Professional Documents
Culture Documents
035-23572-100
YLAA0041 - YLAA0230
AIR-COOLED SCROLL CHILLERS
WITH BRAZED PLATE HEAT EXCHANGER
STYLE B (60 HZ) 4-12 FAN
40 - 230 TON
140 - 800 KW
R-410A
IMPORTANT!
READ BEFORE PROCEEDING!
GENERAL SAFETY GUIDELINES
This equipment is a relatively complicated apparatus. which it is situated, as well as severe personal injury or
During rigging, installation, operation, maintenance, death to themselves and people at the site.
or service, individuals may be exposed to certain com-
ponents or conditions including, but not limited to: This document is intended for use by owner-authorized
heavy objects, refrigerants, materials under pressure, rigging, installation, and operating/service personnel. It
rotating components, and both high and low voltage. is expected that these individuals possess independent
Each of these items has the potential, if misused or training that will enable them to perform their assigned
handled improperly, to cause bodily injury or death. It tasks properly and safely. It is essential that, prior to
is the obligation and responsibility of rigging, instal- performing any task on this equipment, this individual
lation, and operating/service personnel to identify and shall have read and understood the on-product labels,
recognize these inherent hazards, protect themselves, this document and any referenced materials. This in-
and proceed safely in completing their tasks. Failure dividual shall also be familiar with and comply with
to comply with any of these requirements could result all applicable industry and governmental standards and
in serious damage to the equipment and the property in regulations pertaining to the task in question.
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
External wiring, unless specified as an optional connection in the manufacturer’s product line, is not
to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls
and any external wiring must not be installed inside the micro panel. All wiring must be in accor-
dance with Johnson Controls’ published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warn-
ing will void the manufacturer’s warranty and cause serious damage to property or personal injury.
2 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 10/24/2019
ASSOCIATED LITERATURE
Manual Description Form Number
Start-Up Checklist - Style A and B, 60 Hz 150.72-CL1
Limited Warranty Engineered Systems Equipment 50.05-NM2
JOHNSON CONTROLS 3
FORM 150.72-ICOM6
ISSUE DATE: 10/24/2019
NOMENCLATURE
YL A A 0125 H 46 X C B
DESIGN SERIES
REFRIGERANT = R-410A
A = DESIGN SERIES
A = AIR COOLED
YL = YORK CHILLER
4 JOHNSON CONTROLS
FORM 150.72-ICOM6
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TABLE OF CONTENTS
SECTION 1 – GENERAL CHILLER INFORMATION AND SAFETY...................................................................... 11
Introduction...................................................................................................................................................... 11
Warranty.......................................................................................................................................................... 11
Handling.......................................................................................................................................................... 11
Safety and Quality........................................................................................................................................... 11
About this Manual............................................................................................................................................ 12
Misuse of Equipment....................................................................................................................................... 12
SECTION 4 – INSTALLATION.................................................................................................................................37
Installation Checklist........................................................................................................................................ 37
Startup/Commissioning................................................................................................................................... 37
Location and Clearances................................................................................................................................. 37
Spring Isolators (Optional)............................................................................................................................... 38
Compressor Mounting..................................................................................................................................... 38
Chilled Liquid Piping........................................................................................................................................ 38
Pipework Arrangement.................................................................................................................................... 39
Wiring.............................................................................................................................................................. 39
Relief Valves.................................................................................................................................................... 40
High Pressure Cutout...................................................................................................................................... 40
Single-Point Supply Connection – Terminal Block, Non-Fused
Disconnect Switch or Circuit Breaker.............................................................................................................. 41
JOHNSON CONTROLS 5
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6 JOHNSON CONTROLS
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SECTION 10 – MAINTENANCE............................................................................................................................197
Compressors................................................................................................................................................. 197
Condenser Fan Motors.................................................................................................................................. 197
Condenser MCHX Cleaning.......................................................................................................................... 197
Operating Parameters................................................................................................................................... 198
On-Board Battery Back-Up............................................................................................................................ 198
Thermal Dispersion Flow Switch................................................................................................................... 198
Brazed Plate Heat Exchanger (Evaporator) Heater...................................................................................... 198
Overall Unit Inspection.................................................................................................................................. 198
Temperature.................................................................................................................................................. 201
JOHNSON CONTROLS 7
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LIST OF FIGURES
8 JOHNSON CONTROLS
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LIST OF TABLES
JOHNSON CONTROLS 9
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10 JOHNSON CONTROLS
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The warranty is limited to parts only replacement and • ANSI/ASHRAE Standard 15 - Safety Code for
shipping of any faulty part, or sub-assembly, which has Mechanical Refrigeration.
failed due to poor quality or manufacturing errors. All • ANSI/NFPA Standard 70 - National Electrical
claims must be supported by evidence that the failure Code (NEC).
has occurred within the warranty period, and that the
unit has been operated within the designed parameters • ASME Boiler and Pressure Vessel Code - Section
specified. VIII Division 1.
All warranty claims must specify the unit model, serial • ARI Standard 550/590 - Positive Displacement
number, order number, and run hours/starts. Model and Compressors and Air Cooled Rotary Screw Water
Chilling Packages.
JOHNSON CONTROLS 11
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12 JOHNSON CONTROLS
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SECTION 1 – GENERAL CHILLER INFORMATION and SAFETY
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 13
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JOHNSON CONTROLS 15
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
ISSUE DATE: 10/24/2019
16 JOHNSON CONTROLS
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JOHNSON CONTROLS 17
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The operating program is stored in non-volatile memo- Single-Point Supply Terminal Block
ry battery backed RAM to eliminate chiller failure due Includes enclosure, terminal-block, and interconnect-
to AC powered failure/battery discharge. Programmed ing wiring to the compressors. Separate external pro-
set points are retained in lithium battery-backed RTC tection must be supplied, by others, in the incoming
memory for 5 years minimum. compressor-power wiring. (Do not include this op-
tion if either the Single-Point Non-Fused Disconnect
COMMUNICATIONS
Switch or Single-Point Circuit Breaker options have
• Native communication capability for BACnet been included.)
(MS/TP) and Modbus.
• Optional communication available for N2 and Single-Point Non-Fused Disconnect Switch
LON via eLink Gateway option. Unit-mounted disconnect switch with external, lockable
handle (in compliance with Article 440-14 of NEC), can
BUILDING AUTOMATION SYSTEM be supplied to isolate the unit power voltage for servic-
INTERFACE ing. Separate external fusing must be supplied, by others
The Microprocessor Board can accept a 4 mA to 20 in the power wiring, which must comply with the Na-
mA, or 0 VDC to 10 VDC input to reset the leaving tional Electrical Code and/or local codes.
chiller liquid temperature from a Building Automation
System. Single-Point Circuit Breaker
A unit mounted circuit breaker with external, lockable
• The standard unit capabilities include remote handle (in compliance with NEC Article 440-14), can be
start-stop, remote water temperature reset via a supplied to isolate the power voltage for servicing. (This
PWM 4 mA to 20 mA or 0 VDC to 10 VDC input option includes the Single-Point Power connection.)
signal or up to two stages of demand (load) limit-
ing depending on model. Control Transformer
• The standard control panel can be directly con- Converts unit power voltage to 115-1-60 (2.0 or 3.0
nected to a Johnson Controls Building Automated KVA capacity). Factory mounting includes primary
System. and secondary wiring between the transformer and the
control panel. (Factory-mounted)
POWER PANEL
Each panel contains: Control Options
Ambient Kit (Low)
• Compressor power terminals
Units will operate to 30°F (-1.1°C). This accessory in-
• Compressor motor starting contactors per I.E.C.** cludes all necessary components to permit chiller op-
• Control power terminals to accept incoming for eration to 0°F (-18°C) or -10°F (-23°C) with variable
115-1-60 control power speed fans. (This option includes the Discharge Pressure
• Fan contactors and overload current protection Transducer / Readout Capability option.) For proper
head pressure control in applications below 30°F (-1°C)
The power wiring is routed through liquid-tight con- where wind gusts may exceed 5 mph, it is recommend-
duit to the compressors and fans. ed that Optional Condenser Louvered Enclosure Panels
also be included. (Factory-mounted)
ACCESSORIES AND OPTIONS
High Ambient Kit With Sunshield
Power Options
Allows units to operate when the ambient temperature
Compressor Power Connections is above 115°F (46°C). Includes sun shield panels and
Single-point terminal block connection(s) are provid- discharge pressure transducers.
ed as standard. The following power connections are
available as options. (See electrical data for specific Language LCD and Keypad Display
voltage and options availability.) (Factory-mounted) Spanish, French, German, and Italian unit LCD con-
trols and keypad display available. Standard language
is English.
18 JOHNSON CONTROLS
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Compressor, Piping, Evaporator Options to capture the maximum amount of heat. Capable of
Low Temperature Glycol recovering up to 85% total heat of rejection (cooling
load plus work input); temperatures as high as 140°F
Replaces standard Thermostatic Expansion Valves
with Electronic Expansion Valves to achieve leaving
(60°C) are possible. 2
glycol temperatures as low as 10°F (-12°C). Required Hydro-Kit
for any leaving liquid temperature below 30°F (-1°C).
Factory installed Hydro-Kit suitable for water and gly-
Electronic Expansion Valves permit operation at both
col systems with up to 35% glycol at leaving tempera-
low temperatures and comfort cooling applications
tures down to 20°F. The hydro-kit option is available
without a capacity loss or derate at either condition.
in a single or dual configuration (dual as standby duty
(Factory installed)
only), with totally enclosed permanently lubricated
Chicago Code Relief Valves pump motors.
Unit will be provided with relief valves to meet Chi- The hydro-kit option comes standard with a balancing
cago code requirements. (Factory-Mounted) valve, discharge check valve, discharge shutoff valve,
thermal dispersion flow switch, pressure ports, inlet
Service Suction Isolation Valve wye-strainer, bleed and drain valves and frost protection.
Service suction (ball-type) isolation valves are added
Service shut off valves, additional pressure ports and ex-
to unit per system (discharge service ball-type isolation
pansion tanks are optional within the hydro-kit option.
valve is standard on each circuit). (Factory-Mounted)
Condenser and Cabinet Options
Hot Gas By-Pass
MCHX Condenser protection against corrosive envi-
Permits continuous, stable operation at capacities below
ronments is available by choosing any of the following
the minimum step of compressor unloading to as low
options. For additional application recommendations,
as 5% capacity (depending on both the unit and operat-
Refer to FORM 150.12-ES1. (Factory-Mounted)
ing conditions) by introducing an artificial load on the
cooler. Hot gas by-pass is installed on only refrigerant Post-Coated Dipped MCHX Condenser
system #1 on two-circuited units. (Factory-Mounted)
The unit MCHX is constructed with post dipped-epoxy
Flanges (ANSI/AWWA C-606 couplings Type) MCHX condenser. This is recommended for seashore
and other corrosive applications (with the exception of
Consists of (2) Flange adapter for grooved end pipe (stan-
strong alkalies, oxidizers and wet bromine, chlorine
dard 150 psi [10.5 bar] cooler). (Not available on optional
and fluorine in concentrations greater than 100 ppm).
DX cooler 300 psig DWP waterside.) (Field-mounted)
Enclosure Panels (Unit)
Flow Switch
Tamper proof Enclosure Panels prevent unauthorized
A thermal dispersion type flow switch provides ac-
access to units. Enclosure Panels can provide an aes-
curate, low maintenance flow proving and is included
thetically pleasing alternative to expensive fencing.
standard. It is factory wired and installed in the exten-
Additionally, for proper head pressure control, Johnson
sion pipe between evaporator outlet and edge of chill-
Controls recommends the use of Condenser Louvered
er. The extension pipe is secured to the chiller frame
Panels for winter applications where wind gusts may
for shipping to avoid risk of damage to evaporator
exceed five miles per hour. The following types of en-
and is easily attached to the evaporator at startup us-
closure panels are available:
ing the supplied ANSI/AWWA C-606 connector. The
flow switch can be deleted if alternate or existing flow • Wire Panels (Full Unit) - Consists of welded
switch is field supplied. wire-mesh guards mounted on the exterior of the
unit. Prevents unauthorized access, yet provides
Heat Recovery Condenser free air flow. (Factory-Mounted)
A partially condensing refrigerant to liquid condenser • Wire/Louvered Panels - Consists of welded
recovers heat off both refrigerant circuits and rejects wire-mesh panels on the bottom part of unit and
into a single liquid circuit. Factory installed between louvered panels on the condenser section of the
the compressor discharge and the condenser (air) coils unit. (Factory-Mounted)
JOHNSON CONTROLS 19
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20 JOHNSON CONTROLS
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3
POWER POWER
PANEL PANEL
4 6
ITEM DESCRIPTION
1 Fan assemblies
2 MCHX condenser
3 Control panel
4 Compressors
Receiver included with optional heat
5
recovery condenser
6 Filter driers
JOHNSON CONTROLS 21
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
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7 6
ITEM DESCRIPTION
1 Fan deck
2 MCHX condenser
3 Coil headers
4 Control and power panels
5 Compressors
6 Brazed plate evaporator
7 Formed steel base rails
8 Hydro-kit pumps and motors (optional)
22 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
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1 2 3 4
5 6
LD13248
ITEM DESCRIPTION
1 Fan contactor
2 Fan fuses
3 Fan contactor
4 Disconnect switch (optional)
5 XTBF1
6 Compressor contactors
7 Compressor overloads
JOHNSON CONTROLS 23
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
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2
1
3 4
12
8
9
11
10
LD13248
ITEM DESCRIPTION
1 Fan contactor
2 Fan fuses
3 Control relay
4 Microcomputer control center
5 Display
6 Keypad
7 XTBC1
8 Microboard
9 XTCB2
10 XTBF2
11 Compressor contactors
12 Compressor overloads
24 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 2 – PRODUCT DESCRIPTION
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FEATURE
FEATURE
OPTION OPTION DESCRIPTION
2
DESCRIPTION
MODEL Model (PIN 1-4) YLAA
0041 0041
0048 0048
0058 0058
0065 0065
0070 0070
0080 0080
0081 0081
0089 0089
0092 0092
0100 0100
Capacity 0101 0101
CAPACITY
(PIN 5-8) 0115 0115
0120 0120
0125 0125
0136 0136
0142 0142
0150 0150
0155 0155
0156 0156
0170 0170
0175 0175
0200 0200
0230 0230
Unit Designator S Standard Efficiency
UNIT
(PIN 9) H High Efficiency
REF. Refrigerant (PIN 10) E R-410A
17 200/3/60
28 230/3/60
Voltage 40 380/3/60
VOLTS
(PIN 11 & 12) 46 460/3/60
50 380-415/3/50
58 575/3/60
Starter X Across the Line starter
STARTER
(PIN 13) T Soft Start
A Design Series A (MicroChannel) Copeland Compressor
Design Series C (MicroChannel CE/ETL Panel) Copeland Com-
Design Series C
DESIGN pressor
(PIN 14)
D Design Series D (MicroChannel) Bitzer Compressor
F Design Series F (MicroChannel CE/ETL Panel) Bitzer Compressor
Development Level
DEV B Development Level B
(PIN 15)
SX SP Supply TB
SD SP NF Disconnect Switch
Power Field
POWER BC SP Circuit Breaker w/ Lockable Handle, 65 kA SCWR
(PIN 16 &17)
BX SP Circuit Breaker w/ Lockable Handle
MB MP Supply w/Ind Sys CB&L Ext Handles
JOHNSON CONTROLS 25
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26 JOHNSON CONTROLS
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JOHNSON CONTROLS 27
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28 JOHNSON CONTROLS
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JOHNSON CONTROLS 29
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30 JOHNSON CONTROLS
FORM 150.72-ICOM6
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2
Control Functions:
DV - Display Value Fans Fans
CHT - Chilled Liquid Temperature Components:
HPC - High Pressure Cutout
LPC - Low Pressure Cutout Pressure Relief Valve
HPL - High Pressure Load Limiting
LTC - Low Temperature Cutout Service (Ball) Valve
Expansion Valve
Condenser S
Solenoid Valve
Sight Glass
Sensor Pressure
or Temperature
DV
585 PSIG HPL P Service (Stop) Access Valve
PS HPC
Filter Drier
(Removable Core)
See P.R.V.
Options
ZCPR-3 ZCPR-2 ZCPR-1
Chilled
Liquid
450 PSIG
Compressors Evaporator
DV
LPC P Ambient Air Sensor
DV
HTC T
LTC
T
Chilled
Liquid
DV
S
CHT
LTC
-YLLSV
LD13139
Low pressure liquid refrigerant enters the cooler and high pressure vapor is fed to the air cooled condenser
is evaporated and superheated by the heat energy ab- coil and fans where the heat is removed. The fully con-
sorbed from the chilled liquid passing through the densed and subcooled liquid passes through the expan-
cooler shell. Low pressure vapor enters at the compres- sion valve where pressure is reduced and further cool-
sor where pressure and superheat are increased. The ing takes place before entering to the cooler.
JOHNSON CONTROLS 31
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32 JOHNSON CONTROLS
FORM 150.72-ICOM6
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LD18119
Read carefully the rigging warning label Rigging and lifting should only be done by
on the chiller packaging. a professional rigger in accordance with a
written rigging and lifting plan. The most
appropriate rigging and lifting method
will depend on job specific factors, such
as the rigging equipment available and
site needs. Therefore a professional rig-
ger must determine the rigging and lifting
method to be used and it is beyond the
scope of the manual to specify rigging
and lifting details.
JOHNSON CONTROLS 33
FORM 150.72-ICOM6
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34 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 3 – HANDLING AND STORAGE
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C D D E F
Control Panel
Control Panel
3
Y Y
A B A B C
X X LD18121
LD18120
E F G H
Control Panel
Y A B C D
LD27282
10 Fan Units
F G H I J
Control Panel
Y
A B C D E
LD27283
X
12 Fan Units
JOHNSON CONTROLS 35
FORM 150.72-ICOM6
SECTION 3 – HANDLING AND STORAGE
ISSUE DATE: 10/24/2019
LUG
LUG LIFTING HOLE
IN BASE FRAME FLANGE
FLANGE
LOCKING PIN
LIFTING HOLE
LOCKING PIN IN BASE FRAME
LUG
LOCKING
PIN
FLANGE
36 JOHNSON CONTROLS
FORM 150.72-ICOM6
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SECTION 4 – INSTALLATION
To ensure warranty coverage, this equip- In installations where winter operation is intended and
ment must be commissioned and serviced snow accumulations are expected, additional height
by an authorized Johnson Controls must be provided to ensure normal condenser air flow.
service mechanic or a qualified service
person experienced in chiller installation. Clearances are listed in Figure 34 on page 100.
Installation must comply with all appli-
Foundation
cable codes, particularly in regard to elec-
trical wiring and other safety elements The unit should be mounted on a flat and level founda-
such as relief valves, HP cutout settings, tion, floor, or rooftop capable of supporting the entire
design working pressures, and ventilation operating weight of the equipment. See Physical Data
requirements consistent with the amount YLAA0041 – YLAA0230 60 Hz on page 50 for oper-
and type of refrigerant charge. ating weight. If the unit is elevated beyond the normal
JOHNSON CONTROLS 37
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 10/24/2019
CHILLED LIQUID PIPING 3. A 1/16 in. mesh strainer is provided at the cooler
inlet line just ahead of the cooler. This is important
General – When the unit(s) has been located in its fi- to protect the cooler from entrance of large particles
nal position, the unit water piping may be connected. which could cause damage to the evaporator.
Normal installation precautions should be observed in
order to receive maximum operating efficiencies. Pip- 4. All chilled liquid piping should be thoroughly
ing should be kept free of all foreign matter. All chilled flushed to free it from foreign material before the
water evaporator piping must comply in all respects system is placed into operation. Use care not to
with local plumbing codes and ordinances. flush any foreign material into or through the cooler.
Since elbows, tees and valves decrease pump capacity, 5. As an aid to servicing, thermometers and pressure
all piping should be kept as straight and as simple as gauges should be installed in the inlet and outlet wa-
possible. All piping must be supported independent ter lines.
of the chiller. 6. The chilled water lines that are exposed to outdoor
Consideration should be given to com- ambients should be wrapped with supplemental
pressor access when laying out water pip- heater cable and insulated to protect against freeze-
ing. Routing the water piping too close to up during low ambient periods, and to prevent for-
the unit could make compressor servicing/ mation of condensation on lines in warm humid
replacement difficult. locations. As an alternative, ethylene glycol should
be added to protect against freeze-up during low
Hand stop valves should be installed in all lines to fa- ambient periods.
cilitate servicing. 7. A chilled water flow switch, (either by YORK or
others) MUST be installed in the leaving water pip-
Piping to the inlet and outlet connections of the chiller
ing of the cooler. If the factory wired flow switch
should include high-pressure rubber hose or piping
and extension pipe kit is not selected, the field in-
loops to ensure against transmission of water pump vi-
stalled flow switch must be installed so that there
bration. The necessary components must be obtained
is a straight horizontal run of at least 5 diameters
in the field.
on each side of the switch. Adjust the flow switch
Drain connections should be provided at all low points paddle to the size of the pipe in which it is to be in-
to permit complete drainage of the cooler and system stalled (refer to the manufacturer’s instructions fur-
water piping. nished with the switch). The switch is to be wired
to Terminals 13 and 14 of XTBC1 located in the
A small valve or valves should be installed at the high- control panel, as shown on the unit wiring diagram.
est point or points in the chilled water piping to allow
The Flow Switch MUST NOT be used
any trapped air to be purged. Vent and drain connec-
to start and stop the chiller (i.e. starting
tions should be extended beyond the insulation to make
and stopping the chilled water pump). It
them accessible.
is intended only as a safety switch.
The piping to and from the cooler must be designed to
suit the individual installation. It is important that the
following considerations be observed:
38 JOHNSON CONTROLS
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JOHNSON CONTROLS 39
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40 JOHNSON CONTROLS
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14
13 XTBC1 4
Terminal Block, MICROPANEL
NF Disconnect SW
or Circuit Breaker
Flow Switch
1L1 1L2 1L3
GRD
L 2
XTBC2
It is possible that multiple sources of The unit evaporator heater uses 120 VAC.
power can be supplying the unit power Disconnecting 120 VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
Before working on equipment.
JOHNSON CONTROLS 41
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SECTION 4 – INSTALLATION
ISSUE DATE: 10/24/2019
A-
INTERNAL
INTERNALWIRING
WIRINGTO
TOOPTIONAL
OPTIONALREMOTE
REMOTETEMP.
TEMP.RESET
RESETBOARD
BOARD
A+
14
FLOW SWITCH
13
50
13
21
REMOTE UNLOAD STEP 1
13
20
PWM REMOTE TEMP RESET
13
19 INTERNAL WIRING TO 2-KCR CONTROL RELAY
13
18 INTERNAL WIRING TO 1-KCR CONTROL RELAY
13
51
REMOTE START / STOP
13
XTBC1 LD13130
All externally supplied contacts must be The unit evaporator heater uses 120 VAC.
capable of switching 24 VDC / 115 VAC. Disconnecting 120 VAC power from the
Gold contacts are recommended. If sup- unit, at or below freezing temperatures,
plied contacts are from a Relay / Contac- can result in damage to the evaporator
tor (Inductive Load), the coil of the Relay and unit as a result of the chilled liquid
/ Contactor must be suppressed. Typical freezing.
suppressor is P/N 031-00808-000.
It is possible that multiple sources of
power can be supplying the unit power
panel. To prevent serious injury or death,
the technician should verify that NO
LETHAL VOLTAGES are present inside
the panel AFTER disconnecting power,
Before working on equipment.
