Operating instructions

1384.8/3-10 Omega
Volute casing pump
with radial impeller

Pump set

Horizontal installation – 3 E

These operating instructions contain fundamental information and

precautionary notes. Please read the manual thoroughly prior to installation of
unit, electrical connection and commissioning.
It is imperative to comply with all other operating instructions referring to
components of individual units.

Any work on the unit must only be carried out with the electrical connections
(incl. control cable) disconnected (or unplugged). Make sure that the pump set
cannot be switched on accidentally.

Ident-No.: 01 059 616 KSB

KSB Omega

Contents Page Contents Page

1 General 3 8 Special Instructions for 15

Subassemblies (Shaft Seal Variants)
8.1 Gland packing 15
2 Safety 3 8.2 Mechanical Seal Variants 16
2.1 Marking of Instructions in the Manual 3
2.2 Personnel Qualification and Training 3
2.3 Non-Compliance with Safety Instructions 3 9 Spare Parts 33
2.4 Safety Awareness 3
2.5 Safety Instructions for the Operator / User 4
2.6 Safety Instructions for Maintenance, 4 10 Forces and Moments 35
Inspection and Installation Work
2.7 Unauthorized Modification and 4
Manufacture of Spare Parts 11 Trouble-Shooting 36
2.8 Unauthorized Modes of Operation 4 11.1 General 36
11.2 Trouble-Shooting Table 37

3 Transport and Interim Storage 4 12 Routine Maintenance and 41

3.1 Transport 4 Inspection Intervals
3.2 Intermediate Storage / Preservation 5

13 Appendix 42
4 Description of the Product 5
and Accessories
4.1 Technical Specification 5
4.2 Designation 6
4.3 Design Details 6
4.4 Types of Installation 6
4.5 Accessories (optional) 6
4.6 Dimensions and Weights 6

5 Installation at Site 6
5.1 Safety Regulations 6
5.2 Checks to Be Carried out 6
Prior to Installation
5.3 Installing the Pump / Unit 7
5.4 Connecting the Piping 7
5.5 Final Check 8

6 Commissioning, Start-up / Shutdown 8

6.1 Commissioning 8
6.2 Shaft Seal 8
6.3 Venting 8
6.4 Commissioning 8
6.5 Shutdown / Storage / Preservation 10
6.6 Returning to Service after Storage 10

7 Maintenance / Repair 10
7.1 General Instructions 10
7.2 Maintenance / Inspection 10
7.3 Dismantling 11
7.4 Reassembly 12
7.5 Instructions for Replacing 14
Subassemblies

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KSB
1 General
This KSB pump has been developed in accordance
with state-of-the-art technology; it is manufactured
with utmost care and subject to continuous quality
control.
These operating instructions are intended to facilitate
familiarization with the pump and its designated use.
The manual contains important information for reliable,
proper and efficient operation. Compliance with the
operating instructions is of vital importance to ensure
reliability and a long service life of the pump and to avoid
any risks.
These operating instructions do not take into account
local regulations; the operator must ensure that such
regulations are strictly observed by all, including the
personnel called in for installation.
This pump / unit must not be operated beyond the limit
values specified in the technical documentation for the
medium handled, capacity, speed, density, pressure,
temperature and motor rating. Make sure that operation is
in accordance with the instructions laid down in this
manual or in the contract documentation.
The name plate indicates the type series / size, main
operating data and works / series number; please quote
this information in all queries, repeat orders and
particularly when ordering spare parts.
If you need any additional information or instructions
exceeding the scope of this manual or in case of damage
please contact KSB's nearest customer service centre.
2 Safety
These operating instructions contain fundamental
information which must be complied with during
installation, operation and maintenance. Therefore this
operating manual must be read and understood both by
the installing personnel and the responsible trained
personnel / operators prior to installation and
commissioning, and it must always be kept close to the
location of operation of the machine / unit for easy
access.
Not only must the general safety instructions laid down in
this chapter on "Safety" be complied with, but also the
safety instructions outlined under specific headings.
2.1 Marking of Instructions in the Manual
The safety instructions contained in this manual whose
non-observance might cause hazards to persons are
specially marked with the general hazard sign, namely
safety sign in accordance with DIN
4844 - W9.
The electrical danger warning sign is
safety sign in accordance with DIN
4844 - W8.
Omega
The word
Caution
is used to introduce safety instructions whose non-
observance may lead to damage to the machine and its
functions.
Instructions attached directly to the machine, e.g.
- arrow indicating the direction of rotation
- markings for fluid connections
must always be complied with and be kept in perfectly
legible condition at all times.
2.2 Personnel Qualification and Training
All personnel involved in the operation, maintenance,
inspection and installation of the machine must be fully
qualified to carry out the work involved.
Personnel responsibilities, competence and supervision
must be clearly defined by the operator. If the personnel
in question is not already in possession of the requisite
know-how, appropriate training and instruction must be
provided. If required, the operator may commission the
manufacturer / supplier to take care of such training. In
addition, the operator is responsible for ensuring that the
contents of the operating instructions are fully understood
by the responsible personnel.
2.3 Non-Compliance with Safety Instructions
Non-compliance with safety instructions can jeopardize
the safety of personnel, the environment and the machine
itself. Non-compliance with these safety instructions will
also lead to forfeiture of any and all rights to claims for
damages.
In particular, non-compliance can, for example, result in:
- failure of important machine / unit functions
- failure of prescribed maintenance and servicing
practices
- hazard to persons by electrical, mechanical and
chemical effects
- hazard to the environment due to leakage of
hazardous substances
2.4 Safety Awareness
It is imperative to comply with the safety instructions
contained in this manual, the relevant national health and
safety regulations and the operator's own internal work,
operation and safety regulations.
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 KSB Omega

2.5 Safety Instructions for the Operator / User 3 Transport and Interim Storage

- Any hot or cold components that could pose a hazard 3.1 Transport
must be equipped with a guard by the operator.
Transport of the unit requires proper preparation and
- Guards which are fitted to prevent accidental contact handling. Always make sure that the pump or the unit
with moving parts (e.g. coupling) must not be removed remains in horizontal position during transport and cannot
whilst the machine is operating. slip out of the transport suspension arrangement. Do not
use lifting slings on the free shaft end of the pump or on
- Leakages (e.g. at the shaft seal) of hazardous media the motor eyebolt.
handled (e.g. explosive, toxic, hot) must be contained
so as to avoid any danger to persons and the Also make sure that the coupling guard is not damaged
environment. Pertinent legal provisions must be by the sling arrangement.
adhered to.
If the pump / unit slips out of the
- Electrical hazards must be eliminated. (In this respect suspension arrangement, it may cause
refer to the relevant safety regulations applicable to personal injury and damage to property.
different countries and/or the local energy supply
companies.)
Transport in horizontal position is recommended in all
cases, since this ensures stable positioning of the unit
2.6 Safety Instructions for Maintenance,
without any risk of accident, whatever the method of
Inspection and Installation Work
transport, e.g. road, rail or ship, etc.
The operator is responsible for ensuring that all
For transport purposes the unit shall be secured on
maintenance, inspection and installation work be
suitable pallets or sleds. All loose and movable parts must
performed by authorized, qualified specialist personnel
be secured.
who are thoroughly familiar with the manual.
Work on the machine must be carried out only during
standstill. The shutdown procedure described in the
manual for taking the machine out of service must be
adhered to without fail.
Pumps or pump units handling media injurious to health
must be decontaminated.
Immediately following completion of the work, all safety-
relevant and protective devices must be re-installed
and/or re-activated.
Please observe all instructions set out in the chapter on
"Commissioning" before returning the machine to service.

2.7 Unauthorized Modification and Manufacture

of Spare Parts

Modifications or alterations of the machine are only

permitted after consultation with the manufacturer.
Original spare parts and accessories authorized by the Fig. 1: Transport of pump (Fig.0)
manufacturer ensure safety. The use of other parts can
invalidate any liability of the manufacturer for
consequential damage.

2.8 Unauthorized Modes of Operation

The warranty relating to the operating reliability and safety

of the pump / unit supplied is only valid if the machine is
used in accordance with its designated use as described
in section 1 of these operating instructions. The limits
stated in the data sheet must not be exceeded under any
circumstances.

Fig. 2: Transport of motor

The motor eyebolts must only be used for

lifting the motor alone, never for lifting the
complete unit.

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 KSB Omega

Fig. 3: Never transport the unit as shown above! Fig. 4c: Transport of unit (without motor)

- motor sizes 315 and above

- or total weight (unit) of 1500 kg and above
Safe transport in horizontal position must
be ensured by suitable transport facilities.
Make sure the pump cannot slip out of
the transport arrangement.

3.2 Interim Storage / Preservation

When the unit is temporarily put into storage, only the

wetted low alloy components, e.g. JL1040 (GG-25) must
be preserved. Commercially available preservatives can
be used for this purpose. Please observe the
manufacturer's instructions for application / removal.
Fig. 4a: Transport of complete unit
(horizontal installation type 3E)
4 Description of the Product and
- up to motor size 280 (IEC standard)
- or up to a total weight of 1500 kg
Accesories

Observe angles of pull when lifting. 4.1 Technical Specification

Angle of pull > 90° not permitted.
Use two separate sets of lifting slings! Design

The KSB pump of the Omega series is a horizontally

installed, single-stage, axially split volute casing pump
with double-entry radial impeller. Connection flanges are
manufactured according to DIN, ISO, BS or ANSI, as
preferred.

Fields of application

In waterworks, irrigation and drainage pumping stations,

power stations, for industrial water supply, dock
installations, fire extinguishing systems, refineries,
pipelines and tank farms, also for handling crude oil and
refinery intermediates
Fig. 4b: Transport of complete unit

- up to motor size 280 (IEC standard)

- or up to a total weight of 1500 kg

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KSB Omega

4.2 Designation 4.5 Accessories (optional)

Omega XXX XXX X The following accessories are available:

Type series Configuration Omega

Discharge nozzle DN mm Accessories Fig. 0 3E
Motor -- x 1)
Nominal impeller dia. Baseplate/baseframe -- x 1)
Coupling and coupling guard -- x 1)
Impeller type (A,B,C) Sealing and flushing water x x
piping
Set of pressure gauges x x
4.3 Design Details Cyclone separator with x x
pipework
4.3.1 Pump Casing Vent valve (manual or x x
Axially split volute casing with replaceable casing wear automatic)
rings. Temperature sensor for x x
rolling element bearings
Suction and discharge nozzles in lower half of casing are (PT 100)
at the same level (inline version). Signal transmitter for x x
4.3.2 Impeller PT 100
Drain line x x
1)
The double-entry radial impeller is manufactured for the included in standard scope of supply
operating data provided in each case. Also with impeller
wear rings, if requested. 4.6 Dimensions and Weights
In double-entry radial impellers the axial thrust is largely
balanced. For dimensions and weights please refer to the tables in
the appendix.
4.3.3 Pump Shaft
The shaft is fully sealed against the liquid being pumped.
Shaft-protecting sleeves are fitted in the seal area. 5 Installation at Site

4.3.4 Shaft Seal

The shaft seals at the drive end and non-drive end are
gland packings or mechanical seals, as requested.
4.3.5 Bearings and Lubrication
The pump is fitted with covered deep-groove ball bearings
which are grease-lubricated for life.
The fixed bearing at the non-drive end is located on a
bush to permit rapid changing without removing the rotor
or upper half.
4.4 Types of Installation
The pump set is installed in configuration 3E - horizontal
installation, direct-coupled (see appendix).
5.1 Safety Regulations
Electrical equipment operated in "zone
1“ hazardous locations must comply
with the explosion protection
regulations. This is indicated on the
motor rating plate.
If the equipment is installed in hazardous locations, the
applicable local explosion protection regulations and the
regulations of the test certificate supplied with the
equipment and issued by the responsible approval
authorities must be observed and complied with.
The test certificate must be kept close to the location of
operation for easy access (e.g. foreman's office).
5.2 Checks to Be Carried out Prior to Installation

All structural work required must have been prepared in

accordance with the dimensions and loads stated in the
dimension table / installation plan.
The concrete foundations shall have sufficient
strength (min. BN 25) to ensure safe and functional
installation in accordance with DIN 1045 or equivalent
standards.

Make sure that the concrete foundation has set firmly

before placing the unit on it. Its surface shall be truly
horizontal and even.

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 KSB Omega

5.3 Installing the Pump / Unit 5.3.2 Aligning the Pump / Drive

Before setting up the pump, check the
Caution operating data. Ensure that the data on the
name plate matches the data in the order
and the system data, e.g. operating
voltage, frequency, pumped liquid
temperature etc.
After placing the pump on the foundation, align it with the
help of a spirit level. Shims shall be fitted between the
baseplate and the foundation itself; they shall always be
inserted to the left and right of the foundation bolts and in
close proximity to these bolts. For a bolt-to-bolt clearance
of more than 1000 mm, additional shims shall be inserted
halfway between the adjoining holes. All shims must lie
perfectly flush.
Improper alignment of the unit can cause
damage to both the coupling and the unit
itself!
A pump set in horizontal installation type 3E is correctly
aligned, if a straight-edge placed axially on both coupling
halves is the same distance from each shaft at all points
around the circumference. In addition, the distance
between the two coupling halves must remain the same
all around the circumference. Use a feeler gauge, a
wedge gauge or a dial micrometer to verify (see fig. 5).

Shim Shim Shim

1000

Foundation bolts
Fig. 5 Coupling alignment, using gauge and straight edge
1000 Special instructions see appendix
Fig. 3: Fitting required shims
5.4 Connecting the Piping
Insert the foundation bolts and set them into the
foundation using concrete. When the concrete has set, Never use the pump itself as an
Caution anchorage point for the piping.
align the baseplate as described in section 5.3.2 and
tighten the foundation bolts evenly and firmly. Then grout
the baseplate using low shrinkage concrete, making sure Suction lift lines shall be laid with a rising slope towards
no cavities remain. the pump and suction head lines with a downward slope
towards the pump. The pipelines shall be anchored in
close proximity to the pump and connected without
5.3.1 Removing Rotor Lock transmitting any stresses or strains. Their weight must not
exert any load on the pump. With short pipelines, the
This is not necessary for a horizontally installed pump, nominal diameters shall be at least equal to the nominal
since no locking device is fitted. diameters of the pump nozzles. For long pipelines the
most economical nominal diameter has to be determined
from case to case.

Any additional loads on the discharge and suction

nozzles, e.g. caused by:

Weight of the water-filled pipes, changes in the length of

pipes owing to temperature fluctuations, reaction forces
due to unbraced expansion joints must not exceed the
values stated in the installation plan.
An excessive, impermissible increase in
the pipeline forces may cause leaks on the
pump where the medium handled can
escape into the atmosphere.
Danger of life when hot media are
handled!
The flange covers on the pump suction and discharge
nozzles must be removed prior to installation in the
piping.

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KSB Omega

5.4.1 Auxiliary Connections ● Is the unit protected against overload (appropriate

safety valve)?
The locations of the auxiliary connections (sealing liquid,
flushing liquid, etc.) are indicated on the installation plan ● Have the seals been fitted as described in the
or piping layout (see appendix). appendix?
● Have any additional devices been prepared and fitted
Please refer to the appendix for detailed assembly as specified in the appendix?
instructions. ● Has the pump been vented as specified in section
6.3.?
These connections are required for
Caution proper functioning of the pump and are 6.2 Shaft Seal
therefore of vital importance!
For commissioning the shaft seal please refer to section
5.4.2 Coupling Guard 8.1 / 8.2. If the pump has been out of service for a
In compliance with the accident prevention prolonged period, the measures specified in section 6.6
regulations the pump must not be operated must be carried out.
without a coupling guard. If the customer
specifically requests not to include a 6.3 Venting
coupling guard in our delivery, then the
operator must supply one. Before start-up, the pump and the pipes must be vented
and filled with the liquid to be pumped. This is done at the
vent plug on the casing (903). For suction lift operation,
5.5 Final Check
the pump must also be evacuated, i.e. a vacuum must be
Re-check the alignment as described in section 5.3.2. produced.
It must be easy to rotate the shaft by hand at the
coupling. 6.4 Commissioning

Check the integrity and proper 6.4.1 Checking the Direction of Rotation
Caution functioning of all connections.
For trouble-free operation of the pump,
Caution the correct direction of rotation of the
impeller is of paramount importance.
6 Commissioning, Start-up / Shutdown If running in the wrong direction of rotation, the pump
cannot reach its duty point; vibrations and overheating will
Compliance with the following be the consequence. The unit or the shaft seal might be
Caution requirements is of paramount damaged.
importance. Damage resulting from non-
compliance shall not be covered by the Correct direction of rotation:
scope of warranty.
The direction of rotation must correspond to the direction
6.1 Commissioning indicated by the arrow on the pump. This can be verified
by switching the pump on and then off again immediately.
Before starting up the pump make sure that the following
requirements have been checked and fulfilled: Before checking the direction of rotation
make sure that there is no foreign matter
● Has the pump been firmly bolted to the foundation? in the pump casing.
● Have the coupling and pump unit been aligned as
specified?
● Can the unit be easily rotated by hand at the Never put your hands or any other objects into the
coupling? (Carry out at least one full rotation) pump!
● Are the pipes properly fitted?
● Has the coupling guard been fitted? 6.4.2 Start-up
● Have staff been informed about sources of danger
and measures been taken to comply with the accident Dry-running will result in increased wear
prevention regulations? Caution and must be avoided.
● Correct start-up procedure for suction lift operation.
If a non-return valve is not fitted at the discharge-side,
close the discharge-side gate valve.

If a shut-off valve is fitted in the suction line, open it fully.

All additional connections for flushing or sealing liquid

etc., if fitted, must be opened fully and the flow must be
checked.

