Format No:

03 Hazard Identification and Risk Assessment

Risk assessment Risk assessment

Controls:
Risk (consequence, who would be
Sr.No Activity Sub activity Hazard (Specific) A. Existing Controls Remark
harmed and how sever it is) Risk Level Residual Risk Level
Likelihood Severity B. Additional Controls Likelihood Severity
(H/M/L) (H/M/L)

1. All personnel and workers including operators must

undergo & attend safety induction at site.
2. Before starting the activity area clearance should be
obtain from client.
3. Safety Officer to conduct proper job specific
Cage ladder Lack of training to worker & personnel prior to carry-out
Staff, workers & operators
fabrication ,Life Site Planning / Communication works and deploy on site.
1 unfamiliar with HSE rules & 3 2 H 1 2 L
Line and Preparation Unauthorized 4. Pre-inspection of all power tools and hand tools
procedures on-site project
Installation entry shall be done.
5. All workmen must be use the required PPE's as per
activity considerations as Safety helmets, Safety
Shoes, High visibility clothing, hand gloves, ear plugs
and nose mask.
Fabrication work Unfit machine Electrocution/burns 1. Pre-deployment inspection shall be done and
Welding work Unauthorized engage only FIT equipment.
operation 2. Periodic and daily inspection by EHS manager and
Poor electrical operator and fitness tag to be provided.
connections 3. Competent welder shall be engaged
Connection 4. Hot work permits to be obtained.
without RCCB 5. Welding lugs shall be properly fixed, welding
holders and returns shall be in good condition
4 4 H 6. Connection shall be routed through RCCB. 2 4 M
7. No combustible material shall be nearby.
8. Smoking shall be restricted and signages to be
provided.
9. Use of welding goggles and face shield, leather
hand gloves, the apron is a must.
10. Welding buds to be segregated at a designated
place.

Gas cutting Fire Burns 1. Use cylinder trolley to transport to site and
Unsafe handling handling.
of cylinders 2. Leak test shall be done with soap water.
Unsafe storage of 3. Keep the leaking cylinder well away from the site,
gas cylinders inform the dealer to take it away immediately.
Absence of 4. Cylinders shall be stored upright in shade with
flashback arrester empty and full segregation and secured from falling.
Damaged hoses 4 4 H 5. Flashback arrestors are fitted in torch & cylinder 2 4 M
6. Fire extinguishers shall be provided.
7. No flammable material nearby gas cutting
operation.
8. Conditions of hoses are checked frequently.
Damaged or tempered hoses are replaced then &
there.
9. A coupler and clamp are used to joint the hose.
Grinding work Improper guard Electrocution 1. Rotating part guard shall be fixed.
Damaged disk Crush injury 2. Ensure that the grinding machine RPM is more
Eye injury than the disk RPM.
4 4 H 3. Cutting wheel should not be used for grinding work 2 4 M
or tool sharpening work.
4. Wheel dismantling key shall be available.
5. Machine should not be modified.
Painting work Contact with skin Serious injury 1. Painting activity shall be carried out maintaining a
Fire hazard safe distance from hot work.
2. MSDS shall be provided and explained to the
workers.
3. Clean water always shall made ready.
3 3 4. Separate storage should be provided. 1 3 L
5. Provide fire extinguisher near store area.
6. Storage area should be a dry place.
7. Provide safe access. 7.
Thinner bottles have labels and must have clearly
mentioned the hazard symbol.

Shifting of Cage Unfit vehicle Collision with vehicle leading to 1. Farana crane shall be used to shift the material.
ladder Unauthorized serious injury 2. Farana shall be inspected. 3.
driver Guide rope from both sides of the ladder shall be
Collision with 3 3 H fixed. 4. 1 3 M
vehicle or divider Flagman shall be deployed to control the traffic and
Farana movement and road shall be blocked.

Support fixing Unsafe manlift Fall of person & material and 1. Exclusion zone shall be provided to avoid entry of
Connection receiving serious injury unauthorized persons. 2.
without RCCB Electrocution Work at height permit shall be obtained.
Fall of men and 3. Boom lift basket should not be over SWL.
material 4. Welding machine and any other tools shall be
secured with basket.
5. Full body harness shall be used and anchored with
4 4 H basket. 6. 2 4 M
Welding spatter should not fall on plant and
equipment. 7.
Fire blanket shall be fixed inside the man lift basket.
8. FE shall be provided.
9. During channel welding for support to purlin, a fire
watcher shall be deployed inside the tenant building,
with a fire extinguisher.
Cage ladder Unsafe lifting Failure of crane, topple of crane or 1. Crane and boom lift park at a safe distance.
erecting and practices lifting object result in serious injury 2. Lifting permit shall be obtained.
installation Poor slinging and Electrocution 3. Exclusion zone shall be provided to avoid entry of
absence of guide unauthorized persons. 4.
rope Flagman shall be deployed to control the traffic while
Connection erection starting reroute the vehicle movement.
without RCCB 5. Fire banket and FE shall be placed.
4 4 H 2 4 M
Fall of men and 6. Farana crane must have ASLI fitted in it and must
material be in working condition.
7. Rigger shall be deployed. 8.
Body earthing must have provided for DG and power
connection taken through DB.
9. Guide rope from both sides of the ladder shall be
fixed.
 Life Line Fall of men and Failure of Boom lift, topple of Boom 1. Work at height permit shall be obtained.
instation material injury Electrocution Fall of 2. Boom lift basket should not be over SWL. 3. Full
Connection person and material body harness shall be used and anchored with basket.
without RCCB 4. Flagman shall be deployed to control the traffic and
Farana movement and road shall be blocked.
5.Work to be carried out under Competent
4 4 H supervision 2 4 M
6.Checklist to be maintained and recorded
7. Inspection tag to be displayed
8.All working platforms should be
9.Keep 2M distance with overhead powerlines

HIRA team Members Name:

Prepared by: Reviewed by: Approved by: