Ug Piping

MIP PKG#6 JOB SAFETY ANALYSIS (JSA) MIP6-JSA-SN-PI-2022-001
COMPANY SINOPEC LOCATION AREA M95-1W ISSUED DATE
DESCRIPTION OF JOB / ACTIVITY PRESSURE TEST (HYDROTEST & PNEUMATIC TEST) OF UG PIPING
JSA Sub-Contractor
Sign HDEC Section Manager Sign
DEVELOPED Const.Supervisor
BY
BADGE # Date BADGE # Date
REVIEWED BY : HDEC Safety Concurred BY : PMT Safety Reviewed by: SAPMT Project Engineer
Name Sign Name Sign Name Sign
ID# Date ID# Date ID# Date
References
1 CSM Part I. General Safety Chapter 3. Personal Protective Equipment (PPE)
2 CSM Part I. General Safety Chapter 4. Work Permit System
3 CSM Part I. General Safety Chapter 7. Fire Prevention
4 CSM Part I. General Safety Chapter 10. Hazardous Materials
5 CSM Part I. General Safety Chapter 11. Hand Tools and Power Tools
6 CSM Part I. General Safety Chapter 12. Materials Handling
7 CSM Part III. Mech and Elec Chapter 4. Pressure testing
8 SA Safety Handbook, Minimum Safety Rules
9 GI 2.100, Work Permit System
10 GI 2.102, Pressure Testing Safety
11 GI 430.001, Waste Management
12
13
14
Prerequisite
1 Approved Method Statement Available Y / N 3 Available Safety Officer monitoring the activity
2 Required Work Permit(s) Available 5 Rescue plan available / with updated emergency contact numbers
3 Qualified Site Supervisor Available to supervise the job 6 Required PPE available
Others (Specify)
JOB STEPS POTENTIAL HAZARDS ACTION/PROCEDURE TO CONTROL OR ELIMINATE Responsible
person(s)
1. Obtaining Permit 1.1 Unauthorized work 1.1.1 Work permit system shall be implement as per Saudi Aramco GI
- Construction Manager
to Work permit receiver 2.100
1.1.2 Approved Permit Receiver shall obtain work permit from approved - Site Supervisor
issuer - HSE Sup. /Officer
1.2 Incomplete document 1.2.1 Ensure work permit obtained from TPD issuer prior to start the work - Foreman/Technician
requirements prior to 1.2.2 Critical lifting plan if require shall sign and approved by Rigger 1, - Work Permit Receiver
start work ( PTW from USER and crane operator
TPD, Critical lifting
plan, etc.)
1.3 Interference with 1.3.1 No work shall commence until the permits to work has been issued.
adjacent work 1.3.2 Coordinate to others companies affected to any other work in same
area.
2. General outdoor 2.1 Heat Stress 2.1.1 Heat stress awareness training shall be provided just before and - Construction Manager
working. during the hot summer month - Site Supervisor
2.1.2 Light colored, lightweight, breathable clothing that covers as much of - HSE Sup./Officer
the body as possible, including the head, shall be worn when - Foreman/Technician
working in direct sunlight. - Work Permit Receiver
2.1.3 Designated shaded break/rest areas not more 100mtrs
2.1.4 Portable fans or any air movers if necessary
2.1.5 Acclimatization for new workers
2.1.6 Provide cold drinking water with disposable cups
2.1.7 Drinking water stations should be closed to work area min of 100m
away.
2.1.8 Work rest rotation
2.2 Inhalation of sand dust 2.2.1 Dust suppression/Control on road or even stock pile
2.2.2 Provide speed humps to ensure vehicles will be slow down and not
accumulate dust
2.2.3 Provide slowdown signage's
2.2.4 Wearing appropriate of dust mask
3. Initial 3.1 Personnel injury 3.1.1 All crew shall be given HDEC safety induction, before mobilizing to - Construction Manager
commencement incident due to lack of site. - Site Supervisor
activities information and 3.1.2 All New Workers shall must identified and consider SSE or Short - HSE Sup./Officer
knowledge about the Service Employee and shall be under mentored by direct site - Foreman/Technician
potential hazard on the Supervisor within 6 months - Work Permit Receiver
work site. 3.1.3 A tool box talk shall be conducted explaining the sequences of work,
safe work execution and highlighting hazards prior to the start of
every shift and Tool Box Form to be filled by the Supervisor.
3.1.4 Personal shall wear appropriate PPE to protect the personal injury.
3.1.5 Provide proper signage and barricading to cover the area and
identified the hazards that worker can understand.
3.1.6 All hand tools shall be regularly inspected both before storage and
after use.
3.1.7 If wear or damage is observed, the tool should be withdrawn from
2 of 8
person(s)
the site.
3.1.8 Trained & authorized workers shall allowed to perform the job.
3.2 Slips and Trips 3.2.1 All obstruction which may cause slips and trips must be removed
immediately from the work and access area.
3.2.2 Route cables away from access and elevate the cable at height of
2.4 m
4. Site Preparation 4.1 Struck by material 4.1.1 Unsecured materials inside the work area must be removed prior to - Construction Manager
for the Work / start the work - Site Supervisor
Survey Works 4.2 Struck against objects. 4.2.1 All sharp and pointed objects which can inflict harm to workers must - HSE Sup./Officer
be removed, covered or identified with warning signs. - Foreman/Technician
- Work Permit Receiver
5. Confined Space 5.1 Atmospheric Hazards 5.1.1 WPR shall request a confined space entry Permit and CS Supervisor - Construction Manager
Entry (Oxygen shall prepare a Confined space entry plan that will be approved by - Site Supervisor
Enrichment/Deficiency, SAPO Before the start of any activity. - HSE Sup./Officer
Hazardous amount of 5.1.2 A Certified gas tester will perform gas testing, CS Supervisors shall - Foreman/Technician
CO, Flammable check the confined space checklist and ensure there is no item - Work Permit Receiver
Fumes/Hydrocarbons, missed in order to start the activity.
H2S etc.) 5.1.3 Chemicals shall be removed near Confined space. Especially the
chemicals that has low flashpoints and can produce flammable
fumes.
5.1.4 Combustion engine shall also not have allowed nearby CS Entry
activities. CO may accumulate inside.
5.1.5 Atmospheric gas testing shall be in accordance with GI 2.709 and
Section 6.7.
5.1.6 Provide H2S monitor to the CS Stand by man and entrants if working
nearby live hydrocarbons.
5.1.7 Rescue equipment shall be on standby in case of emergency.
5.2 Unauthorized entry 5.2.1 A Trained stand by man shall be assigned at the entrance to
continuously monitor the confined space activity. He will ensure that
the CS entry log is maintained and all entrants are log in/out.
5.2.2 Only Physically fit and CS Entry Trained workers are allowed to work
inside the CS.
5.2.3 Provide signage “Danger Confined space, No Unauthorized entry”.
5.3 Failed communication 5.3.1 Stand by men, Entrant and CS Supervisor shall have equipped with
between Entrants, CS 2-way radio to ensure proper communication channel.
Supervisor and CS
stand by man
5.4 Health Failure 5.4.1 CS Entrants shall be physically fit for Entry.
5.4.2 Company nurse shall periodically test the entrants’ vitals for initial
entry and periodically. The results shall be kept on record.
3 of 8
person(s)
5.4.3 Poor health status shall not be allowed to enter.
5.5 Fire/ Explosion / 5.5.1 Provide 30lbs Fire Extinguisher if the CS is within process area.
Electrocution 5.5.2 Remove any ignition source nearby.
5.5.3 If Ignition source cannot be eliminated, provide a Hot work permit
and continuous periodic gas testing shall be needed.
5.5.4 Only intrinsically safe electrical equipments shall be used inside the
confined space and shall be UL listed and/or FM approved.
5.5.5 GFCI shall be provided for the electrical equipment.
5.5.6 Power cords shall be provided with softeners to avoid sharp objects.
5.6 Limited Access/Egress 5.6.1 Ensure a lateral distance of 7.5m per excavation access and is free
from any trash of debris.
5.7 Slip Trip and Same 5.7.1 Use of PPE according to situation shall be used inside the confined
level Falls / Physical space.
hazards 5.7.2 Lighting inside the confined space shall be provided. Ensure that the
lighting circuit is separated from other power tools.
5.8 Falling inside the 5.8.1 Hard barricade shall be provided for the excavation.
Excavation 5.8.2 Provide Blinking lights to provide visibility during the night.
5.9 Cave in 5.9.1 Provide the correct Sidewall Protection for the Excavations.
5.9.2 Please see CSM II-1 Excavation and Shoring for More information.
6. Preparation for 6.1 Failed notification / 6.1.1 Prepare a 24hrs notification for Pressure testing and send to HDEC. - Construction Manager
Pressure testing. Incomplete 6.1.2 Ensure to prepare a work permit - Site Supervisor
documentation 6.1.3 Attach the notification together with the work permit. - HSE Sup./Officer
6.1.4 Fill out and attach the pressure testing checklist with the work permit. - Foreman/Technician
6.1.5 Ensure that all calibration certificate for the valves and gauges are - Work Permit Receiver
valid and present on the working area.
6.1.6 All gauges shall be calibrated with 30 days’ validity.
6.2 Unauthorized Person 6.2.1 Barricade the area with blue warning tape according to the safe
distance as per SAES-A-004, SAES-L-150 and G.I.2.102
6.2.2 Barricades and pressure test signage shall be placed in the area
wherein there are access to the pressurized pipe.
6.3 Wrong flange selection 6.3.1 Ensure that the flange list is present and inspected by the
SINOPEC/HDEC QC prior to use.
6.3.2 The flange list shall be signed by the responsible person for the
activity.
4 of 8
person(s)
6.4 Failed Equipment 6.4.1 Ensure that the air compressor has valid Third-party certificate and
SINOPEC/HDEC inspection sticker.
6.4.2 Air compressor checklist shall be filled out prior to use.
7. Working at 7.1 Fall from height / 7.1.1 Always maintain 100% tie off. - Construction Manager
elevated area falling objects 7.1.2 Scaffolding shall be on green or yellow tag before use. - Site Supervisor
7.1.3 Red tagged scaffold shall be modified and re-inspected before using. - HSE Sup./Officer
7.1.4 Maintain 3-point contact while using the ladder. - Foreman/Technician
7.1.5 Ensure bolts and nuts to be used on elevated areas are placed Work Permit Receiver
inside a bucket.
7.1.6 All materials must be secured and away from the edge of the
scaffold or man lift basket.
7.1.7 Ensure that the tools to be used has lanyard attached to it prior to
use.
8. End Blind 8.1 Wrong flange selection 8.1.1 Ensure that the flange list is present and inspected by the QC prior to - Construction Manager
installation use. - Site Supervisor
8.1.2 The flange list shall be signed by the responsible person for the - HSE Sup./Officer
activity. - Foreman/Technician
8.2 Unsecured fittings 8.2.1 Ensure correct gasket size, thickness and materials to avoid leaks.
8.2.2 torque each bolts evenly on the flange.
9. Air 9.1 Failed Equipment 9.1.1 Ensure that the air compressor has valid Third-party certificate and - Construction Manager
Blowing/Drying/ SINOPEC/HDEC inspection sticker. - Site Supervisor
9.1.2 Air compressor checklist shall be filled out prior to use. - HSE Sup./Officer
Internal cleaning.
- Foreman/Technician
9.2 Hose disconnection 9.2.1 Use Chicago type clamps for the air compressor. Clips shall be - Work Permit Receiver
provided to avoid disconnections.
9.2.2 Whiplash arrester shall be provided.
10. Water Filling 10.1 Struck by equipment 10.1.1 Flagman shall be provided for the water tanker to avoid hitting any - Construction Manager
existing facilities. - Site Supervisor
10.1.2 PWAS shall be provided for the water tanker. - HSE Sup./Officer
10.2 Overflowing water 10.2.1 A stand by person shall provide to attend the water pump. - Work Permit Receiver
10.2.2 Water pumps shall be equipped with emergency stop.
10.3 Electrocution 10.3.1 Grounding shall be provided to the water pump during filling.
11. Injecting 11.1 Pipe and Hose rupture/ 11.1.1 Install calibrated safety valve - Construction Manager
Pressurized Hose force 11.1.2 Barricade the area according to the calculated safe distance - Site Supervisor
5 of 8
person(s)
Air(Pneumatic) disconnection /Blind attached with the permit. - HSE Sup./Officer