42 JOHNSON CONTROLS
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Specification of Water
The water side channels in a BPHE may clog if parti- Back flushing is an ideal method to clear out the block-
cles such as silt, pipe slag, biological matter, and so on, age. Contact a professional company if a chemical
are not prevented from entering the unit. These matters cleaning to BPHE is required. Chemical cleaning is
could otherwise block the channels, causing bad per- one of the high risks of BPHE corrosion, any chemical
formance and increased pressure drop. Under extreme corrosion will void the warranty.
conditions, they may lead to BPHE freezing. No muddy water is permitted for use in this chiller.
The piping system must be properly flushed to clean Check the chemical specification of water in the table
out the debris and particles generated in the piping below for chemical consideration.
welding and process before the BPHE is connected.
Strainers can prevent BPHE from blocking. If any of
the media contains particles larger than 1 mm, a strain-
er with a size of 20 mesh is recommended at the up-
stream of the BPHE. 4
Table 3 - CHEMICAL SPECIFICATION OF WATER
CONCENTRATION TIME LIMIT
WATER CONTENT UNIT
(mg/l or ppm) (analyze before)
Alkalinity (HCO3-) ppm 70–300 Within 24 hrs
Sulfate (SO42-) ppm < 70 No Limit
HCO3- / SO42- - > 1.0 No Limit
Electrical Conductivity μS/cm 10–500 No Limit
pH - 7.5–10 Within 24 hrs
Ammonium (NH4+) ppm <2 Within 24 hrs
Chlorides (Cl-) ppm < 100 No Limit
Free Chlorine (Cl2) mg/L <1 Within 5 hrs
Oxygen mg/L < 0.02 Within 5 hrs
Hydrogen Sulfide (H2S) mg/L < 0.05 No Limit
Free Carbon Dioxide (CO2) mg/L <5 No Limit
Total Hardness (odH) mg/L 4.0–8.5 No Limit
Nitrate (NO3-) ppm < 100 No Limit
Iron (Fe) mg/L < 0.2 No Limit
Aluminum (Al) mg/L < 0.2 No Limit
Manganese (Mn) mg/L < 0.1 No Limit
JOHNSON CONTROLS 43
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 10/24/2019
44 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 45
FORM 150.72-ICOM6
SECTION 4 – INSTALLATION
ISSUE DATE: 10/24/2019
All chiller supplied contacts are rated at It is possible that multiple sources of
115 VAC, 100 VA, resistive load only, and power can be supplying the unit power
must be suppressed at the load by user panel. To prevent serious injury or death,
if powering an inductive load (Relay / the technician should verify that NO
Contactor Coil). Typical suppressor P/N LETHAL VOLTAGES are present inside
is 031-00808-000. the panel AFTER disconnecting power,
Before working on equipment.
The unit evaporator heater uses 120 VAC.
Disconnecting 120 VAC power from the
unit, at or below freezing temperatures,
can result in damage to the evaporator
and unit as a result of the chilled liquid
freezing.
46 JOHNSON CONTROLS
FORM 150.72-ICOM6
ISSUE DATE: 10/24/2019
STANDARD EFFICIENCY
HIGH EFFICIENCY
NOTES:
1. For leaving liquid temperature below 40°F (4°C) (to 10°F [-12°C]) optional low temperature glycol kit required. Contact your
nearest Johnson Controls Office for application requirements.
2. For leaving liquid temperature higher than 55°F (13°C), contact the nearest Johnson Controls Office for application guidelines.
3. The evaporator is protected against freezing to -20°F (-29°C) with an electric heater as standard.
4. For operation at temperatures below 30°F (-1°C), install the optional Low Ambient Kit on the system.
5. For operation at temperatures below 0°F (-18°C), install the optional Low Ambient Kit with Variable Speed Fans on the system.
Excessive flow will cause damage to the
cooler. Do not exceed maximum cooler
flow. Special care should be taken when
multiple chillers are fed by a single pump.
JOHNSON CONTROLS 47
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
40
35
Water Pressure Drop (psi)
30
25
20
15
10
A B C D E F G H I J LD28292a
48 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 49
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
50 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
JOHNSON CONTROLS 51
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
NOTES:
1. kW = Compressor Input Power.
2. EER = Chiller EER (includes power from compressors, fans, and the control panels 0.8 kW).
3. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F.
4. Additional rating information can be provided by your local Johnson Controls Sales Office.
52 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 53
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
ELECTRICAL DATA
It is possible that multiple sources of The unit evaporator heater uses 120 VAC.
power can be supplying the unit power Disconnecting 120 VAC power from the
panel. To prevent serious injury or death, unit, at or below freezing temperatures,
the technician should verify that NO can result in damage to the evaporator
LETHAL VOLTAGES are present inside and unit as a result of the chilled liquid
the panel AFTER disconnecting power, freezing.
Before working on equipment.
Voltage Limitations
The following voltage limitations are absolute and
operation beyond these limitations may cause serious
damage to the compressor.
COMPRESSOR HEATERS
Compressor heaters are standard. ZP180 compres- crankcase heaters must be energized for 18 hours to 24
sors utilize 70W heaters; ZP235, compressor use 120 hours before restarting a compressor. This will assure
W heaters and ZP285, ZP385, and ZP485 utilize 150 that liquid slugging and oil dilution does not damage
W heaters. If power is OFF more than two hours, the the compressors on start.
54 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
NOTE:
Reference PIN 59 for Pump Model.
Use this table along with Table 11 - Electrical Data Without Pumps on page 56 to determine electrical data of the unit plus the pump.
JOHNSON CONTROLS 55
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
56 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 57
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
58 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 59
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
60 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 61
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
62 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 63
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
64 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
ELECTRICAL NOTES
NOTES the rated load amps for all other loads included in
1. Minimum Circuit Ampacity (MCA) is based on the circuit. Otherwise, HACR‑type circuit breakers
125% of the rated load amps for the largest mo- must be used. Maximum HACR circuit breaker rat-
tor plus 100% of the rated load amps for all other ing is based on 225% of the rated load amps for the
loads included in the circuit, per NEC Article largest motor plus 100% of the rated load amps for
430‑24. If the optional Factory Mounted Control all other loads included in the circuit.
Transformer is provided, add the following MCA
6. The “INCOMING WIRE RANGE” is the mini-
values to the electrical tables for the system pro-
mum and maximum wire size that can be ac-
viding power to the transformer: ‑17, add 2.5 A;
commodated by the unit wiring lugs. The (2)
‑28, add 2.3 A; ‑40, add 1.5 A, ‑46, add 1.3 A; ‑58,
preceding the wire range indicates the number of
add 1 A.
termination points available per phase of the wire
2. The minimum recommended disconnect switch is range specified. Actual wire size and number of
based on 115% of the rated load amps for all loads wires per phase must be determined based on the
included in the circuit, per NEC Article 440. National Electrical Code, using copper connec-
tors only. Field wiring must also comply with lo-
3. Minimum fuse size is based upon 150% of the rat-
cal codes.
ed load amps for the largest motor plus 100% of the
rated load amps for all other loads included in the 7. A ground lug is provided for each compressor sys-
circuit to avoid nuisance trips at start‑up due to lock tem to accommodate a field grounding conductor
rotor amps. It is not recommended in applications per NEC Table 250‑95. A control circuit ground- 5
where brown outs, frequent starting and stopping ing lug is also supplied.
of the unit, and/or operation at ambient tempera-
8. The supplied disconnect is a “Disconnecting
tures in excess of 95ºF (35ºC) is anticipated.
Means” as defined in the NEC 100, and is intend-
4. Maximum fuse size is based upon 225% of the ed for isolating the unit for the available power
rated load amps for the largest motor plus 100% supply to perform maintenance and troubleshoot-
of the rated load amps for all other loads included ing. This disconnect is not intended to be a Load
in the circuit, per NEC Article 440-22. Break Device.
5. Circuit breakers must be UL listed and CSA certi- 9. Field Wiring by others which complies to the Na-
fied and maximum size is based on 225% of the tional Electrical Code and Local Codes.
rated load amps for the largest motor plus 100% of
JOHNSON CONTROLS 65
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
66 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 67
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
68 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 69
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
WIRING DIAGRAMS
ELEMENTARY WIRING DIAGRAMS
1L1/1.1
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
1L3/1.1
2L1/1.4
2L3/1.5
1L2/1.1
2L2/1.5
1 3 5 1 3 5 NB31
1L1 1L2 1L3 =1-QCB =2-QCB
2L1
2L3
2L2
1L3
1L1
1L2
2 4 6 2 4 6
1L1 2L1
1L2 NB20 2L2
2L1/1.4
2L2/1.5
1L2/1.1
1L3/1.1
2L3/1.5
1L1/1.1
1L3 2L3
=2-TC
=1-TC .11
.9 NB20
115V-1-50/60HZ
-F3 L1 N PE NB23 NB23
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
L 2 GND
90
91
-T2 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-XCTB2
+EXT =1-KM1 NB56A =1-KM2 =1-KM3 NB57A =2-KM1 =2-KM2 NB58A
NB18 NB18 /2.5 2 4 6 /2.6 2 4 6 /2.6 2 4 6 /2.9 2 4 6 /2.10 2 4 6
115V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
L
GND
GND
GND
GND
103
104
105
106
107
108
100
200
201
202
203
204
205
NB9 2
101
NB2
5 L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
102
GND
-XTBC2 5 NB10
5
L1 L2 L3 PE =1-M2 =1-M3 =2-M1 =2-M2
+EXT +EXT +EXT +EXT
-XP1 NB37
-XP2 2 2
13
GND =2-SZT
POWER NB37
2
1
20 21 51 -XTBC1
BRN-POS
-ADIS
BRN-NEG
-SKP 50
-T1
40 24V
LED PWR
ROW1
ROW2
ROW3
LED GND
COL1
COL2
COL3
COL4
GND
12
GND
GND
20
50
21
51
41
R/W
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
+5V
NC
NC
NC
NC
NC
NC
NC
NC
NC
NC
-GND
RS
40 - +
1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1 2 3 4 5 6
BRN
-XTB4
1
1 2 3 NB6 1 2 3 4 5 6
1
-J14 J1 J2 -J13
-AMB
.7 -K1 -K2 -K3 -K4 -K5 -K6 -K7 -K8 -K9 -K10 -K11 -K12 -K13
-SFE 3
+EXT
3
NB50
BLU
41
LD29089a
70 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-21583-101
REV. R
23
380/415V-3-50/60HZ 13 13 13 23
/32.10
2 4 6 -XTB8 =1-KM3 =1-KM2 =1-KM1 =1-KCR
6 NB1 /2.1 NB1
/2.6 14 /2.6 14 14 /2.5 24
-QCB 2 4 6
-QSD NB1
-K13
PE .6 -XP2 -XP2
-XTBC2 30 -XTBC2
1 3 5
NB16 1 3 5 13 26 15 30
-XTB8
NB61
7
-XTBC2 27 -XP3 -XTBC2 31 -XP3 -XTBC2
24
24 10 27 12 31
13 13 13 23
=2-KM3 =2-KM2 =2-KM1 =2-KCR
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
/2.9 NB1 NB1
/2.10 14 /2.10 14 14 24 /2.1
PORT 1
COM REF
2/1.1 2 -T5 WHT
PORT 2A RS485
=2-QMMSC3 1 3 5 NB42 COM SHD
24 TB5 BLK
NB37 VAC -
5/1.1 5 BLK RED
HOT +
-ELINK
SCR
R
+5V
+5V
+5V
SIG
SIG
SIG
2 4 6
=2-KM3
1 3 5
NB59A
-8 -9 -10
HOT COM
COM
5
RED
LK1
BLK
SCR
RED
SCR
RED
SCR
RED
J10
BLK
BLK
BLK
/2.10 2 4 6 J12
SHD
1 3 5 -AMB
=2-SS3
-
2 4 6 2 5 8 7 12 1 4 7 1 4 7 J8 4 3 2 1
+ -TB1
SC-EQ
GND
206
207
208
2 5 8 7 12 1 4 7 1 4 7
L1 L2 L3 PE
NB2 -J6 -J11 -J8 -J10 =1-UBR =2-UBR
NB20 NB20
=2-M3 -AMB
+EXT =1-TC =2-TC
.2 .4
13 13 NB32
-BECT -BLCT -BAMB
WHT
2 =1-R =2-R A- A+
33 33 -SF
-SFE
2 2
+EXT 2
GND
GND
=1-KCR =2-KCR +EXT
SIG
SIG
/2.1 34 /2.1
34
B A C B A C B A C B A C
4 1 2 3 1 2 3 1 2 3 1 2 3
18
19
NB50
+5V
A-NEG
A-POS
SIG
+5V
+5V
SIG
SIG
GND
GND
GND
GND
+5V
SIG
+5V
+5V
SIG
SIG
+5V
SIG
-XP4 -XP4 4
-3 -1 -2 -4 -6
-7
BLK
2 3 -5
BRN 53
PNK 52
BRN 55
14 PNK 54
RED
RED
SCR
SCR
BLK
BLK
WHT
WHT
WHT
WHT
GND
SCR
RED
SCR
RED
SCR
RED
SCR
RED
SCR
RED
BLK
BLK
BLK
BLK
BLK
SIG
18 19 -XTBC1
14
8 10 9 2 5 8 1 4 7 3 6 9 1 5 9 10 2 6 7 11 4 12 1 5 9 10 2 6 7 11 4 12 6 11
8 10 9 2 5 8 1 4 7 3 6 9 1 5 9 10 2 6 7 11 4 12 1 5 9 10 2 6 7 11 4 12 6 11
-J6 -J7 -J9 -J11
-TB1 RS485 -TB3 RS232
-K14 -K15 -K16 -K17 -K18 -K19 -K20 -K21 -K22 -K23 -K24 1 2 3 4 1 2 3 4 5 6
485+
GND
SCR
RXD
485-
REF
RTS
CTS
TXD
+5V
NB7 NB8
LD29089b
DWG. 1
JOHNSON CONTROLS 71
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
231
1/1.1
=1-XTBF =2-XTBF
131 231
3 3
=1-FHP =2-FHP -XP3
+EXT 3 +EXT 3 =1-FHP =2-FHP 14
+EXT +EXT
P> P>
P> P> -XP2
1 1 1 -XP2 -XP2
OR
1 1 4 6
=1-XTBF =2-XTBF 1
132 232
-XP1
=1-BMP1 =2-BMP1
+EXT M1(11) +EXT M1(11)
> >
.3 M2(14) .8 M2(14)
3/1.1
=1-XTBF
232
132
=1-XTBF =2-XTBF 1
133 233
3
=1-XTBF
=1-BMP2 =2-BMP2
+EXT M1(11) +EXT M1(11) 1
233
134 234
NB2
134
234
125
124
126
119
121
=1-BMP3 =2-BMP3
+EXT M1(11) +EXT M1(11) =1-XTBF =1-XTBF =1-XTBF =1-XTBF
> > 1 124 125 126
.5 M2(14) .9 M2(14)
43 43
QMMSC QMMSC
-AUX1 44 -AUX4 44
149 =1-SCH1 =1-SCH2 =1-SCH3
43 NB69 43 +EXT +EXT +EXT
QMMSC QMMSC NB35
-AUX2 44 -AUX5 44
=1-XTBF =1-XTBF 149 > > >
43 43 149 149
NB70
QMMSC QMMSC
-AUX3 44 -AUX6 44 -XTB2
149 +EXT
NB32 NB11 NB11 NB11
=1-XTBF NB11 =2-XTBF
135 235 =1-BMP1 =1-BMP2 =1-BMP3 NB62B1
NB36 NB47 NB51 NB48 NB62B2
+EXT +EXT +EXT
135
235
=1-KCR A2 =2-KCR A2 -EHRH1 -EHRH2 -EEH1 -EEH2 -KH A2 (2) (2) (2) =1-KM1 A2 =1-KM2 A2
+EXT +EXT +EXT +EXT .1 S2 .1 S2 .1 S2
-XTB2 =1-ECH1 =1-ECH2 =1-ECH3
2 +EXT T2(N) +EXT T2 (N) +EXT T2 (N) +EXT
2 =1-XTBF =1-XTBF
2
2 =1-XTBF 2 2
2/1.2
NB2
NB56C
LD29243a
2/1.2 What these numbers mean. Example:
2 = follow wire no.2
1. = is the drawing number on the bottom center of each page.
.2 = is the locator number across the top of the page.
At the top of the pages the numbers 1 to 11 go from left to right. Find drawing number 1 and in DWG. 2
column number 2 across the top of the page, locate wire number 2.
72 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
X Y
118 218
-XP3
-XP2 1
3
14 14
-XP2 -XP2 =1-KCR =2-KCR -XP3 -XP3 -XP3 -XP3
7 5 .1 13 .1 13 2 4 5 3
=2-XTBF
1
120 =2-XTBF 220
1
21 21 21
5
220
=2-KM1 NB58B =2-KM2 NB59B =2-KM3
123
.9 22 .10 22 .10
22
120
225
224
226
122
219
221
222
NB46 NB46
=1-XTBF =2-XTBF =2-XTBF =2-XTBF =2-XTBF =2-XTBF
120 220
120 1 224 225 226 220
223
=2-SCH1 =2-SCH2 =2-SCH3
+EXT +EXT +EXT
NB2
LD29243b
DWG. 2
JOHNSON CONTROLS 73
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
FAN WIRING
035-21583-125
Rev C
1L1
1L1/1.1
1L2
1L2/1.1
1L3
1L3/1.1
=1-F4
NB21 350
351
352
NB15
1L1
1L2
1L3
NB27
=1-F5
360
361
362
1 3 5 1 3 5 1 3 5
=1-KF1 =1-KF2 =1-KF3
.3 2 4 6 .3 2 4 6 .4 2 4 6
150
151
152
155
158
158
158
154
154
157
157
157
153
153
156
156
156
T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE
X/2.8 -AMB
-XTB7
8 9 10
128
129
A1 A1 A1
2
2/1.2
LD27947a
74 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
2L1
2L1/1.5
2L2
2L2/1.5
2L3
2L3/1.5
=2-F4
450
451
453
2L1
2L2
2L3
NB27
=2-F5
460
461
462
1 3 5 1 3 5 1 3 5
=2-KF1 =2-KF2 =2-KF3
.7 2 4 6 .8 2 4 6 .9 2 4 6
5
250
251
252
255
258
258
258
254
254
257
257
257
253
253
256
256
256
T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE T1 T2 T3 PE
Y/2.8
-XTB10
8 9 10
228
229
A1 A1 A1
LD27947b
FIGURE 17 - F
AN WIRING, STANDARD AIR FLOW (CONT’D)
JOHNSON CONTROLS 75
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
FAN WIRING
035-21583-118
Rev H
1L1
1L1/1.1
NB40 1L2
1L2/1.1
1L3
1L3/1.1
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
=1-KF1 =1-KF2 =1-KF3 =1-KF4 =1-KF5 =1-KF6
.2 2 4 6 .4 2 4 6 .5 2 4 6 .6 2 4 6 .4 2 4 6 .3 2 4 6
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
GND
GND
GND
GND
GND
GND
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
.2 .4 .5 .6 .4 .3
X/2.8 -AMB
-XTB7
8 9 10
82
84
85
87
88
A1 A1 A1 A1 A1 A1
LD27948a
76 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
2L1
2L1/1.5
2L2
2L2/1.5
2L3
2L3/1.5
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
=2-KF1 =2-KF2 =2-KF3 =2-KF4 =2-KF5 =2-KF6
.7 2 4 6 .9 2 4 6 .10 2 4 6 .11 2 4 6 .9 2 4 6 .8 2 4 6
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
5
GND
GND
GND
GND
GND
GND
L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE
.7 .9 .10 .11 .9 .3
Y/2.8
-XTB10
8 9 10
182
183
184
186
187
A1 A1 A1 A1 A1 A1
LD27948b
JOHNSON CONTROLS 77
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-21583-116
Rev E
208/230V-3-60HZ 208/230V-3-60HZ
460V-3-60HZ 208/230V-3-60HZ
460V-3-60HZ 575V-3-60HZ 460V-3-60HZ
575V-3-60HZ 380/415V-3-50/60HZ NB1 575V-3-60HZ
380/415V-3-50/60HZ 380/415V-3-50/60HZ
NB1 2 4 6
NB1 -QSD 2 4 6
-QCB
-XTBC -QSD 2 4 6
U V W PE PE
NB17 PE
1 3 5
1L1
L1 1 3 5
NB16 1 3 5
1L2
L2
1L3
L3
1L1
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
1 3 5 1 3 5
1L2
=1-QCB =2-QCB
1L3
1L1/1.1
1L2/1.1
1L3/1.1
2L1/1.4
2L2/1.5
2L3/1.5
2 4 6 2 4 6
1L1/1.1 1L1
1L2
1L3
2L1
2L2
1L3/1.1
2L3/1.5
1L2/1.1
2L1/1.4
2L2/1.5
208/230V-3-60HZ
460V-3-60HZ
575V-3-60HZ
380/415V-3-50/60HZ
NB31
1 3 5 PE 1 3 5 PE
=1-QCB =2-QCB
2 4 6 2 4 6
2L1
1L1
1L3
1L2/1.1 1L2
2L2/1.5 2L2
1L3/1.1
2L1/1.4
2L3/1.5
1L1/1.1
DWG. 16
78 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 79
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
PUMP WIRING
035-21583-105
Rev G
1L1
1L1/1.1
1L2
1L2/1.1 -J11
1L3 -AMB
1L3/1.1
J11 J11 J11 J11 J11
4 9 14 5 10 15
-W1 W2
1 3 5 1 3 5
2 4 6 2 4 6
NB19
GND GND
300
301
302
303
304
305
-QMMSP1 -QMMSP2
.2 .3
1
1/1.1
149/2.3
23
-XTB8
6 -AMB
V/2.3
149
-K13 -K11
/1.6 /1.5
-XTB8
-XTB8
7 4
33
NB52
+EXT
2
2/1.2 2/2.5
LD27950a
DWG. 5
Figure 20 - PUMP WIRING
80 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
PUMP WIRING
1L1
1L1/1.1
1L2
1L2/1.1
1L3
1L3/1.1
-J11
-AMB
J11 J11 J11
9 14 10 15
-F7
-F6
GND
BLK
-KP2
BLK
-KP1
RED
RED
91 92 93 95 12 18
91 92 93 95 12 18 DI1 DI4
DI1 DI4
-UFSC2
UFSC2
E
E
5
1
1/1.1
23
-XTB8
6 -AMB
149
149/2.2
V/2.4
-K13 -K11
/1.6 /1.5
33
24
-XTB8
7 4
-XTB8
-XTBC2 -XTBC2
=1-XTBF
149
GND GND
-KP1 KP2 +EXT
+EXT
2 2
2/1.2 2/2.8
LD27950b
DWG. 5
FIGURE 20 - PUMP WIRING (CONT’D)
JOHNSON CONTROLS 81
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
=1-EEVC
INPUT CONFIGURATION
0-10V
ON
J15-3 S+
P15 TO MICROBOARD STEP-1 OFF
J15-7 S-
STEP-2 OFF
OPN STEP-3 OFF
POLARITY BI
CLS
DIRECTION STD
REF RESPONSE TIME STD
PULSE PER SECOND 200pps
BLK B
VALVE OPERATION STD
WHT W
TO SYSTEM #1 EEV
GRN G
RED R
T3 42 24V+
43 24V-
FROM TRANSFORMER -1T
=2-EEVC
INPUT CONFIGURATION
0-10V
ON
J15-4 S+
P15 TO MICROBOARD STEP-1 OFF
J15-8 S-
STEP-2 OFF
OPN STEP-3 OFF
POLARITY BI
CLS
DIRECTION STD
REF RESPONSE TIME STD
PULSE PER SECOND 200pps
BLK B
VALVE OPERATION STD
WHT W
TO SYSTEM #2 EEV
GRN G
RED R
T3 42A 24V+
43A 24V-
FROM TRANSFORMER -1T
LD27951
82 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS 83
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
COMPRESSOR WIRING
035-21589-106 REV N
;7%)
(;7
: 8 9
8 9 :
;7% (
: 8 9
(;7
8 9 :
6)(:+7 6)(%51
(
-% 6)(%/8 6)(%/.
