Professional Documents
Culture Documents
INSTALLATION, OPERATION,
MAINTENANCE
Supersedes: 150.72-ICOM6 (121) Form 150.72-ICOM6 (221)
035-23572-100
YLAA0041 – YLAA0230
AIR-COOLED SCROLL CHILLERS
WITH BRAZED PLATE HEAT EXCHANGER
STYLE B (60 HZ) 4–12 FAN
40 TON TO 230 TON
140 KW TO 800 KW
R-410A
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
REVISION NOTES
Revisions made to this document are indicated in the following table. These revisions are to technical information,
and any other changes in spelling, grammar, or formatting are not included.
ASSOCIATED LITERATURE
Manual Description Form Number
Start-Up Checklist - Style A and B, 60 Hz 150.72-CL1
Limited Warranty Engineered Systems Equipment 50.05-NM2
JOHNSON CONTROLS 3
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
NOMENCLATURE
YL A A 0125 H 46 X C B
DESIGN SERIES
REFRIGERANT = R-410A
A = DESIGN SERIES
A = AIR COOLED
YL = YORK CHILLER
4 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
TABLE OF CONTENTS
SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY................................................................. 11
Introduction...................................................................................................................................................... 11
Warranty.......................................................................................................................................................... 11
Handling.......................................................................................................................................................... 11
Safety and Quality........................................................................................................................................... 11
About this Manual............................................................................................................................................ 12
Misuse of Equipment....................................................................................................................................... 12
SECTION 4 – INSTALLATION..............................................................................................................................37
Installation Checklist........................................................................................................................................ 37
Startup/Commissioning................................................................................................................................... 37
Location and Clearances................................................................................................................................. 37
Spring Isolators (Optional)............................................................................................................................... 38
Compressor Mounting..................................................................................................................................... 38
Chilled Liquid Piping........................................................................................................................................ 38
Pipework Arrangement.................................................................................................................................... 39
Wiring.............................................................................................................................................................. 39
Relief Valves.................................................................................................................................................... 40
High Pressure Cutout...................................................................................................................................... 40
Single-Point Supply Connection – Terminal Block, Non-Fused
Disconnect Switch or Circuit Breaker.............................................................................................................. 41
JOHNSON CONTROLS 5
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
6 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
SECTION 10 – MAINTENANCE..........................................................................................................................199
Compressors................................................................................................................................................. 199
Condenser Fan Motors.................................................................................................................................. 199
Condenser MCHX Cleaning.......................................................................................................................... 199
Operating Parameters................................................................................................................................... 201
On-Board Battery Backup............................................................................................................................. 203
Thermal Dispersion Flow Switch................................................................................................................... 203
Brazed Plate Heat Exchanger (Evaporator) Heater...................................................................................... 203
Overall Unit Inspection.................................................................................................................................. 203
JOHNSON CONTROLS 7
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
LIST OF FIGURES
8 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
LIST OF TABLES
JOHNSON CONTROLS 9
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
10 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
The warranty is limited to parts only replacement and • ANSI/ASHRAE Standard 15 - Safety Code for
shipping of any faulty part, or sub-assembly, which has Mechanical Refrigeration.
failed due to poor quality or manufacturing errors. All • ANSI/NFPA Standard 70 - National Electrical
claims must be supported by evidence that the failure Code (NEC).
has occurred within the warranty period, and that the
unit has been operated within the designed parameters • ASME Boiler and Pressure Vessel Code - Section
specified. VIII Division 1.
• ARI Standard 550/590 - Positive Displacement
All warranty claims must specify the unit model, serial
Compressors and Air Cooled Rotary Screw Water
number, order number, and run hours/starts. Model and
Chilling Packages.
JOHNSON CONTROLS 11
FORM 150.72-ICOM6
SECTION 1 – GENERAL CHILLER INFORMATION and SAFETY
ISSUE DATE: 02/19/2021
12 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 1 – GENERAL CHILLER INFORMATION and SAFETY
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 13
FORM 150.72-ICOM6
ISSUE DATE: 12/18/2020
14 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 15
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
16 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 17
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
The operating program is stored in non-volatile memo- Single-Point Supply Terminal Block
ry battery backed RAM to eliminate chiller failure due Includes enclosure, terminal-block, and interconnect-
to AC powered failure/battery discharge. Programmed ing wiring to the compressors. Separate external pro-
setpoints are retained in lithium battery-backed RTC tection must be supplied, by others, in the incoming
memory for 5 years minimum. compressor-power wiring. (Do not include this op-
tion if either the Single-Point Non-Fused Disconnect
COMMUNICATIONS
Switch or Single-Point Circuit Breaker options have
• Native communication capability for BACnet been included.)
(MS/TP) and Modbus.
• Optional communication available for N2 and Single-Point Non-Fused Disconnect Switch
LON via eLink Gateway option. Unit-mounted disconnect switch with external, lockable
handle (in compliance with Article 440-14 of NEC), can
BUILDING AUTOMATION SYSTEM be supplied to isolate the unit power voltage for servic-
INTERFACE ing. Separate external fusing must be supplied, by others
The Microprocessor Board can accept a 4 mA to 20 in the power wiring, which must comply with the Na-
mA, or 0 VDC to 10 VDC input to reset the leaving tional Electrical Code and/or local codes.
chiller liquid temperature from a Building Automation
System. Single-Point Circuit Breaker
A unit mounted circuit breaker with external, lockable
• The standard unit capabilities include remote handle (in compliance with NEC Article 440-14), can be
start-stop, remote water temperature reset via a supplied to isolate the power voltage for servicing. (This
PWM 4 mA to 20 mA or 0 VDC to 10 VDC input option includes the Single-Point Power connection.)
signal or up to two stages of demand (load) limit-
ing depending on model. Control Transformer
• The standard control panel can be directly con- Converts unit power voltage to 115-1-60 (2.0 or 3.0
nected to a Johnson Controls Building Automated KVA capacity). Factory mounting includes primary
System. and secondary wiring between the transformer and the
control panel. (Factory-mounted)
POWER PANEL
Each panel contains: Control Options
Ambient Kit (Low)
• Compressor power terminals
Units will operate to 30°F (-1.1°C). This accessory in-
• Compressor motor starting contactors per I.E.C.** cludes all necessary components to permit chiller op-
• Control power terminals to accept incoming for eration to 0°F (-18°C) or -10°F (-23°C) with variable
115-1-60 control power speed fans. (This option includes the Discharge Pressure
• Fan contactors and overload current protection Transducer / Readout Capability option.) For proper
head pressure control in applications below 30°F (-1°C)
The power wiring is routed through liquid-tight con- where wind gusts may exceed 5 mph, it is recommend-
duit to the compressors and fans. ed that Optional Condenser Louvered Enclosure Panels
also be included. (Factory-mounted)
ACCESSORIES AND OPTIONS
High Ambient Kit With Sunshield
Power Options
Allows units to operate when the ambient temperature
Compressor Power Connections is above 115°F (46°C). Includes sun shield panels and
Single-point terminal block connection(s) are provid- discharge pressure transducers.
ed as standard. The following power connections are
available as options. (See electrical data for specific Language LCD and Keypad Display
voltage and options availability.) (Factory-mounted) Spanish, French, German, and Italian unit LCD con-
trols and keypad display available. Standard language
is English.
18 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
Compressor, Piping, Evaporator Options to capture the maximum amount of heat. Capable of
Low Temperature Glycol recovering up to 85% total heat of rejection (cooling
load plus work input); temperatures as high as 140°F
Replaces standard Thermostatic Expansion Valves
with Electronic Expansion Valves to achieve leaving
(60°C) are possible. 2
glycol temperatures as low as 10°F (-12°C). Required Hydro-Kit
for any leaving liquid temperature below 30°F (-1°C).
Factory installed Hydro-Kit suitable for water and gly-
Electronic Expansion Valves permit operation at both
col systems with up to 35% glycol at leaving tempera-
low temperatures and comfort cooling applications
tures down to 20°F. The hydro-kit option is available
without a capacity loss or derate at either condition.
in a single or dual configuration (dual as standby duty
(Factory installed)
only), with totally enclosed permanently lubricated
Chicago Code Relief Valves pump motors.
Unit will be provided with relief valves to meet Chi- The hydro-kit option comes standard with a balancing
cago code requirements. (Factory-Mounted) valve, discharge check valve, discharge shutoff valve,
thermal dispersion flow switch, pressure ports, inlet
Service Suction Isolation Valve wye-strainer, bleed and drain valves and frost protection.
Service suction (ball-type) isolation valves are added
Service shut off valves, additional pressure ports and ex-
to unit per system (discharge service ball-type isolation
pansion tanks are optional within the hydro-kit option.
valve is standard on each circuit). (Factory-Mounted)
Condenser and Cabinet Options
Hot Gas By-Pass
MCHX Condenser protection against corrosive envi-
Permits continuous, stable operation at capacities below
ronments is available by choosing any of the following
the minimum step of compressor unloading to as low
options. For additional application recommendations,
as 5% capacity (depending on both the unit and operat-
Refer to FORM 150.12-ES1. (Factory-Mounted)
ing conditions) by introducing an artificial load on the
cooler. Hot gas by-pass is installed on only refrigerant Post-Coated Dipped MCHX Condenser
system #1 on two-circuited units. (Factory-Mounted)
The unit MCHX is constructed with post dipped-epoxy
Flanges (ANSI/AWWA C-606 couplings Type) MCHX condenser. This is recommended for seashore
and other corrosive applications (with the exception of
Consists of (2) Flange adapter for grooved end pipe (stan-
strong alkalies, oxidizers and wet bromine, chlorine
dard 150 psi [10.5 bar] cooler). (Not available on optional
and fluorine in concentrations greater than 100 ppm).
DX cooler 300 psig DWP waterside.) (Field-mounted)
Enclosure Panels (Unit)
Flow Switch
Tamper proof Enclosure Panels prevent unauthorized
A thermal dispersion type flow switch provides ac-
access to units. Enclosure Panels can provide an aes-
curate, low maintenance flow proving and is included
thetically pleasing alternative to expensive fencing.
standard. It is factory wired and installed in the exten-
Additionally, for proper head pressure control, Johnson
sion pipe between evaporator outlet and edge of chill-
Controls recommends the use of Condenser Louvered
er. The extension pipe is secured to the chiller frame
Panels for winter applications where wind gusts may
for shipping to avoid risk of damage to evaporator
exceed five miles per hour. The following types of en-
and is easily attached to the evaporator at startup us-
closure panels are available:
ing the supplied ANSI/AWWA C-606 connector. The
flow switch can be deleted if alternate or existing flow • Wire Panels (Full Unit) - Consists of welded
switch is field supplied. wire-mesh guards mounted on the exterior of the
unit. Prevents unauthorized access, yet provides
Heat Recovery Condenser free air flow. (Factory-Mounted)
A partially condensing refrigerant to liquid condenser • Wire/Louvered Panels - Consists of welded
recovers heat off both refrigerant circuits and rejects wire-mesh panels on the bottom part of unit and
into a single liquid circuit. Factory installed between louvered panels on the condenser section of the
the compressor discharge and the condenser (air) coils unit. (Factory-Mounted)
JOHNSON CONTROLS 19
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
20 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
3
POWER POWER
PANEL PANEL
4 6
ITEM DESCRIPTION
1 Fan assemblies
2 MCHX condenser
3 Control panel
4 Compressors
Receiver included with optional heat
5
recovery condenser
6 Filter driers
JOHNSON CONTROLS 21
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
7 6
ITEM DESCRIPTION
1 Fan deck
2 MCHX condenser
3 Coil headers
4 Control and power panels
5 Compressors
6 Brazed plate evaporator
7 Formed steel base rails
8 Hydro-kit pumps and motors (optional)
22 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
1 2 3 4
5 6
LD13248
ITEM DESCRIPTION
1 Fan contactor
2 Fan fuses
3 Fan contactor
4 Disconnect switch (optional)
5 XTBF1
6 Compressor contactors
7 Compressor overloads
JOHNSON CONTROLS 23
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
2
1
3 4
12
8
9
11
10
LD13248
ITEM DESCRIPTION
1 Fan contactor
2 Fan fuses
3 Control relay
4 Microcomputer control center
5 Display
6 Keypad
7 XTBC1
8 Microboard
9 XTCB2
10 XTBF2
11 Compressor contactors
12 Compressor overloads
24 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
FEATURE
FEATURE
OPTION OPTION DESCRIPTION
2
DESCRIPTION
MODEL Model (PIN 1-4) YLAA
0041 0041
0048 0048
0058 0058
0065 0065
0070 0070
0080 0080
0081 0081
0089 0089
0092 0092
0100 0100
Capacity 0101 0101
CAPACITY
(PIN 5-8) 0115 0115
0120 0120
0125 0125
0136 0136
0142 0142
0150 0150
0155 0155
0156 0156
0170 0170
0175 0175
0200 0200
0230 0230
Unit Designator S Standard Efficiency
UNIT
(PIN 9) H High Efficiency
REF. Refrigerant (PIN 10) E R-410A
17 200/3/60
28 230/3/60
Voltage 40 380/3/60
VOLTS
(PIN 11 & 12) 46 460/3/60
50 380-415/3/50
58 575/3/60
Starter X Across the Line starter
STARTER
(PIN 13) T Soft Start
A Design Series A (MicroChannel) Copeland Compressor
Design Series C (MicroChannel CE/ETL Panel) Copeland
Design Series C
DESIGN Compressor
(PIN 14)
D Design Series D (MicroChannel) Bitzer Compressor
F Design Series F (MicroChannel CE/ETL Panel) Bitzer Compressor
Development Level
DEV B Development Level B
(PIN 15)
SX SP Supply TB
SD SP NF Disconnect Switch
Power Field
POWER BC SP Circuit Breaker w/ Lockable Handle, 65 kA SCWR
(PIN 16 &17)
BX SP Circuit Breaker w/ Lockable Handle
MB MP Supply w/Ind Sys CB&L Ext Handles
JOHNSON CONTROLS 25
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
26 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 27
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
28 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 29
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
30 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 02/19/2021
2
Control Functions:
DV - Display Value Fans Fans
CHT - Chilled Liquid Temperature Components:
HPC - High Pressure Cutout
LPC - Low Pressure Cutout Pressure Relief Valve
HPL - High Pressure Load Limiting
LTC - Low Temperature Cutout Service (Ball) Valve
Expansion Valve
Condenser S
Solenoid Valve
Sight Glass
Sensor Pressure
or Temperature
DV
585 PSIG HPL P Service (Stop) Access Valve
PS HPC
Filter Drier
(Removable Core)
See P.R.V.
Options
ZCPR-3 ZCPR-2 ZCPR-1
Chilled
Liquid
450 PSIG
Compressors Evaporator
DV
LPC P Ambient Air Sensor
DV
HTC T
LTC
T
Chilled
Liquid
DV
S
CHT
LTC
-YLLSV
LD13139
Low pressure liquid refrigerant enters the cooler and high pressure vapor is fed to the air cooled condenser
is evaporated and superheated by the heat energy ab- coil and fans where the heat is removed. The fully con-
sorbed from the chilled liquid passing through the densed and subcooled liquid passes through the expan-
cooler shell. Low pressure vapor enters at the compres- sion valve where pressure is reduced and further cool-
sor where pressure and superheat are increased. The ing takes place before entering to the cooler.
JOHNSON CONTROLS 31
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
32 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
LD18119
Read carefully the rigging warning label Rigging and lifting should only be done by
on the chiller packaging. a professional rigger in accordance with a
written rigging and lifting plan. The most
appropriate rigging and lifting method
will depend on job specific factors, such
as the rigging equipment available and
site needs. Therefore a professional rig-
ger must determine the rigging and lifting
method to be used and it is beyond the
scope of the manual to specify rigging
and lifting details.
JOHNSON CONTROLS 33
FORM 150.72-ICOM6
SECTION 3 – HANDLING AND STORAGE
ISSUE DATE: 02/19/2021
34 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 3 – HANDLING AND STORAGE
ISSUE DATE: 02/19/2021
C D D E F
Control Panel
Control Panel
3
Y Y
A B A B C
X X LD18121
LD18120
E F G H
Control Panel
Y A B C D
LD27282
10 Fan Units
F G H I J
Control Panel
Y
A B C D E
LD27283
X
12 Fan Units
JOHNSON CONTROLS 35
FORM 150.72-ICOM6
SECTION 3 – HANDLING AND STORAGE
ISSUE DATE: 02/19/2021
LUG
LUG LIFTING HOLE
IN BASE FRAME FLANGE
FLANGE
LOCKING PIN
LIFTING HOLE
LOCKING PIN IN BASE FRAME
LUG
LOCKING
PIN
FLANGE
36 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
SECTION 4 – INSTALLATION
To ensure warranty coverage, this equip- In installations where winter operation is intended and
ment must be commissioned and serviced snow accumulations are expected, additional height
by an authorized Johnson Controls must be provided to ensure normal condenser air flow.
service mechanic or a qualified service
person experienced in chiller installation. Clearances are listed in Figure 35 on page 100.
Installation must comply with all appli-
Foundation
cable codes, particularly in regard to elec-
trical wiring and other safety elements Mount the unit on a flat and level foundation, floor,
such as relief valves, HP cutout settings, or rooftop capable of supporting the entire operating
design working pressures, and ventilation weight of the equipment. See Physical Data YLAA0041
requirements consistent with the amount – YLAA0230 60 Hz on page 50 for operating weight.
and type of refrigerant charge. If the unit is elevated beyond the normal reach of ser-
JOHNSON CONTROLS 37
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
38 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 39
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
40 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
14
13 XTBC1 4
Terminal Block, MICROPANEL
NF Disconnect SW
or Circuit Breaker
Flow Switch
1L1 1L2 1L3
GRD
L 2
XTBC2
It is possible that multiple sources of The unit evaporator heater uses 120 VAC.
power can be supplying the unit power Disconnecting 120 VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
before working on equipment.
JOHNSON CONTROLS 41
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
A-
INTERNAL
INTERNALWIRING
WIRINGTO
TOOPTIONAL
OPTIONALREMOTE
REMOTETEMP.
TEMP.RESET
RESETBOARD
BOARD
A+
14
FLOW SWITCH
13
50
13
21
REMOTE UNLOAD STEP 1
13
20
PWM REMOTE TEMP RESET
13
19 INTERNAL WIRING TO 2-KCR CONTROL RELAY
13
18 INTERNAL WIRING TO 1-KCR CONTROL RELAY
13
51
REMOTE START / STOP
13
XTBC1 LD13130
All externally supplied contacts must be The unit evaporator heater uses 120 VAC.
capable of switching 24 VDC / 115 VAC. Disconnecting 120 VAC power from the
Gold contacts are recommended. If sup- unit, at or below freezing temperatures,
plied contacts are from a Relay / Contac- can result in damage to the evaporator
tor (Inductive Load), the coil of the Relay and unit as a result of the chilled liquid
/ Contactor must be suppressed. Typical freezing.
suppressor is P/N 031-00808-000.
It is possible that multiple sources of
power can be supplying the unit power
panel. To prevent serious injury or death,
the technician should verify that NO
LETHAL VOLTAGES are present inside
the panel AFTER disconnecting power,
before working on equipment.
42 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
Specification of Water
• Prevent particles such as silt, pipe slag, and bio- • Back flushing is an ideal method to clear out
logical matter from entering the unit to prevent the blockage. Contact a professional company
the water side channels in a BPHE from clogging. if a chemical cleaning to the BPHE is required.
These matters may block the channels, causing Chemical cleaning is one of the high risks of
bad performance and increased pressure drop. BPHE corrosion, because any chemical corrosion
Under extreme conditions, they may lead to the will void the warranty.
BPHE freezing.
• Do not allow muddy water to be used in this chill-
• Properly flush the piping system to clean out the er.
debris and particles generated in the piping weld-
• Check the chemical specification of water in the
ing and process before the BPHE is connected.
following table for chemical consideration.
• Strainers can prevent the BPHE from blocking.
If any of the media contains particles larger than
1 mm, use a strainer with a size 40 mesh at the 4
upstream of the BPHE.
JOHNSON CONTROLS 43
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
44 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 45
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 02/19/2021
All chiller supplied contacts are rated at It is possible that multiple sources of
115 VAC, 100 VA, resistive load only, and power can be supplying the unit power
must be suppressed at the load by user panel. To prevent serious injury or death,
if powering an inductive load (Relay / the technician should verify that NO
Contactor Coil). Typical suppressor P/N LETHAL VOLTAGES are present inside
is 031-00808-000. the panel AFTER disconnecting power,
before working on equipment.
The unit evaporator heater uses 120 VAC.
Disconnecting 120 VAC power from the
unit, at or below freezing temperatures,
can result in damage to the evaporator
and unit as a result of the chilled liquid
freezing.
46 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
STANDARD EFFICIENCY
YLAA0070SE 40 (4.4) 55 (12.8) 170 (10.7) 60 (3.8) 285 (18.0) -10 (-23.3) 125 (51.7)
YLAA0080SE 40 (4.4) 55 (12.8) 186 (11.7) 100 (6.3) 355 (22.4) -10 (-23.3) 125 (51.7)
YLAA0089SE 40 (4.4) 55 (12.8) 205 (12.9) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0100SE 40 (4.4) 55 (12.8) 230 (14.5) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0120SE 40 (4.4) 55 (12.8) 286 (18.0) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0136SE 40 (4.4) 55 (12.8) 299 (18.9) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0155SE 40 (4.4) 55 (12.8) 347 (21.9) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0170SE 40 (4.4) 55 (12.8) 406 (25.6) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
HIGH EFFICIENCY
YLAA0041HE 40 (4.4) 55 (12.8) 94 (5.9) 41 (2.6) 224 (14.1) -10 (-23.3) 125 (51.7) 5
YLAA0048HE 40 (4.4) 55 (12.8) 117 (7.4) 48 (3.0) 224 (14.1) -10 (-23.3) 125 (51.7)
YLAA0058HE 40 (4.4) 55 (12.8) 136 (8.6) 60 (3.8) 285 (18.0) -10 (-23.3) 125 (51.7)
YLAA0065HE 40 (4.4) 55 (12.8) 149 (9.4) 60 (3.8) 285 (18.0) -10 (-23.3) 125 (51.7)
YLAA0081HE 40 (4.4) 55 (12.8) 186 (11.7) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0082HE 40 (4.4) 55 (12.8) 186 (11.7) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0092HE 40 (4.4) 55 (12.8) 205 (12.9) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0101HE 40 (4.4) 55 (12.8) 237 (15.0) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0125HE 40 (4.4) 55 (12.8) 282 (17.8) 100 (6.3) 385 (24.3) -10 (-23.3) 125 (51.7)
YLAA0139HE 40 (4.4) 55 (12.8) 302 (19.1) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0142HE 40 (4.4) 55 (12.8) 310 (19.6) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0156HE 40 (4.4) 55 (12.8) 351 (22.1) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0175HE 40 (4.4) 55 (12.8) 419 (26.4) 150 (9.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0200HE 40 (4.4) 55 (12.8) 467 (29.5) 230 (14.5) 625 (39.4) -10 (-23.3) 125 (51.7)
YLAA0230HE 40 (4.4) 55 (12.8) 529 (33.4) 230 (14.5) 650 (41.0) -10 (-23.3) 125 (51.7)
NOTES:
1. For leaving liquid temperature below 40°F (4.4°C) (to 10°F [-12.2°C]), an optional low temperature glycol kit is required. Contact your
nearest Johnson Controls Office for application requirements.
2. For leaving liquid temperature higher than 55°F (12.8°C), contact the nearest Johnson Controls Office for application guidelines.
3. The evaporator is protected against freezing to -20°F (-28.9°C) with an electric heater as standard.
4. For operation at temperatures below 30°F (-1.1°C), install the optional Low Ambient Kit on the system.
5. For operation at temperatures below 0°F (-17.8°C), install the optional Low Ambient Kit with Variable Speed Fans on the system.
Excessive flow will cause damage to the
cooler. Do not exceed the maximum cooler
flow. Special care should be taken when
multiple chillers are fed by a single pump.
