Instruction Manual

Instruction book
High speed separator

PASX 710T-74CG
Product No. 881117-01-04/4

Book No. 593622-02 Rev. 7
Published By:
Alfa Laval Tumba AB
SE-147 80 Tumba, Sweden
Telephone: +46 8 530 650 00
Telefax: +46 8 530 310 40
The original instructions are in English
© Alfa Laval Tumba AB 17 August 2016
This publication or any part there of may not be
reproduced or transmitted by any process or
means without prior written permission of
Alfa Laval Tumba AB.
Contents
1 Read this first 7
2 Safety instructions 9
2.1 Warning signs in text 14

2.2 Environmental issues 15
2.3 Requirements of personnel 16
3 Separator basics 17
3.1 Basic principles 18

3.2 Definitions 21
3.3 Design and function 22
3.4 Liquid flow in bowl 28
4 Operating instructions 31
4.1 Operating routine 32
5 Service instructions 39
5.1 Periodic maintenance 40

5.2 Maintenance Logs 44
5.3 Lifting instructions 52
5.4 Cleaning 54
5.5 When changing oil 58
5.6 Nozzles 62
5.7 Vibration 66
5.8 Common maintenance directions 67
6 Dismantling/Assembly 75
6.1 Introduction 77
6.2 Intermediate Service (IS), dismantling 79
6.3 Intermediate Service (IS), check points 94
6.4 Intermediate Service (IS), assembly 106
3
6.5 Major service (MS), dismantling 120
6.6 Major Service (MS), check points 136
6.7 Major service (MS), assembly 139
7 Trouble-Tracing 157
7.1 Mechanical functions 158

7.2 Separation functions 160
8 Technical reference 161
8.1 Product description 162

8.2 Technical data 165
8.3 Basic size drawing 166
8.4 Connection list 168
8.5 Back pressure diagram 169
8.6 Interface description 170
8.7 Lubricants 178
8.8 Foundation drawing 187
8.9 Interconnection diagram 188
8.10 Motor drawings 189
8.11 Machine plates and safety labels 193
8.12 Storage and installation 195
4
Read and understand instruction manuals
and observe the warnings before installation,
operation, service and maintenance.
Not following the instructions can result in

serious accidents.
In order to make the information clear only foreseeable conditions

have been considered. No warnings are given, therefore, for
situations arising from the unintended usage of the machine and its
tools.
5
6
1 Read this first
This manual is designed for operators and service

engineers working with the Alfa Laval separator
PASX 710T-74CG.
For information concerning the function of the
separator, see chapter ‘‘3 Separator Basics” on
page 17 and chapter ‘‘8 Technical reference” on
page 161.
If the separator has been delivered and installed
by Alfa Laval as part of a processing system, this
manual is a part of the system documentation. In
S0068011
this case, study carefully all the instructions in the
system documentation.
Separator Manual and Spare Parts Catalogue
In addition to this Instruction book a Spare Parts
Catalogue, SPC is supplied.
This separator manual consists of:
Safety instructions
Pay special attention to the safety instructions for
the separator. Not following the safety instructions
can cause accidents resulting in damage to
equipment and serious injury to personnel.
Separator basics
Read this chapter if you are not familiar with this
type of separator. This chapter contains the
technical description and function description.
Operating instructions
This chapter contains operating instructions for
the separator only.
7
1 Read this first
Service instructions
This chapter gives instructions for daily checks,
cleaning, oil changes, servicing and check points.
Dismantling / Assembly
This chapter contains step-by-step instructions for
dismantling and assembly of the separator for
service and repair.
Trouble-tracing
Refer to this chapter if the separator functions
abnormally.
If the separator has been installed as part of a
processing system always refer to the trouble-
tracing part of the system documentation first.
Technical reference
This chapter contains technical data and
drawings concerning the separator.
8
2 Safety instructions
The centrifuge includes parts that rotate at high

speed. This means that:
 Kinetic energy is high
 Great forces are generated
G0010421
 Stopping time is long
Manufacturing tolerances are extremely fine.

Rotating parts are carefully balanced to reduce
undesired vibrations that can cause a breakdown.
Material properties have been considered
carefully during design to withstand stress and
fatigue.
The separator is designed and supplied for a
specific separation duty (type of liquid, rotational
speed, temperature, density etc.) and must not be
used for any other purpose.
Incorrect operation and maintenance can result in
unbalance due to build-up of sediment, reduction
of material strength, etc., that subsequently could
lead to serious damage and/or injury.
The following basic safety instructions therefore
apply:
 Use the separator only for the purpose
and parameter range specified by
Alfa Laval.
 Strictly follow the instructions for
installation, operation and maintenance.
 Ensure that personnel are competent and
have sufficient knowledge of maintenance
and operation, especially concerning
emergency stopping procedures.
S0151211
 Use only Alfa Laval genuine spare parts

and the special tools supplied.
9
Disintegration hazards
 When power cables are connected,

always check direction of motor rotation.
If incorrect, vital rotating parts could
unscrew.
S01512F1
 If excessive vibration occurs, stop
separator and keep bowl filled with
liquid during rundown.
S01512N1
 Use the separator only for the purpose
3
m /h
and parameter range specified by kPa
3
kg/m o
C
Alfa Laval.
 Hz
r/min
S01512P1
 Check that the gear ratio is correct for
power frequency used. If incorrect,
subsequent overspeed may result in a 50Hz
serious break down. 60Hz
 Welding or heating of parts that rotate S01512L1
can seriously affect material strength.

S0151241
 Wear on the large lock ring thread must

not exceed safety limit. -mark on lock A
ring must not pass opposite -mark by
more than specified distance.
S01512G1
(MA
X2
5)
 Inspect regularly for corrosion and

erosion damage. Inspect frequently if
process liquid is corrosive or erosive.
S01512H1
10
Entrapment hazards
 Do NOT stand on the separator or parts

of.
Entrapment hazards
 Make sure that rotating parts have come 

to a complete standstill before starting
any dismantling work.

S01512O1
If there is no braking function the run
down time can exceed two hours.

 To avoid accidental start, switch off and

lock power supply before starting any
dismantling work.

S0151261
Assemble the machine completely
before start. All covers and guards must
be in place.
Electrical hazard
 Follow local regulations for electrical

installation and earthing (grounding).
 O avoid accidental start, switch off and
S0151271

dismantling work.
11
Crush hazards
 Use correct lifting tools and follow lifting

instructions.


S01512M1


Do not work under a hanging load.
S01512Y1
Noise hazards
 Use ear protection in noisy

environments.
S0151291
Burn hazards
 Lubrication oil, machine parts and

various machine surfaces can be hot and
cause burns. Wear protective gloves.
S01512A1
12
Skin irritation hazards
 When using chemical cleaning agents,

make sure you follow the general rules
and suppliers recommendation
regarding ventilation, personnel
S01512D1
protection etc.
 Use of lubricants in various situations.
Cut hazards
 Sharp edges, especially on bowl discs

and threads can cause cuts.
Wear protective gloves.
S01512B1
Flying objects
 Risk for accidental release of snap rings

and springs when dismantling and
assembly. Wear safety goggles.
S01512C1
Health hazard
 Risk for unhealthy dust when handling

friction blocks/pads. Use a dust mask to
make sure not to inhale any dust.
S01512V1
13
2.1 Warning signs in text

Pay attention to the safety instructions in this
manual. Below are definitions of the three grades
of warning signs used in the text where there is a
risk for injury to personnel.
DANGER
Type of hazard
DANGER indicates an imminently

hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
Type of hazard
WARNING indicates a potentially

could result in death or serious injury.
CAUTION
Type of hazard
CAUTION indicates a potentially

may result in minor or moderate injury.
NOTE
NOTE indicates a potentially hazardous
situation which, if not avoided, may result
in property damage.
14
2.2 Environmental issues
Unpacking
Packing material consists of wood, plastics,
cardboard boxes and in some cases metal straps.
Wood and cardboard boxes can be reused,
recycled or used for energy recovery.
Plastics should be recycled or burnt at a licensed
waste incineration plant.
Metal straps should be sent for material recycling.
Maintenance
During maintenance oil and wear parts in the
machine are replaced.
Oil must be taken care of in agreement with local
regulations.
Rubber and plastics should be burnt at a licensed
waste incineration plant. If not available they
should be disposed to a suitable licensed land fill
site.
Bearings and other metal parts should be sent to
a licensed handler for material recycling.
Seal rings and friction linings should be disposed
to a licensed land fill site. Check your local
regulations.
Worn out or defected electronic parts should be
sent to a licensed handler for material recycling.
15
2.3 Requirements of
personnel
Only skilled or instructed persons are allowed to
operate the machine, e.g. operating and
maintenance staff.
 Skilled person: A person with technical
knowledge or sufficient experience to enable
him or her to perceive risks and to avoid
hazards which electricity/mechanics can
create.
 Instructed person: A person adequately
advised or supervised by a skilled person to
enable him or her to perceive risks and to
avoid hazards which electricity/mechanics
can create.
In some cases special skilled personnel may
need to be hired, like electricians and others. In
some of these cases the personnel has to be
certified according to local regulations with
experience of similar types of work.
16
3 Separator basics
3.1 Basic principles 18

