 90 seconds and starts to programmed into the unit.
countdown when the lead compressor in a system cycles

JOHNSON CONTROLS 45
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DEFROST INITIATION Units with Dual Pump Hydro kit Option

TEMP = XX.X oF
DUTY/STANDBY PUMP
In the heating mode, the defrost initiation temperature is CHANGE OVER =XX DAYS
the temperature below which a defrost will occur when
the defrost initiation time expires. When under the OPTION key the PUMP SELECTION
is set to AUTOMATIC, the DUTY PUMP is the pump
DEFROST INITIATION with the shortest run hours. Pump duty is changed when
TIME = XX MIN the pumps are off or if the duty pump run hours are
greater than the programmed DUTY/STANDBY PUMP
In the heating mode, the defrost initiation time is the CHANGEOVER DAYS.
programmed optimum time between defrosts, system to
system. The actual time between defrost is adapted from
this 100% programmed value as part of the adaptive
defrost control.

DEFROST TERMINATION
TIME = XX MIN

In the heating mode, the defrost termination time should

be regarded as the maximum optimum time that a defrost
should take.
In the cooling mode for loading to take place the leaving
water temperature must not be falling faster than the
programmed value when the temperature is within the
RATE CONTROL TEMP RANGE.

RATE SENSITIVITY
= XX.X oC/MIN.

In the heating mode, for loading to take place the leaving

water temperature must not be rising faster than the
programmed value when the temperature is within the
RATE CONTROL TEMP RANGE.

RATE CONTROL TEMP

`= XX.X oF

In the cooling mode, this range starts at the top of the

control range. Within this range, rate sensitivity as
programmed above is used. Above this range a fixed
1 °F/minimum is used. Loading is prevented if the
leaving water temperature is falling faster than the RATE
SENSITIVITY value.
In the heating mode, this range starts at the bottom of
the control range. Within this range, rate sensitivity as
programmed above is used. Below this range a fixed
1 °F/minimum is used. Loading is prevented if the
leaving water temperature is rising faster than the RATE
SENSITIVITY value.

46 JOHNSON CONTROLS
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Setpoint and Cut-out Settings

Refer to Operating Limitations in Technical Data section when setting or adjusting Setpoint and
Cut-out Settings.

Parameter Type Low Limit High Limit Default

Water Cooling (2) 40°F 70°F 44°F
Glycol Cooling (3) 19.0°F 70°F 44°F
Cooling Liquid 'SETPOINT' (1)
Low Glycol
8.0°F 70°F 44°F
Cooling (option)
Cooling Liquid 'RANGE' Water/Glycol 1.5°F 4.5°F 2.0°F
Heating Liquid 'SETPOINT All 86°F 131°F 122°F
Heating Liquid 'RANGE' All 1.5°F 4.5°F 2.0°F
Maximum EMS-PWM Remote Temperature Reset Water/Glycol 2.0°F 40.0°F 20.0°F
(1) Contact York for application guidelines before exceeding 55.0°F 'SETPOINT'.
(2) Leaving Chilled Liquid 'SETPOINT' should not be set below 41°F for water cooling.
(3) Leaving Chilled Liquid 'SETPOINT' should not be set below 21 °F for glycol cooling.

Factory
Parameter Type Low Limit High Limit Default
Setting
Discharge Pressure Cutout Water/Glycol 325 psig 575 psig 560 psig 575 psig
Water Cooling 80 psig 120 psig 87 psig 81psig
Suction Pressure Cutout (Cooling)
Glycol Cooling 30 psig 120 psig 87 psig Note (4)
Suction Pressure Cutout (Heating) Heating 87 psig 100 psig 87 psig 87 psig
Low Ambient Temperature Cut-out (Cooling) (1) Water/Glycol 0°F 60°F 25°F 25°F
Water Cooling 37.4°F
3.0°C 37.4°F
Glycol Cooling 8.0°F 36°F 36°F Note (4)
Leaving Chilled Liquid Temperature Cut-out
Low Glycol
-1.0°F 36°F 36°F Note (4)
Cooling (option)
Anti-Recycle Timer Water/Glycol 240 s 600 s 600 s 600 s
Fan Control On-Pressure Water/Glycol 290 psig 484 psig 333 psig 335 psig
Fan Differencial Off-Pressure (2) Water/Glycol 54 psig 160 psig 80 psig 80 psig
Total Number Of Compressors Water/Glycol 4 6 6 Note (5)
System 1 Number of Fans Water/Glycol 2 6 3 Note (6)
System 2 Number of Fans Water/Glycol 2 6 3 Note (6)
Suction Superheat Cooling Water/Glycol 5.4°F 15.0°F 9.0°F 9.0°F
Suction Superheat Heating Water/Glycol 5.4°F 15.0°F 9.0°F 10.8°F
9.0°F
Unit ID Water/Glycol 0 7 0 0
Defrost Initiation Temperature 37°F 48°C 41°F 41°F
Defrost Initiation Time 15 Mins 90 Mins 60 Mins 30
25 Mins
Defrost Termination Time 1 Min 6 Mins 3 Mins 3 Mins
Rate Sensitivity Water/Glycol 1.8°F 14.4°F 3.0°F 3.0°F
Duty/Standby Pump Change Over - Dual Pump Hydro Kit Option 1 Day 30 Days 14 Days 14 Days
(1) The low ambient cut-out is fixed at 14°F or 17.6°F if fan speed inhibit is in effect on units with two speed
fan options in the heating mode.
(2) The minimum discharge pressure allowed with any fans running is approximatly 240 psig
i.e. Fan Control On Pressure - Fan Differential Off Pressure is not lower than approximately 240 psig
The Discharge Fan Differential Off Pressure high limit is lowered to prevent going below approximately 240 psig
based on where the Discharge Fan Control On Pressure is programmed.
(3) Defrost termination temperature is fixed at 46°F.
(4) Programmed on site to match glycol concentration and site requirements
(5) Programmed to match number of compressors
(6) Programmed to match number of fans

JOHNSON CONTROLS 47
FORM 150.68-ICOM1
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UNIT KEYS The liquid type can be set for water or glycol.

LOCAL / REMOTE MODE

LOCAL

LOCAL / REMOTE MODE

REMOTE

For correct operation only change Mode

Selection Local\Remote when unit switch
is set to OFF.

OPTIONS Key When programmed for LOCAL the next option message
allows the cooling or heating control mode to be selected.
The OPTIONS key is used to scroll through the list of If connected to the remote mode selection contact
options by repeatedly pressing the OPTIONS key. The is ignored. If connected to a remote communication
options may be changed using the UP arrow and DOWN device it is used to monitor only. The microprocessor
arrow keys. After an option is changed the ENTER/ADV will operate on locally programmed values and ignore
key must be pressed to enter the setting into memory. all commands from the remote devices. The unit will
The options are displayed in the following order: communicate and send data a remote communication
device.
DISPLAY LANGUAGE
ENGLISH With REMOTE selected the remote mode selection
contact is operative unless a remote communication
One of the display message languages maybe selected. device is connected and is sending other than zero for
the mode page. A remote communication device can be
SYS 1 SWITCH ON used to control the following items: Remote Start/Stop,
SYS 2 SWITCH ON
Cooling Setpoint, Heating Setpoint, mode (heating or
cooling), Load Limit, and History Buffer Request (ISN
SYS 1 SWITCH OFF only).
SYS 2 SWITCH OFF
The remote communication device can allow the unit to
SYS 1 SWITCH ON use its own setpoints (cooling and heating) by sending
SYS 2 SWITCH OFF the appropriate code on the associated pages.
The remote communication device can send 0 (No Load
SYS 1 SWITCH OFF Limit), 1 (One Step Load Limit) or 2 (Two Steps of Load
SYS 2 SWITCH ON Limit) on the load limit page.
The System Switches can be set to allow both systems If the unit receives no valid remote communication
to run, stop both systems or only one system to run. device transmission for 5 minutes, it will revert back to
the locally programmed values.
CHILLED LIQUID
WATER CONTROL MODE
COOLING
CHILLED LIQUID
GLYCOL CONTROL MODE
HEATING

If the LOCAL / REMOTE MODE option is set to

LOCAL this message will determine the mode of unit
operation.

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DISPLAY UNITS If manual is set then after a power failure the status
IMPERIAL message will read UNIT FAULT: 115VAC UNDER
VOLTAGE. To restart the unit, the unit switch (under
DISPLAY UNITS the key pad) must be set to OFF then back to ON.
SI
SOFT START
Display messages can be shown in Imperial units (°F or ENABLED
PSI) or SI units (°C or Bar).
This message must only be displayed when the unit
If the DISPLAY UNIT setting under the is fitted with soft starters. On units not fitted with soft
OPTION key is changed with a Remote
start the message will not be displayed. If the option is
Device connected, the power to the unit
incorrect, contact your local YORK / Johnson Controls
must be switched OFF and ON again.
Failure to do this may result in erroneous service office.
data being transmitted.
UNIT TYPE
LEAD / LAG CONTROL HEATPUMP
MANUAL SYS 1 LEAD
This option is factory set and should always read HEAT
PUMP. If a unit type other than heat pump is displayed,
LEAD / LAG CONTROL
with the power OFF, check that a 6.2Kohm resistor is
MANUAL SYS 2 LEAD
correctly installed on the microprocessor board across
J11 pins 7 and 12. Switching the power ON with the
LEAD / LAG CONTROL resistor fitted will reboot the software to have a UNIT
AUTOMATIC
TYPE HEAT PUMP.
System1 or system 2 can be selected as the lead system REFRIGERANT TYPE
under manual or the microprocessor will determine R-410A
which system is assigned to the lead / lag under
automatic. A new lead/lag assignment is made whenever This option is factory set and should always read
all compressors are shut down in automatic. The R-410A. If the refrigerant type is incorrect contact your
microprocessor will then assign the lead to the system local YORK / Johnson Controls service office.
compressor with the shortest average run time.
FLASH CARD UPDATE
MANUAL OVERRIDE MODE DISABLED
DISABLED
This message should read DISABLED. Do not change
MANUAL OVERRIDE MODE to ENABLED.
ENABLED
REMOTE TEMP RESET
This option allows the programmed daily schedule to be INPUT DISABLED
overridden for service tasks when the mode is enabled.
It will automatically be disabled after 30 minutes. REMOTE TEMP RESET
INPUT 0.0 TO 10.0 V
POWER FAIL RESTART
AUTOMATIC REMOTE TEMP RESET
INPUT 2.0 TO 10.0 V
POWER FAIL RESTART
MANUAL REMOTE TEMP RESET
INPUT 0.0 TO 20.0 MA
If automatic is set, the unit will restart automatically
after a power failure with the unit anti recycle timers
REMOTE TEMP RESET
counting down from 120 seconds.
INPUT 4.0 TO 20.0 MA

JOHNSON CONTROLS 49
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If the temperature input is not used ensure the message CLOCK Key
reads disabled. If the input is used set to the required Pressing the CLOCK displays the current day, time,
type of input. and date. It is important that the date and time are
correct, otherwise the daily schedule will not function
EXTERNAL
EVAP PUMP
as correctly. In addition, for ease of troubleshooting via
the History printouts, the day, time, and date should be
correct.
YORK HYDRO
KIT PUMPS =1 To change the day, time, and date press the CLOCK key.
The display will show:
YORK HYDRO
KIT PUMPS =2 TODAY IS SUN 12:00AM
18 JUN 97
This option must be set to reflect if an external
evaporator pump or a YORK Hydro kit with single or The cursor is positioned under the day. Pressing the
dual pumps is used. UP arrow or DOWN arrow will change the day. The
ENTER/ADV key must be pressed to enter the value into
PUMP SELECTION memory and to move to the next value. The hour, minute,
AUTOMATIC meridian, date, month and year may be programmed in
the same manner.
PUMP SELECTION
MANUAL PUMP No 1

PUMP SELECTION
MANUAL PUMP No 2

When the dual pump YORK Hydro Kit Option is

fitted, one of the above selections can be made. When
AUTOMATIC is selected the DUTY PUMP is the pump
with the shortest run hours. Pump duty is changed when
the pumps are off or if the duty pump run hours are greater
than the DUTY/STANDBY PUMP CHANGEOVER
DAYS (programmed under the program key). If the
running pump fails to make flow, or flow is lost, or the
pumps manual motor starter trips on overload, the duty
pump will be stopped and the standby pump will start.
When MANUAL PUMP No 1 or 2 is selected the
selected pump is the only pump available to run.