Flange force 11.1.3 Unauthorized person shall not enter in the barricade area. - Foreman/Technician
disconnection 11.1.4 Pressure gauge shall be calibrated and without damage. - Work Permit Receiver
11.1.5 Pump shall be calibrated by SA approved third party and inspected
by SINOPEC/HDEC inspectors.
11.1.6 Watch man shall be available at all times.
11.1.7 Use hose clamp and whiplash arrester.
11.1.8 Use a certified flange and inspected by SINOPEC/HDEC for the
activity.
11.1.9 Inspect the flange connection before the activity.
12. Pressure testing 12.1 Manifold Failure / 12.1.1 The manifolds shall be separately tested 1.2 times the system - Construction Manager
Relief valve failure. pressure prior to being used. - Site Supervisor
12.1.2 The relief valve(s) shall be tested, dated, and tagged within one - HSE Sup./Officer
week prior to the pressure test for new construction projects, and - Foreman/Technician
within one month for maintenance operations. Work Permit Receiver
12.1.3 Block valve that is located prior relief valve to be apply LOTO with
open position.
12.2 Over pressure / Pipe 12.2.1 Barricade the area with blue warning tape according to the safe
burst distance and to be consult to compliance all related staff.
12.2.3 The activity shall be done by competent person who have the
experience in pressure test.
12.2.4 Control pressure rise shall be in accordance with Hydro test
Procedure and G.I. 2.102 to avoid over pressuring the system.
12.2.5 Qc shall monitor the activity and ensure the process shall be done
according to Saudi Aramco standards (SAES, SAEP etc.,)
12.2.6 Safe distance shall be in accordance to Lloyds register and stand by
person shall keep away bystanders from entering the working area.
12.2.7 Air must be removed before pressurizing the system.
13. Depressurizing 13.1 System collapsed due 13.1.1 Use only the depressurizing valve and never loosen any flange for - Construction Manager
the system to vacuum effect. removal of pressure it is very dangerous. - Site Supervisor
13.1.2 Procedure to be followed while depressurizing system. - HSE Sup./Officer
14. Disposal of Water 14.1 Failure to dispose 14.1.1 Proper disposal shall be in accordance with SAEP 327 Pipeline - Construction Manager
Hydrotest Water Disposal. - Site Supervisor
- HSE Sup./Officer
6 of 8
person(s)
15. Post Pressure 15.1 Poor housekeeping 15.1.1 Remove all the materials used to do the pressure test activities and - Construction Manager
test activity and material properly arrange the materials at the store. - Site Supervisor
arrangements - HSE Sup./Officer
16. Emergency 16.1 Multiple fatality / 16.1.1 Ensure all workers attended the safety orientation from the - Construction Manager
Damage to Property contractor and TPD. - Site Supervisor
16.1.2 Site Emergency Response team has direct and support emergency - HSE Sup./Officer
response and which will implement on the ground emergency - Foreman/Technician
response activities. - Work Permit Receiver
16.1.3 Updated Emergency Contact numbers shall be posted on site.
16.1.4 Call Emergency contact number and tell the LOCATION,
QUANTITY, NAME, WIND DIRECTION.
16.1.5 Know the level of emergency
16.1.5.1 Level 1 (Minor) minimal danger to life and/or property such as

small fire and/or minor injuries. This incident can be resolved
by Project’s Emergency Response Personnel with the
available resources.
16.1.5.2 Level 2 (Serious) moderate danger to life and/or property
and/or the Environment. The incident involves serious/
Multiple injuries, damage to properties, medical emergencies,
elevated rescues and other similar incident requiring critical
response and special equipment. The incident can be
resolved by the Project’s Emergency Response Personnel
with the available resources.
16.1.5.3 Level 3 (Crisis Situation) extreme danger to life and/or
property and/or the Environment. The problem goes beyond
the capability of the Emergency Response Personnel.
16.1.6 Conduct monthly Emergency Drills

16.1.7 When working inside TPD, workers must know the locations of the
ASSEMBLY POINTS and the WIND SACK.
16.1.8 Stop the work and shut down the equipment that could be an ignition
source such as welding machines, Generators and other internal
combustion engine powered equipment.
16.1.9 Proceed in an upwind or cross wind direction to the nearest
assembly area.
16.1.10 All personnel shall report to the assembly point via safest route for
head count and wait for further instructions and not return to work
areas until ALL CLEAR sound has been heard.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
JOB STEPS POTENTIAL HAZARDS ACTION/PROCEDURE TO CONTROL OR ELIMINATE Responsible person(s)
1 Stop work and evacuate the area if the stop work alarm or Plant wide siren is initiated.
2 Stop work if there is any LEL or H2S Reading.
3 Stop work if there is any Leakage.
4 Stop work if the fire watch or stand by left the area.
5 Stop work if the work permit receiver left the area.
6 Stop work if you noticed unsafe condition
7 Stop work if there is Oxygen Deficiency.
9 Stop work if the weather temperature increased more than 50C
9 Stop work if the vehicle / truck engine shutdown by itself. Do not re start engine without operations permission.
10 Stop work if any underground utilities are observed.
8 of 8
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
COMPANY SINOPEC LOCATION AREA M95-2V ISSUED DATE
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
COMPANY SINOPEC LOCATION AREA M97-1X ISSUED DATE
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
COMPANY SINOPEC LOCATION AREA M95-2U ISSUED DATE
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
JSA Sub-Contractor
BY
References
12
13
14
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
after use.
2 of 8
person(s)
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
Supervisor and CS
stand by man
3 of 8
person(s)
activity.
4 of 8
person(s)
inside a bucket.
use.
Internal cleaning.
5 of 8
person(s)

activity.
open position.
- HSE Sup./Officer
6 of 8
person(s)


assembly area.
JSA STOP WORK

7 of 8
person(s)
TRIGGERS
8 of 8
SAFANIYA ONSHORE PRODUCING DEPARTMENT
SPECIFIC INSTRUCTIONS MANUAL
Job Safety Analysis Issue Date:
* PRESSURE TEST (HYDROTEST & PNEUMATIC TEST) OF UG PIPING *
( AREA G82-1U ) in Onshore Oil Facilities BI-10-02454
Revision Date:
Main Contractor: Subcontractor: Plant/Equipment: Department: Date:

HYUNDAI Sinopec Tanajib Plant SONPD
Division/Unit: JSA #: MIP6-JSA-SN-PI-2022-010
MARJAN ONSHORE OIL FACILITIES DIVISION JSA #: MIP6-JSA-PI-SS-2022-010 Rev No: 00
Description of Activities:
U/G Piping Installation Activities Area: G82-1U
Prepared by: Subcontractor Representative Reviewed by: CONTRACTOR Representative Reviewed by: (SAPMT Representative)
Sinopec Engineering Group (SEG) Hyundai Engineering & Construction Co. (HDEC) Saudi ARAMCO
Name: Name: Name:
ID #: ID #: ID #:
Position: Position: Position:
Sign & Date: ( / / ) Sign & Date: ( / / ) Sign & Date: ( / / )
Reviewed by: (Tanajib Plant Safety) Approved by: (Tanajib Plant Operation)
Name: Name:
ID #: ID #:
Position: Position:
Sign & Date: ( / / ) Sign & Date ( / / )
Reference GIs & SAES:
CSM Part I. General Safety Chapter 3. Personal Protective Equipment (PPE) CSM Part I. General Safety Chapter 4. Work Permit System CSM Part I. General Safety Chapter 7. Fire
Prevention CSM Part I. General Safety Chapter 10. Hazardous Materials CSM Part I. General Safety Chapter 11. Hand Tools and Power Tools CSM Part I. General Safety Chapter 12.
Materials Handling CSM Part III. Mech and Elec Chapter 4. Pressure testing SA Safety Handbook, Minimum Safety Rules GI 2.100, Work Permit System GI 2.102, Pressure Testing Safety
GI 430.001, Waste Management
Safety Equipment
Required Personal Protective Equipment (P.P.E.), Fire Fighting Equipment (UL/FM Approved Fire Extinguishers), Gas Test Monitors, Metal Detectors
JSA‐MIP PKG06 Main Contractor : HYUNDAI ENGINEERING & CONSTRUCTION CO.