3.1.1 Factors influencing the separation 
result 19
3.2 Definitions 21
3.2.1 Throughput 21
3.2.2 Reception ability 21
3.2.3 Purification 21
3.2.4 Clarification 21
3.2.5 Concentration 21
3.3 Design and function 22

3.3.1 Range of application 22
3.3.2 Overview 23
3.3.3 Mechanical power transmission 24
3.3.4 Motor and starter 26
3.3.5 Sensors and indicators 27
3.4 Liquid flow in bowl 28

3.4.1 Nozzles 29
3.4.2 Paring disc 30
17
3.1 Basic principles 3 Separator basics
3.1 Basic principles

The purpose of separation can be:
 to free a liquid of solid particles,
 to separate two mutually insoluble liquids with
different densities while removing any solids
presents at the same time,
 to separate and concentrate solid particles
from a liquid.
G0010711
Sedimentation by gravity
Separation by gravity
A liquid mixture in a stationary bowl will clear
slowly as the heavy particles in the liquid mixture
sink to the bottom under the influence of gravity.
A lighter liquid rises while a heavier liquid and
solids sink.
Continuous separation and sedimentation can be
achieved in a settling tank having outlets
arranged according to the difference in density of
G0010811
the liquids.
Heavier particles in the liquid mixture will settle
and form a sediment layer on the tank bottom. Sedimentation in a settling tank, with outlets making it
possible to separate the lighter liquid parts from the
heavier
Centrifugal separation
In a rapidly rotating bowl, the force of gravity is
replaced by centrifugal force, which can be
thousands of times greater.
Separation and sedimentation is continuous and
happens very quickly.
The centrifugal force in the separator bowl can
achieve in a few seconds what takes many hours
in a tank under influence of gravity.
The separation efficiency is influenced by
G0010911
changes in the viscosity (separating temperature)

and in the throughput.
The centrifugal solution
18
3 Separator basics 3.1 Basic principles
3.1.1 Factors influencing the

separation result
Separating temperatures
For some types of process liquids (e.g. mineral
oils) a high separating temperature will normally
increase the separation capacity. The
temperature influences oil viscosity and density
and should be kept constant throughout the
separation.
G0011011
High viscosity (with low temperature)
Viscosity
Low viscosity facilitates separation. Viscosity can
be reduced by heating.
G0011111
Low viscosity (with high temperature)
Density difference
The greater the density difference between two
liquids, the easier the separation. The density
difference can be increased by heating. G0011211
High density (with low temperature)

G0011311
Low density (with high temperature)
19
3.1 Basic principles 3 Separator basics
Phase proportions
An increased quantity of heavy phase in a
process liquid will influence the separating result
through the optimum transporting capacity of the
disc stack. An increased heavy phase content
can be compensated for by reducing the
throughput in order to restore the optimum
separating efficiency.
Size and shape of particles

The round and smooth particle (A) is more easily
separated out than the irregular one (B).
m³/h
Rough treatment, for instance in pumps, may A
cause a splitting of the particles resulting in
slower separation. Larger particles (1) are more
easily separated than smaller ones (2) even if B
they have the same density.
The throughput
The throughput sets the time allowed for the
separation. A better separation result can often
be achieved by reducing the throughput, i.e. by
increasing the settling time.
μm
G0613311
Disc stack 2 1
A neglected disc stack containing deformed discs Influence of size and shape
or discs coated with deposits will impair the
separating result.
20
3 Separator basics 3.2 Definitions
3.2 Definitions
3.2.1 Throughput
This means the quantity of liquid supplied per unit
time. The throughput is given in m3/h or litres/h.
3.2.2 Reception ability

This means the largest liquid quantity that the
bowl can treat per unit time, expressed in m3/h or
litres/h.
3.2.3 Purification
A liquid separation in which the machine is used
for separating two intermixed liquids, which are
insoluble in each other and have different specific
gravities, the lighter liquid constituting the major
part of the mixture. Solids with specific gravities
higher than those of the liquids can be separated
off at the same time.
3.2.4 Clarification
A liquid – sludge separation in which the machine
is used to separate particles, normally solid ones,
from a liquid having a lower specific gravity than
that of the particles.
3.2.5 Concentration
A liquid separation in which the machine is used
for separating two intermixed liquids, which are
insoluble in each other and have different specific
gravities, the heavier liquid constituting the major
part of the mixture. Solids with specific gravities
higher than those of the liquids can be separated
off at the same time.
21
3.3 Design and function 3 Separator basics
3.3 Design and function
3.3.1 Range of application

The Alfa Laval PASX 710T-74CG is a high-speed
centrifugal separator intended for food
applications (palm oil).
The separator can be installed together with
devices for control of its operation.
WARNING
Use the separator only for the purpose and

parameters (type of liquid, rotation speed,
temperature, density etc.) specified in the
chapter ‘‘8.2 Technical data” on page 165
and in the Purchase Order documents.
Consult your Alfa Laval representative before
any changes outside these parameters are
made.
22
3 Separator basics 3.3 Design and function
3.3.2 Overview
The PASX 710T-74CG separator comprises a
frame consisting of the frame bottom part and the
frame top part with a frame hood.
The separator bowl (2) is driven by an electric
motor (12) (direct-on-line motor or control-torque-
motor) via a coupling and worm gear (7) and bowl
spindle (4). The motor drive is equipped with rigid
coupling.
The main inlets and outlets are shown with their
connection numbers in the illustration. The
connections are listed in chapter ‘‘8.4 Connection
list’’.
G0774491
1. Paring disc
2. Bowl
3. Leading-off screen
4. Bowl spindle
5. Worm
6. Worm wheel
7. Worm gear
8. Worm wheel shaft
9. Oil drain plug
10. Oil gauge glass
11. Brake
12. Motor
13. Cover
201.Inlet for process liquid
340. Inlet for safety / back-up liquid
220. Palm oil outlet
23
3.3.3 Mechanical power

transmission
G0774441
1. Motor 5. Worm
2. Brake 6. Bowl spindle
3. Worm wheel 7. Top bearing
4. Worm wheel shaft
The motor (1) rotates the bowl via a coupling and

a worm gear. The worm gear adapt the bowl
speed to the motor speed. The worm gear
consists of a worm and worm wheel (5, 3) running
in a lubricating oil bath. The bearings on the
spindle and the worm wheel shaft are lubricated
by the oil splash produced by the the rotating
worm wheel.
The worm gear has a ratio which increases the
bowl speed several times compared with the
motor speed. For correct gear ratio, see ‘‘8.2
Technical data” on page 165.
To reduce bearing wear and the transmission of
bowl vibrations to the frame and foundation, the
top bearing (7) of the bowl spindle (6) is mounted
in a bearing support with rubber buffers.
24
Brake
When stopping the machine, always apply the
brake in order to reduce the retardation time of
the bowl, thus quickly passing the critical speed.
G0588721
1. Brake applied
2. Brake released
Revolution counter
It is essential to operate the machine at the
correct speed both in order to achieve the best
separating results and for reasons of safety.
To check the bowl speed, count the number of

revolutions per minute on the rotating indicator
disc fitted on the worm wheel guard.
G0246221
25
3.3.4 Motor and starter
G0665121
1. Thermistors Run-up period: Y-connected
Operation: D-connected
There are two motor alternatives for the

separator, the Direct-On-line motor (DOL) and the
Control Torque Motor (CT).
CT-motor (Control-Torque motor)

This separator has a rigid coupling and for this
reason the motor must be able to endure long
run-up times.
The motor supplied with the machine is of special
design. Compared with a standard three phase
motor with the same kW rating, it has a higher
class of insulation, a higher rotor resistance and
larger iron masses. These features counteract the
temperature rise in the motor when starting.
Furthermore, the motor is provided with thermal
sensors in the form of thermistors in the stator
windings. The thermistors must be connected to a
special tripping device in the starter.
These special motors have been designed by Alfa
Laval as “control-torque motors” - abbreviated to
CT-motors.
These motors can normally make two starts (with
separators) in succession without overheating. If
the separator is slowed down immediately after
two starts in succession, the motor must be
allowed to cool down before it can start again.
Cooling will take several hours.
26
The motor has been designed for star / delta

starting, i.e. it must be connected in star
throughout the acceleration period of the bowl.
Switching from starting to operation position is
normally performed by the equipment for speed
monitoring.
The overload protection (e.g. in the form of
bimodal relays) in the starter must be connected
into the D circuit. The protection must be
inoperative during the run-up period.
An ammeter must be fitted near the separator or
in the starter. Notice that the ejection process will
also produce an increase in current consumption.
3.3.5 Sensors and indicators