DATALOG TO FLASHCARD
OFF

The data log feature should be set to OFF

50 JOHNSON CONTROLS

OPTIONAL PRINTER INSTALLATION
The microprocessor is capable of supplying a printout
of unit conditions or fault shutdown information at
any given time. In addition, to the manually selected
printouts the microprocessor will provide an automatic
printout whenever a fault occurs. An explanation of the
print function is given under the Display/Print Keys
Section. If the RS232 (TB3) printer port does not work
check the following. Press PROGRAM, DOWN arrow,
DOWN arrow, DOWN arrow, DOWN arrow, ENTER
keys in turn. Then repeatedly press the ENTER key
and check the following settings: P2 PROTOCOL API,
P2 BAUD RATE 1200, P2 PARITY NONE, P2 HW
SELECT BIT RS-232. If necessary use the DOWN
ARROW key to set the correct value, then press the
ENTER key. Power down then power-up the unit
The Printer option is not available if the
Modbus feature is being used.
Obtaining a Printout
A printout can be obtained by pressing the PRINT key
on the keypad and then pressing either the OPER DATA
key or HISTORY key.
BAS/EMS TEMPERATURE RESET
BAS/EMS Temperature Reset Using a Voltage or
Current Signal
If the EMS-PWM feature has been activated, no message
REMOTE TEMP RESET INPUT is visible under the
OPTION key the following feature is disabled. Contact
Johnson Controls York Product service if you require
the following feature.
The chilled liquid and hot liquid setpoints can be reset
using a single remote 0 - 10VDC or 2-10VDC or
0-20ma or a 4-20mA signal connected to terminal block
-XTBC1 terminals A- and A+. The corresponding type
of signal must be set under the OPTION key. Once an
input change is registered the input signal is not read
again for 5 minutes.
If enabled this feature will work even when the Option
Local/Remote mode is set to Local. This input is
not available if a remote communications device is
connected, Option Local/Remote is set to remote and the
remote communications device is not releasing control
to the panel.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
Cooling Mode
In the cooling mode the chilled liquid setpoint can be
reset upwards from the manually entered setpoint by
using a remote 0 - 10VDC or 2-10VDC or 0-20ma or
a 4-20mA signal connected to terminal block -XTBC1
terminals A- and A+. This is the same signal as used to
reset the heating setpoint in the heating mode. Whenever
a reset is called for by the remote signal, the change may
be viewed by pressing the Setpoints key three times. The
new value will be displayed as REM C SP = XXX °C.
0-10VDC Remote Signal
Jumper JP on the I/O board must be set to 10V.
To calculate the reset chilled liquid setpoint for values
between 0VDC and 10VDC use the following formula:
Setpoint = Local Chilled Liquid Setpoint + °Reset
°Reset = ((DC voltage signal) x (*Max Reset Value))/10
Example:
Local Chilled Liquid Setpoint = 43.5 °F
*Max Reset Value = 18 °F
Input Signal = 6VDC
°Reset = (6VDC x 18. 0 °F)/10 = 10.8 °F
New Setpoint = 43.5 °F + 10.8 °F = 54.3 °F
2-10VDC Remote Signal
Jumper JP on the I/O board must be set to 10V.
To calculate the reset chilled liquid setpoint for values
between 2VDC and 10VDC use the following formula:
Setpoint = Local Chilled Liquid Setpoint + °Reset
°Reset = ((DC voltage signal - 2) x (*Max Reset
Value))/8
Example:
Local Chilled Liquid Setpoint = 43.5 °F
*Max Reset Value = 18 °F
Input Signal = 6VDC
°Reset = ((6VDC - 2) x 18 °F)/8 = 9 °F
New Setpoint = 43.5 °F + 9 °F = 52.5 °F
51
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
0-20mA Remote Signal
Jumper JP on the I/O board must be set to 20mA.
To calculate the chilled liquid setpoint for values
between 0mA and 20 mA use the following formula:
Setpoint = Local Chilled Liquid Setpoint + °Reset
°Reset = (mA signal x *Max Reset Value)/20
Example:
Local Chilled Liquid Setpoint = 43.5 °F
*Max Reset Value = 9.0 °F
Input Signal = 10 mA
°Reset = (10mA x 9.0 °F)/20 = 4.5 °F
New Setpoint = 43.5 °F +4.5 °F = 48.0 °F
4-20mA Remote Signal
Jumper JP on the I/O board must be set to 20mA.
To calculate the chilled liquid setpoint for values
between 4mA and 20 mA use the following formula:
Setpoint = Local Chilled Liquid Setpoint + °Reset
°Reset = ((mA signal - 4) x (*Max Reset Value))/16
Example:
Local Chilled Liquid Setpoint = 43.5 °F
*Max Reset Value = 10.8 °F
Input Signal = 8 mA
°Reset = ((8mA - 4mA) x 10.8 °F)/16 = 2.7 °F Reset
Setpoint = 43.5 °F + 2.7 °F = 46.2 °F
* Max Reset Value - Pressing the SETPOINTS key
a fifth time will allow the maximum remote EMS-
PWM cooling temperature reset to be programmed:
Programmable values are from 2 °F to 20°F.
MAX EMS-PWM REM C
TEMP RESET = +XX °F
This value is also used to set the maximum reset to
the cooling setpoint that corresponds to the maximum
analogue input (10V or 20ma).
52
Heating Mode
In the heating mode the hot liquid setpoint can be reset
downwards from the manually entered setpoint by
using a remote 0 - 10VDC or 2-10VDC or 0-20ma or
a 4-20mA signal connected to terminal block -XTBC1
terminals A- and A+. This is the same signal as used to
reset the cooling setpoint in the cooling mode. Whenever
a reset is called for by the remote signal, the change may
be viewed by pressing the Setpoints key four times. The
new value will be displayed as REM H SP = XXX °C.
0-10VDC Remote Signal
Jumper JP on the I/O board must be set to 10V.
To calculate the reset hot liquid setpoint for values
between 0VDC and 10VDC use the following formula:
Setpoint = Local Hot Liquid Setpoint - °Reset
°Reset = ((DC voltage signal) x (*Max Reset Value))/10
Example:
Local Hot Liquid Setpoint = 122 °F
*Max Reset Value = 18 °F
Input Signal = 6VDC
°Reset = (6VDC x 18 °F)/10 = 10.8 °F
New Setpoint = 122 °F - 10.8 °F = 111.2 °F
2-10VDC Remote Signal
Jumper JP on the I/O board must be set to 10V.
To calculate the reset Hot liquid setpoint for values
between 2VDC and 10VDC use the following formula:
Setpoint = Local Hot Liquid Setpoint - °Reset
°Reset = ((DC voltage signal - 2) x (*Max Reset
Value))/8
Example:
Local Hot Liquid Setpoint = 122 °F
*Max Reset Value = 18 °F
Input Signal = 6VDC
°Reset = ((6VDC - 2) x 18 °F)/8 = 9 °F
New Setpoint = 122 °F - 9 °F = 113 °F
JOHNSON CONTROLS

0-20mA Remote Signal
Jumper JP on the I/O board must be set to 20mA.
To calculate the chilled liquid setpoint for values
between 0mA and 20 mA use the following formula:
Setpoint = Local Hot Liquid Setpoint - °Reset
°Reset = (mA signal x *Max Reset Value)/20
Example:
Local Hot Liquid Setpoint = 122 °F
*Max Reset Value = 9.0 °F
Input Signal = 10 mA
°Reset = (10mA x 9.0 °F)/20 = 4.5 °F
New Setpoint = 122 °F - 4.5 °F = 117.5 °F
4-20mA Remote Signal
Jumper JP on the I/O board must be set to 20mA.
To calculate the chilled liquid setpoint for values
between 4mA and 20mA use the following formula:
Setpoint = Local Hot Liquid Setpoint - °Reset
°Reset = ((mA signal - 4) x (*Max Reset Value))/16
Example:
*Max Reset Value = 10.8 °F
Input Signal = 8 mA
°Reset = ((8mA - 4mA) x 10.8 °F)/16 = 2.7 °F Reset
Setpoint = 122 °F - 2.7 °F = 119.3 °F
* Max Reset Value - Pressing the SETPOINTS key
a sixth time will allow the maximum remote EMS-
PWM heating temperature reset to be programmed:
Programmable values are from 2 °F to 20 °F.
MAX EMS-PWM REM H
TEMP RESET = +XX °F
This value is also used to set the maximum reset to
the heating setpoint that corresponds to the maximum
analogue input (10V or 20ma).
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
EMS PWM Remote Setpoint Reset
The EMS-PWM feature is not normally available. If
the message REMOTE TEMP RESET INPUT (being
the analogue input) is visible under the OPTION key
even when set to DISABLED the EMS-PWM feature
is disabled. Contact Johnson Controls York product
service if you require this feature. If enabled this feature
will work even when the Option Local/Remote mode
is set to Local. This input is not available if a remote
communications device is connected, Option Local/
Remote is set to remote and remote communications
device is not releasing control to the panel.
The leaving liquid temperature setpoint programmed
into the microprocessor can be remotely adjusted
to a higher value cooling, or a lower value heating
using repeated timed closure of voltage free contacts
(terminals 13 & 20) on –XTBC1. The duration of the
contact closure will decide the amount of adjustment.
For noise immunity, the microprocessor will ignore
closures of less than 1 second.
The setpoint can also be reset by a remote 0-10VDC,
2-10VDC, 0-20ma DC or 4-20ma DC signal connected
to terminals A+ and A- on -XTBC1.
EMS-PWM Cooling Temperature Reset
Pressing the SETPOINTS a fifth time will allow the
maximum remote EMS-PWM cooling temperature reset
to be programmed:
MAX EMS-PWM REM C
TEMP RESET = +XX °F
The temperature reset value is the maximum allowable
reset of the cooling temperature SETPOINT. The
SETPOINT can be reset upwards by the use of a timed
contact closure on the PWM input (-XTBC1 terminals
13 - 20).
Pressing the UP arrow or DOWN arrow will change
the temperature reset value in 1.0°F increments. The
ENTER/ADV key must be pressed to enter the value
into memory.
53
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

EMS-PWM Heating Temperature Reset The new chilled liquid SETPOINT is calculated:
Pressing the SETPOINTS a sixth time will allow the Cooling Mode
maximum remote EMS-PWM heating temperature reset
Setpoint = Local Chilled Liquid Setpoint + °Reset
to be programmed:
°Reset = ((Contact Closure - 1) x (*Max. Reset
MAX EMS-PWM REM H Value))/10
TEMP RESET = +XX °F
Example:
The temperature reset value is the maximum allowable
Local Chilled Liquid Setpoint = 43.5 °F
reset of the heating temperature SETPOINT. The
SETPOINT can be reset downwards by the use of a *Max Reset Value = 18 °F
timed contact closure on the PWM input (-XTBC1
terminals 13 - 20). Activated on request. Input Signal = 6VDC

Pressing the UP arrow or DOWN arrow will change
the temperature reset value in 1.0°C increments. The
ENTER/ADV key must be pressed to enter the value
into memory.
LAST RUN TIME =XXX S
SETP ADJUST= XX.X °F
Contact Closure Time = 6 seconds.
°Reset = (6 sec - 1) * 18 °F/10 = 9.0°F
New Setpoint = 43.5 °F + 9.0°F = 42.5°F
Heating Mode
Setpoint = Local Hot Liquid Setpoint - °Reset

Pressing the SETPOINTS a seventh time will display °Reset = ((Contact Closure - 1) x (*Max. Reset
the lead systems last run time and the setpoint adjust Value))/10
value. See Capacity Control Section. Example:
EMS-PWM Remote Temperature Reset Local Hot Liquid Setpoint = 122 °F
The EMS-PWM remote temperature reset value at *Max Reset Value = 9.0 °F
terminals 13 - 20 on –XTBC1, will reset the cooling or
heating liquid SETPOINT based on the length of time Contact Closure Time = 4 Seconds
the contacts remain closed. The maximum temperature °Reset = (4 sec - 1) * 9.0 °F/10 = 2.7°F
reset allowed is achieved with a contact closure of 11
seconds. One second is the shortest time allowed and New Setpoint = 122 °F - 2.7°F = 119.3 °F
causes the liquid SETPOINT to revert back to the local The SETPOINTS key should be pressed three times
programmed value. to view the remote cooling SETPOINT and RANGE:
In the cooling mode the reset value is always added
to the cooling liquid SETPOINT, meaning that this REM C SP = XX.X °F
RANGE = +/- X.X °F
function never lowers the cooling liquid SETPOINT
below the locally programmed value, it can only reset
The SETPOINTS key should be pressed four times to
to a higher value.
view the remote heating SETPOINT and RANGE:
In the heating mode the reset value is always subtracted
from the heating liquid SETPOINT, meaning that this REM H SP = XXX.X °F
function never raises the heating liquid SETPOINT RANGE = +/- X.X °F 

above the locally programmed value, it can only reset
to a lower value.
The microprocessor board must be refreshed between 30
seconds and 30 minutes. Any contact closure occurring
sooner than 30 seconds will be ignored. If more than
30 minutes elapse before the next contact closure, the
setpoint will revert back to the locally programmed
value.

54 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

BACNET, MODBUS AND YORKTALK 2 COMMU-

NICATIONS

Data can be read and in some cases modified using a
serial communication BACnet, Modbus or YorkTalk 2
network connection. This information allows commu-
nications of chiller operating parameters and external
control changes to setpoint, load limiting, and start/
stop commands.
• RS-232: connect to TB3 - Network (RX) to TB3
(TXD); Network (TX) to TB3 (RXD); Network
(GND) to TB3 (GND)
See Figure 1 on page 56 for TB1, TB2 and TB3 loca-
tions.