JOHNSON CONTROLS 47
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
40
35
Water Pressure Drop (psi)
30
25
20
15
10
0
10 110 210 310 410 510 610 710
A B C D E F G H I J LD28292a
48 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 49
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
50 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
JOHNSON CONTROLS 51
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
52 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 53
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
ELECTRICAL DATA
It is possible that multiple sources of The unit evaporator heater uses 120 VAC.
power can be supplying the unit power Disconnecting 120 VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
before working on equipment.
Voltage Limitations
The following voltage limitations are absolute and
operation beyond these limitations may cause serious
damage to the compressor.
COMPRESSOR HEATERS
Compressor heaters are standard. ZP180 compressors heaters must be energized for 18 hours to 24 hours
use 70 W heaters; ZP235, compressor use 120 W heat- before restarting a compressor. This will ensure that
ers and ZP285, ZP385, and ZP485 use 150 W heaters. liquid slugging and oil dilution does not damage the
If power is OFF more than two hours, the crankcase compressors on start.
54 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
NOTE:
Reference PIN 59 for Pump Model.
Use this table along with Table 11 - Electrical Data Without Pumps on page 56 to determine electrical data of the unit plus the pump.
JOHNSON CONTROLS 55
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
56 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 57
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
58 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 59
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
60 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 61
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
62 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 63
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
64 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
ELECTRICAL NOTES
NOTES the rated load amps for all other loads included in
1. Minimum Circuit Ampacity (MCA) is based on the circuit. Otherwise, HACR‑type circuit breakers
125% of the rated load amps for the largest mo- must be used. Maximum HACR circuit breaker rat-
tor plus 100% of the rated load amps for all other ing is based on 225% of the rated load amps for the
loads included in the circuit, per NEC Article largest motor plus 100% of the rated load amps for
430‑24. If the optional Factory Mounted Control all other loads included in the circuit.
Transformer is provided, add the following MCA
6. The “INCOMING WIRE RANGE” is the mini-
values to the electrical tables for the system pro-
mum and maximum wire size that can be ac-
viding power to the transformer: ‑17, add 2.5 A;
commodated by the unit wiring lugs. The (2)
‑28, add 2.3 A; ‑40, add 1.5 A, ‑46, add 1.3 A; ‑58,
preceding the wire range indicates the number of
add 1 A.
termination points available per phase of the wire
2. The minimum recommended disconnect switch is range specified. Actual wire size and number of
based on 115% of the rated load amps for all loads wires per phase must be determined based on the
included in the circuit, per NEC Article 440. National Electrical Code, using copper connec-
tors only. Field wiring must also comply with lo-
3. Minimum fuse size is based upon 150% of the rat-
cal codes.
ed load amps for the largest motor plus 100% of the
rated load amps for all other loads included in the 7. A ground lug is provided for each compressor sys-
circuit to avoid nuisance trips at start‑up due to lock tem to accommodate a field grounding conductor
rotor amps. It is not recommended in applications per NEC Table 250‑95. A control circuit ground- 5
where brown outs, frequent starting and stopping ing lug is also supplied.
of the unit, and/or operation at ambient tempera-
8. The supplied disconnect is a “Disconnecting
tures in excess of 95ºF (35ºC) is anticipated.
Means” as defined in the NEC 100, and is intend-
4. Maximum fuse size is based upon 225% of the ed for isolating the unit for the available power
rated load amps for the largest motor plus 100% supply to perform maintenance and troubleshoot-
of the rated load amps for all other loads included ing. This disconnect is not intended to be a Load
in the circuit, per NEC Article 440-22. Break Device.
5. Circuit breakers must be UL listed and CSA certi- 9. Field Wiring by others which complies to the Na-
fied and maximum size is based on 225% of the tional Electrical Code and Local Codes.
rated load amps for the largest motor plus 100% of
JOHNSON CONTROLS 65
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
66 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 67
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
68 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 69
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
WIRING DIAGRAMS
ELEMENTARY WIRING DIAGRAMS
1L1/1.1
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
1L3/1.1
2L1/1.4
2L3/1.5
1L2/1.1
2L2/1.5
1 3 5 1 3 5 NB31
1L1 1L2 1L3 =1-QCB =2-QCB
2L1
2L3
2L2
1L3
1L1
1L2
2 4 6 2 4 6
1L1 2L1
1L2 NB20 2L2
2L1/1.4
2L2/1.5
1L2/1.1
1L3/1.1
2L3/1.5
1L1/1.1
1L3 2L3
=2-TC
=1-TC .11
.9 NB20
115V-1-50/60HZ
-F3 L1 N PE NB23 NB23
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
L 2 GND
90
91
-T2 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-XCTB2
+EXT =1-KM1 NB56A =1-KM2 =1-KM3 NB57A =2-KM1 =2-KM2 NB58A
NB18 NB18 /2.5 2 4 6 /2.6 2 4 6 /2.6 2 4 6 /2.9 2 4 6 /2.10 2 4 6
115V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
L
GND
GND
GND
GND
103
104
105
106
107
108
100
200
201
202
203
204
205
NB9 2
101
NB2
5 L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
102
GND
-XTBC2 5 NB10
5
L1 L2 L3 PE =1-M2 =1-M3 =2-M1 =2-M2
+EXT +EXT +EXT +EXT
-XP1 NB37
-XP2 2 2
13
GND =2-SZT
POWER NB37
2
1
20 21 51 -XTBC1
BRN-POS
-ADIS
BRN-NEG
-SKP 50
-T1
40 24V
LED PWR
ROW1
ROW2
ROW3
LED GND
COL1
COL2
COL3
COL4
GND
12
GND
GND
20
50
21
51
41
R/W
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
+5V
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
-GND
RS
40 - +
1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6
BRN
-XTB4
1
1 2 3 NB6 1 2 3 4 5 6
1
-J14 J1 J2 -J13
-AMB
.7 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K9 -K10 -K11 -K12 -K13
-SFE 3
+EXT
3
NB50
BLU
41
LD29089a
70 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-21583-101
REV. R
23
380/415V-3-50/60HZ 13 13 13 23
/32.10
2 4 6 -XTB8 =1-KM3 =1-KM2 =1-KM1 =1-KCR
6 NB1 /2.1 NB1
/2.6 14 /2.6 14 14 /2.5 24
-QCB 2 4 6
-QSD NB1
-K13
PE .6 -XP2 -XP2
-XTBC2 30 -XTBC2
1 3 5
NB16 1 3 5 13 26 15 30
-XTB8
NB61
7
-XTBC2 27 -XP3 -XTBC2 31 -XP3 -XTBC2
24
24 10 27 12 31
13 13 13 23
=2-KM3 =2-KM2 =2-KM1 =2-KCR
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
/2.9 NB1 NB1
/2.10 14 /2.10 14 14 24 /2.1
PORT 1
COM REF
2/1.1 2 -T5 WHT
PORT 2A RS485
=2-QMMSC3 1 3 5 NB42 COM SHD
24 TB5 BLK
NB37 VAC -
5/1.1 5 BLK RED
HOT +
-ELINK
SCR
R
+5V
+5V
+5V
SIG
SIG
SIG
5
2 4 6
1 3 5 -8 -9 -10
=2-KM3 NB59A HOT COM
COM
RED
LK1
BLK
SCR
RED
SCR
RED
SCR
RED
J10
BLK
BLK
BLK
/2.10 2 4 6 J12
SHD
1 3 5 -AMB
=2-SS3
-
2 4 6 2 5 8 7 12 1 4 7 1 4 7 J8 4 3 2 1
+ -TB1
SC-EQ
GND
206
207
208
2 5 8 7 12 1 4 7 1 4 7
L1 L2 L3 PE
NB2 -J6 -J11 -J8 -J10 =1-UBR =2-UBR
NB20 NB20
=2-M3 -AMB
+EXT =1-TC =2-TC
.2 .4
13 13 NB32
-BECT -BLCT -BAMB
WHT
2 =1-R =2-R A- A+
33 33 -SF
-SFE
2 2
+EXT 2
GND
GND
=1-KCR =2-KCR +EXT
SIG
SIG
/2.1 34 /2.1
34
B A C B A C B A C B A C
4 1 2 3 1 2 3 1 2 3 1 2 3
18
19
NB50
+5V
A-NEG
A-POS
SIG
+5V
+5V
SIG
SIG
GND
GND
GND
GND
+5V
SIG
+5V
+5V
SIG
SIG
+5V
SIG
-XP4 -XP4 4
-3 -1 -2 -4 -6
-7
BLK
2 3 -5
BRN 53
PNK 52
BRN 55
14 PNK 54
RED
RED
SCR
SCR
BLK
BLK
WHT
WHT
WHT
WHT
GND
SCR
RED
SCR
RED
SCR
RED
SCR
RED
SCR
RED
BLK
BLK
BLK
BLK
BLK
SIG
18 19 -XTBC1
14
8 10 9 2 5 8 1 4 7 3 6 9 1 5 9 10 2 6 7 11 4 12 1 5 9 10 2 6 7 11 4 12 6 11
8 10 9 2 5 8 1 4 7 3 6 9 1 5 9 10 2 6 7 11 4 12 1 5 9 10 2 6 7 11 4 12 6 11
-J6 -J7 -J9 -J11
-TB1 RS485 -TB3 RS232
-K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24 1 2 3 4 1 2 3 4 5 6
485+
GND
SCR
RXD
485-
REF
RTS
CTS
TXD
+5V
NB7 NB8
LD29089b
DWG. 1
JOHNSON CONTROLS 71
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
231
1/1.1
=1-XTBF =2-XTBF
131 231
3 3
=1-FHP =2-FHP -XP3
+EXT 3 +EXT 3 =1-FHP =2-FHP 14
+EXT +EXT
P> P>
P> P> -XP2
1 1 1 -XP2 -XP2
OR
1 1 4 6
=1-XTBF =2-XTBF 1
132 232
-XP1
=1-BMP1 =2-BMP1
+EXT M1(11) +EXT M1(11)
> >
.3 M2(14) .8 M2(14)
3/1.1
=1-XTBF
232
132
=1-XTBF =2-XTBF 1
133 233
3
=1-XTBF
=1-BMP2 =2-BMP2
+EXT M1(11) +EXT M1(11) 1
233
134 234
NB2
134
234
125
124
126
119
121
=1-BMP3 =2-BMP3
+EXT M1(11) +EXT M1(11) =1-XTBF =1-XTBF =1-XTBF =1-XTBF
> > 1 124 125 126
.5 M2(14) .9 M2(14)
43 43
QMMSC QMMSC
-AUX1 44 -AUX4 44
149 =1-SCH1 =1-SCH2 =1-SCH3
43 NB69 43 +EXT +EXT +EXT
QMMSC QMMSC NB35
-AUX2 44 -AUX5 44
=1-XTBF =1-XTBF 149 > > >
43 43 149 149
NB70
QMMSC QMMSC
-AUX3 44 -AUX6 44 -XTB2
149 +EXT
NB32 NB11 NB11 NB11
=1-XTBF NB11 =2-XTBF
135 235 =1-BMP1 =1-BMP2 =1-BMP3 NB62B1
NB36 NB47 NB51 NB48 NB62B2
+EXT +EXT +EXT
135
235
=1-KCR A2 =2-KCR A2 -EHRH1 -EHRH2 -EEH1 -EEH2 -KH A2 (2) (2) (2) =1-KM1 A2 =1-KM2 A2
+EXT +EXT +EXT +EXT .1 S2 .1 S2 .1 S2
-XTB2 =1-ECH1 =1-ECH2 =1-ECH3
2 +EXT T2(N) +EXT T2 (N) +EXT T2 (N) +EXT
2 =1-XTBF =1-XTBF
2
2 =1-XTBF 2 2
2/1.2
NB2
NB56C
LD29243a
2/1.2 What these numbers mean. Example:
2 = follow wire no.2
1. = is the drawing number on the bottom center of each page.
.2 = is the locator number across the top of the page.
At the top of the pages the numbers 1 to 11 go from left to right. Find drawing number 1 and in DWG. 2
column number 2 across the top of the page, locate wire number 2.
72 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
X Y
118 218
-XP3
-XP2 1
3
14 14
-XP2 -XP2 =1-KCR =2-KCR -XP3 -XP3 -XP3 -XP3
7 5 .1 13 .1 13 2 4 5 3
=2-XTBF
1
120 =2-XTBF 220
1
21 21 21
5
220
=2-KM1 NB58B =2-KM2 NB59B =2-KM3
123
.9 22 .10 22 .10
22
120
225
224
226
122
219
221
222
NB46 NB46
=1-XTBF =2-XTBF =2-XTBF =2-XTBF =2-XTBF =2-XTBF
120 220
120 1 224 225 226 220
223
=2-SCH1 =2-SCH2 =2-SCH3
+EXT +EXT +EXT
NB2
LD29243b
DWG. 2
JOHNSON CONTROLS 73
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
FAN WIRING
035-21583-125
Rev C
1L1
1L1/1.1
1L2
1L2/1.1
1L3
1L3/1.1
=1-F4
NB21 350
351
352
NB15
1L1
1L2
1L3
NB27
=1-F5
360
361
362
1 3 5 1 3 5 1 3 5
=1-KF1 =1-KF2 =1-KF3
.3 2 4 6 .3 2 4 6 .4 2 4 6
150
151
152
155
158
158
158
154
154
157
157
157
153
153
156
156
156
T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE
X/2.8 -AMB
-XTB7
8 9 10
128
129
A1 A1 A1
2
2/1.2
LD27947a
74 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
2L1
2L1/1.5
2L2
2L2/1.5
2L3
2L3/1.5
=2-F4
450
451
453
2L1
2L2
2L3
NB27
=2-F5
460
461
462
1 3 5 1 3 5 1 3 5
=2-KF1 =2-KF2 =2-KF3
.7 2 4 6 .8 2 4 6 .9 2 4 6
5
250
251
252
255
258
258
258
254
254
257
257
257
253
253
256
256
256
T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE
Y/2.8
-XTB10
8 9 10
228
229
A1 A1 A1
LD27947b
JOHNSON CONTROLS 75
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
FAN WIRING
035-21583-118
Rev H
1L1
1L1/1.1
NB40 1L2
1L2/1.1
1L3
1L3/1.1
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
=1-KF1 =1-KF2 =1-KF3 =1-KF4 =1-KF5 =1-KF6
.2 2 4 6 .4 2 4 6 .5 2 4 6 .6 2 4 6 .4 2 4 6 .3 2 4 6
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
GND
GND
GND
GND
GND
GND
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
.2 .4 .5 .6 .4 .3
X/2.8 -AMB
-XTB7
8 9 10
82
84
85
87
88
A1 A1 A1 A1 A1 A1
LD27948a
76 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
2L1
2L1/1.5
2L2
2L2/1.5
2L3
2L3/1.5
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
=2-KF1 =2-KF2 =2-KF3 =2-KF4 =2-KF5 =2-KF6
.7 2 4 6 .9 2 4 6 .10 2 4 6 .11 2 4 6 .9 2 4 6 .8 2 4 6
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
5
GND
GND
GND
GND
GND
GND
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
.7 .9 .10 .11 .9 .3
Y/2.8
-XTB10
8 9 10
182
183
184
186
187
A1 A1 A1 A1 A1 A1
LD27948b
JOHNSON CONTROLS 77
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-21583-116
Rev E
208/230V-3-60HZ 208/230V-3-60HZ
460V-3-60HZ 208/230V-3-60HZ
460V-3-60HZ 575V-3-60HZ 460V-3-60HZ
575V-3-60HZ 380/415V-3-50/60HZ NB1 575V-3-60HZ
380/415V-3-50/60HZ 380/415V-3-50/60HZ
NB1 2 4 6
NB1 -QSD 2 4 6
-QCB
-XTBC -QSD 2 4 6
U V W PE PE
NB17 PE
1 3 5
1L1
L1 1 3 5
NB16 1 3 5
1L2
L2
1L3
L3
1L1
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
1 3 5 1 3 5
1L2
=1-QCB =2-QCB
1L3
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
2 4 6 2 4 6
1L1/1.1 1L1
1L2
1L3
2L1
2L2
1L3/1.1
2L3/1.5
1L2/1.1
2L1/1.4
2L2/1.5
208/230V-3-60HZ
460V-3-60HZ
575V-3-60HZ
380/415V-3-50/60HZ
NB31
1 3 5 PE 1 3 5 PE
=1-QCB =2-QCB
2 4 6 2 4 6
2L1
1L1
1L3
1L2/1.1 1L2
2L2/1.5 2L2
1L3/1.1
2L1/1.4
2L3/1.5
1L1/1.1
DWG. 16
78 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 79
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
PUMP WIRING
035-21583-105
Rev G
1L1
1L1/1.1
1L2
1L2/1.1 -J11
1L3 -AMB
1L3/1.1
J11 J11 J11 J11 J11
4 9 14 5 10 15
-W1 W2
1 3 5 1 3 5
2 4 6 2 4 6
NB19
GND GND
300
301
302
303
304
305
-QMMSP1 -QMMSP2
.2 .3
1
1/1.1
149/2.3
23
-XTB8
6 -AMB
V/2.3
149
-K13 -K11
/1.6 /1.5
-XTB8
-XTB8
7 4
33
NB52
+EXT
2
2/1.2 2/2.5
LD27950a
DWG. 5
Figure 21 - PUMP WIRING
80 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
PUMP WIRING
1L1
1L1/1.1
1L2
1L2/1.1
1L3
1L3/1.1
-J11
-AMB
J11 J11 J11
9 14 10 15
-F7
-F6
GND
BLK
-KP2
BLK
-KP1
RED
RED
91 92 93 95 12 18
91 92 93 95 12 18 DI1 DI4
DI1 DI4
-UFSC2
UFSC2
E
E
5
1
1/1.1
23
-XTB8
6 -AMB
149
149/2.2
V/2.4
-K13 -K11
/1.6 /1.5
33
24
-XTB8
7 4
-XTB8
-XTBC2 -XTBC2
=1-XTBF
149
GND GND
-KP1 KP2 +EXT
+EXT
2 2
2/1.2 2/2.8
LD27950b
DWG. 5
FIGURE 21 - PUMP WIRING (CONT’D)
JOHNSON CONTROLS 81
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
=1-EEVC
INPUT CONFIGURATION
0-10V
ON
J15-3 S+
P15 TO MICROBOARD STEP-1 OFF
J15-7 S-
STEP-2 OFF
OPN STEP-3 OFF
POLARITY BI
CLS
DIRECTION STD
REF RESPONSE TIME STD
PULSE PER SECOND 200pps
BLK B
VALVE OPERATION STD
WHT W
TO SYSTEM #1 EEV
GRN G
RED R
T3 42 24V+
43 24V-
FROM TRANSFORMER -1T
=2-EEVC
INPUT CONFIGURATION
0-10V
ON
J15-4 S+
P15 TO MICROBOARD STEP-1 OFF
J15-8 S-
STEP-2 OFF
OPN STEP-3 OFF
POLARITY BI
CLS
DIRECTION STD
REF RESPONSE TIME STD
PULSE PER SECOND 200pps
BLK B
VALVE OPERATION STD
WHT W
TO SYSTEM #2 EEV
GRN G
RED R
T3 42A 24V+
43A 24V-
FROM TRANSFORMER -1T
LD27951
82 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
JOHNSON CONTROLS 83
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
COMPRESSOR WIRING
035-21589-106 REV N
;7%)
(;7
: 8 9
8 9 :
;7% (
: 8 9
(;7
8 9 :
6)(:+7 6)(%51
(
-% 6)(%/8 6)(%/.
*1'
;7% 25
: 8 9
(;7 (;7
8 9 :
(
*1'
-% (;7
: 8 9
8 9 :
(
-%
*1'
(;7 (;7
*1'
25
*1'
%'35('
(;7
%'3%/. $ %
$6 %'3:+7 &
$
)6&
7% 7% 7%
/ / / 8 9 :
3( 3(
*1'
(;7
$ $9
3( 3(
*1'
(;7
$
$ $:
$ $ $
/'
84 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
*1'
(;7
$ $*
*
(;7 *1'
*1' (;7
$4 $ $+ 9
%635('
%63%/.
%63:+7
25
9
$ %
&
-%
%635('
%63%/.
%63:+7
25 25
$
&
%
5
25
(;7
%'35('
$ % 9
%'3%/.
