hm 460

hm 660 Table of Contents 1

& ENGLISH
Contents Page

1 Table of contents 1

2 Introduction 2

3 Before Starting
Guide to these Operating Instructions 3
Intended Use 3
Set -Up and Function 4
Sealing process 5
Safety instructions 6
Installation 6
Programming 7
Start –Up 7
Configuration 8

4 Basic Functions
Operation 9

5 Troubleshooting and Maintenance

Troubleshooting Chart 10
HAWO Customer Service 10
Error massages 11
Warranty 12
Maintenance Chart 13
Parts Service 14
Parts Required for Maintenance and Wear 15
Replacement parts 16
Part numbers 17
Maintenance Information
Replacing heating ribbon 18
Replacing knife for cutting device 19
Calibration 20

6 Technical Data
Circuit and Wiring Diagram 230 V 21
Circuit and Wiring Diagram 150 V 21
Specifications 22
Declaration of Conformity 23

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hm 460
hm 660 Operating instructions 2

Introduction

First we would like to thank you for purchasing the hm 460 / hm 660 AS 8-V sealing machine.
These instructions include information on the machine, its function and operation.

! Please read these operating instructions thoroughly before using the machine so that you will
be familiar with the capabilities of the machine and can utilize its features to the optimum.

F Always keep these instructions in the vicinity of the machine.

Important note:

This device is a packaging machine for the processing of thermoplastic films and composite films
according to the thermal – bonding or sealing process.
In this respect , please pay attention to the “Intended use” chapter in the operating instructions.

According to the intended use , the CE symbol was affixed on the basis
of the EU Directives named below:
89/336/EEC, 98/37/EC
and 73/23EEC amended by 93/68EEC.

The 93/42EEC Directive is not applicable to bonding and sealing devices.

The limit values stipulated in IEC 60601 – 1 cannot be applied in case of the electrical repetition tests.

The manufacturer will not assume any liability for damage caused by tests according to standards which
are not listed in the declaration of conformity .

Note
Since we continuously improve our products we reserve all
rights to modify these operating instructions and the
functions described therein.
We make all possible efforts to keep these instructions free of
errors and complete. If you note any errors or unclear points
please advise us.

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hm 460
hm 660 Before Starting 3

Guide to these Operating Instructions

This chapter contains information on the functions of the machine and

instructions for handling and installation.
Before Starting
BE SURE TO READ!

Basic Functions Adjustment and operation of the machine are explained here.

Instructions for finding causes of malfunctions and eliminating them.

Troubleshooting This chapter includes information on the required maintenance, parts
and subject to wear and replacement parts.
Maintenance

Shows the interrelationship between various item numbers, the circuit

Technical Data and diagram plans and machine specifications.

Intended Use

The hm 460 and hm 660 machine is intended for commercial and industrial applications and should
be used only for the intended purpose.
The hm 460 and hm 660 hawomed machine is a sealing machine for sealing sterilization packages
consisting of paper, paper laminate foil, Tyvek foil, polyethylene foils, soft PVC foils,
polyamide foils or polypropylene foils.

The machine capacity depends on the characteristics of the sealing material used.

F A maximum of 6 sealing processes per minute shall not be exceeded.

Otherwise, the perfect function of the device is not guaranteed

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hm 460
hm 660 Before Starting 3

Set-up and Function

type plate with cutting slide

supply voltage upper sealing die

lower sealing die

roll tray

mains switch

sealing controller mains fuse

line connection
foot switch

sealing temperature sealing pressure

( option)

Sealing time cooling temperature

serial connector
Connection for PC
line recorder RS 232

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hm 460
hm 660 Before Starting 3

Set-up and Function

Sealing process

Start End

sealing die

open

Œ •
closed

•
Temperature
• Ž . cooling temperature

sealing
temperature
teime

heating

sealing time

cooling

sealing
time
heating
cooling

ΠAfter releasing the staring procedure: heating dies closed

• Start of heating process,
Ž Having reached the adjusted sealing temperature: start of sealing time
• After sealing time: start of cooling phase
• After falling below the adjusted cooling temperature: heating dies open

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hm 460
hm 660 Before Starting 3

General safety instructions

The device must not be installed or operated by persons under

I 14 years of age.

The device must not be operated unattendedly.

Turn of the device or disconnect the power cord when it is not in use.

Please don’t touch the heating band with your fingers

Please make sure, that there are no parts in between the sealing dies

Installation

I Do not install or operate the machine in explosion hazard areas.

I Use only power sockets with protective ground.