Vibration sensor (option)
The vibration sensor is of velocity type. The signal
must be converted to a signal usable in the
control system.
When any of the two limit values is exceeded
appropriate countermeasures should be
performed. The two levels are warning for
acceptable vibrations and safety stop respectively
in case of extreme unbalance. The two vibration
levels are further described in ‘‘8.6 Interface
description” on page 170.
27
3.4 Liquid flow in bowl 3 Separator basics
3.4 Liquid flow in bowl
G07776I1
1. Paring disc chamber 6. Nozzle holder

2. Lock ring 7. Nozzle
3. Bowl hood 8. Paring disc
4. Large lock ring 9. Distributor
5. Bowl body 10. Disc stack
11. Distributor insert
28
3 Separator basics 3.4 Liquid flow in bowl
The bowl body and bowl hood (3) are held

together by the large lock ring (2). Housed in the
bowl are the distributor (9) and the disc stack (10)
through which the process liquid flows and where
the separation takes place.
From the inlet the incoming liquid is fed through
the wing insert (11) into the distributor (9) and
then out towards the disc stack (10). The liquid is
fed and distributed through the holes in the
distributor and the disc set. The separation takes
place in the space between the discs. The
separated (light) liquid moves toward the centre of
the bowl and continues upwards on the outside of
the distributor to the paring disc (8). Decisive for
the dipping depth of the paring disc in the rotating
liquid ring is the resistance (back pressure)
present in the outlet pipe. When separating
certain products, air bubbles may form on the
surface of the liquid ring, which can be avoided by
increasing the resistance (back pressure) in the
outlet pipe.
The separated concentrate is forced by
centrifugal force towards the periphery of the bowl
and is discharged through the nozzles (7).
The ratio between light phase and concentrate is
determined by the choice of nozzle diameter and
the counter pressure on the heavy phase paring
disc positioned under the bowl.
3.4.1 Nozzles
The bowl has 9 nozzles evenly placed at the
widest part of the bowl body.
All the machines have concentrate outlets with
nozzles in the bottom of the bowl body. The
concentrate is discharged into the space inside
the frame hood under the leading-off screen and
then gravity discharged through the outlet pipe.
It is important to keep the pressures, flows and
levels recommended for the process. Otherwise
G0774331
unsatisfactory separation result can occur.

All inlet and outlet parts are stationary. For a
A. Nozzle with nozzle holder
further description of the connections see ‘‘8.4
B. Inspection port cover
Connection list’’. C. Leading-off screen
29
3.4 Liquid flow in bowl 3 Separator basics
3.4.2 Paring disc

A paring disc is a stationary pump wheel, which
dips into a liquid ring confined in a rotary part and
pares out liquid, i.e. the kinetic energy is
converted to pressure by the paring disc. Shown
beside as an example, is a paring disc mounted in
a chamber, serving as a discharge pump for the
liquid.
To prevent aeration of the separated liquid it is
important that the paring disc is covered to a
certain extent, which is regulated by the back
pressure of the heavy phase liquid outlet.
It is essential that the paring disc is correctly
positioned in relation to the bowl. Therefore the
height position of the paring disc device could be
altered with adjusting rings.
G0631011
Example of paring disc mounted in a chamber
30
4 Operating instructions
Contents
4.1 Operating routine 32

4.1.1 Before first start 32
4.1.2 Standstill (Ready for start) 33
4.1.3 Start 34
4.1.4 Running 36
4.1.5 Normal stop 37
4.1.6 Emergency stop 38
31
4.1 Operating routine 4 Operating instructions
4.1 Operating routine

These instructions are related only to the
separator itself. If the separator is a part of a
system or module also follow the instructions for
the system.
4.1.1 Before first start

Technical demands for connections and logical
limitations for the separator is described in the
chapter ‘‘8.2 Technical data’’ in the documents:
1. Technical data
2. Connection list
3. Interface description
4. Basic size drawing
5. Foundation drawing.
Before first start, check the following points:
 Ensure that the machine is installed correctly
and that feed-lines and drains are flushed
clean.
 Motors equipped with regreasing nipples:
When starting the motor for the first time, or
after long storage of the motor, apply the
specified quantity of grease until new grease
is forced out of the grease outlet. The
information can be found in ‘‘5.2.3 Lubrication
of electric motor” on page 45.
 Check all pipes and electrical connections.
 Fill oil in the gear housing. Fill up to slightly
above the middle of the sightglass. Use the
correct grade of oil. The separator is
delivered without oil in the worm gear
housing. Oil volume: approx. 13 litres
Suitable oil brands can be found in ‘‘8.7.5
Recommended lubricating oils’’.
 Make sure that the nozzle diameter suits the
G0262011
process liquid to be treated.

 Fill the bowl with water. Make sure that water Fill oil in the gear housing
runs in an even jet through all nozzles.
Also see ‘‘5.8.3 Before start-up” on page 72.
32
4 Operating instructions 4.1 Operating routine
4.1.2 Standstill (Ready for start)

 Check that the bolts holding the frame hood
are fully tightened.
 Check that all inlet and outlet connections
have been correctly made and properly
tightened.
 Check that the oil level is slightly above
S0009821
middle of the sight glass.
Be aware of that a very small quantity of oil
may remain at the bottom edge of the sight No leakage permitted
glass even when the gear housing oil has
been drained.
Fill up oil if necessary. See chapter ‘‘8.7.2
Recommended lubricants’’ for a list of
recommended oils.
NOTE
During running the oil level should be slightly
below the middle of the sight glass.
To much or to little oil can damage the
bearings in the separator.
33
4.1.3 Start
1. Turn on safety water
2. Start the separator.
3. Check the direction of bowl rotation by
S00688
checking that the direction of the motor fan is
corresponding to the arrow on the plate fixed Check for correct direction of rotation
on the motor.
WARNING
Disintegration hazard
When power cables have been connected,

always check direction of rotation. If
incorrect, vital rotating parts could unscrew
causing disintegration of the machine.
4. Check the separator for vibration. Some

vibration can occur for short periods during
the starting cycle when the separator passes
through its critical speeds. This is normal and
will pass off without danger. Try to learn the
vibration characteristics of the critical speed
pattern.
WARNING
S0055611
When excessive vibration occurs, keep
liquid feed on and stop separator.
Check for excessive vibration
The cause of the vibration must be identified
and rectified before the separator is restarted.
Excessive vibration may occur due to
incorrect assembly or insufficient cleaning of
the bowl.
The trouble-tracing chapter ‘‘7.1 Mechanical

functions” on page 158 describes a number
of causes that can create vibration.
34
5. Run up the separator to full speed. Check

that the switching-over between the Y and D
connections is effected at full speed (if
applicable). The time to reach full speed may
not exceed the limit given in chapter ‘‘8.2
Technical data’’.
35
4.1.4 Running
1. Gradually turn on the product feed supply and
turn off safety water.
2. Adjust the product flow.
3. Check the heavy phase flow and pressure
from time to time.
4. Make sure that the feed flow exceeds the
nozzle flow.
WARNING
Blocked nozzles may result in excessive

vibration.
WARNING
During separation and while the bowl is still

rotating, the liquid feed must exceed the
output from the nozzles
36
4.1.5 Normal stop

1. Shift from process liquid to safety water.
NOTE
Turn on the water before the process liquid
valve is closed.
2. Stop the separator.
WARNING
The bowl must always be filled with liquid

during the run-down period to prevent
excessive vibration if there is uneven sludge
accumulation in the bowl.
3. When the bowl has stopped turn off the water

supply.
37
4.1.6 Emergency stop
1. If the separator begins to vibrate excessively

during operation, stop it immediately by
switching off the separator motor, e.g. by
pushing the emergency stop button.
Keep the bowl liquid feed on during the run-
down to minimize the excessive vibration.
2. Evacuate the room. The separator may be
hazardous when passing its critical speeds
S0009911
during the run-down.
Push the emergency stop if excessive vibration

CAUTION
After an emergency stop the cause of the

fault must be identified. If all parts have been
checked and the cause remains unclear,
contact Alfa Laval for advice.
38
5 Service instructions
Contents
5.1 Periodic maintenance 40 5.7 Vibration 66