8
KSB
Switch on the motor.
As soon as the pump starts to deliver - this can be
recognised by the rising gauge pressure - slowly open the
discharge-side gate valve fully.
The pump may operate against the
Caution closed gate valve only during start-up
and shutdown, as otherwise inadmissible
temperature rise occurs resulting in
damage.
6.4.3 Pump Operating Range
The flow rate "Q" adjusts itself automatically to the
delivery head according to the H-Q characteristic. The
pump‘s permitted operating range is subject to limits,
which have separate causes.
1. Part load operating limit for low flow rate
This limit is indicated in the H-Q characteristic by Qmin or
by the discontinuation of the characteristic curve.
It is not permissible to operate the pump
Caution in the range from Q=0 to Qmin.
Prolonged operation in this range causes
greatly increased mechanical loads
which the components cannot withstand.
Brief passage through the critical range is permissible,
e.g. during start-up
2. NPSH-related limits in the part load and overload
ranges
These two limits are determined by the ratio of
NPSHrequired to NPSHavailable. They are determined as
follows:
Omega
The intersections of NSPHrequired and NSPHavailable are
projected onto the H-Q characteristic, where they indicate
the operating limits (refer to the diagram below). Checking
of the NPSH-related operating limit is not necessary for
operating the pump under design conditions. If system-
related changes occur, an NPSH check must be carried
out. If necessary, consult the nearest after-sales service
centre.
NPSHrequired
NPSH
available
6.4.4 Shutdown
Close the shut-off element in the discharge line. If the
discharge line is equipped with a check valve, the shut-off
element may remain open, provided there is back
pressure in the line.
The shut-off element in the suction line
must not be closed when switching off
the pump. Switch off the motor, making
sure that the unit runs smoothly down to
a standstill.
Depending on the system the pump shall have an
adequate after-run period - with the heat source switched
off - to allow the medium handled to cool down sufficiently
to avoid any heat build-up within the pump.
In the case of prolonged shutdown, the shut-off element
in the suction line has to be closed.
Close the auxiliary connections.
In the event of frost and / or prolonged shutdowns, the
pump must be drained or otherwise protected against
freezing.
9
 KSB
6.5 Shutdown / Storage / Preservation
Each KSB pump leaves the factory carefully assembled. If
commissioning is to take place some time after delivery,
we recommend that the following measures be taken for
pump storage.
6.5.1 Storage of New Pumps
- New pumps are supplied by our factory duly prepared
for storage.
Maximum protection for up to 12 months, if the pump
is properly stored indoors.
- Store the pump in a dry location.
6.5.2 Measures to be Taken for Prolonged
Shutdown
1. The pump remains installed; periodic check of
operation
In order to make sure that the pump is always ready for
instant start-up and to prevent the formation of deposits
within the pump and the pump intake area, start up the
pump set regularly once a month or once every 3 month
for a short time (approx. 5 minutes) during prolonged
shutdown periods. Prior to an operation check run ensure
that there is sufficient liquid available for operating the
pump.
2. The pump is removed from the pipe and stored
Before putting the pump into storage carry out all checks
specified in sections 7.1 to 7.4. Then apply appropriate
preservatives:
- Spray-coat the inside wall of the pump casing, and in
particular the impeller clearance areas, with a
preservative. Spray the preservative through the
suction and discharge nozzles. It is advisable to close
the nozzles (for ex. with plastic caps or similar).
6.6 Returning to Service after Storage
Before returning the pump to service carry out all checks
and maintenance work specified in sections 5.1 and 5.2.
In addition, the instructions laid down in
section 6.1 "Commissioning" and section
6.4.3 "Operating limits" must be
observed.
Upon completion of the work, all safety-
related and protective equipment must
be properly refitted and / or reactivated
before starting the pump set.
10
Omega
7 Maintenance / Repair
7.1 General Instructions
The operator is responsible for ensuring that all
maintenance, inspection and installation work is carried
out by authorized, duly qualified staff who are thouroughly
familiar with these operating instructions.
A regular maintenance schedule will help avoid expensive
repairs and contribute to trouble-free, reliable operation of
the pump with a minimum of maintenance expenditure
and work.
Work on the pump and the motor
must only be carried out with the
electrical connections disconnected.
Make sure that the pump set cannot
be switched on accidentally (danger
of life!).
Pumps handling liquids posing health
hazards must be decontaminated.
When draining the medium see to it
that there is no risk to persons or the
environment. All relevant laws must
be adhered to (danger of life!).
7.2 Maintenance / Inspection
7.2.1 Supervision of Operation
The pump shall run quietly and free from
Caution vibrations at all times. The pump must
never be allowed to run dry.
Prolonged operation against a closed
shut-off element is not permitted in order
to prevent the medium handled from
heating up.
At room temperatures of up to 30 °C (86 °F) the bearing
temperature shall be below 90 °C (194 °F). At higher
room temperatures, the bearing temperature shall be
below 100 °C (212 °F).
During pump operation the shut-off
element in the inlet line must not be
closed.
Any stand-by pumps installed shall be switched on and
then immediately off again once a week to keep them
operational.
Attention shall be paid to the correct functioning of the
auxiliary connections.
If the flexible coupling elements begin to
Caution show signs of wear, they must be
replaced in due time. See section
"Coupling".
If an external supply of sealing, flushing or lubricating
liquid is used, make sure supply pressure is 1.0 to 2.0 bar
higher than pressure at the suction nozzle.
KSB
On pumps fitted with a gland packing the packing must
drip slightly during operation. The gland cover should
therefore only be gently tightened. (See section 8
"Special instructions for subassemblies, shaft seal
variants").
7.2.2 Shaft Seal Maintenance
For required maintenance work on gland packings please
refer to section 8.1. "Shaft seal". Mechanical seals are
maintenance-free.
7.2.3 Bearing Maintenance
The bearings are maintenance-free and greased for life.
No re-lubrication is required.
7.3 Dismantling
Before dismantling, secure the pump so
as to make sure it cannot be switched on
accidentally. The shut-off elements in the
suction and discharge lines must be
closed. The pump must have cooled
down to ambient temperature, pump
pressure must be released and the pump
must be drained.
Dismantling and reassembly must always be carried out
in accordance with the relevant sectional drawing.
7.3.1 Fundamental Instructions and
Recommendations
Repair and maintenance work to the pump must only be
carried out by specially trained personnel, using original
spare parts.
Observe the safety regulations laid down. Any work
on the motor shall be governed by the specifications
and regulations of the respective motor supplier.
Dismantling and reassembly must always be carried
out in accordance with the relevant general drawing.
The general drawing and other relevant documents
are found in the annex. The dismantling sequence
can be derived from the general drawing.
In case of damage you can always contact our nearest
customer service centre.
7.3.2 Preparations for Dismantling
The pump is designed so that the complete rotor can be
removed in the sequence described below without
removing the suction or discharge pipe or disturbing the
alignment of the pump unit:
● Close the suction and discharge-side gate valves and
drain the pump by opening the drain plug (903.01
bottom) and vent plug (903.01 top).
● Remove any pipes between additional equipment and
the pump.
Omega
● Remove the coupling guard.
Decouple pump-side coupling half as described in the
appendix.
● Loosen and push back the seal cover (471), if a
mechanical seal is fitted.
● Undo the flange screws (901.01 / 901.02) and
separate the upper casing half (105.02) from the lower
casing half (105.01) with the aid of the forcing screws.
Remove with lifting gear. The interior of the pump
(impeller with casing wear rings, shaft seal) is now
accessible for inspection.
● Remove the screwed connection (901.04) between
bearing housing (350.01) and bearing brackets. Also
undo the nuts (920.05) and bolts (901.07) which
secure the bearing cover (360).
● Press the bearing housing out of the recesses and lift
the rotor out of the lower casing half. For further
disassembly, place securely in horizontal position.
● Pull off the bearing housing of the fixed bearing
(opposite the drive end).
● Undo and remove the keywayed nuts (920.03).
● Remove the deep-groove ball bearing (312) with bush
(520) from the shaft.
● Remove the bearing cover (360).
● Remove the V-ring (412.02) from the shaft-protecting
sleeve (524.01).
● Pull off the shaft-protecting sleeve (524.01).
● Remove the shaft seal housing (441).
● The impeller (234) is located with a sliding fit on the
shaft and can normally be removed easily. In case of
difficulty, it can be loosened by gently tapping the hub
with a wooden hammer.
● Remove the second shaft protection sleeve (524.01)
complete with the shaft seal housing (441), if fitted.
● Remove the coupling half.
● Pull off the bearing housing (350.01).
● Remove the circlip (932) and pull off the deep-groove
ball bearing (321).
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KSB Omega

7.4 Reassembly

Reassembly is effected in reverse order to dismantling.

For all work on the pump unit refer to the general drawing,
in conjunction with the list of components, for orientation.
The rules of sound engineering practice and also the
instructions for removal and installation of shaft seal,
bearings, impeller wear rings and casing wear rings
(sections 7.5.1 and 7.5.2) must be observed.

The tightening torques indicated for nuts and bolts shall

be observed. The table below indicates the tightening
torques for threads depending on the materials used.

Property class (Material) 8.8 10.9 A.-50 A.-70 1.4462

0,2% yield stress 640 900 210 450
Rp 02 in N / mm2 1)
250 450
Metric ISO threads Tightening torque
coarse-pitch fine-pitch MA in Nm
M4 3.1 4.4 1.0 2.5
M5 6.1 8.7 2.00 4.5
M6 10.4 14.9 3.40 7.30
M8 25.2 36.1 8.30 17.7
M8x1 27.2 39.0 8.90 19.1
M10 49,5 71.0 16.2 34.8
M10x1,25 52.5 75.4 17.3 36.9
M12 85,2 122.2 28.0 59.9
M12x1,5 89.5 128.5 29.4 62.9
M12x1,25 93.9 134.7 30.8 66.0
M16 211 302.7 69.2 148
M16x1,5 226 324.7 74.3 159
M20 412 591.9 135 290
M20x1,5 461 661.0 151 324
M24 710 1019.6 233 276 500
M24x2 780 1118,6 256 305 548
M27 1050 1501.3 343 409 736
M27x2 1130 1627.1 372 443 797
M30 1420 2036.4 466 554 1000
M30x2 1580 2269.9 519 618 1110
M33 1940 2779.4 636 -- 1360
M33x2 2130 3062.6 700 -- 1500
M36 2480 3552.3 812 -- 1740
M36x3 2630 3775.4 863 -- 1850
1) Nominal values to DIN ISO 898 Part 1, DIN 267 Part 11 and DIN 267 Part 18

It is imperative to lock and seal the screwed connections

specially marked in the general drawings. ALTEMP Q NB 50 grease
Symbols for screwed connections to be locked and
sealed:
Sealed with Loctite 574

12
KSB
O-rings and V-rings must be replaced and their seats on
the shaft must be cleaned. In addition, all the sealing
elements must be fitted into the respective components
before installation.
For assembling the rotor, position the pump shaft (211)
securely. All fits, threads and sliding fits of the shaft must
be cleaned and coated with assembly paste.
Insert the keys required for assembly into the pump shaft
(211).
Mount the impeller (234), which has a sliding fit. When
fitting the impeller, observe the direction of rotation (see
diagram below).
For assembling the casing wear rings (502), observe
section 7.5.2 "Replacing the casing wear rings".
Put the casing wear rings onto the running surfaces of the
impeller. Ensure that the bezels of the rings are on the
outside (towards the bearing). Insert the pins required for
fixing the casing wear rings.
The remaining components are fitted first on the movable
bearing side (i.e. the drive side) of the pump shaft.
Push the shaft protecting sleeve (524.01) onto the pump
shaft (211). Ensure that the groove provided engages in
the key of the impeller.
Push the shaft seal housing (441) onto the shaft and
install the shaft seal as described in section 8.1, "Gland
packing". Slip on V-ring (411.01).
Insert the radial shaft seal ring (421.02) into the bearing
cover (360) and push the bearing cover over the shaft.
Heat the deep-grooved ball bearing (321) and fit it onto
the pump shaft (211). It is essential to avoid one-sided
pressure or hammer blows on the outer races. The
bearing is secured by the disc (550.01) and the circlip
(932).
To fit the shaft protecting sleeve (524.01), shaft seal
housing (441), V-ring (411.01) and bearing cover (360) at
the non-drive end, proceed as described above for the
drive side.
Heat the deep-groove ball bearing (321) and fit it onto the
sleeve (520).
Omega
Push the sleeve (520) with deep-groove ball bearing (321)
onto the pump shaft (211) with key (940.01) inserted.
Tension the rotor parts elastically with keywayed nut (920)
and cup spring (950). For this purpose tension the cup
spring (950) to blocking point and then undo the
keywayed nut (920) again by half a turn (180°).
This measure is essential to compensate
Caution for differences in thermal expansion
between the pump shaft (211) and the
components fitted on it.
Rotor assembly is now complete.
Insert the rotor into the pump casing.
Apply Loctite 574 to the casing wear ring surfaces and the
sealing surfaces of the casing.
Install the rotor, making sure that the direction of rotation
is correct.
Align the rotor and ensure that the fixing pins are correctly
seated in the casing.
The pins (561.01) must be positioned as shown in the
diagram below.
The bearing housings (350.01) must be fastened to the
bearing brackets by means of the screwed connections
(901.04), with the sealing cap (580) inserted at the non-
drive end. The seating positions are determined by the
recesses.
Fit the bearing covers.
To assemble the casing cover, apply Loctite 574 to the
casing joint surface of the lower casing half.
Tighten the flange bolts diagonally from the inside
towards the outside.
Insert the key for fitting the coupling into the pump shaft
(211).
When fitting the coupling and accessories, refer to the
relevant section of the operating instructions.
Casing wear rings (502)
561.01
13
KSB Omega

7.5 Instructions for Replacing Subassemblies After dismantling as described in section 7.3.2, the casing
wear rings (502) can be removed. When fitting the rings,
7.5.1 Replacing the Shaft Seal ensure that their bezels are on the outside (towards the
bearing). The pins (561.01) must be positioned as shown
Proceed as described in section 8.1 and 8.2. in the diagram below.

7.5.2 Replacing Casing Wear Rings and / or If the impeller has not been fitted with a wear ring at the
Impeller Wear Rings factory, and changing the casing wear ring alone does not
1) achieve anything close to the required impeller clearance
The impeller clearance clearance between impeller 234
(the impeller neck is badly worn by clearance flows), the
and casing wear ring 502 is given in the table below.
impeller neck must be turned off on a lathe (contact KSB
before doing so) and an impeller wear ring fitted in
For impeller removal proceed as described in section 7.3,
addition (available as spare part).
"Dismantling".
Alternatively, a new impeller can be supplied at short
notice.

Impeller clearances and trim dimensions for impeller wear rings

Clearance (as-new) Dimensions of impeller wear ring

No. Pump Shaft Nominal Min. Max.

size unit clearance clearance clearance
(max. perm.) S min S max
D2 - D1
DW 2 D5 b
[mm] [mm] [mm] [mm] [mm]
1 80-210 0.3 0.15 0.2 134 r6 18
2 80-270 0.3 0.15 0.2 134 r6 18
3 80-370 0.3 0.15 0.2 134 r6 18
4 100-250 40 0.35 0.17 0.2 163 r6 22
5 100-310 0.35 0.17 0.2 163 r6 22
6 100-375 0.35 0.17 0.2 163 r6 22
7 125-230 0.35 0.18 0.23 178 r6 22
8 125-290 0.35 0.18 0.23 178 r6 22
9 125-365 0.35 0.18 0.23 178 r6 22
10 125-500 50 0.35 0.18 0.23 178 r6 22
11 150-290 0.45 0.22 0.26 210 r6 30
12 150-360 0.45 0.22 0.26 210 r6 30
13 150-460 0.45 0.22 0.26 210 r6 30
14 150-605 60 0.45 0.22 0.26 210 r6 30
15 200-320 0.5 0.24 0.28 243 r6 30
16 200-420 0.5 0.24 0.28 243 r6 30
17 200-520 0.5 0.24 0.28 243 r6 30
18 200-670 70 0.5 0.24 0.28 243 r6 30
19 250-370 0.5 0.24 0.28 276 r6 30
20 250-480 0.5 0.24 0.28 276 r6 30
21 250-600 80 0.5 0.24 0.28 276 r6 30
22 300-300 70 0.5 0.24 0.28 259 r6 30
23 300-435 80 0.6 0.29 0.35 313 r6 35
24 300-560 0.6 0.29 0.35 313 r6 35
25 300-700 90 0.6 0.29 0.35 313 r6 35
26 350-360 80 0.5 0.24 0.28 294 r6 35
27 350-430 0.6 0.32 0.37 333 r6 35
28 350-510 90 0.6 0.32 0.7 353 r6 35

S (min – max)

14
KSB Omega
8 Special Instructions for Subassemblies
(Shaft Seal Variants) Also note the following:

The shaft seal variant supplied is shown in the purchase
order and order-processing documents.
8.1 Gland packing
The gland packings used by KSB are asbestos-free and
suitable for drinking water applications.
Installation and commissioning
Before installation, ensure that the gland space is clean
(no packing remnants or corrosion). The shaft protecting
sleeve must be bright and have no scoring. Otherwise a
new shaft protecting sleeve must be used.
Cutting the packing rings to size
If moulded packing rings are not available, the rings can
best be cut to size using a special cutting gauge. If no
cutting gauge is available, take a tube with the same
diameter as the shaft, wind the packing around the tube in
a spiral and cut the rings from the spiral. We recommend
a straight cut.
Leakage and temperature rise: If necessary, shut down
the pump. After a short cooling period (approx. 10 to 15
minutes) the pump can be restarted. The necessary
minimum leakage depends on the liquid being pumped,
the pressure, sliding velocity and temperature. It is
approx. 10 to 120 drops per minute (20 drops of water
correspond to approx. 1 ml).
Disassembly
A packing puller must be used for pulling out the packing
rings.
Maintenance
Gland packings must be repacked in accordance with the
section “Installation and commissioning“ after
prolonged standstill, repair work or heavy leakage.
Therefore, the leakage rate must be observed during
operation, also to avoid possible overheating.

Installing the packing rings

Push the packing rings with the stuffing box insert into the
gland space one by one. The joints of the packing rings
must be offset by 90°. The number of rings and the
arrangement of the lantern ring are shown in the general
drawing (see appendix). After fitting all the packing rings,
put on the stuffing box insert and gland cover and tighten
them so that the packing rings adapt to the gland space.
Then loosen the gland cover again to relieve the load on
the packing. This procedure is not necessary if moulded
packing rings are used.

Commissioning

When the pump is started up, the gland must only be

gently tightened (by hand). A high leakage rate (approx.
50 to 200 drops per minute), depending on the liquid
being pumped, must be accepted until the packing
material has settled and has adapted to the temperature
conditions (approx. 10 to 15 minutes).
Then the gland cover must be carefully and evenly
tightened to reduce the leakage to a minimum. If there is
no leakage, there is a risk that the packing will run hot.