%'3:+7 &
$
9
$1 $. $-
/'
JOHNSON CONTROLS 85
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-21589-103 REV C
1 3 5
-QSD
-QSD
2 4 6
PE
PE PE
B 140C
1 3 5
-T3
R 2 LA
R B
R B
2 4 6
R2 B2
LD13234C
86 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
1 3 5 1 3 5
43 43
L1 B L2 B L3 B
33 33
1 3 5
5
34 34
2 4 6
44 44
2 4 6 2 4 6
2L1 A 2L2 A 2L3 A
2L1 B 2L2 B 2L3 B
2L1C 2L2C 2L3C
24 2 33 2
2
A1 A2 A1 A2
1 3 5 21 1 3 5 21
-KP1 -KP2
1 3 5
2 4 6 22 2 4 6 22
2 4 6
LD13234D
JOHNSON CONTROLS 87
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
POWER PANEL
035-21589-101 REV H
/ /
/ / / 25
/ / /
)
*
$ $
) )
&$.1 &$.1
$ $
. ; , ;
. - - , +
/ ;
/ /
) ;7%)
/$ / $ /$ /% / % / % / & / & / &
$
$
$
$
$
)+3
$ %
$
$
$
$ &
(
$$ -
$% ,
$( ,
+
+ % % %
*
$- 2 -03
<
$5 <
1
$4 1 $ $ 2 $ $ 3 $ $ 4
$* 0 3 4 5 5
$9 0
(+5+(;7 /
- . /
. / 0 0
(+5+(;7 *
) % & '
63 & '
63
/'
88 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
$
$
* ( ) (
+ * ) '
(
5
/ $ / $ / $ / % / % / % / & / & / &
;7%)
$
$
$
$
$
% $
$
$
$
& $
(
3 $&
2 $'
2 $)
% % % 1
1
0
8 $:
7
$ $ : 7 $/
$ $ 8 $ $ 9 6 $0
9 : $ $
6 $3
3 4 5 5 $+
4 5 63
% & '
63
& '
63
/'
JOHNSON CONTROLS 89
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
---> -AMB
-XP2 -XTB7
1 1D 4 119A 7 122A 10 129A 13 26A 1 118A
118B
2 2C 5 120A 8 127A 11 131A 14 29A
2 119A
3 118A 6 121A 9 128A 12 25A 15 30A
3 120A 127A
-XP2 121A
4
13 26B 10 129B 7 122B 4 119B 1 1E
5 122A
14 29B 11 131B 8 127B 5 120B 2 2D
NB34
15 30B 12 25B 9 128B 6 121B 3 118C 6 118B
1 13I 2 18B 24
7
3 19B 4
8
-XP4 9
3 19C 4
1 13K 2 18C
-AMB
-XTB9 TB8
1 1B
-XTB10 1C
218A 2 231A
NB41 SC-EQ 1
218B
TB9
2 219A 3
1
COM
COM
COM
SHD
HOT
SHD
+
+
-
-
3 220A 227A 4
J10
J12
J8
031-02550-
4 221A
5 222A
OR
R NB34
6 218B TB10
1
7 223A
8 227A
9 228A
-ELINK 10 229A
-J14
1 40
1
2 41 J14
3 GND B
PORT2A RS485 PORT2B RS232 PORT3 RS485
COM
SHD
SHD
SHD
SHD
COM
REF
REF
REF
HOT
RX
NB4
TX
NB49
PORT1
NB34 NB39
+
-
-
TB5
J2
1E
ELINK/AMB:RED
ELINK/AMB:BLK
223A 123A 33 32A 31A 30A 29A 28A 27A 26A 25A 24 23 5A L1 2 LA 2 2A 2A
5B 2B GNDA
WHT
BLK
223I 123I 33I 32I 31I 30I 29I 28I 27I 26I 25I 24I 23I 5I LI 2I 2I 2I GNDI
LK LK
R
TB1
GND
223 123 33 32 31 30 29 28 27 26 25 24 23 5 L 2 2 2
1 2 3 4 -AMB
223E 123E 33E 32E 31E 30E 29E 28E 27E 26E 25E 24E 23E 5E LE 2E 2E 2E GNDE
ELINK/AMB:RED
ELINK/AMB:BLK
GND
WHT
NB41
2 NB49 NB4 NB19 NB4 NB49
NB19
LD29090a
90 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-21589-102
REV. O
-J15
7 S- 8 S- 9
-XP5 -ADIS
4 S+ 5 6
NB46
1 BRN-NEG NB6
1 2 3 S+ 2 BRN-POS
12
13J
SHLD GND + +5V +5V GND RXD TXD CTS RTS
TB1 NB6
PL1 TB4
TB2 TB3
1 1 J15 SHLD REF - +
- BRN-NEG -SOA
TB6
TB5
+ BRN-POS
J2 1
J1
1
NB32
-J6 -J6
NB37
7 BLCT:BLK 8 BECT:BLK 9 BAMB:BLK 7 8 BDAT:BLK 9
9 =1-BSP:BLK
-J7 5
10 =1-BSP:WHT 11 =1-BDP:WHT 12 1-TC:PNK 52
A-POS A+
J6
-J8
51 51
7 BST:BLK 8 9
NB42 13H 13 13J
4 BST:RED 5 6 13I
1
7
4
J7 50 50
1 BST:SCR 2 3
J4 13G 13
13H
21 21
-J9
13F 13
9
5
1
J9 19A 19 19B
13D 13
NO
-J10 13E
18A 18B NB50
18
7 BST:BLK 8 9
13C 13 13
NB42
9
5
1
-SFE
J13 9 11 J11 -J11
13A 13
5 6 13B
12 11 A-POS 12 LK1 13 14 J11/QPA1:BLK 15 J11/QPA2:BLK
2 40
1 1 40A SFE:BRN
6 A-NEG 7 LK1 8 9 J11/QPA1:RED 10 J11/QPA2:RED
41A 41 SFE:BLU
1 2 3 4 J11/QPA1:SCR 5 J11/QPA2:SCR
5A 5B L1
GNDA
GNDB
NB37 NB19
NB46
-T1
40 41
1A 3A 1.5A 40A 41A
1E
1 NB19
NB39 NB72
LD29090b
JOHNSON CONTROLS 91
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
1678 [66.1]
1117 [44.0]
035-24059-001 REV-E
POWER ENTRY
2077 [81.8] 330.2 [13.00] WIDE X 177.8 [7.00] HIGH
1097 [43.2]
1669 [65.7]
201 [0.8]
1177 [46.4]
82 [3.2]
DISCONNECT SWITCH
(OPTIONAL)
51 [2.0]
OVERALL HEIGHT
FRAME HEIGHT
2251 [88.6]
2398 [94.4]
3” VICTAULIC
INLET
1595 [62.8]
1085 [42.7]
822 [32.4]
269 [10.6]
254 [10.0]
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
92 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
1678 [66.1]
1117 [44.0]
035-24059-002 REV-E
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1097 [43.2]
1669 [65.7]
2077 [81.8]
OPTIONAL
82 [3.2]
DISCONNECT SWITCH
(STANDARD ON CE)
51.4 [2.02]
5
3” VICTAULIC
OUTLET
(OPTIONAL HEAT
OVERALL HEIGHT
RECOVERY UNIT)
2398 [94.4]
3” VICTAULIC
FRAME HEIGHT
INLET
2248 [88.5]
3” VICTAULIC
1595 [62.8] (60Hz)
(1497mm (50Hz) )
1276 [50.2]
INLET
1085 [42.7]
822 [32.4]
686 [27.0]
36 [1.4]
254 [10.0]
269 [10.6]
141 [5.5] OR 226.9 [8.93] 16mm [5/8”] WATER CONNECTIONS MOUNTING
741 [29.2]
DIMENTION VARIES BASED ON MOUNTING 36 [1.4] HOLES TYP
588 [23.2]
CHILLER MODEL SELECTED HOLES TYP MOUNTING
1735 [68.3] HOLES TYP
2242 [88.3] 495 [19.5]
FRAME WIDTH 1921 [75.6]
2547 [100.3]
2256 [88.8] WATER CONNECTIONS
2911 [114.6]
OVERALL WIDTH FRAME LENGTH
2994 [117.9] LD23532
OVERALL LENGTH
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 93
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
2795 [110.0]
573 [22.5]
561 [22.1]
POWER ENTRY
1132 [44.6]
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1669 [65.7]
2077 [81.8]
21 [0.8]
1298mm EUROPEAN BUILD
3” VICTAULIC
OUTLET
REFER TO NOTES 5 ADN 6 ABOVE
3” VICTAULIC INLET
FRAME HEIGHT
2248 [88.5]
3” VICTAULIC
OUTLET
1595 [62.8] (60Hz)
(1497mm (50Hz))
1276 [50.2]
822 [32.4]
686 [27.0]
254 [10.0]
269 [10.6]
289 [11.4] 288.0 [11.34] 35 [1.4] 35 [1.4]
DIMENSION VARIES BASED 16mm [5/8”]
ON CHILLER MODEL SELECTED 194 [7.6] MOUNTING
HOLES TYP
588 [21.1]
2242 [88.3]
FRAME WIDTH 1753 [69.0] 1222 [48.1]
2256 [88.8]
1256 [49.5]
OVERALL WIDTH
3022 [119.0]
FRAME LENGTH
3245 [127.8]
WATER CONNECTIONS
3696 [145.5] LD23533
OVERALL LENGTH
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
94 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
2795 [110.0]
1678 [66.1]
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1669 [65.7]
573 [22.5]
2077 [81.8]
1177 [46.4]
21 [0.8]
82 [3.2]
OPTIONAL 83 [3.3]
DISCONNECT SWITCH
(STANDARD ON CE)
5
OVERALL HEIGHT DEPENDS ON BUILD LOCATION
REFER TO NOTES 5 ADN 6 ABOVE
(OPTIONAL HEAT
RECOVERY UNIT) 3” VICTAULIC
FRAME HEIGHT
INLET
2248 [88.5]
3” VICTAULIC
INLET
1595 [62.8] (60Hz)
(1497mm (50Hz))
1276 [50.2]
686 [27.0]
822 [32.4]
269 [10.6]
254 [10.0]
WATER CONNECTIONS
288 [11.3] OR 288.0 [11.34] 15.9 [0.63] 35 [1.4] 35 [1.4]
DIMENSION VARIES BASED 1256 [49.5] MOUNTING MOUNTING MOUNTING
ON CHILLER SELECTED HOLES TYPE HOLES TYPE HOLES TYPE
2242 [88.3] 194 [7.6] 1753 [69.0] 1222 [48.1]
FRAME WIDTH
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 95
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-24059-010 REV-D
POWER ENTRY
2077.3 [81.78] 330.2 [13.00] WIDE X 177.8 [7.00] HIGH
82.9 [3.26]
1177.0 [46.35]
20.7 [0.81]
CONTROL PANEL BOTTOM DETAIL
4” VICTAULIC
OUTLET
FRAME HEIGHT
2397.6 [94.39]
2248.0 [88.50]
1275.7 [50.22]
685.7 [27.00]
885.9 [34.88]
4731.4 [186.28] WATER CONNECTIONS
FRAME LENGTH
4768.9 [187.75] LD26941
OVERALL LENGTH
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
96 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-24059-012 REV-B
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
2077.3 [81.78]
2169.2
[85.40]
1177 [46.35]
20.7 [0.81]
82.4 [3.24]
[1.43]
36.4
194.6
[7.66]
5
4” VICTAULIC INLET
3” VICTAULIC OUTLET
3” VICTAULIC INLET
FRAME HEIGHT
2397.6 [94.39]
2248.0 [88.50]
4” VICTAULIC
INLET
1275.7 [50.22]
[42.72]
1085.1
685.7 [27.00]
OUTLET
[5.54”]-[11.34”] -DIMENTION VARIES BASED 1256.1 [49.45]
ON CHILLER MODEL SELECTED 2002.8 136.8 [5.38]
[78.85]
2242.1 [88.27] 2061.5
FRAME WIDTH [81.16]
5848.3 [230.25]
FRAME LENGTH
5885.7 [231.72]
OVERALL LENGTH
LD26942
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 97
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
035-24059-017 REV-
15.9mm [5/8”] DIA
MOUNTING HOLES (TYP.)
POWER ENTRY
20.7 [0.81]
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
2077.3
[81.78]
1177 [46.35]
[3.16]
80.3
[1.43]
ORIGIN
36.4
194.6 [7.66]
3” VICTAULIC OUTLET
FRAME HEIGHT
3” VICTAULIC OUTLET
2251.4 [88.64]
2397.7 [94.40]
1275.7 [50.22]
1085.1 [42.72]
732.9 [28.85]
[27.00]
685.7
137.5
588.3 [5.43] 5” VICTAULIC
[16.20]
OUTLET
2253.344 [88.71]
OVERALL WIDTH 1256.1 [49.45]
2061.5 [81.16]
3154.3 [124.18]
4986.1 [196.30]
6459.3 [254.30]
LD26943
NOTE:
Placement on a level surface free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
98 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
WEIGHT DISTRIBUTION AND ISOLATOR Whenever the isolator option is ordered, the isolators
MOUNTING POSITIONS will be shipped loose with the chiller. Packed with
the isolators and also in the control panel informa-
General tion packet is a drawing and table specifically for each
Weights of specific chiller models vary significantly as chiller, based on the option selection. The drawing and
options are added. As a result, total weights, weights at table will be similar to the two samples shown below
individual isolator positions, and actual isolator selec- and on the following page. The drawing will show the
tion at each position cannot be published due to the isolator locations along with the weight in pounds and
vast number of possible combinations. This informa- kilograms at the specific location, isolator position,
tion will be available when the specific chiller/ option and location measurements for each isolator.
selection is made from the local Johnson Controls sales
office. Be aware, weights will change with each op- Sample Isolator Location Drawings
tion along with possible isolator changes. Weights and See Figure 34 below for sample printouts supplied in
isolators may need to be recalculated when the option the isolator package and in the chiller panel literature
selections are changed. packets.
UNIT SHIPPING KG LB
WEIGHT
(Display on unit data
2032 4480
nameplate)
5
L1 L2
Control Panel
0
R1 R2
0 Y
Top View
X
X DISTANCE Y DISTANCE
OPERATING WEIGHT
LOCATION IN. (MM) IN. (MM) VENDOR NUMBER
LB (KG)
Figure 34 - S AMPLE PRINTOUT SUPPLIED IN THE ISOLATOR PACKAGE AND IN THE CHILLER
PANEL LITERATURE PACKET
JOHNSON CONTROLS 99
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 02/19/2021
CLEARANCES
See Figure 35 below for minimum clearances for all
YLAA units.
(2 m)
(1.3 m) (2 m)
(2 m)
NOTES:
1. No obstructions allowed above the unit.
2. Only one adjacent wall may be higher than the unit.
3. Adjacent units should be 10 ft (3 m) apart.
ISOLATOR LOCATIONS
FOUR FAN ISOLATOR LOCATIONS YLAA0041HE, YLAA0048HE, YLAA0058HE, YLAA0065HE,
YLAA0081HE, YLAA0082HE
LD18078
1.4
LD18079
LD18080
LD18081
5
LD18082
TOP
VIEW LD21040
ISOLATOR INFORMATION
1 in. Deflection Spring Isolator Cross-reference
5/8"
Ø1/2"
H"
C"
T"
B" L"
D"
W"
LD13759A
TYPE A MODEL P/N RATED CAPACITY (LB) DEFLECTION RATED (IN.) COLOR CODE
029-25334-002 (433668) 675 1.320 DK. PURPLE
029-25334-003 (433669) 900 1.020 DK. GREEN
029-25334-004 (433670) 1200 0.900 GRAY
029-25334-005 (433871) 1360 0.770 WHITE
029-25334-006 (433872) 1785 0.880 GRAY/RED
TYPE B MODEL P/N RATED CAPACITY (LB) DEFLECTION RATED (IN.) COLOR CODE
029-25334-008 (433997) 1350 1.320 DK. PURPLE
029-25334-009 (433998) 1800 1.020 DK. GREEN
029-25334-010 (433999) 2400 0.900 GRAY
029-25334-012 (434000) 2720 0.770 WHITE
029-25334-013 (434001) 3570 0.880 GRAY / RED
LD13790
5" 1-1/8"
5/8" 2-3/4"
2-3/4"
12"
3/8" GAP
5/8-11UNC
Ø3/4" TYP. (4)
TYP.(4)
3/4"
7/8"
1/2" LIMIT
STOP &
NUT 8-3/8"
OPER.
HEIGHT
12-1/4"
14"
3-1/2" LD13761A
3/8"
5"
NOTES:
1. ALL DIMENSIONS ARE IN INCHES, INTERPRET PER ANSI Y14.
2. STANDARD FINISH: HOUSING-POWDER COATED (COLOR:BLACK), SPRING-POWDER COATED (COLOR: SEE T
HARDWARE ZINC-ELECTROPLATE.
1. All dimensions are in inches, interpret per ANSI 4. All springs are designed for 50% overload capac-
3. EQUIPMENT MUST BE BOLTED OR WELDED TO THE TOP PLATE TO MEET ALLOWABLE SEISMIC RATINGS.
4. ALL SPRINGS ARE DESIGNED FOR 50% OVERLOAD CAPACITY WITH EXCEPTION OF THE 2D-3280N & 2D-2870
RATED ALLOWABLE
RATED LOAD SPRING SOLID LOAD COLOR
MODEL P/N DEFLECTION G RATING
(LB) RATE (LB/IN.) (LB) CODE
(IN.) HORIZONTAL
029-25336-006 (688690) 150 2.4 62 234 WHITE 34.7
029-25336-008 (688691) 320 2.3 140 490 YELLOW 16.3
029-25336-009 (688692) 460 2.3 200 688 GREEN 11.3
029-25336-010 (688693) 710 2.2 330 1072 DK BROWN 7.3
029-25336-011 (688694) 870 1.9 460 1312 RED 6.0
029-25336-012 (688695) 1200 1.9 638 1818 RED/BLACK 4.3
029-25336-013 (688697) 1450 1.8 900 2450 TAN 3.6
029-25336-014 (688698) 1690 1.7 1140 2892 PINK 3.1
029-25336-015 (688699) 2000 1.7 1318 3342 PINK/BLACK 2.6
029-25336-016 (688700) 2640 1.5 1854 4283 PINK/GRAY 2.0
PINK/GRAY/
029-25336-017 (688701) 3080 1.5 2004 4629 1.7
ORANGE
PINK/GRAY/DK
029-25336-018 (688702) 3740 1.8 2134 4930 1.4
BROWN
("F")
WASHER ("E")
("F")
("C")
("C")
("B")
LD13763B
DW
CD
MOLDED
DURULENE
HF ø AD THRU
TYP 2 PLACES
BT
AL
W
L
LD13760A
1. All dimensions are inches, interpreted per ANSI 4. AL = Mounting hole center to center spacing.
Notes:
Y14. 1. All dimensions are inches, interpreted per ANSI Y14.
2. Refer to Page 98 for installation instructions. 5. HF = Free height of mount, before loading. Oper-
3. Mount molded in weather resistant duralene compound as standard. Also available in other materials
2. See next page for installation instructions. ating height calculated by the free height less the
such as natural rubber, extreme high temperature silicone, high-damped silicone, nitrile and EDPM.
4. AL = Mounting hole center to center spacing.
static deflection under load. All dimensions for
3. Mount molded in weather resistant duralene com-
5. HF = Free height of mount, prior to loading. Operating height calculated by the free height less the
static deflection under load. All dimensions for reference only.
reference only.
pound as standard. Also available in other materi-
6. Hardware zinc-electroplated.
TYPE A MODEL P/N ISOLATOR COLOR WEIGHT RANGE (LB) WEIGHT RANGE (KG)
029-25335-001 (434002) CHARCOAL UP TO 825 UP TO 374
TYPE B MODEL P/N ISOLATOR COLOR WEIGHT RANGE (LB) WEIGHT RANGE (KG)
029-25335-002 (434004) BRICK RED 826 TO 1688 375 TO 766
029-25335-004 (434005) CHARCOAL 1689 TO 4000 767 TO 1814
1. Read instructions in their entirety before begin- 4. Bolt or anchor all isolators to supporting structure
ning installation. utilizing base hrough holes (“B”).
2. Isolators are shipped fully assembled and are to be 5. Remove top bolt and top washer. Place equip-
positioned in accordance with the submittal draw- ment on top of isolators so that mounting holes
ings or as otherwise recommended. in equipment or base line up with threaded hole
(“C”).
3. Set isolators on floor, housekeeping pad, or sub-
base, ensuring that all isolator centerlines match 6. Reinstall top bolt and washer and tighten down.
the equipment mounting holes. The VMC group
7. Installation is complete.
recommends that the isolator base (“A”) be in-
stalled on a level surface. Shim or grout as re-
quired, leveling all isolator bases to the same
elevation (1/32 in. maximum difference can be
tolerated).
TOP BOLT
("B")
TOP WASHER 5
D D
("C")
("B")
CL CL ("A")
SECTION D-D
LD13762B
SECTION 6 – COMMISSIONING
Commissioning of this unit should only Charging after vacuuming - Charge 10%
be carried out by Johnson Controls Au- of the specified amount of refrigerant into
thorized personnel. the evaporator. Otherwise, the compressor
is in risk when it starts. Find the system
charges on the unit nameplate.
However, sometimes the system can run without enough Compressor Heaters
refrigerant in it. If you have no idea how much refriger- Verify the compressor heaters are energized. If the am-
ant is inside of the system, then follow the steps below. bient temperature is above 96°F (36°C) the compressor
1. Connect the charging hose between the refrigerant heaters must be on for at least 8 hours before start-up
tank and the angle valve at the inlet of evaporator. to ensure all refrigerant liquid is driven out of the com-
Exclude the air inside of hose. pressor and the oil. If the ambient temperature is below
2. Put the refrigerant tank on a scale and read the ini- 86°F (30°C), allow 24 hours.
tial weight. Leave the tank on scale until process
Power Connections
is complete.
Check that the customer power cables are connected
3. Get as many compressors running as the system
correctly to the terminal blocks or optional circuit break-
permits.
er. Ensure that connections of power cables within the
4. Open the angle valve 1.5 turns. panels to the circuit breaker or terminal blocks are tight.
5. Open the valve on the tank.
Grounding
Quickly shut down the angle valve or
the tank valve immediately if all of com- Verify that the unit’s protective ground terminals are
pressors stop suddenly in the process of correctly connected to a suitable grounding point. En-
charging. sure that all unit internal ground connections are tight.
Compressor Oil
6. Monitor the suction superheat (SH) and liquid To add oil to a circuit, complete the following steps:
subcooling (SC). If SH is around 10R and SC>6R,
close the angle valve. Wait at least 15 min. 1. Connect a Johnson Controls hand oil pump
(P/N 470-10654-000) to the 1/4 in. oil charging
7. If SC<10R or SH>10R always, continue to charge connection on the compressors with a length of
the system. Open the angle valve 1.5 turns. Close clean hose or copper line, but do not tighten the
it after one pound is added. Wait another 15 min. flare nut.
Repeat this step until both SC and SH are around
10R with all of the fans and compressors running. 2. Pump the oil until all air has been purged from the
8. Close the angle valve and tank valve. Disconnect hose, then tighten the nut.
the hose. 3. Stroke the oil pump to add oil to the oil system.
Approximately 1.8 gal to 2.3 gal is present in each
Service and Oil Line Valves refrigerant system.
Open each compressor suction, economizer, and dis-
Oil levels in the oil equalizing line sight glass should
charge service valve. If valves are of the back-seat
be between the bottom and the middle of the sight glass
type, open them fully (counterclockwise) then close
with the system OFF. When running, a visible sign of
one turn of the stem to ensure operating pressure is fed
oil splashing in the sight glass in normal.
to pressure transducers. Open the liquid line service
valve and oil return line ball valve fully in each system. High oil levels may cause excessive oil
carryover in the system. High oil concen-
Fans tration in the system may cause nuisance
Check that all fans are free to rotate and are not dam- trips resulting from incorrect readings on
aged. Ensure blades are at the same height when ro- the level sensor and temperature sensors.
tated. Ensure fan guards are securely fixed. Temperature sensor errors may result in
poor liquid control and resultant liquid
Temperature Sensor(s) overfeed and subsequent damage to the
Ensure that the leaving liquid temperature sensor is compressor.
coated with heat conductive compound (Part No. 013- For Copeland compressors, use YORK V
00890-000) and is inserted to the bottom of the water oil, YORK P/N 011-00949-000.
outlet sensor well in the cooler. This sensor also pro-
vides some freeze protection and must always be fully For Bitzer compressors, use YORK PVE
inserted in the water outlet sensor well. oil, YORK P/N 011-00982-000.
JUMP INPUT
LOCATION SIGNAL
1 0–10 V
LD23530
Verify the control panel display is illuminated. Ensure If mains power must be switched OFF for extended
the system switches under the SYSTEM SWITCHES maintenance or an extended shutdown period, the com-
key are in the OFF position. pressor suction, discharge and economizer service stop
valves should be closed (clockwise). If there is a pos-
Supply Voltage sibility of liquid freezing due to low ambient tempera-
tures, the coolers should be drained or power should be
Verify that the site voltage supply corresponds to the
applied to the chiller. This will allow the cooler heater
unit requirement and is within the limits given in SEC-
to protect the cooler from freezing down to –20°F. Be-
TION 5 – TECHNICAL DATA.
fore placing the unit back in service, valves should be
Water System opened and power must be switched ON (if power is
removed for more than 8 hours) for at least 8 hours (24
Verify the chilled liquid system has been installed cor- hours if ambient temperature is below 86°F [30°C])
rectly, and has been commissioned with the correct before the unit is restarted.
direction of water flow through the cooler. The inlet
should be at the refrigerant piping connection end of
the cooler. Purge air from the top of the cooler using
the plugged air vent mounted on the extension pipe.
F/ Protection
Verify all sources of electrical supply to the unit are
taken from a single point of isolation. Check that the LD18418
maximum recommended fuse sizes given in SECTION 2. Change parameter 0-20 (default value is option
5 – TECHNICAL DATA has not been exceeded. 1601 – “Reference [Unit]”) to option 1850 “Sen-
sorless Readout” to display Sensorless flow read-
PREPARATION – POWER ON out on top left corner of screen.
Perform the commissioning using the de-
tailed checks outlined. Refer to the Equip-
ment Pre-Startup And Startup Checklist
(Form 150.72-CL1) as the commissioning
procedure is carried out.
The machine is now live! 3. Change parameter 0-22 (default value is option
1610 – “Power [kW]”) to option 1654 “Feedback
1 [unit]” to display Sensorless pressure readout on
top right corner of screen.
4. Check with customer regarding new actual flow
and head and verify what flow is required. Ramp
Low Switch the pump up or down to achieve requested flow.
Verify a chilled water flow switch is correctly fitted in Record the VFD sensorless flow and pressure –
the customer’s piping on the cooler outlet, and wired this will be your new setpoint.
into the control panel correctly using shielded cable. 5. Set parameter 20-21 to the Sensorless Pressure
readout taken in the previous step.
There should be a straight run of at least 5 pipe diam-
eters on either side of the flow switch. The flow switch
should be connected to terminals 13 and 14 of XTBC1
on the panel.
LD18420
6. Set parameter 22-89 to the Sensorless Flow read- 6. Press the Up/Down arrow keys to enable the Liq-
out taken in the previous step. uid Line solenoid output and press Enter/Advance
key.
7. Turn on the System 1 Fan Output 1. This sends
voltage to the drive, enabling you to adjust the
drive parameters.
8. Set up the drive. See Table 13.
Parameter Structure
LD18423
The parameters within the drive are split into two
groups. Group 1 is titled Short Parameter Mode and
7. Set parameter 22-87 to a value that is X% of the is displayed as PAr S on the drive display. Group 2 is
value in 20-21. This percentage needs to be calcu- titled Long Parameter Mode and is displayed as PAr L
lated based on the design flow and the published on the drive display.
minimum flow for the unit. This ensures that the
drive will not allow the pump to operate below the • PAr S group brings together the most commonly
minimum flow of the chiller. You have now read- used parameters to aid in a quick setup.
justed the quadratic control curve to match actual • PAr L group includes all of the drive parameters.
site conditions.