5.1.1 Introduction 40 5.7.1 Vibration analysis 66
5.1.2 Maintenance intervals 40
5.1.3 Maintenance procedure 42 5.8 Common maintenance directions 67
5.1.4 Service kits 43 5.8.1 Ball and roller bearings 67
5.8.2 Before shutdowns 71
5.2 Maintenance Logs 44 5.8.3 Before start-up 72
5.2.1 Daily checks 44
5.2.2 Oil change 44
5.2.3 Lubrication of electric motor 45
5.2.4 Intermediate Service (IS) 46
5.2.5 Major service (MS) 48
5.2.6 3-year Service (3S) 51
5.3 Lifting instructions 52

5.3.1 Separator 52
5.3.2 Bowl 53
5.3.3 Other parts 53
5.4 Cleaning 54
5.4.1 External cleaning 54
5.4.2 Cleaning of bowl discs 55
5.4.3 Cleaning agents 56
5.4.4 Cleaning in place (CIP) 57
5.5 When changing oil 58

5.5.1 Worm wheel and worm; wear of teeth58
5.5.2 Oil change procedure 61
5.6 Nozzles 62
5.6.1 Exploded view 62
5.6.2 Exchange of nozzles 63
39
5.1 Periodic maintenance 5 Service instructions
5.1 Periodic maintenance
5.1.1 Introduction
Periodic (preventive) maintenance reduces the
risk of unexpected stoppages and breakdowns.
Follow the maintenance logs on the following
pages in order to facilitate the periodic
maintenance.
WARNING
Separator parts that are either worn beyond

their safe limits or incorrectly assembled may
cause severe damage or fatal injury.
5.1.2 Maintenance intervals

The following directions for periodic maintenance
give a brief description of which parts to be
cleaned, checked and renewed at different
maintenance intervals.
The maintenance logs for each maintenance
interval later in this chapter give detailed
enumeration of the check points that must be
done.
Daily checks consist of minor check points to
carry out for detecting abnormal operating
conditions.
Oil change
The oil change interval is every 1000-1500 hours
or at least once every year if the total number of
operating hours is less than 1000-1500 hours.
40
5 Service instructions 5.1 Periodic maintenance
Intermediate Service (IS)

Intermediate Service consists of an overhaul of
the separator bowl and inlet/outlet device every 3
months or 2000 operating hours. Seals in bowl
and gaskets in inlet/outlet device are renewed.
Major Service (MS)

Major Service consists of an overhaul of the
complete separator and includes an Intermediate
Service every 12 months or 8000 operating
hours. Seals and bearings in the bottom part are
renewed.
3-year Service (3S)

3-year Service consists of renewing the frame
feet. The feet get harder with increased use and
age. See replacement description in chapter
‘‘5.2.6 3-year Service (3S)” on page 51.
Periodic maintenance schedule

Oil change
Intermediate Service = IS
Major Service = MS
3-year Service = 3S
3S
MS MS MS
IS IS IS IS IS IS IS IS IS IS IS IS
Installation 1st year 2nd year 3rd year
41
5.1 Periodic maintenance 5 Service instructions
5.1.3 Maintenance procedure

At each Intermediate and Major Service, take a
copy of the maintenance log and use it for
notations during the service.
An Intermediate and Major Service should be
carried out in the following manner:
1. Dismantle the parts mentioned in the
maintenance log according to the description
in chapter ‘‘6 Dismantling/Assembly’’.
Place the separator parts on clean, soft
surfaces such as pallets.
2. Inspect and clean the dismantled separator
parts according to the maintenance log.
3. Fit all the parts delivered in the service kit
while assembling the separator as described
in chapter ‘‘6 Dismantling/Assembly’’. The
assembly instructions have references to
check points which should be carried out
before and during the assembly.
WARNING
No modifications are to be made to any part

of the separator by machining or any other
means as this can affect material strength or
alter the fine tolerances necessary for safe
operation.
WARNING
Worn, eroded or improperly assembled

machine parts may cause severe damage.
Follow maintenance instructions and check
for possible damage.
42
5 Service instructions 5.1 Periodic maintenance
5.1.4 Service kits

Special service kits are available for Intermediate
Service (IS) and Major Service (MS), as well as
for servicing the frame feet (3S).
For other services the spare parts have to be
ordered separately.
S0021021
Note that the parts for IS are not included in the
MS kit.
Kits are available for Intermediate Service, Major
The contents of the service kits are described in
Service and for servicing the frame feet
the Spare Parts Catalogue.
NOTE
Always use Alfa Laval genuine parts as
otherwise the warranty will become invalid.
Alfa Laval takes no responsibility for the safe
operation of the equipment if non-genuine
spare parts are used.
WARNING
Use of imitation parts may cause severe

damage.
43
5.2 Maintenance Logs 5 Service instructions
5.2 Maintenance Logs
5.2.1 Daily checks

The following steps should be carried out daily.
Main component and activity Part Page Notes
Inlet and outlet
Check for leakage Outlet housing. –
Separator bowl
Check for vibration and noise 66
Horizontal driving device
Worm wheel shaft and gear casing
Check Oil level in gear housing 61
Electrical motor
1)
Check for heat, vibration and
noise
1) See manufacturer’s instruction
5.2.2 Oil change

The oil change and check of worm gear should be
carried out every 1000-1500 hours of operation.
Note! In a new installation, or after replacement
of gear, change the oil after 200 operating hours
and clean the gear housing.
Worm wheel shaft and gear housing
Check Worm wheel and worm 58
Renew Oil1) in gear housing 61

1)
See chapter ‘‘8.7 Lubricants’’ for further information.
When the separator is running for short periods, the lubricating oil must be changed every 12 months
even if the total number of operating hours is less than 1000-1500 hours (2000 h).
44
5 Service instructions 5.2 Maintenance Logs
5.2.3 Lubrication of electric motor

Correct lubrication interval and recommended
type of grease can be found on a plate fixed on
the motor. The information can also be found in
chapter ‘‘Relubrication instructions:” on page 192
and page 190.
Some motors may be equipped with a collector
for old grease. Empty the grease collector every
12 months (or 4th relubrication).
Manual lubrication
Regreasing while motor is running
 Remove grease outlet plug or open closing
valve if fitted.
 Be sure that the lubrication channel is open.
 Press the specified amount of grease into the
bearing.
 Let the motor run 1-2 hours to ensure that all
excess grease is forced out of the bearing.
Close the grease outlet plug or closing valve if
fitted.
Regreasing while motor is at standstill
Regrease motors while running. If this is not
possible, lubrication can be carried out while the
machine is at a standstill.
 In this case, use only half the quantity of
grease, then run the motor for a few minutes
at full speed.
 When the motor has stopped, press the rest
of the specified amount of grease into the
bearing.
 After 1-2 running hours close grease outlet
plug or closing valve if fitted.
NOTE
Do not over grease bearings. Over greasing
may cause damage. Follow relubrication
instructions!
45
5.2.4 Intermediate Service (IS)

Name of plant: Local identification:
Separator: PASX 710T-74CG Manufacture No./Year:
Total running hours: Product No: 881117-01-04
Date: Signature:
Inlet and outlet
Check Threads of inlet pipe 114
Renew O-rings and gasket –
Separator bowl
Clean and check Guide ring –
Concentrate tube –
Distributor support –
Lock ring 100
Bowl hood –
Bowl discs 55
Distributor –
Distributing insert and tubes –
Bowl body nave 104
Bowl body _
Paring disc chamber –
Nozzles and holders 63
Spindle taper 104
Check Corrosion 94
Cracks 96
Erosion 97
Disc stack pressure 112
46
Machine top part
Check Height position of heavy 107

phase paring disc
Height position of upper 118

paring disc
Renew O-rings and sealings –
Height adjustment rings –
Vertical driving device
Clean and check Bowl spindle taper 104
Renew Oil in gear housing 44
Gasket for drain screw –
Gasket for oil filling screw –
Electrical motor
Lubrication (if nipples are fitted) See sign on motor and

manufacturers 192, 190
recommendation
Signs and labels on separator
Check attachment and legibility Safety label on hood 193
Direction of rotation arrow 193
Power supply frequency 193
Monitoring equipment
Check Vibration sensor 105
Note! Intermediate Service (IS): Renew all parts

included in the Intermediate Service kit.
47
5.2.5 Major service (MS)

