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Abstract: Complete closed-type carbon fiber-reinforced polymer stirrups with a rectangular section (CFRPRS) were developed and tested in
the research reported in this paper. The use of a CFRPRS is intended to relieve stress concentrations and reduce the number of kinked fibers at
the bent portion. A total of 16 B.5 specimens were tested with consideration of the bend strength of the CFRPRS as well as carbon fiber-
reinforced polymer (CFRP) stirrups with circular sections. Observations were made regarding the bend strength and failure modes. Three
different types of CFRPRS were tested with different width-thickness ratios (34.4 for a sectional area of 27.9 mm2 and 4.5 or 8.0 for 72 mm2 )
and three different ratios of the bend radius to the area-equivalent bar diameter (1.5, 3.0, and 4.5). The test results indicated that CFRPRSs
exhibited improved bend strength as compared to its counterpart, the conventional CFRP stirrups with circular sections. CFRPRSs possessing
a larger stirrup width-thickness ratio provided more strength for a given sectional area. The best correlation between the test results and
predictions of the CFRPRS bend strength was observed when sections of the CFRPRS were modeled as a collection of transformed individual
circular sections. DOI: 10.1061/(ASCE)CC.1943-5614.0000428. © 2013 American Society of Civil Engineers.
Author keywords: Bend strength; Carbon fiber-reinforced polymers; Test; Predictions.
Introduction process, and test method [Nagasaka et al. 1993; Ehsani et al. 1995;
Shehata et al. 1998; ACI 440.1R-06 (ACI 2006); Ahmed et al.
Fiber-reinforced polymers (FRPs) have the valuable property of 2010]. Experimental results showed that the bend strength is pri-
noncorrosiveness, which enables this material to be applied to vari- marily dependent on the bend ratio defined by rb ¼ R=df, where
ous structural members. In spite of some disadvantages, such as a R and df are the inner bend radius and the diameter of the FRP
linear stress-strain relationship, lower modulus of elasticity, lower stirrup with a circular section, respectively [Fig. 2(a)]. Previous test
shear strength, and the stress-rupture phenomenon, FRPs are used results indicate that the bend strength generally increases linearly in
for flexural or shear reinforcement in the form of stirrups (Shehata accordance with the bend ratio [ACI 440.1R-06 (ACI 2006); ISIS-
et al. 1998; Razaqpur and Isgor 2006). M03-07 (ISIS Canada 2007); El-Sayed et al. 2007; ACI 440.6M-08
As FRPs are made of anisotropic materials, their shear bending (ACI 2008a); ACI 440.5-08 (ACI 2008b); Ahmed et al .2010].
strength is weak. Consequently, when FRP bars are bent to form To improve the efficiency of conventional FRP stirrups with cir-
stirrups, the resistance is significantly reduced at the bent portions cular sections, a new type of stirrup was developed in the research
as compared to the tensile strength (Maruyama et al. 1993; Ishihara reported in this paper. The developed CFRPRS was fabricated with
et al. 1997; Shehata et al. 2000; El-Sayed et al. 2007). At the bend, a rectangular section in a completely closed form. The use of a rec-
the FRP stirrup experiences shear stresses due to the bearing tangular section was predicted to alleviate the degree of fiber-
against concrete and normal stresses in the longitudinal direction kinking at the bent portion because the difference in radius between
parallel to the fiber’s direction. Furthermore, the bending the the innermost and outermost fibers is smaller for a rectangular
FRP bars during the fabrication process of stirrups causes the inner shape that is wider and thinner than for a circular section with
fibers in the bend to become kinked as compared to those in the the same sectional area [Fig. 2(b)]. Additionally, a CFRPRS in
outer radius (Fig. 1) (Morphy 1999; Ahmed et al. 2010). a completely closed form was presumed to enable stirrups to utilize
As a result, FRP stirrups, particularly with circular sections, can its tensile strength without the possibility of slipping and thus more
withstand stresses of approximately 30–80% of their tensile effectively confine core concrete. To verify the ability of the
strength. The reduction rate is largely dependent on the type of CFRPRS to resist stresses at the bent portion, direct tensile tests
FRP bar, ratio of the bend radius to the bar diameter, bending and B.5 tests in accordance with ACI 440.3R-04 (ACI 2004) were
performed. The bend strength with respect to tensile strength was
1 then analyzed.