*1'
;7% 25
: 8 9
(;7 (;7
8 9 :
(
*1'
-% (;7
: 8 9
8 9 :
(
-%
*1'
(;7 (;7
*1'
25
*1'
%'35('
(;7
%'3%/. $ %
$6 %'3:+7 &
$
)6&
7% 7% 7%
/ / / 8 9 :
3( 3(
*1'
(;7
$ $9
3( 3(
*1'
(;7
$
$ $:
$ $ $
/'
84 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
*1'
(;7
$ $*
*
(;7 *1'
*1' (;7
$4 $ $+ 9
%635('
%63%/.
%63:+7
25
9
$ %
&
-%
%635('
%63%/.
%63:+7
25 25
$
&
%
5
25
(;7
%'35('
$ % 9
%'3%/.
%'3:+7 &
$
9
$1 $. $-
/'
JOHNSON CONTROLS 85
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-21589-103 REV C
1 3 5
-QSD
-QSD
2 4 6
PE
PE PE
B 140C
1 3 5
-T3
R 2 LA
R B
R B
2 4 6
R2 B2
LD13234C
86 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
1 3 5 1 3 5
43 43
L1 B L2 B L3 B
33 33
1 3 5
5
34 34
2 4 6
44 44
2 4 6 2 4 6
2L1 A 2L2 A 2L3 A
2L1 B 2L2 B 2L3 B
2L1C 2L2C 2L3C
24 2 33 2
2
A1 A2 A1 A2
1 3 5 21 1 3 5 21
-KP1 -KP2
1 3 5
2 4 6 22 2 4 6 22
2 4 6
LD13234D
JOHNSON CONTROLS 87
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
POWER PANEL
035-21589-101 REV H
/ /
/ / / 25
/ / /
)
*
$ $
) )
&$.1 &$.1
$ $
. ; , ;
. - - , +
/ ;
/ /
) ;7%)
/$ / $ /$ /% / % / % / & / & / &
$
$
$
$
$
)+3
$ %
$
$
$
$ &
(
$$ -
$% ,
$( ,
+
+ % % %
*
$- 2 -03
<
$5 <
1
$4 1 $ $ 2 $ $ 3 $ $ 4
$* 0 3 4 5 5
$9 0
(+5+(;7 /
- . /
. / 0 0
(+5+(;7 *
) % & '
63 & '
63
/'
88 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
$
$
* ( ) (
+ * ) '
(
5
/ $ / $ / $ / % / % / % / & / & / &
;7%)
$
$
$
$
$
% $
$
$
$
& $
(
3 $&
2 $'
2 $)
% % % 1
1
0
8 $:
7
$ $ : 7 $/
$ $ 8 $ $ 9 6 $0
9 : $ $
6 $3
3 4 5 5 $+
4 5 63
% & '
63
& '
63
/'
JOHNSON CONTROLS 89
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
---> -AMB
-XP2 -XTB7
1 1D 4 119A 7 122A 10 129A 13 26A 1 118A
118B
2 2C 5 120A 8 127A 11 131A 14 29A
2 119A
3 118A 6 121A 9 128A 12 25A 15 30A
3 120A 127A
-XP2 121A
4
13 26B 10 129B 7 122B 4 119B 1 1E
5 122A
14 29B 11 131B 8 127B 5 120B 2 2D
NB34
15 30B 12 25B 9 128B 6 121B 3 118C 6 118B
1 13I 2 18B 24
7
3 19B 4
8
-XP4 9
3 19C 4
1 13K 2 18C
-AMB
-XTB9 TB8
1 1B
-XTB10 1C
218A 2 231A
NB41 SC-EQ 1
218B
TB9
2 219A 3
1
COM
COM
COM
SHD
HOT
SHD
+
+
-
-
3 220A 227A 4
J10
J12
J8
031-02550-
4 221A
5 222A
OR
R NB34
6 218B TB10
1
7 223A
8 227A
9 228A
-ELINK 10 229A
-J14
1 40
1
2 41 J14
3 GND B
PORT2A RS485 PORT2B RS232 PORT3 RS485
COM
SHD
SHD
SHD
SHD
COM
REF
REF
REF
HOT
RX
NB4
TX
NB49
PORT1
NB34 NB39
+
-
-
TB5
J2
1E
ELINK/AMB:RED
ELINK/AMB:BLK
223A 123A 33 32A 31A 30A 29A 28A 27A 26A 25A 24 23 5A L1 2 LA 2 2A 2A
5B 2B GNDA
WHT
BLK
223I 123I 33I 32I 31I 30I 29I 28I 27I 26I 25I 24I 23I 5I LI 2I 2I 2I GNDI
LK LK
R
TB1
GND
223 123 33 32 31 30 29 28 27 26 25 24 23 5 L 2 2 2
1 2 3 4 -AMB
223E 123E 33E 32E 31E 30E 29E 28E 27E 26E 25E 24E 23E 5E LE 2E 2E 2E GNDE
ELINK/AMB:RED
ELINK/AMB:BLK
GND
WHT
NB41
2 NB49 NB4 NB19 NB4 NB49
NB19
LD29090a
90 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-21589-102
REV. O
-J15
7 S- 8 S- 9
-XP5 -ADIS
4 S+ 5 6
NB46
1 BRN-NEG NB6
1 2 3 S+ 2 BRN-POS
12
13J
SHLD GND + +5V +5V GND RXD TXD CTS RTS
TB1 NB6
PL1 TB4
TB2 TB3
1 1 J15 SHLD REF - +
- BRN-NEG -SOA
TB6
TB5
+ BRN-POS
J2 1
J1
1
NB32
-J6 -J6
NB37
7 BLCT:BLK 8 BECT:BLK 9 BAMB:BLK 7 8 BDAT:BLK 9
9 =1-BSP:BLK
-J7 5
10 =1-BSP:WHT 11 =1-BDP:WHT 12 1-TC:PNK 52
A-POS A+
J6
-J8
51 51
7 BST:BLK 8 9
NB42 13H 13 13J
4 BST:RED 5 6 13I
1
7
4
J7 50 50
1 BST:SCR 2 3
J4 13G 13
13H
21 21
-J9
13F 13
9
5
1
J9 19A 19 19B
13D 13
NO
-J10 13E
18A 18B NB50
18
7 BST:BLK 8 9
13C 13 13
NB42
9
5
1
-SFE
J13 9 11 J11 -J11
13A 13
5 6 13B
12 11 A-POS 12 LK1 13 14 J11/QPA1:BLK 15 J11/QPA2:BLK
2 40
1 1 40A SFE:BRN
6 A-NEG 7 LK1 8 9 J11/QPA1:RED 10 J11/QPA2:RED
41A 41 SFE:BLU
1 2 3 4 J11/QPA1:SCR 5 J11/QPA2:SCR
5A 5B L1
GNDA
GNDB
NB37 NB19
NB46
-T1
40 41
1A 3A 1.5A 40A 41A
1E
1 NB19
NB39 NB72
LD29090b
JOHNSON CONTROLS 91
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
1678 [66.1]
1117 [44.0]
035-24059-001 REV-E
POWER ENTRY
2077 [81.8] 330.2 [13.00] WIDE X 177.8 [7.00] HIGH
1097 [43.2]
1669 [65.7]
201 [0.8]
1177 [46.4]
82 [3.2]
DISCONNECT SWITCH
(OPTIONAL)
51 [2.0]
OVERALL HEIGHT
FRAME HEIGHT
2251 [88.6]
2398 [94.4]
3” VICTAULIC
INLET
1595 [62.8]
1085 [42.7]
822 [32.4]
269 [10.6]
254 [10.0]
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
92 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
1678 [66.1]
1117 [44.0]
035-24059-002 REV-E
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1097 [43.2]
1669 [65.7]
2077 [81.8]
OPTIONAL
82 [3.2]
DISCONNECT SWITCH
(STANDARD ON CE)
51.4 [2.02]
5
3” VICTAULIC
OUTLET
(OPTIONAL HEAT
OVERALL HEIGHT
RECOVERY UNIT)
2398 [94.4]
3” VICTAULIC
FRAME HEIGHT
INLET
2248 [88.5]
3” VICTAULIC
1595 [62.8] (60Hz)
(1497mm (50Hz) )
1276 [50.2]
INLET
1085 [42.7]
822 [32.4]
686 [27.0]
36 [1.4]
254 [10.0]
269 [10.6]
141 [5.5] OR 226.9 [8.93] 16mm [5/8”] WATER CONNECTIONS MOUNTING
741 [29.2]
DIMENTION VARIES BASED ON MOUNTING 36 [1.4] HOLES TYP
588 [23.2]
CHILLER MODEL SELECTED HOLES TYP MOUNTING
1735 [68.3] HOLES TYP
2242 [88.3] 495 [19.5]
FRAME WIDTH 1921 [75.6]
2547 [100.3]
2256 [88.8] WATER CONNECTIONS
2911 [114.6]
OVERALL WIDTH FRAME LENGTH
2994 [117.9] LD23532
OVERALL LENGTH
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 93
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
2795 [110.0]
573 [22.5]
561 [22.1]
POWER ENTRY
1132 [44.6]
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1669 [65.7]
2077 [81.8]
21 [0.8]
1298mm EUROPEAN BUILD
3” VICTAULIC
OUTLET
REFER TO NOTES 5 ADN 6 ABOVE
3” VICTAULIC INLET
FRAME HEIGHT
2248 [88.5]
3” VICTAULIC
OUTLET
1595 [62.8] (60Hz)
(1497mm (50Hz))
1276 [50.2]
822 [32.4]
686 [27.0]
254 [10.0]
269 [10.6]
289 [11.4] 288.0 [11.34] 35 [1.4] 35 [1.4]
DIMENSION VARIES BASED 16mm [5/8”]
ON CHILLER MODEL SELECTED 194 [7.6] MOUNTING
HOLES TYP
588 [21.1]
2242 [88.3]
FRAME WIDTH 1753 [69.0] 1222 [48.1]
2256 [88.8]
1256 [49.5]
OVERALL WIDTH
3022 [119.0]
FRAME LENGTH
3245 [127.8]
WATER CONNECTIONS
3696 [145.5] LD23533
OVERALL LENGTH
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
94 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
2795 [110.0]
1678 [66.1]
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
(190mm x 120mm EUROPEAN BUILD)
1669 [65.7]
573 [22.5]
2077 [81.8]
1177 [46.4]
21 [0.8]
82 [3.2]
OPTIONAL 83 [3.3]
DISCONNECT SWITCH
(STANDARD ON CE)
5
OVERALL HEIGHT DEPENDS ON BUILD LOCATION
REFER TO NOTES 5 ADN 6 ABOVE
(OPTIONAL HEAT
RECOVERY UNIT) 3” VICTAULIC
FRAME HEIGHT
INLET
2248 [88.5]
3” VICTAULIC
INLET
1595 [62.8] (60Hz)
(1497mm (50Hz))
1276 [50.2]
686 [27.0]
822 [32.4]
269 [10.6]
254 [10.0]
WATER CONNECTIONS
288 [11.3] OR 288.0 [11.34] 15.9 [0.63] 35 [1.4] 35 [1.4]
DIMENSION VARIES BASED 1256 [49.5] MOUNTING MOUNTING MOUNTING
ON CHILLER SELECTED HOLES TYPE HOLES TYPE HOLES TYPE
2242 [88.3] 194 [7.6] 1753 [69.0] 1222 [48.1]
FRAME WIDTH
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 95
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-24059-010 REV-D
POWER ENTRY
2077.3 [81.78] 330.2 [13.00] WIDE X 177.8 [7.00] HIGH
82.9 [3.26]
1177.0 [46.35]
20.7 [0.81]
CONTROL PANEL BOTTOM DETAIL
4” VICTAULIC
OUTLET
FRAME HEIGHT
2397.6 [94.39]
2248.0 [88.50]
1275.7 [50.22]
685.7 [27.00]
885.9 [34.88]
4731.4 [186.28] WATER CONNECTIONS
FRAME LENGTH
4768.9 [187.75] LD26941
OVERALL LENGTH
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
96 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-24059-012 REV-B
POWER ENTRY
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
2077.3 [81.78]
2169.2
[85.40]
1177 [46.35]
20.7 [0.81]
82.4 [3.24]
[1.43]
36.4
194.6
[7.66]
5
4” VICTAULIC INLET
3” VICTAULIC OUTLET
3” VICTAULIC INLET
FRAME HEIGHT
2397.6 [94.39]
2248.0 [88.50]
4” VICTAULIC
INLET
1275.7 [50.22]
[42.72]
1085.1
685.7 [27.00]
OUTLET
[5.54”]-[11.34”] -DIMENTION VARIES BASED 1256.1 [49.45]
ON CHILLER MODEL SELECTED 2002.8 136.8 [5.38]
[78.85]
2242.1 [88.27] 2061.5
FRAME WIDTH [81.16]
5848.3 [230.25]
FRAME LENGTH
5885.7 [231.72]
OVERALL LENGTH
LD26942
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
JOHNSON CONTROLS 97
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
035-24059-017 REV-
15.9mm [5/8”] DIA
MOUNTING HOLES (TYP.)
POWER ENTRY
20.7 [0.81]
330.2 [13.00] WIDE X 177.8 [7.00] HIGH
2077.3
[81.78]
1177 [46.35]
[3.16]
80.3
[1.43]
ORIGIN
36.4
194.6 [7.66]
3” VICTAULIC OUTLET
FRAME HEIGHT
3” VICTAULIC OUTLET
2251.4 [88.64]
2397.7 [94.40]
1275.7 [50.22]
1085.1 [42.72]
732.9 [28.85]
[27.00]
685.7
137.5
588.3 [5.43] 5” VICTAULIC
[16.20]
OUTLET
2253.344 [88.71]
OVERALL WIDTH 1256.1 [49.45]
2061.5 [81.16]
3154.3 [124.18]
4986.1 [196.30]
6459.3 [254.30]
LD26943
NOTE:
Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable
operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow
patterns and possible diminished performance. Johnson Control’s unit controls will optimize operation without nuisance high-pressure safety
cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is
no higher than on spring isolators. Recommended minimum clearances: Side to wall – 6 ft; rear to wall – 6 ft; control panel to end wall – 4 ft;
top – no obstructions allowed; distance between adjacent units – 10 ft. No more than one adjacent wall may be higher than the unit.
98 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
WEIGHT DISTRIBUTION AND ISOLATOR Whenever the isolator option is ordered, the isolators
MOUNTING POSITIONS will be shipped loose with the chiller. Packed with
the isolators and also in the control panel informa-
General tion packet is a drawing and table specifically for each
Weights of specific chiller models vary significantly as chiller, based on the option selection. The drawing and
options are added. As a result, total weights, weights at table will be similar to the two samples shown below
individual isolator positions, and actual isolator selec- and on the following page. The drawing will show the
tion at each position cannot be published due to the isolator locations along with the weight in pounds and
vast number of possible combinations. This informa- kilograms at the specific location, isolator position,
tion will be available when the specific chiller/ option and location measurements for each isolator.
selection is made from the local Johnson Controls sales
office. Be aware, weights will change with each op- Sample Isolator Location Drawings
tion along with possible isolator changes. Weights and See Figure 33 below for sample printouts supplied in
isolators may need to be recalculated when the option the isolator package and in the chiller panel literature
selections are changed. packets.
UNIT SHIPPING KG LB
WEIGHT
(Display on unit data
2032 4480
nameplate)
5
L1 L2
Control Panel
0
R1 R2
0 Y
Top View
X
X DISTANCE Y DISTANCE
OPERATING WEIGHT
LOCATION INCHES (MM) INCHES (MM) VENDOR NUMBER
LB (KG)
Figure 33 - SAMPLE PRINTOUT SUPPLIED IN THE ISOLATOR PACKAGE AND IN THE CHILLER PANEL
LITERATURE PACKET
JOHNSON CONTROLS 99
FORM 150.72-ICOM6
SECTION 5 – TECHNICAL DATA
ISSUE DATE: 10/24/2019
CLEARANCES
See Figure 34 below for minimum clearances for all
YLAA units.
(2 m)
(1.3 m) (2 m)
(2 m)
NOTES:
1. No obstructions allowed above the unit.
2. Only one adjacent wall may be higher than the unit.
3. Adjacent units should be 10 ft (3 m) apart.
ISOLATOR LOCATIONS
FOUR FAN ISOLATOR LOCATIONS YLAA0041HE, YLAA0048HE, YLAA0058HE, YLAA0065HE,
YLAA0081HE, YLAA0082HE
LD18078
1.4
LD18079
LD18080
LD18081
5
LD18082
TOP
VIEW LD21040
ISOLATOR INFORMATION
One Inch Deflection Spring Isolator Cross-reference
CP
5/8"
Ø1/2"
H"
C"
T"
B" L"
D"
W"
LD13759A
MODEL NUMBER RATED CAPACITY (LB) DEFLECTION RATED (IN.) COLOR CODE
CP1-1D-85 85 1.360 LT. PURPLE
CP1-1D-120 120 1.200 DK. YELLOW
CP1-1D-175 175 1.170 DK. BLUE
CP1-1D-250 250 1.400 YELLOW
CP1-1D-340 340 1.130 RED
CP1-1D-510 510 1.020 BLACK
CP1-1D-675 675 1.320 DK. PURPLE
CP1-1D-900 900 1.020 DK. GREEN
CP1-1D-1200 1200 0.900 GRAY
CP1-1D-1360 1360 0.770 WHITE
CP1-1D-1785N 1785 0.880 GRAY/RED
MODEL NUMBER RATED CAPACITY (LB) DEFLECTION RATED (IN.) COLOR CODE
CP2-1D-1020 1020 1.020 BLACK
CP2-1D-1350 1350 1.320 DK. PURPLE
CP2-1D-1800 1800 1.020 DK. GREEN
CP2-1D-2400 2400 0.900 GRAY
CP2-1D-2720 2720 0.770 WHITE
CP2-1D-3570N 3570 0.880 GRAY / RED
LD13790
Y2RS
5" 1-1/8"
5/8" 2-3/4"
2-3/4"
12"
3/8" GAP
5/8-11UNC
Ø3/4" TYP. (4)
TYP.(4)
3/4"
7/8"
1/2" LIMIT
STOP &
NUT 8-3/8"
OPER.
HEIGHT
12-1/4"
14"
3-1/2" LD13761A
3/8"
5"
NOTES:
1. ALL DIMENSIONS ARE IN INCHES, INTERPRET PER ANSI Y14.
2. STANDARD FINISH: HOUSING-POWDER COATED (COLOR:BLACK), SPRING-POWDER COATED (COLOR: SEE T
HARDWARE ZINC-ELECTROPLATE.
1. All dimensions are in inches, interpret per ANSI 4. All springs are designed for 50% overload capac-
3. EQUIPMENT MUST BE BOLTED OR WELDED TO THE TOP PLATE TO MEET ALLOWABLE SEISMIC RATINGS.
4. ALL SPRINGS ARE DESIGNED FOR 50% OVERLOAD CAPACITY WITH EXCEPTION OF THE 2D-3280N & 2D-2870
RATED ALLOWABLE
SEISMIC RATED LOAD SPRING RATE SOLID LOAD COLOR
DEFLECTION G RATING
MOUNT SIZE (LB) (LB/IN.) (LB) CODE
(IN.) HORIZONTAL
Y2RSI-2D-150 150 2.4 62 234 WHITE 34.7
Y2RSI-2D-320 320 2.3 140 490 YELLOW 16.3
Y2RSI-2D-460 460 2.3 200 688 GREEN 11.3
Y2RSI-2D-710 710 2.2 330 1072 DK BROWN 7.3
Y2RSI-2D-870 870 1.9 460 1312 RED 6.0
Y2RSI-2D-1200N 1200 1.9 638 1818 RED/BLACK 4.3
Y2RSI-2D-1450 1450 1.8 900 2450 TAN 3.6
Y2RSI-2D-1690 1690 1.7 1140 2892 PINK 3.1
Y2RSI-2D-2000N 2000 1.7 1318 3342 PINK/BLACK 2.6
Y2RSI-2D-2640N 2640 1.5 1854 4283 PINK/GRAY 2.0
PINK/GRAY/
Y2RSI-2D-2870N 3080 1.5 2004 4629 1.7
ORANGE
PINK/GRAY/DK
Y2RSI-2D-3280N 3740 1.8 2134 4930 1.4
BROWN
("F")
WASHER ("E")
("F")
("C")
("C")
("B")
LD13763B
RD-Style DW
Isolators
CD
MOLDED
DURULENE
HF ø AD THRU
TYP 2 PLACES
BT
AL
W
L
LD13760A
1. All dimensions are inches, interpreted per ANSI 4. AL = Mounting hole center to center spacing.
Y14. Notes:
1. All dimensions are inches, interpreted per ANSI Y14. 5. HF = Free height of mount, before loading. Oper-
2. Refer to Page 98 for installation instructions.
2. See next page for installation instructions.
3. Mount molded ating height
in weather resistant duralene compound as standard. calculated
Also available by the free height less the
in other materials
such as natural rubber, extreme high temperature silicone, high-damped silicone, nitrile and EDPM.
4. AL = Mounting hole center to center spacing. static deflection under load. All dimensions for
3. Mount molded in weather 5. HFresistant
= Free height duralene
of mount, prior com-
to loading. Operating height calculated by the free height less the
static deflection under load. All dimensions for reference only. reference only.
pound as standard. Also6.available in other materi-
Hardware zinc-electroplated.
1. Read instructions in their entirety before begin- 4. Bolt or anchor all isolators to supporting structure
ning installation. utilizing base thru holes (“B”).
2. Isolators are shipped fully assembled and are to be 5. Remove top bolt and top washer. Place equip-
positioned in accordance with the submittal draw- ment on top of isolators so that mounting holes
ings or as otherwise recommended. in equipment or base line up with threaded hole
(“C”).
3. Set isolators on floor, housekeeping pad, or sub-
base, ensuring that all isolator centerlines match 6. Reinstall top bolt and washer and tighten down.
the equipment mounting holes. The VMC group
7. Installation is complete.
recommends that the isolator base (“A”) be in-
stalled on a level surface. Shim or grout as re-
quired, leveling all isolator bases to the same
elevation (1/32 in. maximum difference can be
tolerated).
TOP BOLT
("B")
TOP WASHER 5
D D
("C")
("B")
CL CL ("A")
SECTION D-D
LD13762B
SECTION 6 – COMMISSIONING
Commissioning of this unit should only Charging after vacuuming - Charge 10%
be carried out by Johnson Controls Au- of the specified amount of refrigerant into
thorized personnel. the evaporator. Otherwise, the compressor
is in risk when it starts. Find the system
charges on the unit nameplate.
JUMP INPUT
LOCATION SIGNAL
1 0–10 V
LD23530
Verify the control panel display is illuminated. Assure If mains power must be switched OFF for extended
the system switches under the SYSTEM SWITCHES maintenance or an extended shutdown period, the com-
key are in the OFF position. pressor suction, discharge and economizer service stop
valves should be closed (clockwise). If there is a pos-
Supply Voltage sibility of liquid freezing due to low ambient tempera-
tures, the coolers should be drained or power should be
Verify that the site voltage supply corresponds to the
applied to the chiller. This will allow the cooler heater
unit requirement and is within the limits given in SEC-
to protect the cooler from freezing down to –20°F. Be-
TION 5 – TECHNICAL DATA.
fore placing the unit back in service, valves should be
Water System opened and power must be switched ON (if power is
removed for more than 8 hours) for at least 8 hours (24
Verify the chilled liquid system has been installed cor- hours if ambient temperature is below 86°F [30°C])
rectly, and has been commissioned with the correct before the unit is restarted.
direction of water flow through the cooler. The inlet
should be at the refrigerant piping connection end of
the cooler. Purge air from the top of the cooler using
the plugged air vent mounted on the extension pipe.