( Area G82-1U ) in Onshore Oil Facilities BI-10-02454 Revision Date:
EQUIPMENTS:
General Note:
● Air Compressor
● Compressed Gas Cylinders  This JSA must be discussed with all involved personnel
● Manifold prior to job execution. Pre‐job planning and daily tool
● Water Tanker box talk meeting should be held on site prior to starting
daily work to discuss relevant issues, technical
PERSONAL PROTECTIVE EQUIPMENT'S: procedures and assignment during the job execution.
● Cover All (Fire Resistant)
● Safety Helmet  Incorporate daily tool box talk meeting to consider
● Safety Shoes safety requirements for each tasks assignments before
● Safety Glass (Dark or Clear) commencing job.
● Ear Muffs
● Face Cover  Ensure the personnel that are handling heavy
● Face Mask equipment are certified and the equipment is tested.
● High Visibility Vest maintained and cover with necessary certificates and
● Protective Gloves approved plant access.
● Ear Plugs
● Portable Gas Detector
 Work shall be required to wear appropriate minimum
PPE E.G. Safety goggles, safety helmet, safety shoes and
● Full Body Harness w/ Trauma Strap flammable resistance clothing.
 In case of emergency informed the plant operation or

dial 013‐378-0911

# RECOMMENDATIONS/NOTES ASSIGNED TO MOBILE PHONE #

All site personnel are required to wear PPE'S such as safety helmet, safety goggle, gloves, and Sinopec/ HDEC /Operation &
1
safety shoes SAPMT
Sinopec/ HDEC /Operation &
2 Conduct Tool Box Safety Meeting prior to work activities
SAPMT
3 Explain to key personnel the purpose of the JSA and enforce the implementation of content. Sinopec/ HDEC Safety Officer
4 Use the JSA to identify hazards and list the precautions on the work permit. Sinopec/ HDEC Safety Officer
5 Garbage's shall be disposed properly on a daily basis. Sinopec/ HDEC Foreman
If an injury or near miss occurs, the JSA shall be reviewed immediately to determine weather
6 Sinopec/ HDEC HSE Coordinator
changes are needed in the job procedures,


Revision Date:
( Area G82-1U) in Onshore Oil Facilities BI-10-02454
MANPOWER & TRAINING REQUIREMENTS ASSESSMENT TABLE

Number of people required to
Trainings Required for personnel conducting and supervising the job Number of Working Hours per day
complete job safety and efficiently
Steel erector special training, working at heights and OSHA training for personnel supervising the job.
TBD 10 hours
Wear proper PPEs and follow SA rules and regulation while working inside the SA premises.
Note: Refer to company IR manual and labor Law for working hours, Working hours shall comply with the mentioned references,
Emergency contact
Emergency Response Procedure Office/Name Designation
Number
1. Dial 911 from the nearest telephone or from your mobile (03‐673‐0911) Saudi Aramco
N/A 911
2. When reporting an emergency speak slowly, calmly, distinctly, in a clear voice Telephone
and give information in the following sequence. Northern Area (RT) 013‐673‐0911
3. States there is an emergency or disaster at your location and specify your Aramco Emergency Tanajib 013‐378‐0911
location. Khursaniyah 013‐679‐0911
4. Tell Your Name and Your Badge # Contractor Site Supervisor
5. Tell about emergency or disaster like you see a fire, car accident, major injury, Contractor Site Foreman
etc at the following location:
Contractor Site Safety Supervisor
6. Inform that there are (number of) people requiring medical
Contractor Work Permit Receiver
assistance/attention.
Contractor Site Safety Officer
7. Repeat the above Information and answer questions.
8. Do not hang up until the dispatch repeats the above or asks for more TBD SAPMT Project Engineer TBD
information. TBD SAPMT Site Superintendent TBD
TBD SAPMT Field Compliance TBD

Issue Date:
Job Safety Analysis
Revision date
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS REQUIRED HAZARD CONTROLS ACTION BY
U/G Piping Installation Activities. ( AREA G82-1U)
Responsible
No JOB STEPS POTENTIAL HAZARDS ACTION/PROCEDURE TO CONTROL OR ELIMINATE
person(s)
1. Obtaining Permit to Work 1.1 Unauthorized work permit 1.1.1 Work permit system shall be implement as per Saudi Aramco
- Construction
receiver GI 2.100
Manager
1.1.2 Approved Permit Receiver shall obtain work permit from
approved issuer - Site Supervisor
1.2 Incomplete document 1.2.1 Ensure work permit obtained from TPD issuer prior to start the - HSE Sup. /Officer
requirements prior to start work - Foreman/Technicia
work ( PTW from TPD, 1.2.2 Critical lifting plan if require shall sign and approved by Rigger n
Critical lifting plan, etc.) 1, USER and crane operator - Work Permit
Receiver
1.3 Interference with adjacent 1.3.1 No work shall commence until the permits to work has been
work issued.
1.3.2 Coordinate to others companies affected to any other work in
same area.
2. General outdoor working. 2.1 Heat Stress 2.1.1 Heat stress awareness training shall be provided just before - Construction
and during the hot summer month Manager
2.1.2 Light colored, lightweight, breathable clothing that covers as - Site Supervisor
much of the body as possible, including the head, shall be worn - HSE Sup./Officer
when working in direct sunlight. - Foreman/Technicia
2.1.3 Designated shaded break/rest areas not more 100mtrs n
2.1.4 Portable fans or any air movers if necessary - Work Permit
2.1.5 Acclimatization for new workers Receiver
2.1.7 Drinking water stations should be closed to work area min of
100m away.
2.2.2 Provide speed humps to ensure vehicles will be slow down
and not accumulate dust
Responsible
person(s)
3. Initial commencement activities 3.1 Personnel injury incident 3.1.1 All crew shall be given HDEC safety induction, before - Construction
due to lack of information mobilizing to site. Manager
and knowledge about the 3.1.2 All New Workers shall must identified and consider SSE or - Site Supervisor
potential hazard on the Short Service Employee and shall be under mentored by direct - HSE Sup./Officer
work site. site Supervisor within 6 months - Foreman/Technicia
3.1.3 A tool box talk shall be conducted explaining the sequences of n
work, safe work execution and highlighting hazards prior to the - Work Permit
start of every shift and Tool Box Form to be filled by the Receiver
Supervisor.
3.1.4 Personal shall wear appropriate PPE to protect the personal
injury.
3.1.6 All hand tools shall be regularly inspected both before storage
and after use.
3.1.7 If wear or damage is observed, the tool should be withdrawn
from the site.
3.1.8 Trained & authorized workers shall have allowed to perform the
job.
3.2 Slips and Trips 3.2.1 All obstruction which may cause slips and trips must be
removed immediately from the work and access area.
3.2.2 Route cables away from access and elevate the cable at height
of 2.4 m
4. Site Preparation for the Work / 4.1 Struck by material 4.1.1 Unsecured materials inside the work area must be removed - Construction
Survey Works prior to start the work Manager
4.2 Struck against objects. 4.2.1 All sharp and pointed objects which can inflict harm to workers - Site Supervisor
must be removed, covered or identified with warning signs. - HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
5. Confined Space Entry 5.1 Atmospheric Hazards 5.1.1 WPR shall request a confined space entry Permit and CS - Construction
(Oxygen Supervisor shall prepare a Confined space entry plan that will Manager
Enrichment/Deficiency, be approved by SAPO Before the start of any activity. - Site Supervisor
Hazardous amount of CO, 5.1.2 A Certified gas tester will perform gas testing, CS Supervisors - HSE Sup./Officer
Flammable shall check the confined space checklist and ensure there is no - Foreman/Technicia
Fumes/Hydrocarbons, item missed in order to start the activity. n
H2S etc.) 5.1.3 Chemicals shall be removed near Confined space. Especially - Work Permit
the chemicals that has low flashpoints and can produce Receiver
flammable fumes.
5.1.4 Combustion engine shall also not have allowed nearby CS
Entry activities. CO may accumulate inside.
5.1.5 Atmospheric gas testing shall be in accordance with GI 2.709
and Section 6.7.
Responsible
person(s)
5.1.6 Provide H2S monitor to the CS Stand by man and entrants if