8. Change parameter 0-20 back to default value of
option 1601 – “Reference [Unit]”.
9. Change parameter 0-22 back to default value of
option 1610 – “Power [kW]”.
10. Put the VFD back into AUTO mode.
LD18424
LD29434
Leave all other settings not listed in the following table in their default values.
LD29345
TANDEM 1 2
COMPRESSOR
COMPRESSOR OIL LEVEL
STATUS
1 on 1/8 to full SG
2 on Bottom of SG
1 off Bottom of SG
2 on 1/8 to full SG
1 on 1/8 to full SG
2 off Bottom of SG
LD29440
TRIO
Figure 39 - TANDEM SET
COMPRESSOR
COMPRESSOR OIL LEVEL
STATUS
1 on 1/8 to full SG
1 2 3
2 on Bottom of SG
3 on 1/8 to full SG
1 on 1/8 to full SG
2 off Bottom of SG
3 on 1/8 to full SG
1 off Bottom of SG
2 on Bottom of SG
3 on 1/8 to full SG
LD29441
1 on 1/8 to full SG
Figure 40 - TRIO SET
2 on Bottom of SG
3 off Bottom of SG
1 on 1/8 to full SG
2 off Bottom of SG
3 off Bottom of SG
1 off Bottom of SG
2 off Bottom of SG
3 on 1/8 to full SG
1 off Bottom of SG
2 on 1/8 to full SG
3 off Bottom of SG
YLAA
START-UP CHECKLIST
A. PRE-STARTUP
Unit Checks (No Power) c. Check the tightness of the power wiring inside
the power panel on both sides of the motor
Turn off the customer power to the unit and perform the
contactors and overloads ....................................
following checks.
d. Check that the BAS control is wired correctly
1. Inspect the unit for shipping or installation and operational ....................................................
damage ....................................................................
9. Check for correct size fuses in main and control
2. Ensure that all piping has been completed .............. circuits, and verify that the overload setting corre- 6
3. Visually check for refrigerant piping leaks ................ sponds with RLA and FLA values in electrical tables
(see Table 8 and Table) ...........................................
4. If available, open the suction line ball valve, dis-
charge line ball valve, and liquid line valve for each 10. Ensure that the 120 VAC (110 VAC for 50 Hz units)
system...................................................................... Control Power to TB1 has 15 A minimum capacity .....
5. At shutdown, check that the oil level is between the 11. Check that all water temperature sensors are in-
bottom and middle of the oil equalizing sight glass.. serted completely into their respective wells and
are coated with heat conductive compound.............
6. Are the water pumps on?
12. Check that the evaporator TXV bulbs are strapped
a. Check and adjust the water pump flow rate and
pressure drop across the cooler. Refer to Operat- onto the suction lines at four or eight o'clock
ing Limitations, Section 8 - Technical Data (Form positions or suction temperature sensors if EEVs
150.72-ICOM6). ................................................... are installed..............................................................
b. Is the flow switch in place, wired correctly, and 13. Check that all sides of the unit have the rec-
operational? ......................................................... ommended amount of space for air ventila-
c. Are the chilled water pumps operational? ........... tion. Refer to Section 4 - Installation (Form
d. Is the water system filled with water? .................. 150.72-ICOM6) ........................................................
e. Is all air purged from the water system?.............. 14. Check that the cabinet edge clears the insulation
of the cable at the power entry to avoid slicing the
NOTE: Any air found in the water system must be
cable ........................................................................
purged before the chiller can start up. Excessive
flow may cause catastrophic damage to the heat
exchanger (evaporator). B. COMPRESSOR HEATER
(Power On - 24 Hours Before Start)
7. Check that the control panel is free of foreign materi-
al, for example, wires and metal chips ..................... Apply 120 VAC and verify its value between terminals
5 and 2 of XTBC2. The voltage should be 120 VAC
8. Check that all power is wired to the chiller and meets
(110 VAC for 50 Hz units) plus or minus 10%. ..............
the following NEC and local codes.
a. High voltage......................................................... NOTE: Power must be applied 24 hours before start-up.
Each heater should draw approximately 0.5 A to 1 A.
b. Low voltage .........................................................
A. STARTUP 11. Ensure that the Data Logging feature has been en-
abled............................................................................
Panel checks (Power On - Both Unit Switch Off)
1. Apply 3-phase power and verify its value. Voltage 12. Verify correct compressor rotation and then turn the
imbalance should be no more than 2% of the aver- Unit Switch to OFF .....................................................
age voltage ..............................................................
SETPOINTS ENTRY LIST
2. Apply 120 VAC (110 VAC for 50 Hz units) and verify
UNIT OPTIONS
its value on the terminal block in the Power Panel.
Make the measurement between Terminals 5 and 2 Display Language
of XTBC2. The voltage should be 120 VAC plus or System 1 Switch
minus 10% .................................................................. System 2 Switch
3. Program/verify the Cooling Setpoints, Program Set- Chilled Liquid
points, and Unit Options. Record the values in the
Ambient Control*
Setpoints Entry List table ...........................................
Local/Remote Mode
4. Place the unit into Service Mode and cycle each
Control Mode
condenser fan to ensure correct rotation ..................
Display Units
If the chiller is equipped with VSD fans,
the cycling condenser fan can not be used Lead/Lag Control*
to confirm phase sequence. Use a phase Fan Control*
checker or temporarily bypass the VSD Manual Override
before starting a compressor. Power Fail Restart
Soft Start**
5. Turn system 2 off and leave System 1 running.
Refer to Section 6 – Operations (Form 150.72- Unit Type**
ICOM6), Unit Keys, Option 2 for more information Refrigerant Type**
on System Switches ................................................... Flash Card Update
6. Connect a manifold gauge to system 1 suction and Remote Temperature Reset
discharge service valves ............................................ External Evaporator Pump
7. Place the Unit Switch in the control panel to the ON YORK Hydro Kit Pump
position ........................................................................ Pump Selection
NOTE: The chilled liquid setpoint may need to be
Data Log to Flashcard Enabled
temporarily lowered to ensure all compressors
cycle ON. Expansion Valve Type**
As each compressor cycles ON, ensure that the dis- COOLING SETPOINTS
charge pressure rises and the suction pressure de- Cooling Setpoint
creases. If this does not occur, the compressor being
tested is operating in the reverse direction and must be Range
corrected. EMS-PWM Max. Setpoint
8. Verify proper compressor rotation and then turn the PROGRAM SETPOINTS
Unit Switch to off ...................................................... Discharge Pressure Cutout
NOTE: This unit uses scroll compressors, which
Suction Pressure Cutout
can only operate in one direction. Failure to ob-
serve this leads to compressor failure. Low Ambient Temp. Cutout
Leaving Liquid Temp. Cutout
9. Turn system 1 OFF and system 2 ON (two system
units only). Refer to Section 6 – Operations (Form Anti-Recycle Time
150.72-Icom6), Unit Keys for more information ........ Fan Control ON Pressure
10. Place the Unit Switch in the control panel to the ON Fan Differential OFF Pressure
position. ...................................................................... Total # of Compressors
NOTE: The chilled liquid setpoint may need to Number of Fans/System*
be temporarily lowered to ensure all compres-
Unit/System Voltage*
sors cycle ON.
As each compressor cycles ON, ensure that the dis- Remote Unit ID
charge pressure rises and the suction pressure de- *Not on all models **Viewable only
creases. If this does not occur, the compressor being
tested is operating in the reverse direction and must be
corrected.
LD13283
Remote cycling, demand limiting, and chilled liquid Keypad commands are actuated upon by the micropro-
temperature reset can be accomplished by field sup- cessor to change setpoints, cutouts, scheduling, operat-
plied contacts. ing requirements, and to provide displays. The keypad
and display are connected to the I/O board.
Compressor starting/stopping and loading/unload-
ing decisions are performed by the Microprocessor to The on-board power supply converts 24 VAC from 75
maintain leaving or return chilled liquid temperature. VA, 120/24 VAC 50/60 Hz UL listed class 2 power
These decisions are a function of temperature devia- transformer to +12 V, +5 V and +3.3 V using switch-
tion from setpoint. ing and linear voltage regulators located on the I/O and
IPU II boards. These voltages are used to operate in-
A Master ON/OFF switch activates or deactivates the tegrated circuitry on the board. The 40 character dis-
unit. play and unit sensors (transducers and temp sensors)
When a key is pressed, such as the OPER DATA key, PROGRAMMING THE NUMBER OF
system parameters will be displayed and will remain COMPRESSORS
on the display until another key is pressed. The system
The total number of compressors is programmable un-
parameters can be scrolled with the use of the ↑ (UP)
der the PROGRAM key. Dual (2) system chillers can
and ↓ (DOWN) arrow keys. The display will update all
have 4, 5, or 6 compressors.
information at a rate of about 1 a second.
Display Messages may show characters indicating
“greater than” (>) or “less than” (<). These characters
indicate the actual values are greater than or less than
the limit values which are being displayed.
STATUS KEY
00066VIP
Unit Status D A I L Y S C H E D U L E
Pressing the STATUS key will enable the operator to S H U T D O W N
determine current chiller operating status. The messag-
es displayed will include running status, cooling de- The DAILY SCHEDULE SHUTDOWN message in-
mand, fault status, external cycling device status. The dicates that the daily/holiday schedule programmed is
display will be a single message relating to the highest keeping the unit from running.
priority message as determined by the microprocessor.
Status messages fall into the categories of General Sta- REMOTE STOP
tus and Fault Status. NO RUN PERM
S Y S 1 D S C H L I M I T I N G
S Y S 2 D S C H L I M I T I N G If MANUAL OVERRIDE mode is selected, the STA-
TUS display will display this message. This will indi-
cate that the Daily Schedule is being ignored and the
When this message appears, discharge pressure limit-
chiller will start-up when chilled liquid temperature
ing is in effect. The Discharge Pressure Limiting fea-
allows, Remote Contacts, UNIT switch and SYSTEM
ture is integral to the standard software control; howev-
switches permitting. This is a priority message and can-
er the discharge transducer is optional on some models.
not be overridden by anti-recycle messages, fault mes-
Therefore, it is important to keep in mind that this con-
sages, etc. when in the STATUS display mode. There-
trol will not function unless the discharge transducer is
fore, do not expect to see any other STATUS messages
installed in the system.
when in the MANUAL OVERRIDE mode. MANUAL
Resetting System Lockout Faults After the first 3 minutes, if the suction pressure falls
below the programmed cutout setting, a transient pro-
If three faults on the same system occur within 90 min- tection routine is activated. This sets the cutout at 10%
utes, that system will be locked out on the last fault. of the programmed value and ramps up the cutout
This condition requires a manual reset. The system over the next 30 seconds. If at any time during the 30
switch (under OPTIONS key) must be turned off and seconds the suction pressure falls below the ramped
then back on to clear the lockout fault. Fault messages cutout, the system will stop. This transient protection
will be displayed whenever a system is locked out. scheme only works if the suction pressure transducer
is installed.
System Safety
Discharge Pressure Cutout
When the operating envelope is disabled, the discharge
pressure cutout is the programmable cutout.
Motor Protector/High Pressure Cutout Fault Low Superheat Cutout (EEV Mode Only)
The Motor Protector/High Pressure Cutout protects the The Low Superheat Cutout protects the compressors
motor from overheating or the system from experienc- from liquid flowing back due to low suction superheat.
ing dangerously high discharge pressure. This fault This safety is only active when EEV is selected as the
condition is present when CR1 (SYS 1) or CR2 (SYS expansion valve type. This safety is ignored for the
2) opens causing 0 VDC to be read on the input. The first 15 seconds of system run time.
fault condition is cleared and will allow to restart the
Two events can trigger this safety. The first event is
system when a 30 VDC signal is restored to the input
when the suction superheat is lower than 2.0°F for 3
by closing CR1 or CR2. This fault will shut down the
seconds. The second event is when the LLSV is closed
system 0.5 seconds after the relay opens. This fault will
10 times in 2 minutes due to low superheat. See the
only occur when a system is running. Following are the
LLSV control section for further details. Following are
messages for both systems.
the messages for all systems.
S Y S 1 M P / H P C O F A U L T
S Y S 1 L O W S U P E R H E A T
S Y S 2 M P / H P C O F A U L T
S Y S 2 L O W S U P E R H E A T
Table 15 - LEGEND
TYPE DEFINITION
3X Automatically restarts on the first and second fault with a lockout on the third fault in 90 minutes
7
1X Locks out on the first fault
AUTO Allows restart once meeting the required conditions
Rem Stop
No Run Permissive System X MP/HPCO Inhibit 115VAC Undervoltage
Flow Switch
Open
Low Battery
System X MP/HPCO Fault
Check Prog/Step/Optn
System X Switch Off (Unit Warning Message)
System X AR Timer
High Motor Current
System X AC Timer
DISPLAY/PRINT KEYS
00067VIP
The Display/Print keys allow the user to retrieve sys- With the “UNIT TYPE” set as a liquid chiller (no
tem and unit information that is useful for monitoring jumper from J11-7 to J11-12 on the I/O Board), the
chiller operation, diagnosing potential problems, trou- following list of operating data screens are viewable
bleshooting, and commissioning the chiller. under the OPER DATA key in the order that they are
displayed. The ↓ (DOWN) arrow key scrolls through
System and unit information, unit options, setpoints, the displays in the order they appear below: 7
and scheduling can also be printed out with the use of
a printer. Both real-time and history information are The chiller MUST be set to be a liquid
available. chiller (no jumper from J11-7 to J11-12
on the I/O Board). DO NOT operate the
Oper Data Key chiller if not properly set up.
The OPER DATA key gives the user access to unit and
system operating parameters. When the OPER DATA
key is pressed, system parameters will be displayed and L C H L T = 4 6 . 2 ° F
remain on the display until another key is pressed. After R C H L T = 5 7 . 4 ° F °
pressing the OPER DATA key, the various operating
data screens can be scrolled through by using the ↑ (UP) This display shows chilled leaving and return liquid
and ↓ (DOWN) arrow keys or the ENTER/ADV key temperatures. The minimum limit on the display for
located under the “ENTRY” section. these parameters are 2.2 °F (-19 °C). The maximum
System 2 information will only be dis- limit on the display is 140 °F (60 °C).
played for 2 system units. A M B I E N T A I R T E M P
= 8 7 . 5 ° F
S Y S X S P = 7 2 . 1 P S I G C O O L I N G D E M A N D
D P = 2 2 7 . 0 P
S I G 2 O F 8 S T E P S
These displays show suction and discharge pressures The display of COOLING DEMAND indicates the
for each system. The discharge pressure transducer is current “step” in the capacity control scheme when in
optional on some models. Return Water Control Mode. The number of available
steps are determined by how many compressors are in
If the optional discharge transducer is not installed, the the unit. In the above display, the “2” does not mean
discharge pressure would display 0 PSIG (0 barg). that two compressor are running but only indicates that
The minimum limits for the display are: the capacity control scheme is on step 2 of 8. Capacity
Control is covered in more detail in this publication
• Suction Pressure: 0 psig (0 barg) which provides specific information on compressor
• Discharge Pressure: 0 psig (0 barg) staging (for Return Water Control only).
L O A D T I M E R 5 8 S E C E V A P O R A T O R H E A T E R
U N L O A D T I M E R 0 S E C S T A T U S I S = X X
X
This display of the load and unload timers indicate This display indicates the status of the evaporator
the time in seconds until the unit can load or unload. heater. The evaporator heater is controlled by ambient
Whether the systems loads or unloads is determined by air temperature. When the ambient temperature drops
how far the actual liquid temperature is from setpoint. below 40°F the heater is turned ON. When the tem-
A detailed description of unit loading and unloading is perature rises above 45°F the heater is turned OFF. An
covered under the topic of Capacity Control. under voltage condition will keep the heater OFF until
full voltage is restored to the system.
E V
A P
O R
A T
O R W A
T E
R S Y S X C O M P S T A T U S
P U
M P S T A T
U S = X
X X
X 1 = X X X 2 = X X X 3 = X X X
Print Key
Oper Data Quick Reference List The PRINT key allows the operator to obtain a printout
The following table is a quick reference list for infor- of real-time system operating data or a history print-
mation available under the OPER DATA key. out of system data at the “instant of the fault” on the
last six faults which occurred on the unit. An optional
printer is required for the printout.
Oper Data Key
Operating Data Printout
Pressing the PRINT key and then OPER DATA key
Leaving & Chilled Liquid Temps
allows the operator to obtain a printout of current sys-
tem operating parameters. When the OPER DATA key
Ambient Air Temperature
is pressed, a snapshot will be taken of system operat-
ing conditions and panel programming selections. This
System 1 Discharge & Suction Pressure
data will be temporarily stored in memory and trans-
mission of this data will begin to the printer. A sample
*System X Accumulated Hours Operating Data printout is shown below. (Note: Not all
values are printed for all models.)
*System X Accumulated Starts
YORK INTERNATIONAL CORPORATION
Load and Unload Timers MILLENNIUM LIQUID CHILLER
UNIT STATUS
2:04PM 01 OCT 07
Cooling Demand Steps SYS 1 NO COOLING LOAD
(Return Chilled Liquid Control Only) SYS 2 COMPRESSORS RUNNING 2
OPTIONS
CHILLED LIQUID WATER
Temp Rate & Temp Error AMBIENT CONTROL STANDARD
(Leaving Chilled Liquid Control Only) LOCAL/REMOTE MODE REMOTE
CONTROL MODE LEAVING LIQUID
LEAD/LAG CONTROL AUTOMATIC
Lead System Indicator FAN CONTROL AMB & DSCH PRESS
CURRENT FEEDBACK NONE
Evaporator Heater Status POWER FAILURE RESTART AUTOMATIC
SOFT START ENABLED
EXPANSION VALVE THERMOSTATIC
Evaporator Water Pump Status REMOTE TEMP RESET 4 TO 20 MA
PROGRAM VALUES
DSCH PRESS CUTOUT 570 PSIG
Active Remote Control SUCT PRESS CUTOUT 80 PSIG
SUCT PRESS CUT COOLING 42 PSIG
Current Feedback One Per Unit SUCT PRESS CUT HEATING 31 PSIG
LOW AMBIENT CUTOUT 25.0 DEGF
LEAVING LIQUID CUTOUT 25.0 DEGF
*System X Compressors Status ANTI RECYCLE TIME 600 SECS
FAN CONTROL ON PRESS 425 PSIG
FAN DIFF OFF PRESS 125 PSIG
*System X Run Time NUMBER OF COMPRESSORS 6
NUMBER OF FANS PER SYSTEM 4
* Sys X LLSV & HGSV Status UNIT TRIP VOLTS 3.0
REFRIGERANT TYPE R-22
DEFROST INIT TEMP 41.0 DEGF
*System X Condenser Fan Stage DEFROST INITIATION TIME 60MIN
DEFROST TERMINATION TIME 3MIN
BIVALENT HEAT DELAY TIME 30 MIN
Current Feedback One Per System REMOTE UNIT ID PROGRAMMED 2
YORK HYDRO KIT PUMPS 1 (410a)
* Block of information repeats for each system LD12585
PUMP TOTAL RUN HOURS XXXXX (410a)
UNIT DATA
RETURN LIQUID TEMP 58.2 DEGF
Figure 42 - OPERATION DATA LEAVING LIQUID TEMP 53.0 DEGF
DISCHARGE AIR TEMP 55.3 DEGF
History Displays C O N T R O L M O D E
The HISTORY key gives the user access to many unit L E A V I N G L I Q U I D
and system operating parameters at the time of a unit
or system safety shutdown. When the HISTORY key is Displays the type of chilled liquid control; Leaving or
pressed the following message is displayed. Return.
D I S P L A Y S A F E T Y S H U T- L E A D / L A G C O N T R O L
D O W N N O . 1 ( 1 T O 9 ) X X X X X X X X
While this message is displayed, the ↑ (UP) arrow key Displays the type of lead/lag control; Manual System
can be used to select any of the six history buffers. Buf- 1, Manual System 2 or Automatic. This is only select-
fer number 1 is the most recent, and buffer number 6 is able on 2-system chillers.
the oldest safety shutdown that was saved.
F A N C O N T R O L
After selecting the shutdown number, pressing the EN- D I S C H A R G E P R E S S U R E
TER key displays the following message which shows
when the shutdown occurred.
Displays the type of fan control; Discharge Pressure or
S H U T D O W N O C C U R R E D Ambient and Discharge Pressure.
0 3 : 5 6 P M 2 9 J A N 0 2
M A N U A L O V E R R I D E M O D E
X X X X X X X X X
The ↑ (UP) and ↓ (DOWN) arrow keys are used to
scroll forward and backward through the history buffer
Displays whether Manual Override was Enabled or
to display the shutdown conditions stored at the instant
Disabled.
the fault occurred. The ↓ (DOWN) arrow key scrolls
through the displays in the order they appear below: S O F T S T A R T
X X X X X X X
U N I T F A U L T :
L O W L I Q U I D T E M P
Displays whether the optional European Soft Start was
installed and selected.
Displays the type of fault that occurred.
D I S C H A R G E P R E S S U R E
U N I T T Y P E
C U T O U T = X X X X P S I G
L I Q U I D C H I L L E R
L E A V I N G L I Q U I D T E M P L E A D S Y S T E M I S
C U T O U T = X X X . X ° F S Y S T E M N U M B E R X
Displays the Leaving Liquid Temp. Cutout pro- Displays which system is in the lead at the time of the
grammed. fault.
F A N C O N T R O L O N E V A P O R A T O R H E A T E R
P R E S S U R E = X X X P S I G S T A T U S I S X X
X
Displays the programmed Fan On Pressure. Displays status of the Evaporator Heater at the time of
the fault.
F A N D I F F E R E N T I A L O F F
P R E S S U R E = P S I G E V A P O R A T O R W A T E R
P U M P S T A T U S X X X X
Displays the programmed Fan Off Differential.
Displays status of Evaporator Water Pump at the time
S Y S 1 T R I P V O L T S
of fault. Status may read ON, OFF or trip.
= X . X V O L T S
E V A P P U M P T O T A L R U N
Displays the programmed High Current Trip Voltage. H O U R S = X X X X
S Y S 2 T R I P V O L T S
Evap Pump total run hours at the time of fault.
= X . X V O L T S
A C T I V E R E M O T E C T R L
Displays the programmed High Current Trip Voltage. X X X X
Y O R
K H Y
D R
O
Displays whether Remote Chiller Control was active
K I T P
U M
P S = X
when the fault occurred.
S E T P O I N T = X X X . X ° F
Displays the system Suction and Discharge Pressure of
R A N G E = + X X . X ° F
the time of the fault.
A M B I E N T A I R T E M P
Displays the System Suction Temp and Saturated Suc-
= X X X . X ° F
tion Temp when an EEV is installed.
S Y S X L L S V I S X X X Software Version
H O T G A S S O L I S X X X The software version may be viewed by first pressing
the HISTORY key and then repeatedly pressing the ↓
Displays whether the System Liquid Line Solenoid or (DOWN) arrow key until you scroll past the first his-
Hot Gas Solenoid was energized at the time of the fault. tory buffer choice.
S Y S X F A N S T A G E X X X D I S P L A Y S A F E T Y S H U T -
D O W N N O . 1 ( 1 T O 6 )
Displays the number of Fan Stages in the system active After the ↓ (DOWN) arrow key is pressed again, the
at the time of the fault. software version will appear.
S Y S X A
C T U A L A M P S C O N T R O L C. M X X. Z Z. Y Y
= X
X X . X A M
P S I / O C. M X X. 1 8. Y Y
ENTRY KEYS
00068VIP
The Entry Keys allows the user to view, change pro- Enter/Adv Key
grammed values. The ENTRY keys consist of an ↑ (UP) The ENTER/ADV key must be pushed after any change
arrow key, ↓ (DOWN) arrow key, and an ENTER/ADV is made to the cooling setpoints, daily schedule, safety
key. setpoints, chiller options, and the clock. Pressing this
key “enters” the new values into memory. If the EN-
Up and Down Arrow Keys
TER/ADV key is not pressed after a value is changed,
Used in conjunction with the OPER DATA, HISTORY, the changes will not be “entered” and the original val-
COOLING SETPOINTS, SCHEDULE/ADVANCE ues will be used to control the chiller.
