ALTURATH ALASEEL LLC

Job Name
Execution of Building
Job Safety Analysis (JSA) Client PRODAIR PRODUCTS PVT LTD Work (Material & Service)
for Kochi Project

Task: Dewatering using submersible pump Name of organisation completing the work : Ray Engineering Ltd
Job Location : BPCL Kochi Refinery
Principal Contrctor: Ray Engineering Ltd
Consultant : TECHNIP India Ltd
Prepared by: Rajesh Kumar JSA Number: 0818-000-JSA-2010-007 Rev.A Date:
Normal Approvals Name Signature Review by Approved by: Technip In

N S Venukumar
Project RCM : Name Name
Rajesh Kumar
Job Engineer :

Ambulance -101 Sign. Sign.

Additional Approvals (Determined by Senior HSE Manager and Project Manager)
Pre-Start Tool Box Talk and Task Briefing including Emergency Procedures.
General Job
Prior Inspection of tools and equipment by team.
Requirements
Supervisors familiar with HSE Procedures
HARD HAT- GLOVES – GOGGLES/SHIELDS* – SAFETY FOOTWEAR, Hi Viz vest.
Common PPE's NB:* Eye Protection Clear/Dark dependant on time of day.
Stop work, Switch off the equipment, Supervisor directs the personnel to the neares
Muster Point, considering Wind Direction.
CHANGING CONDITIONS & EMERGENCY
PROCEDURES:
Supervisor accounts for all workers.
 Job Name
Execution of Building Pages
ork (Material & Service) 4
for Kochi Project

y Engineering Ltd
CL Kochi Refinery
CHNIP India Ltd
08/10/14
Approved by: Technip India Ltd

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 RESPONSIBLE
S.No WORK ACTIVITY HAZARDS
PERSONS
Connection and 1.1 Damaged Hose 1.1.1. A high level of personal awareness is required from all employees while transiting around site.
Laying of delivery 1.2 Sharp edges of materials on laying 1.1.2. Where possible personnel should adhere to designated walkways.
hose with area. 1.1.3. All personnel should wear Hi-Viz jackets as a part of mandatory site PPE requirement.
submersible pump 1.3 Struck with materials during laying. 1.1.4. Ensure flagmen with all plant vehicles.
1.4 1.2.1. All REL work area should be kept free as far as reasonably practicable of trailing cables, timber
sleeper, packing etc.,
1.2.2. Protruded unwanted rebars should be removed from walkways/work area. Site Engineer
1 1.2.3. Remove boulders, concrete wastes from the walkways/work area. Supervisor
1.3.1. All personnel should maintain a safe working distance from other overhead activities. Foreman
1.3.2. Personnel shouldnot work/move under suspended loads.
1.3.3. If working at height, all tools and equipments should be secured from displacement.
1.3.4. All lifting activities to be barricaded.
1.4.1. Obtain PTW before entering into the work place.