15
KSB Omega

8.2 Mechanical Seal Variants (Mech. Seal Size / Pump Size Combinations)

Mechanical seal variants

No Pump size Shaft unit Nom. mech. seal size Non-balanced Balanced

dw d for operating pressures for operating pressures

up to 16 bar > 16 bar

1 80 - 210

2 80 - 270

3 80 - 370

100 - 250 40 50 M 7 N 4 / 50 HJ 92 N / 50
4

5 100 - 310

6 100 - 375

7 125 - 230

8 125 - 290

9 125 - 365
50 60 M 7 N 4/ 60 HJ 92 N / 60
10 125 - 500

11 150 - 290

12 150 - 360

13 150 - 460

14 150 - 605
60 70 M 7 N 4/ 70 HJ 92 N / 70
15 200 - 320

16 200 - 420

17 200 - 520

18 200 - 670 70 80 M 7 N 4/ 80 HJ 92 N / 80

19 250 - 370

20 250 - 480
80 90 M 7 N 4/ 90 HJ 92 N / 90
21 250 - 600

22 300 - 300 70 80 M 7 N 4/ 80 HJ 92 N / 80

23 300 - 435 80 90 M 7 N 4/ 90 HJ 92 N / 90

24 300 - 560 90 110 M 74 N / 110 H 75 N / 110

25 300 - 700

26 350 - 360 80 90 M 7 N 4/ 90 HJ 92 N / 90

27 350 - 430
90 110 M 74 N / 110 H 75 N / 110
28 350 - 510

16
KSB Omega

8.2.1 Mechanical Seal

“Type Burgmann H 7 N 4“ 1 7 3 4 2 5 6 8 9
(Shaft unit dw 40 to 80 mm)

The Burgmann mechanical seal type H 7 N 4 used is a

single-acting, bi-rotational, non-balanced seal which does
not require circulation pipework in cold water applications,
due to the pump design.
Dry-running of the seal must be
Caution avoided at all costs!

Installation
For the installation of the total seal assembly (mechanical
seal, seal housing) see operating instructions for the
pump.
The shaft protection sleeves and also the surfaces of the Item Description Material No. of
casing are subjected to accurate finishing processes with items
regard to the O-ring seats, in order to achieve a complete 1 Housing Cr-Ni-Mo steel 1
and reliable seal. Care must be taken during installation
to keep these parts absolutely clean, to avoid the 2 O-ring Viton 1
surfaces from being damaged and prevent entry of foreign 3 Spring Cr-Ni- Mo steel 1
particles. 4 Thrust plate Cr-Ni- Mo steel 1
5 Pin Cr-Ni- Mo steel 2
The seat ring (8) together with the relevant O-ring (9), is 6 Spring-loaded ring Si-SiC 1
fitted into the seal cover (see general drawing). The O- 7 Grub screw Cr-Ni- Mo steel 2
ring can be lubricated for easy sliding movement. Special 8 Seat ring Si-SiC 1
attention must be given to ensure that pressure is applied 9 O-ring Viton 1
evenly. The contact surfaces are generally fitted dry.
Special instructions for mechanical seal assembly
In Burgmann mechanical seals of the M 7 N 4 design, the
rotating assembly is supplied as one unit, consisting of a ● The contact faces must only be cleaned with propyl
housing and pin ( 1 + 5), fitted spring loaded ring (6), O- alcohol and paper tissue.
ring (2), spring (3), thrust plate (4) and grub screws (7). - Never use cleaning rags or cloth.
The grub screws (7) must be loosened so far as to - Clean carefully to remove any smears.
prevent them from protruding from the housing (1) at the ● Do not touch the contact faces with bare fingers.
inner diameter. The O-ring (2) can be slightly lubricated ● Never use force during mechanical seal assembly.
to facilitate assembly. ● Never put the spring-loaded ring and the seat ring
face down on the contact faces without the protective
The complete rotating assembly is pushed onto the shaft wrapping.
protection sleeve in compliance with the installation ● Cover the contact face with a cardboard washer and
dimensions which are given in the mech. seal drawing, or press the seat ring into its position slowly and evenly,
until it reaches the stop on the shaft protection sleeve. lubricating it with a generous amount of water or
Finally the grub screws are tightened and secured with alcohol. Use a spacer sleeve, if necessary. Verify that
LOCTITE. the seat ring position is normal to the shaft axis.
● In the mechanical seal area, the shaft shall be slightly
lubricated with water, alcohol or silicone grease.
Sealing elements made of EP rubber must never
come into contact with mineral oil base lubricants
(swelling, possibly decomposition).

17
KSB Omega

Commissioning Dismantling

Flood the pump and the seal chamber with the medium to
be handled and vent carefully. The seal is operational
now.
On single-acting mechanical seals, the pressure in the
seal chamber of the pump (stuffing box) must always
exceed ambient pressure, to prevent any air intake at
the seal faces, which would result in dry running and thus
failure of the mechanical seal.
In all operating conditions, the product to be sealed off
must be available in liquid state at the mechanical seal,
particularly during pump start-up and shutdown. This must
be ensured by appropriate facilities on the pump (e.g.
heating).
Should the mechanical seal fail, the liquid to be sealed off
may spurt out. Take suitable precautions to prevent
hazards to persons and the environment, e.g. install
splash guards, wear safety goggles, etc. Proper disposal
of leakage shall be arranged for and supervised by the
operator.
Maintenance
For dismantling of the mechanical seal assembly please
refer to section 7.3 "Dismantling". Grub screws (7) and
joint rings (2+9) shall be replaced whenever the
mechanical seal has been dismantled!
Repair
If the seal needs to be repaired, always return the
complete seal to the manufacturer. The manufacturer will
know best which parts can be re-worked and which parts
have to be replaced to ensure an optimum sealing effect.
If repair on the spot is necessary, it should be carried
out in a clean workshop preferrably by Burgmann fitters
or skilled operator staff. Spring-loaded rings, seat
rings, all elastomer materials and springs should be
replaced in any case.
Make sure to comply with the instructions for handling
hazardous substances and the applicable accident
prevention regulations when repairing, dismantling and
cleaning used mechanical seals. If you have any queries
in this context please inform yourself before
commencing any repair work.

Mechanical seals operated in compliance with the Spare parts

manual are maintenance-free in their entire service life.
The mechanical seal should be inspected in accordance
with the plant inspection schedule.
During planned plant outage periods the spring-loaded
rings and the seat rings should be checked for visible
damage in installed condition.
Only genuine Burgmann spare parts shall be used.
Non-compliance with this requirement entails the risk of
seal malfunctions which may jeopardize the safety of
personnel and the environment. It will also lead to
forfeiture of all warranty claims. Burgmann
recommends to keep a complete spare seal on stock.

If the mechanical seal is inspected during plant outage,

the contact faces should be re-worked.

Faults

Determine and document the nature of the fault.

In the event of a fault as evidenced by excessive leakage,

observe the tendency of the leakage amount. Changes in
operating conditions must be documented. If an
excessive temperature rise is detected, the mechanical
seal must be shut down for safety reasons.

During the warranty period the Burgmann mechanical

seal shall only be removed and dismantled with the
manufacturer's approval or in the presence of a
Burgmann representative.

If the fault cannot be remedied by the operator or if the

cause is unclear, please contact the competent
Burgmann field personnel, Burgmann service centre or
the Burgmann factory.

18
KSB Omega

8.2.2 Mechanical Seal – The seat ring (8) together with the relevant O-ring (9), is
“Type Burgmann M 74 N “ fitted into the seal cover (see general drawing). The O-
(Shaft unit dw = 90 mm) ring can be lubricated for easy sliding movement. Special
attention must be given to ensure that pressure is applied
This mechanical seal type (make Burgmann) is a evenly. The contact surfaces are generally fitted dry.
single-acting, bi-rotational, non-balanced mechanical
seal with multiple spring arrangement. In Burgmann mechanical seals of the M 74 N design, the
rotating assembly is supplied as one unit, consisting of a
housing and pin ( 1 + 5), fitted spring loaded ring (6), O-
It is imperative to avoid dry running of
Caution the mechanical seal!
ring (2), spring (3), thrust plate (4) and grub screws (7).
The grub screws (7) must be loosened so far as to
prevent them from protruding from the housing (1) at the
Special instructions for mechanical seal installation inner diameter. The O-ring (2) can be slightly lubricated
to facilitate assembly.
● Application limits
The complete rotating assembly is pushed onto the shaft
protection sleeve in compliance with the installation
Pressure to be sealed off, p max. 25 bar dimensions which are given in the mech. seal drawing, or
Product temperature, t -40...220 °C until it reaches the stop on the shaft protection sleeve.
Sliding velocity, vg 20 m/s Finally the grub screws are tightened and secured with
LOCTITE.
● Safety

Any work on the mechanical seal shall only be Degrease the

performed after the pump has stopped and pump grub screws
pressure has been released. and insert with
a thread
In addition to the safety instructions contained in this sealant (e.g.
Loctite). Use
manual, the general health and accident prevention
new grub
regulations shall be observed. screws
whenever the
Preparations for installation mechanical
seal has been
Check pump components for: dismantled!

● chamfered edges (sliding cones 2 mm/ 30° or to DIN Item Description Material No. of
24960). items.
● radiused transitions
1 Housing Cr-Ni-Mo steel 1
● locating surfaces, surfaces for O-rings: fine finished
2 O-ring Compat. elastomers 1
Rz 10 (DIN 4768)
3 Spring Cr-Ni- Mo steel 1
● Shaft surface in the area of the dynamically loaded
4 Thrust plate Cr-Ni- Mo steel 1
joint ring: roughness depth Rmax 5 µm.
5 Pin Cr-Ni- Mo steel 2
6 Rotating ring Buka, Buke, Bume 1
The shaft must be provided with the requisite recesses
for the housing screws of the mechanical seal. 7 Grub screw Cr-Ni- Mo steel 2
8 Seat ring Buke, Buko, Buka 1
Check pump for: 9 O-ring Compat. elastomers 1

● damage at the mating surfaces with the mechanical ● Apply a thin coat of grease to the shaft in the
seal mechanical seal area.
● connecting dimensions, rectangularity and
concentricity to the shaft axis Sealing elements made of EP rubber must never
come into contact with mineral oil base lubricants
Installation (swelling, possibly decomposition).

For the installation of the total seal assembly (mechanical
seal, seal housing) see operating instructions for the
pump.
The shaft protection sleeves and also the surfaces of the
casing are subjected to accurate finishing processes with
regard to the O-ring seats, in order to achieve a complete
and reliable seal. Care must be taken during installation
to keep these parts absolutely clean, to avoid the
surfaces from being damaged and prevent entry of foreign
particles.
● Unwrap the mechanical seal and inspect for damage
to the spring-loaded ring and the seat ring, the O-rings
and the mating surfaces.
Never put the spring-loaded ring and the seat ring
face down on the contact faces without the protective
wrapping.
● Thoroughly clean all components with alcohol and
cellulose tissue.

19
KSB
Installation
Never use force during mechanical seal installation.
● Slip the degreased O-ring onto the seat ring.
● Cover the contact face with a cardboard washer.
● Push the seat ring slowly and evenly into its seat. Use
a spacer sleeve, if necessary. Lubricate with a
generous amount of water or alcohol.
● Verify that the seat ring position is normal to the shaft
axis.
● Push the rotating assembly with the degreased joint
rings onto the shaft. Thread in the degreased grub
screws with 1 drop of thread sealant each (e.g. Loctite
No. 243) and position the mechanical seal by
tightening the grub screws. The installation
dimensions given in the drawing must be adhered to.
● The contact faces must only be cleaned with propyl
alcohol and paper tissue (no cleaning rags or cloth).
Clean carefully to remove any smears. Do not touch
the contact faces with bare fingers afterwards.
The contact faces must not be lubricated; they must be
clean and dry.
● Assemble the seal cover with the installed seat ring.
Commissioning
Flood the pump and the seal chamber with the medium to
be handled and vent carefully. The seal is operational
now.
Reliable seal operation
On single-acting mechanical seals, the pressure in the
seal chamber of the pump (stuffing box) must always
exceed ambient pressure, to prevent any air intake at
the seal faces, which would result in dry running and
thus failure of the mechanical seal.
In all operating conditions, the product to be sealed off
must be available in liquid state at the mechanical seal,
particularly during pump start-up and shutdown. This must
be ensured by appropriate facilities on the pump (e.g.
heating).
If the operating conditions indicated are observed and the
instructions given in this operating manual are complied
with, the mechanical seal can be expected to give trouble-
free operation.
Should the mechanical seal fail, the liquid
to be sealed off may spurt out. Take
suitable precautions to prevent hazards
to persons and the environment, e.g. install
splash guards, wear safety goggles, etc.
Proper disposal of leakage shall be
arranged for and supervised by the
operator.
20
Omega
Faults
Determine and document the nature of the fault.
In the event of a fault as evidenced by excessive leakage,
observe the tendency of the leakage amount. Changes in
operating conditions must be documented. If an
excessive temperature rise is detected, the mechanical
seal must be shut down for safety reasons.
A continuous flow of leakage indicates a fault.
During the warranty period the Burgmann mechanical
seal shall only be removed and dismantled with the
manufacturer's approval or in the presence of a
Burgmann representative.
If the fault cannot be remedied by the operator or if the
cause is unclear, please contact the competent
Burgmann field personnel, Burgmann service centre or
the Burgmann factory.
Maintenance
Mechanical seals operated in compliance with the manual
are maintenance-free; however, wear parts will have to be
replaced as required.
The mechanical seal should be inspected in accordance
with the plant inspection schedule. We recommend to
have the mechanical seal inspected by authorized
BURGMANN field personnel.
If the mechanical seal is inspected during plant outage,
the contact faces should be re-worked and all elastomer
seals and springs should be replaced.
Repair
If the seal needs to be repaired, always return the
complete seal to the manufacturer. The manufacturer will
know best which parts can be re-worked and which parts
have to be replaced to ensure an optimum sealing effect.
If repair on the spot is absolutely necessary (e.g. no
spare seal available, long transport distances, problems
with customs procedures), skilled operator staff may
carry out the repair work in a clean workshop to the
directions of Burgmann fitters.
KSB Omega

Mechanical seal removal 8.2.3 Mechanical Seal

● Shut down the pump in accordance
with the operating manual, allow to
cool down and release pump
pressure.
● There must be no pumped product
at the mechanical seal
The pump must be drained.
● Secure the pump to prevent
inadvertent start-up.
● Follow the safety instructions
(safety data sheets)!
“Type Burgmann HJ 92 N “
(Shaft unit dw = 40 to 80 mm)
Note:
Refer to sections 8.2.1 and 8.2.2 for general
recommendations and instructions for handling this seal
type.
For detailed information please refer to the original
BURGMANN operating manual for seal type HJ92 N/dw.

Make sure to comply with the applicable accident

prevention regulations when removing a mechanical
seal. Also observe the instructions for handling
hazardous substances if the mechanical seal has
already been in operation. If you have any queries about
the applicable regulations please inform yourself before
commencing any repair work.

Any work on the mechanical seal is only permitted with

the pump shut down and pump pressure released.

Removal of the mechanical seal shall be performed

analogously with mechanical seal installation, but in
reverse order.

Removing the subassembly

See section 7.3.

● Replace the grub screw (7) and the joint rings (2+9)
whenever the mechanical seal has been dismantled.

Spare parts

Only genuine Burgmann spare parts shall be used.

Non-compliance with this requirement entails the risk of
seal malfunctions which may jeopardize the safety of
personnel and the environment. It will also lead to
forfeiture of all warranty claims. Burgmann
recommends to keep a complete spare seal on stock.

21
OPERATING MANUAL
BURGMANN MECHANICAL SEAL (M.S.)

HJ92N/dw
HJ977GN/dw
(dw = specified shaft diameter)

PLEASE READ this manual carefully and OBSERVE the information contained as to:

n Safety n Storage n Installation n Start up n Maintenance n Repair

If there are any unclear points please contact BURGMANN by all means.

n TABLE OF CONTENTS
n TABLE OF CONTENTS .............................................1
n SAFETY NOTES .........................................................1
n MANUFACTURER .......................................................2
n DECLARATION............................................................2
n OPERATING LIMITS...................................................2
n DESIGNATED USE.....................................................2
n MATERIALS.................................................................2
n DRAWINGS .................................................................2
n DESCRIPTION.............................................................2
n DIMENSIONS ..............................................................2
n SUPPLY.......................................................................2
n EMISSIONS .................................................................2
n STORAGE ...................................................................2
n PRELIMINARIES .........................................................3
n INSTALLATION............................................................3
n START UP ..................................................................3
n SAFE OPERATION.....................................................4
n WORKERS PROTECTION..........................................4
n TROUBLES..................................................................4
n MAINTENANCE ...........................................................4
n REPAIR........................................................................4 The pump must be positioned in such a way that no persons are
n SPARE PARTS ...........................................................4 endangered if product splashes out in case of seal failure. Leakage of
n REMOVAL ...................................................................4 product has to be disposed properly.
n AFTER-SALES.............................................................4
n HOW TO ORDER.......................................................5 Any operation mode that affects the operational safety of the
n DISPOSAL ...................................................................5 mechanical seal is not permitted.
n COPYRIGHT................................................................5
BURGMANN mechanical seals must be operated, maintained or
repaired by authorised, trained and instructed personnel only.

n SAFETY NOTES Any work to be done on the mechanical seal is only permitted when
the seal is neither operating nor pressurised.
Any person at the user's shop being involved in assembly,
disassembly, start up, operation and maintenance of the The responsibilities for the respective jobs to be done have to be
BURGMANN Mechanical Seal must have read and understood determined clearly and observed in order to prevent unclear
this Operating Manual and in particular the safety notes. We competencies from the point of security.
recommend the user to have this confirmed.
Apart from the notes given in this manual the general regulations
BURGMANN Mechanical Seals are manufactured on a high for worker's protection and those for the prevention of accidents
quality level (ISO9001) and they keep a high working reliability. have to be observed.
Yet, if they are not operated within their intended purpose or
handled inexpertly by untrained personnel they may cause risks. Unauthorised modifications or alterations which affect the
operational safety of the mechanical seal are not permitted.
The user is asked to check as part of his security program what
effects a failure of the mechanical seal might have on the
environment and what additional safety measures have to be taken
to prevent personal injury.

- en - HJ92N/dw / HJ977GN/dw / July 02 - Rev. 4 - 22

Operating manual
HJ92N/dw / HJ977GN/dw

n MANUFACTURER n DESCRIPTION
FEODOR BURGMANN n Single seal
Dichtungswerke GmbH & Co. n Balanced
D - 82502 Wolfratshausen n Bi-directional
n Connecting dimensions acc. to DIN 24960 KB
Federal Republic of Germany
n Fitting length l1K
n Product-protected ondular spring

n DECLARATION
within the meaning of the EC-directive » MACHINERY «
A mechanical seal does not function independently. It is intended
to be incorporated into or assembled with machinery.
Due to the product-protected springs mechanical seals of this type are
particularly suitable for media containing solids and/or highly
viscous media, as for example in pulp and paper or sewage water
applications. The seal design is rugged and operationally reliable.
The springs do neither clog nor conglutinate. The permitted axial
displacement between shaft and housing is 0.5 mm in each direction.

When the seal is operated at negative pressures (up to -0.2 bar) a

n OPERATING LIMITS stop for seat is not required.