Name of plant: Local identification:
Separator: PASX 710T-74CG Manufacture No./Year:
Total running hours: Product No: 881117-01-04
Date: Signature:
Inlet and outlet
Renew O-rings and gasket –
Separator bowl
Clean and check Guide ring –
Concentrate tube –
Distributor support –
Lock ring 100
Bowl hood –
Bowl discs 55
Distributor –
Distributing insert and tubes –
Bowl body nave 104
Bowl body –
Paring disc chamber –
Nozzles and holders 63
Check Corrosion 94
Cracks 96
Erosion 97
Disc stack pressure 112
Renew O-rings and sealings –
48
Vertical driving device
Clean and check Bowl spindle –
Bowl spindle taper 104
Buffer springs and ball –

bearing housing
Check Radial wobble of bowl 154

spindle
Renew Spindle bearings, O-rings, _

seal rings, wear ring, lock
washer, rubber buffers and
gasket
Radial wobble of worm 146

wheel shaft
Renew Bearings, O-rings, sealings _
Oil in gear housing 58
Rigid coupling
Check Axial play of elastic plates 143
Bearing shield –
Renew O-ring 145
Corrugated shim 145
Gasket 145
49
Brake
Electrical motor
Check Radial wobble of motor shaft 143
Lubrication of bearings 192, 190 See separate

plate on motor
Revolution counter
Renew Seal ring 155
Signs and labels on separator
Check attachment and legibility Safety label on hood 193
Direction of rotation arrow 193
Power supply frequency 193
Monitoring equipment
Check Vibration sensor 105
Note! Major service (MS): Renew all parts

included in the Intermediate Service kit (IS) and
Major Service kit (MS).
50
5.2.6 3-year Service (3S)

Renew the frame feet as described below. The
3-year service should be carried out in
conjunction with a Major Service (MS). The extent
of the 3-year service is the same as for a major
service plus renewing the parts included in the
service kit for foundation feet.
Frame feet, renewal

1. Disconnect pipes, hoses and cables
connected to the separator and electric
motor.
2. Remove the nuts (1).
3. Lift up the separator from the anchoring feet
(3).
NOTE
When lifting a separator it must always hang
securely. See separate instruction in chapter
‘‘5.3 Lifting instructions” on page 52.
4. Remove the old anchoring feet from the floor.

5. Make sure that the contact surfaces for the
new feet are clean. Fit the new anchoring feet
to the floor.
6. Lower the separator on to the anchoring feet
(3). Check that the bolts do not press against
the edges of the holes, otherwise the feet will
G0778121
lose their damping ability.
7. Check the horizontal level. If necessary lift up
1. Nut
the separator and fit adjusting washers (2). 2. Adjusting washer
8. Apply Loctite 270 to the threads and tighten 3. Anchoring foot
the nuts (1).
9. Connect the previously disconnected pipes,
hoses and cables.
51
5.3 Lifting instructions 5 Service instructions
5.3 Lifting instructions
5.3.1 Separator
Alfa Laval ref. 554433, rev. 1
Before lifting the separator remove the following

parts in order stated.
 Inlet and outlet device
 Frame hood
 Motor
 Bowl
Attach three endless slings or cables to the lifting
eyes (the screws must be tightened with
spanner).
S0100011
NOTE
Machine weight without frame hood and bowl
is approx. 1000 kg.
Do not lift the separator unless the frame hood

and bowl have been removed.
G0930721
WARNING
A: Three adjustable slings
Crush hazards
Use only the three special lifting eyes for

lifting the machine. They are to be screwed
into the special threaded holes normally
covered by the frame hood.
Other holes are not dimensioned for lifting
the machine.
A falling separator can cause accidents
resulting in serious injury to persons and
damage to equipment.
52
5 Service instructions 5.3 Lifting instructions
5.3.2 Bowl
This instruction describes how to lift a complete
bowl, which normally is done only during a
transport of the separator.
When lifting the bowl, use the special lifting tool
fastened on the bowl hood.
NOTE
Check that the lock ring is properly tightened.
The height of the lock ring above the bowl
body must not exceed 4 mm, see illustration.
Weight to lift is approx. 350 kg.
G0689821
When lifting the bowl out of the separator
frame, the cap nut fixing the bowl to the bowl
spindle and the screws fixing the bowl body
to the heavy phase cover must first be
removed.
5.3.3 Other parts

The frame hood and the heavy bowl parts must
be lifted by means of a hoist. Position the hoist
exactly above the bowl centre. Use endless lifting
straps and a lifting hook with safety catch.
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the capacity of at least 500 kg.
53
5.4 Cleaning 5 Service instructions
5.4 Cleaning
5.4.1 External cleaning

The external cleaning of the frame and motor
should be restricted to brushing, sponging or
wiping while the motor is running or is still hot.
Never wash down a separator with a direct water
stream. Totally enclosed motors can be damaged
by direct hosing to the same extent as open
motors and even more than those, because:
 Many operators believe that these motors are
sealed, and normally they are not.
G0545121
 A water jet played on these motors will
produce an internal vacuum, which will suck Never wash down a separator with a direct water
the water between the metal-to-metal contact stream or playing a water jet on the motor
surfaces into the windings, and this water
cannot escape.
 Water directed on a hot motor may cause
condensation resulting in short-circuiting and
internal corrosion.
Be careful even when the motor is equipped with
a protecting hood. Never play a water jet on the
ventilation grill of the hood.
Use a sponge or cloth and a brush when cleaning G0545131
54
5 Service instructions 5.4 Cleaning
5.4.2 Cleaning of bowl discs

Handle the bowl discs carefully so as to avoid
damage to the surfaces during cleaning.
NOTE
Mechanical cleaning is likely to scratch the

disc surfaces causing deposits to form
quicker and adhere more firmly.
A gentle chemical cleaning is therefore
preferable to mechanical cleaning.
CAUTION
Cut hazard
Sharp edges on separator discs may cause

cuts.
1. Remove the bowl discs from the distributor

and lay them down, one by one, in the
cleaning agent.
2. Let the discs remain in the cleaning agent
until the deposits have been dissolved. This
will normally take between two and four
hours.
3. Finally clean the discs with a soft brush.
G0228311
55
5.4 Cleaning 5 Service instructions
5.4.3 Cleaning agents

When using chemical cleaning agents, make sure
you follow the general rules and suppliers’
recommendations regarding ventilation,
protection of personnel, etc.
CAUTION
Skin irritation hazard
Read the instructions on the label of the

container before using the chemical cleaning
agent.
Always wear safety goggles, gloves and
protective clothing as the liquid is alkaline
and dangerous to skin and eyes.
For parts of the driving devices

Use white spirit, cleaning-grade kerosene or
diesel oil.
Oiling (protect surfaces against corrosion)

Protect cleaned carbon steel parts against
corrosion by oiling. Separator parts that are not
assembled after cleaning must be wiped and
coated with a thin layer of clean oil and protected
from dust and dirt.
56
5 Service instructions 5.4 Cleaning
5.4.4 Cleaning in place (CIP)

During the separation uneven solid built-ups can
occur in the bowl with heavy vibration as a result.
This happen if a nozzle gets clogged.
The separator bowl can be cleaned by flushing
the bowl with water during controlled bowl speed
instead of dismantling the bowl, so called
Cleaning In Place (CIP).
The CIP-procedure is performed in two steps:
 Low speed CIP below critical speed (below
900 rev/min) to flush away the main part of
solid build-ups.
 High speed CIP. Flushing above the critical
speed.
Perform the CIP-procedure as follows:
1. Make sure that the machine has stopped.
2. Remove the nine (9) nozzle holders. Make
sure to fit the nozzle change cover back
again.
3. Low speed CIP:
a. Start the separator and wait until the
speed is about 800 r/min.
b. Shut of the separator motor and flush
with water while the bowl still is rotating.
Use a flow of about 1 m3/h.
Flush 0,5 - 1 minute.
c. Repeat point b. (at least three times) until
the main part of solid built-ups has been
flushed away and machine is running
without high vibrations.
4. High speed CIP:
a. Same actions as for low speed CIP but
increase the speed to 3000 r/min.
b. Repeat point a. three times.
5. Stop the machine and mount the nozzle
holders.
57
5.5 When changing oil 5 Service instructions
5.5 When changing oil
5.5.1 Worm wheel and worm;

wear of teeth
To check at each oil change

Check the teeth of both the worm wheel and
worm for wear. Examine the contact surfaces and
compare the tooth profiles with the ‘‘ Tooth
appearance examples” on page 59. The gear may
operate satisfactorily even when worn to some
degree.
 Replace both worm wheel and worm at the
same time, even if only one of them is worn.