Professor, School of Architecture and Building Science, Chung-Ang
Univ., Seoul 156-756, Republic of Korea (corresponding author). E-mail:
cdlee@cau.ac.kr
2
Master’s Graduate, School of Architecture and Building Science,
Sectional Dimensions of CFRPRS
Chung-Ang Univ., Seoul 156-756, Republic of Korea.
3
Master’s Graduate, School of Architecture and Building Science,
Before the sectional dimensions of CFRPRS were determined, the
Chung-Ang Univ., Seoul 156-756, Republic of Korea.
Note. This manuscript was submitted on April 19, 2013; approved on
volume of kinked fibers at the bent portion was estimated on the
July 25, 2013; published online on July 27, 2013. Discussion period open basis of the following assumptions: (1) kinks occur for the fibers
until March 3, 2014; separate discussions must be submitted for individual with a bend radius that is less than the radius of the midsection
papers. This paper is part of the Journal of Composites for Construction, (i.e., Ry < Rm ) [Figs. 2(a and b)], (2) the total length of each kinked
© ASCE, ISSN 1090-0268/04013022(11)/$25.00. fiber at the bent portion equals the fiber length at the midsection
N Z Z
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8·R·N
0 < tf < ð2Þ
3π · ð0.5 þ rb Þ − 4N
respectively. Each carbon-fiber sheet was composed of bundles vinyl sheet. A top acrylic mold was screwed to the bottom ac-
of carbon-fibers. Each bundle contained 24,000 carbon-fiber fila- rylic mold for the maintenance of thickness during the curing
ments with an average width of 3.7 mm and a cross-sectional area period. The specimens were taken out from the mold after 3 days
of 4.0 × 10−5 mm2 =filament. To form a CFRPRS section with a and further cured for an additional 3 weeks before cutting. Fig. 3
sectional area equivalent to its counterpart of the DWCR bar, presents the different sizes of fabricated tension specimens that
carbon-fiber filaments corresponding to 60% of the total sectional were ready for the tension test.
area were required. For instance, the required number of bundles
for DWCR9 (9.5 mm diameter with a sectional area of 71.3 mm2 ) Test Setups
was estimated by dividing the required total number of fiber
filaments by the number of filaments in one bundle ½42.8 mm2 = The minimum required length of the CFRPRS tension test speci-
ð4.0 × 10−5 mm2 =filamentÞ=24,000 ¼ 45 bundles=section. Once mens (T3101, T1804, and T2403) was estimated to be 1,400 mm,
the required number of bundles for the given sectional area was which includes the length of the two end-steel anchorages, each
determined, the number of layers to be stacked in a rectangular sec- with a length of 500 mm, to develop the bond strength. The steel
tion was determined by dividing the total number of bundles per anchorages were designed to prevent premature failure of the test
section by the number of bundles in one layer. For a CFRPRS specimens due to slippage or tensile fracture of the CFRPRS at the
equivalent to DWCR9, nine layers with five bundles/layer and entrance of anchorage because of a high stress concentration. The
seven layers with six bundles/layer were stacked for CR1804 and steel anchorage was composed of a threaded circular pipe, steel
CR2403, respectively. caps, and a bolt. The tension specimen was inserted into the steel
Similarly, for the case of a CFRPRS equivalent to DWCR6, pipe and one end of the pipe was then capped with a steel cap. After
a total of 424,500 carbon-fiber filaments were required when the pipe was carefully filled with nonshrink mortar with a 28-day
the total sectional area of carbon fibers in the bar (0.6 × compressive strength f c0 ¼ 65.8 Mpa, the other end of the steel
28.3 mm2 ¼ 17.0 mm2 ) was divided by the area of one carbon- pipe was also capped with a steel cap. An exposed length of
fiber filament. The required number of bundles was ½17.0 mm2 = 400 mm between the two anchorages was maintained for the