In general, the torque is transmitted to the shaft by means of set

Shaft diameter dw : 18 - 100 mm
screws. Other torque transmissions, e.g. by special drivers, are
Press. to be sealed p max. : 25 bar *)
possible.
*) depending on the materials of the sliding parts

Type HJ92N
Product temperature t : -40 - 220 °C n DIMENSIONS
Sliding speed vg : 20 m/s
The required mounting space for the mechanical seal is decisive for
the design of the housing parts by the machine manufacturer. The
Type HJ977G
connecting dimensions have to be checked by the machine
Product temperature t : -20 - 180 °C
manufacturer by means of the BURGMANN drawing before
Sliding speed vg : 10 m/s
mounting the mechanical seal.
Operation under several limit values simultaneously should be
avoided as higher loads (pressure, temperature, speed) can increase
wear or lead to damage of sliding faces or elastomers . This could
result in a shorter service life and in the risk of a sudden seal failure n SUPPLY
endangering men and environment.
For a safe operation of the mechanical seal we recommend to apply
the most suitable type of circulation described in API 610. This
protects the seal cavity from deposition of solids.
n DESIGNATED USE For a prolonged operation under vacuum a fluid quench has to be
provided on the atmosphere side (behind the seal) to ensure the
Operation under conditions lying outside those limits stated in
operational safety (avoidance of dry run).
paragraph » operating limits « is considered contrary to its
designated use.

Should the seal be operated under different conditions or at a

different application BURGMANN has to be asked for recognition n EMISSIONS
as safe in advance.
A mechanical seal is a dynamic seal that cannot be free of leakage
due to physical and technical reasons. Seal design, manufacture
tolerances, operating conditions, running quality of the machine, etc.
n MATERIALS mainly define the leakage value. In fact, compared to other sealing
systems (e.g. packings) there is few leakage.
Type HJ92N
The leakage can be liquid or gaseous. Its aggressiveness
Seal face (1.1) = carbon (A) ; (B)
corresponds to that of the medium to be sealed.
Seat (2) = ceramic (V) ; SiC (Q1)
Leakage of mechanical seal at outboard side has to be drained and
Type HJ977GN disposed properly.
Seal face (1.1) = SiC (Q12)
Seat (2) = SiC (Q12) Components which may get in contact with the leakage
have to be corrosion-resistant or have to be adequately
protected.

n DRAWINGS
Assembly drawing HJ92N/dw-00 n STORAGE
HJ977GN/dw-00
If not specified differently by contract the BURGMANN standard
The assembly drawing in the original scale and in its latest edition packing is used which is suitable for dry transport by truck, train or
(latest revision) only is decisive for the design and the use in plane. The warning signs and notes on the packing must be observed.
connection with this manual.
Notes for income inspection:
• Check packaging for visible damages.
• Open packaging carefully. Do not damage or lose parts supplied
separately.
• Check if consignment is complete (delivery note). Inform the
supplier immediately in writing if parts are damaged or missing.

23
- Rev. 4 - HJ92N/dw / HJ977GN/dw / ENKLEIN.DOT
Operating manual
HJ92N/dw / HJ977GN/dw
These instructions apply to all BURGMANN mechanical seals which
have been supplied and stored in their undamaged original packing ,
as well as to seals which have been installed in a component of a
plant (e.g. pump, compressor, agitator etc.) but have not yet been put
into operation.
A preservation of the BURGMANN mechanical seals is not
necessary.
• Do not use any anticorrosives!
Ø Risk of deposits and possibly chemical attack of the elastomer
secondary sealing elements.
Check in case of a preservation of complete plants with
mechanical seals installed:
• the compatibility of the chosen preservation agent with the seal
materials and with the elastomers
• no impairment of the seal’s axial movability by conglutination
or by gumming
Sliding materials and elastomers are subject to material-specific and
time-based alterations (distortion, ageing) which might reduce the
full efficiency of the seals. Yet, this may be avoided by observing the
storage instructions.
Damages caused by improper storage may not be claimed on the
BURGMANN company with reference to their warranty.
Storage in the original packing lying on a flat surface.
The mechanical seals have to be stored in dry, dustfree, moderately
ventilated and tempered rooms. We recommend: relative air
humidity below 65 %, temperature between 15 °C and 25 °C.
• Protect the seal from
ù direct exposure of heat (sun, heating)
ù ozone and ultraviolet light (halogen or fluorescent lamps)
Ø risk of embrittlement of elastomeric materials
Check the mechanical seal:
• after a storage period of approximately 2-3 years
• after a damage of the packing
• after a shock on the mechanical seal (e.g. by dropping the
packed seal)
Ø at the manufacturer's or at the nearest service centre
n PRELIMINARIES
Check the parts of the machine for:
• chamfered edges (sliding cones i.e. 30° / 2 mm or in accordance
with DIN 24960)
• radiused transitions
• mating fits and O-ring surfaces: fine finished Rz 10 µm (= N7 =
CLA 63).
• shaft surface in the area of the dynamically loaded o-ring:
Rmax. 5 µm (= N6 = CLA 32).
Check at the machine:
• damage of connecting surfaces to the M.S.
• mating dimensions, rectangularity and concentricity to the shaft
axis.
• run-out accuracy of the shaft acc. to
DIN ISO 5199: 50 - 100 µm (depending
on the shaft diameter)
• Lubricate the shaft slightly in the area of the seal.
Ø Elastomers made of EP-rubber must never come into contact
with lubricants on the base of mineral oil (swelling,
decomposition).
Ø Lubricant for elastomers (o-rings etc.) recommended by
BURGMANN: "TURMOPOLGREASE SH2"; make
Lubricant Consult (LUBCON)
- Rev. 4 -
n AUXILIARIES
ù propyl alcohol + cellulose-tissue (no rag, no cloth!)
ù lubricant for elastomer-sealing rings: "TURMOPOL-
GREASE SH2" make Lubricant Consult (LUBCON)
ù liquid screw retention, e.g. "LOCTITE ® No. 243", make
LOCTITE Corporation
ù o-ring lifter
ù set of hexagon keys (2 mm to 6 mm)
ù hand screw press (compulsory for seal size >80 mm).
n INSTALLATION
For installation the assembly drawing HJ92N/dw has to be on hand.
The mechanical seal has to be installed very carefully and under the
cleanest conditions.
Do never force during installation.
After having unpacked the seal:
ù remove the protective covers from the sliding faces
ù clean the sliding faces with propyl alcohol and paper tissues
ù check if there are any damages.
• All parts have to be thoroughly cleaned.
The order of assembly to install the mechanical seal cartridge into the
machine depends on the design of the machine and has to be
determined by the machine manufacturer.
• When using double-PTFE-
wrapped o-rings care has to be
taken that the joint on the outer
Teflon® wrapping faces against
the assembly direction.
Otherwise there is a risk of the
wrapping opening and being
pulled off, possibly resulting in
seal leakage.
Possible installation order:
• Feed the degreased o-ring onto the seat.
•
Ø
Cover the sliding face of the seat with a cardboard washer.
Use plenty of water or alcohol as lubricant.
Ø Use a distance sleeve, if necessary.
• Press the seat slowly and without interruption into its position.
• Check the rectangular position of the seat to the shaft axis.
• Feed the rotating unit with the lubricated o-rings onto the shaft.
• Insert the degreased set screws with 1 drop each of liquid screw
retention (e.g. Loctite® No. 243)
• Fix the rotating unit by tightening the screws.
Ø Stick to the dimensions in the assembly drawing!
• Thoroughly clean the sliding faces with alcohol and paper
tissues (no cloths!). Do not touch them any more with bare
fingers.
Ø Mount the sliding faces absolutely dry, dust-free and clean. Do
not use any lubricants!
• Mount the seal cover with the seat installed before.
n START UP
For a safe operation of the mechanical seal we recommend to apply
the most suitable type of circulation described in API 610. This
protects the seal cavity from deposition of solids.
• Flood pump and seal area with medium.
• Thoroughly vent seal and circulation system.
• After a short start up period repeat the venting procedure several
times with the pump being at standstill.
24
HJ92N/dw / HJ977GN/dw / ENKLEIN.DOT
Operating manual
HJ92N/dw / HJ977GN/dw
For a prolonged operation under vacuum a fluid quench has to be
provided on the atmosphere side (behind the seal) to ensure the
operational safety (avoidance of dry run).
n SAFE OPERATION
For a single mechanical seal the pressure in the seal chamber
(stuffing box pressure) should always be higher than the ambient
pressure at the pump. Otherwise the pump will suck in air via the
sliding faces, which will result in dry-running and consequent
failure of the mechanical seal.
The mechanical seal has to be constantly wetted by the product in
its liquid form, in particular when the pump is started or stopped.
The pump design has to be such as to take this necessity into
consideration (e. g. heating of the product).
If the operation limit values and the instructions given in this manual
are observed a trouble-free operation of the mechanical seal can be
expected.
n WORKERS PROTECTION
Mechanical seals are often used for sealing hazardous substances
(chemicals, medical substances etc.). The valid regulations for
handling hazardous substances have to be observed by all means.
Medium may splash out if the seal fails. Personal injury may be
prevented by the user providing for splash protection and wearing
safety goggles. Care has to be taken by the user for proper disposal
of the leakage.
n TROUBLES
Try to define the kind of failure and record it.
In case of failure due to high leakage the amount of leakage should
be observed. Changes of the operating conditions have to be
recorded. In case of an unacceptable temperature rise the mechanical
seal must be shut down for reasons of safety.
A damage of the mechanical seal is indicated by a continuous,
flowing leakage.
If there is a malfunction which you cannot correct on your own, or
if the cause of malfunction is not clearly recognisable please
immediately contact the nearest BURGMANN agency, a
BURGMANN service centre or the BURGMANN headquarters.
During the warranty period the mechanical seal must only be
disassembled or removed with BURGMANN's approval or when a
BURGMANN representative is present.
n MAINTENANCE
A correctly operated mechanical seal is maintenance-free. Wear
parts, however, have to be replaced, if necessary.
An inspection of the mechanical seal should be carried out during a
revision of the complete plant. We recommend to have this
inspection be performed by authorised BURGMANN personnel.
If the mechanical seal is disassembled during a revision of the plant
the sliding faces should be refinished at the manufacturer and both o-
rings and springs should be replaced.
25
- Rev. 4 -
n REPAIR
If repair is necessary, the complete seal cartridge should be sent to
the manufacturer, as this is the best way to find out which
components can be reconditioned or which parts must be replaced.
If, for compelling reasons, a repair has to be carried out on site
(e.g. no. spare seal on stock, long transport, problems with customs)
the seal may be repaired in a clean room by trained personnel of the
operating company under the instruction of BURGMANN
maintenance personnel.
n SPARE PARTS
• Only BURGMANN original parts must be used. Otherwise
• risks of a seal failure with danger for persons and environment.
Ø The BURGMANN guarantee lapses.
• Store a complete spare seal for a quick replacement.
n REMOVAL
• Shut down the pump in duly procedure, let it cool down and
depressurise it
• No product should contact the mechanical seal Þ drain the
pump, if necessary!
• Secure the pump against inadvertent start!
• Observe the safety notes (safety data sheets)!
Follow the valid regulations for preventing accidents when
disassembling mechanical seals as well as those for handling
hazardous substances if the seals have been already in operation. In
case of doubt the necessary information has to be obtained before
starting repair.
Any work to be done on the mechanical seal is only permitted when
the seal is neither operating nor pressurised.
The order of disassembly to remove the mechanical seal out of the
pump depends on the design of the pump and has to be determined
by the pump manufacturer.
The disassembly (removal) of the seal is carried out in the reverse
sequence as described for assembly (set up).
n AFTER-SALES
The range of services offered by BURGMANN not only includes
advise during the planning stages but also technical support after
commissioning. This is supported by a world-wide comprehensive
network of subsidiaries, field engineers and service centres.
Addresses are listed in the known BURGMANN Design Manuals as
well as in various other BURGMANN brochures.
Address of headquarters:
FEODOR BURGMANN
Dichtungswerke GmbH & Co.
Äußere Sauerlacher Str. 6-10
D - 82502 Wolfratshausen
Germany
( + 49 8171-23 0
Fax + 49 8171-23 12 14
HJ92N/dw / HJ977GN/dw / ENKLEIN.DOT
Operating manual
HJ92N/dw / HJ977GN/dw

n HOW TO ORDER
For enquiries and orders the following details are required:
ù BURGMANN commission no.
ù Drawing no. of mechanical seal : HJ92N/dw-00 and/or
HJ977GN/dw-00
ù Part item no., designation, material, number of pieces with
reference to the drawing.

n DISPOSAL
Usually, the BURGMANN mechanical seals can be easily disposed
after a thorough cleaning.
¨ Metal parts (steels, stainless steels, non-ferrous heavy metals)
divided into the different groups Þ scrap metal waste.
¨ Synthetic materials/plastics (elastomers, PTFE) Þ special waste.
Some of them, divided into the different groups Þ can be
recycled.
Ø ATTENTION! Material containing fluorine must not be burnt.
¨ Ceramic materials (synthetic carbons, ceramics, carbides) can be
separated from their housing materials, as they are
physiologically recognised as safe Þ waste products.

n COPYRIGHT
The FEODOR BURGMANN Dichtungswerke GmbH & Co.
(Germany) has the copyright in this document. Buyer, planner and
user of the product are authorised for use in connection with their
own documentation.

We reserve the right to carry out technical modifications which

might become necessary to improve our products but are not
mentioned in this manual yet.

October 14, 1998 tkocz

Department Technical Documentation

26
- Rev. 4 - HJ92N/dw / HJ977GN/dw / ENKLEIN.DOT
KSB Omega

8.2.4 Mechanical Seal –

“Type Burgmann H 75 N“
(Shaft unit dw = 90 mm)

General instructions concerning assembly/installation,

commissioning, maintenance, faults and repair have
already been given in sections 8.2.1 and 8.2.2.

For details please refer to Burgmann's documentation for

the balanced mechanical seal type, which has been
included in this operating manual in its original version.

For detailed information please refer to the original

BURGMANN operating manual for seal type H 75 N/dw.

27
OPERATING MANUAL
BURGMANN MECHANICAL SEAL (M.S.)
H75N/dw
(dw = specified shaft diameter)
applies to all mechanical seals of the same series
PLEASE READ this manual carefully and OBSERVE the information contained as to:
n Safety n Storage n Installation
If there are any unclear points please contact BURGMANN by all means.
TABLE OF CONTENTS
n SAFETY NOTES .........................................................1
n PRODUCT INFORMATION.........................................1
n MANUFACTURER .......................................................2
n DECLARATION............................................................2
n OPERATING LIMITS...................................................2
n DESIGNATED USE.....................................................2
n MATERIALS.................................................................2
n VERSIONS ..................................................................2
n DRAWINGS .................................................................2
n DESCRIPTION.............................................................2
n DIMENSIONS ..............................................................2
n SUPPLY OF M.S........................................................2
n EMISSIONS .................................................................3
n TRANSPORT ...............................................................3
n STORAGE ...................................................................3
n PRELIMINARIES .........................................................3
n AUXILIARIES ...............................................................3
n INSTALLATION............................................................3
n START UP ..................................................................4
n SAFE OPERATION.....................................................4
n WORKERS PROTECTION..........................................4
n TROUBLES..................................................................4
n MAINTENANCE ...........................................................4
n REPAIR........................................................................4
n AFTER-SALES.............................................................4
n REMOVAL ...................................................................5
n SPARE PARTS ...........................................................5
n HOW TO ORDER.......................................................5
n DISPOSAL ...................................................................5
n COPYRIGHT................................................................5
n SAFETY NOTES
Any person at the user's shop being involved in
assembly, disassembly, start up, operation and
maintenance of the BURGMANN Mechanical Seal
must have read and understood this Operating
Manual and in particular the safety notes. We
recommend the user to have this confirmed.
BURGMANN Mechanical Seals are manufactured on
a high quality level (ISO9001) and they keep a high
working reliability. Yet, if they are not operated
within their intended purpose or handled inexpertly
by untrained personnel they may cause risks.
- en - H75N/dw / 06. August 2002
n Start up n Maintenance n Repair
The user is asked to check as part of his security
program what effects a failure of the mechanical seal
might have on the environment and what additional
safety measures have to be taken to prevent personal
injury.
Any operation mode that affects the operational safety
of the mechanical seal is not permitted.
The pump must be positioned in such a way that no
persons are endangered if product splashes out in case
of seal failure. Leakage of product has to be disposed
properly.
BURGMANN mechanical seals must be operated,
maintained or repaired by authorised, trained and
instructed personnel only.
Any work to be done on the mechanical seal is only
permitted when the seal is neither operating nor
pressurised.
The responsibilities for the respective jobs to be done
have to be determined clearly and observed in order to
prevent unclear competencies from the point of
security.
Apart from the notes given in this manual the general
regulations for worker's protection and those for
the prevention of accidents have to be observed.
Unauthorised modifications or alterations which affect
the operational safety of the mechanical seal are not
permitted.
n PRODUCT INFORMATION
All technical information given is based on the results of extensive
testing and on BURGMANN's long term practical experience.
However, in view of the great diversity of possible applications the
technical data can only be taken as being of approximate nature. We
can only guarantee the safe and efficient functioning of mechanical
seals in individual cases if we have been comprehensively informed
of the operating conditions to which they will be subject, and if this
has been confirmed in a separate agreement.
28
- Rev. 5 -
Operating manual
H75N/dw

n MANUFACTURER
BURGMANN Dichtungswerke GmbH & Co.KG
Äußere Sauerlacher Str. 6-10
82515 Wolfratshausen
Germany

n DECLARATION
within the meaning of the EC-directive "MACHINERY"

A mechanical seal does not function independently. It is intended

to be incorporated into or assembled with machinery.

n OPERATING LIMITS
Shaft diameter dw : 28 - 100 mm
Pressure to be sealed p : max. 40 bar *)
Medium temperature t : -40 to +220 °C
Sliding speed vg : 20 m/s

*) depending on the materials of the sliding parts

Operation under several limit values simultaneously should be

avoided as higher loads (pressure, temperature, speed) can increase
wear or lead to damage of sliding faces or elastomers . This could
result in a shorter service life and in the risk of a sudden seal failure
endangering men and environment. n DESCRIPTION
n single seal
n balanced
n DESIGNATED USE n bi-directional
n rotating seal face
Operation under conditions lying outside those limits stated in n stationary seat
paragraph » operating limits « is considered contrary to its n multiple springs in guide sleeves
designated use. n axial movability ± 2 mm up to shaft DIA 5 mm and ± 3 mm for
shaft DIA above
Should the seal be operated under different conditions or at a n torque transmission to the shaft normally by means of set
different application BURGMANN has to be asked for recognition screws, others, e.g. key, are possible on request by using special
as safe in advance. drivers (seal version H75S2).
n connecting dimensions to DIN 24960 KB
n installation length l1K

n MATERIALS Mechanical seals (M.S.) of this series are designed for universal
application and ideal for stock rationalization. Due to the loosely
The materials of the mechanical seal depend on the application and inserted, easily exchangeable seal face all material combinations are
are fixed in the order. They may vary from those stated in the possible at minimum stock keeping.
drawing.