BACnet and YorkTalk 2 RS485 networks are wired to
the + and - terminals of TB1 for Port 1 communica-
tions. Modbus network connection has the option of
RS232 or RS485 connection for Port 2 communica-
tions. Modbus network is wired to either TB2 or TB3
as follows:
• RS-485: connect to TB2 - Network (-1) to TB2
(-1); Network (+1) to TB2 (+1)
In most cases, communication parameters will need to
be modified. Table 2 on page 57 lists setup parame-
ters for the available protocols. Modification is accom-
plished by pressing the PROGRAM, DOWN, DOWN,
DOWN, DOWN, and ENTER keys in sequence. The
list below shows the displays for the values that may
be modified:

P2 PROTOCOL
DE MODIFIER ADDRESS
XXXXXXXXXX
XXXXX

P2 MANUAL MAC
DE MODIFIER OFFSET
ADDRESS XXX
XX

P2 BAUD RATE
P1 PROTOCOL
XXXXX
XXXXXX

P2 PARITY
P1 MANUAL MAC
XXXXX
ADDRESS XXX

P2 STOP BITS
P1 BAUD RATE
X
XXXXX

P2 HW SELECT BIT
P1 PARITY
XXXXX
XXXXX

P1 STOP BITS REAL TIME ERROR ##

X RESET 1 = YES, 0 = NO 0
Note: See Table 3 on page 57 for error descriptions

JOHNSON CONTROLS 55
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

035-02550-xxx I/O Board

LD14318

Figure 1 - MICRO PANEL CONNECTIONS

Table 1 - MINIMUM, MAXIMUM AND DEFAULT VALUES

DESCRIPTION MINIMUM MAXIMUM DEFAULT
DE MODIFIER ADDRESS -1 41943 -1
DE MODIFIER OFFSET -1 99 -1
P1 BAUD RATE 1200 76800 4800
1200, 4800, 9600, 19200, 38400, 76800, AUTO SELECTABLE
P2 BAUD RATE 1200 57600 1200
1200, 4800, 9600, 19200, 38400, 57600 SELECTABLE
P1, P2 MANUAL MAC
-1 127 -1
ADDRESS
P1, P2 PARITY NONE IGNORE NONE
NONE, EVEN, ODD, IGNORE SELECTABLE
P1 PROTOCOL BACNET API BACNET
BACNET, API SELECTABLE
P2 PROTOCOL TERMINAL MODBUS CLIENT API
TERMINAL, MODBUS IO, MODBUS SERVER, API, MODBUS CLIENT SELECTABLE
P1, P2 STOP BITS 1 2 1
RESET REAL TIME ERROR NO YES NO

56 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

Table 2 - VALUES REQUIRED FOR BAS COMMUNICATION

PROTOCOL
SETTING DESCRIPTION
BACNET MS/TP MODBUS RTU5 YORKTALK 2
DE MODIFIER ADDRESS 0 to 41943(3) 1 -1
DE MODIFIER OFFSET 0 to 99(4) 0 N/A
P1 PROTOCOL BACNET N/A N/A
P1 MANUAL MAC ADDRESS 0-127(1) N/A N/A
P1 BAUD RATE 9600 To 76800 or Auto Selectable(1) N/A N/A
P1 PARITY NONE N/A N/A
P1 STOP BITS 1 N/A N/A
P2 PROTOCOL N/A MODBUS SVR N/A
P2 MANUAL MAC ADDRESS N/A 0-127(1) N/A
P2 BAUD RATE N/A 19,200(2) N/A
P2 PARITY N/A NONE(2) N/A
P2 STOP BITS N/A 1 N/A
P2 HW SELECT BIT N/A RS-485 or RS-232(1) N/A
RESET REAL TIME ERROR N/A N/A N/A
P1 HW SELECT BIT N/A N/A N/A
CHILLER ID N/A N/A 0
1
As required by network
2
Or other as required by network
3
Number is multiplied by 100, set as required by network
4
Number is added to de modifier address, set as required by network
5
Unit operating software version C.Mmc.13.03 or later required for Modbus Protocol

Reboot required (cycle power) after set- Table 3 - REAL TIME ERROR NUMBERS
tings are changed. ERROR
DESCRIPTION
NUMBER (##)
0 ALL OK
1 DATUM TYPE OK TEST FAILED
2 ENGLISH TEXT TOO LONG
The table below defines the real time error numbers 3 FLOATING POINT EXCEPTION
that may be encountered during communication setup 4 GET PACKET FAILED
and a description of each. 5 GET TYPE FAILED
6 INVALID UNIT CONVERSION
7 INVALID HARDWARE SELECTION
8 REAL TIME FAULT
9 SPANISH TEXT TOO LONG
10 THREAD EXITED
11 THREAD FAILED
12 THREAD STALLED
13 IO BOARD RESET
14 BRAM INVALID
15 BACNET SETUP FAILED

JOHNSON CONTROLS 57
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

BACnet and Modbus Communications Communications Data Map Notes

Chiller data that can be read and modified using spe-
cific BACnet or Modbus Register Addresses; and the
data associated with the addresses, is outlined below:
Analog Write Points
This data can be read and modified using a BACnet
or Modbus network connection. The Modbus Register
Address for these points is 1025 + AV #.
For information on Data Maps see Table 4 on page
59.
1. IPU II based units are configured for Native BAC-
net MS/TP and Modbus RTU communications.
Microgateway or E-Link not required for these
two communication protocols.
2. BACnet Object Types:

Binary Write Points 0 = Analog In 5 = Binary Value

This data can be read and modified using a BACnet 1 = Analog Out 8 = Device
or Modbus network connection. The Modbus Register 2 = Analog Value 15 = Alarm Notifica-
Address for these points is 1537 + BV #.
tion (0 through 127
3 = Binary In
Analog Read Only Points are reserved ASHRAE
4 = Binary Output Objects).
This data can be read using a BACnet or Modbus net-
work connection and can NOT be modified using this 3.
connection. The Modbus Register Address for these WC= Inches of water Pa = Pascals
points is 513 + AI #. column
kPa = Kilopascals
Binary Monitor Only Points CFM = Cubic Feet per
PPM = Part per Mil-
This data can be read using a BACnet or Modbus net- Minute
lion
work connection and can NOT be modified using this FPM = Feet per Minute
connection. The Modbus Register Address for these kJ/kg = Kilojoules per
points is 1281 + BI #. PSI = Lbs per square Kilogram.
inch
See Table 4 on page 59 for complete list of BACnet
4. Water Cooled Scroll units use the same firmware
and Modbus registers.
as Air Cooled Scroll units, ignoring Fan Control.
The latest data map information is listed
on the Johnson Controls Equipment In-
tegration website.

58 JOHNSON CONTROLS
 SCROLL CHILLER/HEATPUMP/CONDENSING UNIT Modbus RTU, BACnet MS/TP, N2 Data Map Board: 031-02550
Item Version York P/N Comments
1 C.MMC.13.11, C.MMC.14.11, C.MMC.16.12 031-02755-001, -003, -004 New
2 C.MMC.13.11, C.MMC.14.11, C.MMC.16.13 031-02755-001, -003, -004 Update Unit Control Mode
3
4
5
6
7
8

JOHNSON CONTROLS
9
10

Item BACnet Modbus

Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
Ref BACnet Name Object Scaling (See N2 Metasys
Address Supported
Num Instance Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10

ANALOG WRITE POINTS

1 REM_SETP AV1 1026 03,06,16 Div 10 ADF 1 °F °C Remote Setpoint [99=Auto] S
2 SP_REM_SP_S1 AV2 1027 03,06,16 Div 10 ADF 2 PSI BAR Sys 1 Remote Setpoint (SP Unit) O
3 LOAD_LIMIT AV3 1028 03,06,16 Div 10 ADF 3 None None Load Limit Stage [0,1,2] S
4 REM_CR AV4 1029 03,06,16 Div 10 ADF 4 °F °C Remote Cooling Range (DAT Unit) O
5 SP_REM_SP_S2 AV5 1030 03,06,16 Div 10 ADF 5 PSI BAR Sys 2 Remote Setpoint (SP Unit) O
6 REM_SP_HEAT AV6 1031 03,06,16 Div 10 ADF 6 °F °C Remote Heating Setpoint (HP or YCWL HP) O
Remote Heatpump Mode [0=Pnl, 1=Cool, 2=Heat] (HP
7 HP_MODE AV7 1032 03,06,16 Div 10 ADF 7 None None O
or YCWL HP)
BINARY WRITE POINTS
8 START_STOP BV1 1538 01,03,05,06,15 N/A BD 1 0/1 0/1 Remote Start/Stop Command [0=Stop, 1=Run] S
9 SS_SYS1 BV2 1539 01,03,05,06,15 N/A BD 2 0/1 0/1 Sys 1 Remote Start/Stop (SP Unit) N
10 SS_SYS2 BV3 1540 01,03,05,06,15 N/A BD 3 0/1 0/1 Sys 2 Remote Start/Stop (SP Unit) N
ANALOG READ ONLY POINTS
11 LCHLT AI1 514 03,04 x10 ADF 8 °F °C Leaving Chilled Liquid Temp S
12 RCHLT AI2 515 03,04 x10 ADF 9 °F °C Entering Chilled Liquid Temp S
13 DAT AI3 516 03,04 x10 ADF 10 °F °C Discharge Air Temp (DAT Unit) O
14 S1_SUCT_TEMP AI4 517 03,04 x10 ADF 11 °F °C Sys 1 Suction Temp (EEV, Cond Units, R-410a) O
15 OAT AI5 518 03,04 x10 ADF 12 °F °C Ambient Air Temp S
16 S1_SUCT_SH AI6 519 03,04 x10 ADF 13 °F (diff) °C (diff) Sys 1 Suction Superheat (EEV) S
17 S1_RUN_TIME AI7 520 03,04 x10 ADF 14 None None Sys 1 Run Time in seconds S
18 S1_SUCT_PR AI8 521 03,04 x10 ADF 15 PSI BAR Sys 1 Suction Pressure S
19 S1_DSCH_PR AI9 522 03,04 x10 ADF 16 PSI BAR Sys 1 Discharge Pressure S
20 S1_CIR_TEMP AI10 523 03,04 x10 ADF 17 °F °C Sys 1 Cooler Inlet Refrigerant Temp (R-407c) O
21 S1_DEF_TEMP AI11 524 03,04 x10 ADF 18 °F °C Sys 1 Defrost Temperature (HP) O
22 S1_EEV_OUT AI12 525 03,04 x10 ADF 19 % % Sys 1 EEV Output % (EEV) O
23 S1_AR_TIMER AI13 526 03,04 x10 ADF 20 None None Sys 1 Anti-Recycle Timer in seconds S
24 AC_TIMER AI14 527 03,04 x10 ADF 21 None None Anti-Coincident Timer in seconds S
25 S2_SUCT_TEMP AI15 528 03,04 x10 ADF 22 °F °C Sys 2 Suction Temperature (EEV) S
26 S2_RUN_TIME AI16 529 03,04 x10 ADF 23 None None Sys 2 Run Time in seconds S
Table 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP

27 S2_SUCT_PR AI17 530 03,04 x10 ADF 24 PSI BAR Sys 2 Suction Pressure S
28 S2_DSCH_PR AI18 531 03,04 x10 ADF 25 PSI BAR Sys 2 Discharge Pressure S
29 S2_CIR_TEMP AI19 532 03,04 x10 ADF 26 °F °C Sys 2 Cooler Inlet Refrigerant Temp (R-407c) O
30 S2_DEF_TEMP AI20 533 03,04 x10 ADF 27 °F °C Sys 2 Defrost Temperature (HP) O
31 S2_SUCT_SH AI21 534 03,04 x10 ADF 28 °F (diff) °C (diff) Sys 2 Suction Superheat S
32 S2_AR_TIMER AI22 535 03,04 x10 ADF 29 None None Sys 2 Anti-Recycle Timer S
33 S2_EEV_OUT AI23 536 03,04 x10 ADF 30 % % Sys 2 EEV Output % (EEV) O
34 NUM_COMPS AI24 537 03,04 x1 ADF 31 None None Number of Compressors S

Property of Johnson Controls, Inc.