Set up the machine only in dry areas.

Heavy dust, vapor, dripping or spraying water have a negative effect
on the machine functions.

Always ensure that the operating power corresponds to the specifications on the
machine rating plate.

F Please choose a socket where the line power is stable.

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hm 460
hm 660 Before Starting 3
Start-up

l Plug power cable into power socket power switch

on machine

l Insert plug into wall socket line connection

l Switch on machine
with power switch

FUNCTION DISPLAY
Machine switched on
Display for approx. 3 seconds:
Vxxx.xx = Program version Version xxx.xx
Display of
Sealing temp. sealing pressure
Sealing time cooling temp. Ts =160º C F= 05 N
ts =2.5 s Tc= 100º C
Machine is ready for operation
Programming
For example: Input of sealing temperature

Function Keys Display

Configuration
Activate system configuration
select of sealing parameters sealing parameters
Input sealing parameter Input ºC Ts = 160º C
Activate
ts =2.5 s Tc = 100º C

Input Position of cursor after activation ê

sealing temperature
Input ºC Ts = 160º C
180º C

Position of cursor after 2 x key ê

2x
Input º C Ts =1 6 0º C

value of temp. after 2 x key ê

2x Input º C Ts =1 8 0º C

Configuration Ts =180º C F= 05 N
Return and activate entry
ts =2.5 s Tc= 100º C

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hm 460
hm 660 Before Starting 3

Konfiguration
Function Keys display
KONFIGURATION
SEALING PARAMETER system configuration
PIECE COUNTER
LANGUAGE
EVENT COUNTER
PRESSURE
SYSTEM CALIBRATION
CONFIGURATION Select
SEALING PARAMETER Temperature unit
Temperature unit Input ºC Ts =160º C
Celsius ºC ts =2.5 s Tc= 100º C
Fahrenheit ºF

CONFIGURATION
Input
SEALING PARAMETER
Sealing temperature
Sealing temperature Input ºC Ts =160º C
80º C - 300º C ts =2.5 s Tc= 100º C

CONFIGURATION
SEALING PARAMETER Input
Sealing time Sealing time Input ºC Ts =160º C
0-3s ts =2.5 s Tc= 100º C

CONFIGURATION
SEALING PARAMETER Input
Cooling temperature Cooling temperature Input ºC Ts =160º C
min 40% of sealing temp. ts =2.5 s Tc= 100º C
max 100% of sealing temp.

CONFIGURATION
Input
PIECE COUNTER Piece count: 0000007
Setting 7-digit Piece counter
absolute: 1000000
Increment counter é Display piece counter
Display TOTAL
Absolute piece counter
CONFIGURATION
LANGUAGE Input
D German Language set language
GB English English GB
F French

CONFIGURATION
PRESSURE Activating
Activate of measurement of measurement pressing on pressure
pressing on pressure yes F=5N

CONFIGURATION
EVENT COUNTER event counter
Display 0000008
Option counter

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hm 460
hm 660 Basic Functions 4

Operation
Sealing Operation

l Adjustment of sealing temperature

l Adjustment of sealing time

l Adjustment of cooling time

l Sealing foil in between the sealing dies

l Pushing of foot switch

F Check strength by tearing open seal.

If unsealed points are present increase the sealing temperature. If the paper discolors or the
foil peels off the temperature is too high.

Determine suitable sealing temperature with sealing tests.

F A maximum of 6 sealing processes per minute shall not be exceeded.

Otherwise, the perfect function of the device is not guaranteed

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hm 460
hm 660 Troubleshooting and Maintenance 5

Troubleshooting Chart

Malfunction Possible cause Remedy

Power connection
Power cable not plugged in Check power connection, if
necessary connect to different socket

Power cable defective Replace power cable

Machine can not be
switched on Power fuse Replace power fuse
! If fuse blows again always have
machine checked

Foot switch doesn’t work Foot switch defective Replace the foot switch
Replace sealing controller
Sealing controller defective
Sealing temperature too low Increase sealing temperature

Increase sealing time.

Sealing time too short
Sealing seam is not tight Increase cooling temperature.
Cooling temperature too low

Replace folio material.