ð4.0 × 10−5 mm2 =filamentÞ=24,000 ¼ 18 bundles. Accordingly, CFRPRS. The remaining embedded portion of the tension speci-
one layer was composed of nine bundles on average and two layers men in the anchorage was epoxy-coated with aluminum oxide
were stacked for the CR3101 specimen. powders to enhance the bond strength. The test setup consisted
of a 300-kN hydraulic jack, a 500-kN load cell, two 50-mm
LVDTs, and a strain gage. Two steel plates were placed in front of
the anchorages to distribute the applied load on the anchorages. The
Experiment–Tension Tests
two LVDTs were attached to the supporting steel plate to measure
the relative displacement between the anchorages. A strain gage
Fabrication of Tension Specimen
A pair of direct tension specimens for each CFRPRS were fabri-
cated to measure the average tensile strengths of the developed rec-
tangular stirrups, i.e., a specimen denoted as T3101 with sectional
dimensions of 31 × 0.9 mm to measure the tensile strength of the
CFRPRS equivalent to DWCR6, and two specimens denoted as
T1804 and T2403 with sectional dimensions of 18 × 4 mm and
24 × 3 mm, respectively, to measure the tensile strength of the
CFRPRS equivalent to DWCR9. The manufacturing process is
described by the following steps:
• The strips of carbon-fiber sheets were cut to the appropriate
sizes and then impregnated with the epoxy resin. The fiber-
to-matrix ratio was 6.0∶4.0 by volume.
• The matrix was mixed with epoxy resin and hardener with a
weight ratio of 100∶55. The tensile strength of the epoxy pro-
vided by the manufacturer was 60 MPa, which was approxi-
mately 70% of the tensile strength of the epoxy used in the
DWCR bars. The compound was mixed using a portable mixer
for about 10 min to achieve a uniform mixture.
• Molds for the tension specimens were made with acrylic panels.
To secure the appropriate space for the desired thickness of
Fig. 3. Tension specimens with different sectional dimensions:
the tension specimen, acrylic strips of the intended sectional di-
(a) T3101; (b) T1804; (c) T2403
mensions were bonded along the edges of the base acrylic panel.
Test Results
Table 1 presents the results of the tension test. All the specimens
exhibited a linear elastic behavior and fractured in the straight
portion between the two anchorages. Sudden and brittle failure oc-
curred, and the fibers in the specimen were separated and shredded
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diagonally at failure.
The average tensile strengths measured from each of the two
T3101, T1804, and T2403 specimens were 1,880, 1,850, and
1,740 MPa, respectively. These measured tensile strengths were
close to the given tensile strengths of 2,190 and 1,880 MPa for
DCWR6 and DWCR9, respectively. The CFRPRS specimens ex-
hibited an average modulus of elasticity of 144, 142, and 134 GPa
for T3101, T1804, and T2403, respectively, which were also close
to the values of 139 and 144 GPa for DWCR6 and DWCR9,
respectively.
Experiment–Bend Tests
ISIS Canada (2006) and ACI 440.6M-08 (ACI 2008a) reported that
either B.5 or B.12 test methods may be considered for determining
the bend strength of FRP bent bars/stirrups (Fig. 4). Ahmed et al.
(2010) performed both the B.5 and B.12 tests for four specimens of
CFRP stirrups and 12 specimens of glass fiber-reinforced plastic
(GFRP) stirrups. In accordance with their test results, the B.12 test
method underestimated the FRP bend capacity as compared to the
B.5 test method. They concluded that the B.5 test method produced
more realistic results in evaluating the bend capacity of the FRP
stirrups because it simulates the performance mechanism of the stir-
rups embedded in concrete. Based on their observations, the B.5
test method was adopted in the research reported in this paper for
measuring the bend strength of the CFRPRS.