F/ Protection
Verify all sources of electrical supply to the unit are Low Switch
taken from a single point of isolation. Check that the Verify a chilled water flow switch is correctly fitted in
maximum recommended fuse sizes given in SECTION the customer’s piping on the cooler outlet, and wired
5 – TECHNICAL DATA has not been exceeded. into the control panel correctly using shielded cable.
There should be a straight run of at least 5 pipe diam-
eters on either side of the flow switch. The flow switch
should be connected to terminals 13 and 14 of XTBC1
on the panel.
LD18421
LD18422
LD18419
LD18420
LD18424
0 1 2 3 4 5 6 7 8 9 LOW HIGH
SET POINT
0 1 2 3 4 5 6 7 8 9
LD29415
YLAA
STARTUP CHECKLIST
A. PRE-STARTUP
Unit Checks (No Power) a. High voltage........................................................
The following basic checks should be made with the b. Low voltage ........................................................
customer power to the unit switched OFF. c. Check tightness of power wiring inside the pow-
er panel on both sides of the motor contactors
1. Inspect the unit for shipping or installation
and overloads. ....................................................
damage ................................................................... d. Check to ensure BAS control is wired correctly
2. Assure that all piping has been completed. ............ and operational. ................................................... 6
3. Visually check for refrigerant piping leaks ............... 9. Check for proper size fuses in main and control
circuits, and verify overload setting corresponds
4. If available, open suction line ball valve, discharge
with RLA and FLA values in electrical tables (see
line ball valve, and liquid line valve for each
Table 8 and Table) ...................................................
system.....................................................................
10. Assure 120VAC (110VAC for 50Hz units) Control
5. At shutdown, the oil level should be between
Power to TB1 has 15 amp minimum capacity. .........
the bottom and middle of the oil equalizing sight
glass. ....................................................................... 11. Are all water temp sensors inserted completely into
their respective wells and are coated with heat con-
6. Are water pumps ON?
ductive compound? .................................................
a. Check and adjust water pump flow rate and pres-
sure drop across the cooler Refer to Operating 12. Are the evaporator TXV bulbs strapped onto the
Limitations, SECTION 8 - TECHNICAL DATA suction lines at 4 or 8 o'clock positions or suction
(Form 150.72-ICOM6). ....................................... temp. sensors if EEVs are installed? ......................
b. Is the flow switch in place, wired properly, and
13. Do all sides of the unit have the recommended
operational? ........................................................
amount of space for air ventilation? Refer to SEC-
c. Are the chilled water pumps operational? .......... TION 4 - INSTALLATION (Form 150.72-ICOM6). ...
d. Is the water system filled with water? ................. 14. Does the cabinet edge clear the insulation of cable
e. Is ALL air purged from the water system? ....... at the power entry to avoid slicing the cable? .........
NOTE: Any air found in the water system MUST
be purged before the chiller can start up. Exces- B. COMPRESSOR HEATER
sive flow may cause catastrophic damage to the (Power On - 24 Hours Prior To Start)
heat exchanger (evaporator)
Apply 120VAC and verify its value between terminals
7. Is the control panel free of foreign material (wires, 5 and 2 of XTBC2. The voltage should be 120VAC
metal chips and so on)? .......................................... (110VAC for 50Hz units) plus or minus 10% .................
8. Is ALL power wired to the chiller and meets the follow- NOTE: Power must be applied 24 hours prior to start-up.
ing N.E.C. and local codes? Each heater should draw approximately 0.5 to 1A.
JOHNSON CONTROLS 1
C. STARTUP
SETPOINTS ENTRY LIST
Panel checks (Power On - Both unit switch Off) UNIT OPTIONS
1. Apply 3-phase power and verify its value. Voltage Display Language
imbalance should be no more than 2% of the aver-
Sys 1 Switch
age voltage. ............................................................
Sys 2 Switch
2. Apply 120VAC (110VAC for 50Hz units) and verify its
Chilled Liquid
value on the terminal block in the Power Panel. Make the
measurement between Terminals 5 and 2 of XTBC2. Ambient Control*
The voltage should be 120VAC plus or minus 10% Local/Remote Mode
3. Program/verify the Cooling Setpoints, Program Control Mode
Setpoints, and Unit Options. Record the values in Display Units
the Setpoints Entry List table. ................................... Lead/Lag Control*
4. Place the unit into Service Mode and cycle each Fan Control*
condenser fan to ensure proper rotation. ..................
Manual Override
5. Turn system 2 OFF and leave System 1 run- Current Feedback
ning. Refer to SECTION 6 – OPERATIONS (Form
Power Fail Restart
150.72-ICOM6), UNIT KEYS, Option 2 for more in-
formation on System Switches. ................................ Soft Start**
Unit Type**
6. Connect a manifold gauge to system 1 suction and
discharge service valves. .......................................... Refrigerant Type**
7. Place the Unit Switch in the control panel to the ON Flash Card Update
position. ...................................................................... Remote Temperature Reset
NOTE: The chilled liquid setpoint may need to be External Evaporator Pump
temporarily lowered to ensure all compressors
YORK Hydro Kit Pump
cycle ON.
Pump Selection
As each compressor cycles ON, ensure that the dis-
charge pressure rises and the suction pressure de- Data Log to Flashcard Enabled
creases. If this does not occur, the compressor being Expansion Valve Type**
tested is operating in the reverse direction and must be
corrected. COOLING SETPOINTS
8. Verify proper compressor rotation and then turn the Cooling Setpoint
Unit Switch to “OFF.” ................................................ Range
NOTE: This unit uses scroll compressors which EMS-PWM Max. Setpoint
can only operate in one direction. Failure to ob-
PROGRAM SETPOINTS
serve this will lead to compressor failure.
Discharge Pressure Cutout
9. Turn system 1 OFF and system 2 ON (two system units
Suction Pressure Cutout
only). Refer to SECTION 6 – OPERATIONS (Form
150.72-ICOM6), UNIT KEYS for more information ... Low Ambient Temp. Cutout
Leaving Liquid Temp. Cutout
10. Place the Unit Switch in the control panel to the ON
position. ...................................................................... Anti-Recycle Time
NOTE: The chilled liquid setpoint may need to Fan Control ON Pressure
be temporarily lowered to ensure all compres- Fan Differential OFF Pressure
sors cycle ON.
Total # of Compressors
As each compressor cycles ON, ensure that the dis-
charge pressure rises and the suction pressure de- Number of Fans/System*
creases. If this does not occur, the compressor being Unit/Sys Voltage*
tested is operating in the reverse direction and must be
Remote Unit ID
corrected.
*Not on All Models **Viewable Only
11. Ensure the Data Logging feature has been enabled
.....................................................................................
12. Verify proper compressor rotation and then turn the
Unit Switch to OFF. ....................................................
2 JOHNSON CONTROLS
JOHNSON CONTROLS 3
JOHNSON CONTROLS 119
FORM 150.72-ICOM6
ISSUE DATE: 10/24/2019
LD13283
Remote cycling, demand limiting, and chilled liquid Keypad commands are actuated upon by the micropro-
temperature reset can be accomplished by field sup- cessor to change set points, cutouts, scheduling, oper-
plied contacts. ating requirements, and to provide displays. The key-
pad and display are connected to the I/O board.
Compressor starting/stopping and loading/unload-
ing decisions are performed by the Microprocessor to The on-board power supply converts 24 VAC from 75
maintain leaving or return chilled liquid temperature. VA, 120/24 VAC 50/60 Hz UL listed class 2 power
These decisions are a function of temperature devia- transformer to +12 V, +5 V and +3.3 V using switch-
tion from set point. ing and linear voltage regulators located on the I/O and
IPU II boards. These voltages are used to operate in-
A Master ON/OFF switch activates or deactivates the tegrated circuitry on the board. The 40 character dis-
unit. play and unit sensors (transducers and temp sensors)
When a key is pressed, such as the OPER DATA key, PROGRAMMING # OF COMPRESSORS
system parameters will be displayed and will remain
The total number of compressors is programmable un-
on the display until another key is pressed. The system
der the PROGRAM key. Dual (2) system chillers can
parameters can be scrolled with the use of the ↑ (UP)
have 4, 5, or 6 compressors.
and ↓ (DOWN) arrow keys. The display will update all
information at a rate of about 1 a second.
Display Messages may show characters indicating
“greater than” (>) or “less than” (<). These characters
indicate the actual values are greater than or less than
the limit values which are being displayed.
STATUS KEY
00066VIP
Unit Status D A I L Y S C H E D U L E
Pressing the STATUS key will enable the operator to S H U T D O W N
determine current chiller operating status. The messag-
es displayed will include running status, cooling de- The DAILY SCHEDULE SHUTDOWN message in-
mand, fault status, external cycling device status. The dicates that the daily/holiday schedule programmed is
display will be a single message relating to the highest keeping the unit from running.
priority message as determined by the microprocessor.
Status messages fall into the categories of General Sta- REMOTE STOP
tus and Fault Status. NO RUN PERM
S Y S 1 D S C H L I M I T I N G
S Y S 2 D S C H L I M I T I N G If MANUAL OVERRIDE mode is selected, the STA-
TUS display will display this message. This will indi-
cate that the Daily Schedule is being ignored and the
When this message appears, discharge pressure limit-
chiller will start-up when chilled liquid temperature
ing is in effect. The Discharge Pressure Limiting fea-
allows, Remote Contacts, UNIT switch and SYSTEM
ture is integral to the standard software control; howev-
switches permitting. This is a priority message and can-
er the discharge transducer is optional on some models.
not be overridden by anti-recycle messages, fault mes-
Therefore, it is important to keep in mind that this con-
sages, etc. when in the STATUS display mode. There-
trol will not function unless the discharge transducer is
fore, do not expect to see any other STATUS messages
installed in the system.
when in the MANUAL OVERRIDE mode. MANUAL
The internal motor protector opens at 185°F to 248°F This safety will shut down a system if either suction
(85°C to 120°C) and auto resets. The mechanical HP temperature or suction pressure sensors read out of
switch opens at 585 psig plus or minus 10 psig (27.92 range high or low. This condition must be present for 3
barg plus or minus 0.69 barg) and closes at 330 psig seconds to cause a system shutdown. The safety locks
plus or minus 25 psig (22.75 barg plus or minus 1.72 out a system after the first fault and will not allow au-
barg). tomatic restarting.
The compressor is also equipped with a discharge Unit Safeties
temperature sensor for the purpose of sensing inter-
Unit safeties are faults that cause all running compres-
nal scroll temperature. This sensor protects the scrolls
sors to be shut down. Unit faults are auto reset faults
from overheating due to inadequate cooling that may
in that the unit will be allowed to restart automatically
occur when refrigerant charge is low, or superheat is
after the fault condition is no longer present.
too high.
U N I T F A U L T :
When the sensor senses a high temperature, it opens
L O W A M B I E N T T E M P
the motor protector circuit in the compressor causing
the compressor to shut down.
The Low Ambient Temp Cutout is a safety shutdown
During the first two faults an MP/HP INHIBIT message designed to protect the chiller from operating in a low
will be displayed and the system will not be locked out. ambient condition. If the outdoor ambient temperature
Only after the third fault in 90 minutes will the MP/ falls below the programmable cutout, the chiller will
HPCO FAULT message be displayed. shut down. Restart can occur when temperature rises 2
Whenever the motor protector or discharge sensor °F above the cutoff.
shuts down a compressor and the system, the inter- U N I T F A U L T :
nal compressor contacts will open for a period of 30 L O W L I Q U I D T E M P
minutes to assure that the motor or scroll temperatures
have time to dissipate the heat and cool down. The MP/
HP INHIBIT message will be displayed while these The Low Leaving Chilled Liquid Temp Cutout protects
contacts are open or when the HPCO is open. the chiller form an evaporator freeze-up should the
While this message is displayed, the compressors chilled liquid temperature drop below the freeze point.
will not be permitted to start. This situation could occur under low flow conditions or
if the micro panel set point values are improperly pro-
After 30 minutes, the contacts will close and the sys- grammed. Anytime the leaving chilled liquid tempera-
tem will be permitted to restart. The microprocessor ture (water or glycol) drops below the cutout point, the
will not try to restart the compressors in a system that chiller will shutdown. Restart can occur when chilled
shuts down on this safety for a period of 30 minutes to liquid temperature rises 2 °F above the cutout.
allow the internal compressor to time out.
U N I T F A U L T :
During the 30 minute timeout, the MP/HPCO INHIB 1 1 5 V A C U N D E R V O L T A G E
message will be displayed. The MP/HPCO fault will
only be displayed after 3 shutdowns in 90 minutes, The Under Voltage Safety assures that the system is
indicating the system is locked out and will not not operated at voltages where malfunction of the mi-
restart. croprocessor could result in system damage. When the
S Y S 1 H I G H M T R C U R R 115VAC to the micro panel drops below a certain level,
S Y S 2 H I G H M T R C U R R a unit fault is initiated to safely shut down the unit. Re-
start is allowed after the unit is fully powered again and
the anti-recycle timers have finished counting down.
When the System Current Feedback option is installed
and selected (Option 11 under OPTIONS key Current
Feedback), this safety will operate as follows. If the
actual feedback voltage of the system proportional to
currents exceeds the programmed trip voltage for 5
seconds, the system will shutdown.
After the first 3 minutes, if the suction pressure falls of the system exceeds the programmed voltage for 5
below the programmed cutout setting, a transient pro- seconds, the system will shut down. This fault will not
tection routine is activated. This sets the cutout at 10% be cleared until the condition is no longer present. Fol-
of the programmed value and ramps up the cutout lowing are the messages for both systems.
over the next 30 seconds. If at any time during the 30
S Y S 1 H I G H M T R C U R R
seconds the suction pressure falls below the ramped
S Y S 2 H
I G H M T R C U R R
cutout, the system will stop. This transient protection
scheme only works if the suction pressure transducer
is installed. Low Superheat Cutout (EEV Mode Only)
Motor Protector/High Pressure Cutout Fault The Low Superheat Cutout protects the compressors
from liquid flowing back due to low suction superheat.
The Motor Protector/High Pressure Cutout protects the This safety is only active when EEV is selected as the
motor from overheating or the system from experienc- expansion valve type. This safety is ignored for the
ing dangerously high discharge pressure. This fault first 15 seconds of system run time.
condition is present when CR1 (SYS 1) or CR2 (SYS
2) opens causing 0 VDC to be read on the input. The Two events can trigger this safety. The first event is
fault condition is cleared and will allow to restart the when the suction superheat is lower than 2.0°F for 3
system when a 30 VDC signal is restored to the input seconds. The second event is when the LLSV is closed
by closing CR1 or CR2. This fault will shut down the 10 times in 2 minutes due to low superheat. See the
system 0.5 seconds after the relay opens. This fault will LLSV control section for further details. Following are
only occur when a system is running. Following are the the messages for all systems.
messages for both systems.
S Y S 1 L O W S U P E R H E A T
S Y S 1 M P / H P C O F A U L T S Y S 2 L O W S U P E R H E A T
S Y S 2 M P / H P C O F A U L T
Table 14 - LEGEND
TYPE DEFINITION
3X Automatically restarts on the first and second fault with a lockout on the third fault in 90 minutes
7
1X Locks out on the first fault
AUTO Allows restart once meeting the required conditions
Rem Stop
No Run Permissive System X MP/HPCO Inhibit 115VAC Undervoltage
Flow Switch
Open
Low Battery
System X MP/HPCO Fault
Check Prog/Step/Optn
System X Switch Off (Unit Warning Message)
System X AR Timer
High Motor Current
System X AC Timer
DISPLAY/PRINT KEYS
00067VIP
The Display/Print keys allow the user to retrieve sys- With the “UNIT TYPE” set as a liquid chiller (no
tem and unit information that is useful for monitoring jumper from J11-7 to J11-12 on the I/O Board), the
chiller operation, diagnosing potential problems, trou- following list of operating data screens are viewable
bleshooting, and commissioning the chiller. under the OPER DATA key in the order that they are
displayed. The ↓ (DOWN) arrow key scrolls through
System and unit information, unit options, set points, the displays in the order they appear below: 7
and scheduling can also be printed out with the use of
a printer. Both real-time and history information are The chiller MUST be set to be a liquid
available. chiller (no jumper from J11-7 to J11-12
on the I/O Board). DO NOT operate the
Oper Data Key chiller if not properly set up.
The OPER DATA key gives the user access to unit and
system operating parameters. When the OPER DATA
key is pressed, system parameters will be displayed and L C H L T = 4 6 . 2 ° F
remain on the display until another key is pressed. After R C H L T = 5 7 . 4 ° F °
pressing the OPER DATA key, the various operating
data screens can be scrolled through by using the ↑ (UP) This display shows chilled leaving and return liquid
and ↓ (DOWN) arrow keys or the ENTER/ADV key temperatures. The minimum limit on the display for
located under the “ENTRY” section. these parameters are 2.2 °F (-19 °C). The maximum
System 2 information will only be dis- limit on the display is 140 °F (60 °C).
played for 2 system units. A M B I E N T A I R T E M P
= 8 7 . 5 ° F
S Y S X S P = 7 2 . 1 P S I G C O O L I N G D E M A N D
D P = 2 2 7 . 0 P
S I G 2 O F 8 S T E P S
These displays show suction and discharge pressures The display of COOLING DEMAND indicates the
for each system. The discharge pressure transducer is current “step” in the capacity control scheme when in
optional on some models. Return Water Control Mode. The number of available
steps are determined by how many compressors are in
If the optional discharge transducer is not installed, the the unit. In the above display, the “2” does not mean
discharge pressure would display 0 PSIG (0 barg). that two compressor are running but only indicates that
The minimum limits for the display are: the capacity control scheme is on step 2 of 8. Capacity
Control is covered in more detail in this publication
• Suction Pressure: 0 psig (0 barg) which provides specific information on compressor
• Discharge Pressure: 0 psig (0 barg) staging (for Return Water Control only).
L O A D T I M E R 5 8 S E C E V A P O R A T O R H E A T E R
U N L O A D T I M E R 0 S E C S T A T U S I S = X X
X
This display of the load and unload timers indicate This display indicates the status of the evaporator
the time in seconds until the unit can load or unload. heater. The evaporator heater is controlled by ambient
Whether the systems loads or unloads is determined by air temperature. When the ambient temperature drops
how far the actual liquid temperature is from set point. below 40°F the heater is turned ON. When the tem-
A detailed description of unit loading and unloading is perature rises above 45°F the heater is turned OFF. An
covered under the topic of Capacity Control. under voltage condition will keep the heater OFF until
full voltage is restored to the system.
E V
A P
O R
A T
O R W A T
E R S Y S X C O M P S T A T U S
P U
M P S T A T
U S = X
X X
X 1 = X X X 2 = X X X 3 = X X X
*See Remote BAS/EMS Temperature Reset Using The fifth message displays current as sensed by the op-
a Voltage or Current Signal on page 181. tional current feedback circuitry. The display reads out
in amps along with the DC feedback voltage from the
If the microprocessor is programmed for CURRENT module. Current is calculated by:
FEEDBACK ONE PER UNIT under the OPTIONS
225 A x Actual Volts
key, the display will show up as the first display before
the SYS 1 displays. Total chiller current is displayed as 5 Volts
shown below:
Individual displays will be present for each system, if
U N I T A M P S = 5 4 . 0
CURRENT FEEDBACK ONE PER SYSTEM is pro-
V O L T S = 1 . 2
grammed under the OPTIONS key. Combined com-
pressor current for each system is displayed.
If the microprocessor is programmed for CURRENT
FEEDBACK NONE, no current display will appear.
History Displays C O N T R O L M O D E
The HISTORY key gives the user access to many unit L E A V I N G L I Q U I D
and system operating parameters at the time of a unit
or system safety shutdown. When the HISTORY key is Displays the type of chilled liquid control; Leaving or
pressed the following message is displayed. Return.
D I S P L A Y S A F E T Y S H U T- L E A D / L A G C O N T R O L
D O W N N O . 1 ( 1 T O 9 ) X X X X X X X X
While this message is displayed, the ↑ (UP) arrow key Displays the type of lead/lag control; Manual System
can be used to select any of the six history buffers. Buf- 1, Manual System 2 or Automatic. This is only select-
fer number 1 is the most recent, and buffer number 6 is able on 2-system chillers.
the oldest safety shutdown that was saved.
F A N C O N T R O L
After selecting the shutdown number, pressing the EN- D I S C H A R G E P R E S S U R E
TER key displays the following message which shows
when the shutdown occurred.
Displays the type of fan control; Discharge Pressure or
S H U T D O W N O C C U R R E D Ambient and Discharge Pressure.
0 3 : 5 6 P M 2 9 J A N 0 2
M A N U A L O V E R R I D E M O D E
X X X X X X X X X
The ↑ (UP) and ↓ (DOWN) arrow keys are used to
scroll forward and backward through the history buffer
Displays whether Manual Override was Enabled or
to display the shutdown conditions stored at the instant
Disabled.
the fault occurred. The ↓ (DOWN) arrow key scrolls
through the displays in the order they appear below: C U R R E N T F E E D B A C K
X X X X X X X X X X X X X X X X
U N I T F A U L T :
L O W L I Q U I D T E M P
Displays type of Current Feedback utilized.
Displays the type of fault that occurred. S O F T S T A R T
X X X X X X X
U N I T T Y P E
L I Q U I D C H I L L E R
Displays whether the optional European Soft Start was
installed and selected.
Displays the type of chiller; Liquid, Condensing Unit
or Heat Pump. D I S C H A R G E P R E S S U R E
C U T O U T = X X X X P S I G
C H I L L E D L I Q U I D
X X X X X
Displays the programmed Discharge Pressure Cutout.
Displays the chilled liquid type; Water or Glycol. S U C T I O N P R E S S U R E
C U T O U T = X X X X P S I G
A M B I E N T C O N T R O L
X X X X X X X X X X
Displays the programmed Suction Pressure Cutout.
Displays the type of Ambient Control; Standard or L O W A M B I E N T T E M P
Low Ambient. C U T O U T = X X X . X ° F
L O C A L / R E M O T E M O D E
X X X X X X X X X Displays the programmed Low Ambient Cutout.
L E A V I N G L I Q U I D T E M P L E A D S Y S T E M I S
C U T O U T = X X X . X ° F S Y S T E M N U M B E R X
Displays the Leaving Liquid Temp. Cutout pro- Displays which system is in the lead at the time of the
grammed. fault.
F A N C O N T R O L O N E V A P O R A T O R H E A T E R
P R E S S U R E = X X X P S I G S T A T U S I S X X
X
Displays the programmed Fan On Pressure. Displays status of the Evaporator Heater at the time of
the fault.
F A N D I F F E R E N T I A L O F F
P R E S S U R E = P S I G E V A P O R A T O R W A T E R
P U M P S T A T U S X X
X X
Displays the programmed Fan Off Differential.
Displays status of Evaporator Water Pump at the time
S Y S 1 T R I P V O L T S
of fault. Status may read ON, OFF or trip.
= X . X V O L T S
E V A P P U M P T O T A L R U N
Displays the programmed High Current Trip Voltage. H O U R S = X X X X
S Y S 2 T R I P V O L T S
Evap Pump total run hours at the time of fault.
= X . X V O L T S
A C T I V E R E M O T E C T R L
Displays the programmed High Current Trip Voltage. X X X X
Y O R
K H Y
D R
O
Displays whether Remote Chiller Control was active
K I T P
U M
P S = X
when the fault occurred.