working nearby live hydrocarbons.
continuously monitor the confined space activity. He will ensure
that the CS entry log is maintained and all entrants are log
in/out.
5.2.2 Only Physically fit and CS Entry Trained workers are allowed to
work inside the CS.
5.2.3 Provide signage “Danger Confined space, No Unauthorized
entry”.
5.3 Failed communication 5.3.1 Stand by men, Entrant and CS Supervisor shall have equipped
between Entrants, CS with 2-way radio to ensure proper communication channel.
Supervisor and CS stand
by man
5.4.2 Company nurse shall periodically test the entrants’ vitals for
initial entry and periodically. The results shall be kept on record.
5.5.3 If Ignition source cannot be eliminated, provide a Hot work
permit and continuous periodic gas testing shall be needed.
5.5.4 Only intrinsically safe electrical equipments shall be used inside
the confined space and shall be UL listed and/or FM approved.
5.5.6 Power cords shall be provided with softeners to avoid sharp
objects.
5.6 Limited Access/Egress 5.6.1 Ensure a lateral distance of 7.5m per excavation access and is
free from any trash of debris.
5.7 Slip Trip and Same level 5.7.1 Use of PPE according to situation shall be used inside the
Falls / Physical hazards confined space.
5.7.2 Lighting inside the confined space shall be provided. Ensure
that the lighting circuit is separated from other power tools.
5.9.2 Please see CSM II-1 Excavation and Shoring for More
information.
Responsible
person(s)
6. Preparation for Pressure testing. 6.1 Failed notification / 6.1.1 Prepare a 24hrs notification for Pressure testing and send to - Construction
Incomplete HDEC. Manager
documentation 6.1.2 Ensure to prepare a work permit - Site Supervisor
6.1.3 Attach the notification together with the work permit. - HSE Sup./Officer
6.1.4 Fill out and attach the pressure testing checklist with the work - Foreman/Technicia
permit. n
6.1.5 Ensure that all calibration certificate for the valves and gauges - Work Permit
are valid and present on the working area. Receiver
6.2.2 Barricades and pressure test signage shall be placed in the
area wherein there are access to the pressurized pipe.
activity.
6.4 Failed Equipment 6.4.1 Ensure that the air compressor has valid Third-party certificate
and SINOPEC/HDEC inspection sticker.
7. Working at elevated area 7.1 Fall from height / falling 7.1.1 Always maintain 100% tie off. - Construction
objects 7.1.2 Scaffolding shall be on green or yellow tag before use. Manager
7.1.3 Red tagged scaffold shall be modified and re-inspected before - Site Supervisor
using. - HSE Sup./Officer
7.1.4 Maintain 3-point contact while using the ladder. - Foreman/Technicia
7.1.5 Ensure bolts and nuts to be used on elevated areas are placed n
inside a bucket. Work Permit
7.1.6 All materials must be secured and away from the edge of the Receiver
7.1.7 Ensure that the tools to be used has lanyard attached to it prior
to use.
8. End Blind installation 8.1 Wrong flange selection 8.1.1 Ensure that the flange list is present and inspected by the QC - Construction
prior to use. Manager
8.1.2 The flange list shall be signed by the responsible person for the - Site Supervisor
activity. - HSE Sup./Officer
- Foreman/Technicia
8.2 Unsecured fittings 8.2.1 Ensure correct gasket size, thickness and materials to avoid n
leaks. - Work Permit
8.2.2 torque each bolts evenly on the flange. Receiver
Responsible
person(s)
9. Air Blowing/Drying/ Internal 9.1 Failed Equipment 9.1.1 Ensure that the air compressor has valid Third-party certificate - Construction
cleaning. and SINOPEC/HDEC inspection sticker. Manager
9.1.2 Air compressor checklist shall be filled out prior to use. - Site Supervisor
- HSE Sup./Officer
9.2 Hose disconnection 9.2.1 Use Chicago type clamps for the air compressor. Clips shall be - Foreman/Technicia
provided to avoid disconnections. n
9.2.2 Whiplash arrester shall be provided. - Work Permit
Receiver
10. Water Filling 10.1 Struck by equipment 10.1.1 Flagman shall be provided for the water tanker to avoid hitting - Construction
any existing facilities. Manager
10.1.2 PWAS shall be provided for the water tanker. - Site Supervisor
- HSE Sup./Officer
10.2 Overflowing water 10.2.1 A stand by person shall provide to attend the water pump. - Foreman/Technicia
10.2.2 Water pumps shall be equipped with emergency stop. n
- Work Permit
10.3 Electrocution 10.3.1 Grounding shall be provided to the water pump during filling. Receiver
11. 11.1.1 Install calibrated safety valve - Construction

11.1.2 Barricade the area according to the calculated safe distance Manager
attached with the permit. - Site Supervisor
11.1.3 Unauthorized person shall not enter in the barricade area. - HSE Sup./Officer
11.1.4 Pressure gauge shall be calibrated and without damage. - Foreman/Technicia
11.1 Pipe and Hose rupture/
11.1.5 Pump shall be calibrated by SA approved third party and n
Injecting Pressurized Hose force disconnection
inspected by SINOPEC/HDEC inspectors. - Work Permit
Air(Pneumatic) /Blind Flange force
11.1.6 Watch man shall be available at all times. Receiver
disconnection
11.1.8 Use a certified flange and inspected by SINOPEC/HDEC for
the activity.
12. Pressure testing 12.1 Manifold Failure / Relief 12.1.1 The manifolds shall be separately tested 1.2 times the system - Construction
valve failure. pressure prior to being used. Manager
12.1.2 The relief valve(s) shall be tested, dated, and tagged within one - Site Supervisor
week prior to the pressure test for new construction projects, - HSE Sup./Officer
and within one month for maintenance operations. - Foreman/Technicia
12.1.3 Block valve that is located prior relief valve to be apply LOTO n
with open position. Work Permit
Responsible
person(s)
12.2 Over pressure / Pipe 12.2.1 Barricade the area with blue warning tape according to the safe Receiver
12.2.2 Barricades and pressure test signage shall be placed in the
area wherein there are access to the pressurized pipe.
12.2.5 Qc shall monitor the activity and ensure the process shall be
done according to Saudi Aramco standards (SAES, SAEP etc.,)
12.2.6 Safe distance shall be in accordance to Lloyds register and
stand by person shall keep away bystanders from entering the
working area.
13. Depressurizing the system 13.1 System collapsed due to 13.1.1 Use only the depressurizing valve and never loosen any flange - Construction
vacuum effect. for removal of pressure it is very dangerous. Manager
13.1.2 Procedure to be followed while depressurizing system. - Site Supervisor
- HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
14. Disposal of Water 14.1 Failure to dispose 14.1.1 Proper disposal shall be in accordance with SAEP 327 Pipeline - Construction
Hydrotest Water Disposal. Manager
- Site Supervisor
- HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
15. Post Pressure test activity 15.1 Poor housekeeping and 15.1.1 Remove all the materials used to do the pressure test activities - Construction
material arrangements and properly arrange the materials at the store. Manager
- Site Supervisor
- HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
16. Emergency 16.1 Multiple fatality / Damage 16.1.1 Ensure all workers attended the safety orientation from the - Construction
to Property contractor and TPD. Manager
16.1.2 Site Emergency Response team has direct and support - Site Supervisor
emergency response and which will implement on the ground - HSE Sup./Officer
emergency response activities. - Foreman/Technicia
16.1.3 Updated Emergency Contact numbers shall be posted on site. n
Responsible
person(s)
QUANTITY, NAME, WIND DIRECTION. - Work Permit

Receiver
16.1.5.1 Level 1 (Minor) minimal danger to life and/or property

such as small fire and/or minor injuries. This incident can
be resolved by Project’s Emergency Response
Personnel with the available resources.
Multiple injuries, damage to properties, medical
emergencies, elevated rescues and other similar incident
requiring critical response and special equipment. The
incident can be resolved by the Project’s Emergency
Response Personnel with the available resources.
property and/or the Environment. The problem goes
beyond the capability of the Emergency Response
Personnel.

16.1.7 When working inside TPD, workers must know the locations of
the ASSEMBLY POINTS and the WIND SACK.
16.1.8 Stop the work and shut down the equipment that could be an
ignition source such as welding machines, Generators and
other internal combustion engine powered equipment.
assembly area.
16.1.10 All personnel shall report to the assembly point via safest route
for head count and wait for further instructions and not return to
work areas until ALL CLEAR sound has been heard.
DESCRIPTION OF JOB / ACTIVITY UG GRE PIPING INSTALLATION WORK
JSA Sub-Contractor
BY
References
1 CSM V2 PART 1 CHAPTER 3 Personal Protective Equipment (PPE)
2 CSM V2 PART 1 CHAPTER 4 Work Permit System
3 CSM V2 PART 1 CHAPTER 6 Confined Spaces
4 CSM V2 PART 1 CHAPTER 7 Fire Prevention
5 CSM V2 PART 1 CHAPTER 8 Traffic and Vehicle Safety
6 CSM V2 PART 1 CHAPTER 10 Hazardous Materials
7 CSM V2 PART 1 CHAPTER 11 Hand Tools and Power Tools
8 CSM V2 PART 1 CHAPTER 12 Materials Handling
9 CSM V2 PART 1 CHAPTER 13 Heat Stress
10 CSM V2 PART 2 CHAPTER 1 Excavations and Shoring
11 CSM V2 PART 2 CHAPTER 5 Fall Protection
12 CSM V2 PART 3 CHAPTER 7 Cranes and Lifting Equipment
13 CSM V2 PART 3 CHAPTER 8 Slings and Rigging Hardware
17 GI 7.028 Crane Lifts
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
3. Working Nearby 3.1 Hydrocarbon facilities 3.1.1 SA Certified Rigger 1 shall facilitate the lifting and A critical lift plan -
Hydrocarbon facilities and Electric Lines hit shall be provided.
and Electric Lines bys 3.1.2 All activities concerning the Critical lift shall be done in accordance to
GI 7.028.
2 of 10
person(s)
after use.
the site.
4.1.8 Trained & authorized workers shall have allowed to perform the job.
4.1.9 All crane operators shall be properly licensed and certified by SA per
GI 7.025 for the crane type/model they are using.
4.1.10 All riggers shall be certified by SA per GI 7.024 and/or GI 7.028, as
applicable. Only SA-certified riggers shall rig loads to be lifted,
including transport trucks and boom trucks. The rigger shall have
responsibility for coordinating activities of all personnel involved with
the lift. See Chapter III-8, Slings and Rigging Hardware.
2.4 m
6. Confined Space 6.1 Atmospheric Hazards 6.1.1 WPR shall request a confined space entry Permit and CS Supervisor - ` Construction Manager
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
7. Shifting / Moving/ 7.1 Over extended pipes 7.1.1 Use appropriate length of trailer bed or truck bed for the pipes. Over - Construction Manager
Travelling of GRE from the trailer/ Boom extended pipes are not to travel within Aramco Areas. - Site Supervisor
truck. - HSE Sup./Officer
Pipes
7.2 Falling of load 7.2.1 Use Slings, Securing belts, Securing chains to tie down pipes and - Foreman/Technician
materials on the trailer bed. - Work Permit Receiver
7.2.2 Use side guards to prevent falling.
7.2.3 Securing tools shall have a valid third party inspection or
manufacturer certificate.
7.2.4 Damage tools shall be immediately disposed and not place together
with good condition tools.
4 of 10
person(s)
7.3 Pinch points / In 7.3.1 Keep away from in between materials.