DAY, OPTIONS, and CLOCK keys, the ↑ (UP) and
↓(DOWN) arrow keys allow the user to scroll through Programming and a description on the use of the ↑ (UP)
the various data screens. See Display/Print Keys on arrow key, and ↓ (DOWN) arrow, and ENTER/ADV
page 133 for specific information on the displayed keys are covered in detail under the SETPOINTS, and
information and specific use of the ↑ (UP) and ↓ UNIT keys.
(DOWN) arrow keys.
The ↑ (UP) arrow key, and ↓ (DOWN) arrow key are
also used for programming the control panel such as
changing numerical or text values when programming
cooling setpoints, setting the daily schedule, changing
safety setpoints, chiller options, and setting the clock.
SETPOINTS KEYS
00069VIP
Programming of the cooling setpoints, daily schedule, Leaving Chilled Liquid Control
and safeties is accomplished by using the keys located S E T P O I N T = 4 5 . 0 ° F
under the SETPOINTS section. R A N G E = +/- 2 . 0 ° F
The three keys involved are labeled COOLING
SETPOINTS, SCHEDULE/ADVANCE DAY, and The above message shows the current chilled water
PROGRAM. temperature SETPOINT at 45.0°F (notice the cursor
positioned under the number 0). Pressing either the ↑
Following are instructions for programming the respec- (UP) or ↓ (DOWN) arrow will change the setpoint in
tive setpoints. The same instruction should be used to 0.5°F increments. After using the ↑ (UP) or ↓ (DOWN)
view the setpoints with the exception that the setpoint arrow keys to adjust to the required setpoint, the EN-
will not be changed. TER/ADV key must be pressed to enter this number
into memory and advance to the RANGE SETPOINT.
Cooling Setpoints
The Cooling Setpoint and Range can be programmed Entry of the setpoint will be indicated by the cursor
by pressing the COOLING SETPOINTS key. The moving under the current RANGE setpoint. The ↑ (UP)
cooling mode (leaving chilled liquid or return chilled and ↓ (DOWN) arrow keys are used to set the RANGE,
liquid) will be displayed for a few seconds, and the set- in 0.5°F increments, to the required RANGE setpoint.
point display entry screen will appear. After adjusting the setpoint, the ENTER/ADV key
must be pressed to enter the data into memory.
Notice that the RANGE was programmed for
+/- X.X°F. This indicates the SETPOINT to be in the
center of the control range. If the control mode has The following messages illustrate both leaving chilled
been programmed for RETURN LIQUID control, the liquid control and return chilled liquid control respec-
message below would be displayed in place of the pre- tively.
vious message.
R E M S E T P = 4 4 . 0 ° F
When in leaving chilled liquid temperature control, R A N G E = + / - 2 . 0 ° F
the microprocessor will attempt to control the leaving
water temperature within the temperature range of the (leaving chilled liquid control)
setpoint + or – the range. In the above example, control
will be in the range of 43°F to 47°F. R E M S E T P = 4 4 . 0 ° F
R A N G E = + 1
0 . 0 ° F
Return Chilled Liquid Control
S E T P O I N T = 4 5 . 0 ° F (return chilled liquid control)
R A N G E = + 1 0 . 0 ° F
The low limit, high limit, and default values for the
keys under “SETPOINTS” are listed in Table 24 on
In return chilled liquid control, the range no longer page 177.
has a +/- X.X°F, but only a + X.X°F RANGE setpoint.
This indicates that the setpoint is not centered within Pressing the COOLING SETPOINTS a third time will
the RANGE but could be described as the bottom of bring up the display that allows the Maximum EMS-
the control range. A listing of the limits and the pro- PWM Temperature Reset to be programmed. This
grammable values for the COOLING SETPOINTS message is shown below.
are shown in Table 24 on page 177.
M A X E M S - P W M R E M O T E
The SETPOINT and RANGE displays just described T E M P R E S E T = + 2 0 ° F
were based on LOCAL control. If the unit was pro-
grammed for REMOTE control (under the OPTIONS The Temp Reset value is the maximum allowable re-
key), the above programmed setpoints would have no mote reset of the temperature setpoint. The setpoint
effect. can be reset upwards by the use of an Energy Man-
When in return chilled liquid temperature control, the agement System or from the Temperature Reset Op-
tion Board. See Remote BAS/EMS Temperature Reset
microprocessor will turn all compressors OFF at set-
Using a Voltage or Current Signal on page 184 for a
7
point and will turn compressors ON as return chilled
liquid temperature rises. All compressors will be on at detailed explanation of this feature.
setpoint plus the range. If the range equals the tem- As with the other setpoints, the ↑ (Up) arrow and ↓
perature drop across the evaporator when fully loaded, (Down) arrow keys are used to change the Temp Reset
the leaving chilled liquid temperature will remain near value. After using the ↑ (UP) and ↓ (DOWN) arrows to
the setpoint plus or minus a few degrees as the chiller adjust to the required setpoint, the ENTER/ADV key
loads and unloads according to return chilled liquid must be pressed to enter this number into memory.
temperature.
SCHEDULE/ADVANCE DAY KEY
Both LEAVING and RETURN control are described in
detail under Capacity Control on page 175. The SCHEDULE is a seven day daily schedule that
allows one start/stop time per day. The schedule can
Remote Setpoint Control be programmed Monday through Sunday with an al-
Pressing the COOLING SETPOINTS key a second ternate holiday schedule available. If no start/stop
time will display the remote setpoint and cooling times are programmed, the unit will run on demand,
range. This display automatically updates about every providing the chiller is not shut off on a unit or system
2 seconds. Notice that these setpoints are not “locally” shutdown. The daily schedule is considered “not pro-
programmable, but are controlled by a remote device grammed” when the times in the schedule are all zeros
such as an ISN control, remote reset option board, or (00:00 AM).
remote PWM signal. These setpoints would only be To set the schedule, press the SCHEDULE/ADVANCE
valid if the unit was operating in the REMOTE mode. DAY key. The display will immediately show the fol-
lowing display.
* Refer to the Engineering Guide. Form 150.72-EG6, for operation below 30°F (-1.1°C). Alternate thermal expansion valves must be used
below 30°F (-1.1°C).
*When using glycol, Leaving Chilled Liquid Setpoint must not be set below 10°F (-23.3°C).
**If the setpoint exceeds 55°F (12.8°C), contact the nearest Johnson Controls Office for application guidelines.
M
O N S T A R T = 0 0 : 0 0 A M After SUN (Sunday) schedule appears on the display
S T O P = 0 0 : 0 0 A M a subsequent press of the SCHEDULE/ADVANCE
DAY key will display the Holiday schedule. This is a
two part display. The first reads:
The line under the 0 is the cursor. If the value is in-
correct, it may be changed by using the ↑ (UP) and ↓ H O L S T A R T = 0 0 : 0 0 A M
(DOWN) arrow keys until correct. Pressing the EN- S T O P = 0 0 : 0 0 A M
TER/ADV key will enter the times and then move the
cursor to the minute box. The operation is then repeat- The times may be set using the same procedure as de-
ed if necessary. This process may be followed until the scribed above for the days of the week. After chang-
hour, minutes, and meridian (AM or PM) of both the ing the meridian of the stop time, pressing the ENTER/
START and STOP points are set. After changing the ADV key will advance the schedule to the following
meridian of the stop time, pressing the ENTER/ADV display:
key will advance the schedule to the next day.
S __
M T W T F S
Whenever the daily schedule is changed H O L I D A Y N O T E D B Y *
for Monday, all the other days will change
to the new Monday schedule. This means
if the Monday times are not applicable The line below the empty space next to the S is the
for the whole week, then the exceptional cursor and will move to the next empty space when
days would need to be reprogrammed to the ENTER/ADV key is pressed. To set the Holiday,
the preferred schedule. the cursor is moved to the space following the day of
the week of the holiday and the ↑ (UP) arrow key is
To page to a specific day, press the SCHEDULE/AD- pressed. An * will appear in the space signifying that
VANCE DAY key until the required day appears. The day as a holiday. The * can be removed by pressing the
start and stop time of each day may be programmed ↓ (DOWN) arrow key.
differently using the ↑ (UP) and ↓ (DOWN) arrow, and
ENTER/ADV keys. The Holiday schedule must be programmed weekly –
once the Holiday schedule runs, it will revert to the
normal daily schedule.
PROGRAM KEY The LOW AMBIENT TEMP CUTOUT allows the user
to select the chiller outside ambient temperature cutout
There are several operating parameters under the PRO-
point. If the ambient falls below this point, the chiller
GRAM key that are programmable. These setpoints
will shut down. Restart can occur when temperature
can be changed by pressing the PROGRAM key, and
rises 2°F (1.11°C) above the cutout setpoint.
then the ENTER/ADV key to enter Program Mode.
Continuing to press the ENTER/ADV key will display L E A V I N G L I Q U I D T E M P
each operating parameter. While a particular parameter C U T O U T = 3 6 . 0 ° F
is being displayed, the ↑ (UP) and ↓ (DOWN) arrow
keys can be used to change the value. After the value is
The LEAVING LIQUID TEMP CUTOUT protects
changed, the ENTER/ADV key must be pressed to en-
the chiller from an evaporator freeze-up. Anytime the
ter the data into memory. Table 17 on page 147 shows
leaving chilled liquid temperature drops to the cutout
the programmable limits and default values for each
point, the chiller shuts down. Restart will be permitted
operating parameter.
when the leaving chilled liquid temperature rises 2°F
Following are the displays for the programmable val- (1.11°C) above the cutout setpoint.
ues in the order they appear:
When water cooling mode is programmed (OPTIONS
d D I S C H A R G E P R E S S U R E key), the value is fixed at 36.0°F (2.22°C) and cannot
C U T O U T = 3 9 5 P S I G be changed. Glycol cooling mode can be programmed
to values listed in Table 17 on page 147.
DISCHARGE PRESSURE CUTOUT is the discharge A N T I R E C Y C L E T I M E R
pressure at which the system will shutdown as moni- = 6 0 0 S E C
tored by the optional discharge transducer. This is a
software shutdown that acts as a backup for the me-
The programmable anti-recycle timer ensures that
chanical high pressure switch located in the refrigerant
systems do not short cycle, and the compressor mo-
circuit. The system can restart when the discharge pres-
tors have sufficient time to dissipate heat after a start.
sure drops 40 psig (2.76 barg) below the cutout point.
This timer is programmable under the PROGRAM key
If the optional discharge pressure transducer is not in- between 300 seconds and 600 seconds. Whenever pos-
stalled, this programmable safety would not apply. It sible, to reduce cycling and motor heating, the anti-re-
should be noted that every system has a mechanical cycle timer should be adjusted as high as possible. The 7
high pressure cutout that protects against excessive programmable anti-recycle timer starts the timer when
high discharge pressure regardless of whether or not the first compressor in a system starts. The timer be-
the optional discharge pressure is installed. gins to count down. If all the compressors in the circuit
cycle OFF, a compressor within the circuit will not be
S U C T I O N P R E S S U R E permitted to start until the anti-recycle timer has timed
C U T O U T = 80 . 0 P S I G out. If the lead system has run for less than 5 minutes,
3 times in a row, the anti-recycle timer will be extended
The SUCTION PRESSURE CUTOUT protects the to 10 minutes, if currently programmed for less than 10
chiller from an evaporator freeze-up. If the suction minutes.
pressure drops below the cutout point, the system will
F A N C O N T R O L O N
shut down. Typically, the cutout should be set to 80
P R E S S U R E = X X X P S I G
psig (5.52 bar) form water cooling.
There are some exceptions when the suc-
The Fan Control On Pressure is the programmed pres-
tion pressure is permitted to temporarily
sure value that is used to stage the condenser fans on, in
drop below the cutout point. Details are
relation to discharge pressure. See Standard Condens-
explained under the topic of SYSTEM
er Fan Control on page 179 in SECTION 7 – UNIT
SAFETIES.
CONTROLS and Table 25 on page 181 and Table 26
on page 182.
L O
W A M B I E N T T E M P
C U T O U T = 2 5 . 0 ° F
* T
he minimum discharge pressure allowed is 235 psig. The Fan Differential Off Pressure High Limit will be lowered (reduced) to prevent go-
ing below 235 psig based on where the fan control On Pressure is programmed.
JOHNSON CONTROLS 147
FORM 150.72-ICOM6
SECTION 7 – UNIT CONTROLS
ISSUE DATE: 02/19/2021
Leaving Liquid
EMS - PWM Temperature
Remote Temp Cutout
Reset Setpoint
Anti-Recycle
Table 12 provides a quick reference of the setpoints list for the Setpoints Keys. Timer
Fan Control
On-Pressure
Fan Differential
Off-Pressure
Total Numbers
of
Compressors
Number of
Fans Per System
SYS / Unit
Trip Volts Option
Remote Unit ID
LD07404c
Service Mode
Use the Service Mode to view all the inputs and enable normal control. The user can disable the Service Mode
or disable all the outputs on the unit, except the com- by turning on the unit switch or by powering off and on
pressors. Some of the internal timers and counters are the 115 VAC.
viewable and modifiable in the Service Mode. To enter The Imperial units are exact values. The
the Service Mode, turn off the unit switch and press Metric units are approximates.
PROGRAM, ↑, ↑, ↓, ↓, and ENTER in sequence. The
Service Mode times out after 30 minutes and returns to
* If the chilled liquid cooling type is modified, the suction pressure cutout is set to the default value.
or
L O W T E M P E R A T U R E
G L Y C O L
UNIT KEYS
OPTIONS
CLOCK
00070VIP
English, Spanish, French, German, Italian, Portuguese, This turns systems 1 and 2 OFF.
Hungarian, Polish, and Swedish can be programmed.
Turning a system OFF with its system
switch allows a pumpdown to be per-
formed before shutdown.
The low ambient cutout is adjustable from 25°F to 60°F Unit control is based on return chilled liquid temp.
(-3.9°C to 15.6°C). Return Chilled Liquid Control can only be selected on
units that have 4 to 6 compressors (dual system units).
or
or
A M B I E N T C O N T R O L
L O W A M B I E N T C O N T R O L M O D E
L E A V I N G L I Q U I D
The low ambient cutout is programmable down to
-10°F (-23.3°C). A low ambient kit and variable Option 6 – Display Units
speed fans MUST be installed for this option to be
D I S P L A Y U N I T S
chosen. If the kit is NOT installed, and low ambi-
I M P E R I A L
ent is selected, low pressure faults and compressor
damage may occur.
This mode displays system operating values in Impe-
Option 4 – Local/Remote Control Type rial units of °F or PSIG.
L O C A L / R E M O T E M O D E L or
L O C A L
D I S P L A Y U N I T S
S I
When programmed for LOCAL, an ISN or RCC con-
trol can be used to monitor only. The micro panel will
operate on locally programmed values and ignore all This mode displays system operating values in Scien-
commands from remote devices, or through the RS- tific International Units of °C or barg.
485 inputs. The chiller will communicate and send data
to the remote monitoring devices.
or
L O C A L / R E M O T E M O D E
R E M O T E
Option 7 – Lead/Lag Type (two system units Option 9 – Manual Override Mode
only) M A N U A L O V E R R I D E M O D E
L E A D / L A G C O N T R O L D I S A B L E D
M A N U A L S Y S 1 L E A D
This option allows overriding of the daily schedule
SYS 1 selected as lead compressor. SYS 1 lead option that is programmed. MANUAL OVERRIDE MODE –
MUST be chosen if Hot Gas Bypass is installed. DISABLED indicates that override mode has no effect.
or or
L E A D / L A G C O N T R O L M A N U A L O V E R R I D E M O D E
M A N U A L S Y S 2 L E A D E N A B L E D
SYS 2 selected as lead compressor. Manual Override Mode is enabled. This is a service
function and when enabled, will allow the unit to start
or when shut down on the daily schedule. It will auto-
L E A D / L A G C O N T R O L matically be disabled after 30 minutes.
A U T O M A T I C
Chiller auto restarts after a power failure. Refrigerant type R-410A must be selected under Ser-
vice Mode. Refrigerant type is displayed under the
P O W E R F A I L R E S T A R T
OPTIONS key, but is only programmable in Service
M A N U A L
Mode.
Incorrect programming may cause dam-
After a power failure, the UNIT switch must be tog-
age to compressors.
gled before restart at the unit is allowed. NORMALLY
MANUAL RESTART should NOT BE SELECTED.
If the operating software is to be updated, insert the The options display message for Remote
Flash Card into the Flash Card input port. Turn off the Temp Reset Input only appears if the
unit switch and set the FLASH CARD UPDATE TO Temp Reset Option is enabled under Ser-
“ENABLED” using the ↑ and ↓ keys. vice Mode. The option must be enabled
under the Service Mode for the Remote
F L A S H C A R D U P D A T E Temperature Reset to operate.
E N A B L E
D
Remote Temp Reset input selection is programmable EXTERNAL EVAP PUMP should be selected if an ex-
according to the type of input used. The following op- ternal pump is being controlled with the chiller pump
tions are available: contacts. The operation will be the same as YORK
HDRO KIT PUMPS = 1
• DISABLED (default)
The following option should not be selected.
• 0.0 – 10.0 (DC)
Y O R
K H
Y D
R O
• 2.0 – 10.0 V (DC)
K I T P
U M
P S = 2
• 0.0 – 20.0 mA
• 4.0 – 20.0 mA
Option 23 – Variable Water Outlet Mode To change the day, time, and date press the CLOCK
When the following option is selected, the variable wa- key. The display will show something similar to the
following:
ter outlet mode is enabled.
T O D A Y I S F R I 0 8 : 5 1 A M
V A R I A B L E O U T L E T
M O D E
2 5 J A N 0 2
E N A B L E D
Options Key
Expansion Valve Type
(press Options Key
to adv.) (Thermoplastic or Electric)
(Programmed under Service
Display Language Mode, Viewable Only)
Must be programmed
System Switches for Thermostatic
on/off
Flash Card Update
Chilled Liquid Type
(water or glycol)
Remote Temp Reset
Ambient Control
Pump Control
(standard or low)
Pump Selection
Local/Remote Mode
Display Units
(English or Metric)
Unit Type
(”Chiller” MUST be Selected
Via No Jumper Installed
(Viewable Only)
Refrigerant Type
R-410A
(Programmed under Service Mode)
Viewable Only)
LD07405d
Figure 44 provides a quick reference list for the Unit key setpoints.
BACNET, MODBUS, N2, AND YORKTALK 2 • RS-485: connect to TB2 - Network (-1) to TB2
COMMUNICATIONS (-1); Network (+1) to TB2 (+1)
Data can be read and in some cases modified using a • RS-232: connect to TB3 - Network (RX) to TB3
serial communication BACnet, Modbus, or YorkTalk (TXD); Network (TX) to TB3 (RXD); Network
2 network connection. This information allows com- (GND) to TB3 (GND)
munications of chiller operating parameters and exter-
See Figure 45 on page 160 for TB1, TB2 and TB3
nal control changes to setpoint, load limiting, and start/
locations.
stop commands.
In most cases, communication parameters will need to
BACnet and YorkTalk 2 RS485 networks are wired to
be modified. Table 30 on page 161 lists setup parame-
the + and - terminals of TB1 for port 1 communica-
ters for the available protocols. Modification is accom-
tions. Modbus network connection has the option of
plished by pressing the PROGRAM, DOWN ARROW,
RS232 or RS485 connection for port 2 communica-
DOWN ARROW, DOWN ARROW, DOWN ARROW,
tions. Modbus network is wired to either TB2 or TB3
and ENTER keys in sequence. The list below shows
as follows:
the displays for the values that may be modified:
P2 PROTOCOL
DE MODIFIER ADDRESS
XXXXXXXXXX
XXXXX
P2 MANUAL MAC
DE MODIFIER OFFSET
ADDRESS XXX
XX
P2 BAUD RATE
P1 PROTOCOL
XXXXX
XXXXXX
P2 PARITY
P1 MANUAL MAC
XXXXX 7
ADDRESS XXX
P2 STOP BITS
P1 BAUD RATE
X
XXXXX
P2 HW SELECT BIT
P1 PARITY
XXXXX
XXXXX
X RESET 1 = YES, 0 = NO 0
Note: See Table 21 on page 162 for error descriptions
LD14318
1. As required by network. 2. Or other as required by network. 3. Number is multiplied by 100, set as required by network.
4. Number is added to de modifier address, set as required by network.
5. Unit operating software version C.Mmc.13.03 or later required for Modbus Protocol.
6. Unit operating software version 04 (C.MMC.13.04, C.MMC.14.04, or C.MMC.16.04) or higher required for N2 protocol functionality.
7
BACnet and Modbus Communications Analog Read Only Points
Chiller data that can be read and modified using spe- This data can be read using a BACnet or Modbus net-
cific BACnet or Modbus Register Addresses; and the work connection and can NOT be modified using this
data associated with the addresses, is outlined in the connection. The Modbus Register Address for these
following description: points is 513 + AI #.