A M B I E N T A I R T E M P
Displays the system Suction and Discharge Pressure of
= X X X . X ° F
the time of the fault.
Displays whether the System Liquid Line Solenoid or Further explanation of the above displays is covered
Hot Gas Solenoid was energized at the time of the fault. under the STATUS, OPER DATA, COOLING SET
POINTS, PROGRAM, and OPTIONS keys.
S Y S X F A N S T A G E X X X
Software Version
The software version may be viewed by first pressing
Displays the number of Fan Stages in the system active the HISTORY key and then repeatedly pressing the ↓
at the time of the fault. (DOWN) arrow key until you scroll past the first his-
tory buffer choice.
S Y S X A
C T U A L A M P S
= X
X X . X A M
P S D I S P L A Y S A F E T Y S H U T -
D O W N N O . 1 ( 1 T O 6 )
Displays the system Amperage (calculated approxi-
mately) at the time of the fault. After the ↓ (DOWN) arrow key is pressed again, the
software version will appear.
For this message to appear, CURRENT FEEDBACK
ONE PER SYSTEM must be programmed under the C O N T R O L C. M X X. Z Z. Y Y
OPTIONS key. If the microprocessor is programmed I / O C. M X X. 1 8. Y Y
as one CURRENT FEEDBACK ONE PER UNIT un-
ENTRY KEYS
00068VIP
The Entry Keys allows the user to view, change pro- Enter/Adv Key
grammed values. The ENTRY keys consist of an ↑ (UP) The ENTER/ADV key must be pushed after any change
arrow key, ↓ (DOWN) arrow key, and an ENTER/ADV is made to the cooling set points, daily schedule, safety
key. set points, chiller options, and the clock. Pressing this
key “enters” the new values into memory. If the EN-
Up and Down Arrow Keys
TER/ADV key is not pressed after a value is changed,
Used in conjunction with the OPER DATA, HISTORY, the changes will not be “entered” and the original val-
COOLING SET POINTS, SCHEDULE/ADVANCE ues will be used to control the chiller.
DAY, OPTIONS, and CLOCK keys, the ↑ (UP) and
↓(DOWN) arrow keys allow the user to scroll through Programming and a description on the use of the ↑ (UP)
the various data screens. See Display/Print Keys on arrow key, and ↓ (DOWN) arrow, and ENTER/ADV
page 131 for specific information on the displayed keys are covered in detail under the SET POINTS, and
information and specific use of the ↑ (UP) and ↓ UNIT keys.
(DOWN) arrow keys.
The ↑ (UP) arrow key, and ↓ (DOWN) arrow key are
also used for programming the control panel such as
changing numerical or text values when programming
cooling set points, setting the daily schedule, changing
safety set points, chiller options, and setting the clock.
00069VIP
Programming of the cooling set points, daily schedule, Leaving Chilled Liquid Control
and safeties is accomplished by using the keys located S E T P O I N T = 4 5 . 0 ° F
under the SET POINTS section. R A N G E = +/- 2 . 0 ° F
The three keys involved are labeled COOLING SET
POINTS, SCHEDULE/ADVANCE DAY, and PRO- The above message shows the current chilled water
GRAM. temperature SET POINT at 45.0°F (notice the cursor
positioned under the number 0). Pressing either the ↑
Following are instructions for programming the respec- (UP) or ↓ (DOWN) arrow will change the set point in
tive set points. The same instruction should be used to 0.5°F increments. After using the ↑ (UP) or ↓ (DOWN)
view the set points with the exception that the set point arrow keys to adjust to the desired set point, the EN-
will not be changed. TER/ADV key must be pressed to enter this number
into memory and advance to the RANGE SET POINT.
Cooling Set Points
The Cooling Set Point and Range can be programmed Entry of the set point will be indicated by the cursor
by pressing the COOLING SET POINTS key. The moving under the current RANGE set point. The ↑ (UP)
cooling mode (leaving chilled liquid or return chilled and ↓ (DOWN) arrow keys are used to set the RANGE,
liquid) will be displayed for a few seconds, and the set in 0.5°F increments, to the desired RANGE set point.
point display entry screen will appear. After adjusting the set point, the ENTER/ADV key
must be pressed to enter the data into memory.
Notice that the RANGE was programmed for
+/- X.X°F. This indicates the SET POINT to be in the
center of the control range. If the control mode has The following messages illustrate both leaving chilled
been programmed for RETURN LIQUID control, the liquid control and return chilled liquid control respec-
message below would be displayed in place of the pre- tively.
vious message.
R E M S E T P = 4 4 . 0 ° F
When in leaving chilled liquid temperature control, the R A N G E = + / - 2 . 0 ° F
microprocessor will attempt to control the leaving wa-
ter temperature within the temperature range of the set (leaving chilled liquid control)
point + or – the range. In the above example, control
will be in the range of 43°F to 47°F. R E M S E T P = 4 4 . 0 ° F
R A N G E = + 1
0 . 0 ° F
Return Chilled Liquid Control
S E T P O I N T = 4 5 . 0 ° F (return chilled liquid control)
R A N G E = + 1 0 . 0 ° F
The low limit, high limit, and default values for the
keys under “SET POINTS” are listed in Table 23 on
In return chilled liquid control, the range no longer has page 173.
a +/- X.X°F, but only a + X.X°F RANGE set point.
This indicates that the set point is not centered within Pressing the COOLING SET POINTS a third time will
the RANGE but could be described as the bottom of bring up the display that allows the Maximum EMS-
the control range. A listing of the limits and the pro- PWM Temperature Reset to be programmed. This
grammable values for the COOLING SET POINTS message is shown below.
are shown in Table 23 on page 173.
M A X E M S - P W M R E M O T E
The SET POINT and RANGE displays just described T E M P R E S E T = + 2 0 ° F
were based on LOCAL control. If the unit was pro-
grammed for REMOTE control (under the OPTIONS The Temp Reset value is the maximum allowable re-
key), the above programmed set points would have no mote reset of the temperature set point. The set point
effect. can be reset upwards by the use of an Energy Man-
When in return chilled liquid temperature control, the agement System or from the Temperature Reset Op-
tion Board. See Remote BAS/EMS Temperature Reset
microprocessor will turn all compressors OFF at set
Using a Voltage or Current Signal on page 181 for a
7
point and will turn compressors ON as return chilled
liquid temperature rises. All compressors will be on at detailed explanation of this feature.
set point plus the range. If the range equals the tem- As with the other set points, the ↑ (Up) arrow and ↓
perature drop across the evaporator when fully loaded, (Down) arrow keys are used to change the Temp Reset
the leaving chilled liquid temperature will remain near value. After using the ↑ (UP) and ↓ (DOWN) arrows to
the set point plus or minus a few degrees as the chiller adjust to the desired set point, the ENTER/ADV key
loads and unloads according to return chilled liquid must be pressed to enter this number into memory.
temperature.
SCHEDULE/ADVANCE DAY KEY
Both LEAVING and RETURN control are described in
detail under Capacity Control on page 171. The SCHEDULE is a seven day daily schedule that
allows one start/stop time per day. The schedule can
Remote Set Point Control be programmed Monday through Sunday with an al-
Pressing the COOLING SET POINTS key a second ternate holiday schedule available. If no start/stop
time will display the remote set point and cooling times are programmed, the unit will run on demand,
range. This display automatically updates about every providing the chiller is not shut off on a unit or system
2 seconds. Notice that these set points are not “locally” shutdown. The daily schedule is considered “not pro-
programmable, but are controlled by a remote device grammed” when the times in the schedule are all zeros
such as an ISN control, remote reset option board, or (00:00 AM).
remote PWM signal. These set points would only be To set the schedule, press the SCHEDULE/ADVANCE
valid if the unit was operating in the REMOTE mode. DAY key. The display will immediately show the fol-
lowing display.
* Refer to the Engineering Guide for operation below 30°F (-1.1°C). Alternate thermal expansion valves must be used below 30°F (-1.1°C).
*When using glycol, Leaving Chilled Liquid Set Point should not be set below 20°F (-6.7°C).
**Do not exceed 55°F (12.8°C) set point before contacting the nearest Johnson Controls Office for application guidelines.
M
O N S T A R T = 0 0 : 0 0 A M After SUN (Sunday) schedule appears on the display
S T O P = 0 0 : 0 0 A M a subsequent press of the SCHEDULE/ADVANCE
DAY key will display the Holiday schedule. This is a
two part display. The first reads:
The line under the 0 is the cursor. If the value is wrong,
it may be changed by using the ↑ (UP) and ↓ (DOWN) H O L S T A R T = 0 0 : 0 0 A M
arrow keys until correct. Pressing the ENTER/ADV S T O P = 0 0 : 0 0 A M
key will enter the times and then move the cursor to
the minute box. The operation is then repeated if nec- The times may be set using the same procedure as de-
essary. This process may be followed until the hour, scribed above for the days of the week. After chang-
minutes, and meridian (AM or PM) of both the START ing the meridian of the stop time, pressing the ENTER/
and STOP points are set. After changing the meridian ADV key will advance the schedule to the following
of the stop time, pressing the ENTER/ADV key will display:
advance the schedule to the next day.
S __
M T W T F S
Whenever the daily schedule is changed H O L I D A Y N O T E D B Y *
for Monday, all the other days will change
to the new Monday schedule. This means
if the Monday times are not applicable The line below the empty space next to the S is the
for the whole week then the exceptional cursor and will move to the next empty space when
days would need to be reprogrammed to the ENTER/ADV key is pressed. To set the Holiday,
the desired schedule. the cursor is moved to the space following the day of
the week of the holiday and the ↑ (UP) arrow key is
To page to a specific day, press the SCHEDULE/AD- pressed. An * will appear in the space signifying that
VANCE DAY key until the desired day appears. The day as a holiday. The * can be removed by pressing the
start and stop time of each day may be programmed ↓ (DOWN) arrow key.
differently using the ↑ (UP) and ↓ (DOWN) arrow, and
ENTER/ADV keys. The Holiday schedule must be programmed weekly –
once the Holiday schedule runs, it will revert to the
normal daily schedule.
PROGRAM KEY The LOW AMBIENT TEMP CUTOUT allows the user
to select the chiller outside ambient temperature cutout
There are several operating parameters under the PRO-
point. If the ambient falls below this point, the chiller
GRAM key that are programmable. These set points
will shut down. Restart can occur when temperature
can be changed by pressing the PROGRAM key, and
rises 2°F (1.11°C) above the cutout set point.
then the ENTER/ADV key to enter Program Mode.
Continuing to press the ENTER/ADV key will display L E A V I N G L I Q U I D T E M P
each operating parameter. While a particular parameter C U T O U T = 3 6 . 0 ° F
is being displayed, the ↑ (UP) and ↓ (DOWN) arrow
keys can be used to change the value. After the value is
The LEAVING LIQUID TEMP CUTOUT protects
changed, the ENTER/ADV key must be pressed to en-
the chiller from an evaporator freeze-up. Anytime the
ter the data into memory. Table 16 on page 145 shows
leaving chilled liquid temperature drops to the cutout
the programmable limits and default values for each
point, the chiller shuts down. Restart will be permitted
operating parameter.
when the leaving chilled liquid temperature rises 2°F
Following are the displays for the programmable val- (1.11°C) above the cutout set point.
ues in the order they appear:
When water cooling mode is programmed (OPTIONS
d D I S C H A R G E P R E S S U R E key), the value is fixed at 36.0°F (2.22°C) and cannot
C U T O U T = 3 9 5 P S I G be changed. Glycol cooling mode can be programmed
to values listed in Table 16 on page 145.
DISCHARGE PRESSURE CUTOUT is the discharge A N T I R E C Y C L E T I M E R
pressure at which the system will shutdown as moni- = 6 0 0 S E C
tored by the optional discharge transducer. This is a
software shutdown that acts as a backup for the me-
The programmable anti-recycle timer assures that sys-
chanical high pressure switch located in the refrigerant
tems do not short cycle, and the compressor motors
circuit. The system can restart when the discharge pres-
have sufficient time to dissipate heat after a start. This
sure drops 40 psig (2.76 barg) below the cutout point.
timer is programmable under the PROGRAM key be-
If the optional discharge pressure transducer is not in- tween 300 seconds and 600 seconds. Whenever pos-
stalled, this programmable safety would not apply. It sible, to reduce cycling and motor heating, the anti-re-
should be noted that every system has a mechanical cycle timer should be adjusted as high as possible. The 7
high pressure cutout that protects against excessive programmable anti-recycle timer starts the timer when
high discharge pressure regardless of whether or not the first compressor in a system starts. The timer be-
the optional discharge pressure is installed. gins to count down. If all the compressors in the circuit
cycle OFF, a compressor within the circuit will not be
S U C T I O N P R E S S U R E permitted to start until the anti-recycle timer has timed
C U T O U T = 80 . 0 P S I G out. If the lead system has run for less than 5 minutes,
3 times in a row, the anti-recycle timer will be extended
The SUCTION PRESSURE CUTOUT protects the to 10 minutes, if currently programmed for less than 10
chiller from an evaporator freeze-up. If the suction minutes.
pressure drops below the cutout point, the system will
F A N C O N T R O L O N
shut down. Typically, the cutout should be set to 80
P R E S S U R E = X X X P S I G
psig (5.52 bar) form water cooling.
There are some exceptions when the suc-
The Fan Control On Pressure is the programmed pres-
tion pressure is permitted to temporarily
sure value that is used to stage the condenser fans on, in
drop below the cutout point. Details are
relation to discharge pressure. See Standard Condens-
explained under the topic of SYSTEM
er Fan Control on page 176 in SECTION 7 – UNIT
SAFETIES.
CONTROLS and Table 26 on page 178 and Table 27
on page 179.
L O W A M B I E N T T E M P
C U T O U T = 2 5 . 0 ° F
* T
he minimum discharge pressure allowed is 235 psig. The Fan Differential Off Pressure High Limit will be lowered (reduced) to prevent go-
ing below 235 psig based on where the fan control On Pressure is programmed.
JOHNSON CONTROLS 145
FORM 150.72-ICOM6
SECTION 7 – UNIT CONTROLS
ISSUE DATE: 10/24/2019
Leaving Liquid
EMS - PWM Temperature
Remote Temp Cutout
Reset Setpoint
Anti-Recycle
Table 12 provides a quick reference of the set points list for the Set Points Keys. Timer
Fan Control
On-Pressure
Fan Differential
Off-Pressure
Total Numbers
of
Compressors
Number of
Fans Per System
SYS / Unit
Trip Volts Option
Remote Unit ID
LD07404c
Service Mode
Use the Service Mode to view all the inputs and enable normal control. The user can disable the Service Mode
or disable all the outputs on the unit, except the com- by turning on the unit switch or by powering off and on
pressors. Some of the internal timers and counters are the 115 VAC.
viewable and modifiable in the Service Mode. To enter The Imperial units are exact values. The
the Service Mode, turn off the unit switch and press Metric units are approximates.
PROGRAM, ↑, ↑, ↓, ↓, and ENTER in sequence. The
Service Mode times out after 30 minutes and returns to
* If the chilled liquid cooling type is modified, the suction pressure cutout is set to the default value.
or
L O W T E M P E R A T U R E
G L Y C O L
UNIT KEYS
OPTIONS
CLOCK
00070VIP
English, Spanish, French, German, Italian, Portuguese, This turns systems 1 and 2 OFF.
Hungarian, Polish, and Swedish can be programmed.
Turning a system OFF with its system
switch allows a pumpdown to be per-
formed before shutdown.
The low ambient cutout is adjustable from 25°F to 60°F Unit control is based on return chilled liquid temp.
(-3.9°C to 15.6°C). Return Chilled Liquid Control can only be selected on
units that have 4 to 6 compressors (dual system units).
or
or
A M B I E N T C O N T R O L
L O W A M B I E N T C O N T R O L M O D E
L E A V I N G L I Q U I D
The low ambient cutout is programmable down to
-10°F (-23.3°C). A low ambient kit and variable Option 6 – Display Units
speed fans MUST be installed for this option to be
D I S P L A Y U N I T S
chosen. If the kit is NOT installed, and low ambi-
I M P E R I A L
ent is selected, low pressure faults and compressor
damage may occur.
This mode displays system operating values in Impe-
Option 4 – Local/Remote Control Type rial units of °F or PSIG.
L O C A L / R E M O T E M O D E L or
L O C A L
D I S P L A Y U N I T S
S I
When programmed for LOCAL, an ISN or RCC con-
trol can be used to monitor only. The micro panel will
operate on locally programmed values and ignore all This mode displays system operating values in Scien-
commands from remote devices, or through the RS- tific International Units of °C or barg.
485 inputs. The chiller will communicate and send data
to the remote monitoring devices.
or
L O C A L / R E M O T E M O D E
R E M O T E
Option 7 – Lead/Lag Type (two system units Option 9 – Manual Override Mode
only) M A N U A L O V E R R I D E M O D E
L E A D / L A G C O N T R O L D I S A B L E D
M A N U A L S Y S 1 L E A D
This option allows overriding of the daily schedule
SYS 1 selected as lead compressor. SYS 1 lead option that is programmed. MANUAL OVERRIDE MODE –
MUST be chosen if Hot Gas Bypass is installed. DISABLED indicates that override mode has no effect.
or or
L E A D / L A G C O N T R O L M A N U A L O V E R R I D E M O D E
M A N U A L S Y S 2 L E A D E N A B L E D
SYS 2 selected as lead compressor. Manual Override Mode is enabled. This is a service
function and when enabled, will allow the unit to start
or when shut down on the daily schedule. It will auto-
L E A D / L A G C O N T R O L matically be disabled after 30 minutes.
A U T O M A T I C
Option 10 – Current Feedback Options
Installed
Lead/lag between systems may be selected to help
equalize average run hours between systems on chillers C U R R E N T F E E D B A C K
N O N E
with 2 refrigerant systems. Auto lead/lag allows auto-
matic lead/lag of the two systems based on an average
run hours of the compressors in each system. A new This mode should be selected when the panel is not
lead/lag assignment is made whenever all compressors equipped with current sensing capability.
shut down. The microprocessor will then assign the
or
“lead” to the system with the shortest average run time.
C U R R E N T F E E D B A C K
Option 8 – Condenser Fan Control Mode O N E P E R U N I T
F A N C O N T R O L
7
D I S C H A R G E P R E S S U R E This mode should be selected when an optional 2ACE
Module is installed to allow combined current moni-
Condenser fans are controlled by discharge pressure toring of all systems by sensing current on the incom-
only. This mode must be chosen. ing line.
or or
F A N C O N T R O L C U R R E N T F E E D B A C K
A M B I E N T & D S C H P R E S S O N E P E R S Y S T E M
Do not select this option on R-410A chillers. This mode should be selected when an optional 2ACE
module is installed to allow individual current moni-
toring of each system. SYS 1 input is to J7 of the I/O.
SYS 2 input is to J8 of the I/O.
Chiller auto restarts after a power failure. Refrigerant type R-410A must be selected under Ser-
vice Mode. Refrigerant type is displayed under the
P O W E R F A I L R E S T A R T
OPTIONS key, but is only programmable in Service
M A N U A L
Mode.
Incorrect programming may cause dam-
After a power failure, the UNIT switch must be tog-
age to compressors.
gled before restart at the unit is allowed. NORMALLY
MANUAL RESTART should NOT BE SELECTED.
If the operating software is to be updated, insert the The options display message for Remote
Flash Card into the Flash Card input port. Turn off the Temp Reset Input only appears if the
unit switch and set the FLASH CARD UPDATE TO Temp Reset Option is enabled under Ser-
“ENABLED” using the ↑ and ↓ keys. vice Mode. The option must be enabled
under the Service Mode for the Remote
F L A S H C A R D U P D A T E Temperature Reset to operate.
E N A B L E
D
Remote Temp Reset input selection is programmable EXTERNAL EVAP PUMP should be selected if an ex-
according to the type of input utilized. The following ternal pump is being controlled with the chiller pump
options are available: contacts. The operation will be the same as YORK
HDRO KIT PUMPS = 1
• DISABLED (default)
The following option should not be selected.
• 0.0 – 10.0 (DC)
Y O R
K H
Y D
R O
• 2.0 – 10.0 V (DC)
K I T P
U M
P S = 2
• 0.0 – 20.0 mA
• 4.0 – 20.0 mA
Option 23 – Variable Water Outlet Mode To change the day, time, and date press the CLOCK
When the following option is selected, the variable wa- key. The display will show something similar to the
following:
ter outlet mode is enabled.
T O D A Y I S F R I 0 8 : 5 1 A M
V A R I A B L E O U T L E T
M O D E
2 5 J A N 0 2
E N A B L E D
Options Key
Expansion Valve Type
(press Options Key
to adv.) (Thermoplastic or Electric)
(Programmed under Service
Display Language Mode, Viewable Only)
Must be programmed
System Switches for Thermostatic
on/off
Flash Card Update
Chilled Liquid Type
(water or glycol)
Remote Temp Reset
Ambient Control
Pump Control
(standard or low)
Pump Selection
Local/Remote Mode
Display Units
(English or Metric)
Unit Type
(”Chiller” MUST be Selected
Via No Jumper Installed
(Viewable Only)
Refrigerant Type
R-410A
(Programmed under Service Mode)
Viewable Only)
LD07405d
Figure 438 provides a quick reference list for the Unit key set points.
BACNET, MODBUS, N2, AND YORKTALK 2 • RS-485: connect to TB2 - Network (-1) to TB2
COMMUNICATIONS (-1); Network (+1) to TB2 (+1)
Data can be read and in some cases modified using a • RS-232: connect to TB3 - Network (RX) to TB3
serial communication BACnet, Modbus, or YorkTalk 2 (TXD); Network (TX) to TB3 (RXD); Network
network connection. This information allows commu- (GND) to TB3 (GND)
nications of chiller operating parameters and external
See Figure 44 on page 158 for TB1, TB2 and TB3
control changes to set point, load limiting, and start/
locations.
stop commands.
In most cases, communication parameters will need to
BACnet and YorkTalk 2 RS485 networks are wired to
be modified. Table 30 on page 159 lists setup parame-
the + and - terminals of TB1 for port 1 communica-
ters for the available protocols. Modification is accom-
tions. Modbus network connection has the option of
plished by pressing the PROGRAM, DOWN ARROW,
RS232 or RS485 connection for port 2 communica-
DOWN ARROW, DOWN ARROW, DOWN ARROW,
tions. Modbus network is wired to either TB2 or TB3
and ENTER keys in sequence. The list below shows
as follows:
the displays for the values that may be modified:
P2 PROTOCOL
DE MODIFIER ADDRESS
XXXXXXXXXX
XXXXX
P2 MANUAL MAC
DE MODIFIER OFFSET
ADDRESS XXX
XX
P2 BAUD RATE
P1 PROTOCOL
XXXXX
XXXXXX
P2 PARITY
P1 MANUAL MAC
XXXXX 7
ADDRESS XXX
P2 STOP BITS
P1 BAUD RATE
X
XXXXX
P2 HW SELECT BIT
P1 PARITY
XXXXX
XXXXX
X RESET 1 = YES, 0 = NO 0
Note: See Table 20 on page 160 for error descriptions
LD14318
1. As required by network. 2. Or other as required by network. 3. Number is multiplied by 100, set as required by network.
4. Number is added to de modifier address, set as required by network.
5. Unit operating software version C.Mmc.13.03 or later required for Modbus Protocol.
6. Unit operating software version 04 (C.MMC.13.04, C.MMC.14.04, or C.MMC.16.04) or higher required for N2 protocol functionality.