SCROLL Native Comms 16 AUG 2017 Subject to change without notice. 1 of 4

59
ISSUE DATE: 10/15/2020
FORM 150.68-ICOM1
60
Item BACnet Modbus
Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
Ref BACnet Name Object Scaling (See N2 Metasys
Address Supported
Num Instance Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
35 S1_OP_CODE AI25 538 03,04 x1 ADF 32 None None Sys 1 Operational Code S
36 S1_FLT_CODE AI26 539 03,04 x1 ADF 33 None None Sys 1 Fault Code S
37 S2_OP_CODE AI27 540 03,04 x1 ADF 34 None None Sys 2 Operational Code S
38 S2_FLT_CODE AI28 541 03,04 x1 ADF 35 None None Sys 2 Fault Code S
39 S1_DBG_CODE AI29 542 03,04 x1 ADF 36 None None Sys 1 Debug Code N
40 S1_FAN_STAGE AI30 543 03,04 x1 ADF 37 None None Sys 1 Condenser Fan Stage S
FORM 150.68-ICOM1

41 S2_DBG_CODE AI31 544 03,04 x1 ADF 38 None None Sys 2 Debug Code N
42 S2_FAN_STAGE AI32 545 03,04 x1 ADF 39 None None Sys 2 Condenser Fan Stage S
ISSUE DATE: 10/15/2020

Unit Control Mode [1=LW, 2=RW, 3=DA, 4=SP, 5=HC,

43 CONTROL_MODE AI33 546 03,04 x1 ADF 40 None None S
6=HP]
44 AR_TIME AI34 547 03,04 x1 ADF 41 None None Anti-Recycle Time Programmed S
45 LCHLT_CUT AI35 548 03,04 x10 ADF 42 °F °C Leaving Chilled Liquid Temp Cutout S
46 LOW_AMB_CUT AI36 549 03,04 x10 ADF 43 °F °C Low Ambient Temperature Cutout S
47 SUCT_P_CO_HT AI37 550 03,04 x10 ADF 44 PSI BAR Low Suction Pressure Cutout Heating (HP) O
48 L_SUCT_P_CO AI38 551 03,04 x10 ADF 45 PSI BAR Low Suction Pressure Cutout Cooling S
49 H_DSCH_P_CO AI39 552 03,04 x10 ADF 46 PSI BAR High Discharge Pressure Cutout S
50 COOL_SETP AI40 553 03,04 x10 ADF 47 °F °C Cooling Setpoint S
51 SP_SETP_S1 AI41 554 03,04 x10 ADF 48 PSI BAR Sys 1 Cooling Setpoint (SP Unit) O
52 CONTROL_RG AI42 555 03,04 x10 ADF 49 °F °C Cooling Range S
53 SP_CTL_RG_S1 AI43 556 03,04 x10 ADF 50 PSI BAR Sys 1 Cooling Range (SP Unit) O
54 SP_SETP_S2 AI44 557 03,04 x10 ADF 51 PSI BAR Sys 2 Cooling Setpoint (SP Unit) O
55 HEAT_SETP AI45 558 03,04 x10 ADF 52 °F °C Heating Setpoint (HP) O
56 SP_CTL_RG_S2 AI46 559 03,04 x10 ADF 53 PSI BAR Sys 2 Cooling Range (SP Unit) O
57 HEAT_RANGE AI47 560 03,04 x10 ADF 54 °F °C Heating Range (HP) O
58 S1_DSCH_TEMP AI48 561 03,04 x10 ADF 55 °F °C Sys 1 Discharge Temperature (EEV) O
59 S1_DSCH_SH AI49 562 03,04 x10 ADF 56 °F (diff) °C (diff) Sys 1 Discharge Superheat (EEV) O
60 S2_DSCH_TEMP AI50 563 03,04 x10 ADF 57 °F °C Sys 2 Discharge Temperature (EEV) O
61 S2_DSCH_SH AI51 564 03,04 x10 ADF 58 °F (diff) °C (diff) Sys 2 Discharge Superheat (EEV) O
62 LEAVING_HOT AI52 565 03,04 x10 ADF 59 °F °C Leaving Liquid Hot Temp (R-410a) O
63 RETURN_HOT AI53 566 03,04 x10 ADF 60 °F °C Return Liquid Hot Temp (R-410a) O
64 R_COOL_SETP AI54 567 03,04 x10 ADF 61 °F °C Remote Setpoint S
65 R_SP_SETP_S1 AI55 568 03,04 x10 ADF 62 PSI BAR Remote Setpoint 1 (SP Unit) O
66 R_SP_SETP_S2 AI56 569 03,04 x10 ADF 63 PSI BAR Remote Setpoint 2 (SP Unit) O
67 R_HEAT_SETP AI57 570 03,04 x10 ADF 64 °F °C Remote Heating Setpoint (HP) O
BINARY READ ONLY POINTS
68 S1_ALARM BI1 1282 01,02,03 N/A BD4 0/1 0/1 Sys 1 Alarm [0=No Alarm, 1=Alarm] S
69 S2_ALARM BI2 1283 01,02,03 N/A BD5 0/1 0/1 Sys 2 Alarm [0=No Alarm, 1=Alarm] S
70 EVAP_HTR BI3 1284 01,02,03 N/A BD6 0/1 0/1 Evaporator Heater Status S
71 EVAP_PUMP BI4 1285 01,02,03 N/A BD7 0/1 0/1 Evaporator Pump S
72 S1_C1_RUN BI5 1286 01,02,03 N/A BD8 0/1 0/1 Sys 1 Comp 1 Run S
73 S2_C1_RUN BI6 1287 01,02,03 N/A BD9 0/1 0/1 Sys 2 Comp 1 Run S
74 S1_LLSV BI7 1288 01,02,03 N/A BD10 0/1 0/1 Sys 1 Liquid Line Solenoid Valve S
75 S1_MODE_SV BI8 1289 01,02,03 N/A BD11 0/1 0/1 Sys 1 Mode Solenoid Valve (HP) O
76 S1_HGBV BI9 1290 01,02,03 N/A BD12 0/1 0/1 Sys 1 Hot Gas Bypass Valve O
Bivalent Heat Source (YLAE HP)
77 S1_BHS BI10 1291 01,02,03 N/A BD13 0/1 0/1 O
Tray Heater (YLPA)
78 S1_C2_RUN BI11 1292 01,02,03 N/A BD14 0/1 0/1 Sys 1 Comp 2 Run S
79 S2_C2_RUN BI12 1293 01,02,03 N/A BD15 0/1 0/1 Sys 2 Comp 2 Run S
80 S2_LLSV BI13 1294 01,02,03 N/A BD16 0/1 0/1 Sys 2 Liquid Line Solenoid Valve S
TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)

81 S2_MODE_SV BI14 1295 01,02,03 N/A BD17 0/1 0/1 Sys 2 Mode Solenoid Valve (HP) O
82 LEAD_SYS BI15 1296 01,02,03 N/A BD18 0/1 0/1 Lead System [0=Sys 1, 1=Sys 2] S
83 S1_C3_RUN BI16 1297 01,02,03 N/A BD19 0/1 0/1 Sys 1 Comp 3 Run S

Property of Johnson Controls, Inc.

SCROLL Native Comms 16 AUG 2017 Subject to change without notice. 2 of 4

JOHNSON CONTROLS
 Item BACnet Modbus
Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
Ref BACnet Name Object Scaling (See N2 Metasys
Address Supported
Num Instance Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
84 S2_C3_RUN BI17 1298 01,02,03 N/A BD20 0/1 0/1 Sys 2 Comp 3 Run S
85 CH_LIQ_TYPE BI18 1299 01,02,03 N/A BD21 0/1 0/1 Chilled Liquid Type [0=Water, 1=Glycol] S
86 AMB_MODE BI19 1300 01,02,03 N/A BD22 0/1 0/1 Ambient Control Mode [0=Std Amb, 1=Low Amb] S
87 CNTL_MODE BI20 1301 01,02,03 N/A BD23 0/1 0/1 Local Remote Control Mode [0=Manual, 1=Auto] S
88 DATA_UNIT BI21 1302 01,02,03 N/A BD24 0/1 0/1 Display Units [0=Imperial, 1=SI] S
89 AUTO_LL BI22 1303 01,02,03 N/A BD25 0/1 0/1 Lead Lag Control Mode [0=Manual, 1=Auto] S
90 S2_HGBV BI23 1304 01,02,03 N/A BD26 0/1 0/1 Sys 2 Hot Gas Bypass Valve O

JOHNSON CONTROLS
NOTES
1 Units have Native BACnet MS/TP, Modbus RTU, and N2 communications. No external Gateway is required for these interfaces unless the customer is using Connected Services.
2 BACnet Object Types: 0 = Analog In, 1 = Analog Out, 2 = Analog Value, 3 = Binary In, 4 = Binary Out, 8 = Device, 15 = Alarm Notification (0-127 are reserved ASHRAE Objects)
3 WC = Inches of water Column, CFM = Cubic Feet per Minute, FPM = Feet Per Minute, PSI = Pounds per Square Inch, Pa = Pascals, kPa = kiloPascals, PPM = Parts Per Million, kJ/kg = kiloJoules per kilogram
4 Values that are not applicable due to unit configuration and options will be sent as zero (0).
5 Modbus values are all of type signed. Scaling values in x10 (Bold) indicate scaling in metric is x100. Scaling and signing may not be modified in the field.
6
7
8
9
10
TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)

Property of Johnson Controls, Inc.

SCROLL Native Comms 16 AUG 2017 Subject to change without notice. 3 of 4

61
ISSUE DATE: 10/15/2020
FORM 150.68-ICOM1
 Code Value Operational Code Code Value Fault/Inhibit Code

62
0 No Abnormal Condition 0 No Fault Code
1 Unit Switch OFF 1 115 VAC Under Voltage
2 System Switch OFF 2 Low Ambient Temperature
3 Lockout 3
4 Unit Fault 4 Low Leaving Chilled Liquid Temperature
5 System Fault 5 High Discharge Pressure
6 Remote Shutdown 6
7 Daily Schedule Shutdown 7 Low Suction Pressure
8 No Run Permissive 8
FORM 150.68-ICOM1

9 No Cool Load 9
ISSUE DATE: 10/15/2020

10 Anti-Coincidence Timer Active 10

11 Anti-Recycle Timer Active 11
12 Manual Override 12
13 Suction Limiting 13
14 Discharge Limiting 14
15 15
16 Load Limiting 16
17 Compressor(s) Running 17
18 Heatpump Load Limiting 18 MP/HPCO Fault
19 19 Low Evaporator Temperature
20 20
21 21
22 22 Unit Motor Current
23 23 Low Superheat
24 24 Sensor Fault
25 25 Discharge Inhibit
26 26 MP/HPCO Inhibit
27 27 Pump Trip
28 28 Pump Fail Make Flow
29 29 High Ambient Temperature
30 30 Anti-Vacuum Low Pressure Cutout
31 31
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
TABLE 4 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)

Property of Johnson Controls, Inc.

SCROLL Native Comms 16 AUG 2017 Subject to change without notice. 4 of 4

JOHNSON CONTROLS

YORKTALK 2 COMMUNICATIONS
Received Data (Control Data)
The unit receives eight data values from the Micro-
Gateway or E-Link. The first four are analogue values
and the last four are digital values. These eight data
values are used as control parameters when in RE-
MOTE mode. When the unit is in LOCAL mode, these
eight values are ignored. If the unit receives no valid
YorkTalk 2 transmission for 5 minutes it will revert
back to all local control values. Table 5 on page 64
lists the control parameters. These values are found un-
der feature 54 in the MicroGateway or E-Link.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
Transmitted Data
After receiving a valid transmission from the Micro-
Gateway or E-Link, the unit will transmit either opera-
tional data or history buffer data depending on the His-
tory Buffer Request, ENG PAGE 10 found in Table 5
on page 64. Data must be transmitted for every page
under feature 54. If there is no value to be sent to a par-
ticular page, a zero will be sent. Table 5 on page 64
shows the data values and page listings for this unit.
The latest point map information is listed
on the Johnson Controls Equipment Inte-
gration website http://my.johnsoncontrols.
com/portal/myportal/cg/prod/na/chill-
er_in
63
64
YCAL/YCWL/YLAA/YLUA/YCRL Middle Market w/ 2050, 2550 York Talk 2 ELINK Micro Board: 031-02050/02550
Item Ref. Version Date YORK P N Checksum Baud COMMENTS
1 C.MMC.03.02 031-02049-001 944D 4800 YCAL Micro Board 031-02050-xxx
2 C.MMC.03.01 031-02049-001 964B 4800 YCAL Micro Board 031-02050-xxx
3 C.MMC.03.00 031-02049-001 2226 4800 YCAL Micro Board 031-02050-xxx
4 C.MMC.13.xx flash xxxx 4800 YCAL Micro Board 031-02550-xxx, IPU 2 board.
5 C.MMC.13.xx flash xxxx 4800 YCWL ( water cooled version) Micro Board 031-02550-xxx, IPU 2 board.
6 C.MMC.13.02 flash xxxx 4800 Micro Board 031-02550-xxx . Fix native Modbus communications (SCR . Fix Café Metric functionality (SCR-766)
FORM 150.68-ICOM1

7
8
ISSUE DATE: 10/15/2020

9
10
Use ASCII page column for interfaces utilizing an ASCII XL Translator or MicroGateway to communicate to a chiller LINC