G0205311
To avoid damaging the teeth when lifting the
bowl spindle: push the worm wheel to one
side first. 1. Worm
Position the spindle in correct place before 2. Worm wheel
fitting the worm wheel.
When replacing the gear, always make sure that
the new worm wheel and worm have the same
number of teeth as the old ones. See chapter ‘‘8.2
Technical data’’ for correct gear ratio between
worm wheel and worm.
WARNING
Check that gear ratio is correct for power

frequency used. If incorrect, subsequent
overspeed may result in a serious
G0205411
breakdown.
Check the gear ratio (number of teeth) when replacing

the gear
NOTE
Presence of metal chips in the oil bath is an
indication that the gear is wearing
abnormally.
58
5 Service instructions 5.5 When changing oil
Important!
When using mineral-type oil in the worm gear
housing, the presence of black deposits on the
spindle parts is an indication that the oil base has
deteriorated seriously or that some of the oil
additives have precipitated. If pits are found on
the worm gear, the cause could be that the
additives are not suitable for this purpose.
In all these cases it is imperative to change to a
high-temperature oil.
For further information, see chapter ‘‘8.7
Lubricants’’.
Tooth appearance examples

Satisfactory teeth:
Uniform wear of contact surfaces. Surfaces are
smooth.
Good contact surfaces will form on the teeth when
G0538711
the gear is subjected to only moderate load
during its running-in period.
Satisfactory teeth
Worn teeth:
Permissible wear is as a rule 1/3 of the thickness
of the upper part of a tooth, provided that
 the wear is uniform over the whole of the flank
G0538811
of a tooth
 and all teeth are worn in the same way.
Worn teeth
Spalling:
Small bits of the teeth have broken off, so-called
spalling. This is generally caused by excessive
load or improper lubrication. Damage of this type
need not necessitate immediate replacement, but
G0538911
careful checking at short intervals is of imperative

importance.
Spalling
59
5.5 When changing oil 5 Service instructions
Pitting:
Small cavities in the teeth, so-called pitting, can
occur through excessive load or improper
lubrication. Damage of this type need not
necessitate immediate replacement, but careful
G0539011
check at short intervals is of imperative
importance.
Pitting
60
5 Service instructions 5.5 When changing oil
5.5.2 Oil change procedure
NOTE
Before adding or renewing lubricating oil in
the worm gear housing, the information
concerning different oil groups, handling of
oils, oil change intervals etc. given in chapter
‘‘8.7 Lubricants’’ must be well known.
G0134411
1. Oil filling plug
2. Sight glass
3. Oil drain plug
1. Place a collecting tray under the drain hole,

remove the drain plug and drain off the oil.
CAUTION
Burn hazards
G00359B1
Lubricating oil in the worm gear housing and
various machine surfaces can be sufficiently Burn hazards: The drained oil can be hot
hot to cause burns.
2. Fit the drain plug with gasket. Remove the

protecting guard and fill new oil in the worm
gear housing. The oil level should be exactly
in the middle of the sight glass:
Oil volume: Approx. 8 litres.
For recommended oil brands, see ‘‘8.7.5
Recommended lubricating oils’’.
G0262011
3. Fit the protecting guard with gasket.
The oil level must not be above the middle of the sight
NOTE glass
During operation the oil level must be slightly

below the middle of the sight glass.
Too much or too little oil can damage the
separator bearings.
61
5.6 Nozzles 5 Service instructions
5.6 Nozzles
5.6.1 Exploded view
G0388221
1. Nozzle holder
2. O-ring
3. Nozzle
62
5 Service instructions 5.6 Nozzles
5.6.2 Exchange of nozzles

Removal of nozzle holder, nozzle and insert
WARNING
Entrapment hazards
1. Make sure that rotating parts have come

any dismantling work.
The coupling at the motor shaft or the
motor fan indicates if separator parts are
rotating or not.
2. To avoid accidental start, switch off and
S0051011
dismantling work.
Switch off and lock power supply
The nozzles can be replaced from the outside

without dismantling the frame hood. They are
placed in special nozzle holders, fitted into the
bowl wall by a bayonet coupling.
When the machine has come to a complete stand
still, an inspection port in the frame hood can be
opened and by inserting and twisting a pair of flat
pliers, the nozzle holders can be taken out.
1. Remove the inspection port from the frame
hood.
2. Loosen the screw that holds the leading-off
screen. Lift up the leading-off screen.
3. Rotate the bowl manually until a nozzle is
visible.
G0351031
63
5.6 Nozzles 5 Service instructions
4. Grip the nozzle holder with the nozzle tool.

Turn the nozzle holder 90° in a counter
clockwise direction and remove it.
S0100311
G0351121
5. Remove the nozzle from the nozzle holder.
Use pliers.
S0142811
G0351211
6. Fit the nozzle holder into the dismantling tool
(1).
G0351331
1. Dismantling tool
7. Knock the tool and the nozzle holder on a

solid base (A) until the insert (B) loosens.
G0351411
64
5 Service instructions 5.6 Nozzles
Fitting of insert, nozzle and nozzle holder

1. Lubricate the o-ring on the insert with silicone
grease.
2. Fit the insert into the nozzle holder in such a
way that A and B are aligned.
G0351511
3. Lubricate and fit the nozzle into the nozzle
holder.
G0388211
4. Lubricate the O-ring in the nozzle holder.
G0351711
5. Grip the nozzle holder using the tool. Fit the
nozzle holder into the bowl with the nozzle
pointing upwards. Lock the nozzle holder by
turning it 90° in a clockwise direction.
WARNING
It is very important that the nozzle points to

the right. A nozzle fitted in the wrong
direction will rapidly cause severe erosion
damage to the bowl.
G0351821
65
5.7 Vibration 5 Service instructions
5.7 Vibration
5.7.1 Vibration analysis

Excessive vibration or noise indicates that
something is incorrect. Stop the separator and
identify the cause.
Use vibration analysis instrument to periodically
check and record the level of vibration. See the
illustration where to take measurements.
NOTE
The level of vibration should not exceed the
value given in ‘‘8.2 Technical data’’ at full
speed.
WARNING
G07776J1
Measuring points for vibration analysis
When excessive vibration occurs, keep
liquid feed on and stop separator.
The cause of the vibration must be identified
and corrected before the separator is
restarted. Excessive vibration can be due to
incorrect assembly or poor cleaning of the
bowl.
WARNING
Burn hazards
Use protective gloves when handling the

heated bearings.
66
5 Service instructions 5.8 Common maintenance directions
5.8 Common
maintenance
directions
5.8.1 Ball and roller bearings

Special-design bearings for the bowl spindle
The bearings used for the bowl spindle are
specified to withstand the speed, vibration,
temperature and load characteristics of high-
speed separators.
G0587321
Only Alfa Laval genuine spare parts should be
used.
1 Outer race
A bearing that appears equivalent to the genuine 2 Ball/roller
may differ considerably in various respects: inside 3 Inner race
clearances, design and tolerances of the cage 4 Cage
and races as well as material and heat treatment.
NOTE
Using an incorrect bearing can cause a
serious breakdown with damage to
equipment as a result.
Do not re-fit a used bearing. Always replace
it with a new.
Dismantling
For bearings where no driving-off sleeve is
included in the tool kit, remove the bearing from
its seat by using a puller. If possible, let the puller
engage the inner ring, then remove the bearing
with a steady force until the bearing bore
completely clears the entire length of the
cylindrical seat.
The puller should be accurately centred during
dismantling; otherwise, it is easy to damage the
G0587411
seating.
For bearings where no driving-off sleeve is included in

NOTE the tool kit, use a puller when removing bearings
Do not strike with a hammer directly on the
bearing.
67
5.8 Common maintenance directions 5 Service instructions
Cleaning and inspection

Check shaft (spindle) end and/or bearing seat in
the housing for damage indicating that the
bearing has rotated on the shaft (spindle) and/or
in the housing respectively. Replace the damaged
part(s), if the faults cannot be remedied by
polishing.
Assembly
 Leave new bearings in original wrapping until
ready to fit. The anti-rust agent protecting a
new bearing should not be removed before
use.
 Use the greatest cleanliness when handling
the bearings.
G0587511
 To facilitate assembly and also reduce the
risk of damage, first clean and then lightly oil
Clean and oil the bearing seating before assembly
the bearing seating on shaft (spindle) or
alternatively in housing, with a thin oil.
 When assembling ball bearings, the bearings
must be heated in oil to max. 125 °C.
NOTE
Heat the bearing in a clean container.
Use only clean oil with a flash point above
250 °C.
G0587611
The bearing must be well covered with the oil
and not be in direct contact with the sides or The bearing must not be in direct contact with the
the bottom of the container. Place the container
bearing on some kind of support or
suspended in the oil bath.
WARNING
Burn hazards
G0963311

Inductive-heater
heated bearings.
68
 There are several basic rules for assembling

cylindrical bore bearings:
 Never directly strike a bearing’s rings,
cage or rolling elements while
assembling. A ring may crack or metal
fragments break off.
 Never apply pressure to one ring in order
to assemble the other.
 Use an ordinary hammer. Hammers with
soft metal heads are unsuitable as
fragments of the metal may break off and
enter the bearing.
 Make sure the bearing is assembled at a
right angle to the shaft (spindle).
 If necessary use a driving-on sleeve that
abuts the ring which is to be assembled with
an interference fit, otherwise there is a risk
that the rolling elements and raceways may
G0587711
be damaged and premature failure may
follow.
Use a driving-on sleeve for bearings that are not
heated
69
Angular contact ball bearings