SCROLL CHILLER/HEATPUMP/CONDENSING UNIT Modbus RTU, BACnet MS/TP, N2 Data Map Board: 031-02550
Item Version York P/N Comments
1 C.MMC.13.11, C.MMC.14.11, C.MMC.16.12 031-02755-001, -003, -004 New
2 C.MMC.13.11, C.MMC.14.11, C.MMC.16.13 031-02755-001, -003, -004 Update Unit Control Mode
3 C.MMC.13.23, C.MMC.14.23, C.MMC.16.23 031-02755-001, -003, -004 V14 add op code 19, fault code 31; V18 add R-454B; V21 rem tray heater, mod BD13 and BI10; V23 fc 32 added
4
5
FORM 150.72-ICOM6
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
7
8
9
10
24 AC_TIMER AI14 527 03,04 x10 ADF 21 None None Anti-Coincident Timer in seconds S S S
25 S2_SUCT_TEMP AI15 528 03,04 x10 ADF 22 °F °C Sys 2 Suction Temp (EEV, Cond Units, R-410a/R-454B) S S S
26 S2_RUN_TIME AI16 529 03,04 x10 ADF 23 None None Sys 2 Run Time in seconds S S S
27 S2_SUCT_PR AI17 530 03,04 x10 ADF 24 PSI BAR Sys 2 Suction Pressure S S S
28 S2_DSCH_PR AI18 531 03,04 x10 ADF 25 PSI BAR Sys 2 Discharge Pressure S S S
29 S2_CIR_TEMP AI19 532 03,04 x10 ADF 26 °F °C Sys 2 Cooler Inlet Refrigerant Temp (R-407c) O O O
30 S2_DEF_TEMP AI20 533 03,04 x10 ADF 27 °F °C Sys 2 Defrost Temperature (HP) O O O
31 S2_SUCT_SH AI21 534 03,04 x10 ADF 28 °F (diff) °C (diff) Sys 2 Suction Superheat (EEV) S S S
32 S2_AR_TIMER AI22 535 03,04 x10 ADF 29 None None Sys 2 Anti-Recycle Timer S S S
33 S2_EEV_OUT AI23 536 03,04 x10 ADF 30 % % Sys 2 EEV Output % (EEV) O O O
34 NUM_COMPS AI24 537 03,04 x1 ADF 31 None None Number of Compressors S S S
163
SECTION 7 – UNIT CONTROLS
7
02/11/2020
164
Item BACnet Modbus
Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
Ref BACnet Name Object Scaling N2 Metasys
Address Supported
Num Instance (See Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
35 S1_OP_CODE AI25 538 03,04 x1 ADF 32 None None Sys 1 Operational Code S S S
36 S1_FLT_CODE AI26 539 03,04 x1 ADF 33 None None Sys 1 Fault Code S S S
37 S2_OP_CODE AI27 540 03,04 x1 ADF 34 None None Sys 2 Operational Code S S S
38 S2_FLT_CODE AI28 541 03,04 x1 ADF 35 None None Sys 2 Fault Code S S S
39 S1_DBG_CODE AI29 542 03,04 x1 ADF 36 None None Sys 1 Debug Code N N N
40 S1_FAN_STAGE AI30 543 03,04 x1 ADF 37 None None Sys 1 Condenser Fan Stage S S S
41 S2_DBG_CODE AI31 544 03,04 x1 ADF 38 None None Sys 2 Debug Code N N N
42 S2_FAN_STAGE AI32 545 03,04 x1 ADF 39 None None Sys 2 Condenser Fan Stage S S S
Unit Control Mode [1=LW, 2=RW, 3=DA, 4=SP, 5=HC,
43 CONTROL_MODE AI33 546 03,04 x1 ADF 40 None None S S S
SECTION 7 – UNIT CONTROLS
6=HP]
44 AR_TIME AI34 547 03,04 x1 ADF 41 None None Anti-Recycle Time Programmed S S S
45 LCHLT_CUT AI35 548 03,04 x10 ADF 42 °F °C Leaving Chilled Liquid Temp Cutout S S S
46 LOW_AMB_CUT AI36 549 03,04 x10 ADF 43 °F °C Low Ambient Temperature Cutout S S S
47 SUCT_P_CO_HT AI37 550 03,04 x10 ADF 44 PSI BAR Low Suction Pressure Cutout Heating (HP) O O O
48 L_SUCT_P_CO AI38 551 03,04 x10 ADF 45 PSI BAR Low Suction Pressure Cutout Cooling S S S
49 H_DSCH_P_CO AI39 552 03,04 x10 ADF 46 PSI BAR High Discharge Pressure Cutout S S S
50 COOL_SETP AI40 553 03,04 x10 ADF 47 °F °C Cooling Setpoint S S S
51 SP_SETP_S1 AI41 554 03,04 x10 ADF 48 PSI BAR Sys 1 Cooling Setpoint (SP Unit) O O O
52 CONTROL_RG AI42 555 03,04 x10 ADF 49 °F °C Cooling Range S S S
53 SP_CTL_RG_S1 AI43 556 03,04 x10 ADF 50 PSI BAR Sys 1 Cooling Range (SP Unit) O O O
54 SP_SETP_S2 AI44 557 03,04 x10 ADF 51 PSI BAR Sys 2 Cooling Setpoint (SP Unit) O O O
55 HEAT_SETP AI45 558 03,04 x10 ADF 52 °F °C Heating Setpoint (HP) O O O
56 SP_CTL_RG_S2 AI46 559 03,04 x10 ADF 53 PSI BAR Sys 2 Cooling Range (SP Unit) O O O
57 HEAT_RANGE AI47 560 03,04 x10 ADF 54 °F °C Heating Range (HP) O O O
58 S1_DSCH_TEMP AI48 561 03,04 x10 ADF 55 °F °C Sys 1 Discharge Temperature (EEV) O O O
59 S1_DSCH_SH AI49 562 03,04 x10 ADF 56 °F (diff) °C (diff) Sys 1 Discharge Superheat (EEV) O O O
60 S2_DSCH_TEMP AI50 563 03,04 x10 ADF 57 °F °C Sys 2 Discharge Temperature (EEV) O O O
61 S2_DSCH_SH AI51 564 03,04 x10 ADF 58 °F (diff) °C (diff) Sys 2 Discharge Superheat (EEV) O O O
62 LEAVING_HOT AI52 565 03,04 x10 ADF 59 °F °C Leaving Liquid Hot Temp (R-410a/R-454B) O O O
63 RETURN_HOT AI53 566 03,04 x10 ADF 60 °F °C Return Liquid Hot Temp (R-410a/R-454B) O O O
64 R_COOL_SETP AI54 567 03,04 x10 ADF 61 °F °C Remote Setpoint S S S
65 R_SP_SETP_S1 AI55 568 03,04 x10 ADF 62 PSI BAR Remote Setpoint 1 (SP Unit) O O O
66 R_SP_SETP_S2 AI56 569 03,04 x10 ADF 63 PSI BAR Remote Setpoint 2 (SP Unit) O O O
67 R_HEAT_SETP AI57 570 03,04 x10 ADF 64 °F °C Remote Heating Setpoint (HP) O O O
BINARY READ ONLY POINTS
68 S1_ALARM BI1 1282 01,02,03 N/A BD4 0/1 0/1 Sys 1 Alarm [0=No Alarm, 1=Alarm] S S S
69 S2_ALARM BI2 1283 01,02,03 N/A BD5 0/1 0/1 Sys 2 Alarm [0=No Alarm, 1=Alarm] S S S
70 EVAP_HTR BI3 1284 01,02,03 N/A BD6 0/1 0/1 Evaporator Heater Status S S S
71 EVAP_PUMP BI4 1285 01,02,03 N/A BD7 0/1 0/1 Evaporator Pump S S S
72 S1_C1_RUN BI5 1286 01,02,03 N/A BD8 0/1 0/1 Sys 1 Comp 1 Run S S S
73 S2_C1_RUN BI6 1287 01,02,03 N/A BD9 0/1 0/1 Sys 2 Comp 1 Run S S S
74 S1_LLSV BI7 1288 01,02,03 N/A BD10 0/1 0/1 Sys 1 Liquid Line Solenoid Valve S S S
75 S1_MODE_SV BI8 1289 01,02,03 N/A BD11 0/1 0/1 Sys 1 Mode Solenoid Valve (HP) O O O
76 S1_HGBV BI9 1290 01,02,03 N/A BD12 0/1 0/1 Sys 1 Hot Gas Bypass Valve O O O
Bivalent Heat Step (YLAE HP)
77 S1_BHS BI10 1291 01,02,03 N/A BD13 0/1 0/1 Compressor Heater (R-410a/R-454B chillers, YCWL O O O
TABLE 22 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)
chillers)
78 S1_C2_RUN BI11 1292 01,02,03 N/A BD14 0/1 0/1 Sys 1 Comp 2 Run S S S
79 S2_C2_RUN BI12 1293 01,02,03 N/A BD15 0/1 0/1 Sys 2 Comp 2 Run S S S
80 S2_LLSV BI13 1294 01,02,03 N/A BD16 0/1 0/1 Sys 2 Liquid Line Solenoid Valve S S S
81 S2_MODE_SV BI14 1295 01,02,03 N/A BD17 0/1 0/1 Sys 2 Mode Solenoid Valve (HP) O O O
82 LEAD_SYS BI15 1296 01,02,03 N/A BD18 0/1 0/1 Lead System [0=Sys 1, 1=Sys 2] S S S
83 S1_C3_RUN BI16 1297 01,02,03 N/A BD19 0/1 0/1 Sys 1 Comp 3 Run S S S
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
FORM 150.72-ICOM6
02/11/2020
JOHNSON CONTROLS
P74 AV38 nvoYTS01p074 SNVT_count_f (51) O O O O O
ISSUE DATE: 02/19/2021
ADF 38 0048 x10 °F °C Remote Heating Setpoint (HP and YCWL HP)
PSI BAR Cooling Range 2 (SP)
P75 AV39 YT2_ S01_ P75 nvoYTS01p075 SNVT_count_f (51) ADF 39 0049 x10 O O O O O
°F °C Heating Range (HP and YCWL HP)
P76 AV40 YT2_ S01_ P76 nvoYTS01p076 SNVT_count_f (51) ADF 40 0050 x10 °F °C Sys 1 Discharge Temperature (EEV) O O O O O
P77 AV41 YT2_ S01_ P77 nvoYTS01p077 SNVT_count_f (51) ADF 41 0051 x10 °F (diff) °C (diff) Sys 1 Discharge Superheat (EEV) O O O O O
P78 AV42 YT2_ S01_ P78 nvoYTS01p078 SNVT_count_f (51) ADF 42 0052 x10 °F °C Sys 2 Discharge Temperature (EEV) O O O O O
P79 AV43 YT2_ S01_ P79 nvoYTS01p079 SNVT_count_f (51) ADF 43 0053 x10 °F (diff) °C (diff) Sys 2 Discharge Superheat (EEV) O O O O O
Bivalent Heat Step (YLAE HP)
P80 BV25 YT2_ S01_ P80 nvoYTS01p080 SNVT_switch (95) BD 25 0085 N/A 0/1 0/1 Compressor Heater (R-410a/R-454B chillers, N N N N O
YCWL chillers)
P81 BV26 YT2_ S01_ P81 nvoYTS01p081 SNVT_switch (95) BD 26 0086 N N N N N
P82 BV27 YT2_ S01_ P82 nvoYTS01p082 SNVT_switch (95) BD 27 0087 N N N N N
P83 BV28 YT2_ S01_ P83 nvoYTS01p083 SNVT_switch (95) BD 28 0088 N N N N N
P84 BV29 YT2_ S01_ P84 nvoYTS01p084 SNVT_switch (95) BD 29 0089 N/A 0/1 0/1 SCC Auto Detect Available N S S S S
TABLE 22 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)
165
SECTION 7 – UNIT CONTROLS
9 No Cool Load 9
10 Anti-Coincidence Timer Active 10
11 Anti-Recycle Timer Active 11
12 Manual Override 12
13 Suction Limiting 13
14 Discharge Limiting 14
15 15
16 Load Limiting 16
17 Compressor(s) Running 17
18 Heatpump Load Limiting 18 MP/HPCO Fault
19 Pumping Down 19 Low Evaporator Temperature
20 20
21 21
22 22 Unit Motor Current
23 23 Low Superheat
24 24 Sensor Fault
25 25 Discharge Inhibit
26 26 MP/HPCO Inhibit
27 27 Pump Trip
28 28 Pump Fail Make Flow
29 29 High Ambient Temperature
30 30 Anti-Vacuum Low Pressure Cutout
31 31 Flow Switch Open
32 32 Leaving Chilled Liquid Temperature Sensor Fault
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
TABLE 22 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)
46 46
47 47
48 48
49 49
50 50
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
FORM 150.72-ICOM6
FORM 150.72-ICOM6
SECTION 7 – UNIT CONTROLS
ISSUE DATE: 02/19/2021
168
SCROLL CHILLER/HEATPUMP/CONDENSING UNIT York Talk 2 (eLink) Board: 031-02550
Item Version York P/N Baud Comments
1 C.MMC.13.05, C.MMC.14.05, C.MMC.16.07 031-02755-001, -003, -004
4800 New
2 C.MMC.13.11, C.MMC.14.11, C.MMC.16.11 031-02755-001, -003, -004
4800 Update: add SCC, section 2
3 C.MMC.16.12 031-02755-004 4800 Update: -004 release
4 C.MMC.13.19, C.MMC.14.19, C.MMC.16.19 031-02755-001, -003, -004
4800 Update: V14 add op code 19 and fault code 31; V18 R-454B added as selection Section 2, P56
5 C.MMC.13.23, C.MMC.14.23, C.MMC.16.23 031-02755-001, -003, -004
4800 Update: V21 Move Bivalent Heat Step from P43 to P80, Tray heater removed; V23 add fault code 32
6
7
8
9
10
SECTION 7 – UNIT CONTROLS
SECTION 1
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
FORM 150.72-ICOM6
02/11/2020
Eng BACnet Engineering
BACnet Object LON Profile N2 Modbus Point List Code: S = Standard O = Optional N = Not Available
Page Object LON SNVT Type Units
Name Name Metasys
Ref Typ/Ins Address Scale Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
P27 AV21 YT2_ S01_ P27 nvoYTS01p027 SNVT_count_f (51) ADF 21 0021 x1 None None Sys 2 Run Time in seconds S S S S S
P28 AV22 YT2_ S01_ P28 nvoYTS01p028 SNVT_count_f (51) ADF 22 0022 x10 PSI BAR Sys 2 Suction Pressure S S S S S
P29 AV23 YT2_ S01_ P29 nvoYTS01p029 SNVT_count_f (51) ADF 23 0023 x10 PSI BAR Sys 2 Discharge Pressure S S S S S
YT2_ S01_ P30 Sys 2 Suction Temperature (Cond Unit)
P30 AV24 nvoYTS01p030 SNVT_count_f (51) °F °C O O O O O
FORM 150.72-ICOM6
JOHNSON CONTROLS
P31 AV25 YT2_ S01_ P31 nvoYTS01p031 SNVT_count_f (51) ADF 25 0025 x10 °F °C Sys 2 Defrost Temperature (HP) O O O O O
ISSUE DATE: 02/19/2021
P32 AV26 YT2_ S01_ P32 nvoYTS01p032 SNVT_count_f (51) ADF 26 0026 x10 °F (diff) °C (diff) Sys 2 Suction Superheat (EEV) O O O O O
P33 AV27 YT2_ S01_ P33 nvoYTS01p033 SNVT_count_f (51) ADF 27 0027 x1 None None Sys 2 Anti-Recycle Timer S S S S S
P34 AV28 YT2_ S01_ P34 nvoYTS01p034 SNVT_count_f (51) ADF 28 0028 x10 % % Sys 2 EEV Output % (EEV) O O O O O
P35 AV29 YT2_ S01_ P35 nvoYTS01p035 SNVT_count_f (51) ADF 29 0029 x1 None None Number of Compressors S S S S S
P36 BV5 YT2_ S01_ P36 nvoYTS01p036 SNVT_switch (95) BD 5 0065 N/A 0/1 0/1 Sys 1 Alarm [0=No Alarm, 1=Alarm] S S S S S
P37 BV6 YT2_ S01_ P37 nvoYTS01p037 SNVT_switch (95) BD 6 0066 N/A 0/1 0/1 Sys 2 Alarm [0=No Alarm, 1=Alarm] S S S S S
P38 BV7 YT2_ S01_ P38 nvoYTS01p038 SNVT_switch (95) BD 7 0067 N/A 0/1 0/1 Evaporator Heater Status S S S S S
P39 BV8 YT2_ S01_ P39 nvoYTS01p039 SNVT_switch (95) BD 8 0068 N/A 0/1 0/1 Evaporator Pump Status S S S S S
P40 BV9 YT2_ S01_ P40 nvoYTS01p040 SNVT_switch (95) BD 9 0069 N/A 0/1 0/1 Sys 1 Comp 1 Run S S S S S
P41 BV10 YT2_ S01_ P41 nvoYTS01p041 SNVT_switch (95) BD 10 0070 N/A 0/1 0/1 Sys 2 Comp 1 Run S S S S S
YT2_ S01_ P42 Sys 1 Liquid Line Solenoid Valve
P42 BV11 nvoYTS01p042 SNVT_switch (95) 0/1 0/1 S S S S S
BD 11 0071 N/A Sys 1 Mode Solenoid Valve (HP)
P43 BV12 YT2_ S01_ P43 nvoYTS01p043 SNVT_switch (95) BD 12 0072 N/A 0/1 0/1 Sys 1 Hot Gas Bypass Valve S S S S S
P44 BV13 YT2_ S01_ P44 nvoYTS01p044 SNVT_switch (95) BD 13 0073 N/A 0/1 0/1 Sys 1 Comp 2 Run S S S S S
P45 BV14 YT2_ S01_ P45 nvoYTS01p045 SNVT_switch (95) BD 14 0074 N/A 0/1 0/1 Sys 2 Comp 2 Run S S S S S
YT2_ S01_ P46 Sys 2 Liquid Line Solenoid Valve
P46 BV15 nvoYTS01p046 SNVT_switch (95) 0/1 0/1 S S S S S
BD 15 0075 N/A Sys 2 Mode Solenoid Valve (HP)
P47 BV16 YT2_ S01_ P47 nvoYTS01p047 SNVT_switch (95) BD 16 0076 N/A 0/1 0/1 Lead System [0=Sys1, 1=Sys2] S S S S S
P48 BV17 YT2_ S01_ P48 nvoYTS01p048 SNVT_switch (95) BD 17 0077 N/A 0/1 0/1 Sys 1 Comp 3 Run S S S S S
P49 BV18 YT2_ S01_ P49 nvoYTS01p049 SNVT_switch (95) BD 18 0078 N/A 0/1 0/1 Sys 2 Comp 3 Run S S S S S
P50 BV19 YT2_ S01_ P50 nvoYTS01p050 SNVT_switch (95) BD 19 0079 N/A 0/1 0/1 Chilled Liquid Type [0=Water, 1=Glycol] S S S S S
P51 BV20 YT2_ S01_ P51 nvoYTS01p051 SNVT_switch (95) BD 20 0080 N/A 0/1 0/1 Ambient Control Mode [0=Std Amb, 1=Low Amb] S S S S S
P52 BV21 YT2_ S01_ P52 nvoYTS01p052 SNVT_switch (95) BD 21 0081 N/A 0/1 0/1 Local/Remote Control Mode [0=Local, 1=Remote] S S S S S
P53 BV22 YT2_ S01_ P53 nvoYTS01p053 SNVT_switch (95) BD 22 0082 N/A 0/1 0/1 Units [0=Imperial, 1=SI] S S S S S
P54 BV23 YT2_ S01_ P54 nvoYTS01p054 SNVT_switch (95) BD 23 0083 N/A 0/1 0/1 Lead/Lag Control Mode [0=Manual, 1=Auto] S S S S S
P55 BV24 YT2_ S01_ P55 nvoYTS01p055 SNVT_switch (95) BD 24 0084 N/A 0/1 0/1 Sys 2 Hot Gas Bypass Valve O O O O O
P56 MV1 YT2_ S01_ P56 nvoYTS01p056 SNVT_count_f (51) ADI 1 0030 x1 None None Sys 1 Operational Code S S S S S
P57 MV2 YT2_ S01_ P57 nvoYTS01p057 SNVT_count_f (51) ADI 2 0031 x1 None None Sys 1 Fault Code S S S S S
TABLE 23 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
P58 MV3 YT2_ S01_ P58 nvoYTS01p058 SNVT_count_f (51) ADI 3 0032 x1 None None Sys 2 Operational Code S S S S S
P59 MV4 YT2_ S01_ P59 nvoYTS01p059 SNVT_count_f (51) ADI 4 0033 x1 None None Sys 2 Fault Code S S S S S
P60 MV5 YT2_ S01_ P60 nvoYTS01p060 SNVT_count_f (51) ADI 5 0034 x1 None None Sys 1 Debug Code N N N N N
P61 MV6 YT2_ S01_ P61 nvoYTS01p061 SNVT_count_f (51) ADI 6 0035 x1 None None Sys 1 Condenser Fan Stage S S S S S
P62 MV7 YT2_ S01_ P62 nvoYTS01p062 SNVT_count_f (51) ADI 7 0036 x1 None None Sys 2 Debug Code N N N N N
P63 MV8 YT2_ S01_ P63 nvoYTS01p063 SNVT_count_f (51) ADI 8 0037 x1 None None Sys 2 Condenser Fan Stage S S S S S
P64 MV9 YT2_ S01_ P64 nvoYTS01p064 SNVT_count_f (51) ADI 9 0038 N N N N N
Unit Control Mode [0=LW, 1=RW, 2=DA, 3=SP,
P65 MV10 YT2_ S01_ P65 nvoYTS01p065 SNVT_count_f (51) ADI 10 0039 x1 None None S S S S S
4=CL, 5=HT]
P66 AV30 YT2_ S01_ P66 nvoYTS01p066 SNVT_count_f (51) ADF 30 0040 x1 None None Anti-Recycle Time Programmed S S S S S
P67 AV31 YT2_ S01_ P67 nvoYTS01p067 SNVT_count_f (51) ADF 31 0041 x10 °F °C Leaving Chilled Liquid Temp Cutout S S S S S
P68 AV32 YT2_ S01_ P68 nvoYTS01p068 SNVT_count_f (51) ADF 32 0042 x10 °F °C Low Ambient Temp Cutout S S S S S
P69 AV33 YT2_ S01_ P69 nvoYTS01p069 SNVT_count_f (51) ADF 33 0043 x10 PSI BAR Low Suction Pressure Cutout Heating (HP) S S S S S
169
SECTION 7 – UNIT CONTROLS
7
02/11/2020
170
Eng BACnet Engineering
BACnet Object LON Profile N2 Modbus Point List Code: S = Standard O = Optional N = Not Available
Page Object LON SNVT Type Units
Name Name Metasys
Ref Typ/Ins Address Scale Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
P70 AV34 YT2_ S01_ P70 nvoYTS01p070 SNVT_count_f (51) ADF 34 0044 x10 PSI BAR Low Suction Pressure Cutout Cooling S S S S S
P71 AV35 YT2_ S01_ P71 nvoYTS01p071 SNVT_count_f (51) ADF 35 0045 x10 PSI BAR High Discharge Pressure Cutout S S S S S
P72 AV36 YT2_ S01_ P72 nvoYTS01p072 SNVT_count_f (51) ADF 36 0046 x10 °F °C Remote Setpoint S S S S S
P73 AV37 YT2_ S01_ P73 nvoYTS01p073 SNVT_count_f (51) ADF 37 0047 x10 °F °C Cooling Range S S S S S
YT2_ S01_ P74 PSI BAR Remote Setpoint 2 (SP)
P74 AV38 nvoYTS01p074 SNVT_count_f (51) O O O O O
ADF 38 0048 x10 °F °C Remote Heating Setpoint (HP and YCWL HP)
PSI BAR Cooling Range 2 (SP)
P75 AV39 YT2_ S01_ P75 nvoYTS01p075 SNVT_count_f (51) ADF 39 0049 x10 O O O O O
°F °C Heating Range (HP and YCWL HP)
P76 AV40 YT2_ S01_ P76 nvoYTS01p076 SNVT_count_f (51) ADF 40 0050 x10 °F °C Sys 1 Discharge Temperature (EEV) O O O O O
SECTION 7 – UNIT CONTROLS
P77 AV41 YT2_ S01_ P77 nvoYTS01p077 SNVT_count_f (51) ADF 41 0051 x10 °F (diff) °C (diff) Sys 1 Discharge Superheat (EEV) O O O O O
P78 AV42 YT2_ S01_ P78 nvoYTS01p078 SNVT_count_f (51) ADF 42 0052 x10 °F °C Sys 2 Discharge Temperature (EEV) O O O O O
P79 AV43 YT2_ S01_ P79 nvoYTS01p079 SNVT_count_f (51) ADF 43 0053 x10 °F (diff) °C (diff) Sys 2 Discharge Superheat (EEV) O O O O O
Bivalent Heat Step (YLAE HP)
P80 BV25 YT2_ S01_ P80 nvoYTS01p080 SNVT_switch (95) BD 25 0085 N/A 0/1 0/1 Compressor Heater (R-410a/R-454B chillers, N N N N O
YCWL chillers)
P81 BV26 YT2_ S01_ P81 nvoYTS01p081 SNVT_switch (95) BD 26 0086 N N N N N
P82 BV27 YT2_ S01_ P82 nvoYTS01p082 SNVT_switch (95) BD 27 0087 N N N N N
P83 BV28 YT2_ S01_ P83 nvoYTS01p083 SNVT_switch (95) BD 28 0088 N N N N N
P84 BV29 YT2_ S01_ P84 nvoYTS01p084 SNVT_switch (95) BD 29 0089 N/A 0/1 0/1 SCC Auto Detect Available N S S S S
TABLE 23 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
FORM 150.72-ICOM6
02/11/2020
SECTION 2
P04 AV102 YT2_ S02_ P04 nviYTS02p004 SNVT_count_f (51) ADF 45 0102 N N N N N
JOHNSON CONTROLS
P05 AV103 YT2_ S02_ P05 nviYTS02p005 SNVT_count_f (51) ADF 46 0103 N N N N N
ISSUE DATE: 02/19/2021
P06 AV104 YT2_ S02_ P06 nviYTS02p006 SNVT_count_f (51) ADF 47 0104 N N N N N
P07 AV105 YT2_ S02_ P07 nviYTS02p007 SNVT_switch (95) BD 30 0161 N N N N N
P08 AV106 YT2_ S02_ P08 nviYTS02p008 SNVT_switch (95) BD 31 0162 N N N N N
P09 AV107 YT2_ S02_ P09 nviYTS02p009 SNVT_switch (95) BD 32 0163 N N N N N
P10 AV108 YT2_ S02_ P10 nviYTS02p010 SNVT_switch (95) BD 33 0164 N N N N N
P11 AV109 YT2_ S02_ P11 nvoYTS02p011 SNVT_count_f (51) ADF 48 0105 N N N N N
P12 AV110 YT2_ S02_ P12 nvoYTS02p012 SNVT_count_f (51) ADF 49 0106 N N N N N
P13 AV111 YT2_ S02_ P13 nvoYTS02p013 SNVT_count_f (51) ADF 50 0107 N N N N N
P14 AV112 YT2_ S02_ P14 nvoYTS02p014 SNVT_count_f (51) ADF 51 0108 N N N N N
P15 AV113 YT2_ S02_ P15 nvoYTS02p015 SNVT_count_f (51) ADF 52 0109 N N N N N
P16 AV114 YT2_ S02_ P16 nvoYTS02p016 SNVT_count_f (51) ADF 53 0110 N N N N N
P17 AV115 YT2_ S02_ P17 nvoYTS02p017 SNVT_count_f (51) ADF 54 0111 N N N N N
P18 AV116 YT2_ S02_ P18 nvoYTS02p018 SNVT_count_f (51) ADF 55 0112 x1 None None Sys 1 Comp 1 Run Hours N S S S S
P19 AV117 YT2_ S02_ P19 nvoYTS02p019 SNVT_count_f (51) ADF 56 0113 x1 None None Sys 1 Comp 2 Run Hours N S S S S
P20 AV118 YT2_ S02_ P20 nvoYTS02p020 SNVT_count_f (51) ADF 57 0114 x1 None None Sys 1 Comp 3 Run Hours N S S S S
P21 AV119 YT2_ S02_ P21 nvoYTS02p021 SNVT_count_f (51) ADF 58 0115 N N N N N
P22 AV120 YT2_ S02_ P22 nvoYTS02p022 SNVT_count_f (51) ADF 59 0116 N N N N N