7
BACnet and Modbus Communications Analog Read Only Points
Chiller data that can be read and modified using spe- This data can be read using a BACnet or Modbus net-
cific BACnet or Modbus Register Addresses; and the work connection and can NOT be modified using this
data associated with the addresses, is outlined in the connection. The Modbus Register Address for these
following description: points is 513 + AI #.
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
9
10
25 S2_SUCT_TEMP AI15 528 03,04 x10 ADF 22 °F °C Sys 2 Suction Temperature (EEV) S
26 S2_RUN_TIME AI16 529 03,04 x10 ADF 23 None None Sys 2 Run Time in seconds S
27 S2_SUCT_PR AI17 530 03,04 x10 ADF 24 PSI BAR Sys 2 Suction Pressure S
28 S2_DSCH_PR AI18 531 03,04 x10 ADF 25 PSI BAR Sys 2 Discharge Pressure S
29 S2_CIR_TEMP AI19 532 03,04 x10 ADF 26 °F °C Sys 2 Cooler Inlet Refrigerant Temp (R-407c) O
30 S2_DEF_TEMP AI20 533 03,04 x10 ADF 27 °F °C Sys 2 Defrost Temperature (HP) O
31 S2_SUCT_SH AI21 534 03,04 x10 ADF 28 °F (diff) °C (diff) Sys 2 Suction Superheat S
32 S2_AR_TIMER AI22 535 03,04 x10 ADF 29 None None Sys 2 Anti-Recycle Timer S
33 S2_EEV_OUT AI23 536 03,04 x10 ADF 30 % % Sys 2 EEV Output % (EEV) O
34 NUM_COMPS AI24 537 03,04 x1 ADF 31 None None Number of Compressors S
161
SECTION 7 – UNIT CONTROLS
7
Item BACnet Modbus
Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
162
Ref BACnet Name Object Scaling (See N2 Metasys
Address Supported
Num Instance Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
35 S1_OP_CODE AI25 538 03,04 x1 ADF 32 None None Sys 1 Operational Code S
36 S1_FLT_CODE AI26 539 03,04 x1 ADF 33 None None Sys 1 Fault Code S
37 S2_OP_CODE AI27 540 03,04 x1 ADF 34 None None Sys 2 Operational Code S
38 S2_FLT_CODE AI28 541 03,04 x1 ADF 35 None None Sys 2 Fault Code S
39 S1_DBG_CODE AI29 542 03,04 x1 ADF 36 None None Sys 1 Debug Code N
40 S1_FAN_STAGE AI30 543 03,04 x1 ADF 37 None None Sys 1 Condenser Fan Stage S
41 S2_DBG_CODE AI31 544 03,04 x1 ADF 38 None None Sys 2 Debug Code N
42 S2_FAN_STAGE AI32 545 03,04 x1 ADF 39 None None Sys 2 Condenser Fan Stage S
Unit Control Mode [1=LW, 2=RW, 3=DA, 4=SP, 5=HC,
43 CONTROL_MODE AI33 546 03,04 x1 ADF 40 None None S
6=HP]
44 AR_TIME AI34 547 03,04 x1 ADF 41 None None Anti-Recycle Time Programmed S
SECTION 7 – UNIT CONTROLS
45 LCHLT_CUT AI35 548 03,04 x10 ADF 42 °F °C Leaving Chilled Liquid Temp Cutout S
46 LOW_AMB_CUT AI36 549 03,04 x10 ADF 43 °F °C Low Ambient Temperature Cutout S
47 SUCT_P_CO_HT AI37 550 03,04 x10 ADF 44 PSI BAR Low Suction Pressure Cutout Heating (HP) O
48 L_SUCT_P_CO AI38 551 03,04 x10 ADF 45 PSI BAR Low Suction Pressure Cutout Cooling S
49 H_DSCH_P_CO AI39 552 03,04 x10 ADF 46 PSI BAR High Discharge Pressure Cutout S
50 COOL_SETP AI40 553 03,04 x10 ADF 47 °F °C Cooling Setpoint S
51 SP_SETP_S1 AI41 554 03,04 x10 ADF 48 PSI BAR Sys 1 Cooling Setpoint (SP Unit) O
52 CONTROL_RG AI42 555 03,04 x10 ADF 49 °F °C Cooling Range S
53 SP_CTL_RG_S1 AI43 556 03,04 x10 ADF 50 PSI BAR Sys 1 Cooling Range (SP Unit) O
54 SP_SETP_S2 AI44 557 03,04 x10 ADF 51 PSI BAR Sys 2 Cooling Setpoint (SP Unit) O
55 HEAT_SETP AI45 558 03,04 x10 ADF 52 °F °C Heating Setpoint (HP) O
56 SP_CTL_RG_S2 AI46 559 03,04 x10 ADF 53 PSI BAR Sys 2 Cooling Range (SP Unit) O
57 HEAT_RANGE AI47 560 03,04 x10 ADF 54 °F °C Heating Range (HP) O
58 S1_DSCH_TEMP AI48 561 03,04 x10 ADF 55 °F °C Sys 1 Discharge Temperature (EEV) O
59 S1_DSCH_SH AI49 562 03,04 x10 ADF 56 °F (diff) °C (diff) Sys 1 Discharge Superheat (EEV) O
60 S2_DSCH_TEMP AI50 563 03,04 x10 ADF 57 °F °C Sys 2 Discharge Temperature (EEV) O
61 S2_DSCH_SH AI51 564 03,04 x10 ADF 58 °F (diff) °C (diff) Sys 2 Discharge Superheat (EEV) O
62 LEAVING_HOT AI52 565 03,04 x10 ADF 59 °F °C Leaving Liquid Hot Temp (R-410a) O
63 RETURN_HOT AI53 566 03,04 x10 ADF 60 °F °C Return Liquid Hot Temp (R-410a) O
64 R_COOL_SETP AI54 567 03,04 x10 ADF 61 °F °C Remote Setpoint S
65 R_SP_SETP_S1 AI55 568 03,04 x10 ADF 62 PSI BAR Remote Setpoint 1 (SP Unit) O
66 R_SP_SETP_S2 AI56 569 03,04 x10 ADF 63 PSI BAR Remote Setpoint 2 (SP Unit) O
67 R_HEAT_SETP AI57 570 03,04 x10 ADF 64 °F °C Remote Heating Setpoint (HP) O
BINARY READ ONLY POINTS
68 S1_ALARM BI1 1282 01,02,03 N/A BD4 0/1 0/1 Sys 1 Alarm [0=No Alarm, 1=Alarm] S
69 S2_ALARM BI2 1283 01,02,03 N/A BD5 0/1 0/1 Sys 2 Alarm [0=No Alarm, 1=Alarm] S
70 EVAP_HTR BI3 1284 01,02,03 N/A BD6 0/1 0/1 Evaporator Heater Status S
71 EVAP_PUMP BI4 1285 01,02,03 N/A BD7 0/1 0/1 Evaporator Pump S
72 S1_C1_RUN BI5 1286 01,02,03 N/A BD8 0/1 0/1 Sys 1 Comp 1 Run S
73 S2_C1_RUN BI6 1287 01,02,03 N/A BD9 0/1 0/1 Sys 2 Comp 1 Run S
74 S1_LLSV BI7 1288 01,02,03 N/A BD10 0/1 0/1 Sys 1 Liquid Line Solenoid Valve S
75 S1_MODE_SV BI8 1289 01,02,03 N/A BD11 0/1 0/1 Sys 1 Mode Solenoid Valve (HP) O
76 S1_HGBV BI9 1290 01,02,03 N/A BD12 0/1 0/1 Sys 1 Hot Gas Bypass Valve O
Bivalent Heat Source (YLAE HP)
77 S1_BHS BI10 1291 01,02,03 N/A BD13 0/1 0/1 O
Tray Heater (YLPA)
78 S1_C2_RUN BI11 1292 01,02,03 N/A BD14 0/1 0/1 Sys 1 Comp 2 Run S
79 S2_C2_RUN BI12 1293 01,02,03 N/A BD15 0/1 0/1 Sys 2 Comp 2 Run S
80 S2_LLSV BI13 1294 01,02,03 N/A BD16 0/1 0/1 Sys 2 Liquid Line Solenoid Valve S
TABLE 21 - NATIVE BACNET, MODBUS AND N2 COMMUNICATIONS DATA MAP (CONT’D)
81 S2_MODE_SV BI14 1295 01,02,03 N/A BD17 0/1 0/1 Sys 2 Mode Solenoid Valve (HP) O
82 LEAD_SYS BI15 1296 01,02,03 N/A BD18 0/1 0/1 Lead System [0=Sys 1, 1=Sys 2] S
83 S1_C3_RUN BI16 1297 01,02,03 N/A BD19 0/1 0/1 Sys 1 Comp 3 Run S
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
FORM 150.72-ICOM6
Item BACnet Modbus
Modbus Modbus Data Type Engineering Units Point List Code: S = Standard O = Optional N = Not Available
Ref BACnet Name Object Scaling (See N2 Metasys
Address Supported
Num Instance Note 5) Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
84 S2_C3_RUN BI17 1298 01,02,03 N/A BD20 0/1 0/1 Sys 2 Comp 3 Run S
85 CH_LIQ_TYPE BI18 1299 01,02,03 N/A BD21 0/1 0/1 Chilled Liquid Type [0=Water, 1=Glycol] S
86 Code Value
AMB_MODE BI19 Code
1300Operational 01,02,03 N/A Code Value
BD22 0/1 0/1 Fault/Inhibit
Ambient Control Mode
Code[0=Std Amb, 1=Low Amb] S
87 0
CNTL_MODE No Abnormal
BI20 Condition
1301 01,02,03 N/A 0
BD23 No Fault
0/1 Code 0/1 Local Remote Control Mode [0=Manual, 1=Auto] S
88 1
DATA_UNIT Unit Switch
BI21 OFF 1302 01,02,03 N/A 1
BD24 115 VAC
0/1 Under Voltage
0/1 Display Units [0=Imperial, 1=SI] S
89 AUTO_LL 2 System Switch
BI22 OFF1303 01,02,03 N/A 2
BD25 Low Ambient
0/1 Temperature
0/1 Lead Lag Control Mode [0=Manual, 1=Auto] S
FORM 150.72-ICOM6
90 S2_HGBV 3 Lockout
BI23 1304 01,02,03 N/A 3
BD26 0/1 0/1 Sys 2 Hot Gas Bypass Valve O
JOHNSON CONTROLS
4 Unit Fault 4 Low Leaving Chilled Liquid Temperature
ISSUE DATE: 10/24/2019
24 47 24 47 Sensor Fault
25 48 25 48 Discharge Inhibit
26 49 26 49 MP/HPCO Inhibit
27 50 27 50 Pump Trip
28 28 Pump Fail Make Flow
29 29 Property
HighofAmbient Controls, Inc.
JohnsonTemperature
SCROLL
30Native Comms 16 AUG 2017 30 Subject
Anti-Vacuum without
to change Low Pressure
notice.Cutout 3 of 4
31 31
32 32
Property of Johnson Controls, Inc.
33 33
SCROLL Native Comms 16 AUG 2017 Subject to change without notice. 4 of 4
34 34
163
SECTION 7 – UNIT CONTROLS
35 35
36 36
37 37
38 38
7
39 39
FORM 150.72-ICOM6
SECTION 7 – UNIT CONTROLS
ISSUE DATE: 10/24/2019
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
6
7
8
9
10
SECTION 1
165
1 of 6
SECTION 7 – UNIT CONTROLS
166
Eng BACnet Engineering
BACnet Object LON Profile N2 Modbus Point List Code: S = Standard O = Optional N = Not Available
Page Object LON SNVT Type Units
Name Name Metasys
Ref Typ/Ins Address Scale Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
P27 AV21 YT2_ S01_ P27 nvoYTS01p027 SNVT_count_f (51) ADF 21 0025 x1 None None Sys 2 Run Time in seconds S S S S
P28 AV22 YT2_ S01_ P28 nvoYTS01p028 SNVT_count_f (51) ADF 22 0026 x10 PSI BAR Sys 2 Suction Pressure S S S S
P29 AV23 YT2_ S01_ P29 nvoYTS01p029 SNVT_count_f (51) ADF 23 0027 x10 PSI BAR Sys 2 Discharge Pressure S S S S
YT2_ S01_ P30 Sys 2 Suction Temperature (Cond Unit)
P30 AV24 nvoYTS01p030 SNVT_count_f (51) °F °C O O O O
ADF 24 0028 x10 Sys 2 Cooler Inlet Refrigerant Temp (R-407c)
P31 AV25 YT2_ S01_ P31 nvoYTS01p031 SNVT_count_f (51) ADF 25 0029 x10 °F °C Sys 2 Defrost Temperature (HP) O O O O
P32 AV26 YT2_ S01_ P32 nvoYTS01p032 SNVT_count_f (51) ADF 26 0030 x10 °F (diff) °C (diff) Sys 2 Suction Superheat (EEV) O O O O
P33 AV27 YT2_ S01_ P33 nvoYTS01p033 SNVT_count_f (51) ADF 27 0031 x1 None None Sys 2 Anti-Recycle Timer in seconds S S S S
SECTION 7 – UNIT CONTROLS
P34 AV28 YT2_ S01_ P34 nvoYTS01p034 SNVT_count_f (51) ADF 28 0032 x10 % % Sys 2 EEV Output % (EEV) O O O O
P35 AV29 YT2_ S01_ P35 nvoYTS01p035 SNVT_count_f (51) ADF 29 0033 x1 None None Number of Compressors S S S S
P36 BV5 YT2_ S01_ P36 nvoYTS01p036 SNVT_switch (95) BD 5 0065 N/A 0/1 0/1 Sys 1 Alarm [0=No Alarm, 1=Alarm] S S S S
P37 BV6 YT2_ S01_ P37 nvoYTS01p037 SNVT_switch (95) BD 6 0066 N/A 0/1 0/1 Sys 2 Alarm [0=No Alarm, 1=Alarm] S S S S
P38 BV7 YT2_ S01_ P38 nvoYTS01p038 SNVT_switch (95) BD 7 0067 N/A 0/1 0/1 Evaporator Heater Status S S S S
P39 BV8 YT2_ S01_ P39 nvoYTS01p039 SNVT_switch (95) BD 8 0068 N/A 0/1 0/1 Evaporator Pump Status S S S S
P40 BV9 YT2_ S01_ P40 nvoYTS01p040 SNVT_switch (95) BD 9 0069 N/A 0/1 0/1 Sys 1 Comp 1 Run S S S S
P41 BV10 YT2_ S01_ P41 nvoYTS01p041 SNVT_switch (95) BD 10 0070 N/A 0/1 0/1 Sys 2 Comp 1 Run S S S S
YT2_ S01_ P42 Sys 1 Liquid Line Solenoid Valve
P42 BV11 nvoYTS01p042 SNVT_switch (95) 0/1 0/1 S S S S
BD 11 0071 N/A Sys 1 Mode Solenoid Valve (HP)
YT2_ S01_ P43 Sys 1 Hot Gas Bypass Valve
P43 BV12 nvoYTS01p043 SNVT_switch (95) 0/1 0/1 Bivalent Heat Source (YLAE HP) S S S S
BD 12 0072 N/A Tray Heater (YLPA HP)
P44 BV13 YT2_ S01_ P44 nvoYTS01p044 SNVT_switch (95) BD 13 0073 N/A 0/1 0/1 Sys 1 Comp 2 Run S S S S
P45 BV14 YT2_ S01_ P45 nvoYTS01p045 SNVT_switch (95) BD 14 0074 N/A 0/1 0/1 Sys 2 Comp 2 Run S S S S
YT2_ S01_ P46 Sys 2 Liquid Line Solenoid Valve
P46 BV15 nvoYTS01p046 SNVT_switch (95) 0/1 0/1 S S S S
BD 15 0075 N/A Sys 2 Mode Solenoid Valve (HP)
P47 BV16 YT2_ S01_ P47 nvoYTS01p047 SNVT_switch (95) BD 16 0076 N/A 0/1 0/1 Lead System [0=Sys1, 1=Sys2] S S S S
P48 BV17 YT2_ S01_ P48 nvoYTS01p048 SNVT_switch (95) BD 17 0077 N/A 0/1 0/1 Sys 1 Comp 3 Run S S S S
P49 BV18 YT2_ S01_ P49 nvoYTS01p049 SNVT_switch (95) BD 18 0078 N/A 0/1 0/1 Sys 2 Comp 3 Run S S S S
P50 BV19 YT2_ S01_ P50 nvoYTS01p050 SNVT_switch (95) BD 19 0079 N/A 0/1 0/1 Chilled Liquid Type [0=Water, 1=Glycol] S S S S
P51 BV20 YT2_ S01_ P51 nvoYTS01p051 SNVT_switch (95) BD 20 0080 N/A 0/1 0/1 Ambient Control Mode [0=Std Amb, 1=Low Amb] S S S S
P52 BV21 YT2_ S01_ P52 nvoYTS01p052 SNVT_switch (95) BD 21 0081 N/A 0/1 0/1 Local/Remote Control Mode [0=Local, 1=Remote] S S S S
TABLE 22 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
P53 BV22 YT2_ S01_ P53 nvoYTS01p053 SNVT_switch (95) BD 22 0082 N/A 0/1 0/1 Units [0=Imperial, 1=SI] S S S S
P54 BV23 YT2_ S01_ P54 nvoYTS01p054 SNVT_switch (95) BD 23 0083 N/A 0/1 0/1 Lead/Lag Control Mode [0=Manual, 1=Auto] S S S S
P55 BV24 YT2_ S01_ P55 nvoYTS01p055 SNVT_switch (95) BD 24 0084 N/A 0/1 0/1 Sys 2 Hot Gas Bypass Valve O O O O
P56 MV1 YT2_ S01_ P56 nvoYTS01p056 SNVT_count_f (51) ADI 1 0030 x1 None None Sys 1 Operational Code S S S S
P57 MV2 YT2_ S01_ P57 nvoYTS01p057 SNVT_count_f (51) ADI 2 0031 x1 None None Sys 1 Fault Code S S S S
P58 MV3 YT2_ S01_ P58 nvoYTS01p058 SNVT_count_f (51) ADI 3 0032 x1 None None Sys 2 Operational Code S S S S
P59 MV4 YT2_ S01_ P59 nvoYTS01p059 SNVT_count_f (51) ADI 4 0033 x1 None None Sys 2 Fault Code S S S S
P60 MV5 YT2_ S01_ P60 nvoYTS01p060 SNVT_count_f (51) ADI 5 0034 x1 None None Sys 1 Debug Code N N N N
P61 MV6 YT2_ S01_ P61 nvoYTS01p061 SNVT_count_f (51) ADI 6 0035 x1 None None Sys 1 Condenser Fan Stage S S S S
P62 MV7 YT2_ S01_ P62 nvoYTS01p062 SNVT_count_f (51) ADI 7 0036 x1 None None Sys 2 Debug Code N N N N
P63 MV8 YT2_ S01_ P63 nvoYTS01p063 SNVT_count_f (51) ADI 8 0037 x1 None None Sys 2 Condenser Fan Stage S S S S
P64 MV9 YT2_ S01_ P64 nvoYTS01p064 SNVT_count_f (51) ADI 9 0038 N N N N
YT2_ S01_ P65 Unit Control Mode [0=LW, 1=RW, 2=DA, 3=SP,
P65 MV10 nvoYTS01p065 SNVT_count_f (51) None None S S S S
ADI 10 0039 x1 4=CL, 5=HT]
P66 AV30 YT2_ S01_ P66 nvoYTS01p066 SNVT_count_f (51) ADF 30 0040 x1 None None Anti-Recycle Time Programmed S S S S
P67 AV31 YT2_ S01_ P67 nvoYTS01p067 SNVT_count_f (51) ADF 31 0041 x10 °F °C Leaving Chilled Liquid Temp Cutout S S S S
P68 AV32 YT2_ S01_ P68 nvoYTS01p068 SNVT_count_f (51) ADF 32 0042 x10 °F °C Low Ambient Temp Cutout S S S S
P69 AV33 YT2_ S01_ P69 nvoYTS01p069 SNVT_count_f (51) ADF 33 0043 x10 PSI BAR Low Suction Pressure Cutout Heating (HP) S S S S
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
FORM 150.72-ICOM6
04/17/2018
Eng BACnet Engineering
BACnet Object LON Profile N2 Modbus Point List Code: S = Standard O = Optional N = Not Available
Page Object LON SNVT Type Units
Name Name Metasys
Ref Typ/Ins Address Scale Imperial SI Point List Description 1 2 3 4 5 6 7 8 9 10
P70 AV34 YT2_ S01_ P70 nvoYTS01p070 SNVT_count_f (51) ADF 34 0044 x10 PSI BAR Low Suction Pressure Cutout Cooling S S S S
P71 AV35 YT2_ S01_ P71 nvoYTS01p071 SNVT_count_f (51) ADF 35 0045 x10 PSI BAR High Discharge Pressure Cutout S S S S
P72 AV36 YT2_ S01_ P72 nvoYTS01p072 SNVT_count_f (51) ADF 36 0046 x10 °F °C Remote Setpoint S S S S
FORM 150.72-ICOM6
P73 AV37 YT2_ S01_ P73 nvoYTS01p073 SNVT_count_f (51) ADF 37 0047 x10 °F °C Cooling Range S S S S
JOHNSON CONTROLS
YT2_ S01_ P74 PSI BAR Remote Setpoint 2 (SP)
ISSUE DATE: 10/24/2019
167
SECTION 7 – UNIT CONTROLS
168
SECTION 2
P31 AV129 YT2_ S02_ P31 nvoYTS02p031 SNVT_count_f (51) ADF 68 0125 N N N N
P32 AV130 YT2_ S02_ P32 nvoYTS02p032 SNVT_count_f (51) ADF 69 0126 N N N N
P33 AV131 YT2_ S02_ P33 nvoYTS02p033 SNVT_count_f (51) ADF 70 0127 N N N N
P34 AV132 YT2_ S02_ P34 nvoYTS02p034 SNVT_count_f (51) ADF 71 0128 N N N N
P35 AV133 YT2_ S02_ P35 nvoYTS02p035 SNVT_count_f (51) ADF 72 0129 N N N N
P36 BV105 YT2_ S02_ P36 nvoYTS02p036 SNVT_switch (95) BD 34 0165 N/A 0/1 0/1 Option Indicator [0=Disabled, 1=Enabled] N S S S
P37 BV106 YT2_ S02_ P37 nvoYTS02p037 SNVT_switch (95) BD 35 0166 N N N N
P38 BV107 YT2_ S02_ P38 nvoYTS02p038 SNVT_switch (95) BD 36 0167 N N N N
P39 BV108 YT2_ S02_ P39 nvoYTS02p039 SNVT_switch (95) BD 37 0168 N N N N
P40 BV109 YT2_ S02_ P40 nvoYTS02p040 SNVT_switch (95) BD 38 0169 N N N N
P41 BV110 YT2_ S02_ P41 nvoYTS02p041 SNVT_switch (95) BD 39 0170 N N N N
P42 BV111 YT2_ S02_ P42 nvoYTS02p042 SNVT_switch (95) BD 40 0171 N N N N
P43 BV112 YT2_ S02_ P43 nvoYTS02p043 SNVT_switch (95) BD 41 0172 N N N N
P44 BV113 YT2_ S02_ P44 nvoYTS02p044 SNVT_switch (95) BD 42 0173 N N N N
P45 BV114 YT2_ S02_ P45 nvoYTS02p045 SNVT_switch (95) BD 43 0174 N N N N
P46 BV115 YT2_ S02_ P46 nvoYTS02p046 SNVT_switch (95) BD 44 0175 N N N N
P47 BV116 YT2_ S02_ P47 nvoYTS02p047 SNVT_switch (95) BD 45 0176 N/A 0/1 0/1 Expansion Valve Type [0=TXV, 1=EEV] N S S S
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
FORM 150.72-ICOM6
P51 BV120 YT2_ S02_ P51 nvoYTS02p051 SNVT_switch (95) BD 49 0180 N/A 0/1 0/1 SCC Auto Detect Digit 2 N S S S
JOHNSON CONTROLS
P52 BV121 YT2_ S02_ P52 nvoYTS02p052 SNVT_switch (95) BD 50 0181 N/A 0/1 0/1 SCC Auto Detect Digit 3 N S S S
ISSUE DATE: 10/24/2019
P53 BV122 YT2_ S02_ P53 nvoYTS02p053 SNVT_switch (95) BD 51 0182 N/A 0/1 0/1 SCC Auto Detect Digit 4 N S S S
P54 BV123 YT2_ S02_ P54 nvoYTS02p054 SNVT_switch (95) BD 52 0183 N/A 0/1 0/1 SCC Auto Detect Digit 5 N S S S
P55 BV124 YT2_ S02_ P55 nvoYTS02p055 SNVT_switch (95) BD 53 0184 N/A 0/1 0/1 SCC Auto Detect Digit 6 N S S S
P56 MV101 YT2_ S02_ P56 nvoYTS02p056 SNVT_count_f (51) ADI 25 0130 x1 None None Refrigerant [0=R-22, 1=R-407c, 2=R-410a] N S S S
P57 MV102 YT2_ S02_ P57 nvoYTS02p057 SNVT_count_f (51) ADI 26 0131 N N N N
P58 MV103 YT2_ S02_ P58 nvoYTS02p058 SNVT_count_f (51) ADI 27 0132 N N N N
P59 MV104 YT2_ S02_ P59 nvoYTS02p059 SNVT_count_f (51) ADI 28 0133 N N N N
P60 MV105 YT2_ S02_ P60 nvoYTS02p060 SNVT_count_f (51) ADI 29 0134 N N N N
P61 MV106 YT2_ S02_ P61 nvoYTS02p061 SNVT_count_f (51) ADI 30 0135 N N N N
P62 MV107 YT2_ S02_ P62 nvoYTS02p062 SNVT_count_f (51) ADI 31 0136 N N N N
P63 MV108 YT2_ S02_ P63 nvoYTS02p063 SNVT_count_f (51) ADI 32 0137 N N N N
P64 MV109 YT2_ S02_ P64 nvoYTS02p064 SNVT_count_f (51) ADI 33 0138 N N N N
P65 MV110 YT2_ S02_ P65 nvoYTS02p065 SNVT_count_f (51) ADI 34 0139 N N N N
P66 AV130 YT2_ S02_ P66 nvoYTS02p066 SNVT_count_f (51) ADF 73 0140 N N N N
P67 AV131 YT2_ S02_ P67 nvoYTS02p067 SNVT_count_f (51) ADF 74 0141 N N N N
P68 AV132 YT2_ S02_ P68 nvoYTS02p068 SNVT_count_f (51) ADF 75 0142 N N N N
P69 AV133 YT2_ S02_ P69 nvoYTS02p069 SNVT_count_f (51) ADF 76 0143 N N N N
P70 AV134 YT2_ S02_ P70 nvoYTS02p070 SNVT_count_f (51) ADF 77 0144 N N N N
P71 AV135 YT2_ S02_ P71 nvoYTS02p071 SNVT_count_f (51) ADF 78 0145 N N N N
P72 AV136 YT2_ S02_ P72 nvoYTS02p072 SNVT_count_f (51) ADF 79 0146 N N N N
P73 AV137 YT2_ S02_ P73 nvoYTS02p073 SNVT_count_f (51) ADF 80 0147 N N N N
P74 AV138 YT2_ S02_ P74 nvoYTS02p074 SNVT_count_f (51) ADF 81 0148 N N N N
P75 AV139 YT2_ S02_ P75 nvoYTS02p075 SNVT_count_f (51) ADF 82 0149 N N N N
P76 AV140 YT2_ S02_ P76 nvoYTS02p076 SNVT_count_f (51) ADF 83 0150 N N N N
P77 AV141 YT2_ S02_ P77 nvoYTS02p077 SNVT_count_f (51) ADF 84 0151 N N N N
P78 AV142 YT2_ S02_ P78 nvoYTS02p078 SNVT_count_f (51) ADF 85 0152 N N N N
TABLE 22 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
P79 AV143 YT2_ S02_ P79 nvoYTS02p079 SNVT_count_f (51) ADF 86 0153 N N N N
P80 BV125 YT2_ S02_ P80 nvoYTS02p080 SNVT_switch (95) BD 54 0185 N N N N
P81 BV126 YT2_ S02_ P81 nvoYTS02p081 SNVT_switch (95) BD 55 0186 N N N N
P82 BV127 YT2_ S02_ P82 nvoYTS02p082 SNVT_switch (95) BD 56 0187 N N N N
P83 BV128 YT2_ S02_ P83 nvoYTS02p083 SNVT_switch (95) BD 57 0188 N N N N
P84 BV129 YT2_ S02_ P84 nvoYTS02p084 SNVT_switch (95) BD 58 0189 N/A 0/1 0/1 Units [0=Imperial, 1=Metric] N S S S