Fabrication of CFRPRS Fig. 4. Two typical test-methods for bend strength: (a) B.5; (b) B.12
Carbon fiber-reinforced polymer stirrups with a rectangular section
with different sectional dimensions and configurations (CR3101,
CR1804, and CR2403) were fabricated for the B.5 tests, as follows: the undesirable pores between the wrapped layers and condense
• To make a complete closed CFRPRS with dimensions of 270 × the resin into the stacked-fiber sheets. This process was repeated
860 mm for the B.5 test, carbon-fiber sheets were cut to the ap- until the required number of layers was completed.
propriate sizes for CR1804, CR2403, and CR3101. • After the wrapping was complete, the impregnated CFRPRSs on
• Depending on the different bend radii of the CFRPRSs, wooden the jig were further condensed during the curing period by cov-
jigs of different sizes to wrap the carbon-fiber sheets were pre- ering and pressing the CFRPRS with 3 mm-thick acrylic panels.
pared. Each jig consisted of four horizontal corner-supporting To secure the desired thickness of the CFRPRS while pressing,
rods in a quarter circular shape and a radius equal to the required a pair of acrylic strips was fixed along the edges on the surface
bend radius of a particular CFRPRS. The additional connecting of the jig. Pressing was carried out by fastening the acrylic
rods were used at both edges of the jigs to hold the corner- panels at each edge of the panel with four bolts. The jig was
supporting rods in position. Pieces of plywood were fixed to disassembled 3 days after impregnation and the cured CFRPRS
the connecting rods. For easier removal of the cured CFRPRS was removed from the jig.
from the wooden form, the surface of the form was covered with • The CFRPRS was then cured for more than 3 weeks and cut to
a vinyl sheet. the desired width. Figs. 5(a and b) show a completed CFRPRS
• The epoxy resin was spread on the surface of the vinyl sheet and the bent portions of the CFRPRS with different rb ¼ 1.5,
before the first layer of carbon sheet strip was wrapped around 3.0, and 4.5, respectively.
the surface of the wooden jig.
• The impregnated carbon sheet strips were wrapped around the
Test Setups
jig in accordance with the required number of layers for each
CFRPRS (nine, seven, and two layers for CR1804, CR2403, A total of 16 B.5 specimens (two specimens with DWCR9 and 14
and CR3101, respectively). For each round of wrapping, the specimens with a CFRPRS) were constructed to measure the bend
impregnated carbon-sheet strip was roll-pressed to remove strength. Table 2 summarizes the details of the stirrups for the B.5
1 CC9/45A 9.5 42.8 9.5 4.5 9.5 4.5 1,880 778 0.41 0.48 B
2 CC9/45B 9.5 42.8 9.5 4.5 9.5 4.5 1,880 1,014 0.54 B
3 CR1804/15A 18 × 4 14.3 9.6 1.5 4.5 3.2 1,850 763 0.41 0.48 B
4 CR1804/15B 18 × 4 14.3 9.6 1.5 4.5 3.2 1,850 1,012 0.55 B
5 CR1804/30A 18 × 4 28.5 9.6 3.0 4.5 6.3 1,850 1,102 0.60 0.62 B
6 CR1804/30B 18 × 4 28.5 9.6 3.0 4.5 6.3 1,850 1,192 0.64 B
7 CR1804/45A 18 × 4 42.8 9.6 4.5 4.5 9.5 1,850 935 0.51 0.57 B
8 CR1804/45B 18 × 4 42.8 9.6 4.5 4.5 9.5 1,850 1,167 0.63 B
9 CR2403/30A 24 × 3 28.5 9.6 3.0 3.4 8.4 1,740 1,079 0.62 0.66 B
10 CR2403/30B 24 × 3 28.5 9.6 3.0 3.4 8.4 1,740 1,215 0.70 B
11 CR2403/45A 24 × 3 42.8 9.6 4.5 3.4 12.6 1,740 1,267 0.73 0.76 B
12 CR2403/45B 24 × 3 42.8 9.6 4.5 3.4 12.6 1,740 1,373 0.79 B
13 CR3101/30A 31 × 0.9 18.0 6.0 3.0 1.0 17.7 1,880 1,731 0.92 0.92 L
14 CR3101/30B 31 × 0.9 18.0 6.0 3.0 1.0 17.7 1,880 1,703 0.91 L
15 CR3101/45A 31 × 0.9 27.0 6.0 4.5 1.0 26.6 1,880 1,882 0.99 0.92 L
16 CR3101/45B 31 × 0.9 27.0 6.0 4.5 1.0 26.6 1,880 1,586 0.84 (0.99)a F
a
Value of f fb =f fu exclusive of that of CR3101/45B.