between Pipes 7.3.2 Secure the pipes to avoid movement.
7.3.3 Do not place your body parts in between pipes, materials and tools.
8. Laying down of 8.1 Uninspected / Crane 8.1.1 Cranes shall be inspected by the crane operator using form SA 9466 - Construction Manager
Pipes/Installation Failure (see GI 7.028) prior to each shift. - Site Supervisor
8.1.2 All cranes shall have a valid crane inspection sticker issued by SA or - HSE Sup./Officer
Use of Crane/
by a SA-approved third-party certifying entity. - Foreman/Technician
Boom Truck /
Manual handling - Work Permit Receiver
8.2 Poor visibility 8.2.1 Crane cabs shall provide maximum visibility (e.g., curtains/cardboard
shall not obstruct the operator’s view during operation). Cabs shall
be kept clean and clear of items such as rubbish and loose tools.
Windows shall be kept clean at all times and shall be replaced if the
glass becomes pitted, cracked or broken.
8.3 Weather Disturbance 8.3.1 Crane lifts shall not be performed in wind speeds exceeding 32 km/h
(20 mph) (17.4 knots) (9 m/sec), unless otherwise specified by the
crane manufacturer.
8.4 Unauthorized Person 8.4.1 Crane lift areas shall be barricaded and secured. Only authorized
inside the lifting area. / personnel shall be permitted inside the barricaded area. Warning
Person Hit bys signs shall be placed at barricaded perimeters warning site
personnel of the hazards of overhead lifting activities.
8.4.2 Cranes shall have a minimum tail swing clearance of 0.6 m (2 ft).
Barricades shall be provided at the crane’s working radius when
working around personnel.
8.5 Uneven surface / Poor 8.5.1 All cranes shall be leveled in accordance with manufacturer’s
placement of specifications and shall be located on a properly compacted
outriggers foundation prior to performing any lift. All cranes shall be provided
with a fixed bull’s-eye level and/or a carpenter’s level to verify the
crane is level.
8.5.2 During a lift, the crane’s outriggers shall be fully extended and
lowered to raise the wheels and level the crane, unless otherwise
specified in the crane manufacturer’s load chart.
8.5.3 The crane’s wheels shall be raised completely off the ground.
8.5.4 Outrigger mats shall be used under all crane outrigger float pads
during crane lifts. Outrigger mats shall be designed to support the
total weight of the crane and load to be lifted. Mats shall not be
permanently secured to the outrigger pads.
8.6 Uncontrolled swing of 8.6.1 Tag lines shall be used to control suspended loads, unless their use
load. / Falling of load. may cause a greater hazard. Tag lines shall not be tied around the
hand/wrist.
8.6.2 They shall be fully gripped by all fingers.
8.6.3 The crane operator shall not leave the controls at any time while a
load is attached.
5 of 10
person(s)
8.6.4 Crane operators shall only pick up loads when the boom head and
hook are centered directly over the load.
8.6.5 All crane lifts shall be partially lifted (e.g., floated for at least 3
seconds) to ensure rigging and lift integrity prior to proceeding with
the actual lift.
8.7 Hit by the load/ 8.7.1 A designated SA Rigger shall be used at all times during the lifting,
Equipment. moving and setting of a load. Only one designated SA Rigger shall
give signals to the crane operator. Universal hand signals shall be
used. In the event that the crane operator cannot see the SA Rigger,
radio communications shall be used.
8.7.2
8.8 Working Nearby 8.8.1 Motor vehicles, cranes and heavy equipment shall be kept away
Trench (Falling inside from the edge of the excavation a distance of 2 m (6.5 ft) or the
the excavation). depth of the excavation, whichever is greatest, unless the excavation
is in stable rock or is protected against collapse by shoring that has
been designed or approved by a degreed civil/structural engineer.
8.8.2
8.9 Heavy loads / 8.9.1 Supervision shall assess the size, shape, weight and disposition of
Repetitive body motion materials to be handled and plan the most efficient and safest
method to accomplish the task.
8.9.2 Workers shall be instructed in proper manual material handling
techniques and practices prior to their work assignment.
8.9.3 The assignment of manual material handling tasks shall consider
personal physical limitations that vary among individuals. Care shall
be taken so as to not exceed these limitations.
8.9.4 Heavy materials requiring manual lifting shall be stored below waist
height.
8.9.5 The proper tools/lift-assist devices shall be provided for the job.
8.9.6 Personal protection equipment (PPE) shall be worn as required.
8.9.7 Ensure maximum use of the palm of the hand, the ball of the thumb
and base of the fingers.
8.9.8 The person’s back shall be kept straight to maintain its most natural
and strongest position. This means that the knees and ankles must
be bent and the chin kept well into the chest. The body must be
positioned as close to the load as possible.
8.9.9 Feet shall be spread apart the width of the hips with one foot slightly
in front of the other.
8.9.10 Arms shall be kept as close to the body as possible.
8.9.11 Personnel shall avoid extreme range of motion and twisting their
body when lifting. Minimize reach and distance the load is carried.
Avoid lifting loads above shoulder height. Minimize weight of loads
(by mechanical aids, balancing contents, etc.).
8.9.12 Keep objects as close to the body as possible.
8.9.13 Seek assistance when performing manual material handling tasks
that may be beyond one’s physical capabilities.
8.9.14 In the event an object cannot be handled by just one individual or by
6 of 10
person(s)
a mechanical device, two or more individuals shall be used to handle

the object. The movement of the object shall be coordinated in
unison.
9. Cutting Grinding 9.1 Fiber Dust 9.1.1 Use of Coveralls, Eye protection and RPE according to the - Construction Manager
and Modification manufacturer’s MSDS shall be used to avoid Fiber dust in contact - Site Supervisor
with the skin, eyes and lungs. - HSE Sup./Officer
of GRE Pipes.
9.1.2 Ventilation shall be provided to Minimize the fiber dust. - Foreman/Technician
9.1.3 Provide covering while cutting and grinding GRE pipes to minimize - Work Permit Receiver
fiber dust from dispersing out in the open areas.
9.1.4 Barricade the working area.
9.2 Electrocution 9.2.1 Inspect the power tools before using. Check the cable insulation and
body of the power tools prior to the start of work.
9.2.2 Use of the electrical cord for hoisting or lowering power tools is
prohibited.
9.2.3 Cords, cables, etc., shall be positioned where they are not likely to
be damaged (e.g., run overhead) or shall be otherwise protected
from damage (e.g., running them inside impact resistant conduit or
using abrasion resistant supply leads).
9.2.4 See CSM V2 PART 1 CHAPTER 11 Hand Tools and Power Tools
for more brief information.
9.3 Sharp objects and 9.3.1 Portable power tools shall be equipped with properly functioning
rotating parts. constant pressure switches or controls that will shut off the power
when the pressure is released (i.e., a “dead man” switch).
9.3.2 Power tools shall not be equipped with trigger locks.
9.3.3 Protective shields/guards supplied with the tools (per design) shall
not be removed.
9.3.4 The operating control on hand-held power tools shall be located to
minimize the possibility of inadvertent operation.
9.3.5 Before they are set down, rotating portable power tools shall be
switched off and held until the rotation has completely stopped. They
shall not be stopped by grasping the rotating assembly.
9.3.6 Power tools shall be disconnected from the power source before
changing bits, blades, cutters or wheels.
9.3.7 Portable power tools shall be stored in clean and dry conditions.
9.3.8 Portable power tools shall not be left lying around the work area
where they could be damaged or stepped on.
10. GRE Lamination 10.1 Hazardous Chemical/ 10.1.1 When using/handling potentially harmful chemicals or hazardous - Construction Manager
Fumes, Resin and 10.1.2 substances, precautions shall be taken to ensure that personnel do - Site Supervisor
Epoxy Glue. not swallow, inhale or allow it to contact their skin. - HSE Sup./Officer
10.1.3 Hands shall be washed thoroughly after handling chemicals or - Foreman/Technician
hazardous substances. - Work Permit Receiver
10.1.4 Personnel shall be trained to remove contaminated clothing,
promptly flush affected areas with clean water for at least 15 minutes
7 of 10
person(s)
and seek medical attention when harmful chemicals contact the skin
or eyes.
10.1.5 Excess chemicals no longer needed shall be safely disposed of or
recycled per GI 430.001.
10.1.6 Personal protective equipment (PPE), including respiratory
protection equipment, as stipulated in the relevant Material Safety
Data Sheet (MSDS) or Chemical Hazard Bulletin (CHB), shall be
used when working with chemicals or hazardous substances. See
CSM V2 Chapter I-3, Personal Protective Equipment (PPE)
10.1.7 When handling volatile liquids, the threshold limit value (TLV) of the
10.1.8 vapor shall be determined and not exceeded. When exhaust
ventilation is unavailable, good mechanical ventilation shall be
provided or the work shall be performed outdoors.
10.1.9 Exhaust ventilation, fans, blowers and proper handling procedures
shall be used to keep personnel from breathing hazardous vapors
and/or dust.
10.2 Fire and Explosion 10.2.1 Only the necessary amount of hazardous materials shall be stored at
the job site, usually not more than a 1-day supply.
10.2.2 Flammable liquids shall be kept in securely capped metal containers
or steel drums upon which the contents are clearly marked.
10.2.3 Volatile liquids with flash points below 32 °C (90 °F) shall be kept in
strong metal lockers located in well-ventilated, noncombustible huts
or sheds. Drums containing flammable liquids shall be provided with
proper bung vents.
10.2.4 Appropriate warning signs (e.g., “Flammable Liquids,” “No Smoking,”
10.2.5 “Flammable – Keep Fire Away”), which shall include an
internationally recognized hazard pictogram(s)
10.2.6 Flammable and combustible liquids shall always be transported in
closed metal containers. Plastic containers are prohibited for the
storage of flammable and combustible liquids.
10.2.7 Keep the Chemicals nearby Ignition source.
10.2.8 Provide Firefighting equipment as per CSM V2 Chapter 7 Fire
Prevention.
10.3 Chemicals in contact 10.3.1 Emergency eye wash stations and showers shall be provided when
with Eyes eyes or skin may be exposed to chemicals or hazardous substances.
10.3.2 Use Eye Protection as per ANSI Z87.1 to minimize the event of
chemical splash on the eyes.
10.3.3
11. Post Job-activities 11.1 Poor housekeeping 11.1.1 Remove all debris and placed in the appropriate waste skip. - Construction Manager
/ Housekeeping 11.1.2 Segregate the waste from Industrial waste to Chemical waste. - Site Supervisor
- HSE Sup./Officer
11.2 Waste Disposal 11.2.1 Dispose the trash as per GI 430.001, Waste Management - Foreman/Technician
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
COMPANY SINOPEC LOCATION AREA M97-1X ISSUED DATE
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
JSA Sub-Contractor
BY
References
Prerequisite
Others (Specify)
person(s)
plan, etc.)
area.
away.
accumulate dust
GI 7.028.
2 of 10
person(s)
after use.
the site.
2.4 m
fumes.
Section 6.7.
inside the CS.
3 of 10
person(s)
Supervisor and CS
stand by man
Pipes
4 of 10
person(s)