NOTES
1 LON SNVTs used: SNVT_count_f (51) and SNVT_switch (95). Must use LON eLink.
Modbus scaling factors indicated in bold with an asterisk (*) are user configurable by a field technician, if necessary. All Modbus values are of the type SIGNED with the exception of the user configurable
2
values that are all UNSIGNED. Modbus function types supported: ENG P03-P06 = Types 03, 06, 16; ENG P07-P10 = 01, 03, 05, 06, 15, 16; ENG P36-P55 & P80-84 = 01, 02, 03
3 BACnet engineering units shown with an Asterisk (*) will be assigned a BACnet engineering unit type of 95 - No Units.
Status codes: Special display characters such as ( ) [ ] { } / \ % < > are not compatible with eLink N2 formats. Substitute text strings "-", PCT, GTN will be used. String lengths are limited to 60 total
4
characters, including spaces.
5
6
7
8
9
10
169
Subject to change without notice.
SECTION 7 – UNIT CONTROLS
7
170
04/17/2018
Code Code
Operational Code Fault/Inhibit Code
Value Value
0 No Abnormal Condition 0 No Fault Code
1 Unit Switch Off 1
2 System Switch Off 2 Low Ambient Temperature
3 Lockout 3
4 Unit Fault 4 Low Leaving Chilled Liquid Temp
5 System Fault 5 High Discharge Pressure
6 Remote Shutdown 6
7 Daily Schedule Shutdown 7 Low Suction Pressure
SECTION 7 – UNIT CONTROLS
8 No Run Permissive 8
9 No Cool Load 9
10 Anti-Coincidence Timer Active 10
11 Anti-Recycle Timer Active 11
12 Manual Override 12
13 Suction Limiting 13
14 Discharge Limiting 14
15 15
16 Load Limiting 16
17 Compressor(s) Running 17
18 Heatpump Load Limiting 18 MP/HPCO Fault
19 19 Low Evaporator Temperature
20 20
21 21
22 22 Unit Motor Current
23 23 Low Superheat
24 24 Sensor Fault
25 25 Discharge Inhibit
26 26 MP/HPCO Inhibit
27 27 Pump Trip
28 28 Pump Fail Make Flow
29 29 High Ambient Temperature
30 30 Anti-Vacuum Low Pressure Cutout
31 31
TABLE 22 - YORKTALK 2 COMMUNICATIONS DATA MAP (CONT’D)
32 32
33 33
34 34
35 35
36 36
37 37
38 38
39 39
40 40
41 41
42 42
43 43
44 44
45 45
46 46
47 47
48 48
49 49
50 50
JOHNSON CONTROLS
ISSUE DATE: 10/24/2019
FORM 150.72-ICOM6
FORM 150.72-ICOM6
ISSUE DATE: 10/24/2019
SUCTION PRESSURE LIMIT CONTROLS If after 60 seconds of run-time the leaving chilled liq-
uid temperature is still above the Set Point High Limit,
The anticipatory controls are intended to prevent the
the next compressor in sequence will be energized.
unit from ever actually reaching a low-pressure cut-
Additional compressors will be energized at a rate of
out. Loading is prevented, if the suction pressure drops
once every 60 seconds if the chilled liquid temperature
below 1.15 x suction pressure cutout (15% below the
remains above the Set Point High Limit and the chilled
cutout). Loading may reoccur after suction pressure
liquid temperature is dropping less than 3 °F/min. The
rises above the unload point and a period of one min-
lag system will not be allowed to start a compressor
ute elapses. This control is only operable if the optional
until the lead system has run for 5 minutes.
suction pressure transducers are installed.
If the chilled liquid temperature falls below the Set
DISCHARGE PRESSURE LIMIT CONTROLS Point High Limit but is greater than the Set Point Low
Limit, loading and unloading do not occur. This area of
The discharge pressure limit controls unload a system
control is called the control range.
before it reaches a safety limit due to high load or dirty
condenser coils. The microprocessor monitors dis- If the chilled liquid temperature drops to between Set
charge pressure and unloads a system, if fully loaded, Point Low Limit and 0.5°F (0.28°C) below the Set
by one compressor when discharge pressure exceeds Point Low Limit, unloading (a compressor turns OFF)
the programmed cutout minus 10 psig (0.69 barg). Re- occurs at a rate of 1 every 30 seconds. If the chilled
loading will occur when the discharge pressure on the liquid temperature falls to a value greater than 0.5°F
affected system drops to 85% of the unload pressure (0.28°C) below the Set Point Low Limit but not greater
and 10 minutes have elapsed. than 1.5°F (0.83°C) below the Set Point Low Limit,
This control is only applicable if optional discharge unloading occurs at a rate of 20 seconds. If the chilled
pressure transducers are installed. liquid temperature falls to a value greater than 1.5°F
(0.83°C) below the Set Point Low Limit, unloading oc-
LEAVING CHILLED LIQUID CONTROL curs at a rate of 10 seconds. If the chilled liquid tem-
perature falls below 1°F above the low chilled liquid
The set point, when programmed for Leaving Chilled temperature cutout, unloading occurs at a rate of 10
Liquid Control, is the temperature the unit will control seconds if it is greater than 10 seconds.
to within plus or minus the (control) cooling range. The
Set Point High Limit is the Set Point plus the Cooling In water cooling mode on R-410A chillers, the mini-
Range. The Set Point Low Limit is the Set Point minus mum low limit of the control range will be 40.0ºF. For
the Cooling Range. Figure 30 below should be used to leaving chilled liquid temperature set point and control
aid in understanding the following description of Leav- range combinations that result in the low limit of the
ing Chilled Liquid Control. control range being below 40.0ºF, the low limit will be
reset to 40.0ºF and the difference will be added to the
30 sec. Contol Range 60 sec. high limit. This will result in a control range the same
unloading (no compressor staging) loading size as programmed but not allow the unit to run below
40.0ºF. This control will not affect glycol chillers.
LWT Hot gas, if present, will be the final step of capacity. Hot
44.0 ºF 46.0 ºF 48.0 ºF
(6.7 ºC) (7.8 ºC) (8.9 ºC)
gas is energized when only a single compressor is run-
Low Limit Setpoint High Limit ning and LWT is less than SP. Hot gas is turned OFF
as temperature rises when LWT is more than SP plus
Leaving Water Temp. Control - Compressor Staging
Setpoint = 46.0 ºF (7.8 ºC) Range = +/-2 ºF (1.1 ºC) CR/2. If temperature remains below the set point low
LD14404 limit on the lowest step of capacity, the microprocessor
Figure 45 - LEAVING WATER TEMPERATURE will close the liquid line solenoid, after turning off hot
CONTROL EXAMPLE gas, and pump the system down before turning off the
last compressor in a system.
If the leaving chilled liquid temperature is above the The leaving chilled liquid set point is programmable
Set Point High Limit, the lead compressor on the lead from 40°F to 70°F (4.4°C to 21.1°C) in water chilling
system will be energized along with the liquid line so- mode and from 10°F to 70°F (-12.2°C to 21.1°C) in
lenoid. Upon energizing any compressor, the 60 sec- glycol chilling mode. In both modes, the cooling range
ond Anti-Coincidence timer will be initiated to prevent can be from plus or minus1.5°F to plus or minus 2.5°F
multiple compressors from turning ON. (plus or minus 0.83°C to 1.39°C).leaving chilled liquid
control.
172 JOHNSON CONTROLS
FORM 150.72-ICOM6
SECTION 8 – UNIT OPERATION
ISSUE DATE: 10/24/2019
*Unloading only
NOTES:
1. Step 1 is Hot Gas Bypass and is skipped when loading occurs. Hot Gas Bypass operation is inhibited during Pumpdown.
2. Step 3 is skipped when loading occurs.
3. Step 4 is skipped when unloading occurs.
* STEP can be viewed using the OPER DATA key and scrolling to COOLING DEMAND.
As an example of compressor staging (See Table 24 sor run time for the purpose of lubrication. It will also
on page 173), a chiller with six compressors using a prevent the same compressor from starting 2 times in
Cooling Set Point programmed for 45°F (7.20°C) and a a row. The microprocessor will not attempt to equalize
Range Set Point of 10°F (5.56°C). Using the formulas run time on individual compressors within a system.
in Table 24 on page 173, the control range will be Each compressor in a system will be assigned an ar-
split up into six (seven including hot gas) segments, bitrary number 1, or 2. The non-running compressor
with the Control Range determining the separation be- within a system with the lowest priority number will
tween segments. Note also that the Cooling Set Point is always be the next compressor to start. The running
the point at which all compressors are OFF, and Cool- compressor with priority number 1 will always be the
ing Set Point plus Range is the point all compressors next compressor to shut OFF. Whenever a compressor
are ON. Specifically, if the return water temperature is is shut OFF, the priority numbers of all compressors
55°F (12.8°C), then all compressors will be ON, pro- in each system will be decreased by 1 with the wrap
viding full capacity. At nominal gpm, this would pro- around. This control scheme assures the same com-
vide approximately 45°F (7.2°C) leaving water tem- pressor does not repeatedly cycle ON and OFF.
perature out of the evaporator.
ANTI-RECYCLE TIMER
If the return water temperature drops to 53.4°F (11.9°C),
one compressor would cycle OFF leaving five com- The programmable anti-recycle timer assures that sys-
pressors running. The compressors would continue to tems do not cycle. This timer is programmable under
cycle OFF approximately every 1.7°F (0.94°C), with the PROGRAM key between 300 and 600 seconds.
the exception of hot gas bypass. Notice that the hot gas Whenever possible, to reduce cycling and motor heat-
bypass would cycle ON when the return water tem- ing, the anti-recycle timer should be adjusted to 600
perature dropped to 46.25°F (7.9°C). At this point one seconds. The programmable anti-recycle timer starts
compressor would be running with hot gas. the timer when the first compressor in a system starts.
The timer begins to count down. If all of the compres-
Should the return water temperature rise from this point
sors in a circuit cycle OFF, a compressor within the cir-
to 46.7°F (8.2°C), the hot gas bypass would shut OFF,
cuit will not be permitted to start until the anti-recycle
still leaving one compressor running. As the load in-
timer has timed out. If the lead system has run for less
creased, the compressors would stage ON every 1.7°F
than 5 minutes, 3 times in a row, the anti-recycle timer
(0.94°C).
will be extended to 10 minutes.
Also note that Table 24 on page 173 not only pro-
vides the formulas for the loading (ON POINT) and ANTI-COINCIDENCE TIMER
unloading (OFF POINT) of the system, the “STEP” is This timer is not present on single-system units. Two
also shown in the table. The “STEP” is the increment timing controls are present in software to assure com-
in the sequence of the capacity control scheme that can pressors within a circuit or between systems, do not 8
be viewed under the OPER DATA key. See Display/ start simultaneously. The anti-coincidence timer as-
Print Keys on page 131 for specific information on sures there is at least a one minute delay between sys-
the OPER DATA key. tem starts on 2-circuit systems. This timer is NOT pro-
grammable. The load timers further assure that there
RETURN CHILLED LIQUID SYSTEM LEAD/ is a minimum time between compressor starts within
LAG AND COMPRESSOR SEQUENCING a system.
A Lead/Lag option may be selected to help equalize
EVAPORATOR PUMP CONTROL AND YORK
average run hours between systems with 2 refriger-
HYDRO KIT PUMP CONTROL
ant systems. This may be programmed under the OP-
TIONS key. Auto Lead/Lag of the 2 systems based on The evaporator pump dry contacts (XTBC2 – Termi-
average run hours of the compressors in each system. nals 23 and 24) are energized when any of the follow-
Manual Lead/Lag selects specifically the sequence ing conditions are true:
which the microprocessor starts the systems.
1. Low Leaving Chilled Liquid Fault
The microprocessor will sequence compressors load
2. Any compressor is running
and unload systems according to Table 25 on page
174. The microprocessor will lead/lag compressors 3. Daily Schedule is ON, Unit Switch is ON and Re-
within each circuit to maximize individual compres- mote Stop is closed
The pump will not run if the microprocessor panel for the next stage is decreased 20 psig and ramped back
has been powered up for less than 30 seconds or if the to the programmed off pressure minus the differential
pump has run in the last 30 seconds to prevent pump over the next 20 seconds.
motor overheating. Condenser fan locations are shown in Figure 47 on
Whenever the option “YORK HYDRO KIT PUMPS = page 177. Detailed Standard Fan Control operation
1” is selected under the OPTIONS key, the pump con- is shown in Table 26 on page 178 and Table 27 on
trol will be as described above. DO NOT SELECT the page 179.
option “YORK HYDRO KIT PUMPS = 2” under the
OPTIONS key. If a dual pump option is installed, the VSD FAN
active pump is selected by the selector switch. VSD fans are equipped and controlled to extend the
minimum starting ambient temperature to -10°F
EVAPORATOR HEATER CONTROL
(-23.3°C).
The evaporator heater is controlled by ambient air tem-
perature. When the ambient temperature drops below The number of compressors running in the system, the
40°F (4.4°C) the heater is turned ON. When the tem- programmed fan speed references, and the fan ramp
perature rises above 45°F (7.2°C) the heater is turned speed determine the speed of the VSD.
OFF. An under voltage condition will keep the heater For the YLAA fan speed control, there are the follow-
OFF until full voltage is restored to the system. ing options:
PUMPDOWN CONTROL • SINGLE SPEED or STANDARD fans
Each system has a pump-down feature upon shut-off. • YLAA TWO SPEED FANS
Manual pumpdown from the keypad is not possible.
On a non-safety, non-unit switch shutdown, all com- • YLAA VSD FANS
pressors but one in the system will be shut OFF. The To enable fan inverter control, set the fan speed control
LLSV will also be turned OFF. The final compressor in SERVICE MODE to YLAA VSD FANS.
will be allowed to run until the suction pressure falls
below the cutout, or for 180 seconds, whichever comes CHANGING THE SWITCH POINT OF THE
first. THERMAL DISPERSION FLOW SWITCH
To change the factory-set LED 7, complete the follow-
STANDARD CONDENSER FAN CONTROL
ing steps:
Condenser fan operation must be programmed with
the OPTIONS key under “Fan Control.” Condenser 1. Press the ◄ or ► push button. The switch point
fan must be selected for Discharge Pressure only. Fan LED flashes.
control by discharge pressure will work according to 2. Press the ◄ or ► push button as many times as re-
the tables on the following pages (see Table 26 on page quired in less than 2 seconds between each press.
178 and Table 27 on page 179). The fan control on Each press of the push button shifts the LED by
pressure and fan differential off-pressure are program- one position in the indicated direction.
mable under the PROGRAM key. Standard fan control
operates down to a temperature of 25°F. 3. Stop pressing the button when the switch posi-
tion LED changes to the required position. The
The delay between turning ON and OFF fan stages is flow switch automatically returns to the operating
always fixed at 5 seconds. mode with the new setting in 2 seconds.
When a fan stage is turned ON by pressure, the on
4. To prevent unintentional settings, press both push
pressure for the next stage is increased 20 psig and
buttons simutaneously for at least 10 seconds in
ramped back to the programmed on pressure over the
operating mode to lock the switch electronically.
next 20 seconds. Typically, standard ambient control
To unlock the flow switch, perform the same oper-
on pressure should be programmed at 385 psig with a
ation again. The setting remains the same in case
differential of 125 psig.
of power failure.
When a fan stage is turned OFF (programmed on pres-
sure minus programmed differential), the off pressure
YLAA0041HE, YLAA0048HE,
YLAA0058HE, YLAA0065HE,
YLAA0070SE, YLAA0080SE,
YLAA0081HE, YLAA0082HE, YLAA0092HE, YLAA0115SE,
YLAA0089SE YLAA0100SE YLAA0101HE YLAA0120SE,
=2-MF1 =1-MF2 =2-MF1 =1-MF2 =2-MF1 =2-MF2 =1-MF2 =2-MF1 =1-MF2 =1-MF3
=2-MF2
=2-MF2 =1-MF1 =2-MF3 =1-MF1 =2-MF3 =2-MF4 =1-MF1 =2-MF3 =2-MF2 =1-MF1
=2-MF1 =2-MF2 =1-MF5 =1-MF4 =1-MF3 =2-MF1 =2-MF2 =1-MF6 =1-MF5 =1-MF4
=2-MF3 =2-MF4 =2-MF5 =1-MF2 =1-MF1 =2-MF3 =2-MF4 =1-MF3 =1-MF2 =1-MF1
8
YLAA0200HE, YLAA0230HE
LD27281a
Table 26 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (2, 3,
OR 4 FANS PER SYSTEM)
FAN
FAN IPUII I/O OUTPUT FAN #
ON* OFF** CONTACTOR
STAGE
SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
1 FAN CONTROL ON 7B7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF2
PROGRAMMED DIF-
PRESSURE
FERENTIAL PRES-
SURE
DP < PROGRAMMED
FAN CONTROL ON
DP > PROGRAMMED
PRESSURE MINUS
FAN CONTROL ON TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
PROGRAMMED DIF-
2 PRESSURE AND FAN and and and and and and
FERENTIAL PRES-
STAGE 1 IS ENER- TB7-9 TB10-9 1-KF2 2-KF2 1-MF2 2-MF2
SURE AND FAN
GIZED
STAGE 1 IS ENER-
GIZED
3 FAN: 3 FAN:
1-MF1 2-MF1
and and
DP < PROGRAMMED 1-MF2 2-MF2
FAN CONTROL ON and and
DP > PROGRAMMED TB7-8 TB10- 1-KF1 2-KF1
PRESSURE MINUS 1-MF3 2-MF3
FAN CONTROL ON and 8 and and and
PROGRAMMED DIF- 4 FAN: 4 FAN:
3 PRESSURE AND FAN TB7-9 TB10-9 1-KF2 2-KF2
FERENTIAL PRES- 1-MF1 2-MF1
STAGES 1 AND 2 ARE and and and and
SURE AND FAN and and
ENERGIZED TB7-10 TB10-10 1-KF3 2-KF3
STAGES 1 AND 2 1-MF2 2-MF2
ARE ENERGIZED and and
1-MF3 2-MF3
and and
1-MF4 2-MF4
* When a fan stage is turned on, the pressure for the next stage is increased 20 PSIG and ramped back to the programmed on pressure over
the next 20 seconds.
** W
hen a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 psig
and ramped back to the programmed OFF pressure minus the differential.