Fig. 6. Different types of failure patterns after B.5 test: (a) B-type;
(b) L-type; (c) F-type
f fb
Test Results: Effect of Sectional Shape, Circular ¼ ð0.05rb þ 0.3Þ=Fs ð4Þ
f fu
versus Rectangular
Fig. 8(c) compares the relative bend strengths of the CFRP stirrups
with the same bend ratio of rb ¼ 3.0 or 4.5 but with different The average relative bend strengths, observed for the CFRPRSs
sectional shapes, i.e., both circular and rectangular. The relative with the same sectional area of 72 mm2 , were 0.57 for the CR1804/
strengths of the CC9/45A and CC9/45B specimens were 0.41 and 45 specimens and 0.76 for the CR2403/45 specimens. These rel-
0.54, respectively, with an average of 0.48. Their average value was ative strengths were 1.19× and 1.58×, respectively, those with the
less than 0.53, which was obtained from Eq. (4) using a safety fac- experimentally observed average value of 0.48 from the CC9/45
tor of Fs ¼ 1.0 that was provided from the literature for predicting specimens. The relative strengths were 1.08× and 1.43×, respec-
the relative bend strength of FRP stirrups. The factor Fs is given tively, the predicted strength of 0.53 using Eq. (4) with rb ¼ 4.5
different values, such as Fs ¼ 1.3 in JSCE (1997) and 1.5 in and Fs ¼ 1.0. This illustrates that for the same sectional area,
ACI440.1R-06 (ACI 2006), CAN/CSA S6-06 (CSA 2006), and the CFRP stirrups with a rectangular section more effectively resist
ISIS-M03-07 (ISIS Canada 2007) tensile stress than stirrups with a circular section.
Fig. 9. Comparisons between measured and predicted bend strengths: (a) predictions on bend strength of CFRP stirrups in accordance with Eq. (4),
with rb ¼ R=dfe and Fs ¼ 1.0; (b) ratio of the measured relative bend strengths of CFRPRS to the predictions in accordance with Eq. (4), with
rb ¼ R=dfe and Fs ¼ 1.0; (c) best-fit line in accordance with linear regression, with rb ¼ R=dfe ; (d) predictions on bend strength of CFRPRS in
accordance with Eq. (4), with rb ¼ rbi ð¼ R=dfi Þ; (e) predictions on bend strength of CFRPRS in accordance with Eq. (9)
bend strength becomes larger in accordance with existing theory A more refined equation predicting the bend strength of
[Eq. (4)]. CFRPRSs is shown in Eq. (9) based on the linear regression analy-
To evaluate the adequacy of the concept for the transformation sis performed on the 14 CFRPRS test data values
of a rectangular section, the same 14 test data values obtained for ffb R
the CFRPRS in the research reported in this paper were compared ¼ 0.02 þ 0.47 ≤ 1.0 ð9Þ
ffu dfi
in Fig. 9(d) with the existing predictive equation [Eq. (4)], in which
rb is replaced with rbi from Eq. (8). The bend ratios of the tested Fig. 9(e) shows that Eq. (9) suitably represents the proportion-
CFRPRSs originally in the range of 1.5–4.5 increased to the range ally increasing bend strength of the CFRPRSs with the increase
of 3.2–26.6 when the transformed rbi values were used (Table 2). in the bend ratio for the transformed individual circular section
A comparison of Fig. 9(c) with Fig. 9(d) illustrates that Eq. (4), rbi . The average and standard deviation between the predictions
which was developed for the FRP stirrups with a circular section, by Eq. (9) and the 14 test data values were 0.99 and 0.11, re-
better predicts the trend of the bend strength of CFRPRSs when rbi spectively. This demonstrates that Eq. (9), which is developed
on the basis of the transformed concept is used in accordance based on the transformed individual circular section, is superior
with Eq. (4). In this case, the average and standard deviation are to Eqs. (4) and (5) for predicting the relative bend strength of
0.91 and 0.12, respectively. CFRPRSs.