Use of Crane/
Boom Truck /
crane manufacturer.
crane is level.
hand/wrist.
load is attached.
5 of 10
person(s)
the actual lift.
8.7.2
8.8.2
height.
6 of 10
person(s)

unison.
of GRE Pipes.
prohibited.
not be removed.
7 of 10
person(s)
or eyes.
and/or dust.
proper bung vents.
Prevention.
10.3.3
- HSE Sup./Officer
8 of 10
person(s)


assembly area.
JSA STOP WORK

TRIGGERS
9 of 10
person(s)
10 of 10
*UG GRE Piping installation work*
( AREA G82-1U ) in Onshore Oil Facilities BI-10-02454
Revision Date:
Main Contractor: Subcontractor: Plant/Equipment: Department: Date:

HYUNDAI Sinopec Tanajib Plant SONPD
Division/Unit: JSA #: MIP6-JSA-SN-PI-2022-020
MARJAN ONSHORE OIL FACILITIES DIVISION JSA #: MIP6-JSA-PI-SS-2022-020 Rev No: 00
Description of Activities:
U/G Piping Installation Activities Area: G82-1U
Prepared by: Subcontractor Representative Reviewed by: CONTRACTOR Representative Reviewed by: (SAPMT Representative)
Sinopec Engineering Group (SEG) Hyundai Engineering & Construction Co. (HDEC) Saudi ARAMCO
Name: Name: Name:
ID #: ID #: ID #:
Position: Position: Position:
Sign & Date: ( / / ) Sign & Date: ( / / ) Sign & Date: ( / / )
Reviewed by: (Tanajib Plant Safety) Approved by: (Tanajib Plant Operation)
Name: Name:
ID #: ID #:
Position: Position:
Sign & Date: ( / / ) Sign & Date ( / / )
Reference GIs & SAES:
CSM V2 PART 1 CHAPTER 3 Personal Protective Equipment (PPE), CSM V2 PART 1 CHAPTER 4 Work Permit System, CSM V2 PART 1 CHAPTER 6 Confined Spaces, CSM V2 PART 1
CHAPTER 7 Fire Prevention, CSM V2 PART 1 CHAPTER 8 Traffic and Vehicle Safety, CSM V2 PART 1 CHAPTER 10 Hazardous Materials, CSM V2 PART 1 CHAPTER 11 Hand Tools
and Power Tools, CSM V2 PART 1 CHAPTER 12 Materials Handling, CSM V2 PART 1 CHAPTER 13 Heat Stress, CSM V2 PART 2 CHAPTER 1 Excavations and Shoring, CSM V2 PART 2
CHAPTER 5 Fall Protection, CSM V2 PART 3 CHAPTER 7 Cranes and Lifting Equipment, CSM V2 PART 3 CHAPTER 8 Slings and Rigging Hardware, SA Safety Handbook, Minimum
Safety Rules, GI 2.100, Work Permit System, GI 430.001, Waste Management, GI 7.028 Crane Lifts
Safety Equipment
Required Personal Protective Equipment (P.P.E.), Fire Fighting Equipment (UL/FM Approved Fire Extinguishers), Gas Test Monitors, Metal Detectors

EQUIPMENTS:
General Note:
● Air Compressor
● Compressed Gas Cylinders  This JSA must be discussed with all involved personnel
● Manifold prior to job execution. Pre‐job planning and daily tool
● Water Tanker box talk meeting should be held on site prior to starting
daily work to discuss relevant issues, technical
PERSONAL PROTECTIVE EQUIPMENT'S: procedures and assignment during the job execution.
● Cover All (Fire Resistant)
● Safety Helmet  Incorporate daily tool box talk meeting to consider
● Safety Shoes safety requirements for each tasks assignments before
● Safety Glass (Dark or Clear) commencing job.
● Ear Muffs
● Face Cover  Ensure the personnel that are handling heavy
● Face Mask equipment are certified and the equipment is tested.
● High Visibility Vest maintained and cover with necessary certificates and
● Protective Gloves approved plant access.
● Ear Plugs
● Portable Gas Detector
 Work shall be required to wear appropriate minimum
PPE E.G. Safety goggles, safety helmet, safety shoes and
● Full Body Harness w/ Trauma Strap flammable resistance clothing.
 In case of emergency informed the plant operation or

dial 013‐378-0911

# RECOMMENDATIONS/NOTES ASSIGNED TO MOBILE PHONE #

All site personnel are required to wear PPE'S such as safety helmet, safety goggle, gloves, and Sinopec/ HDEC /Operation &
1
safety shoes SAPMT
Sinopec/ HDEC /Operation &
2 Conduct Tool Box Safety Meeting prior to work activities
SAPMT
3 Explain to key personnel the purpose of the JSA and enforce the implementation of content. Sinopec/ HDEC Safety Officer
4 Use the JSA to identify hazards and list the precautions on the work permit. Sinopec/ HDEC Safety Officer
5 Garbage's shall be disposed properly on a daily basis. Sinopec/ HDEC Foreman
If an injury or near miss occurs, the JSA shall be reviewed immediately to determine weather
6 Sinopec/ HDEC HSE Coordinator
changes are needed in the job procedures,


Revision Date:
( Area GG82-1U) in Onshore Oil Facilities BI-10-02454
MANPOWER & TRAINING REQUIREMENTS ASSESSMENT TABLE

Number of people required to
Trainings Required for personnel conducting and supervising the job Number of Working Hours per day
complete job safety and efficiently
Steel erector special training, working at heights and OSHA training for personnel supervising the job.
TBD 10 hours
Wear proper PPEs and follow SA rules and regulation while working inside the SA premises.
Note: Refer to company IR manual and labor Law for working hours, Working hours shall comply with the mentioned references,
Emergency contact
Emergency Response Procedure Office/Name Designation
Number
1. Dial 911 from the nearest telephone or from your mobile (03‐673‐0911) Saudi Aramco
N/A 911
2. When reporting an emergency speak slowly, calmly, distinctly, in a clear voice Telephone
and give information in the following sequence. Northern Area (RT) 013‐673‐0911
3. States there is an emergency or disaster at your location and specify your Aramco Emergency Tanajib 013‐378‐0911
location. Khursaniyah 013‐679‐0911
4. Tell Your Name and Your Badge # Contractor Site Supervisor
5. Tell about emergency or disaster like you see a fire, car accident, major injury, Contractor Site Foreman
etc at the following location:
Contractor Site Safety Supervisor
6. Inform that there are (number of) people requiring medical
Contractor Work Permit Receiver
assistance/attention.
Contractor Site Safety Officer
7. Repeat the above Information and answer questions.
8. Do not hang up until the dispatch repeats the above or asks for more TBD SAPMT Project Engineer TBD
information. TBD SAPMT Site Superintendent TBD
TBD SAPMT Field Compliance TBD