2.1. Defective machine/excavator.
Positioning of 2.2. Unauthorised operation.
2 Submersible pump
to pit
2.3. Operating without flagmen.
2.4. Positioning near to the edge of pit.
2.1.1. Inspected and good condition excavator should be engaged.
2.1.2. Daily operator checklist to be inspected before positioning excavator.
2.1.3. Ensure there is no oil leakage.
2.1.4.Ensure reverse horn, caution light are in working condition.
2.2.1. Only authorised operator should operate the excavator. Site Engineer
2.2.2. Operator shouldnot use mobile phone while operating the excavator. Supervisor
2.2.3. Donot keep unwanted materials inside operating cabin. Foreman
2.3.1. Ensure trained flagmen with excavator.
2.4.1. Always position excavator with a safe distance from excavation edges.
 3.1. Collission with nearby
structure/equipment.
3.2. Striking Personnel.
3.3. Overhead power cable/live wires.
3.4. Collapse of excavation edge.
Power connection of
3 3.5. Overturning/ toppling of excavator.
pump
3.6. Fall of materials from bucket.
3.7. Confined Space.
4.1.Reversing vehicle with restricted rear
vision.
4.2. Striking people on site.
4 Operation of Pump 4.3. Collissions with other plant and
vehicles.
4.4. Overhead obstructions.
7.1. Low visibility.
7.2. Fatigue
5 Night work
3.1.1. Carefull monitoring of excavator movement throughout the job.
3.1.2. Trial swing movement to be done before starting the work
3.1.3. Flagmen should be with the excavator for guiding movements, with a safe distance visible for the
operator.
3.2.1. No workmen should be allowed inside excavator swing radius.
3.2.2. Close supervision should be ensured during entire activity.
3.2.3. Ensure barrication of work area with appropriate signages.
3.3.1. Ensure safe distance from overhead power cable/live wire.
3.3.2. Work area inspection to be done before starting excavation.
3.4.1. Ensure sufficient sloping according to the nature of soil.
3.4.2. Donot stack materials, equipment on the edge of excavation, hard barrication to be done with a
distance of one and half (1.5) metre from the edge of excavation. Site Engineer
3.5.1. Provide stop blocks for machines approaching the edge of an excavation. Supervisor
3.5.2. Provide bog mats for working on unstable surfaces. Foreman
3.5.3. Build banks at edge of slopes to prevent overturning.
3.5.4. Only allow competent person to operate the equipment.
3.6.1. Exclude all people who are not directly involved in thework of the machine from the working area.
3.6.2. Donot overburden the bucket. Only carry the safe quantity of materials it can accommodate.
3.7.1. Confined space entry permit should be followed before starting the work according to the confined
space classification mentioned in the Air products confined space entry procedure and in Technip HSE plan
3.7.2. Only engage confined space entry trained personnel for working in confined space.
4.1.1. Only allow authorised inducted operators to operate the dump trucks.
4.1.2. All trucks to complete operators prestart checklist.
4.1.3. Trucks to be fitted with reversing beepers.
4.1.4. Ensure flagmen with trucks for guidance.
4.1.5. Always use mirrors and look in direction of travel.
4.1.6. Reverse at walking pace.
4.1.7. Do no reverse the truck without the guidance of flagmen.
4.2.1. Sound horn to warn people.
4.2.2. Always use mirrors and look in direction of travel.
4.2.3. Flagmen to be assisted with trucks. Site Engineer
4.3.1. Always check mirrors and look in direction of travel. Supervisor
4.3.2. Ensure operators checklist has been completed. Foremen
4.3.3. Adhere to site traffic rules.
4.4.1. Treat all powerlines as live.
4.4.2. Lower the body of the truck immediately after tipping(not to drive off with the body up).
4.4.3. Ensure that all persons working on site are made aware of the location of each line and the minimum
clearance.
4.4.4. Advise all site personnel to be constantly aware of the danger of overhead power lines.
7.1.1. Low visibility hazard must be emphasized in tool box meeting.
7.1.2. Ensure sufficient site lighting for job where required.
7.1.3. Red/green light batons to be used for guiding vehicles during night works.
7.2.1. Adhere to good fatigue management practices. Site Engineer
7.2.2. Get a good session of sleep prior to commencing shift. Supervisor
7.2.3. Report to foremen/supervisor when symptoms of fatigue affect safe operation. Foreman
 8.1. Dehydration. 8.1.1. Ensure sufficient drinking water provided at work area/rest shelter.
8.1.2. Operatives are instructed to take regular breaks as per the client heat stress index.
Working outdoors in 8.1.3. Rotate staff if able or ensure adequate breaks. Site Engineer
6
the heat Supervisor
Foreman

9.1. Rain 9.1.1. Rain coat to be weared for working whilst raining.
9.2. Electrocution 9.2.1. Ensure power supply through weather/rain proof electrical distribution boards.
9.3. Lightening. 9.2.2.Donot use electrical equipments at outdoor while raining.
Working outdoors in 9.3.1. Suspend all outdoor works during lightening. Site Engineer
7 9.3.2. All equipment operators/workmen to stop work and move to shelter.
incliment weather Supervisor
9.3.3. Avoid unnecessary exposure. Foreman

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