ENG ASCII York Talk York Talk N2 ENG

LON Profile LON SNVT
PAGE PAGE Point Character Address POINT LIST CODE: S = STANDARD O = OPTIONAL N = NOT AVAILABLE PAGE
Name Type
REF REF Type Position POINT LIST DESCRIPTION 1 2 3 4 5 6 7 8 9 10 REF
P03 P01 A. Control nviYTS01p003 SNVT_count_f (51) ADF 1 Setpoint S S S S S P03
P04 P02 A. Control nviYTS01p004 SNVT_count_f (51) ADF 2 Load Limit Stage (0, 1, 2) S S S S S P04
P05 P03 A. Control nviYTS01p005 SNVT_count_f (51) ADF 3 Heating Setpoint (HP and YCWL HP) O O O O O P05
P06 P04 A. Control nviYTS01p006 SNVT_count_f (51) ADF 4 Mode (HP and YCWL HP only) (0=Panel, 1= Cooling, 2 = Heating) O O O O O P06
P07 P05 D. Control nviYTS01p007 SNVT_switch (95) BD 1 Start/Stop Command S S S S S P07
P08 P06 D. Control nviYTS01p008 SNVT_switch (95) BD 2 P08
P09 P07 D. Control nviYTS01p009 SNVT_switch (95) BD 3 P09
P10 P08 D. Control nviYTS01p010 SNVT_switch (95) BD 4 History Buffer Request S S S S S P10
P11 P09 A. Monitor nvoYTS01p011 SNVT_count_f (51) 8 - 11 ADF 5 Leaving Chilled Liquid Temp S S S S S P11
P12 P10 A. Monitor nvoYTS01p012 SNVT_count_f (51) 12 - 15 ADF 6 Return Chilled Liquid Temp S S S S S P12
P13 P11 A. Monitor nvoYTS01p013 SNVT_count_f (51) 16 - 19 ADF 7 Leaving Hot Liquid Temp (R-410a) Heat Mode Only O O O O O P13
P14 P12 A. Monitor nvoYTS01p014 SNVT_count_f (51) 20 - 23 ADF 8 Discharge Air Temp ( Cond Unit) Return Hot Liquid Temp (410a- Heat Mod S S S S S P14
P15 P13 A. Monitor nvoYTS01p015 SNVT_count_f (51) 24 - 27 ADF 9 Leaving Liquid Temp Hot (R-410a) O O O O O P15
nvoYTS01p016 SNVT_count_f (51)
Table 5 - YORKTALK 2 COMMUNICATIONS DATA MAP

P16 P14 A. Monitor 28 - 31 ADF 10 Ambient Air Temperature S S S S S P16

P17 P15 A. Monitor nvoYTS01p017 SNVT_count_f (51) 32 - 35 ADF 11 Sys 1 Suction Superheat ( EEV only) O O O O O P17
P18 P16 A. Monitor nvoYTS01p018 SNVT_count_f (51) 36 - 39 ADF 12 Sys 1 Run Time (seconds) S S S S S P18
P19 P17 A. Monitor nvoYTS01p019 SNVT_count_f (51) 40 - 43 ADF 13 Sys 1 Suction Pressure S S S S S P19
P20 P18 A. Monitor nvoYTS01p020 SNVT_count_f (51) 44 - 47 ADF 14 Sys 1 Discharge Pressure S S S S S P20
P21 P19 A. Monitor nvoYTS01p021 SNVT_count_f (51) 48 - 51 ADF 15 Sys 1 Cooler Inlet Refrigerant Temperature(R-407c Only) S S S S S P21
P22 P20 A. Monitor nvoYTS01p022 SNVT_count_f (51) 52 - 55 ADF 16 P22
P23 P21 A. Monitor nvoYTS01p023 SNVT_count_f (51) 56 - 59 ADF 17 Sys 1 EEV Output % (EEV only) O O O O O P23
P24 P22 A. Monitor nvoYTS01p024 SNVT_count_f (51) 60 - 63 ADF 18 Sys 1 Anti- Recycle Timer S S S S S P24
P25 P23 A. Monitor nvoYTS01p025 SNVT_count_f (51) 64 - 67 ADF 19 Anti-Coincident Timer S S S S S P25
P26 P24 A. Monitor nvoYTS01p026 SNVT_count_f (51) 68 - 71 ADF 20 Sys Suction Temp ( EEV only) O O O O O P26
P27 P25 A. Monitor nvoYTS01p027 SNVT_count_f (51) 72 - 75 ADF 21 Sys 2 Run Time (seconds) S S S S S P27
P28 P26 A. Monitor nvoYTS01p028 SNVT_count_f (51) 76 - 79 ADF 22 Sys 2 Suction Pressure S S S S S P28
P29 P27 A. Monitor nvoYTS01p029 SNVT_count_f (51) 80 - 83 ADF 23 Sys 2 Discharge Pressure S S S S S P29
P30 P28 A. Monitor nvoYTS01p030 SNVT_count_f (51) 84 - 87 ADF 24 Sys 2 Cooler Inlet Refrigerant Temperature (R-407c systems Only) S S S S S P30
P31 P29 A. Monitor nvoYTS01p031 SNVT_count_f (51) 88 - 91 ADF 25 Sys 2 Defrost Temperature ( HP only) O O O O O P31
P32 P30 A. Monitor nvoYTS01p032 SNVT_count_f (51) 92 - 95 ADF 26 Sys 2 Suction Superheat (EEV only) O O O O O P32
P33 P31 A. Monitor nvoYTS01p033 SNVT_count_f (51) 96 - 99 ADF 27 Sys 2 Anti-Recycle Timer S S S S S P33
P34 P32 A. Monitor nvoYTS01p034 SNVT_count_f (51) 100 - 103 ADF 28 Sys 2 EEV Output % (EEV only) O O O O O P34
P35 P33 A. Monitor nvoYTS01p035 SNVT_count_f (51) 104 - 107 ADF 29 Number of Compressors S S S S S P35
P36 P34 D. Monitor nvoYTS01p036 SNVT_switch (95) 108 BD 5 Sys 1 Alarm S S S S S P36
P37 P35 D. Monitor nvoYTS01p037 SNVT_switch (95) 109 BD 6 Sys 2 Alarm S S S S S P37
P38 P36 D. Monitor nvoYTS01p038 SNVT_switch (95) 110 BD 7 Evaporator Heater Status S S S S S P38
P39 P37 D. Monitor nvoYTS01p039 SNVT_switch (95) 111 BD 8 Evaporator Pump Status S S S S S P39
P40 P38 D. Monitor nvoYTS01p040 SNVT_switch (95) 112 BD 9 Sys 1 Compressor 1 Run S S S S S P40
P41 P39 D. Monitor nvoYTS01p041 SNVT_switch (95) 113 BD 10 Sys 2 Compressor 1 Run S S S S S P41
P42 P40 D. Monitor nvoYTS01p042 SNVT_switch (95) 114 BD 11 Sys 1 Liquid Line Solenoid Valve S S S S S P42

JOHNSON CONTROLS
Revision: YCAL_YCWL_YCUL_YLAA_YLUA Small Tonnage Scroll (Rev K_03 ) Tab: YCAL-YCWL-YLAA-YLUA-YCRL 2550) Property of York International York, PA Page: 1
 ENG ASCII York Talk York Talk N2 ENG
LON Profile LON SNVT
PAGE PAGE Point Character Address POINT LIST CODE: S = STANDARD O = OPTIONAL N = NOT AVAILABLE PAGE
Name Type
REF REF Type Position POINT LIST DESCRIPTION 1 2 3 4 5 6 7 8 9 10 REF
P43 P41 D. Monitor nvoYTS01p043 SNVT_switch (95) 115 BD 12 Sys 1 Hot Gas Bypass Valve S S S S S P43
P44 P42 D. Monitor nvoYTS01p044 SNVT_switch (95) 116 BD 13 Sys 1 Compressor 2 Run S S S S S P44
P45 P43 D. Monitor nvoYTS01p045 SNVT_switch (95) 117 BD 14 Sys 2 Compressor 2 Run S S S S S P45
P46 P44 D. Monitor nvoYTS01p046 SNVT_switch (95) 118 BD 15 Sys 2 Liquid Line Solenoid Valve S S S S S P46
P47 P45 D. Monitor nvoYTS01p047 SNVT_switch (95) 119 BD 16 Lead System (0 = Sys 1, 1 = Sys 2) S S S S S P47
P48 P46 D. Monitor nvoYTS01p048 SNVT_switch (95) 120 BD 17 Sys 1 Compressor 3 Run S S S S S P48
nvoYTS01p049 SNVT_switch (95)

JOHNSON CONTROLS
P49 P47 D. Monitor 121 BD 18 Sys 2 Compressor 3 Run S S S S S P49
P50 P48 D. Monitor nvoYTS01p050 SNVT_switch (95) 122 BD 19 Chilled Liquid Type (0=Water, 1=Glycol) S S S S S P50
P51 P49 D. Monitor nvoYTS01p051 SNVT_switch (95) 123 BD 20 Ambient Control Mode (0=Std Amb, 1=Low Amb) S S S S N P51
P52 P50 D. Monitor nvoYTS01p052 SNVT_switch (95) 124 BD 21 Local/Remote Control Mode (0=Local, 1=Remote) S S S S S P52
P53 P51 D. Monitor nvoYTS01p053 SNVT_switch (95) 125 BD 22 Units (0=Imperial, 1=SI) S S S S S P53
P54 P52 D. Monitor nvoYTS01p054 SNVT_switch (95) 126 BD 23 Lead/Lag Control Mode (0=Manual, 1=Auto) S S S S S P54
P55 P53 D. Monitor nvoYTS01p055 SNVT_switch (95) 127 BD 24 Sys 2 Hot Gas Bypass Valve S S S S S P55
P56 P54 Code Monitor nvoYTS01p056 SNVT_count_f (51) 128 ADI 1 *Sys 1 Operational Code S S S S S P56
P57 P55 Code Monitor nvoYTS01p057 SNVT_count_f (51) 129 ADI 2 *Sys 1 Fault Code S S S S S P57
P58 P56 Code Monitor nvoYTS01p058 SNVT_count_f (51) 130 ADI 3 *Sys 2 Operational Code S S S S S P58
P59 P57 Code Monitor nvoYTS01p059 SNVT_count_f (51) 131 ADI 4 *Sys 2 Fault Code S S S S S P59
P60 P58 Code Monitor nvoYTS01p060 SNVT_count_f (51) 132 ADI 5 S S S S S P60
P61 P59 Code Monitor nvoYTS01p061 SNVT_count_f (51) 133 ADI 6 Sys 1 Condenser Fan Stage S S S S S P61
P62 P60 Code Monitor nvoYTS01p062 SNVT_count_f (51) 134 ADI 7 S S S S S P62
P63 P61 Code Monitor nvoYTS01p063 SNVT_count_f (51) 135 ADI 8 Sys 2 Condenser Fan Stage S S S S S P63
P64 P62 Code Monitor nvoYTS01p064 SNVT_count_f (51) 136 ADI 9 P64
P65 P63 Code Monitor nvoYTS01p065 SNVT_count_f (51) 137 ADI 10 Unit Control Mode (0=Lv Wtr, 1=Ret Wtr, 2=Dis Air, 3=SP, 4=Cool, 5=Heat) S S S S S P65
P66 P64 A. Monitor nvoYTS01p066 SNVT_count_f (51) 138 - 141 ADF 30 Anti-Recycle Time (Programmed) S S S S S P66
P67 P65 A. Monitor nvoYTS01p067 SNVT_count_f (51) 142 - 145 ADF 31 Leaving Chilled Liquid Temp Cutout S S S S S P67
P68 P66 A. Monitor nvoYTS01p068 SNVT_count_f (51) 146 - 149 ADF 32 Low Ambient Temperature Cutout S S S S S P68
P69 P67 A. Monitor nvoYTS01p069 SNVT_count_f (51) 150 - 153 ADF 33 Low Suction Pressure Cutout (Heating HP Only) S S S S S P69
P70 P68 A. Monitor nvoYTS01p070 SNVT_count_f (51) 154 - 157 ADF 34 Low Suction Pressure Cutout (Cooling HP only) S S S S S P70
P71 P69 A. Monitor nvoYTS01p071 SNVT_count_f (51) 158 - 161 ADF 35 High Discharge Pressure Cutout S S S S S P71
P72 P70 A. Monitor nvoYTS01p072 SNVT_count_f (51) 162 - 165 ADF 36 Remote Setpoint S S S S S P72
P73 P71 A. Monitor nvoYTS01p073 SNVT_count_f (51) 166 - 169 ADF 37 Cooling Range S S S S S P73
P74 P72 A. Monitor nvoYTS01p074 SNVT_count_f (51) 170 - 173 ADF 38 Remote Setpnt 2 ( SP Control), Remote Heatng Setpnt ( HP and YCWL HPO O O O O P74
P75 P73 A. Monitor nvoYTS01p075 SNVT_count_f (51) 174 - 177 ADF 39 Cool Range Setpoint 2 (SP Control), Heat Range (HP and YCWL HP only) O O O O O P75
P76 P74 A. Monitor nvoYTS01p076 SNVT_count_f (51) 178 - 181 ADF 40 Sys 1 Discharge Temp (EEV only) O O O O O P76
TABLE 5 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)