Issue Date:
Job Safety Analysis
Revision date
SEQUENCE OF BASIC JOB STEPS POTENTIAL HAZARDS REQUIRED HAZARD CONTROLS ACTION BY
U/G Piping Installation Activities. ( AREA G82-1U)
Responsible
person(s)
1. Obtaining Permit to Work 1.1 Unauthorized work permit 1.1.1 Work permit system shall be implement as per Saudi Aramco
- Construction
receiver GI 2.100
Manager
1.1.2 Approved Permit Receiver shall obtain work permit from
approved issuer - Site Supervisor
1.2 Incomplete document 1.2.1 Ensure work permit obtained from TPD issuer prior to start the - HSE Sup. /Officer
requirements prior to start work - Foreman/Technicia
work ( PTW from TPD, 1.2.2 Critical lifting plan if require shall sign and approved by Rigger n
Critical lifting plan, etc.) 1, USER and crane operator - Work Permit
Receiver
1.3 Interference with adjacent 1.3.1 No work shall commence until the permits to work has been
work issued.
1.3.2 Coordinate to others companies affected to any other work in
same area.
2. General outdoor working. 2.1 Heat Stress 2.1.1 Heat stress awareness training shall be provided just before - Construction
and during the hot summer month Manager
2.1.2 Light colored, lightweight, breathable clothing that covers as - Site Supervisor
much of the body as possible, including the head, shall be worn - HSE Sup./Officer
when working in direct sunlight. - Foreman/Technicia
2.1.3 Designated shaded break/rest areas not more 100mtrs n
2.1.4 Portable fans or any air movers if necessary - Work Permit
2.1.5 Acclimatization for new workers Receiver
2.1.7 Drinking water stations should be closed to work area min of
100m away.
2.2.2 Provide speed humps to ensure vehicles will be slow down
and not accumulate dust
3. Working Nearby Hydrocarbon 3.1 Hydrocarbon facilities and 3.1.1 SA Certified Rigger 1 shall facilitate the lifting and A critical lift -
facilities and Electric Lines Electric Lines hit bys plan shall be provided.
Responsible
person(s)
3.1.2 All activities concerning the Critical lift shall be done in

accordance to GI 7.028.
4. Initial commencement activities 4.1 Personnel injury incident 4.1.1 All crew shall be given HDEC safety induction, before - Construction
due to lack of information mobilizing to site. Manager
and knowledge about the 4.1.2 All New Workers shall must identified and consider SSE or - Site Supervisor
potential hazard on the Short Service Employee and shall be under mentored by direct - HSE Sup./Officer
work site. site Supervisor within 6 months - Foreman/Technicia
4.1.3 A tool box talk shall be conducted explaining the sequences of n
work, safe work execution and highlighting hazards prior to the - Work Permit
start of every shift and Tool Box Form to be filled by the Receiver
Supervisor.
4.1.4 Personal shall wear appropriate PPE to protect the personal
injury.
4.1.6 All hand tools shall be regularly inspected both before storage
and after use.
4.1.7 If wear or damage is observed, the tool should be withdrawn
from the site.
4.1.8 Trained & authorized workers shall have allowed to perform the
job.
4.1.9 All crane operators shall be properly licensed and certified by
SA per GI 7.025 for the crane type/model they are using.
4.1.10 All riggers shall be certified by SA per GI 7.024 and/or GI
7.028, as applicable. Only SA-certified riggers shall rig loads to
be lifted, including transport trucks and boom trucks. The rigger
shall have responsibility for coordinating activities of all
personnel involved with the lift. See Chapter III-8, Slings and
Rigging Hardware.
4.2 Slips and Trips 4.2.1 All obstruction which may cause slips and trips must be
removed immediately from the work and access area.
4.2.2 Route cables away from access and elevate the cable at height
of 2.4 m
5. Site Preparation for the Work / 5.1 Struck by material 5.1.1 Unsecured materials inside the work area must be removed - Construction
Survey Works prior to start the work Manager
5.2 Struck against objects. 5.2.1 All sharp and pointed objects which can inflict harm to workers - Site Supervisor
must be removed, covered or identified with warning signs. - HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
6. Confined Space Entry 6.1 Atmospheric Hazards 6.1.1 WPR shall request a confined space entry Permit and CS - ` Construction
(Oxygen Supervisor shall prepare a Confined space entry plan that will Manager
Enrichment/Deficiency, be approved by SAPO Before the start of any activity.
Responsible
person(s)
Hazardous amount of CO, 6.1.2 A Certified gas tester will perform gas testing, CS Supervisors - Site Supervisor
Flammable shall check the confined space checklist and ensure there is no - HSE Sup./Officer
Fumes/Hydrocarbons, item missed in order to start the activity. - Foreman/Technicia
H2S etc.) 6.1.3 Chemicals shall be removed near Confined space. Especially n
the chemicals that has low flashpoints and can produce - Work Permit
flammable fumes. Receiver
6.1.4 Combustion engine shall also not have allowed nearby CS
Entry activities. CO may accumulate inside.
6.1.5 Atmospheric gas testing shall be in accordance with GI 2.709
and Section 6.7.
6.1.6 Provide H2S monitor to the CS Stand by man and entrants if
working nearby live hydrocarbons.
continuously monitor the confined space activity. He will ensure
that the CS entry log is maintained and all entrants are log
in/out.
6.2.2 Only Physically fit and CS Entry Trained workers are allowed to
work inside the CS.
6.2.3 Provide signage “Danger Confined space, No Unauthorized
entry”.
6.3 Failed communication 6.3.1 Stand by men, Entrant and CS Supervisor shall have equipped
between Entrants, CS with 2-way radio to ensure proper communication channel.
Supervisor and CS stand
by man
6.4.2 Company nurse shall periodically test the entrants’ vitals for
initial entry and periodically. The results shall be kept on record.
6.5.3 If Ignition source cannot be eliminated, provide a Hot work
permit and continuous periodic gas testing shall be needed.
6.5.4 Only intrinsically safe electrical equipments shall be used inside
the confined space and shall be UL listed and/or FM approved.
6.5.6 Power cords shall be provided with softeners to avoid sharp
objects.
6.6 Limited Access/Egress 6.6.1 Ensure a lateral distance of 7.5m per excavation access and is
free from any trash of debris.
6.7 Slip Trip and Same level 6.7.1 Use of PPE according to situation shall be used inside the
Falls / Physical hazards confined space.
Responsible
person(s)
6.7.2 Lighting inside the confined space shall be provided. Ensure

that the lighting circuit is separated from other power tools.
6.9.2 Please see CSM II-1 Excavation and Shoring for More
information.
7. Shifting / Moving/ Travelling of 7.1 Over extended pipes from 7.1.1 Use appropriate length of trailer bed or truck bed for the pipes. - Construction
GRE Pipes the trailer/ Boom truck. Over extended pipes are not to travel within Aramco Areas. Manager
- Site Supervisor
7.2 Falling of load 7.2.1 Use Slings, Securing belts, Securing chains to tie down pipes - HSE Sup./Officer
and materials on the trailer bed. - Foreman/Technicia
7.2.2 Use side guards to prevent falling. n
7.2.3 Securing tools shall have a valid third party inspection or - Work Permit
manufacturer certificate. Receiver
7.2.4 Damage tools shall be immediately disposed and not place
together with good condition tools.
7.3 Pinch points / In between 7.3.1 Keep away from in between materials.
Pipes 7.3.2 Secure the pipes to avoid movement.
7.3.3 Do not place your body parts in between pipes, materials and
tools.
8. Laying down of Pipes/Installation 8.1 Uninspected / Crane 8.1.1 Cranes shall be inspected by the crane operator using form SA - Construction
Use of Crane/ Boom Truck / Failure 9466 (see GI 7.028) prior to each shift. Manager
8.1.2 All cranes shall have a valid crane inspection sticker issued by - Site Supervisor
Manual handling
SA or by a SA-approved third-party certifying entity. - HSE Sup./Officer
- Foreman/Technicia
8.2 Poor visibility 8.2.1 Crane cabs shall provide maximum visibility (e.g., n
curtains/cardboard shall not obstruct the operator’s view during - Work Permit
operation). Cabs shall be kept clean and clear of items such as Receiver
rubbish and loose tools. Windows shall be kept clean at all
times and shall be replaced if the glass becomes pitted,
cracked or broken.
8.3 Weather Disturbance 8.3.1 Crane lifts shall not be performed in wind speeds exceeding 32
km/h (20 mph) (17.4 knots) (9 m/sec), unless otherwise
specified by the crane manufacturer.
8.4 Unauthorized Person 8.4.1 Crane lift areas shall be barricaded and secured. Only
inside the lifting area. / authorized personnel shall be permitted inside the barricaded
Person Hit bys area. Warning signs shall be placed at barricaded perimeters
warning site personnel of the hazards of overhead lifting
Responsible
person(s)
activities.
8.4.2 Cranes shall have a minimum tail swing clearance of 0.6 m (2
ft). Barricades shall be provided at the crane’s working radius
when working around personnel.
placement of outriggers specifications and shall be located on a properly compacted
foundation prior to performing any lift. All cranes shall be
provided with a fixed bull’s-eye level and/or a carpenter’s level
to verify the crane is level.
lowered to raise the wheels and level the crane, unless
otherwise specified in the crane manufacturer’s load chart.
8.5.4 Outrigger mats shall be used under all crane outrigger float
pads during crane lifts. Outrigger mats shall be designed to
support the total weight of the crane and load to be lifted. Mats
shall not be permanently secured to the outrigger pads.
8.6 Uncontrolled swing of 8.6.1 Tag lines shall be used to control suspended loads, unless their
load. / Falling of load. use may cause a greater hazard. Tag lines shall not be tied
around the hand/wrist.
8.6.3 The crane operator shall not leave the controls at any time
while a load is attached.
8.6.4 Crane operators shall only pick up loads when the boom head
and hook are centered directly over the load.
seconds) to ensure rigging and lift integrity prior to proceeding
with the actual lift.
8.7 Hit by the load/ 8.7.1 A designated SA Rigger shall be used at all times during the
Equipment. lifting, moving and setting of a load. Only one designated SA
Rigger shall give signals to the crane operator. Universal hand
signals shall be used. In the event that the crane operator
cannot see the SA Rigger, radio communications shall be used.
8.7.2
8.8 Working Nearby Trench 8.8.1 Motor vehicles, cranes and heavy equipment shall be kept
(Falling inside the away from the edge of the excavation a distance of 2 m (6.5 ft)
excavation). or the depth of the excavation, whichever is greatest, unless
the excavation is in stable rock or is protected against collapse
by shoring that has been designed or approved by a degreed
civil/structural engineer.
8.8.2
Responsible
person(s)
8.9 Heavy loads / Repetitive 8.9.1 Supervision shall assess the size, shape, weight and
body motion disposition of materials to be handled and plan the most
efficient and safest method to accomplish the task.
8.9.3 The assignment of manual material handling tasks shall
consider personal physical limitations that vary among
individuals. Care shall be taken so as to not exceed these
limitations.
8.9.4 Heavy materials requiring manual lifting shall be stored below
waist height.
8.9.6 Personal protection equipment (PPE) shall be worn as
required.
8.9.7 Ensure maximum use of the palm of the hand, the ball of the
thumb and base of the fingers.
8.9.8 The person’s back shall be kept straight to maintain its most
natural and strongest position. This means that the knees and
ankles must be bent and the chin kept well into the chest. The
body must be positioned as close to the load as possible.
8.9.9 Feet shall be spread apart the width of the hips with one foot
slightly in front of the other.
8.9.11 Personnel shall avoid extreme range of motion and twisting
their body when lifting. Minimize reach and distance the load is
carried. Avoid lifting loads above shoulder height. Minimize
weight of loads (by mechanical aids, balancing contents, etc.).
8.9.13 Seek assistance when performing manual material handling
tasks that may be beyond one’s physical capabilities.
8.9.14 In the event an object cannot be handled by just one individual
or by a mechanical device, two or more individuals shall be
used to handle the object. The movement of the object shall be
coordinated in unison.
9. Cutting Grinding and Modification 9.1 Fiber Dust 9.1.1 Use of Coveralls, Eye protection and RPE according to the - Construction
of GRE Pipes. manufacturer’s MSDS shall be used to avoid Fiber dust in Manager
contact with the skin, eyes and lungs. - Site Supervisor
9.1.2 Ventilation shall be provided to Minimize the fiber dust. - HSE Sup./Officer
9.1.3 Provide covering while cutting and grinding GRE pipes to - Foreman/Technicia
minimize fiber dust from dispersing out in the open areas. n
9.1.4 Barricade the working area. - Work Permit
Receiver
9.2 Electrocution 9.2.1 Inspect the power tools before using. Check the cable
insulation and body of the power tools prior to the start of work.
prohibited.
Responsible
person(s)
9.2.3 Cords, cables, etc., shall be positioned where they are not likely
to be damaged (e.g., run overhead) or shall be otherwise
protected from damage (e.g., running them inside impact
resistant conduit or using abrasion resistant supply leads).
9.2.4 See CSM V2 PART 1 CHAPTER 11 Hand Tools and Power
Tools for more brief information.
9.3 Sharp objects and 9.3.1 Portable power tools shall be equipped with properly
rotating parts. functioning constant pressure switches or controls that will shut
off the power when the pressure is released (i.e., a “dead man”
switch).
9.3.3 Protective shields/guards supplied with the tools (per design)
shall not be removed.
9.3.4 The operating control on hand-held power tools shall be located
to minimize the possibility of inadvertent operation.
switched off and held until the rotation has completely stopped.
They shall not be stopped by grasping the rotating assembly.
9.3.6 Power tools shall be disconnected from the power source
before changing bits, blades, cutters or wheels.
9.3.7 Portable power tools shall be stored in clean and dry
conditions.
10. GRE Lamination 10.1 Hazardous Chemical/ 10.1.1 When using/handling potentially harmful chemicals or - Construction
Fumes, Resin and Epoxy hazardous Manager
Glue. 10.1.2 substances, precautions shall be taken to ensure that - Site Supervisor
personnel do not swallow, inhale or allow it to contact their skin. - HSE Sup./Officer
10.1.3 Hands shall be washed thoroughly after handling chemicals or - Foreman/Technicia
hazardous substances. n
10.1.4 Personnel shall be trained to remove contaminated clothing, - Work Permit
promptly flush affected areas with clean water for at least 15 Receiver
minutes and seek medical attention when harmful chemicals
contact the skin or eyes.
10.1.5 Excess chemicals no longer needed shall be safely disposed of
or recycled per GI 430.001.
protection equipment, as stipulated in the relevant Material
Safety Data Sheet (MSDS) or Chemical Hazard Bulletin (CHB),
shall be used when working with chemicals or hazardous
substances. See CSM V2 Chapter I-3, Personal Protective
Equipment (PPE)
10.1.7 When handling volatile liquids, the threshold limit value (TLV) of
the
Responsible
person(s)