Seal face : Q1; Q2; V; S

Seat G9 : A; B; Q1; Q2 n DIMENSIONS
The available mounting space given by the machine was decisive for
the design of the housing parts of mechanical seal. The connecting
dimensions are checked before shipment with regard to the
n VERSIONS BURGMANN drawing.

The seal types mentioned before are also usable as multiple

mechanical seals in tandem arrangement together with a quench
supply system or as double mechanical seals together with a n SUPPLY OF M.S.
pressurized supply (barrier) fluid system (also in combination with
seal types of other series). Consultation with the BURGMANN The inboard seal faces of the mechanical seal should be constantly
company is recommended. wetted by the medium to be sealed.

For a safe operation of the mechanical seal we recommend to apply

the most suitable type of circulation described in API 610. This
n DRAWINGS protects the seal cavity from deposition of solids.
To operate dual seals special supply systems are required. Please
Assembly drawing H75N/dw-00 contact BURGMANN.

The assembly drawing in the original scale and in its latest edition
(latest revision) only is decisive for the design and the use in
connection with this manual.

29
- Rev. 5 - H75N/dw / ENKLEIN.DOT
Operating manual
H75N/dw

n EMISSIONS A preservation of the BURGMANN mechanical seals is not

necessary.
A mechanical seal is a dynamic seal that cannot be free of leakage • Do not use any anticorrosives!
due to physical and technical reasons. Seal design, manufacture Ø Risk of deposits and possibly chemical attack of the elastomer
tolerances, operating conditions, running quality of the machine, etc. secondary sealing elements.
mainly define the leakage value. In fact, compared to other sealing
systems (e.g. packings) there is few leakage. Check in case of a preservation of complete plants with
mechanical seals installed:
The leakage can be liquid or gaseous. Its aggressiveness corresponds • the compatibility of the chosen preservation agent with the seal
to that of the medium to be sealed. materials and with the elastomers
Leakage of mechanical seal at outboard side has to be drained and • no impairment of the seal’s axial movability by conglutination
disposed properly. or by gumming

Components which may get in contact with the leakage

have to be corrosion-resistant or have to be adequately
protected.
n PRELIMINARIES
Check the parts of the machine for:
• chamfered edges (sliding cones i.e.
n TRANSPORT 30° / 2 mm or in accordance with
DIN 24960)
If not specified differently by contract the BURGMANN standard • radiused transitions
packing is used which is suitable for dry transport by truck, train or • mating fits and O-Ring surfaces: fine
plane. The warning signs and notes on the packing must be observed. finished Rz 10 µm (= N7 = CLA 63).
• shaft surface in the area of the dynamically loaded o-ring:
Notes for income inspection: Rmax. 5 µm (= N6 = CLA 32).
• Check packaging for visible damages.
• Open packaging carefully. Do not damage or lose parts supplied Check at the machine:
separately. • damage of connecting surfaces to the M.S.
• Check if consignment is complete (delivery note). Inform the • mating dimensions, rectangularity and concentricity to the shaft
supplier immediately in writing if parts are damaged or missing. axis.
• run-out accuracy of the shaft acc. to DIN ISO 5199: 50 - 100 µm
(depending on the shaft diameter)

n STORAGE • Lubricate the shaft slightly in the area of the seal with suitable
grease.
BURGMANN mechanical seals are super finished and tested Ø Elastomers made of EP-rubber must never come into contact
machine elements whose handling before and during the storage with lubricants on the base of mineral oil (swelling,
period (in particular of spare parts) entails certain conditions. For decomposition).
elastomeric parts please refer to ISO 2230-1973(E).
Ø Lubricant for elastomers (o-rings etc.) recommended by
BURGMANN: "TURMOPOLGREASE SH2"; make
Sliding materials and elastomers are subject to material-specific and
Lubricant Consult (LUBCON)
time-based alterations (distortion, ageing) which might reduce the
full efficiency of the seals. Yet, this may be avoided by observing the
storage instructions. • When using double-PTFE-
wrapped o-rings care has to be
Storage in the original packing lying on a flat surface. taken that the joint on the outer
Teflon® wrapping faces
Conveniences for storing of mechanical seals against the assembly direction.
Otherwise there is a risk of the
• dustfree
wrapping opening and being
• moderately ventilated pulled off, possibly resulting in
• constantly tempered seal leakage.
ù relative air humidity below 65 %,
ù temperature between 15 °C and 25 °C.

•
ù
Protect the seal from
direct exposure to heat (sun, heating) n AUXILIARIES
ù ultraviolet light (arc welding, halogen or fluorescent lamps,
sunlight) ù propyl alcohol + cellulose-tissue (no rag, no cloth!)
ù presence or development of ozone (arc welding, mercury vapor ù lubricant for elastomer-sealing rings: "TURMOPOLGREASE
lamps, high-voltage devices, electric motors) SH2" make Lubricant Consult (LUBCON)
ù liquid screw retention, e.g. "LOCTITE ® No. 243", make
Ø risk of embrittlement of elastomeric materials LOCTITE Corporation
ù o-ring lifter
Check the mechanical seal:
ù set of hexagon keys (2 mm to 6 mm)
• after a storage period of approximately 2-3 years ù cardboard discs to protect the sliding faces during installation
• after a damage of the packing ù hand screw press (compulsory for seal size >80 mm).
• after a shock on the mechanical seal (e.g. by dropping the
packed seal)
Ø at the manufacturer's or at the nearest service centre

Damages caused by improper storage may not be claimed on the

BURGMANN company with reference to their warranty.
These instructions apply to all BURGMANN mechanical seals which
have been supplied and stored in their undamaged original packing ,
as well as to seals which have been installed in a component of a
plant (e.g. pump, compressor, agitator etc.) but have not yet been put
into operation.
n INSTALLATION
BURGMANN mechanical seals are super-finished and repeatedly
tested machine elements whose handling before and during assembly
(in particular of elastomers) requires special care during several
procedures.
For installation the assembly drawing of mechanical seal has to be on
hand.

30
- Rev. 5 - H75N/dw / ENKLEIN.DOT
Operating manual
H75N/dw
In the surroundings for the seal installation a high degree of
cleanness has to be observed.
Do never force during installation.
O-rings in sliding contact with other parts when mounting the
mechanical seal may be lubricated very thinly, if not described
otherwise.
Ø Elastomers made of EP-rubber must never come into contact
with lubricants on the base of mineral oil (swelling,
decomposition).
After having unpacked the seal:
ù remove the protective covers from the sliding faces
ù clean the sliding faces with propyl alcohol and paper tissues
ù check if there are any damages.
Ø Never place the seal faces or seats on their sliding faces without
having covered them adequately.
• Check before starting assembly:
ù complete availability of all components by means of the
drawing
ù all components have to be clean and in perfect condition.
Possible installation order:
• Feed the degreased o-ring onto the seat.
• Cover the sliding face of the seat with a cardboard washer.
Ø Use plenty of water or alcohol as lubricant.
Ø Use a distance sleeve, if necessary.
• Press the seat slowly and without interruption into its position.
• Check the rectangular position of the seat to the shaft axis.
• Feed the rotating unit with the lubricated O-rings onto the shaft.
Ø Stick to the dimensions in the assembly drawing!
• Insert the degreased set screws with 1 drop each of liquid screw
retention (e.g. Loctite® No. 243)
• Fix the driver by tightening the screws.
• Thoroughly clean the sliding faces with alcohol and paper
tissues (no cloths!). Do not touch them any more with bare
fingers.
Ø Mount the sliding faces absolutely dry, dust-free and clean.
Do not use any lubricants!
• Mount the seal cover with the seat installed before.
n START UP
For a safe operation of the mechanical seal we recommend to apply
the most suitable type of circulation described in API 610. This
protects the seal cavity from deposition of solids.
• Flood pump and seal area with medium.
• Thoroughly vent seal and circulation system.
• After a short start up period repeat the venting procedure several
times with the pump being at standstill.
Now the seal is ready for operation.
n SAFE OPERATION
For a single mechanical seal the pressure in the seal chamber
(stuffing box pressure) should always be higher than the ambient
pressure at the pump. Otherwise the pump will suck in air via the
sliding faces, which will result in dry-running and consequent
failure of the mechanical seal.
The mechanical seal has to be constantly wetted by the product in
its liquid form, in particular when the pump is started or stopped.
The pump design has to be such as to take this necessity into
consideration (e. g. heating of the product).
31
- Rev. 5 -
If the operation limit values and the instructions given in this manual
are observed a trouble-free operation of the mechanical seal can be
expected.
n WORKERS PROTECTION
Mechanical seals are often used for sealing hazardous substances
(chemicals, medical substances etc.). The valid regulations for
handling hazardous substances have to be observed by all means.
Medium may splash out if the seal fails. Personal injury may be
prevented by the user providing for splash protection and wearing
safety goggles. Care has to be taken by the user for proper disposal
of the leakage.
n TROUBLES
Try to define the kind of failure and record it.
In case of failure due to high leakage the amount of leakage should
be observed. Changes of the operating conditions have to be
recorded. In case of an unacceptable temperature rise the mechanical
seal must be shut down for reasons of safety.
A damage of the mechanical seal is indicated by a continuous,
flowing leakage.
During the warranty period the mechanical seal must only be
disassembled or removed with BURGMANN's approval or when a
BURGMANN representative is present.
If there is a malfunction which you cannot correct on your own, or
if the cause of malfunction is not clearly recognisable please
immediately contact the nearest BURGMANN agency, a
BURGMANN service centre or the BURGMANN headquarters.
n MAINTENANCE
In general a correctly operated mechanical seal is maintenance-free.
Wear parts, however, have to be replaced, if necessary.
An inspection of the mechanical seal should be carried out during a
revision of the complete plant. We recommend to have this
inspection be performed by authorised BURGMANN personnel.
If the mechanical seal is disassembled during a revision of the plant
the sliding faces should be refinished at the manufacturer and both o-
rings and springs should be replaced.
n REPAIR
If repair is necessary, the complete seal cartridge should be sent to
the manufacturer, as this is the best way to find out which
components can be reconditioned or which parts must be replaced.
If, for compelling reasons, a repair has to be carried out on site
(e.g. no. spare seal on stock, long transport, problems with customs)
the seal may be repaired in a clean room by trained personnel of the
operating company under the instruction of BURGMANN
maintenance personnel.
n AFTER-SALES
The range of services offered by BURGMANN not only includes
advise during the planning stages but also technical support after
commissioning. This is supported by a world-wide comprehensive
network of subsidiaries, field engineers and service centres.
Addresses are listed in the known BURGMANN Design Manuals as
well as in various other BURGMANN brochures.
H75N/dw / ENKLEIN.DOT
Operating manual
H75N/dw

n REMOVAL n COPYRIGHT
FEODOR BURGMANN Dichtungswerke GmbH & Co. (Germany)
holds the copyright to this document. Customers and operators are
• Shut down the pump in duly procedure, let it cool down and free to use this document in the preparation of their own
depressurise it documentation. No claims of any type or form can be derived in such
• No product should contact the mechanical seal Þ drain the instance.
pump, if necessary!
• Secure the pump against inadvertent start!
We reserve the right to carry out technical modifications which
• Observe the safety notes (safety data sheets)!
might become necessary to improve our products but are not
mentioned in this manual yet.
Follow the valid regulations for preventing accidents when
disassembling mechanical seals as well as those for handling
hazardous substances if the seals have been already in operation. In
case of doubt the necessary information has to be obtained before
starting repair.
March 27, 2000 J. Hartung
Any work to be done on the mechanical seal is only permitted when
Department Technical Documentation
the seal is neither operating nor pressurised.

The order of disassembly to remove the mechanical seal out of the

pump depends on the design of the pump and has to be determined
by the pump manufacturer.

The disassembly (removal) of the seal is carried out in the reverse

sequence as described for assembly (set up).

n SPARE PARTS
• Only BURGMANN original parts must be used. Otherwise
• risks of a seal failure with danger for persons and environment.
Ø The BURGMANN guarantee lapses.
• Store a complete spare seal for a quick replacement.

n HOW TO ORDER
Bei Anfragen und Bestellungen machen Sie bitte folgende Angaben:
ù BURGMANN-Kommissions-Nr.
ù GLRD-Zeichnungs-Nr.
H75N/dw-00
ù Einzelteil-Pos.-Nr., Benennung, Werkstoff, Stückzahl.

Address of headquarters:
BURGMANN Dichtungswerke GmbH & Co.KG
Postfach 1240
82502 Wolfratshausen
Germany
( +49 (0) 81 71-23 0
Telefax +49 (0) 81 71-23 12 14

n DISPOSAL
Usually, the BURGMANN mechanical seals can be easily disposed
after a thorough cleaning.
ù Metal parts (steels, stainless steels, non-ferrous heavy metals)
divided into the different groups belong to scrap metal waste.
ù Synthetic materials/plastics (elastomers, PTFE) belong to special
waste.
Ø ATTENTION! Material containing fluorine must not be burnt.
Þ Some of the synthetic materials, divided into the different groups
can be recycled.
ù Ceramic materials (synthetic carbons, ceramics, carbides) belong
to waste products. They can be separated from their housing
materials, as are physiologically recognised as safe.

32
- Rev. 5 - H75N/dw / ENKLEIN.DOT
KSB Omega

9 Spare Parts

Recommended Spare Parts

Recommended spare parts stock for 2 years‘ operation to VDMA 24296

(also for continuous operation)

Part no. Description Number of pumps (incl. stand-by pumps)

2 3 4 5 6 8 10
and more
Number of spare parts *
234 Impeller 1 1 1 2 2 3 30 %
502 Casing wear ring 4 4 4 6 6 8 50 %
503 Impeller wear ring 4 4 4 6 6 8 50 %
211,940 Shaft with keys and 1 1 2 2 2 3 30 %
920,932 shaft nuts
321 Rolling element bearing 2 2 4 4 6 8 100 %
524 Shaft protecting sleeve 4 4 4 6 6 8 50 %
461 Packing ring 32 32 48 48 48 64 40 %
411,412, Set of sealing elements 4 6 8 8 9 12 150 %
421
433 Mechanical seal: Spring-loaded 4 6 8 8 8 12 90 %
ring
Seat ring 4 6 8 8 8 12 90 %
O-rings 4 6 12 16 16 20 150 %
Seals on 4 6 12 16 16 20 150 %
seat ring
Set of springs 1 2 2 2 2 4 20 %
* These figures already allow for components required twice for replacement

33
KSB Omega

Interchangeability of rotor components

Pump sizes Pump shaft diameter

40 50 60 70 80 90

80 - 210 *
80 - 270 *
80 - 370 *
100 - 250 *
100 - 310 *
100 - 375 *
125 - 230 *
125 - 290 *
125 - 365 *
125 - 500 *
150 - 290 *
150 - 360 *
150 - 460 *
150 - 605 *
200 - 320 *
200 - 420 *
200 - 520 *
200 - 670 *
250 - 370 *
250 - 480 *
250 - 600 *
300 - 300 *
300 - 435 *
300 - 560 *
300 - 700 *
350 - 360 *
350 - 430 *
350 - 450 *

34
 KSB Omega

10 Forces and Moments

The given forces and moments are mean values for The values given in the table do not
simultaneous loading in the three planes. If the forces and apply to the reaction forces of braceless
moments in one particular direction are larger than given expansion joints.
in the table, consult KSB.

Dimensions in mm
Pump Impeller dimensions in mm Permissible nozzle Mass moments of Permissible Permissible
sizes inertia J operating test
pressure pressure
free passage max. diameter Clearances forces moments (without coupling) I
± 10 % in N in Nm in kgm2 n bar in bar
A B C A B C A B C Fx, Fy, Fz Mx, My, Mz without with 1) 2) 1) 2)
1); 3) 1); 3) water water

80-210 15 11 - 215 215 - 0.30 0.30 - 800 500 0.023 0.028 16 25 28 37.5
80-270 13 9 - 275 275 - 0.30 0.30 - 800 500 0.037 0.044 16 25 28 37.5
80-370 11 8 - 345 345 - 0.30 0.30 - 800 500 0.027 0.032 16 25 28 37.5
100-250 19 14 - 254 254 - 0.35 0.35 - 1000 700 0.048 0.058 16 25 28 37.5
100-310 15 11 - 325 325 - 0.35 0.35 - 1000 700 0.092 0.110 16 25 28 37.5
100-375 13 10 - 408 408 - 0.35 0,35 - 1000 700 0.229 0.275 16 25 28 37.5
125-230 23 17 - 245 245 - 0.35 0.35 - 1500 1000 0.161 0.193 16 25 28 37.5
125-290 19 12 - 301 301 - 0.35 0.35 - 1500 1000 0.125 0.150 16 25 28 37.5
125-365 14 10 - 392 392 - 0.35 0.35 - 2000 1500 0.261 0.313 16 25 28 37.5
125-500 14 10 - 482 482 - 0.35 0.35 - 2000 1500 0.688 0.825 16 25 28 37.5
150-290 27 20 14 289 289 289 0.45 0.45 0,45 2500 1500 0.169 0.288 16 25 28 37.5
150-360 22 15 - 355 355 - 0.45 0.45 - 2500 2000 0.199 0.338 16 25 28 37.5
150-460 17 12 - 462 462 - 0.45 0.45 - 2500 2000 0.456 0.775 16 25 28 37.5
150-605 16 11 - 569 569 - 0.45 0.45 - 3000 2000 1.074 1.825 24 25 28 37.5
200-320 30 22 17 338 338 338 0.50 0.50 0,50 4000 2750 0.442 0.575 16 25 24 37.5
200-420 26 18 - 415 415 - 0.50 0.50 - 4000 2750 0.588 0.725 16 25 24 37.5
200-520 20 14 - 540 540 - 0.50 0.50 - 4000 2750 1.288 1.675 16 25 24 37.5
200-670 18 12 - 665 665 - 0.50 0.50 -4000 2750 3.654 4.750 24 25 28 37.5
1); 2); 3) see next page

35
KSB Omega

Dimensions in mm
Pump Impeller dimensions in mm Permissible nozzle Mass moments of Permissible Permissible
sizes inertia J operating test
pressure pressure
free passage max. diameter Clearances forces moments (without coupling)
± 10 % in N in Nm in kgm2 in bar in bar
A B C A B C A B C Fx, Fy, Fz Mx, My, Mz without with 1) 2) 1) 2)
1); 3) 1); 3) water water