P77 P75 A. Monitor nvoYTS01p077 SNVT_count_f (51) 182 - 185 ADF 41 Sys 1 Discharge Superheat (EEV only) O O O O O P77
P78 P76 A. Monitor nvoYTS01p078 SNVT_count_f (51) 186 - 189 ADF 42 Sys 2 Discharge Temp (EEV only) O O O O O P78
P79 P77 A. Monitor nvoYTS01p079 SNVT_count_f (51) 190 - 193 ADF 43 Sys 2 Discharge Superheat (EEV only) O O O O O P79
P80 P78 D. Monitor nvoYTS01p080 SNVT_switch (95) 194 BD 25 P80
P81 P79 D. Monitor nvoYTS01p081 SNVT_switch (95) 195 BD 26 P81
P82 P80 D. Monitor nvoYTS01p082 SNVT_switch (95) 196 BD 27 P82
P83 P81 D. Monitor nvoYTS01p083 SNVT_switch (95) 197 BD 28 P83
P84 P82 D. Monitor nvoYTS01p084 SNVT_switch (95) 198 BD 29 P84

NOTE: The Appropriate Product Code Listing Summary Should Accompany Document

65
ISSUE DATE: 10/15/2020
FORM 150.68-ICOM1

Revision: YCAL_YCWL_YCUL_YLAA_YLUA Small Tonnage Scroll (Rev K_03 ) Tab: YCAL-YCWL-YLAA-YLUA-YCRL 2550) Property of York International York, PA Page: 2
66
ENG ASCII Operational Code ENG ASCII Fault Code
PAGE PAGE PAGE PAGE
P56 P54 C_OPER.CODE P57 P55 C_FAULT.CODE
0 0 No Abnormal Condition 0 0 No Fault Code
1 1 Unit Switch Off 1 1 VAC Undervoltage
2 2 System Switch Off 2 2 Low Ambient Temperature
3 3 Lock-Out 3 3 High Ambient Temperature
4 4 Unit Fault 4 4 Low Leaving Chilled Liquid Temperature
FORM 150.68-ICOM1

5 5 System Fault 5 5 High Discharge Pressure

6 6 Remote Shutdown 6 6 High Differential Oil Pressure
ISSUE DATE: 10/15/2020

7 7 Daily Schedule Shutdown 7 7 Low Suction Pressure

8 8 No Run Permissive 8 8 High Motor Current
9 9 No Cool Load 9 9 LLSV Not On
10 10 Anti-Coincidence Timer Active 10 10 Low Battery Warning
11 11 Anti-Recycle Timer Active 11 11 High Oil Temperature
12 12 Manual Override 12 12 High Discharge Temperature
13 13 Suction Limiting 13 13 Improper Phase Rotation
14 14 Discharge Limiting 14 14 Low Motor Current / MP / HPCO
15 15 Current Limiting 15 15 Motor Current Inpomabalanced
16 16 Load Limiting 16 16 Low Differntail Oil Pressure
17 17 Compressor(s) Running 17 17 Grpound Fault
18 18 Heat Pump Load Limiting ( HP Only) 18 18 MP / HPCO Fault
19 19 Low Evaporator Temperature
20 20 Incorrect Refrigernat Programmed
21 21 Power Failure, Manual Reset Required
22 22 Unit Motor Current
23 23 Low Superheat
24 24 Sensor Fault
25 25 Discharge Inhibit
26 26 MP/HPCO Inhibit
27 27 Pump Trip
28 28 Pump Fail Make Flow
29 29 High Ambient Temperature
TABLE 5 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)

* Note
Shaded Codes may not be available on all
models. Please check the Fault and
Operational codes against the codes
published in your operators manual or confirm
Code is available through the display of your
unit. If the Code appears in the display, you
will recieve that value through the BAS.

JOHNSON CONTROLS
Revision: YCAL_YCWL_YCUL_YLAA_YLUA Small Tonnage Scroll (Rev K_03 ) Tab: YCAL-YCWL-YLAA-YLUA-YCRL 2550) Property of York International York, PA Page: 3
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

MAINTENANCE
GENERAL REQUIREMENTS Refrigerant leaks: Visually check the heat exchanger,
ambient coils, compressors and pipework for damage
The units have been designed to operate continuously
and gas leaks.
provided they are regularly maintained and operated
within the limitations given in this manual. Each Ambient Coil Fan Motors: The fan motors are
unit should be included in a routine schedule of daily permanently lubricated and require no maintenance.
maintenance checks by the operator/customer, backed
Airflow obstructions: Check that the ambient coil air
up by regular service inspection and maintenance visits
intakes and adjacent areas are clear of foreign materials
by a suitably qualified Service Engineer.
or obstructions e.g. paper, leaves, etc.
It is entirely the responsibility of the owner to provide
Compressor oil level: Check the compressor oil level
for these regular maintenance requirements and/or enter
when the compressor is operating normally. The oil level
into a maintenance agreement with a Johnson Controls
should be between the ½ and ¾ in the oil sight glass.
Service Organization to protect the operation of the unit.
If damage or a system failure occurs due to improper At shutdown the oil level can fall to the lower
maintenance during the warranty period, Johnson limit of the oil sight glass.
Controls shall not be liable for costs incurred to return
the unit to satisfactory condition.
This maintenance section applies to the
basic unit only and may, on individual Compressor Oil Quality: The oil used in the
contracts, be supplemented by additional
compressors is pale in color. If the oil color darkens or
requirements to cover any modifications or
ancillary equipment as applicable. exhibits a change in color, this may be an indication of
contaminants in the refrigerant system. If this occurs, an
oil sample should be taken and analyzed. If contaminants
The Safety Section of this manual should are present, the system must be cleaned to prevent
be read carefully before attempting any compressor failure.
maintenance operations on the unit. This Refrigerant Charge: When a system starts up, or
section should be read in conjunction with
sometimes after a change of capacity, a flow of bubbles
the Unit Operation Section.
will be seen in the liquid line sight glass. After a few
DAILY MAINTENANCE minutes of stable operation, the bubbles should clear,
leaving just liquid refrigerant showing in the sight glass.
The following maintenance checks should be carried
out on a daily basis by the operator/customer. Please In addition to the checks listed above, periodic
note that the units are not generally user serviceable inspections of the unit should be carried out to ensure
and no attempt should be made to rectify faults or proper equipment operation. Items such as loose
problems found during daily checks unless competent equipment, component operation, unusual noises, etc.
and equipped to do so. If in any doubt, contact your local should be investigated and corrected immediately.
Johnson Controls Service Center.
Unit status: Press the STATUS key on the keypad
to ensure no fault messages are displayed. (refer to
the Operating Instruction Manual for explanation of
messages and the Trouble Shooting section for courses
of action).
Operating conditions: Read the operating pressures
and temperatures at the control panel using the OPER
DATA key and check that these are within the operating
limitations given in the Operating Instructions Manual.

JOHNSON CONTROLS 67
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

SCHEDULED MAINTENANCE

The maintenance operations detailed in the following table should be performed on a regular basis by a suitably
qualified Service Engineer. It should be noted that the interval necessary between each ‘minor’ and ‘major’ service
can vary depending on, for instance, application, site conditions and expected operating schedule. Normally a ‘minor’
service should be carried out every three to six months and a ‘major’ service once a year. It is recommended that
your local Johnson Controls Service Center is contacted for recommendations for individual sites.

SERVICE SCHEDULE MINOR SERVICE MAJOR SERVICE

All items under Minor Service plus:
Unit general: Check thermal insulation. Check main structure.
Check vibration isolators. Check paint-work.
Refrigerant systems general: Check relief valves. Check solenoid valves.
Check for pipework damage.
Check for leaks.
Check moisture indicator.
Check suction superheat.
Check liquid subcooling.
Compressors: Check oil level.
Check condition of oil.
Heat Exchanger: Check water flow. Check water pH / glycol strength.
Check water pressure drop.
Check heater mats.
Ambients coils: Check for airflow obstructions. Brush fins.
Check fins. Check fan motor bearings.
Check fans and fan guards.
Power & Control system general: Check panel condition. Check all connections.
Check mains and control wiring. Check compressor contactors.
Check sensor locations. Check fan contactors
Check mechanical HP cut-outs. Check sensor / transducer calibration.
Check motor protectors.
Check contactor contacts.
Microprocessor controls: Check fault history. Check fan control function.
Check program settings. Check ambient cut-out function.
Check HP / LP cut-out function’s.
Check load / unload function.

HEAT EXCHANGER IN-SERVICE INSPECTION

There is no corrosion on the refrigerant side therefore in-service inspection on the refrigerant side is not necessary.
For the water side, if the water used is treated in accordance with Section 4, in-service inspection is not necessary.
In the design of the vessels used in the unit, a 1 mm corrosion allowance has been used to consider slight corrosion
on the water side. This allowance is sufficient to cover the lifetime of the unit.
Johnson Controls believes that periodic in service proof testing (e.g.; hydro tests) is not required. However, Johnson
Controls recognizes that national regulations may require such testing to be conducted.

68 JOHNSON CONTROLS

COMPETENT PERSONS TROUBLE SHOOTING GUIDE
PROBLEM
No display on panel - Unit will not
operate
FLOW SWITCH OPEN displayed
UNIT FAULT: LOW AMBIENT TEMP
displayed in either mode or
HIGH AMBIENT TEMP displayed in
heating mode
UNIT FAULT: LOW LIQUID TEMP
displayed
UNIT FAULT: 115 VAC
UNDERVOLTAGE displayed
JOHNSON CONTROLS
POSSIBLE CAUSE
Main supply to unit off
Emergency stop device off
No supply to -T1
No 24 VAC supply to microprocessor
board.
No 24 VAC output from Transformer -T1. Change transformer -T1.
Short circuit in wiring to temperature
sensors or pressure transducers.
Defective microprocessor board or
display board.
No liquid flow through the liquid heat
exchanger.
Flow switch contacts are not made.
Detective flow switch.
Ambient air temperature is lower than
the programmed operating limit or, in
heating mode, higher than the trip value.
(Refer to Operating Manual (Form
150.68-O2.EN.GB)
Measured temperature is incorrect.
Improperly adjusted leaving chilled liquid Re-program the leaving chilled liquid
temperature cut-out (glycol only).
Control panel setpoint/range values
improperly programmed.
Chilled liquid flow too low.
Defective -BLCT sensor. (Check that the
sensor is properly installed in the bottom
of the well with a generous amount of
heat conductive compound).
Poor mains supply voltage.
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
ACTION
Switch on main supply if safe to do so.
Check if remote emergency stop device
is in the OFF position. Turn to ON
position if safe to do so.
Check fuses -F3 and -F6 and wiring to
-T1 and fuse -F1.
Check wiring from -T1 to J14
microprocessor board.
Unplug connections at microprocessor
board to isolate.
Replace board after contacting Johnson
Controls Service.
Ensure that liquid pumps are running.
Valves are correctly set and flow is
established.
Check that the flow switch is functional
and is installed according to the
manufactures instructions.
NOTE: On some systems the pump
starter may be wired to the unit and
controlled to start by the unit.
Replace flow switch.
Use the OPER DATA key to display
the temperature and confirm that the
displayed value is correct. The warning
message should clear when the
ambient air temperature reaches the
programmed operating limit. Check that
the programmed settings are correct for
the options fitted to the unit.
Check sensor calibration, location and
wiring.
temperature cut-out.
Re-adjust setpoint/range.
Increase chilled liquid flow.
Compare sensor against a reliable
temperature sensing device.
See the Sensor Calibration Charts.
Check mains supply is stable and within
allowable limits.
Check for voltage dip on compressor
start.
69
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
PROBLEM
SYS X HIGH DSCH PRES displayed
SYS X LOW SUCT PRESS displayed
SYS X MP/HPCO FAULT displayed
Compressor(s) do not start
Lack of cooling effect
!! LOW BATTERY !! CHECK PROG /
STP / OPTN displayed
70
POSSIBLE CAUSE
Discharge pressure cut-out incorrectly
set.
Check for airflow restrictions caused by
Poor airflow through the condenser coils. blockages on intake faces of air coils.
Check for damage fins.
Condenser fans not operating or
operating backwards.
Air in refrigerant system.
Excessive refrigerant charge.
Measured pressure is incorrect.
Suction pressure cut-out incorrectly set.
Faulty expansion valve.
Reduced cooler performance.
Low refrigerant charge.
Restricted refrigerant flow.
Measure pressure incorrect.
Compressor internal motor protector
(MP) open.
-FHP switch open.
Defective -FHP switch.
Demand not sufficient.
Defective water temperature sensor.
Contactor failure.
Compressor failure.
Fouled cooler surface. (Low suction
pressure will be observed).
Improper flow through the cooler.
Low refrigerant charge. (Low suction
pressure will be observed).
RTC battery (U5) flat.
ACTION
Adjust in accordance with recommended
setting.
Check fan motor, fuses and contactors.
Check fan airflow is upward.
Check for non-condensables (air) in
system.
Evacuate and recharge system.
Remove refrigerant.
Check discharge transducer calibration
and wiring.
Adjust in accordance with recommended
setting.
Replace valve.
Check for restricted chilled liquid flow.
Check for fouled tube surfaces.
Check for leaks.
Check for blocked filter/drier.
Check for moisture in the system.
Check suction pressure transducer
calibration/pressure switch and wiring.
Verify refrigerant charge is not low.
Verify superheat setting of 10°F - 15°F.
Verify correct compressor rotation.
Verify compressor is not overloaded.
See High Discharge Pressure Fault.
Replace -FHP switch.
No problem.
Compare the display with a
thermometer. Should be within +/- 2°F.
See the BLCT calibration charts.
Replace defective part.
Diagnose cause of failure and replace.
Contact the local Johnson Controls
service representative.
Reduce flow to within unit design
specification.
Check subcooling and add charge as
needed. Check for leaks.
Replace U5 and reprogram setpoints,
values, options, time and schedule.
JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