Always fit single-row angular contact ball bearings
G0587211
with the wide shoulder of the inner race facing the
axial load (upwards on a bowl spindle).
The wide shoulder of the inner race must face the
axial load
 Bearings fitted with two seals (1) are filled

with grease at delivery.
NOTE
These bearings should not be heated
G0873211
before fitting.
If heated, the grease in the bearings will
Bearing with two seals (1)
be dissolved and the lifespan of the
bearings will be considerably reduced.
Always fit single-row angular contact ball bearings

with the wide shoulder of the inner race facing the
axial load (upwards on a bowl spindle).
Lubrication
NOTE
Since roller bearings are normally treated
only with rust protection oil from the factory,
an initial lubrication of new bearings must
always be performed whenever bearings are
replaced.
The initial lubrication implies adding a few
drops of lube oil to the bearings. Use the
same oil type as in the separator worm gear
housing.
70
5.8.2 Before shutdowns

Before the separator is shut-down for a period of
time, the following must be carried out:
 Dismantle and remove the bowl, according to
instructions in chapter ‘‘6.2.3 Separator bowl”
on page 84.
NOTE
The bowl must not be left on the spindle
during standstill for more than one week.
Vibration in foundations can be transmitted to
the bowl and produce one-sided loading of
the bearings. The resultant indentations in
the ball bearing races can cause premature
bearing failure.
 Protect cleaned carbon steel parts against

corrosion by oiling. Separator parts that are
not assembled after cleaning must be wiped
and protected against dust and dirt.
71
5.8.3 Before start-up

 If the separator has been shut-down for more
than 3 months but less than 12 months, an
Intermediate Service (IS) has to be made. In
addition to IS-service: Lubricate the top
bearing with 10 mil. of lubricating oil.
 If the electric motor is equipped with grease
nipples; pre-lubricate according to the
instructions in ‘‘5.2.3 Lubrication of electric
motor” on page 45 and/or the manufacturers
information. See ‘‘8.7 Lubricants” on page
178 for type of grease.

If the motor has no grease nipples, it is
permanently lubricated. No action is needed.
 If the shut-down period has been longer than
12 months, a Major Service (MS) should be
carried out.
 Make sure to pre-lubricate the spindle
bearings.
 After pre-lubrication, clean the gear
casing with a clean cloth before changing
oil.
 Change the oil before starting.
72
G01881E1
The illustration may not show the actual parts.
73
74
6 Dismantling/Assembly
Contents
6.1 Introduction 77 6.6 Major Service (MS), check points 136

6.1.1 General directions 77 6.6.1 Introduction 136
6.1.2 References to check points 78 6.6.2 Brake 136
6.1.3 Tools 78 6.6.3 Lock ring; priming 137
6.1.4 Tightening of screws 78
6.7 Major service (MS), assembly 139
6.2 Intermediate Service (IS),  6.7.1 Introduction 139
dismantling 79 6.7.2 Horizontal driving device 140
6.2.1 Introduction 79 6.7.3 Vertical driving device 147
6.2.2 Machine top part with inlet and outlet 80
6.2.3 Separator bowl 84
6.3 Intermediate Service (IS), check

points 94
6.3.1 Introduction 94
6.3.2 Corrosion 94
6.3.3 Cracks 96
6.3.4 Erosion 97
6.3.5 Lock ring; wear and damage 100
6.3.6 Nozzle wear 103
6.3.7 Bowl spindle cone and bowl body 
nave 104
6.3.8 Vibration sensor (option) 105
6.4 Intermediate Service (IS), 

assembly 106
6.4.2 Bowl 106
6.4.3 Machine top part with inlet and 
outlet 117
6.5 Major service (MS), dismantling 120

6.5.2 Vertical driving device 121
6.5.3 Horizontal driving device 129
75
6 Dismantling/Assembly
76
6 Dismantling/Assembly 6.1 Introduction
6.1 Introduction
6.1.1 General directions

The separator must be dismantled regularly for
cleaning and inspection.
The recommended intervals are stated in chapter
‘‘5.1.2 Maintenance intervals” on page 40.
NOTE
Never interchange bowl parts
To prevent mixing of parts, e.g. in an
installation comprising several machines of
the same type, the major bowl parts carry the
machine manufacturing number or its last
three digits.
77
6.1 Introduction 6 Dismantling/Assembly
6.1.2 References to check points

In the text you will find references to the Check
point instructions in chapter 5. The references
appear in the text as in the following example:
✔ Check point
‘‘6.6.3 Lock ring; priming” on page 137.
In this example, look up check point Lock ring
priming in chapter 6 for further instructions.
6.1.3 Tools
Special tools from the tool kit must be used for
dismantling and assembly. The special tools are
specified in the Spare Parts Catalogue.
NOTE
When lifting parts without weight
specifications, always use lifting straps with
the capacity of at least 500 kg.
6.1.4 Tightening of screws

When tightening screws, use the torques stated in
the table below unless otherwise stated. The
figures apply to lubricated screws tightened with a
torque wrench.
METRIC THREAD
 Torque in Nm
Thread Stainless Carbon
steel steel
M6 7 8
M8 17 20
M10 33 39
M12 57 68
M16 140 155
M20 275 325
M24 470 570
78
6 Dismantling/Assembly 6.2 Intermediate Service (IS), dismantling
6.2 Intermediate Service

(IS), dismantling
6.2.1 Introduction
WARNING
Entrapment hazard

G0246221
motor fan indicates if separator parts are The revolution counter indicates if the separator is still
rotating or not. rotating
dismantling work.
S0051011
The frame hood and heavy bowl parts must be
lifted by hoist. Position the hoist directly above the
bowl centre. Use an endless sling and a lifting Switch off and lock power supply
hook with catch.
These parts must be handled carefully.
Do not place parts directly on the floor, but on a
clean rubber mat, fibreboard or a suitable pallet.
79
6.2 Intermediate Service (IS), dismantling 6 Dismantling/Assembly
6.2.2 Machine top part with inlet

and outlet
Inlet/outlet device
1. Screw
2. O-ring
3. Coupling nut
4. O-ring
5. O-ring
6. Clamp ring
7. Seal ring
8. Gasket
9. Inlet bend
10. Outlet housing
11. Clamp ring
12. Seal ring
13. Gasket
14. Paring disc
15. Inlet pipe
G0777151
Machine top part (illustration on next page)
16. Cap nut 29. Seal strip 42. Hose clamp

17. Stud bolt 30. Frame top part 43. Clamp ring
18. O-ring 31. Height adjusting ring 44. Seal ring
19. Cap nut 32. Frame hood 45. Gasket
20. Stud bolt 33. Screw 46. O-ring
21. Cover 34. O-ring 47. Hose nipple
22. Cap nut 35. O-ring 48. Clamp ring
23. Leading-off screen 36. Washer 49. Seal ring
24. Heavy phase paring disc 37. Screw 50. Gasket
25. O-ring 38. Washer
26. Heavy phase paring chamber 39. Hood
27. Slotted screw 40. Height adjustment ring
28. Screw 41. Hose
80
G0777161
81
1. Loosen the clamp couplings (6, 11) and

disconnect the piping for feed inlet and outlet.
2. Loosen the screws (1) and remove the inlet

bend (9).
S0078311
3. Unscrew and remove the coupling nut (3).