250-370 39 27 20 390 390 390 0.5 0.5 0,5 4000 2750 0.721 1.225 10 25 15 37.5
250-480 30 20 - 478 478 - 0.5 0.5 - 4000 2750 0.956 1.625 16 25 24 37.5
250-600 23 16 - 622 622 - 0.5 0.5 - 4000 2750 2.206 3.750 24 25 28 37.5
300-300 39 27 - 323 323 - 0.5 0.5 - 4000 3000 0.571 0.800 10 25 15 37.5
300-435 45 32 30 450 450 450 0.6 0.6 0,6 4000 3000 1.785 2.500 10 25 15 37.5
300-560 35 23 - 553 553 - 0.6 0.6 - 5000 3000 2.411 3.375 16 25 24 37.5
300-700 26 18 - 719 719 - 0.6 0.6 - 5000 3000 6.346 8.250 24 25 28 37.5
350-360 39 27 - 373 373 - 0.5 0.5 - 5000 3000 1.116 1.563 10 25 15 37.5
350-430 57 40 - 430 430 - 0.6 0.6 - 5000 3000 2.232 3.125 10 25 15 37.5
350-510 52 36 35 518 518 518 0.6 0,6 0,6 5000 3000 3.393 4.750 10 25 15 37.5
1) Casing material JL 1040 and GGG-NiCrNb 20 2
2) Casing material JS 1030 and 1.4517
3) Casing material JS 1030; 1.4-times the given value
Casing material 1.4517; 1.9-times the given value

11 Trouble-Shooting

11.1 General

The diagram opposite is to facilitate understanding of the

causes of faults and their remedies as indicated in the
trouble-shooting table.
The cause of many operating faults on pumps is often Power
hydraulic. The hydraulic behavior of a pump is illustrated Head
by its characteristic curves H, P, Eta and NPSH in Efficiency
combination with the plant characteristic curves HA and
NPSHA.The operating point B is where the system curve
HA and the characteristic curve H intersect. Consult the
manufacturer if the cause of a fault is unclear.
Operating Limit

Capacity

36
 KSB Omega

11.2 Trouble-shooting Table

smoothly

Inadmissible temperature increase

Exessive leakage at shaft seal

Pump fails to pump liquid after

Bearing temperature too high

Power consumption too high

Pump ceases to pump liquid

run
Pump pressure too high
Pump pressure too low

at pump / seal casing

Pump does not
being switched on
Flow rate too high

(noise, vibrations)

Leakage at pump
Drive overloaded
Flow rate too low

1)
Cause Remedy
● ● ● ● ● ● ● ● ● Operating point B does Re-adjust operating point
not lie at the calculated
intersections of Q and H
● Pump or piping Vent.
incompletely vented or not
primed
● ● ● ● ● ● Suction pipe or impeller Clean impeller
blocked Check plant for impurities
Remove deposits in pump and / or piping
Check strainer / suction opening
● ● ● Formation of air pockets Correct suction conditions
in the piping Alter piping
● ● ● ● ● Suction head too high Check mode of operation
(NPSHavailable too low) / Correct suction conditions
water level too low Increase positive suction head
Increase back pressure by throttling
Install pump at a lower level
Alter intake pipe if resistances are too
high
● ● ● ● Air is drawn in at shaft Clean sealing liquid line, possibly
seal introduce sealing liquid from an external
source or increase pressure
Check level of liquid in feed tank
Replace shaft seal
Replace shaft protecting sleeve
● ● ● ● ● Wrong direction of Interchange two phases of the power
rotation cable
Check electrical connections
Check impeller position, correct if
necessary
● ● ● Speed too low Increase speed 1)
Check switchgear
Fit larger impeller 1)
● ● ● ● Internals worn Check duty point / pump selection
Increase back pressure by throttling
Check medium handled for
contamination by chemicals and solids
content
Replace worn components
● ● Pump pressure is lower Re-adjust operating point
than specified in the order Increase back pressure by throttling.

37
 KSB Omega

Trouble-shooting Table

smoothly

Inadmissible temperature increase

Exessive leakage at shaft seal

Pump fails to pump liquid after

Bearing temperature too high

Power consumption too high

Pump ceases to pump liquid

run
Pump pressure too high
Pump pressure too low

at pump / seal casing

Pump does not
being switched on
Flow rate too high

(noise, vibrations)

Leakage at pump
Drive overloaded
Flow rate too low

1)
Cause Remedy
● ● Higher density or viscosity Reduce speed
of medium handled than In the case of persistent overloading,
specified in the order turn down impeller, if necessary 1)
● ● ● ● ● Speed too high Reduce speed
In the case of persistent overloading,
turn down impeller, if necessary 1)
● Tie bolts / seals Check
Tighten tie bolts
Replace gaskets
Check pipe connections and pump
mounting, if necessary, improve
mounting of piping.
● Worn shaft seal Check flushing / sealing liquid pressure
clean sealing liquid line, possibly
introduce sealing liquid from an external
source or increase pressure
Replace shaft seal
Replace worn components
Replace shaft protecting sleeve.
● ● ● ● Unfavourable flow to Alter piping
suction nozzle of pump If necessary, alter intake pipe if
resistances are too high
Check whether pipe routing results in
twisted or irregular flow (e.g. downstream
of an elbow) and correct, if necessary.
1) Consult KSB

38
 KSB Omega

Trouble-shooting Table

smoothly

Inadmissible temperature increase

Exessive leakage at shaft seal

Pump fails to pump liquid after

Bearing temperature too high

Power consumption too high

Pump ceases to pump liquid

run
Pump pressure too high
Pump pressure too low

at pump / seal casing

Pump does not
being switched on
Flow rate too high

(noise, vibrations)

Leakage at pump
Drive overloaded
Flow rate too low

1)
Cause Remedy
● ● Gland cover, seal cover Alter
tightened incorrectly, Replace
wrong packing material Correct
Replace gland packing
Replace worn components
● ● Lack of cooling liquid or Check flushing / sealing liquid pressure
cooling liquid chamber Clean sealing liquid line, possibly
contaminated introduce sealing liquid from an external
source or increase its pressure
Increase cooling liquid flow
Clean cooling liquid line.
● ● Pump mis-aligned or Re-align pump / drive
resonance vibrations in Check piping connections and pump
the piping mounting, if necessary, improve
mounting of piping
Apply vibration-damping measures
● Excessive axial thrust Check duty point / pump selection
Check mode of operation
Check suction – side flow.
● Too little, too much or Clean bearing
unsuitable lubricant Replace lubricant
Top up, reduce or change lubricant
● ● ● ● Motor is running on two Replace defective fuses
phases only Check electrical connections
Check switchgear.
● ● ● Rotor is out of balance Clean rotor
Check run-out, straighten if necessary
Re-balance rotor.
● ● ● Bearings damaged Replace / change
● ● Flow rate too low Re-adjust operating point
Fully open shut-off valve in the intake
pipe
Fully open shut-off valve in the discharge
pipe
Recalculate or measure the hydraulic
losses Hv
1) Consult KSB

39
 KSB Omega

Trouble-shooting Table

smoothly

Inadmissible temperature increase

Exessive leakage at shaft seal

Pump fails to pump liquid after

Bearing temperature too high

Power consumption too high

Pump ceases to pump liquid

run
Pump pressure too high
Pump pressure too low

at pump / seal casing

Pump does not
being switched on
Flow rate too high

(noise, vibrations)

Leakage at pump
Drive overloaded
Flow rate too low

1)
Cause Remedy
● ● In star / delta operation Check electrical connections
motor hangs at star stage Check switchgear.
● ● ● Inadmissible air or gas Vent
content in liquid Check integrity of suction pipe, seal if
necessary
● ● ● ● ● Air drawn in at pump inlet Correct suction conditions
Reduce flow velocity at suction pipe entry
Increase suction head
Check integrity of suction pipe and seal,
if necessary
Replace defective pipes.
● Cavitation (rattling noise) Correct suction conditions
Check mode of operation
Increase suction head
Install pump at a lower level
● ● Foundation not rigid Check
enough Alter
● ● ● ● ● Inadmissible parallel Re-adjust operating point
operation Alter pump characteristic H1).
● ● Shaft is out of true Renew / Replace

● ● ● ● Impeller rubs against Check rotor

casing components Check impeller position
Check that the piping is connected
without transmitting any stresses or
strains.
1) Consult KSB

40
KSB Omega

12 Routine Maintenance and Inspection Intervals

Interval Number of Time Maintenance job

personnel [h]
required
Check leakage on mechanical seal or
leakage of packed gland
Daily 1 1 / 10 (see section 8.1 "Gland packing").

Check pump operation (positive suction

Weekly 1 1/4 pressure, total head, bearing temperature,
noises and vibrations)
Check torsional play of coupling
1 1/4 (see section "Coupling"),
Monthly If available, switch to stand-by pump or carry
out a test run (for 5 min.)
1 1/4
Replace deep-groove ball bearings
every 20.000 2 3 (see section 7.3 "Dismantling" and
operating hours 7.4 "Reassembly").

General inspection and overhaul of pump in

accordance with the operating instructions.

every 4 years or if total Check and renew, if required:

head of pump drops
2 6 - wear parts such as: bearings, casing wear
ring (impeller wear ring, if any), shaft
protecting sleeve
- impeller and shaft
- Replace sealing elements

41
KSB Omega

13 Appendix

Contents Page

Types of installation and directions of rotation / flow directions 43

Sealing / flushing water piping - Arrangement of sealing water and flush pipes 46

Sealing water pipe for gland packing

47
Sealing water pipe for mechanical seal

Coupling 48

- Shaft seal: Gland packing 54

General drawing of pump with parts list
- Shaft seal: Mechanical seal 56

Mechanical seals, standard design 58

Shaft seal, mechanical seals -Type Crane 58U and 58B 60

Dimensions and weights 62

General arrangement drawing 80-210 up to 100-375 66

General arrangement drawing 125-230 up to 150-360 68

General arrangement drawing 150-460 up to 250-370 and 300-300 70

General arrangement drawing 250-480 up to 250-600; 300-435 and 72

350-360
General arrangement drawing 300-560 up to 300-700; 350-430 and 74
350-510

42
 KSB Omega

Types of installation

Horizontal

Type of installation 3E

Pump set with close-coupled motor (type IM B3) 1)

Vertical Baseplate, baseframe, coupling guard and motor height adjustment

Type of installation DB 2) Type of installation DK 2)

Type of installation DJ 2)
2)
Depending of motor size Version with intermediate bearing

Direction of rotation / flow direction

Horizontal Vertical
Direction of rotation Direction of rotation Direction of rotation Direction of rotation
anticlockwise, clockwise, viewed anticlockwise, clockwise, viewed from
viewed from the drive end from the drive end viewed from the drive end the drive end

1)
General arrangement drawing "Pump set 3 E – Baseplate/baseframe with motor height adjustment" shows the main variants
available

43
KSB Omega

Type of Installation 3E – Motor Height Adjustment

Baseplate with adjusting screw or shims under the motor feet

(Shims)

(Adjusting screw)

1)
for screw set without adjusting screw (909.54)

Type of Installation 3E - Motor Height Adjustment - Baseplate with adjusting screw and pedestal

(Adjusting screw)

(Pedestal)

44
KSB Omega

Type of Installation 3E - Motor Height Adjustment - Baseframe with Base / Shims under the Motor Feet

(Shim)
(Base)

1)
optional, depending on height required
2)
for long lengths, instead of hex. head bolts

Part no Description
89-4 Shim
180 Pedestal
550 Washer
592 Base
890 Baseplate
891 Baseframe
900 Screw
901 Hex. head bolt
902 Stud
909 Adjusting screw
920 Nut

45
KSB Omega

Sealing / flushing water piping Another favourable property of PTFE

The pump is equipped with sealing / flushing water piping.
These pipes are sheathed PTFE hoses which are flexible,
temperature and highly pressure resistant.
Arrangement of sealing water and flush pipes
(polytetrafluorethylene) is the extremely low friction
coefficient which prevents pipe clogging.
Normally we supply this assembly ready mounted to the
pump. If this is not the case, mount the hoses and fittings
as per the attached drawings (see appendix).
.

46
KSB Omega

Sealing water pipe for gland packing

903.01 731.03 731.04 719.01

731.02

(731.12)
(731.11)

731.05

Part no. Description

719.01 Flexible tube
731.02 Nipple joint
731.03 Cross
731.04 Nipple joint
731.05 Pipe bend
731.12 Socket
903.01 Screwed plug

Sealing water pipe for mechanical seal

903.01 731.03 731.04 719.01

731.02

Part no. Description

719.01 Flexible tube
731.02 Nipple joint
731.03 Cross
731.04 Nipple joint
903.01 Screwed plug

47
 KSB
Coupling (N-EUPEX)
(Flexible couplings N-EUPEX and N-EUPEX-DS,
types A and ADS)
- N-EUPEX couplings provide radial, angular, axial and
torsional flexibility. They are positive-locking.
- Torque is transmitted by flexible coupling elements
(flexibles).
- The non-linear spring characteristic and the
favourable damping properties of the N-EUPEX
coupling effectively counteract any dangerous
increase in vibrations.
General instructions and safety notes
When fitting and removing N-EUPEX couplings please
note the following requirements:
● The coupling shall only be operated,
serviced or repaired by authorized,
skilled and duly qualified staff.
● The coupling shall only be used and
operated within the conditions
stipulated in the technical
specification and supply contract.
● Unauthorized modification and
removal of protective equipment is
not permitted.
● Any work on the coupling shall only
be performed with the machine shut
down. The driver must be secured
against inadvertent start-up (e.g. by
locking the key-operated switch or
removing the power supply fuses). At
the switch-on point a notice shall be
affixed to the effect that work is being
performed on the coupling.
● Immediately switch off the driver
when changes in coupling behaviour
occur, such as changed running
noises.
● The coupling must be suitably
protected against accidental contact.
48
Omega
Installation
- Design of types A / ADS
The N-EUPEX coupling types A / ADS consist of a
coupling part 1 which houses the flexible coupling blocks
(12), the finger part 3 and the coupling part 2, which bolts
onto part 3.
The bolted connection between part 2 and part 3 makes it
possible to separate the coupled machines without axial
displacement (if clearance P is observed).
Part 1 Part 12 Part 13 Part 2
S1
- Mounting the coupling components
Before fitting the coupling components, carefully clean the
shaft ends and the coupling parts. Make sure to remove
the flexible coupling blocks before cleaning the coupling
parts with a solvent.
Heed the manufacturer's instructions
for the use of solvents.
Use appropriate tools when pulling on
Caution the coupling parts, to prevent damage to
the shaft bearings due to the axial joining
force.
Make sure to use suitable lifting tackle.
The shaft ends must not protrude from the hub faces. The
coupling is locked in axial direction by means of the set
screw or end plate, as applicable / set screw and end
plate, respectively.
The set screws shall only be tightened
Caution by means of a hexagon socket head
wrench to DIN 911, without extension.
Non-compliance with these
instructions may cause the coupling
to burst. Danger of life by flying
fragments!
KSB Omega

Heating up the coupling parts (to max. +150 °C) may
facilitate pulling on the coupling parts. If temperatures
exceed +80 °C, the flexible coupling blocks must be
removed from the coupling parts before the heating
process.
Protect against burns from contact
with hot components!
If the coupling blocks have been removed, they shall be
re-installed after the coupling parts have been pulled on.
Make sure the heated coupling parts have cooled down to
under 80 °C before doing so. All coupling blocks used
must be of identical size and marking.
Using a dial micrometer will make for increased
measuring accuracy.
To allow one shaft end to rotate freely, the driving section
can be separated on types A and ADS by loosening the
screwed connection between parts 2 and 3 and pulling
part 3 out of the recesses in part 1.
After the connection has been re-
Caution established, check the tightening torque
of the bolts.

Push the machines to be coupled together.

Take appropriate precautions to
prevent injury by crushing.

Make sure to observe dimension S1. On types A and

ADS, the connection between parts 2 and 3 shall be re-
established before aligning the coupling, and the
tightening torque of the screwed connection between
parts 2 and 3 shall be checked (for tightening torques and
clearance S1 please refer to point 6.6).

Aligning the coupling

(Also refer to section 5.3.2).

The couplings will only tolerate misalignment of the shaft

ends to be coupled to a certain extent.

When aligning the coupling, the radial and angular

misalignment of the shaft ends should therefore be
minimized. With identical operating conditions, the useful
life of the flexible coupling blocks will be increased as a
result.

Coupling alignment shall be effected in two planes which

are normal to each other. Use a straight-edge (radial
misalignment) and feeler gauge (angular misalignment)
as shown below to verify.

Straight edge

Feeler gauge

49
KSB Omega

Correlation between tightening torques, dimension P and clearance S1

N-EUPEX N-EUPEX-DS Tightening torque TA and width across flats SW for bolts
coupling coupling to DIN 912 Part 2/3

Size Size TA SW P S1
Nm [mm] [mm] [mm]
110 118 14 6 33 2-4
125 135 17,5 6 38 2-4
140 152 29 8 43 2-4
160 172 35 8 47 2-5
180 194 44 8 50 2-6
200 218 67,5 10 53 2-6
225 245 89 10 61 2-6
250 272 145 14 69 3-8
280 305 185 14 73 3-8
315 340 200 14 78 3-8
350 350 260 17 83 3-8
400 430 340 17 88 3-8
440 472 420 17 99 5-10
480 514 550 19 104 5-10
520 556 670 19 115 5-10
560 -- 710 19 125 6-12
610 -- 1450 22 135 6-12
660 -- 1450 22 145 6-12
710 -- 1450 22 155 6-12

Commissioning the coupling Operation

Measures to be taken prior to commissioning General operating data

Before commissioning the coupling check the proper During coupling operation, watch out for
installation of the flexible coupling elements, i.e. make
sure the flexibles are flush with the hub face, and check - changed running noises,
whether the set screws are properly tightened. Also verify - sudden vibrations.
coupling alignment and clearance S1 and correct, if
necessary. Check whether all screwed connections have If any irregularities occur during
been tightening with the tightening torques specified. Caution operation, switch off the driver
Finally, fit the coupling guard against accidental contact. immediately and refer to the trouble-
shooting table to determine the cause.
The trouble-shooting table lists possible faults, causes
and suggested remedies.

50
KSB Omega

Trouble-shooting
Before commencing any maintenance,
General repair or other work on the coupling,
the operator must shut down the
The faults listed below shall serve as orientation only entire driving mechanism. The
when determining failure causes. drivers, in particular, must be secured
against inadvertent start-up.
In a complex plant system, all other components will have Also, the accident prevention regulations in force at
to be included in the search for possible failure causes. the installation site shall be complied with.

The coupling shall give low-noise and vibration-free

operation in all phases of operation. Any other operating
behaviour shall be considered a fault which must be
remedied immediately.