10.1.9 Exhaust ventilation, fans, blowers and proper handling
procedures shall be used to keep personnel from breathing
hazardous vapors and/or dust.
10.2 Fire and Explosion 10.2.1 Only the necessary amount of hazardous materials shall be
stored at the job site, usually not more than a 1-day supply.
10.2.2 Flammable liquids shall be kept in securely capped metal
containers or steel drums upon which the contents are clearly
marked.
10.2.3 Volatile liquids with flash points below 32 °C (90 °F) shall be
kept in strong metal lockers located in well-ventilated,
noncombustible huts or sheds. Drums containing flammable
liquids shall be provided with proper bung vents.
10.2.4 Appropriate warning signs (e.g., “Flammable Liquids,” “No
Smoking,”
10.2.6 Flammable and combustible liquids shall always be transported
in closed metal containers. Plastic containers are prohibited for
the storage of flammable and combustible liquids.
Prevention.
10.3 Chemicals in contact with 10.3.1 Emergency eye wash stations and showers shall be provided
Eyes when eyes or skin may be exposed to chemicals or hazardous
substances.
10.3.3
11. Post Job-activities / Housekeeping 11.1 Poor housekeeping 11.1.1 Remove all debris and placed in the appropriate waste skip. - Construction
11.1.2 Segregate the waste from Industrial waste to Chemical waste. Manager
- Site Supervisor
11.2 Waste Disposal 11.2.1 Dispose the trash as per GI 430.001, Waste Management - HSE Sup./Officer
- Foreman/Technicia
n
- Work Permit
Receiver
12. Emergency 12.1 Multiple fatality / Damage 12.1.1 Ensure all workers attended the safety orientation from the - Construction
to Property contractor and TPD. Manager
12.1.2 Site Emergency Response team has direct and support - Site Supervisor
emergency response and which will implement on the ground - HSE Sup./Officer
emergency response activities. - Foreman/Technicia
12.1.3 Updated Emergency Contact numbers shall be posted on site. n
Responsible
person(s)
QUANTITY, NAME, WIND DIRECTION. - Work Permit

Receiver
12.1.5.1 Level 1 (Minor) minimal danger to life and/or property

such as small fire and/or minor injuries. This incident can
be resolved by Project’s Emergency Response
Personnel with the available resources.
Multiple injuries, damage to properties, medical
emergencies, elevated rescues and other similar incident
requiring critical response and special equipment. The
incident can be resolved by the Project’s Emergency
Response Personnel with the available resources.
property and/or the Environment. The problem goes
beyond the capability of the Emergency Response
Personnel.

12.1.7 When working inside TPD, workers must know the locations of
the ASSEMBLY POINTS and the WIND SACK.
12.1.8 Stop the work and shut down the equipment that could be an
ignition source such as welding machines, Generators and
other internal combustion engine powered equipment.
assembly area.
12.1.10 All personnel shall report to the assembly point via safest route
for head count and wait for further instructions and not return to
work areas until ALL CLEAR sound has been heard.

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MIP PKG#6 JOB SAFETY ANALYSIS (JSA) MIP6-JSA-SN-PI-2022-001

COMPANY SINOPEC LOCATION AREA M95-1W ISSUED DATE

Name Sign Name Sign Name Sign

ID# Date ID# Date ID# Date

5.4.3 Poor health status shall not be allowed to enter.

Air(Pneumatic) disconnection /Blind attached with the permit. - HSE Sup./Officer

16.1.5 Know the level of emergency

16.1.5.1 Level 1 (Minor) minimal danger to life and/or property such as

16.1.6 Conduct monthly Emergency Drills

JSA STOP WORK

2 Stop work if there is any LEL or H2S Reading.

3 Stop work if there is any Leakage.

4 Stop work if the fire watch or stand by left the area.

5 Stop work if the work permit receiver left the area.

6 Stop work if you noticed unsafe condition

7 Stop work if there is Oxygen Deficiency.

9 Stop work if the weather temperature increased more than 50C

10 Stop work if any underground utilities are observed.

COMPANY SINOPEC LOCATION AREA M97-1W ISSUED DATE

Name Sign Name Sign Name Sign

ID# Date ID# Date ID# Date

5.4.3 Poor health status shall not be allowed to enter.

Air(Pneumatic) disconnection /Blind attached with the permit. - HSE Sup./Officer

16.1.5 Know the level of emergency

16.1.5.1 Level 1 (Minor) minimal danger to life and/or property such as

16.1.6 Conduct monthly Emergency Drills

JSA STOP WORK

2 Stop work if there is any LEL or H2S Reading.

3 Stop work if there is any Leakage.

4 Stop work if the fire watch or stand by left the area.

5 Stop work if the work permit receiver left the area.

6 Stop work if you noticed unsafe condition

7 Stop work if there is Oxygen Deficiency.

9 Stop work if the weather temperature increased more than 50C

10 Stop work if any underground utilities are observed.

COMPANY SINOPEC LOCATION AREA M95-2V ISSUED DATE

Name Sign Name Sign Name Sign

ID# Date ID# Date ID# Date

5.4.3 Poor health status shall not be allowed to enter.

Air(Pneumatic) disconnection /Blind attached with the permit. - HSE Sup./Officer

16.1.5 Know the level of emergency

16.1.5.1 Level 1 (Minor) minimal danger to life and/or property such as

16.1.6 Conduct monthly Emergency Drills

JSA STOP WORK

2 Stop work if there is any LEL or H2S Reading.

3 Stop work if there is any Leakage.

4 Stop work if the fire watch or stand by left the area.

5 Stop work if the work permit receiver left the area.

6 Stop work if you noticed unsafe condition

7 Stop work if there is Oxygen Deficiency.

9 Stop work if the weather temperature increased more than 50C

10 Stop work if any underground utilities are observed.

COMPANY SINOPEC LOCATION AREA M97-1X ISSUED DATE

Name Sign Name Sign Name Sign

ID# Date ID# Date ID# Date

5.4.3 Poor health status shall not be allowed to enter.

Air(Pneumatic) disconnection /Blind attached with the permit. - HSE Sup./Officer

16.1.5 Know the level of emergency

16.1.5.1 Level 1 (Minor) minimal danger to life and/or property such as

16.1.6 Conduct monthly Emergency Drills

JSA STOP WORK

2 Stop work if there is any LEL or H2S Reading.

3 Stop work if there is any Leakage.