SENSOR CALIBRATION CHARTS Discharge and Suction Pressure Transducers

(-BDP & -BSP)
Temperature Sensors
(-BLCT, 1-BACDT & 2-BACDT) -BSP 0 - 27.58 Barg -BDP 0 - 44.83Barg
Pressure Barg Volts Pressure Volts
Temperature Resistance Microboard Sensor Voltage
Vdc Barg Vdc
°C ohms Voltage Vdc
0.00 0.50 0.00 0.50
Vdc
-8 14896 1.57 3.43 3.00 0.94 4.00 0.86
-6 13388 1.69 3.31 6.00 1.37 8.00 1.21
-4 12047 1.81 3.19 9.00 1.81 12.00 1.57
-2 10856 1.93 3.07 12.00 2.24 16.00 1.93
0 9795 2.05 2.95 15.00 2.68 20.00 2.28
2 8849 2.17 2.83
18.00 3.11 28.00 3.00
4 8005 2.30 2.70
6 7251 2.42 2.58
21.00 3.55 32.00 3.36
8 6575 2.54 2.46 24.00 3.98 36.00 3.71
10 5970 2.66 2.34 27.58 4.50 42.00 4.25
12 5427 2.78 2.22 44.83 4.50
14 4937 2.90 2.10 3.35 1.65
Red wire = 5 V, Black wire = Signal 3.57 1.43
Test points: Red wire = Signal, Black wire = 5 V
Leaving Liquid Temperature (-BLCT) Test points :
Sensor Voltage Input 5V -AMB J6-4/1
Microboard Voltage Input 0V -AMB J6-7/1 Discharge Pressure (-BDP) 44.83 barg Transducer:
Refrigerant Circuit 1 -AMB J7-11/7
System 1 Air Coil Defrost Temperature (1-BACDT) Refrigerant Circuit 2 -AMB J9-11/7
Sensor Voltage Input 5V -AMB J8-5/2 Voltage = (Pressure (barg) X 0.0892) + 0.5
Microboard Voltage Input 0V -AMB J8-8/2
Suction Pressure (-BSP) 27.58 barg Transducer:
System 2 Air Coil Defrost Temperature (2-BACDT)
Refrigerant Circuit 1 -AMB J7-10/9
Sensor Voltage Input 5V -AMB J10-5/2
Microboard Voltage Input 0V -AMB J10-8/2 Refrigerant Circuit 2 -AMB J9-10/9
Voltage = (Pressure (barg) X 0.145) + 0.5
Ambient Air Temperature Sensor (-BAMB)
Temperature Resistance Microboard Sensor
°C ohms Voltage Voltage
Vdc Vdc
-18 85398 0.67 4.33
-15 72950 0.77 4.23
-10 55330 0.97 4.03
-5 42227 1.20 3.80
0 32650 1.45 3.55
5 25390 1.72 3.28
10 19900 2.00 3.00
15 15710 2.29 2.71
20 12490 2.58 2.42
25 10000 2.85 2.15
30 8057 3.11 1.89
35 6530 3.35 1.65
40 5327 3.57 1.43
Red wire = Signal, Black wire = 5 V
Test points :
Ambient Air (-BAMB)
Sensor Voltage Input 5V -AMB J6-6/3
Microboard Voltage Input 0V -AMB J6-9/3

JOHNSON CONTROLS 71
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

Page Left Intentionally Blank

72 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

TECHNICAL DATA
WATERSIDE PRESSURE DROP GRAPH OF EVAPORATORS

80

60
50

40

30
Pressure Drop (ft H2O)

20

15

10 0145SE
0170SE

0115SE
3
100 200 300 400 600 800 1000

Flow Rate (gpm)

LD23121

JOHNSON CONTROLS 73
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

OPERATING LIMITATIONS
0115SE 0145SE 0170SE
YLPA
Min. Max. Min. Max. Min. Max.
Liquid Outlet Temperature (Water) °F 39 to 59
Cooling
Liquid Outlet Temperature Range (∆T) °F 6 to 15
Mode
Air Temperature - Standard Unit °F 32 to 115 (1)
Liquid Outlet Temperature (Water) °F 95 to 131
Heating
Liquid Outlet Temperature Range (∆T) °F 6 to 15
Mode
Air Temperature - Standard Unit °F 14 to 95
Heat Exchanger Flow Rate gpm 181 700 181
200 700
850 200 850
Heat Exchanger Presssure Drop ftH2O 3.4
5.4 38.8
43.0 6.6
5.4 58.1
43.0 6.6
3.4 58.1
55.4
Maximum Water Side Pressure psi
psig 150
Maximum Refrigerant Side Pressure psi
psig 650
200V 3Ø, 60Hz (nominal)
230V 3Ø, 60Hz (nominal)
Power Supply Voltage (2) V 380V 3Ø, 60Hz (nominal)
460V 3Ø, 60Hz (nominal)
575V 3Ø, 60Hz (nominal)

(1) Unit may operate unloaded up to 125ºFdepending on model size and site conditions.
(2) Tolerance +/-10%

PHYSICAL DATA

YLPA 0115SE 0145SE 0170SE

Number of refrigerant circuits 2
Refrigerant Charge (1) System 1 /System 2 lb 126 / 139 177 / 130 177 / 177
Oil Charge System 1 /System 2 lb 29.5 / 29.5 44.2 / 29.5 44.2 / 44.2
Number of compressors 2/2 3/2 3/3
Compressor
Type Scroll
Number 1
Refrigerant to Liquid Type Shell and Tubes
Heat Exchanger Water Volume I 250 300
Water Connections inch 8
Number of Fans (circuit 1 / circuit 2) 4/4 6/4 6/6
Ambient Coils Fans
Total Air Flow - Standard Models m /s 3
47 58 70
Length inch 194.4 230.5 274.4
Dimensions Width inch 88.4 88.4 88.4
Height inch 94.1 94.1 94.1
Shipping Weight lb 9811 11243 12124
Basic Unit Weight
Operating Weight lb 10472 11904 13447
(1) Liquid sub-cooling measured at the liquid line should be between 9°F to 14°F at circuit full load
Sub-cooling is determined by the level of refrigerant charge in each system.
(2) The oil charge here includes the oil from the compressor and the extra oil added in the plant

74 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

ELECTRICAL DATA
YLPA 0115SE 0145SE 0170SE
Unit Power Supply V - Ø - Hz 460 - 3 - 60 460 - 3 - 60 460 - 3 - 60
Voltage Limits (V) 414 - 506 414 - 506 414 - 506
Min. Circuit Ampacity (A) 264 326 487
Max. Dual Element Fuse Size (A) 300 350 600
Max. Circuit Breaker Size (A) 300 350 600
Number of Compressors (System 1 / System 2) 2/2 3/2 3/3
Compressor RLA (each compressor) (A) 54.5 54.5 54.5
Compressor LRA (each compressor) (A) 310 310 310
Compressor Heater Supply V - Ø - Hz 115 - 1 -60 115 - 1 -60 115 - 1 -60
Compressor Heater Load (W) 600 750 900
Number of Fans (System 1 / System 2) 4/4 6/4 6/6
Fan FLA (each fan) (A) 4 4 4
Fan LRA (each fan) (A) 19 19 19
Evaporator Heater Supply V - Ø - Hz 115 - 1 60 115 - 1 60 115 - 1 60
Evaporator Heater Load (W) 280 280 280

SOUND DATA

Sound Power
YLPA Model

dB(A)
YLPA0115SE 98
YLPA0145SE Base Unit 99
YLPA0170SE 100
YLPA0115SE 97
incl. Acoustic
YLPA0145SE 98
Blankets
YLPA0170SE 99

JOHNSON CONTROLS 75
76
1 Distance between anti vibration mounts
2 Power cable entry via gland plate 6
3 Control cable entry
FORM 150.68-ICOM1

4 Water inlet connection to heat exchanger

ISSUE DATE: 10/15/2020

5 Water outlet connection to heat exchanger

6 Mounting holes for anti vibration mounts
7 Rigging holes
DIMENSIONS - YLPA 0115

1 1

3
2

5
4

JOHNSON CONTROLS
 1 Distance between anti vibration mounts
2 Power cable entry via gland plate 6
3 Control cable entry

JOHNSON CONTROLS
4 Water inlet connection to heat exchanger
5 Water outlet connection to heat exchanger
6 Mounting holes for anti vibration mounts
DIMENSIONS - YLPA 0145

7 Rigging holes

1 1
1

2 3
7
5

77
ISSUE DATE: 10/15/2020
FORM 150.68-ICOM1
78
1 Distance between anti vibration mounts
2 Power cable entry via gland plate
3 Control cable entry
FORM 150.68-ICOM1

4 Water inlet connection to heat exchanger 6

ISSUE DATE: 10/15/2020

5 Water outlet connection to heat exchanger

6 Mounting holes for anti vibration mounts
7 Rigging holes
DIMENSIONS - YLPA 0170

1 1 1

2 3

4 7

JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

YLPA P & I Diagram

JOHNSON CONTROLS 79
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

ISOLATOR DATA
ONE INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE

5/8"

Ø1/2"

H"

C"
T"
B" L"
D"
W"
LD13759A

Mount Dimension Data (Inches)

Type W D L B C T H
CP1 3 5/8 7-3/4 6-1/2 4-3/4 1/2 5-5/8
CP2 3 5/8 10-1/2 9-1/4 7-3/4 9/16 6

MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP1-1D-85 85 1.360 LT. PURPLE
CP1-1D-120 120 1.200 DK. YELLOW
CP1-1D-175 175 1.170 DK. BLUE
CP1-1D-250 250 1.400 YELLOW
CP1-1D-340 340 1.130 RED
CP1-1D-510 510 1.020 BLACK
CP1-1D-675 675 1.320 DK. PURPLE
CP1-1D-900 900 1.020 DK. GREEN
CP1-1D-1200 1200 0.900 GRAY
CP1-1D-1360 1360 0.770 WHITE
CP1-1D-1785N 1785 0.880 GRAY/RED

MODEL NUMBER RATED CAPACITY (LBS) DEFLECTION RATED (IN) COLOR CODE
CP2-1D-1020 1020 1.020 BLACK
CP2-1D-1350 1350 1.320 DK. PURPLE
CP2-1D-1800 1800 1.020 DK. GREEN
CP2-1D-2400 2400 0.900 GRAY
CP2-1D-2720 2720 0.770 WHITE
CP2-1D-3570N 3570 0.880 GRAY / RED

80 JOHNSON CONTROLS

ONE INCH DEFLECTION SPRING ISOLATORS INSTALLATION INSTRUCTIONS
1. Read instructions in their entirety before beginning
installation.
2. Isolators are shipped fully assembled and are to be
positioned in accordance with the submittal draw-
ings or as otherwise reccomended.
3. Set isolators on floor, housekeeping pad or sub-
base, ensuring that all isolators centerlines match
the equipment mounting holes. The VMC group
reccomends that the isolator base (“B”) be installed
on a level surface. Shim or grout as required, level-
ing all isolatorbases to the same elevation (1/4-inch
maximum difference can be tolerated).
10. Installation is complete.
4. Bolt or anchor all isolators to supprting structure
utilizing base slotted holes (“C”).
5. Place equipment on top of isolators making sure
that mounting holes of the equipment line up with
isolator positioning pin (“H”).
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
6. The adjustment process can only begin after the
equipment or machine is at its full operating
weight.
7. Adjust each isolator in sequence by turning spring
adjusting bolt (“D”) one full counterclockwise turn
at a time. Repeat this procedure on all isolators,
one at a time.
8. Continue adjusting each isolator until a minimum of
1/4” clearance is achieved between the lower hous-
ing and upper housing. (See drawing below).
9. Fine adjust isolators to level equipment.
81
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

TWO INCH DEFLECTION SPRING ISOLATORS CROSS REFERENCE

Y2RS
5" 1-1/8"

5/8" 2-3/4"
2-3/4"
12"

3/8" GAP
5/8-11UNC
Ø3/4" TYP. (4)
TYP.(4)

3/4"
7/8"

1/2" LIMIT
STOP &
NUT 8-3/8"
OPER.
HEIGHT
12-1/4"
14"

3-1/2"
3/8" LD13761A
5"

Notes: NOTES:
1. ALL DIMENSIONS ARE IN INCHES, INTERPRET PER ANSI Y14.
1. All dimensions are in inches, interpret
2. STANDARD FINISH: per 4. All springs
ANSI COATED (COLOR:BLACK),
HOUSING-POWDER are designed
SPRING-POWDER for
COATED (COLOR: SEE50%
T overload capacity
HARDWARE ZINC-ELECTROPLATE.
3. EQUIPMENT MUST BE BOLTED OR WELDED TO THE TOPwith exception of the 2D-3280N and 2D-2870.
Y14. PLATE TO MEET ALLOWABLE SEISMIC RATINGS.
4. ALL SPRINGS ARE DESIGNED FOR 50% OVERLOAD CAPACITY WITH EXCEPTION OF THE 2D-3280N & 2D-2870

coated
6. CONSULT FACTORY FOR(color, 5. Refer to next page for installation instructions.
5. REFER TO THE FOLLOWING PAGE FOR INSTALLATION INSTRUCTIONS.
2. Standard finish: housing-powder CONCRETE INSTALLATION.

black), spring-powder coated (color, see table 6. Consult factory for concrete installation.
below) hardware - zinc-electroplate.
3. Equipment must be bolted or welded to the top
plate to meet allowable seismic ratings.