Trouble-shooting list

Fault Possible causes Remedy

Sudden change in noise level and/or
sudden vibrations
Misalignment Shut down the unit.
Eliminate cause for misalignment, if any.
(E.g. re-tighten the foundation bolts).
Inspect for wear, proceed as described
in section "Coupling – Maintenance and Repair"
Flexibles are worn Shut down the unit.

Torque transmission by Dismantle the coupling and remove what is left of the
metal-to-metal contact flexible coupling blocks.
durch Metallkontakt Inspect the coupling parts and replace
any damaged components.
Coupling blocks shall always be replaced by
complete sets of new coupling blocks; only use.
coupling blocks with identical markings.
Verify alignment and correct, if necessary.

Check the tightening torques of the screwed

connection between parts 2 and 3.

Maintenance and repair

General

The torsional play between the two coupling parts shall be
checked in acc. with the maintenance schedule of the
plant, but at least once a year.
If torsional play must not be limited for extremely smooth
coupling operation, the plastic flexibles can be allowed to
wear down to approx. ¼ of their original thickness before
they have to be replaced. To assess the wear condition of
the coupling blocks, the table below indicates the
permissible torsional play as indicated by the chord
dimension ∆SV on the outside coupling diameter.
To determine the chord dimension ∆SV, rotate one
coupling part by hand up to the stop and mark the
coupling parts (see illustration). Hand-rotate one coupling
part into the opposite direction up to the stop. The two
marks will diverge. The distance between the marks is the
chord dimension ∆SV. If ∆SV exceeds the value given in
the table, the flexible coupling blocks have to be replaced.
Coupling blocks shall always be
Caution replaced by complete sets of new
coupling blocks; only use coupling
blocks with identical identification
numbers.

51
KSB Omega

Table: Wear mark on N-EUPEX coupling

Size 58 68 80 95 110 125 140 160 180 200 225 250 280 315 350 400 440 480 520 560 610 660 710
Wear
mark
5.5 5.5 5.0 6.0 7.0 8.0 8.0 8.0 8.0 8.5 9.0 10.0 11.5 10.5 11.5 13.0 14.0 15.5 17.5 17.5 19.5 21.0 22.5
∆SV

Table: Wear mark on N-EUPEX-DS coupling

Size 66 76 88 103 118 135 152 172 194 218 245 272 305 340 380 430 472 514 556
Wear
mark
6.0 7.0 5.0 7.0 9.0 10.5 11.5 9.0 8.0 7.0 6.5 7.0 8.0 6.5 7.0 10.0 12.0 14.0 16.0
∆SV

Replacing wear parts

Use only genuine N-EUPEX flexible blocks as spare
parts, to ensure correct torque transmission and trouble-
free operation.
Please note:
On types A and ADS, the flexibles can be replaced
without axial displacement of the coupled machines.
After the screwed connection between parts 2 and 3 has
been undone, part 3 can be shifted in axial direction. By
rotating part 3, the flexible coupling blocks are freely
accessible. To facilitate axial displacement, sizes 225-430
are provided with forcing threads in part 1. From size 440,
the forcing threads are located in part 3 (see illustrations).

For reassembly carefully follow the instructions in the

sections on "Installation" and "Commissioning".

52
KSB Omega

53
KSB Omega

General drawing of pump with parts list Shaft seal: Gland packing

Sealed with Loctite 574 Shaft Axial overhang of shaft

diameter protecting sleeve
dW A ± 0.5
40 2
ALTEMP Q NB 50 grease 50 2
60 2
70 5
80 4
90 4

54
KSB Omega

Part no. Description Part no. Description Part no. Description

102 Volute casing 452 Gland cover 561 Grooved pin
105.01 Lower casing half 461 Gland packing 580 Cap
105.02 Upper casing half 455 Stuffing box insert 901 Hexagon head bolt
211 Pump shaft 457 Neck ring 902 Stud
234 Impeller 458 Lantern ring 903 Screwed plug
321 Deep-groove ball bearing 502 Casing wear ring 904 Grub screw
350 Bearing housing 503 Impeller wear ring 920 Nut
360 Bearing cover 520 Sleeve 932 Circlip
411 V-ring 524 Shaft protecting sleeve 940 Key
412 O-ring 550 Washer 950 Cup spring
421 Radial shaft seal ring
441 Housing for shaft seal

55
KSB Omega

General drawing of pump with parts list Shaft seal: Mechanical seal

Shaft Axial overhang of shaft

Sealed with Loctite 574 diameter protecting sleeve
dW A ± 0.5
40 2
50 2
ALTEMP Q NB 50 grease
60 2
70 5
80 4
90 4

56
KSB Omega

Part no. Description Part no. Description Part no. Description

102 Volute casing 457.02 Neck ring 920 Nut
105.01 Lower casing half 502 Casing wear ring 932 Circlip
105.02 Upper casing half 503 Impeller wear ring 940 Key
211 Pump shaft 520 Sleeve 950 Cup spring
234 Impeller 524.01 Shaft protecting sleeve
321 Deep groove ball bearing 525.02 Spacer sleeve
350 Bearing housing 550 Washer
360 Bearing cover 561 Grooved pin
411 V-ring 580 Cap
412 O-ring 901 Hexagon head bolt
421 Radial shaft seal ring 903 Screwed plug
433 Mechanical seal
441 Housing for shaft seal

57
KSB Omega

Mechanical seals, standard design

Standardized mechanical seal to DIN 24960 - short design, non-balanced

Sizes for shaft diameter dw = 40 to 80 mm (with single spring)

211 524.01 457.02 525.02 441 433 471 901.16

Flushing line
connection

Ø dw

Standardized mechanical seal to DIN 24960 - short design, non-balanced

Sizes for shaft diameter dw = 90 mm (with multiple spring arrangement)

211 524.01 457.02 525.02 441 433 Flushing line 471 901.16
connection
Ø 110
dw = 90

Part no. Description Part no. Description

211 Pump shaft 471 Seal cover
433 Mechanical seal 524.01 Shaft protecting sleeve
441 Housing for shaft seal 525.02 Spacer sleeve
457.02 Neck ring 901.16 Hexagon head bolt

58
KSB Omega
Mechanical seals, standard design

Balanced mechanical seal (for operating pressures > 16 bar) to DIN 24960
Sizes for shaft diameter dw = 40 to 80 mm (with covered spring)

Flushing line
457.02 441 433 connection 471 901.16

525.02

524.01

211
dw

Balanced mechanical seal (for operating pressures p > 16 bar) to DIN 24960
Sizes for shaft diameter dw = 90 mm (with multiple spring arrangement)

Flushing line
connection
211 524.01 457.02 525.02 441 433 471 901.16
Ø 110
dw = 90

Part no. Description Part no. Description

211 Pump shaft 471 Seal cover
433 Mechanical seal 524.01 Shaft protecting sleeve
441 Housing for shaft seal 525.02 Spacer sleeve
457.02 Neck ring 901.16 Hexagon head bolt

59
KSB Omega

Shaft seal - mechanical seals -
Type Crane 58U and 58B
Description
The mechanical seals, 58U and 58B, are precision-made
and must be treated accordingly. The contact faces are
lapped to a high degree of accuracy and prior to despatch
they are covered in a protective sleeve to prevent
damage. If the protective sleeve is removed for
installation purposes, then great care must be taken to
avoid any damage to the finely finished, lapped surfaces.
Whenever replacing worn out or damaged mechanical
seals, the section of the shaft or sleeve which will accept
the new seal must be cleaned and oiled.
Preparation for installation
1. The installation dimensions and tolerances must
comply with those outlined in the relevant literature.
2. The cover which will accept the seat ring must be
checked with regard to depth and installation
dimensions.

780 Retainer 578 Balanced face

305 Grub screw 096 Snap ring
582 (092) Spring 500 Seat type BP
583 Thrust ring 501 Seat ring
123 O-ring 902 Seat type BO
574 Rotating face 123 (R) O-ring
564 Support ring

Installation and operation 3. Push the seat ring together with the joint ring into the
cover applying even manual pressure. The joint ring
1. Clean and lightly lubricate the shaft / sleeve with a shall also be lubricated using a suitable lubricant.
suitable lubricant.
4. The contact faces must be cleaned prior to installation
Attention: into the machine. Tighten the cover bolts evenly.
Sealing elements manufactured in EP-Elastomer Overtightening can affect the true running of the
materials must not come in contact with mineral oil rubbing faces and therefore have an adverse effect
and grease. on the functioning of the mechanical seal.

2. Push on the rotating unit applying light manual 5. Manually turn the shaft. Fill the machine whilst
pressure. simultaneously monitoring the venting equipment
within the seal area. Check the circulation pipe.

60
KSB Omega

Dismantling and assembly of the rotating unit

The first step is to remove the snap ring (096) from the
retainer (780). The springs are compressed to achieve
this. This can be done by using a simple tool, as
illustrated.

Attention: Lapped surfaces of the rotating face

must be protected.

Wing nut

Grub screw

Thrust plate
with glued-on
protective support

Locking nut

Baseplate

Assembly is carried out in reverse sequence.

1. The rotating face (574 / 578) is pushed down and the
snap ring (096) is removed from the groove using a
pointed tool.
The following must be noted during assembly:
The drive cams in the retainer (780) must engage into the
grooves of the thrust ring (583) or the rotating face (574 /
578) .

Fit the snap ring (096) into the groove of the retainer
(780), leaving one end of the snap ring protruding by
approx 6 - 12 mm to the side of the drilled hole.

2. Now remove in the following sequence: the rotating

face (574 / 578), the O-ring (123), the thrust ring
(583) and the springs (582 / 092).
At the outer circumference of the retainer (780) there are
2 marker grooves. The lower one runs precisely through
the centre of the drilled hole for the internal socket head
screws, which indicates that the thread of the screws is
metric.

The upper groove assists during installation. If the initial

tension of the mechanical seal is set correctly to the
installation length, then the thrust ring shall be in
alignment (be flush) with this groove.

61
KSB Omega

Dimension table Omega 80 - 210 up to 150 – 605

N.B.: If the pump's direction of rotation is
Fig. 0
ANTI-CLOCKWISE, the position of
Direction of rotation: CLOCKWISE
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump DN1 DN2 Flange dimensions Pump dimensions
size s1 s2 a1 2) a2 2) d3 f h1 2) h2 2) h3 l2 l3 z 1)
80-210 168 340
300 300
80-270 125 80 36 29 19 415 315 140 190 300 715 380
80-370 330 330 225 450
100-250 195 390
330 330
100-310 150 100 37 32 19 415 355 170 225 300 715 450
100-375 370 370 260 520
125-230 210 420
125-290 370 230 460
125-365 200 125 41 35 19 515 400 200 260 366 881 520
125-500 450 450 305 610
150-290 245 490
400 400 515 366 881
150-360 19 400 200 265 530
150-460 200 150 41 37 450 450 305 610
590 399 989
150-605 600 500 500 300 370 740

Pump Foot dimensions Shaft Weights [kg]

size b1 d2 m1 m2 n1 n2 n3 n4 s d1 l1 Pump Water
fill
80-210 185 10
80-270 70 17.5 320 270 205 205 170 170 20 35 80 195 15
80-370 205 20
100-250 210 20
100-310 70 17.5 320 270 235 235 200 200 20 35 80 225 25
100-375 245 30
125-230 250 35
125-290 260 260 225 225 275 40
125-365 70 17.5 390 340 20 45 100 300 45
125-500 315 315 280 280 335 55
150-290 350 50
390 340 260 260 225 225 45 100
150-360 360 60
150-460 70 17.5 315 315 280 280 20 440 75
480 430 55 125
150-605 385 385 350 350 650 90
1)
z = clearance above casing cover for dismantling of the rotor
2)
material combinations SB and SC: dimensions are 1% larger

62
 KSB Omega

1)
Standard flange connections :

Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517

size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
80-210
80-270 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
80-370
100-250
100-310 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-375
125-230
125-290
PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
125-365
125-500
150-290
150-360 PN 16 Table 16/11
Class 250 PN 25 Table 25/11 Class 250
150-460
150-605 PN 25 Table 25/11
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard DN 80 DN 100 DN 125 DN 150 DN 200
d2 k n d2 k n d2 k n d2 k n d2 k n
ISO 7005/2
PN 16 19 160 8 19 180 8 19 210 8 23 240 8 23 295 12
DIN 2501
ISO 7005 / 2
PN 25 19 160 8 23 190 8 28 220 8 28 250 8 28 310 12
DIN 2501
BS 4504 Table 16/11 19 160 8 19 180 8 19 210 8 23 240 8 23 295 12
BS 4504 Table 25/11 19 160 8 23 190 8 28 220 8 28 250 8 28 310 12
ANSI B 16.1 Class 250 23 168 8 23 200 8 23 235 8 23 270 12 28 330 12

63
KSB Omega

Dimension tables Omega 200 - 320 up to 350 – 510

N.B.: If the pump's direction of rotation is
Fig. 0
ANTI-CLOCKWISE, the position of
Direction of rotation: CLOCKWISE
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump Flange dimensions Pump dimensions
size DN1 DN2 s1 s2 a1 3) a2 3) d3 f h1 3) h2 2) h3 l2 l3 z 2)
200-320 450 450 24,5 285 570
200-420 500 590 500 240 310 399 989 620
200-520 250 200 48 41 600 500 560 300 370 740
200-670 650 550 655 600 350 430 464 1119 860
250-370 33 (51) 1) 32 (48) 1) 500 500 655 320 464 1119 640
250-480 550 12,5 600 300 355 710
300 250 51 48 550 730 515 1245
250-600 650 630 350 415 830
300-300 350 36 (54) 1) 33 550 500 655 630 300 360 464 1119 720
300-435 38 (57) 1) (51) 1) 650 550 730 670 350 365 515 1245 730
300-560 400 300 700 24,5 710 350 430 860
300-700 57 51 750 650 810 750 400 480 585 1395 960
350-360 400 38 (57) 1) 650 550 730 670 350 410 515 1245 820
350-430 450 350 41 (60) 1) 36 (54) 1) 750 24,5 465 930
350-510 400 38 (57) 1) 700 650 810 750 400 420 585 1395 840

Pump Foot dimensions Shaft Weights [kg]

size b1 d2 m1 m2 n1 n2 n3 n4 s d1 l1 Pump Water
fill
200-320 450 80
200-420 70 17.5 430 315 315 280 280 20 55 125 520 95
200-520 480 400 385 385 840 115
200-670 100 22 400 400 400 350 350 26 65 140 990 140
250-370 480 400 65 140 665 125
250-480 100 22 600 520 400 400 350 350 26 830 145
250-600 75 160 1215 180
300-300 480 400 65 140 630 100
300-435 400 400 350 350 75 160 905 190
300-560 100 22 600 520 26 1425 225
300-700 525 525 475 475 85 180 1690 275
350-360 400 400 350 350 75 160 865 160
350-430 100 22 600 520 26 1285 240
350-510 525 525 475 475 85 180 1395 290
1)
for casing material GGG-NiCrNb 202, JS 1030, 1.4517
2)
z = clearance above casing cover for dismantling of the rotor
3)
material combinations SB and SC: dimensions are 1% larger

64
 KSB Omega

1)
Standard flange connections :
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
200-320
200-420 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
200-520
200-670 PN 25 Table 25/11
250-370 PN 10 Table 10/11 Class 125
250-480 PN 16 Table 16/11 PN 25 Table 25/11 Class 250
Class 250
250-600 PN 25 Table 25/11
300-300
PN 10 Table 10/11 Class 125
300-435
300-560 PN 16 Table 16/11 PN 25 Table 25/11 Class 250
300-700 PN 25 Table 25/11 Class 250
350-360
350-430 PN 10 Table 10/11 Class 125 PN 25 Table 25 11 Class 250
350-510
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard DN 200 DN 250 DN 300 DN 350 DN 400 DN 450
d2 k n d2 k n d2 k n d2 k n d2 k n d2 k n
ISO 7005/2
PN 10 23 295 8 23 350 12 23 400 12 23 460 16 28 515 16 28 565 20
DIN 2501
ISO 7005/2
PN 16 23 295 12 28 355 12 28 410 12 28 470 16 31 525 16 31 585 20
DIN 2501
ISO 7005/2
PN 25 28 310 12 31 370 12 31 430 16 34 490 16 37 550 16 37 600 20
DIN 2501
BS 4504 Table 10/11 23 295 8 23 350 12 23 400 12 23 460 16 28 515 16 28 565 20
BS 4504 Table16/11 23 295 12 28 355 12 28 410 12 28 470 16 31 525 16 31 585 20
BS 4504 Table 25/11 28 310 12 31 370 12 31 430 16 34 490 16 37 550 16 37 600 20
ANSI B 16.1 Class 125 23 299 8 28 362 12 28 432 12 28 476 12 28 540 16 31 578 16
ANSI B 16.1 Class 250 28 330 12 28 387 16 31 451 16 31 514 20 34 572 20 34 629 24

65
 KSB Omega

General arrangement drawing Omega 80 - 210 up to 100 – 375

Installation type 3E N.B.: If the pump's direction of rotation is
Direction of rotation: CLOCKWISE “ ANTI-CLOCKWISE, the position of
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All

dimension in mm
Pump Flange dimensions Pump dimensions Weight [kg]
size
Motor- DN1 DN2 s1 s2 a1 2) a2 2) f h4 2) h5 h6 2) i l2 z 1) Pump Water
dependent max. fill
80-210 - 340 185 10
up to 280 M 295 435 70
80-270 300 300 380 195 15
up 315 S 125 80 36 29 415 320 660 460 85 300
80-370 - 330 330 295 435 70 450 205 20
up to 280 M 305 475 70
100-250 up 315 S 330 500 85 390 210 20
up to 280 M 150 100 37 32 330 330 415 305 760 475 70 300
100-310 up 315 S 330 500 85 450 225 25
100-375 - 370 370 305 475 70 520 245 30
1)
z = clearance above casing cover for rotor removal
2)
material combinations SB and SC: dimensions are1 % larger
Baseplate / base frame and foundation dimensions All dimensions in mm
Baseplate Baseplate and foundation dimensions Foundation bolts Ancor bolts
size
□ ø
No. b2 G1 G2 l3 l4 l5 h8 Weight Size N L Size N L
Drawing no. [kg]
1
0W 384 167-00 530 475 590 1190 495 495 120 74
2
0W 384 169-00 640 580 700 1400 600 600 120 97 M 16x250 100 250 M 12 / 25 18 110
3 3)
0W 384 170-00 670 610 720 1630 715 715 145 105
3)
Base frame

66
 KSB Omega

1)
Standard flange connections :
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005 / 2 ISO 7005 / 2
80-210
80-270
80-370
100-250 PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
100-310
100-375
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump size 80-210 up to 80-370 125 80 Mating flange
ISO 7005/2 PN 16 19 (M16) 210 8 19 (M16) 160 8 All flanges designed as plate flanges
DIN 2501
BS 4504 Table 16/11
ISO 7005/2 PN 25 28 (M24) 220
DIN 2501
BS 4504 Table 25/11
ANSI B 16.1 Class 250 23 (M20) 235 23 (M20) 168
Pump size 100-250 up to-375 150 100
ISO 7005/2 PN 16 23 (M20) 240 8 19 (M16) 180 8
DIN 2501
BS 4504 Table 16/11
ISO 7005/2 PN 25 28 (M24) 250 23 (M20) 190
DIN 2501
BS 4504 Table 25/11
ANSI B 16.1 Class 250 23 (M20) 270 12 23 (M20) 200

Baseplate / motor combinations

Pump Motor size

size 100L 112M 132S 132M 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L 315
No of
4 4 4 4 2 4 2 4 2 4 4 2 4 4 2 4 2 4 2 2 2 2 2 2
poles
80-210 1 1 1 1 1 1 1 1 2 2
80-270 1 1 1 1 1 1 1 1 1 1 2 2 2 2 3
80-370 1 1 1 1 1 1 1
100-250 1 1 1 1 1 1 1 1 1 2 2 2 2 3 3
100-310 1 1 1 1 1 1 1 1 2 2 2 2 3 3 3 3
100-375 1 1 1 1 1 2 2 2

N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.
- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.

- Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual
components. Before shipment, the units are dismantled again and the components packed / shipped separately

67
 KSB Omega

General arrangement drawing Omega 125 – 230 up to 150 – 360

Installation type 3E N.B.: If the pump's direction of rotation is
ANTI-CLOCKWISE, the position of
Direction of rotation: CLOCKWISE “
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump size Flange dimensions Pump dimensions Weight [kg]
Motor- DN1 DN2 s1 s2 a1 2) a2 2) f h4 2 ) h5 h6 2) i l2 z 1) Pump Water
dependent max. fill
up to 280 M 320 520
125-230 up 315 S 345 545 420 250 35
up to 280 M 370 370 320 520
125-290 up 315 S 345 825 545 460 275 40
200 125 41 35
125-365 - 515 320 520 120 366 520 300 45
up to 280 M 320 520
125-500 up 315 S 450 450 345 545 610 335 55
150-290 - 490 347 50
150-360 - 200 150 41 37 400 400 320 1050 520 530 359 60
1)
z = clearance above casing cover for rotor removal
2)
material combinations SB and SC: dimensions are1 % larger

Baseplate- / base frame and foundation dimensions All dimensions in mm

Baseplate Baseplate and foundation dimensions Foundation bolts Anchor bolts
size
□ ø
No. b2 G1 G2 l3 l4 l5 h8 Weight Size N L Size N L
Drawing no. [kg]
4
0W 384 171-00 695 635 750 1330 565 565 120 92
5
0W 384 172-00 695 635 750 1540 670 670 120 106 M 16x250 100 250 M 12 / 25 18 110
6 3)
0W 384 173-00 560 500 610 1820 810 810 145 110
3)
Base frame

68
 KSB Omega

1)
Standard flange connections :
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
125-230
125-290
125-365
PN 16 Table 16/11 Class 250 PN 25 Table 25/11 Class 250
125-500
150-290
150-360
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump sizes 125-230 up to
200 125
125-500
Mating flange
ISO 7005/2 PN 16 All flanges designed as plate flanges
DIN 2501 23 (M20) 295 12 19 (M16) 210 8
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 28 (M24) 310 28 (M24) 220
BS 4504 Table 25/11
ANSI B 16.1 Class 250 28 (M24) 330 23 (M20) 235
Pump size 150-290 up to
200 150
150-360
ISO 7005/2 PN 16
DIN 2501 23 (M20) 295 12 23 240 8
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 28 (M24) 310 28 250
BS 4504 Table 25/11
ANSI B 16.1 Class 250 28 (M24) 330 23 270 12

Baseplate / motor combinations

Pump Motor size
size 132S 132M 160M 160L 180M 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L 315
Number
4 4 4 4 4 4 2 4 4 2 4 2 4 2 4 2 4 2 4 2 4 2 4 2
of poles
125-230 4 4 4 4 4 4 5 5 5 5 6 6
125-290 4 4 4 4 4 4 5 5 5 5 5 6 6 6 6
125-365 4 4 4 4 5 5 5 5 5
125-500 4 5 5 5 5 5 6 6
150-290 4 4 4 4 5 5
150-360 4 4 4 4 5 5 5 5 5
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.
- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.

- Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual
components. Before shipment, the units are dismantled again and the components packed / shipped separately.

69
 KSB Omega

General arrangement drawing Omega 150 – 460 up to 250 – 370 and Omega 300 – 300
Installation type 3E
Direction of rotation: CLOCKWISE N.B.: If the pump's direction of rotation is
ANTI-CLOCKWISE, the position of
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump Flange dimensions Pump dimensions Weight [kg]
size Motor- DN1 DN2 s1 s2 a1 3) a2 3) f h43) h5 h6 3) i l2 z 2) Pump Water
dependent max fill
150-460 up to 250 M 450 450 320 520 610 436 75
280S up to 315 L 200 150 41 37 1050 580 399
150-605 - 600 500 380 680 740 646 90
590 215
200-320 up to 250 M 450 450 620 570 450 80
280 S, M 440 680
200-420 up to 250 M 500 500 380 620 399 620 517 95
250 200 48 41 1240
280S up to 315 L 440 680
200-520 250 M 600 500 380 740 840 115
up 280 S 440 740
200-670 - 650 550 430 780 860 990 140
655 150 464
250-370 250 M 300 250 33 (51) 1)
32 (48) 1)
500 500 420 1275 720 640 665 125
up 280 S 480 780
300-300 up to 250 M 350 300 36 (54)1) 33 (51)1) 550 500 450 1430 750 720 630 100
up 280 S 510 810
1)
for casing material GGG-NiCrNb 202, JS 1030, 1.4517
2)
z = clearance above casing cover for dismantling of the rotor
3)
material combinations SB and SC: dimensions are 1% larger

70
 KSB Omega

Baseplate / base frame and foundation dimensions All dimensions in mm

Baseplate Baseplate Baseplate and foundation dimensions Foundation bolts
size size
V
No. Drawing no. b2 G1 G2 l3 l4 l5 h8 Weight Size N L
[kg]
7 0W 384 174-00 880 820 960 1660 730 730 120 157
8 1) 0W 384 175-00 1870 835 835 185
9 1) 0W 384 176-00 204
1970 885 885 M 20x320 100 320
10 1) 0W 384 478-00 700 620 750 180 208
14 1) 0W 384 479-00 2170 985 985 210
15 1) 0W 384 480-00 2320 1060 1060 215
1)
Base frame
Standard flange connections 2):
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
150-460 PN 16 Table 16/11
150-605 PN 25 Table 25/11
200-320
Class 250
200-420 PN 16 Table 16/11 PN 25 Table 25/11 Class 250
200-520
200-670 PN 25 Table 25/11
250-370
300-300 PN 10 Table 10/11 Class 125
2)
Other flange connections on request
Flange dimensions – Hole pattern All dimensions in mm
Standard Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump sizes 150-460 and 150-605 200 150
ISO 7005/2, DIN 2501 PN 16
BS 4504 Table 16/11 23 (M20) 295 12 23 (M20) 240 8
ISO 7005/2, DIN 2501 PN 25
BS 4504 Table 25/11 28 (M24) 310 28 (M24) 250 Mating flange
ANSI B 16.1 Class 250 28 (M24) 330 23 (M20) 270 12 All flanges designed as plate flanges
Pump sizes 200-320 up to 200-670 250 200
ISO 7005/2, DIN 2501 PN 16
BS 4504 Table 16/11 28 (M24) 355 12 23 (M20) 295 12
ISO 7005/2, DIN 2501 PN 25
BS 4504 Table 25/11 31 (M27) 370 28 (M24) 310
ANSI B 16.1 Class 250 28 (M24) 387 28 (M24) 330
Pump size 250-370 300 250
ISO 7005/2, DIN 2501 PN 10
BS 4504 Table 10/11 23 (M20) 400 12 23 (M20) 350 12
ISO 7005/2, DIN 2501 PN 16
BS 4504 Table 16/11 28 (M24) 410 28 (M24) 355
ISO 7005/2, DIN 2501 PN 25
BS 4504 Table 25/11 31 (M27) 430 16 31 (M27) 370
ANSI B 16.1 Class 125 28 (M24) 432 12 28 (M24) 362
ANSI B 16.1 Class 250 31 (M27) 451 16 28 (M24) 387 16
Pump sizes 300-300 350 300
ISO 7005/2, DIN 2501 PN 10
BS 4504 Table 10/11 23 (M20) 460 16 23 (M20) 400 12
ISO 7005/2, DIN 2501 PN 16
BS 4504 Table 16/11 28 (M24) 470 28 (M24) 410
ISO 7005/2, DIN 2501 PN 25
BS 4504 Table 25/11 34 (M30) 490 31 (M27) 430 16
ANSI B 16.1 Class 125 28 (M24) 476 12 28 (M24) 432 12
ANSI B 16.1 Class 250 31 (M27) 514 20 31 (M27) 451 16
Baseplate / motor combination
Pump Motor size
size 180L 200L 225S 225M 250M 280S 280M 315S 315M 315L 315 355 400
Number 4 4 4 4 4 4 4 4 4 4 4 4 4 N.B.
of poles - The numbers listed in the table
150-460 7 7 7 7 8 8 8 8 8 indicate the relevant base plate
150-605 8 8 8 8 9 9 14 numbers.
200-320 7 7 7 7 7 8 8 - The baseplate numbers shown
in the boxes also serve to select
200-420 7 7 7 7 8 8 8 8 9 the correct motor size for the listed
200-520 7 8 8 8 8 10 10 15 pump size.
200-670 8 8 10 10 15 15 - Units comprising a motor size 315
and larger are completely assembled
250-370 7 8 8 8 8 10
for verification and adjustment of the
300-300 7 7 7 7 8 8 8 individual components
Before shipment, the units are
dismantled again and the components
packed / shipped separately.

71
 KSB Omega

General arrangement drawing Omega 250 – 480 up to 250 – 600; 300 – 435 and 350 - 360
Installation type 3E
Direction of rotation: CLOCKWISE N.B.: If the pump's direction of rotation is
ANTI-CLOCKWISE, the position of
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump Flange dimensions Pump dimensions Weight [kg]

size DN1 DN2 s1 s2 a1 3) a2 3) f h4 3) h5 h6 3) i l2 z 2) Pump Water
max. fill
250-480 550 500 1275 800 710 830 145
300 250 51 48
250-600 480 830 830 1215 180
1)
300-435 400 300 38 (57) 33 (51) 1) 650 550 730 1430 210 515 730 905 190
1
350-360 350 36 (54) 520 1415 870 820 865 160
1)
for casing material GGG-NiCrNb 202, JS 1030, 1.4517
2)
z = clearance above casing cover for dismantling of the rotor
3)
material combinations SB and SC: dimensions are 1% larger

Baseplate / base and foundation dimensions All dimensions in mm

Baseplate Baseplate and foundation dimensions Foundation bolts
size
□
No b2 G1 G2 l3 l4 l5 l6 h8 Weight Size N L
Drawing no. [kg]
11 4)
0W 384 177-00 1950 875 - 200 215
12 4)
0W 384 178-00 700 620 760 2100 950 - 228 M 20x320 100 320
16 4)
0W 384 481-00 2450 750 750 240
4)
Base frame

72
 KSB Omega

1)
Standard flange connections :
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
250-480 PN 16 Table 16/11
250-600 PN 25 Table 25/11 Class 250
300-435 PN 25 Table 25/11 Class 250
350-360 PN 10 Table 10/11 Class 125
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump size 250-480 and 250-600 300 250
ISO 7005/2 PN 10
DIN 2501 23 (M20) 400 12 23 (M20) 350 12
BS 4504 Table 10/11 Mating flange
ISO 7005/2 PN 16 All flanges designed as plate flanges
DIN 2501 28 (M24) 410 28 (M24) 355
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 31 (M27) 430 16 31 (M27) 370
BS 4504 Table 25/11
ANSI B 16.1 Class 125 28 (M24) 432 12 28 (M24) 362
ANSI B 16.1 Class 250 31 (M27) 451 16 28 (M24) 387 16
Pump size 300-435 400 300
ISO 7005/2 PN 10
DIN 2501 28 (M24) 515 16 23 (M20) 400 12
BS 4504 Table 10/11
ISO 7005/2 PN 16
DIN 2501 31 (M27) 525 28 (M24) 410
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 37 (M33) 550 31 (M27) 430 16
BS 4504 Table 25/11
, Class 125 28 (M24) 540 28 (M24) 432 12
ANSI B 16.1 Class 250 34 572 20 31 (M27) 451 16
Pump size 350-360 400 350
ISO 7005/2 PN 10
DIN 2501 28 (M24) 515 16 23 (M20) 460 16
BS 4504 Table 10/11
ISO 7005/2 PN 16
DIN 2501 31 (M27) 525 16 28 (M24) 470
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 37 (M33) 550 16 34 (M30) 490
BS 4504 Table 25/11
ANSI B 16.1 Class 125 28 (M24) 540 16 28 (M24) 476 12
ANSI B 16.1 Class 250 34 572 20 31 (M27) 514 20

Baseplate / motor combinations

Pump Motor size
size 250M 280S 280M 315S 315M 315L 315 355 400
Number 4 4 4 4 4 4 4 4 4
of poles
250-480 11 11 11 11 11 12 12 16
250-600 11 12 12 16 16
300-435 11 11 11 12 12
350-360 11 11 11 11 11 12 12
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.
- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.

- Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual
components. Before shipment, the units are dismantled again and the components packed / shipped separately.

73
 KSB Omega

General arrangement drawing Omega 300 – 560 up to 300 – 700; 350 – 430 and 350 - 510
Installation type 3E
Direction of rotation: CLOCKWISE
N.B.: If the pump's direction of rotation is
ANTI-CLOCKWISE, the position of
the suction and discharge nozzle is
reversed (mirror image).

Dimensions and weights All dimensions in mm

Pump Flange dimensions Pump dimensions Weight [kg]

size DN1 DN2 s1 s2 a1 3) a2 3) f h4 3) h5 h6 3) i l2 z 2) Pump Water
max. fill
300-560 400 300 57 51 700 650 810 560 1430 910 210 585 860 1425 225
300-700 750 550 950 960 1690 275
1) 1)
350-430 450 350 41 (60) 36 (54) 1415 930 1285 240
1)
350-510 400 38 (57) 700 840 1395 290
1)
for casing material GGG-NiCrNb 202, JS 1030, 1.4517
2)
z = clearance above casing cover for dismantling of the rotor
3)
material combinations SB and SC: dimensions are 1% larger

Baseplate / base frame and foundation dimensions All dimensions in mm

Baseplate Baseplate and foundation dimensions Foundation bolts
size
□
No. b2 G1 G2 l3 l4 l5 l6 h8 Weight Size N L
Drawing no. [kg]
13 4)
0W 384 179-00 2195 665 290
17 4)
0W 384 482-00 950 870 1010 2540 780 200 322 M 20x320 100 320
18 4)
0W 384 483-00 2390 730 309
4)
Base frame

74
KSB Omega

1)
Standard flange connections :
Pump JL 1040 / GGG-NiCrNb 202 JS 1030 / 1.4517
size Nominal pressure acc. to: Nominal pressure acc. to:
DIN 2501 BS 4504 ANSI B 16.1 DIN 2501 BS 4504 ANSI B 16.1
ISO 7005/2 ISO 7005/2
300-560 PN 16 Table 16/11
300-700 PN 25 Table 25/11 Class 250
PN 25 Table 25/11 Class 250
350-430
350-510 PN 10 Table 10/11 Class 125
1)
Other flange connections on request

Flange dimensions – Hole pattern All dimensions in mm

Standard
Suction flange Discharge flange
DN d2 k n DN d2 k n
Pump size 300-560 and 300-700 400 300
ISO 7005/2 PN 10
DIN 2501 28 (M24) 515 16 23 (M20) 400 12
BS 4504 Table 10/11 Mating flange
ISO 7005/2 PN 16 All flanges designed as plate flanges
DIN 2501 31 (M27) 525 28 (M24) 410
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 37 (M33) 550 31 (M27) 430 16
BS 4504 Table 25/11
ANSI B 16.1 Class 125 28 (M24) 540 28 (M24) 432 12
ANSI B 16.1 Class 250 34 572 20 31 (M27 451 16
Pump size 350-430 450 350
ISO 7005/2 PN 10
DIN 2501 28 (M24) 565 20 23 (M20) 460 16
BS 4504 Table 10/11
ISO 7005/2 PN 16
DIN 2501 31 (M27) 585 28 (M24) 470
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 37 (M33) 600 34 (M30) 490
BS 4504 Table 25/11
ANSI B 16.1 Class 125 31 (M27) 578 16 28 (M24) 476 12
ANSI B 16.1 Class 250 34 629 24 31 (M27) 514 20
Pump size 350-510 400 350
ISO 7005/2 PN 10
DIN 2501 28 (M24) 515 16 23 (M20) 460 16
BS 4504 Table 10/11
ISO 7005/2 PN 16
DIN 2501 31 (M27) 525 28 (M24) 470
BS 4504 Table 16/11
ISO 7005/2 PN 25
DIN 2501 37 (M33) 550 34 (M30) 490
BS 4504 Table 25/11
ANSI B 16.1 Class 125 28 (M24) 540 28 (M24) 476 12
ANSI B 16.1 Class 250 34 572 20 31 (M27) 514 20

Baseplate / motor combinations

Pump Motor size
size 315M 315L 315 355 400
Number 4 4 4 4 4
of poles
300-560 13 13 13 17 17
300-700 13 18 17
350-430 13 13 13 18
350-510 13 13 18 17
N.B.: - The numbers listed in the table indicate the relevant baseplate numbers.
- The baseplate numbers shown in the boxes also serve to select the correct motor size for the listed pump size.

- Units comprising a motor size 315 and larger are completely assembled for verification and adjustment of the individual
components. Before shipment, the units are dismantled again and the components packed / shipped separately.

75
 KSB Omega

Subject to change without notice.

03/2001
1384.8/3-10

KSB Aktiengesellschaft
Division Industry and Water Engineering Pumps
KSB Postfach 200743 D-06008 Halle (Saale). Turmstraße 92 D-06110 Halle (Saale)
76 Tel. (+49) 3 45 48 26-0 • Fax • (+49) 3 45 48 2646 99 • http://www.ksb-group.com