Folio material too old
Paper side is discoloured Sealing temperature too high Reduce sealing Temperature
Folio became wrinkled Cooling temperature too low Increase cooling temperature

No start possible Device in configuration mode See Error massages

Error massage

( Your HAWO-Service Department is aivable

Monday - Thursday 7.30 - 16.30 + Friday 7.30 - 15.30,
under the telephone number xx49 (0)6261 9770-00 or (0)1726289126

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hm 460
hm 660 Troubleshooting and Maintenance 5

Error Messages

Message Possible cause Remedy

DMS Module no function DMS Module re-calibrate
or replacement
Error:
No pressure Controller HTR 300 no Replace controller
function
Magnet defect Replace magnet

Error: Check switch or replace

Switch heating start no
sealing dies open
function
Controller HTR 300 defect Replace controller
Heating transformer Check heating transformer or replace
defective
Error: heat up time Replace heating band or heating
Heating band or heating connectors
too high
connectors defect

Controller HTR 300 no Replace controller

Function
Controller HTR 300 no Replace controller
Error: cooling time Function
too high

Heating transformer no Check heating transformer or replace

function
Replace heating band or heating
Error: Resistor of Heating band or heating connectors
heating band too high connectors defect

Controller HTR 300 no

Replace controller
Function

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hm 460
hm 660 Troubleshooting and maintenance 5

Warranty

We assume a 12-month factory warranty for material and labor on all of our equipment corresponding to our
general warranty terms for any proven defects.
The equipment or parts thereof will be repaired or replaced as required at no cost.

Please advise of warranty claims within 8 days.

The warranty does not apply to transport damage to improperly packed equipment shipped to the supplier or
manufacturer as a result of guarantee claims.

When processing guarantee claims we reserve all rights to make technical modifications in the interest of
technical progress and improvement of our equipment.

Recognition of a guarantee claim does not increase the total guarantee period.
Guarantee claims do not entitle the claimant to withhold payments in full or in part.

We assume no liability for damage resulting from the following causes:

Unsuitable or improper use, incorrect installation or start-up, erroneous operation, incorrect or careless
operation, natural wear, use of unsuitable operating agents, chemical, electro-chemical or electrical effects.

Moreover, any modifications or repair work accomplished improperly by the operator of the equipment or
third parties without previous approval by HAWO are excluded from any type of guarantee. The same applies
if genuine HAWO replacement parts are not used.

Parts replaced shall become the properly of HAWO.

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hm 460
hm 660 Troubleshooting and Maintenance 5

Maintenance chart

As all technical equipment your equipment is also subject to technical wear.

In order to ensure that your machine is always ready for use it should be serviced at least
once annually by a trained technician.

Lubrify Check Replace

axle
Maintenance chart heating silicon silicon cutting bearing
teflon strip controller
band rubber glass knife
Þ
At least every
3 month

Depending on use
at least once
annually

axle
bearing

Þ Þ Þ

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hm 460
hm 660 Troubleshooting and Maintenance 5

Parts Service

F Simply order parts by fax:

l Please copy the following pages according to the parts required.

Page 15: Parts required for maintenance and wear
Page 16: Replacement parts

l Enter machine number. No.: 123456

l Enter machine model Type: hm 460
l Enter name, address, fax number and order number.
l Mark items required
l Enter quantity required.
l Sign order.
l Fax order.

GB 14 9.694.005
To: From:
HAWO Gerätebau GmbH

Fax Nr. . 0049 (0) 6261 64752

Order No ______________ Date: ________________

Machine model ______________ Maschine number _______________

þ Designation Part No qty

¨ Knife for cutting device 2.593.001

hm 460

¨ Teflon strip upon heating band 6.105.113

¨ Teflon strip under heating band 6.105.150

¨ Heating band 6.535.082

¨ Silicon rubber 6.105.280

¨ Silicon glass reinforced laminate 6.105.261

hm 660

¨ Teflon strip upon heating band 6.105.114

¨ Teflon strip under heating band 6.105.154

¨ Heating band 6.535.083

¨ Silicon Rubber 6.105.265

¨ Silicon glass reinforced laminate 6.105.216

Signature ____________________
9.694.005 GB 15
To: From:
HAWO Gerätebau GmbH

Fax Nr. 0049 (0) 6261 64752

Order No ______________ Date: ________________

Machine Model ______________ Machine number _______________

þ Designation Part No qty

¨ Guidance sled compl. for cutting device 1.629.001

¨ Power switch 6.545.004

¨ Foot switch complete 1.592.008

¨ limit switch 6.561.002

¨ joining piece (stamp) 1.629.006

¨ Pressure spring (beam l+r) 6.181.003

¨ Pressure spring (lower beam) 6.181.005

¨ pressure spring (magnet) 6.181.001

¨ welding transformer 6.531.030

¨ lifting magnet

¨ power cable ( 230V ) 6.593.013

¨ power cable ( 115V ) 6.593.014

¨ Sealing controller

¨ DMS Modul 1.410.018

Signature ____________________

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hm 460
hm 660 Trobleshooting and Maintenance 5