Table 27 - YLAA STANDARD CONDENSER FAN CONTROL USING DISCHARGE PRESSURE ONLY (5 OR 6
FANS PER SYSTEM)
FAN IPUII I/O OUTPUT FAN CONTACTOR FAN #
ON* OFF**
STAGE SYS 1 SYS 2 SYS 1 SYS 2 SYS 1 SYS 2
DP < PRO-
GRAMMED
DP > PRO- FAN CONTROL
GRAMMED FAN ON PRESSURE
1 TB7-8 TB10-8 1-KF1 2-KF1 1-MF1 2-MF1
CONTROL ON MINUS PRO-
PRESSURE GRAMMED
DIFFERENTIAL
PRESSURE
DP < PRO-
GRAMMED
FAN CONTROL
DP > PRO-
ON PRESSURE 1-MF1 2-MF1
GRAMMED FAN
MINUS PRO- TB7-8 TB10-8 1-KF1 2-KF1 and and
CONTROL ON
2 GRAMMED and and and and 1-MF2 2-MF2
PRESSURE AND
DIFFERENTIAL TB7-9 TB10-9 1-KF2 2-KF2 and and
FAN STAGE 1 IS
PRESSURE 1-MF3 2-MF3
ENERGIZED
AND FAN
STAGE 1 IS
ENERGIZED
5 FAN: 5 FAN:
1-MF1 1-MF1
and and
1-MF2 1-MF2
and and
DP < PRO- 1-MF3 1-MF3
GRAMMED and and
FAN CONTROL 1-MF4 1-MF4
DP > PRO-
ON PRESSURE and and
GRAMMED FAN TB7-8 TB10-8 1-KF1 2-KF1
MINUS PRO- 1-MF5 1-MF5
CONTROL ON and and and and
GRAMMED 6 FAN: 6 FAN:
3 PRESSURE AND TB7-9 TB10-9 1-KF2 2-KF2
DIFFERENTIAL 1-MF1 1-MF1
FAN STAGES 1 and and and and
PRESSURE and and
AND 2 ARE EN-
AND FAN
TB7-10 TB10-10 1-KF3 2-KF3
1-MF2 1-MF2 8
ERGIZED
STAGES 1 AND and and
2 ARE ENER- 1-MF3 1-MF3
GIZED and and
1-MF4 1-MF4
and and
1-MF5 1-MF5
and and
1-MF6 1-MF6
* When a fan stage is turned on, the pressure for the next stage is increased 20 psig and ramped back to the programmed on pressure over
the next 20 seconds.
** When a fan stage is turned off (Programmed ON pressure minus the differential), the OFF pressure for the next stage is decreased 20 psig
and ramped back to the programmed OFF pressure minus the differential.
The history buffers may be cleared by pressing the After pressing the key sequence as described, the con-
HISTORY key and then repeatedly pressing the UP trol will enter Service Mode permitting the outputs
arrow key until you scroll past the last history buffer (except compressors), operating hours, refrigerant
choice. The following message will be displayed: type, expansion valve type, and start/hour counters to
be viewed/modified. The ENTER/ADV key is used to
I I N I T I A L I Z E H I S T O R Y advance through the outputs. Using the ↑ and ↓ (UP/
E N T E R = Y E S DOWN ) arrow keys will turn the respective digital out-
put ON/OFF or modify the value.
Pressing the ENTER/ADV key at this display will Following is the order of outputs that will appear as the
cause the history buffers to be cleared. Pressing any ENTER/ADV key is pressed:
other key will cancel the operation.
DO NOT CLEAR BUFFERS. Important SYS 1 COMP 1 STATUS TB7-2 IS:
information may be lost. Contact factory SYS 1 LLSV STATUS TB7-3 IS:
service. SYS 1 COMP 2 STATUS TB7-4 IS:
SYS 1 COMP 3 STATUS TB7-5 IS:
SYS 1 HGBP STATUS TB7-7 IS:
SYS 2 COMP 1 STATUS TB10-2 IS:
SYS 2 LLSV STATUS TB10-3 IS:
RESETTING SYSTEM LOCKOUT FAULTS SYS 2 COMP 2 STATUS TB10-4 IS:
If 3 faults on the same system occur within 90 minutes, SYS 2 COMP 3 STATUS TB10-5 IS:
that system will be locked out on the last fault. This SYS 1 FAN OUTPUT 1 TB7-8 IS:
condition requires a manual reset. The system switch SYS 1 FAN OUTPUT 2 TB7-9 IS:
(under OPTIONS key) must be turned off and then SYS 1 FAN OUTPUT 3 TB7-10 IS:
back on to clear the lockout fault. Fault messages will SYS 2 FAN OUTPUT 1 TB10-8 IS:
be displayed whenever a system is locked out. SYS 2 FAN OUTPUT 2 TB10-9 IS:
SYS 2 FAN OUTPUT 3 TB10-10 IS:
SERVICE MODE EVAP HEATER STATUS TB8-2 IS:
SYS 1 ALARM STATUS TB8-3 IS:
Service Mode is a mode that allows the user to enable SYS 2 ALARM STATUS TB9-2 IS:
or disable all of the outputs (except compressors) on EVAP PUMP STATUS TB8-6,7 IS:
the unit, change chiller configuration setup parameters SYS 2 HGBV STATUS TB10-7 IS:
and view all the inputs to the microboard. SPARE DO TB8-4 IS:
To enter Service Mode, turn the Unit Switch OFF and SPARE DO TB8-5 IS:
press the following keys in the sequence shown: SPARE DO TB8-8, 9 IS:
• PROGRAM
SPARE DO TB9-4 IS: 9
SYS 1 EEV OUTPUT TB5-1, 2 = XXX%
• UP ARROW SYS 2 EEV OUTPUT TB6-1, 2 = XXX%
• UP ARROW SYS 1 COND FAN SPEED J15-1,5 = XXX%
SYS 2 COND FAN SPEED J15-2,6 = XXX%
• DOWN ARROW SPARE AO J15-3,7 = XXX%
• DOWN ARROW SPARE AO J15-4,8 = XXX%
• ENTER DATA LOGGING MODE 1 = ON, 0 = OFF
DATA LOGGING TIMER X SECS
Service Mode will time out after 30 minutes and return
SOFT START (disabled)
to normal control mode, if the panel is accidentally left
REFRIGERANT TYPE (R-410A only)
in this mode. Otherwise, turning the unit switch ON
EXPANSION VALVE TYPE (Thermostatic Only)
will take the panel out of Service Mode.
The analog inputs will display the input connection, Table 30 - I/O DIGITAL OUTPUTS
the temperature or pressure, and corresponding input TB7-2 SYS 1 Compressor 1
voltage such as: TB7-3 SYS 1 Liquid Line Solenoid Valve
This example indicates that the system 1 suction pres- TB10-2 SYS 2 Compressor 1
sure input is connected to plug 7 – pin 10 (J7-10) on the TB10-3 SYS 2 Liquid Line Solenoid Valve
I/O board. It indicates that the voltage is 2.1 VDC which TB10-4 SYS 2 Compressor 2
corresponds to 81 psig (5.6 bar) suction pressure. TB10-5 SYS 2 Compressor 3
TB7-8 SYS 1 Condenser Fan Output 1
The digital inputs will display the input connection and
TB7-9 SYS 1 Condenser Fan Output 2
ON/OFF status such as:
TB7-10 SYS 1 Condenser Fan Output 3
F L O
W S W / R E M S T A R T TB10-8 SYS 2 Condenser Fan Output 1
J 13
- 5 I S O N TB10-9 SYS 2 Condenser Fan Output 2
TB10-10 SYS 2 Condenser Fan Output 3
This indicates that the flow switch/remote start input is TB8-2 Evaporator Heater
connected to plug 13- pin 5 (J13-5) on the microboard, TB8-3 SYS 1 Alarm
and is ON (ON = +30 VDC unregulated input, OFF = TB9-2 SYS 2 Alarm
0VDC input on digital inputs).
TB8-6 & 7 Evaporator Pump Starter
CONTROL INPUTS/OUTPUTS TB10-7 SYS 2 Hot Gas Bypass Valve
Table 29 through Table 32 on page 185 are a quick Table 31 - I/O ANALOG INPUTS
reference list providing the connection points and a
SYS 1 Suction Transducer
description of the inputs and outputs respectively. All J7-10 -or-
input and output connections pertain to the connections SYS 1 Low Pressure Switch
at the microboard. Unit Type: Chiller = NO Jumper J11-12 to +24
VDC
Table 29 - I/O DIGITAL INPUTS J11-12
YCUL Condensing Unit = Jumper J11-12 to +24
J13-2 Unit ON/OFF Switch VDC (Do NOT Use)
J13-3 Load Limit Stage 2 on 3, 5 & 6 Comp. Units J7-11 SYS 1 Discharge Pressure Transducer (Optional)
J13-4 Load Limit Stage 1 J6-9 Ambient Air Temp. Sensor
J13-5 Flow Switch and Remote Start/Stop J6-7 Leaving Chilled Liquid Temp. Sensor
J13-6 Spare J6-8 Return Chilled Liquid Temp. Sensor
Single System Select SYS 2 Suction Pressure Transducer
J13-7
(Jumper = Single Sys, No Jumper = Two Sys) J9-10 -or-
J13-8
CR1 SYS 2 Low Pressure Switch
9
(Sys 1 Motor Protector/High Pressure Cutout) SYS 2 Discharge Pressure Transducer
J9-11
CR2 (Optional)
J13-10
(Sys 2 Motor Protector/High Pressure Cutout) J7-12 Unit/SYS 1 Voltage
J9-12 SYS 2 Voltage
J11-11 Remote Temperature Reset
TB1
TB7
J3
TB8
J5
IPU
BOARD
TB9
J6
J7
J8
TB10
J9
J10
J14 JP1
J13 J11
J12
LD12721
Table 34 - ENTERING/LEAVING CHILLED LIQUID Liquid and Refrigerant Sensor Test Points
TEMP. SENSOR, TEMPERATURE/
(See Table 34 on page 188)
VOLTAGE CORRELATION
VOLTAGE Entering Chilled Liquid Sensor
TEMP °F (SIGNAL INPUT TEMP °C
TO RETURN)
J6-5 = +5 VDC regulated supply to sensor.
10 1.33 -12 J6-8 = VDC input signal to the I/O board. See Table
12 1.39 -11 34 on page 188for voltage readings that cor-
14 1.46 -10 respond to specific liquid temperatures.
16 1.51 -9
J6-2 = drain (shield connection = 0 VDC) Return
18 1.58 -8
20 1.65 -7 Leaving Chilled Liquid Temperature Sensor
22 1.71 -6 J6-4 = +5 VDC regulated supply to sensor.
24 1.78 -4
26 1.85 -3 J6-7 = VDC input signal to the microboard. See Table
28 1.91 -2
34 on page 188for voltage readings that cor-
respond to specific liquid temperatures.
30 1.98 -1
32 2.05 0 J6-1 = drain (shield connection = 0 VDC) return
34 2.12 1
36 2.19 2 Analog Inputs – Pressure
38 2.26 3 See the unit wiring diagram. Pressure inputs are con-
40 2.33 4 nected to the microboard on plugs J7 and J9. These an-
42 2.40 6 alog inputs represent varying DC signals correspond-
44 2.47 7
ing to varying pressures. All voltages are in reference
to the unit case (ground).
46 2.53 8
48 2.60 9 System 1 discharge and suction pressures will be con-
50 2.65 10 nected to J7 of the microboard. System 2 discharge and
52 2.73 11 suction pressure transducers will be connected to J9 of
54 2.80 12 the microboard.
56 2.86 13 The discharge transducers are optional on all units. If
58 2.92 14 the discharge transducers are not installed, no connec-
60 2.98 16 tions are made to the microboard and the discharge
62 3.05 17 pressure readout on the display would be zero.
64 3.11 18
The suction pressure transducers are standard on all
66 3.17 19
YLAA. The suction pressure transducers have a range
68 3.23 20 of 0 psig to 400 psig. The output will be linear from
70 3.29 21 0.5 VDC to 4.5 VDC over the 400 psig (27.5 barg)
72 3.34 22 range.
74 3.39 23
The discharge transducers have a range from 0 psig to
76 3.45 24
650 psig. The output will be linear from 0.5 VDC to
78 3.5 26
4.5 VDC over the 600 psig (41.25 barg) range. Follow-
80 3.54 27 ing is the formula that can be used to verify the volt-
age output of the transducer. All voltage reading are in
reference to ground (unit case).
J7-11 = V
DC input signal to the microboard. See the J7-11 = drain (shield connection = 0VDC).
formula above for voltage readings that cor- 9
respond to specific discharge pressures. Digital Outputs
See the unit wiring diagram and Figure 49 on page
J7-7 = +5 VDC return 190. The digital outputs are located on TB7, TB8,
J7-2 = drain (shield connection = 0VDC) and TB9 and TB-10 of the microboard. All outputs are
120VAC with the exception of TB8-6 to TB8-7 which
System 2 Discharge Transducer are the contacts that can be used for a remote evapora-
tor pump start signal. The voltage applied to either of
J9-6 = +5 VDC regulated supply to transducer.
these terminals would be determined by field wiring.
J9-11 = VDC input signal to the microboard. See the
formula above for voltage readings that correspond to
specific discharge pressures.
SYS 2
TB10-7 HGSV
TB10-8
TB10
TB10-9 SYS 2
FAN 2
SYS 2
TB10-10 FAN 4
TB8-6 EVAP
TB8-7 PUMP
TB8
HEAT EXCH
TB8-2 HEATER
LD12722
TB3-3 TXD 2 RD
TB3-5 GND 7 SG
LD12723
TROUBLESHOOTING
Table 37 - TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
1. No 115 VAC to 24 VAC 1a. Check wiring and fuse 1FU.
Transformer.
1b. C
heck wiring emergency stop contacts 5 to
L of XTBC2 Terminal Block.
1c. Replace Control Transformer.
2. No 24 VAC to Microboard. 2. Check wiring Control Transformer to
Microboard.
3. Control Transformer defective, 3. Replace Control Transformer.
no 24 VAC output.
NO DISPLAY ON PANEL. UNIT 4. Short in wire to temp. sensors or 4. Unplug connections at IPU II & I/O Board to
WILL NOT OPERATE pressure transducers. isolate.
5. Defective IPU II & I/O Board or 5. Replace IPU II & I/O Board or the Display
the Display Board. Board.
Contact Johnson Controls
Service before replacing cir-
cuit Boards!
LOW LIQUID TEMP FAULT 3. Increase chilled liquid flow. See Operational
3. Chilled liquid flow too low.
Limitations on page 47).
4. Defective LWT or RWT sensor 4. Compare sensor against a known good
(assure the sensor is properly Temperature sensing device. See Table 34
installed in the bottom of the well on page 188.
with a generous amount of heat)
conductive compound).
1. Compressor internal motor 1. Verify refrigerant charge is not low. Verify
protector (MP) open. superheat setting of 10°F to 15°F (5.6°C to
8.3°C). Verify correct compressor rotation.
Verify compressor is not overloaded.
MP / HPCO FAULT 2. External overload tripped. 2. Determine cause and reset.
3. HPCO switch open. 3. See High Press. Disch. Fault.
4. Defective HPCO switch. 4. Replace HPCO switch.
5. Defective CR relay. 5. Replace relay.
1. Demand not great enough. 1. No problem. Consult Installation Manual to
aid in understanding compressor operation
and capacity control.
2. Defective water temperature 2. Compare the display with a thermometer.
COMPRESSOR(S) WON’T START sensor. Should be within plus or minus 2 degrees.
See Table 34 on page 188for RWT/LWT
temp./voltage table.
3. Contactor/Overload failure. 3. Replace defective part.
4. Compressor failure. 4. Diagnose cause of failure and replace.
1. Fouled evaporator surface. 1. Contact the local Johnson Controls service
Low suction pressure will be representative.
observed.
2. Improper flow through the 2. Reduce flow to within chiller design specs.
LACK OF COOLING EFFECT
evaporator. See Operational Limitations on page 47).
3. Low refrigerant charge. Low 3. Check subcooling and add charge as
suction pressure will be needed.
observed.
SECTION 10 – MAINTENANCE
COMPRESSORS
CONDENSER MCHX CLEANING
Oil Level check The cleaning procedure for the condenser MCHX is
The oil level can only be tested when the compressor is significantly different than tube and fin type MCHX.
running in stabilized conditions, to ensure that there is Care must be taken to understand the differences to
no liquid refrigerant in the lower shell of the compres- avoid damage to the MCHX. These differences require
sor. When the compressor is running at stabilized con- a number of DO NOT’s that must be observed:
ditions, the oil level must be between 1/4 and 3/4 in the
• DO NOT use coil cleaners or any chemical on
oil sight glass. At shutdown, it is acceptable if the oil
a MCHX. This can cause severe damage to the
level falls to the bottom limit of the oil sight glass.
coils.
Use YORK “V” oil 011-00949-000, when
adding oil to Copeland compressor. The • DO NOT use a pressure washer to clean the
Bitzer compressor uses 011-00982-000 oil. MCHX. While it is possible to clean a the MCHX
with a pressure washer, it’s also possible to de-
stroy it.
• DO NOT contact the MCHX with a hard surface
Oil Analysis such as a hose nozzle or metal vacuum nozzle or
any other tool.
The oil used in these compressors is pale yellow in
color (POE oil). If the oil color darkens or exhibits a Follow the three steps below for cleaning the MCHX:
change in color, this may be an indication of contami-
1. Remove surface debris such as dirt, leaves, insects,
nants in the refrigerant system. If this occurs, an oil
fibers, etc. with a vacuum cleaner having a soft at-
sample should be taken and analyzed. If contaminants
tachment rather than a metal tube. Compressed air
are present, the system must be cleaned to prevent
blown from the inside out can also be used. When
compressor failure.
brushing debris off the face of the MCHX a soft
Never use the scroll compressor to pump bristle (not wire) brush can be used. Do not scrape 10
the refrigerant system down into a vacu- the MCHX with the vacuum nozzle, air nozzle, or
um. Doing so will cause internal arcing any other tool.
of the compressor motor which will result
in failure of compressor.
2. Rinse the MCHX with tap water. Do not use THERMAL DISPERSION FLOW SWITCH
MCHX cleaners. Rinse the coil from the inside
Check the sensor tip for buildup regularly, because it
out, running water through every passage in the
can affect the sensitivity of the sensor.
heat exchanger surface until it is clean. Use a gen-
tle spray from a spray nozzle with a plastic end or In case of any buildup at the sensor tip, use a soft cloth
put your finger on the end of the spray nozzle to to remove it. Use vinegar as the cleaning agent to re-
reduce impact and provide a gentle spray. move any stubborn buildup if necessary.
3. Because of the fin geometry, the condenser
BRAZED PLATE HEAT EXCHANGER
MCHX retain water more than tube and fin style.
(EVAPORATOR) HEATER
It is generally recommended to blow or vacuum
out the rinse water from the MCHX to speed dry- The internal power supply to the Evapo-
ing and prevent water pooling. rator Heater is 120 VAC. Disconnecting
120 VAC power from the unit, at or below
OPERATING PARAMETERS freezing temperatures, can result in dam-
Regular checks of the system should be preformed age to the evaporator and unit as a result
to ensure that operating temperatures and pressures of the chilled liquid freezing.
are within limitations, and that the operating controls
OVERALL UNIT INSPECTION
are set within proper limits. See SECTION 8 – UNIT
OPERATION, SECTION 6 – COMMISSIONING, and In addition to the checks listed on this page, periodic
SECTION 4 – INSTALLATION of this manual. overall inspections of the unit should be accomplished
to ensure proper equipment operation. Items such as
ON-BOARD BATTERY BACK-UP loose hardware, component operation, refrigerant
The Real Time Clock chip (U5) located on the 031- leaks, unusual noises, etc. should be investigated and
02630 IPU II board that maintains the date/time and corrected immediately.
stores customer programmed set points.
Do not confuse JP1 on the IPU II (031-
02630) board with JP1 on the I/O (031-
02550) board.
TEMPERATURE
TEMPERATURE CONVERSION
CONVERSION CHART
CHART
Temperature Conversion Chart - Temperature Conversion Chart -
Actual Temperatures Differential Temperatures
°F = °C °C = °F °F = °C °C = °F
0 -17.8 -18 -0.4 0 0 0 0
4 -15.6 -16 3.2 4 2.2 2 3.6
8 -13.3 -14 6.8 8 4.4 4 7.2
12 -11.1 -12 10.4 12 6.7 6 10.8
16 -8.9 -10 14 16 8.9 8 14.4
20 -6.7 -8 17.6 20 11.1 10 18
24 -4.4 -6 21.2 24 13.3 12 21.6
28 -2.2 -4 24.8 28 15.6 14 25.2
32 0.0 -2 28.4 32 17.8 16 28.8
36 2.2 0 32 36 20 18 32.4
40 4.4 2 35.6 40 22.2 20 36
44 6.7 4 39.2 44 24.4 22 39.6
48 8.9 6 42.8 48 26.7 24 43.2
52 11.1 8 46.4 52 28.9 26 46.8
56 13.3 10 50 56 31.1 28 50.4
60 15.6 12 53.6 60 33.3 30 54
64 17.8 14 57.2
68 20.0 16 60.8
72 22.2 18 64.4 Pressure Conversion Chart -
76 24.4 20 68 Gauge or Differential
80 26.7 22 71.6
84 28.9 24 75.2 PSI = BAR BAR = PSI
88 31.1 26 78.8 20 1.38 1.5 21.8
92 33.3 28 82.4 30 2.07 2 29
96 35.6 30 86 40 2.76 2.5 36.3
100 37.8 32 89.6 50 3.45 3 43.5
104 40.0 34 93.2 60 4.14 3.5 50.8
108 42.2 36 96.8 70 4.83 4 58
112 44.4 38 100.4 80 5.52 4.5 65.3
116 46.7 40 104 90 6.21 5 72.5
120 48.9 42 107.6 100 6.9 5.5 79.8
124 51.1 44 111.2 110 7.59 6 87
128 53.3 46 114.8 120 8.28 6.5 94.3
132 55.6 48 118.4 130 8.97 7 101.5
136 57.8 50 122 140 9.66 7.5 108.8
140 60.0 52 125.6 150 10.34 8 116
144 62.2 54 129.2 160 11.03 8.5 123.3
148 64.4 56 132.8 170 11.72 9 130.5
152 66.7 58 136.4 180 12.41 9.5 137.8
156 68.9 60 140 190 13.1 10 145
160 71.1 62 143.6 200 13.79 10.5 152.3
164 73.3 64 147.2 210 14.48 11 159.5
168 75.6 66 150.8 220 15.17 11.5 166.8
172 77.8 68 154.4 230 15.86 12 174
176 80.0 70 158 240 16.55 12.5 181.3
180 82.2 72 161.6 250 17.24 13 188.5
184 84.4 74 165.2 260 17.93 13.5 195.8
188 86.7 76 168.8 270 18.62 14 203
192 88.9 78 172.4 280 19.31 14.5 210.3
196
200
91.1
93.3
80
82
176
179.6
290
300
20
20.69
15
15.5
217.5
224.8
10
204 95.6 84 183.2 310 21.38 16 232
208 97.8 86 186.8 320 22.07 16.5 239.3
212 100.0 88 190.4 330 22.76 17 246.5
216 102.2 90 194 340 23.45 17.5 253.8
220 104.4 92 197.6 350 24.14 18 261
224 106.7 94 201.2 360 24.83 18.5 268.3
228 108.9 96 204.8 370 25.52 19 275.5
232 111.1 98 208.4 380 26.21 19.5 282.8
236 113.3 100 212 390 26.9 20 290
240 115.6 102 215.6 400 27.59 20.5 297.3
244 117.8 104 219.2
TEMPERATURE
To convert degrees Fahrenheit (°F) to degrees Celsius
(°C), subtract 32° and multiply by 5/9 or 0.5556.
Example: (45.0°F - 32°) x 0.5556 = 7.22°C
To convert a temperature range (i.e., a range of 10°F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0°F range x 0.5556 = 5.6 °C range