KAMLESH KUMAR SINGH ENGINEERS PVT.

LTD
JOB SAFETY ANALYSIS FOR ERECTION OF EXCHANGER

JOB NO 25511378 Date: 22/01/2019

Project Location : New NHT/CCR. JSA No.: 11
P&M and Equipment, Crane, Wire Rope Sling,D-shackle, Lifting belt, Chain Rev. No.: 00
Tools & tackles involved pulley block, Handtools, Power tools.
Job Description: Erection of Exchanger Prepared By: Mr. Amarshish Jha
(Contractor Site
Eng. Sup)
Job Classification: Mechanical Reviewed By: Mr. Saket Kumar
Sequence of Operation – Activity Tools &tackles Hazards Safety measures / precautions
Sl. Risk Risk level
No.
Steps used & involved at
level (Contractor after
Responsibility
manpower various HSEM) Action by
H/M/L control
deployed steps
Name of the Site Approved
1.1.1 Maintain properBy:housekeepingMr. Sajal Sarkar
Mr. Amarshish Jha
Engineer: at work location.
(Contractor
1.1.2 Don’t keep unwanted material
Area clearance & hard stand Hand tools, at site. RCM/Site
1. L Manager) L Site engineer
Civil workmen 1.Slip& Trip 1.1.3 Inspection of work site to be
PPE / safety device hazard done before start the job.
Status. Issued for
Safety helmet, Safety shoe, Safety goggle, Cotton hand1.1.4 Ensure proper hard stand area
required implementation/ review
gloves, Reflected jacket, Full body harness, Fall arrestor
is available.
2. etc. 1. Crane H 2.1.1Ensure that the ground is L Site engineer
tripping stable; use steel plates as pads if
due to ground is suspected or not stable.
unstable 2.1.2 Ensure the capacity of
ground lifting tools & lifting equipment.
conditions 2.2.1Ensure, proper lifting tools
and over and tackles used.
loading. 2.2.2 Ensure only inspected &
2. Falling certified lifting tools, tackles,
of load due equipment & crane to be used.
to improper 2.3.1Ensure the material secured

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 Lifting arrangement for properly before lifting the
exchanger by 400 MT Crane. Hand tools, lifting
material.
Lifting tools & tools.
2.4.1Erection scheme plan
tackles, Rigger. 3 Falling of
should be provided for lifting of
loose
exchanger.
materials
while 2.4.2 Only qualified Rigging
lifting. crew must be deployed.
4. Critical 2.4.3All lifting gears must be
lift. inspected and certified. Prior to
use any lifting gear, a pre
5. Injury
inspection to be conducted.
due to
pinching or
crushing. 2.5.1Communicate the pinching
hazards through JSTI before
lifting.

3.1.1Individual attention in job

and use proper PPE e.g. hand
gloves.
3.1.2 Communicate the pinching
1Pinch hazards through JSTI.
points 3.2.1Use proper lifting procedure
2.Material as per approved erection scheme,
fall from riggers should be competent and
height stands in such a way that they are
Hand tools, visible to each other.
Lifting tools
3. Injury
due to use 3.2.2 Use of Safety harness belt
&tackles. H L Site engineer
of damage with 100% hook up while
3. Erection of exchanger
tools climbing on ladder & fall arrestor
4.Entry of should hooked with rope.
unauthorize 3.3.1 Tools should be in good in
d person. condition and should be
inspected & certified.
3.4.1 Only authorized person
engaged with work.
3.4.2 Area should be barricaded
as required distance.

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 4.1.1Ensure person should wear
double lanyard full body harness
while climbing on ladder.
4.1.2Persons should always have
100% tie off.
1. Fall of
person
Work at height for sling Hand tools 4.2.1Provide ladder for approach
opening from
of sling opening with fall arrestor
height.
rope..
2. Improper
4.2.2 Rungs of all ladder should
housekeepi
4. H be clear from any oily, dust to L Site engineer
ng will lead
avoid slip & fall hazard.
to slips and
fall at
ground
level.

1. Slip, trip 5.1.1 Housekeeping shall be

& fall maintained during completion of
hazard due work for the day.
Housekeeping & close Hand tools to poor 5.1.2 Ensure proper illumination on
5. M L Site engineer
of work for the day illumination walkway.
& poor 5.1.3 Access to be cleared.
housekeepin
g.
6. 1. Extreme H 6.1.1 Effective TBT shall include L Site engineer
weather about weather condition.
condition 6.2.1Emergency Response at
2.Leakage workplace.
Emergency Response of toxic or 6.2.2 Ensure emergency vehicle
flammable arrangement at workplace.

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 6.2.3 Ensure availability of First aid
gases.
box at workplace.
3. Highly
6.3.1Ensure the velocity of wind
wind speed.
speed should no more than 20 MPH.
4. Series of
6.4.1Ensure fire extinguisher &
fire.
running water hose near work
location.

General precaution for Demolition:

1) Instruction should be given for “NO SMOKING” and ensure that no fire/ hot work occurs nearby.
2) Tools & nails are to be kept in a toolbox never carry the nails in bags or in pockets.
3) Materials shall be kept in arrange way on the ground. The foreman shall ensure good housekeeping.
4) Tie the lifeline while making beam bottom at the outer side.
5) Support the lifeline at every 5 m length.
6) Helpers should not be allowed to work at outer side.
7) Ensure access wherever you work.
8) Check for defective tools.
9) The included angle for the ladder is 75 degree and the ladder should extend at least 1 m beyond the landing platform.
10) The ladder must be secured at the top and bottom. Do not use top rung or top step of the ladder.
11) Never use brittle materials like brick as a packing material for shutter supporting towers.
12) Do barricading/Identified/highlight while doing breaking work at outer side.
13) While demolition keep one helper to remove the nails and stack the shutters properly (neatly) and ensure proper access.

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 14) 1/3 of portion of the tower only can be projected beyond periphery of the slab as cantilever.
15) In such cases the Wallers to be secured by hooks embedded in concrete.
16) Props used at periphery must be braced adequately.
17) Required permit should be available at work place.

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