P23 AV121 YT2_ S02_ P23 nvoYTS02p023 SNVT_count_f (51) ADF 60 0117 N N N N N
P24 AV122 YT2_ S02_ P24 nvoYTS02p024 SNVT_count_f (51) ADF 61 0118 N N N N N
P25 AV123 YT2_ S02_ P25 nvoYTS02p025 SNVT_count_f (51) ADF 62 0119 N N N N N
P26 AV124 YT2_ S02_ P26 nvoYTS02p026 SNVT_count_f (51) ADF 63 0120 N N N N N
P27 AV125 YT2_ S02_ P27 nvoYTS02p027 SNVT_count_f (51) ADF 64 0121 x1 None None Sys 2 Comp 1 Run Hours N S S S S
P28 AV126 YT2_ S02_ P28 nvoYTS02p028 SNVT_count_f (51) ADF 65 0122 x1 None None Sys 2 Comp 2 Run Hours N S S S S
P29 AV127 YT2_ S02_ P29 nvoYTS02p029 SNVT_count_f (51) ADF 66 0123 x1 None None Sys 2 Comp 3 Run Hours N S S S S
P30 AV128 YT2_ S02_ P30 nvoYTS02p030 SNVT_count_f (51) ADF 67 0124 N N N N N
P31 AV129 YT2_ S02_ P31 nvoYTS02p031 SNVT_count_f (51) ADF 68 0125 N N N N N
P32 AV130 YT2_ S02_ P32 nvoYTS02p032 SNVT_count_f (51) ADF 69 0126 N N N N N
P33 AV131 YT2_ S02_ P33 nvoYTS02p033 SNVT_count_f (51) ADF 70 0127 N N N N N
TABLE 23 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
P34 AV132 YT2_ S02_ P34 nvoYTS02p034 SNVT_count_f (51) ADF 71 0128 N N N N N
P35 AV133 YT2_ S02_ P35 nvoYTS02p035 SNVT_count_f (51) ADF 72 0129 N N N N N
P36 BV105 YT2_ S02_ P36 nvoYTS02p036 SNVT_switch (95) BD 34 0165 N/A 0/1 0/1 Option Indicator [0=Disabled, 1=Enabled] N S S S S
P37 BV106 YT2_ S02_ P37 nvoYTS02p037 SNVT_switch (95) BD 35 0166 N N N N N
P38 BV107 YT2_ S02_ P38 nvoYTS02p038 SNVT_switch (95) BD 36 0167 N N N N N
P39 BV108 YT2_ S02_ P39 nvoYTS02p039 SNVT_switch (95) BD 37 0168 N N N N N
P40 BV109 YT2_ S02_ P40 nvoYTS02p040 SNVT_switch (95) BD 38 0169 N N N N N
P41 BV110 YT2_ S02_ P41 nvoYTS02p041 SNVT_switch (95) BD 39 0170 N N N N N
P42 BV111 YT2_ S02_ P42 nvoYTS02p042 SNVT_switch (95) BD 40 0171 N N N N N
P43 BV112 YT2_ S02_ P43 nvoYTS02p043 SNVT_switch (95) BD 41 0172 N N N N N
P44 BV113 YT2_ S02_ P44 nvoYTS02p044 SNVT_switch (95) BD 42 0173 N N N N N
P45 BV114 YT2_ S02_ P45 nvoYTS02p045 SNVT_switch (95) BD 43 0174 N N N N N
P46 BV115 YT2_ S02_ P46 nvoYTS02p046 SNVT_switch (95) BD 44 0175 N N N N N
P47 BV116 YT2_ S02_ P47 nvoYTS02p047 SNVT_switch (95) BD 45 0176 N/A 0/1 0/1 Expansion Valve Type [0=TXV, 1=EEV] N S S S S
171
SECTION 7 – UNIT CONTROLS
7
02/11/2020
172
Eng BACnet Engineering
BACnet Object LON Profile N2 Modbus Point List Code: S = Standard O = Optional N = Not Available
Page Object LON SNVT Type Units
Name Name Metasys
Ref Typ/Ins Address Scale Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
P48 BV117 YT2_ S02_ P48 nvoYTS02p048 SNVT_switch (95) BD 46 0177 N/A 0/1 0/1 YCWL Mode [0=Chiller, 1=Heatpump] N O O O O
P49 BV118 YT2_ S02_ P49 nvoYTS02p049 SNVT_switch (95) BD 47 0178 N N N N N
P50 BV119 YT2_ S02_ P50 nvoYTS02p050 SNVT_switch (95) BD 48 0179 N/A 0/1 0/1 SCC Auto Detect Digit 1 N S S S S
P51 BV120 YT2_ S02_ P51 nvoYTS02p051 SNVT_switch (95) BD 49 0180 N/A 0/1 0/1 SCC Auto Detect Digit 2 N S S S S
P52 BV121 YT2_ S02_ P52 nvoYTS02p052 SNVT_switch (95) BD 50 0181 N/A 0/1 0/1 SCC Auto Detect Digit 3 N S S S S
P53 BV122 YT2_ S02_ P53 nvoYTS02p053 SNVT_switch (95) BD 51 0182 N/A 0/1 0/1 SCC Auto Detect Digit 4 N S S S S
P54 BV123 YT2_ S02_ P54 nvoYTS02p054 SNVT_switch (95) BD 52 0183 N/A 0/1 0/1 SCC Auto Detect Digit 5 N S S S S
P55 BV124 YT2_ S02_ P55 nvoYTS02p055 SNVT_switch (95) BD 53 0184 N/A 0/1 0/1 SCC Auto Detect Digit 6 N S S S S
Refrigerant [0=R-22, 1=R-407c, 2=R-410a, 3=R-
P56 MV101 YT2_ S02_ P56 nvoYTS02p056 SNVT_count_f (51) ADI 25 0130 x1 None None N S S S S
SECTION 7 – UNIT CONTROLS
454B]
P57 MV102 YT2_ S02_ P57 nvoYTS02p057 SNVT_count_f (51) ADI 26 0131 N N N N N
P58 MV103 YT2_ S02_ P58 nvoYTS02p058 SNVT_count_f (51) ADI 27 0132 N N N N N
P59 MV104 YT2_ S02_ P59 nvoYTS02p059 SNVT_count_f (51) ADI 28 0133 N N N N N
P60 MV105 YT2_ S02_ P60 nvoYTS02p060 SNVT_count_f (51) ADI 29 0134 N N N N N
P61 MV106 YT2_ S02_ P61 nvoYTS02p061 SNVT_count_f (51) ADI 30 0135 N N N N N
P62 MV107 YT2_ S02_ P62 nvoYTS02p062 SNVT_count_f (51) ADI 31 0136 N N N N N
P63 MV108 YT2_ S02_ P63 nvoYTS02p063 SNVT_count_f (51) ADI 32 0137 N N N N N
P64 MV109 YT2_ S02_ P64 nvoYTS02p064 SNVT_count_f (51) ADI 33 0138 N N N N N
P65 MV110 YT2_ S02_ P65 nvoYTS02p065 SNVT_count_f (51) ADI 34 0139 N N N N N
P66 AV130 YT2_ S02_ P66 nvoYTS02p066 SNVT_count_f (51) ADF 73 0140 N N N N N
P67 AV131 YT2_ S02_ P67 nvoYTS02p067 SNVT_count_f (51) ADF 74 0141 N N N N N
P68 AV132 YT2_ S02_ P68 nvoYTS02p068 SNVT_count_f (51) ADF 75 0142 N N N N N
P69 AV133 YT2_ S02_ P69 nvoYTS02p069 SNVT_count_f (51) ADF 76 0143 N N N N N
P70 AV134 YT2_ S02_ P70 nvoYTS02p070 SNVT_count_f (51) ADF 77 0144 N N N N N
P71 AV135 YT2_ S02_ P71 nvoYTS02p071 SNVT_count_f (51) ADF 78 0145 N N N N N
P72 AV136 YT2_ S02_ P72 nvoYTS02p072 SNVT_count_f (51) ADF 79 0146 N N N N N
P73 AV137 YT2_ S02_ P73 nvoYTS02p073 SNVT_count_f (51) ADF 80 0147 N N N N N
P74 AV138 YT2_ S02_ P74 nvoYTS02p074 SNVT_count_f (51) ADF 81 0148 N N N N N
P75 AV139 YT2_ S02_ P75 nvoYTS02p075 SNVT_count_f (51) ADF 82 0149 N N N N N
P76 AV140 YT2_ S02_ P76 nvoYTS02p076 SNVT_count_f (51) ADF 83 0150 N N N N N
P77 AV141 YT2_ S02_ P77 nvoYTS02p077 SNVT_count_f (51) ADF 84 0151 N N N N N
P78 AV142 YT2_ S02_ P78 nvoYTS02p078 SNVT_count_f (51) ADF 85 0152 N N N N N
P79 AV143 YT2_ S02_ P79 nvoYTS02p079 SNVT_count_f (51) ADF 86 0153 N N N N N
P80 BV125 YT2_ S02_ P80 nvoYTS02p080 SNVT_switch (95) BD 54 0185 N N N N N
TABLE 23 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
JOHNSON CONTROLS
ISSUE DATE: 02/19/2021
FORM 150.72-ICOM6
02/11/2020
Code Code
Operational Code Fault/Inhibit Code
Value Value
0 No Abnormal Condition 0 No Fault Code
1 Unit Switch Off 1
2 System Switch Off 2 Low Ambient Temperature
3 Lockout 3
FORM 150.72-ICOM6
JOHNSON CONTROLS
5 System Fault 5 High Discharge Pressure
ISSUE DATE: 02/19/2021
6 Remote Shutdown 6
7 Daily Schedule Shutdown 7 Low Suction Pressure
8 No Run Permissive 8
9 No Cool Load 9
10 Anti-Coincidence Timer Active 10
11 Anti-Recycle Timer Active 11
12 Manual Override 12
13 Suction Limiting 13
14 Discharge Limiting 14
15 15
16 Load Limiting 16
17 Compressor(s) Running 17
18 Heatpump Load Limiting 18 MP/HPCO Fault
19 Pumping Down 19 Low Evaporator Temperature
20 20
21 21
22 22 Unit Motor Current
23 23 Low Superheat
24 24 Sensor Fault
25 25 Discharge Inhibit
26 26 MP/HPCO Inhibit
27 27 Pump Trip
28 28 Pump Fail Make Flow
29 29 High Ambient Temperature
30 30 Anti-Vacuum Low Pressure Cutout
31 31 Flow Switch Open
32 32 Leaving Chilled Liquid Temperature Sensor Fault
33 33
TABLE 23 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
173
SECTION 7 – UNIT CONTROLS
7
FORM 150.72-ICOM6
ISSUE DATE: 02/19/2021
SUCTION PRESSURE LIMIT CONTROLS If after 60 seconds of run-time the leaving chilled liq-
uid temperature is still above the Setpoint High Limit,
The anticipatory controls are intended to prevent the
the next compressor in sequence will be energized.
unit from ever actually reaching a low-pressure cut-
Additional compressors will be energized at a rate of
out. Loading is prevented, if the suction pressure drops
once every 60 seconds if the chilled liquid temperature
below 1.15 x suction pressure cutout (15% below the
remains above the Setpoint High Limit and the chilled
cutout). Loading may reoccur after suction pressure
liquid temperature is dropping less than 3 °F/min. The
rises above the unload point and a period of one min-
lag system will not be allowed to start a compressor
ute elapses. This control is only operable if the optional
until the lead system has run for 5 minutes.
suction pressure transducers are installed.
If the chilled liquid temperature falls below the Set-
DISCHARGE PRESSURE LIMIT CONTROLS point High Limit but is greater than the Setpoint Low
Limit, loading and unloading do not occur. This area of
The discharge pressure limit controls unload a system
control is called the control range.
before it reaches a safety limit due to high load or dirty
condenser coils. The microprocessor monitors dis- If the chilled liquid temperature drops to between Set-
charge pressure and unloads a system, if fully loaded, point Low Limit and 0.5°F (0.28°C) below the Set-
by one compressor when discharge pressure exceeds point Low Limit, unloading (a compressor turns OFF)
the programmed cutout minus 10 psig (0.69 barg). Re- occurs at a rate of 1 every 30 seconds. If the chilled
loading will occur when the discharge pressure on the liquid temperature falls to a value greater than 0.5°F
affected system drops to 85% of the unload pressure (0.28°C) below the Setpoint Low Limit but not greater
and 10 minutes have elapsed. than 1.5°F (0.83°C) below the Setpoint Low Limit, un-
This control is only applicable if optional discharge loading occurs at a rate of 20 seconds. If the chilled
pressure transducers are installed. liquid temperature falls to a value greater than 1.5°F
(0.83°C) below the Setpoint Low Limit, unloading oc-
LEAVING CHILLED LIQUID CONTROL curs at a rate of 10 seconds. If the chilled liquid tem-
perature falls below 1°F above the low chilled liquid
The setpoint, when programmed for Leaving Chilled temperature cutout, unloading occurs at a rate of 10
Liquid Control, is the temperature the unit will control seconds if it is greater than 10 seconds.
to within plus or minus the (control) cooling range. The
Setpoint High Limit is the Setpoint plus the Cooling In water cooling mode on R-410A chillers, the mini-
Range. The Setpoint Low Limit is the Setpoint minus mum low limit of the control range will be 40.0ºF. For
the Cooling Range. Figure 46 should be used to aid leaving chilled liquid temperature setpoint and control
in understanding the following description of Leaving range combinations that result in the low limit of the
Chilled Liquid Control. control range being below 40.0ºF, the low limit will be
reset to 40.0ºF and the difference will be added to the
30 sec. Contol Range 60 sec. high limit. This will result in a control range the same
unloading (no compressor staging) loading size as programmed but not allow the unit to run below
40.0ºF. This control will not affect glycol chillers.
LWT Hot gas, if present, will be the final step of capacity. Hot
44.0 ºF 46.0 ºF 48.0 ºF
(6.7 ºC) (7.8 ºC) (8.9 ºC)
gas is energized when only a single compressor is run-
Low Limit Setpoint High Limit ning and LWT is less than SP. Hot gas is turned OFF
as temperature rises when LWT is more than SP plus
Leaving Water Temp. Control - Compressor Staging
Setpoint = 46.0 ºF (7.8 ºC) Range = +/-2 ºF (1.1 ºC) CR/2. If temperature remains below the setpoint low
LD14404 limit on the lowest step of capacity, the microprocessor
Figure 46 - L EAVING WATER TEMPERATURE will close the liquid line solenoid, after turning off hot
CONTROL EXAMPLE gas, and pump the system down before turning off the
last compressor in a system.
If the leaving chilled liquid temperature is above the The leaving chilled liquid setpoint is programmable
Setpoint High Limit, the lead compressor on the lead from 40°F to 70°F (4.4°C to 21.1°C) in water chilling
system will be energized along with the liquid line so- mode and from 10°F to 70°F (-12.2°C to 21.1°C) in
lenoid. Upon energizing any compressor, the 60 sec- glycol chilling mode. In both modes, the cooling range
ond Anti-Coincidence timer will be initiated to prevent can be from plus or minus1.5°F to plus or minus 2.5°F
multiple compressors from turning ON. (plus or minus 0.83°C to 1.39°C).leaving chilled liquid
control.
176 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 8 – UNIT OPERATION
ISSUE DATE: 02/19/2021
*Unloading only
If adding the setpoint adjust value to the setpoint high Figure 47 - SETPOINT ADJUST
limit causes the setpoint high limit to be greater than
50°F, the setpoint high limit is set to 50°F and the dif-
ference is added to the setpoint low limit.
When a system runs for greater than 5 minutes, the set-
point adjust sets back to 0. This occurs while the sys-
tem is still running.
The microprocessor will sequence compressors load and 1. Low Leaving Chilled Liquid Fault
unload systems. The microprocessor will lead/lag com- 2. Any compressor is running
pressors within each circuit to maximize individual com-
pressor run time for the purpose of lubrication. It will also 3. Daily Schedule is ON, Unit Switch is ON and Re-
prevent the same compressor from starting 2 times in a mote Stop is closed
row. The microprocessor will not attempt to equalize run
time on individual compressors within a system.
The pump will not run if the microprocessor panel When a fan stage is turned OFF (programmed on pres-
has been powered up for less than 30 seconds or if the sure minus programmed differential), the off pressure
pump has run in the last 30 seconds to prevent pump for the next stage is decreased 20 psig and ramped back
motor overheating. to the programmed off pressure minus the differential
Whenever the option “YORK HYDRO KIT PUMPS = over the next 20 seconds.
1” is selected under the OPTIONS key, the pump con- Condenser fan locations are shown in Figure 48 on
trol will be as described above. DO NOT SELECT the page 180. Detailed Standard Fan Control operation
option “YORK HYDRO KIT PUMPS = 2” under the is shown in Table 25 on page 181 and Table 26 on
OPTIONS key. If a dual pump option is installed, the page 182.
active pump is selected by the selector switch.
VSD FAN
EVAPORATOR HEATER CONTROL
VSD fans are equipped and controlled to extend the
The evaporator heater is controlled by ambient air tem- minimum starting ambient temperature to -10°F
perature. When the ambient temperature drops below (-23.3°C).
40°F (4.4°C) the heater is turned ON. When the tem-
perature rises above 45°F (7.2°C) the heater is turned The number of compressors running in the system, the
OFF. An under voltage condition will keep the heater programmed fan speed references, and the fan ramp
OFF until full voltage is restored to the system. speed determine the speed of the VSD.
For the YLAA fan speed control, there are the follow-
PUMPDOWN CONTROL ing options:
Each system has a pump-down feature upon shut-off.
• SINGLE SPEED or STANDARD fans
Manual pumpdown from the keypad is not possible.
On a non-safety, non-unit switch shutdown, all com- • YLAA TWO SPEED FANS
pressors but one in the system will be shut OFF. The
LLSV will also be turned OFF. The final compressor • YLAA VSD FANS
will be allowed to run until the suction pressure falls To enable fan inverter control, set the fan speed control
below the cutout, or for 180 seconds, whichever comes in SERVICE MODE to YLAA VSD FANS.
first.
CHANGING THE SWITCH POINT OF THE
STANDARD CONDENSER FAN CONTROL THERMAL DISPERSION FLOW SWITCH
Condenser fan operation must be programmed with To change the factory-set LED 7, complete the follow-
the OPTIONS key under “Fan Control.” Condenser ing steps:
fan must be selected for Discharge Pressure only. Fan
1. Press the ◄ or ► push button. The switch point
8
control by discharge pressure will work according to
the tables on the following pages (see Table 25 on page LED flashes.
181 and Table 26 on page 182). The fan control on 2. Press the ◄ or ► push button as many times as re-
pressure and fan differential off-pressure are program- quired in less than 2 seconds between each press.
mable under the PROGRAM key. Standard fan control Each press of the push button shifts the LED by
operates down to a temperature of 25°F. one position in the indicated direction.
The delay between turning ON and OFF fan stages is 3. Stop pressing the button when the switch posi-
always fixed at 5 seconds. tion LED changes to the required position. The
When a fan stage is turned ON by pressure, the on flow switch automatically returns to the operating
pressure for the next stage is increased 20 psig and mode with the new setting in 2 seconds.
ramped back to the programmed on pressure over the
4. To prevent unintentional settings, press both push
next 20 seconds. Typically, standard ambient control
buttons simultaneously for at least 10 seconds in
on pressure should be programmed at 385 psig with a
operating mode to lock the switch electronically.
differential of 125 psig.
To unlock the flow switch, perform the same oper-
ation again. The setting remains the same in case
of power failure.
YLAA0041HE, YLAA0048HE,
YLAA0058HE, YLAA0065HE,
YLAA0070SE, YLAA0080SE,
YLAA0081HE, YLAA0082HE, YLAA0092HE, YLAA0115SE,
YLAA0089SE YLAA0100SE YLAA0101HE YLAA0120SE,
=2-MF1 =1-MF2 =2-MF1 =1-MF2 =2-MF1 =2-MF2 =1-MF2 =2-MF1 =1-MF2 =1-MF3
=2-MF2
=2-MF2 =1-MF1 =2-MF3 =1-MF1 =2-MF3 =2-MF4 =1-MF1 =2-MF3 =2-MF2 =1-MF1
=2-MF1 =2-MF2 =1-MF5 =1-MF4 =1-MF3 =2-MF1 =2-MF2 =1-MF6 =1-MF5 =1-MF4
=2-MF3 =2-MF4 =2-MF5 =1-MF2 =1-MF1 =2-MF3 =2-MF4 =1-MF3 =1-MF2 =1-MF1
YLAA0200HE, YLAA0230HE
LD27281a
Table 25 - Y LAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (2,
3, OR 4 FANS PER SYSTEM)
FAN
FAN IPUII I/O OUTPUT FAN #
ON* OFF** CONTACTOR
STAGE
SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
1 FAN CONTROL ON 7B7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF2
PROGRAMMED
PRESSURE
DIFFERENTIAL
PRESSURE
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
FAN CONTROL ON TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
PROGRAMMED
2 PRESSURE AND and and and and and and
DIFFERENTIAL
FAN STAGE 1 IS TB7-9 TB10-9 1-KF2 2-KF2 1-MF2 2-MF2
PRESSURE AND
ENERGIZED
FAN STAGE 1 IS
ENERGIZED
3 FAN: 3 FAN:
1-MF1 2-MF1
and and
DP < PROGRAMMED 1-MF2 2-MF2
FAN CONTROL ON and and
DP > PROGRAMMED TB7-8 TB10- 1-KF1 2-KF1
PRESSURE MINUS 1-MF3 2-MF3
FAN CONTROL ON and 8 and and and
PROGRAMMED 4 FAN: 4 FAN:
3 PRESSURE AND FAN TB7-9 TB10-9 1-KF2 2-KF2
DIFFERENTIAL 1-MF1 2-MF1
STAGES 1 AND 2 ARE and and and and
PRESSURE AND FAN and and
ENERGIZED TB7-10 TB10-10 1-KF3 2-KF3
STAGES 1 AND 2 1-MF2 2-MF2
ARE ENERGIZED and and
1-MF3 2-MF3
and and
1-MF4 2-MF4
* When a fan stage is turned on, the pressure for the next stage is increased 20 PSIG and ramped back to the programmed on pressure over
the next 20 seconds.
** When a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 psig
and ramped back to the programmed OFF pressure minus the differential. 8
The time delay (fan delay timer) between
turning fan stages on and off is fixed at
5 seconds.