Part numbers

hm 460 6.105.280
upper sealing die hm 660 6.105.265

hm 460 6.105.150
hm 660 6.105.144

hm 460 6.535.082
hm 660 6.535.083

hm 460 6.105.113
hm 660 6.105.114

hm 460 6.105.113
hm 660 6.105.114

hm 460 6.535.082
hm 660 6.535.083

hm 460 6.105.150
hm 660 6.105.154 lower sealing die

hm 460 6.105.261
hm 660 6.105.216

1.629.006

6.181.003

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hm 460
hm 660 Troubleshooting and Maintenance 5

Maintenance Information ! Please use only genuine HAWO replacement parts

Replacing heating band

l Switch of machine and DISCONNECT POWER PLUG

l Disconnect heater band connections Œ

l Remove mounting screws • and remove sealing die.
l Remove mounting screws Ž and detach clamping device
l Detach teflon strip.

• Ž

Œ Œ

l Remove mounting screws • of heating band clamping device

l Remove old heating band .
l Cramp the new heating band on one side of the sealing die
l Extend the heating band across the sealing die.
l Move the heating band trough the clamping device and stretch it.
l Fix the screw • of the heating band clamping device
l Fit a new teflon strip without wrinkling
l Fasten the clamping device
l Fit the sealing die
l Connect the heating band connections Œ

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hm 460
hm 660 Troubleshooting and Maintenance 5

Maintenance Information ! Please use only genuine HAWO replacement parts

Replacement of cutting knife

l Switch of machine and DISCONNECT POWER PLU

l Remove upper sealing die Œ

Œ Œ

l Replace the cutting knife • with a socket- or fork spanner wrench size 8 or turn it
round about 180 degrees

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hm 460
hm 660 Troubleshooting and Maintenance 5
Calibrations
Zero setting
After replacement of the heating band or the sealing controller the zero setting has to be done.
Function Keys Display
CONFIGURATION
SEALING PARAMETER system configuration
PIECE COUNTER
LANGUAGE
EVENT COUNTER
PRESSURE
SYSTEM CALIBRATION
CONFIGURATION Input
SYSTEM CALIBRATION Room temperature system calibration
Please measure the room room temp. = 20 º C
temperature!

Pressing on pressure
Function Keys Display
CONFIGURATION
SEALING PARAMETER system configuration
PIECE COUNTER
LANGUAGE
EVENT COUNTER
PRESSURE
SYSTEM CALIBRATION
CONFIGURATION Activation
PRESSURE of measurement
pressing on pressure
Activate measurement of yes F=5N
pressure

CALIBRATION Caution !
PRESSURE Before calibration the device have been pressing on pressure
switched on for at least 5 minutes yes F=5N
1. Prior to adjustment unscrew
screw S totally
pressing on pressure
2. Adjusting zero point to 5 N
yes F= N
using potentiometer P1

3. Set pressing -on pressure to 20 N

using screw S pressing –on pressure hm 460
pressing on pressure
4. Activate foot switch and key
succcessively
yes F = 300 N
The sealing dies get closed without
+
starting heating an sealing time
pressing –on pressure hm 660
pressing on pressure
yes F = 250 N

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hm 460
hm 660 Technical Data 6

Circuit and Wiring Diagram 230 V

heating band
upper
lower

Magnet

Foot switch Start heating

Sealing controller

Circuit and Wiring Diagram 115 V

heating band
upper
lower

Magnet

Foot switch Start heating

Sealing controller

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hm 460
hm 660 Technical Data 6

Specifications

Power connection [V] 230 / 115

Main fuse 230 V (115V) [A] 10 T ( 20 T )
Power consumption max [ VA] 280
Heat disipation [ kJ/s] 0,1
Ambient temperature [ °C ] 5-25
Dimensions lenght [ mm ] 530 hm 460
700 hm 660
width 300
hight 220
Weight ca [ kg ] 25
Sealing temperature [ °C ] 80-300
Sealing time [s]
Colling temperature [ °C ]
Min 40% of Sealing temperature
Max 300
Film width [ mm ] 400 hm 460
570 hm 660
Film thickness [ mm ] 2 x 0,4
Seal seam length [ mm ] 450 hm 460
630 hm 660
Cutting length [ mm ] 360 hm 460
540 hm 660
Sealing seam width [ mm ] 8

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