MODEL Y2RSI-2D RESTRAINED VIBRATION ISOLATOR FOR 2” DEFLECTION

RATED ALLOWABLE
SEISMIC RATED LOAD SPRING RATE SOLID LOAD
DEFLECTION COLOR CODE G RATING
MOUNT SIZE (LBS) (LBS/IN) (LBS)
(IN) HORIZONTAL
Y2RSI-2D-150 150 2.4 62 234 WHITE 34.7
Y2RSI-2D-320 320 2.3 140 490 YELLOW 16.3
Y2RSI-2D-460 460 2.3 200 688 GREEN 11.3
Y2RSI-2D-710 710 2.2 330 1072 DK BROWN 7.3
Y2RSI-2D-870 870 1.9 460 1312 RED 6
Y2RSI-2D-1200N 1200 1.9 638 1818 RED/BLACK 4.3
Y2RSI-2D-1450 1450 1.8 900 2450 TAN 3.6
Y2RSI-2D-1690 1690 1.7 1140 2892 PINK 3.1
Y2RSI-2D-2000N 2000 1.7 1318 3342 PINK/BLACK 2.6
Y2RSI-2D-2640N 2640 1.5 1854 4283 PINK/GRAY 2
PINK/GRAY/
Y2RSI-2D-2870N 3080 1.5 2004 4629 1.7
ORANGE
PINK/GRAY/DK
Y2RSI-2D-3280N 3740 1.8 2134 4930 1.4
BROWN

82 JOHNSON CONTROLS

TWO INCH DEFLECTION SPRING ISOLATORS INSTALLATION AND ADJUSTMENT
1. Read instructions in their entirety before beginning
installation.
2. Isolators are shipped fully assembled and are to be
positioned in accordance with the submittal draw-
ings or as otherwise recommended.
3. Set isolators on floor, housekeeping pad, or sub- 7.
base, ensuring that all isolator centerlines match
the equipment mounting holes. The VMC group
recommends that the isolator base plates (“B”) 8.
be installed on a level surface. Shim or grout as
required, leveling all isolator base plates to the 9.
same elevation (1/4-inch maximum difference can
be tolerated).
4. Bolt or anchor all isolators to supporting structure
utilizing base plate thru holes (“C”) or weld base
plate to supporting structure with 3/8 fillet weld
2" long @ 4" on center around entire base plate or
as engineered for specific load and or field condi-
tions. 10.
5. Isolators are shipped to the job site with (2) remov- 11.
able spacer shims (“E”) between the top plate and
12.
the housing. These shims must be in place when
the equipment is positioned over the isolators.
6. With all shims (“E”) in place, position equipment
on top of plate (“A”) of isolator. Bolt equipment
securely to top plate of isolator using a minimum
13.
of (2) 5/8 UNC A325 grade 5 SAE bolts or weld
("A") ("E") CL ("G") ("E")
GROMMET
1/4 - 3/8 GAP
WASHER
("F")
("C")
("B")
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
equipment or bracket to the top plate (“A”) of isola-
tor with a minimum of 3/8 fillet welds 2" long @
3" on center for a minimum total weld of 10". (All
sides of equipment or bracket resting on top plate
(“A”) must be welded).
The adjustment process can only begin after the
equipment or machine is at its full operating
weight.
Back off each of the (4) limit stop lock nuts (“F”)
on isolators 1/2".
Adjust each isolator in sequence by turning spring
adjusting nuts (“G”) one full clockwise turn at a
time. Repeat this procedure on all isolators, one at
a time. Check the limit stop lock nuts (“F”) periodi-
cally to ensure that clearance between the washer
and rubber grommet is maintained. Stop adjustment
of isolator only when the top plate (“A”) has risen
just above the shim (“E”).
Remove all spacer shims (“E”).
Fine adjust isolators to level equipment.
Adjust all limit stop lock nuts (“F”) per isolator,
maintaining a 1/4 to 3/8 inch gap. The limit stop
nuts must be kept at this gap to ensure uniform bolt
loading during uplift (as the case when equipment
is drained).
Installation is complete.
("A") CL
EQUIPMENT
("F")
("E")
("C")
LD13763B
83
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

DURALENE ISOLATOR CROSS REFERENCE

RD-Style
Isolators
DW

CD
LD13760A

MOLDED
DURULENE

HF ø AD THRU
TYP 2 PLACES

BT

AL
W
L

1. All dimensions are inches,

Notes:
interpreted per ANSI 4. AL = Mounting hole center to center spacing.
Y14. 1. All dimensions are inches, interpreted per ANSI Y14.
5. HF = Free height of mount, prior to loading. Oper-
2. Refer to the folling Page for installation instructions.
2. Refer to next page for3. installation instructions. ating height calculated by the free height less the
Mount molded in weather resistant duralene compound as standard. Also available in other materials
such as natural rubber, extreme high temperature silicone, high-damped silicone, nitrile and EDPM.

3. Mount molded in weather resistant duralene

4. AL = Mounting hole center to center spacing.
5. HF = Free height of mount, prior
static deflection under load. All dimensions for
to loading. Operating height calculated by the free height less the
static deflection under load. All dimensions for reference only. reference only.
compound as standard. Also available in other
6. Hardware zinc-electroplated.
materials such as natural rubber, extreme high 6. Hardware zinc-electroplated.
temperature silicone, high-damped silicone, nitrile
and EDPM.
MOUNT DIMENSION DATA (INCHES)
TYPE L W HF AL AD BT CD DW
RD1-WR 3.13 1.75 1.25 2.38 0.34 0.19 5/16-18 UNC X 3/4 1.25
RD2-WR 3.88 2.38 1.75 3.00 0.34 0.22 3/8-16 UNC X 1 1.75
RD3-WR 5.50 3.38 2.88 4.13 0.56 0.25 1/2-13 UNC X 1 2.50
RD4-WR 6.25 4.63 2.75 5.00 0.56 0.38 1/2-13 UNC X 1 3.00

RATED RATED RATED RATED

DURO DURO
MODEL NUMBER CAPACITY DEFLECTION MODEL NUMBER CAPACITY DEFLECTION
(± 5) (± 5)
(LBS) (IN) (LBS) (IN)
RD2-LIGHT BLUE-WR 35 0.4 30 RD3-BROWN-WR 250 0.5 40
RD2-BROWN-WR 45 0.4 40 RD3-BRICK RED-WR 525 0.5 50
RD2-BRICK RED-WR 70 0.4 50 RD3-LIME-WR 750 0.5 60
RD 2-LIME-WR 120 0.4 60 RD3 CHARCOAL-WR 1100 0.5 70

RATED RATED RATED RATED

DURO DURO
MODEL NUMBER CAPACITY DEFLECTION MODEL NUMBER CAPACITY DEFLECTION
(± 5) (± 5)
(LBS) (IN) (LBS) (IN)
RD2-LIGHT BLUE-WR 135 0.5 30 RD4-BROWN-WR 1500 0.5 40
RD2-BROWN-WR 170 0.5 40 RD4-BRICK RED-WR 2250 0.5 50
RD2-BRICK RED-WR 240 0.5 50 RD4-LIME-WR 3000 0.5 60
RD 2-LIME-WR 380 0.5 60 RD4 CHARCOAL-WR 4000 0.5 70
RD2 CHARCOAL-WR 550 0.5 70

84 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

DURULENE ISOLATORS INSTALLATION

1. Read instructions in their entirety before beginning
installation.
2. Isolators are shipped fully assembled and are to be
positioned in accordance with the submittal draw-
ings or as otherwise recommended.
3. Set isolators on floor, housekeeping pad, or sub-
base, ensuring that all isolator centerlines match the
equipment mounting holes. The VMC group recom-
mends that the isolator base (“A”) be installed on a
level surface. Shim or grout as required, leveling
all isolator bases to the same elevation (1/32-inch
maximum difference can be tolerated).
4. Bolt or anchor all isolators to supporting structure
utilizing base thru holes (“B”).
5. Remove top bolt and top washer. Place equipment
on top of isolators so that mounting holes in equip-
ment or base line up with threaded hole (“C”).
6. Reinstall top bolt and washer and tighten down.
7. Installation is complete.

TOP BOLT
("B")
TOP WASHER

D D

("C")
("B")

CL CL ("A")
SECTION D-D
LD13762B

JOHNSON CONTROLS 85
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86 JOHNSON CONTROLS
 FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020

SPARE PARTS

RECOMMENDED SPARES

Details of unit spare parts are given in the Renewal Parts

List, Form 150.68-RP3. Contact your local Johnson
Controls Sales and Service Center for information and
please quote the unit model number and serial number.
RECOMMENDED COMPRESSOR OIL

The correct type of oil must be used in the unit as shown

on the unit data plate and labels. Standard units use the
following oil:
Refrigerant Compressor Oil
R410A York grade V
ASSOCIATED DRAWINGS
Wiring Diagrams
Models All
Schematic
Connection
Legend/Notes

JOHNSON CONTROLS 87
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88 JOHNSON CONTROLS

DECOMMISSIONING, DISMANTLING AND DISPOSAL
Never release refrigerant to the atmosphere
when emptying the refrigerating circuits.
Suitable retrieval equipment must be used.
If reclaimed refrigerant cannot be reused.
It must be returned to the manufacturer.
Never discard used compressor oil, as it
contains refrigerant in solution. Return
used oil to the oil manufacturer.
Never discard used compressor oil, as it contains
refrigerant in solution. Return used oil to the oil
manufacturer.
Unless otherwise indicated, the operations described
below can be performed by any properly trained
maintenance technician.
General
Isolate all sources of electrical supply to the unit
including any control system supplies switched by
the unit. Ensure that all points of isolation are secured
in the ‘OFF’ position. The supply cables may then be
disconnected and removed. .
Remove all refrigerant from each system of the unit
into a suitable container using a refrigerant reclaim or
recovery unit. This refrigerant may then be re-used, if
appropriate, or returned to the manufacturer for disposal.
Under NO circumstances should refrigerant be vented to
atmosphere. Drain the refrigerant oil from each system
into a suitable container and dispose of according to
local laws and regulations governing the disposal of oily
wastes. Any spilt oil should be mopped up and similarly
disposed of.
Isolate the unit heat exchanger from the external water
systems and drain the heat exchanger section of the
system. If no isolation valves are installed it may be
necessary to drain the complete system.
JOHNSON CONTROLS
FORM 150.68-ICOM1
ISSUE DATE: 10/15/2020
If glycol or similar solutions have been used
in the water system, or chemical additives
are contained, the solution MUST be
disposed of in a suitable and safe manner.
Under NO circumstances should any
system containing glycol or similar
solutions be drained directly into domestic
waste or natural water systems.
After draining, the water pipework can be disconnected
and removed.
Packaged units can generally be removed in one piece
after disconnection. Any fixing down bolts should be
removed, the unit should be lifted from position using
the points provided and equipment of adequate lifting
capacity.
Reference should be made to INSTALLATION for unit
installation instructions, TECHNICAL DATA for unit
weights and HANDLING AND STORAGE for handling.
Units which cannot be removed in one piece after
disconnection, must be dismantled in position. Special
care should be taken regarding the weight and handling
of each component. Where possible units should be
dismantled in the reverse order of installation.
Residual refrigerant oil and glycol or similar
solutions may remain in some parts of the
system. These should be mopped up and
disposed of as described above.
It is important to ensure that whilst components are
being removed the remaining parts are supported in a
safe manner.
Only use lifting equipment of adequate
capacity.
After removal from position the unit parts may be
disposed of according to local laws and regulations.
89
5000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 1-800-524-1330 Subject to change without notice. Printed in USA
Copyright © by Johnson Controls 2020 www.johnsoncontrols.com ALL RIGHTS RESERVED
Form 150.68-ICOM1 (1020)
Issue Date: October 15, 2020
Supersedes: 150.68-ICOM1 (1217)