Table 26 - Y LAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (5
OR 6 FANS PER SYSTEM)
FAN IPUII I/O OUTPUT FAN CONTACTOR FAN #
ON* OFF**
STAGE SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP <
PROGRAMMED
DP > FAN CONTROL
PROGRAMMED ON PRESSURE
1 TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
FAN CONTROL MINUS
ON PRESSURE PROGRAMMED
DIFFERENTIAL
PRESSURE
DP <
PROGRAMMED
FAN CONTROL
DP >
ON PRESSURE 1-MF1 2-MF1
PROGRAMMED
MINUS TB7-8 TB10-8 1-KF1 2-KF1 and and
FAN CONTROL
2 PROGRAMMED and and and and 1-MF2 2-MF2
ON PRESSURE
DIFFERENTIAL TB7-9 TB10-9 1-KF2 2-KF2 and and
AND FAN STAGE
PRESSURE 1-MF3 2-MF3
1 IS ENERGIZED
AND FAN
STAGE 1 IS
ENERGIZED
5 FAN: 5 FAN:
1-MF1 1-MF1
and and
1-MF2 1-MF2
and and
DP < 1-MF3 1-MF3
PROGRAMMED and and
FAN CONTROL 1-MF4 1-MF4
DP >
ON PRESSURE and and
PROGRAMMED TB7-8 TB10-8 1-KF1 2-KF1
MINUS 1-MF5 1-MF5
FAN CONTROL and and and and
PROGRAMMED 6 FAN: 6 FAN:
3 ON PRESSURE TB7-9 TB10-9 1-KF2 2-KF2
DIFFERENTIAL 1-MF1 1-MF1
AND FAN and and and and
PRESSURE and and
STAGES 1 AND 2 TB7-10 TB10-10 1-KF3 2-KF3
AND FAN 1-MF2 1-MF2
ARE ENERGIZED
STAGES 1 and and
AND 2 ARE 1-MF3 1-MF3
ENERGIZED and and
1-MF4 1-MF4
and and
1-MF5 1-MF5
and and
1-MF6 1-MF6
* When a fan stage is turned on, the pressure for the next stage is increased 20 psig and ramped back to the programmed on pressure over
the next 20 seconds.
** W
hen a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 psig
and ramped back to the programmed OFF pressure minus the differential.
The history buffers may be cleared by pressing the After pressing the key sequence as described, the con-
HISTORY key and then repeatedly pressing the UP trol will enter Service Mode permitting the outputs
arrow key until you scroll past the last history buffer (except compressors), operating hours, refrigerant
choice. The following message will be displayed: type, expansion valve type, and start/hour counters to
be viewed/modified. The ENTER/ADV key is used to
I I N I T I A L I Z E H I S T O R Y advance through the outputs. Using the ↑ and ↓ (UP/
E N T E R = Y E S DOWN ) arrow keys will turn the respective digital out-
put ON/OFF or modify the value.
Pressing the ENTER/ADV key at this display will Following is the order of outputs that will appear as the
cause the history buffers to be cleared. Pressing any ENTER/ADV key is pressed:
other key will cancel the operation.
DO NOT CLEAR BUFFERS. Important SYS 1 COMP 1 STATUS TB7-2 IS:
information may be lost. Contact factory SYS 1 LLSV STATUS TB7-3 IS:
service. SYS 1 COMP 2 STATUS TB7-4 IS:
SYS 1 COMP 3 STATUS TB7-5 IS:
SYS 1 HGBP STATUS TB7-7 IS:
SYS 2 COMP 1 STATUS TB10-2 IS:
SYS 2 LLSV STATUS TB10-3 IS:
RESETTING SYSTEM LOCKOUT FAULTS SYS 2 COMP 2 STATUS TB10-4 IS:
If 3 faults on the same system occur within 90 minutes, SYS 2 COMP 3 STATUS TB10-5 IS:
that system is locked out on the last fault. This condi- SYS 1 FAN OUTPUT 1 TB7-8 IS:
tion requires a manual reset. Turn off and then turn on SYS 1 FAN OUTPUT 2 TB7-9 IS:
the system switch (under OPTIONS key) to clear the SYS 1 FAN OUTPUT 3 TB7-10 IS:
lockout fault. Fault messages are displayed whenever a SYS 2 FAN OUTPUT 1 TB10-8 IS:
system is locked out. SYS 2 FAN OUTPUT 2 TB10-9 IS:
SYS 2 FAN OUTPUT 3 TB10-10 IS:
SERVICE MODE EVAP HEATER STATUS TB8-2 IS:
SYS 1 ALARM STATUS TB8-3 IS:
Service Mode is a mode that allows the user to enable SYS 2 ALARM STATUS TB9-2 IS:
or disable all of the outputs (except compressors) on EVAP PUMP STATUS TB8-6,7 IS:
the unit, change chiller configuration setup parameters SYS 2 HGBV STATUS TB10-7 IS:
and view all the inputs to the microboard. SPARE DO TB8-4 IS:
To enter Service Mode, turn the Unit Switch OFF and SPARE DO TB8-5 IS:
press the following keys in the sequence shown: SPARE DO TB8-8, 9 IS:
• PROGRAM
SPARE DO TB9-4 IS: 9
SYS 1 EEV OUTPUT TB5-1, 2 = XXX%
• UP ARROW SYS 2 EEV OUTPUT TB6-1, 2 = XXX%
• UP ARROW SYS 1 COND FAN SPEED J15-1,5 = XXX%
SYS 2 COND FAN SPEED J15-2,6 = XXX%
• DOWN ARROW SPARE AO J15-3,7 = XXX%
• DOWN ARROW SPARE AO J15-4,8 = XXX%
• ENTER DATA LOGGING MODE 1 = ON, 0 = OFF
DATA LOGGING TIMER X SECS
Service Mode will time out after 30 minutes and return
SOFT START (disabled)
to normal control mode, if the panel is accidentally left
REFRIGERANT TYPE (R-410A only)
in this mode. Otherwise, turning the unit switch ON
EXPANSION VALVE TYPE (Thermostatic Only)
will take the panel out of Service Mode.
The analog inputs will display the input connection, Table 29 - I/O DIGITAL OUTPUTS
the temperature or pressure, and corresponding input TB7-2 SYS 1 Compressor 1
voltage such as: TB7-3 SYS 1 Liquid Line Solenoid Valve
This example indicates that the system 1 suction pres- TB10-2 SYS 2 Compressor 1
sure input is connected to plug 7 – pin 10 (J7-10) on the TB10-3 SYS 2 Liquid Line Solenoid Valve
I/O board. It indicates that the voltage is 2.1 VDC which TB10-4 SYS 2 Compressor 2
corresponds to 81 psig (5.6 bar) suction pressure. TB10-5 SYS 2 Compressor 3
TB7-8 SYS 1 Condenser Fan Output 1
The digital inputs will display the input connection and
TB7-9 SYS 1 Condenser Fan Output 2
ON/OFF status such as:
TB7-10 SYS 1 Condenser Fan Output 3
F L O W S W / R E M S T A R T TB10-8 SYS 2 Condenser Fan Output 1
J 13 - 5 I S O N TB10-9 SYS 2 Condenser Fan Output 2
TB10-10 SYS 2 Condenser Fan Output 3
This indicates that the flow switch/remote start input is TB8-2 Evaporator Heater
connected to plug 13- pin 5 (J13-5) on the microboard, TB8-3 SYS 1 Alarm
and is ON (ON = +30 VDC unregulated input, OFF = TB9-2 SYS 2 Alarm
0VDC input on digital inputs).
TB8-6 & 7 Evaporator Pump Starter
CONTROL INPUTS/OUTPUTS TB10-7 SYS 2 Hot Gas Bypass Valve
Table 28 through Table 31 on page 187 are a quick Table 30 - I/O ANALOG INPUTS
reference list providing the connection points and a
SYS 1 Suction Transducer
description of the inputs and outputs respectively. All J7-10 -or-
input and output connections pertain to the connections SYS 1 Low Pressure Switch
at the microboard. Unit Type: Chiller = NO Jumper J11-12 to +24
VDC
Table 28 - I/O DIGITAL INPUTS J11-12
YCUL Condensing Unit = Jumper J11-12 to +24
J13-2 Unit ON/OFF Switch VDC (Do NOT Use)
J13-3 Load Limit Stage 2 on 3, 5 & 6 Comp. Units J7-11 SYS 1 Discharge Pressure Transducer (Optional)
J13-4 Load Limit Stage 1 J6-9 Ambient Air Temp. Sensor
J13-5 Flow Switch and Remote Start/Stop J6-7 Leaving Chilled Liquid Temp. Sensor
J13-6 Spare J6-8 Return Chilled Liquid Temp. Sensor
Single System Select SYS 2 Suction Pressure Transducer
J13-7
(Jumper = Single Sys, No Jumper = Two Sys) J9-10 -or-
J13-8
CR1 SYS 2 Low Pressure Switch
9
(Sys 1 Motor Protector/High Pressure Cutout) SYS 2 Discharge Pressure Transducer
J9-11
CR2 (Optional)
J13-10
(Sys 2 Motor Protector/High Pressure Cutout) J7-12 Unit/SYS 1 Voltage
J9-12 SYS 2 Voltage
J11-11 Remote Temperature Reset
TB1
TB7
J3
TB8
J5
IPU
BOARD
TB9
J6
J7
J8
TB10
J9
J10
J14 JP1
J13 J11
J12
LD12721
J7-11 = V
DC input signal to the microboard. See the J7-11 = drain (shield connection = 0VDC).
formula above for voltage readings that cor- 9
respond to specific discharge pressures. Digital Outputs
See the unit wiring diagram and Figure 50 on page
J7-7 = +5 VDC return 192. The digital outputs are located on TB7, TB8, and
J7-2 = drain (shield connection = 0VDC) TB9 and TB-10 of the microboard. All outputs are 120
VAC with the exception of TB8-6 to TB8-7 which are
System 2 Discharge Transducer the contacts that can be used for a remote evaporator
pump start signal. The voltage applied to either of these
J9-6 = +5 VDC regulated supply to transducer.
terminals would be determined by field wiring.
J9-11 = VDC input signal to the microboard. See the
formula above for voltage readings that correspond to
specific discharge pressures.
SYS 2
TB10-7 HGSV
TB10-8
TB10
TB10-9 SYS 2
FAN 2
SYS 2
TB10-10 FAN 4
TB8-6 EVAP
TB8-7 PUMP
TB8
HEAT EXCH
TB8-2 HEATER
LD12722
TB3-3 TXD 2 RD
TB3-5 GND 7 SG
LD12723
TROUBLESHOOTING
Table 36 - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
1. No 115 VAC to 24 VAC 1a. Check wiring and fuse 1FU.
Transformer.
1b. C
heck wiring emergency stop contacts 5 to
L of XTBC2 Terminal Block.
1c. Replace Control Transformer.
2. No 24 VAC to Microboard. 2. Check wiring Control Transformer to
Microboard.
3. Control Transformer defective, 3. Replace Control Transformer.
no 24 VAC output.
NO DISPLAY ON PANEL. UNIT 4. Short in wire to temp. sensors or 4. Unplug connections at IPU II & I/O Board to
WILL NOT OPERATE pressure transducers. isolate.
5. Defective IPU II & I/O Board or 5. Replace IPU II & I/O Board or the Display
the Display Board. Board.
Contact Johnson Controls
Service before replacing cir-
cuit Boards!
LOW LIQUID TEMP FAULT 3. Increase chilled liquid flow. See Operational
3. Chilled liquid flow too low.
Limitations on page 47).
4. Defective LWT or RWT sensor 4. Compare sensor against a known good
(ensure the sensor is properly Temperature sensing device. See Table 33
installed in the bottom of the well on page 190.
with a generous amount of heat)
conductive compound).
1. Compressor internal motor 1. Verify refrigerant charge is not low. Verify
protector (MP) open. superheat setting of 10°F to 15°F (5.6°C to
8.3°C). Verify correct compressor rotation.
Verify compressor is not overloaded.
MP / HPCO FAULT 2. External overload tripped. 2. Determine cause and reset.
3. HPCO switch open. 3. See High Press. Disch. Fault.
4. Defective HPCO switch. 4. Replace HPCO switch.
5. Defective CR relay. 5. Replace relay.
1. Demand not great enough. 1. No problem. Consult Installation Manual to
aid in understanding compressor operation
and capacity control.
2. Defective water temperature 2. Compare the display with a thermometer.
COMPRESSOR(S) WON’T START sensor. Should be within plus or minus 2 degrees.
See Table 33 on page 190 for RWT/LWT
temp./voltage table.
3. Contactor/Overload failure. 3. Replace defective part.
4. Compressor failure. 4. Diagnose cause of failure and replace.
1. Fouled evaporator surface. 1. Contact the local Johnson Controls service
Low suction pressure will be representative.
observed.
2. Improper flow through the 2. Reduce flow to within chiller design specs.
LACK OF COOLING EFFECT
evaporator. See Operational Limitations on page 47).
3. Low refrigerant charge. Low 3. Check subcooling and add charge as
suction pressure will be needed.
observed.
SECTION 10 – MAINTENANCE
It is the responsibility of the equipment owner to per- CONDENSER FAN MOTORS
form maintenance on the system.
Condenser fan motors are permanently lubricated and
Important require no maintenance.
COMPRESSORS
MICROCHANNEL COIL CLEANING
Oil Level check Regular cleaning is an essential part of maintaining
The oil level can only be tested when the compressor the integrity and heat transfer properties of heat ex-
is running in stabilized conditions, to ensure that there changers. Failure to follow cleaning guidelines can re-
is no liquid refrigerant in the lower shell of the com- sult in heat exchanger damage, including leaks or loss
pressor. When the compressor is running at stabilized of performance. The cleaning procedures described in
conditions, the oil level must be between 1/4 and 3/4 in this document are required to maintain the warranty of
the oil sight glass. At shutdown, it is acceptable if the the condenser coils.
oil level falls to the bottom limit of the oil sight glass. Microchannel coils tend to accumulate less dirt inside
the coils than on the surface, which makes them easier
Use YORK “V” oil 011-00949-000, when
to clean than conventional round tube and fin coils.
adding oil to Copeland compressor. The
The reduced depth and parallel tube layout of mi-
Bitzer compressor uses 011-00982-000 oil.
crochannel heat exchangers minimize the restriction
of cleaning water through the heat exchanger. This
provides a shorter and more direct path for cleaning
water to effectively carry away dirt and debris during
Oil Analysis regular maintenance. During the cleaning process,
The oil used in these compressors is pale yellow in take care to avoid damage to the coils and the pro-
color (POE oil). If the oil color darkens or exhibits a tective coatings. The following care points must be
change in color, this may be an indication of contami- followed during cleaning:
nants in the refrigerant system. If this occurs, an oil
sample should be taken and analyzed. If contaminants • DO NOT use high pressure water, such as a pres-
are present, clean the system to prevent compressor sure washer, to clean the coils. High pressure wa-
failure. ter can damage the fins and the protective coatings
on the coil.
Never use the scroll compressor to pump
the refrigerant system down into a vacu- • DO NOT contact the coil with a hard object such 10
um. Doing so will cause internal arcing as a hose nozzle, hard vacuum nozzle or any other
of the compressor motor which will result tool. Hard objects or tools can cause mechanical
in failure of compressor. damage to the coil material and protective coat-
ings on the coil.
The required cleaning procedure is different depend-
ing on the type of coil and protective coating supplied
with the coil. This section describes the proper proce-
dures to maintain the integrity of each type of coil.
Cleaning Procedure Required for Standard 2. Rinse the coil with potable tap water. Use a gentle
and Environment Guard Microchannel Coils spray from a spray nozzle with a plastic end. Do
Standard and Environment Guard microchannel coils not contact the coil with the hose nozzle. Rinse
must be cleaned following this procedure at least once the coil by running water through every passage
per quarter to ensure that the integrity of the coils and in the heat exchanger surface until it is clean.
the warranty of the coils are maintained. In environ- 3. Apply a coil cleaning solution approved by John-
ments where coils become heavily fouled, a monthly son Controls. Johnson Controls approves the use
frequency of cleaning is recommended: of RectorSeal brand GulfCleanTM coil cleaner on
Environment Guard Premium microchannel coils
1. Remove surface debris such as dirt, leaves, in- only. Coil cleaning solution is available from
sects, or fibers with a vacuum cleaner having a Johnson Controls Aftermarket Parts Centers in all
soft brush attachment. When brushing debris off global regions. Mix the correct amount of cleaner
the face of the coil a soft bristle brush, not wire, solution and water in accordance with the manu-
can also be used. Do not scrape the coil with the facturer’s directions on the container. Use a hand-
vacuum nozzle, air nozzle, or any other hard tool held pump sprayer to apply the mixed cleaner so-
lution on the coils. Ensure that the entire surface
2. Rinse the coil with potable tap water. Use a gentle
of the coils is wetted with the solution. Allow the
spray from a spray nozzle with a plastic end. Do
cleaning solution to remain on each of the coils
not contact the coil with the hose nozzle. Rinse
for approximately 10 mins.
the coil by running water through every passage
in the heat exchanger surface until it is clean. 4. Repeat the water rinse as described in Step 2 to
remove the cleaning solution.
3. It is important to remove and excess water trapped
in the coils immediately after the final water rinse. 5. Apply a salt reducer solution approved by John-
The condenser fans on the chiller can be run af- son Controls. Johnson Controls approves the use
ter the final water rinse to properly dry the coils. of RectorSeal brand GulfCleanTM salt reducer
Any excess water can also be removed by blow- on Environment Guard Premium microchannel
ing air through the coils with a hand held blower coils only. Salt reducer solution is available from
or vacuum. Johnson Controls Aftermarket Parts Centers in all
global regions. Mix the correct amount of salt re-
ducer solution and water in accordance with the
Cleaning Procedure for Environment Guard manufacturer’s directions on the container. Use
Premium Microchannel Coils a hand-held pump sprayer to apply the solution
Environment Guard Premium microchannel coils on the coils. Ensure that the entire surface of the
must be cleaned following this procedure at least once coils are wetted with the solution. Allow the salt
quarterly to ensure that the integrity of the coils and reducer solution to remain on each of the coils for
the warranty of the coils are maintained. In environ- approximately 10 mins.
ments where there are high levels of pollution or cor- 6. Repeat the water rinse as described in Step 2 to
rosive elements a monthly cleaning procedure using remove the salt reducer solution. The final rinse
steps 1, 2 and 7 below is recommended in addition to should be thorough to ensure all cleaning solu-
the quarterly cleaning using steps 1-8: tion and salt reducer solution is removed from the
coils.
1. Remove surface debris such as dirt, leaves, in-
sects or fibers with a vacuum cleaner having a 7. It is important to remove any excess water trapped
soft brush attachment. When brushing debris off in the coils imemdiately after the final water rinse.
the face of the coil a soft bristle brush, not wire, The condenser fans on the chiller can be run af-
can also be used. Do not scrape the coil with the ter the final water rinse to properly dry the coils.
vacuum nozzle, air nozzle, or any other hard tool. Any excess water can also be removed by blow-
ing air through the coils with a hand helf blower
or vacuum.
8. Visually inspect the Environment Guard Premi- THERMAL DISPERSION FLOW SWITCH
um coating for any damage, degradation, or bare
Check the sensor tip for buildup regularly, because it
spots. If touch up of the coating is necessary, fol-
can affect the sensitivity of the sensor.
low the process and materials approved by John-
son Controls in the condenser coil repair guide. In case of any buildup at the sensor tip, use a soft cloth
to remove it. Use vinegar as the cleaning agent to re-
move any stubborn buildup if necessary.
PART NUMBER (P/N) DESCRIPTION
013-04185-000 Cleaner, Coil, 4-1 gal BRAZED PLATE HEAT EXCHANGER
013-04185-001 Cleaner, Coil, 1 gal (EVAPORATOR) HEATER
013-04186-000 Reducer, Salt, 4-1 gal
The internal power supply to the Evapo-
013-04186-001 Reducer, Salt, 1 gal rator Heater is 120 VAC. Disconnecting
120 VAC power from the unit, at or below
OPERATING PARAMETERS freezing temperatures, can result in dam-
age to the evaporator and unit as a result
Perform regular checks on the system to ensure that
of the chilled liquid freezing.
operating temperatures and pressures are within limi-
tations, and that the operating controls are set within OVERALL UNIT INSPECTION
proper limits. See SECTION 8 – UNIT OPERATION,
SECTION 6 – COMMISSIONING, and SECTION 4 – In addition to the checks listed on this page, perform
INSTALLATION. periodic overall inspections on the unit to ensure prop-
er equipment operation. Investigate and correct imme-
ON-BOARD BATTERY BACKUP diately items such as loose hardware, component op-
eration, refrigerant leaks, and unusual noises.
The Real Time Clock chip (U5) located on the 031-
02630 IPU II board that maintains the date/time and
stores customer programmed setpoints.
Do not confuse JP1 on the IPU II (031-
02630) board with JP1 on the I/O (031-
02550) board.
10
TEMPERATURE
TEMPERATURE CONVERSION CHART
CONVERSION CHART
Temperature Conversion Chart - Temperature Conversion Chart -
Actual Temperatures Differential Temperatures
°F = °C °C = °F °F = °C °C = °F
0 -17.8 -18 -0.4 0 0 0 0
4 -15.6 -16 3.2 4 2.2 2 3.6
8 -13.3 -14 6.8 8 4.4 4 7.2
12 -11.1 -12 10.4 12 6.7 6 10.8
16 -8.9 -10 14 16 8.9 8 14.4
20 -6.7 -8 17.6 20 11.1 10 18
24 -4.4 -6 21.2 24 13.3 12 21.6
28 -2.2 -4 24.8 28 15.6 14 25.2
32 0.0 -2 28.4 32 17.8 16 28.8
36 2.2 0 32 36 20 18 32.4
40 4.4 2 35.6 40 22.2 20 36
44 6.7 4 39.2 44 24.4 22 39.6
48 8.9 6 42.8 48 26.7 24 43.2
52 11.1 8 46.4 52 28.9 26 46.8
56 13.3 10 50 56 31.1 28 50.4
60 15.6 12 53.6 60 33.3 30 54
64 17.8 14 57.2
68 20.0 16 60.8
72 22.2 18 64.4 Pressure Conversion Chart -
76 24.4 20 68 Gauge or Differential
80 26.7 22 71.6
84 28.9 24 75.2 PSI = BAR BAR = PSI
88 31.1 26 78.8 20 1.38 1.5 21.8
92 33.3 28 82.4 30 2.07 2 29
96 35.6 30 86 40 2.76 2.5 36.3
100 37.8 32 89.6 50 3.45 3 43.5
104 40.0 34 93.2 60 4.14 3.5 50.8
108 42.2 36 96.8 70 4.83 4 58
112 44.4 38 100.4 80 5.52 4.5 65.3
116 46.7 40 104 90 6.21 5 72.5
120 48.9 42 107.6 100 6.9 5.5 79.8
124 51.1 44 111.2 110 7.59 6 87
128 53.3 46 114.8 120 8.28 6.5 94.3
132 55.6 48 118.4 130 8.97 7 101.5
136 57.8 50 122 140 9.66 7.5 108.8
140 60.0 52 125.6 150 10.34 8 116
144 62.2 54 129.2 160 11.03 8.5 123.3
148 64.4 56 132.8 170 11.72 9 130.5
152 66.7 58 136.4 180 12.41 9.5 137.8
156 68.9 60 140 190 13.1 10 145
160 71.1 62 143.6 200 13.79 10.5 152.3
164 73.3 64 147.2 210 14.48 11 159.5
168 75.6 66 150.8 220 15.17 11.5 166.8
172 77.8 68 154.4 230 15.86 12 174
176 80.0 70 158 240 16.55 12.5 181.3
180 82.2 72 161.6 250 17.24 13 188.5
184 84.4 74 165.2 260 17.93 13.5 195.8
188 86.7 76 168.8 270 18.62 14 203
192 88.9 78 172.4 280 19.31 14.5 210.3
196
200
91.1
93.3
80
82
176
179.6
290
300
20
20.69
15
15.5
217.5
224.8
10
204 95.6 84 183.2 310 21.38 16 232
208 97.8 86 186.8 320 22.07 16.5 239.3
212 100.0 88 190.4 330 22.76 17 246.5
216 102.2 90 194 340 23.45 17.5 253.8
220 104.4 92 197.6 350 24.14 18 261
224 106.7 94 201.2 360 24.83 18.5 268.3
228 108.9 96 204.8 370 25.52 19 275.5
232 111.1 98 208.4 380 26.21 19.5 282.8
236 113.3 100 212 390 26.9 20 290
240 115.6 102 215.6 400 27.59 20.5 297.3
244 117.8 104 219.2
TEMPERATURE
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range