See ‘‘ 3. Coupling nut” on page 80. Holding
the vertical inlet pipe with the spanner while
unscrewing. Left hand thread!
G0777181
S0081911
4. Remove the four cap nuts (16) holding the

outlet housing.
S0078311
G0777191
5. Fit two lifting eye bolts in the outlet housing
(10), attach a lifting strap and lift up the outlet
housing with a hoist.
Support the outlet housing by hand when
lifting it over the inlet pipe.
S0078221
6. Remove the cap nuts (4) holding the frame

hood.
S0078311
G03117C1
82
7. Fit the two lifting eye nuts onto the frame

hood (18) and attach a lifting strap with snap
hooks.
S0078921
G03117D1
8. Lift off the frame hood.
G0311791
9. If the machine is provided with a nozzle
monitoring system, remove the two screws
and the microphone sensor unit before
starting dismantling the bowl.
S0113111
G0312071
83
6.2.3 Separator bowl
1
15
2 16
17
3
18
4
5 19
6 20
21
22
7 23
24
25
8
26
29
9
30
10 31
32
33
11 34
37 38
12 39
11.1 35
13 36
14
G07771I1
84
1. Large lock ring 20. Distributor support

2. Paring disc chamber 21. O-ring
3. Small lock ring 22. Concentrate tube
4. Rectangular ring 23. O-ring
5. Washer with two level rings (111 and 85 mm) 24. Screw (3)
6. Rectangular ring 25. Guide ring
7. Bowl hood 26. O-ring
8. Bowl disc 29. Wear protection
9. Disc stack 30. Seal ring
10. Nut 31. O-ring
11. Distributor 32. O-ring
11A. Screw (9) 33. Nozzle bushing
12. O-ring 34. Bowl body
13. O-ring 35. O-ring
14.1 Wing insert (wing inlet version) 36. Insert
14. Wing insert (stack inlet version) 37. O-ring
15. Cap nut (stack inlet version) 38. Holder
16. O-ring 39. Nozzle
17. Distributing tube
18. Distributing insert (stack inlet version)
19. Guide pin
85
1. Unscrew and remove the small lock ring. Use

the lock ring spanner and a tin hammer.
Left-hand thread!
S0093911
G03117E1
2. Remove the paring chamber cover.
G05641B1
3. Lift out the inlet pipe with paring disc.
G05780A1
86
NOTE
Large lock ring. Before loosening the large
lock ring, the disc stack pressure must be
neutralized by means of the compressing
tool. The compressing tool is used together
with the lifting tool which is to be screwed
onto the bowl hood.
4. Fit the lifting tool on the bowl hood.

Left-hand thread!
S0105611
5. Screw the threaded fixing plate on the

compression tool into the distributor with the
screw (A).
Tighten the nut (B) to compress the disc
stack. Maximum torque: 80 Nm.
G06841D1
S0064531
6. Fit the large lock ring spanner and secure it

with the screw. Unscrew the large lock ring.
Left-hand thread!
S0091711
G06841A1
87
7. Fit the two lifting eye bolts and remove the

large lock ring with a hoist. Check that the
lock ring is entirely screwed off before lifting it.
S0078221
G0531521
NOTE
The large lock ring must be placed resting on
a flat horizontal surface to avoid distortion.
Only slight distortion can make it impossible
to refit.
8. Remove the compressing tool.
9. Lift off the bowl hood.

S0105611
G0539991
88
10. Screw the lifting tool into the distributor. Lift

the distributor with disc stack out of the bowl
body using a hoist.
S0092411
If necessary, remove the discs from the
distributor, one by one.
CAUTION
G05666G1
Cut hazard

cuts. Use protection gloves.
11. Remove deposits and clean all discs

thoroughly in a suitable cleaning agent. See
chapter ‘‘5.4.2 Cleaning of bowl discs” on
page 55.
12. Loosen the nut on top of the distributor with

the special spanner.
Pull out the wing insert from the distributor.
S0148211
G05641C1
89
13. Unscrew and remove the the cap nut. 

Left-hand thread!
S0081911
G05641M1
14. Lift out the distributor insert.
G05641D1
15. Fit the lifting tool and lift out the distributor
support.
S1101466
G05641E1
90
16. Unscrew the three screws holding the guide

ring with the concentrate tubes.
Remove the guide ring and the concentrate
tubes.
S011311
G05641F1
17. Remove the three screws for the heavy phase
paring chamber (item (26) page 80).
S0078311
18. Release the bowl body from the spindle by

using the lifting tool as a puller.
Turn the lifting eye on the tool with the handle
of the tin hammer until the bowl body comes
loose from the spindle taper.
G0775231
91
19. Lift the bowl body away from the separator

and place it carefully on wooden blocks.
S0093811
CAUTION
G0423851
Crushing hazard
Risk for jamming injury when handling the

bowl body. Make sure that the blocks are
high enough to prevent the bowl body nave
from resting on the surface below.
20. Clean the bowl body manually.

Exchange of nozzles and nozzle holders is
described in chapter ‘‘5.6.2 Exchange of
G0423841
nozzles” on page 63.
92
21. Fit the special spanner and unscrew the

heavy phase paring disc from the paring
chamber (see machine top part, exploded
view on page 80).
S0146421
G05641O1
22. Lift out the paring chamber.
Remove the washer with seal ring fitted
underneath the paring chamber.
S007251
G05641P1
93
6.3 Intermediate Service (IS), check points 6 Dismantling/Assembly

(IS), check points
6.3.1 Introduction
This chapter consists of check points that can be
done when the separator has been dismantled for
Intermediate Service but before it is assembled.
Other check points that can be done only in
conjunction with the assembly are described in
the assembly sections.
6.3.2 Corrosion
Evidence of corrosion attack should be looked for
and rectified each time the separator is
dismantled. Main bowl parts such as the bowl
body, bowl hood and lock ring must be inspected
with particular care for corrosion damage.
WARNING
G0206111
Inspect regularly for corrosion damage.
Inspect frequently if the process liquid is Main bowl parts to check for corrosion
corrosive.
Always contact your Alfa Laval representative if

you suspect that the largest depth of the
corrosion damage exceeds 1,0 mm or if cracks
have been found. Do not continue to use the
separator until it has been inspected and given
clearance for operation by Alfa Laval.
Cracks or damage forming a line should be
considered as being particularly hazardous.
Non-stainless steel and cast iron parts

Corrosion (rusting) can occur on unprotected
surfaces of non-stainless steel and cast iron.
Frame parts can corrode when exposed to an
aggressive environment.
94
6 Dismantling/Assembly 6.3 Intermediate Service (IS), check points
Stainless steel
Stainless steel parts corrode when in contact with
either chlorides or acidic solutions. Acidic
solutions cause general corrosion. The chloride
corrosion is characterised by local damage such
as pitting, grooves or cracks. The risk of chloride
S0020611
corrosion is higher if the surface is:
 Exposed to a stationary solution. Example of chloride corrosion in stainless steel
 In a crevice.
 Covered by deposits.
 Exposed to a solution that low pH.
Corrosion damage caused by chlorides on
stainless steel begins as small dark spots that
can be difficult to detect.
1. Inspect closely for all types of damage by
corrosion and record these observations
carefully.
2. Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.
S0020511
This may prevent further damage.
Polish corrosion marks to prevent further damage

WARNING
Pits and spots forming a line may indicate

cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Renew the part if corrosion can be
suspected of affecting its strength or
function.
Other metal parts

Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
95
6.3.3 Cracks
Cracks can initiate on the machine after a period
of operation and propagate with time.
 Cracks often initiate in an area exposed to
high cyclic material stresses. These are
called fatigue cracks.
 Cracks can also initiate due to corrosion in an
aggressive environment.
 Although very unlikely, cracks may also occur
due to the low temperature embrittlement of
certain materials.
The combination of an aggressive environment
and cyclic stresses will speed-up the formation of
cracks. Keeping the machine and its parts clean
and free from deposits will help to prevent
corrosion attacks.
WARNING
All forms of cracks are potentially dangerous

as they reduce the strength and functional
ability of components.
Always replace a part if cracks are present.
It is particularly important to inspect for cracks in

rotating parts and especially the area around the
nozzle holders in the bowl body.
you suspect that the largest depth of the damage
exceeds 1,0 mm. Do not continue to use the
separator until it has been inspected and cleared
for operation by Alfa Laval.
96
6.3.4 Erosion
Erosion can occur when particles suspended in
the process liquid slide along or strike against a
surface. Erosion can become intensified locally by
flows of higher velocity.
G0205221
WARNING
Max. permitted erosion
Inspect regularly for erosion damage. Inspect

frequently if the process liquid is erosive.

the largest depth of any erosion damage exceeds
1,0 mm. Valuable information as to the nature of
the damage can be recorded using photographs,
plaster impressions or hammered-in lead.
Erosion is characterised by:
 Burnished traces in the material.
 Dents and pits having a granular and shiny
surface.
97
Surfaces particularly subjected to erosion are:

1. The underside of the distributor in the area of
the distribution holes and wings.
2. Nozzles.
3. Under the distributor support.
4. The outside of the bowl body.
5. The inside of the bowl body.
G0842611
Look carefully for any signs of erosion damage.
Erosion damage can deepen rapidly and
consequently weaken parts by reducing the
Surfaces subjected to erosion
thickness of the metal.
WARNING
Erosion damage can weaken parts by

reducing the thickness of the metal.
Replace the part if erosion can be suspected
of affecting its strength or function.
98
Stainless steel
Stainless steel parts corrode when in contact with
either chlorides or acidic solutions. Acidic
solutions causes a general corrosion. The
chloride corrosion is characterised by local
damage such as pitting, grooves or cracks. The
S0020611
risk of chloride corrosion is higher if the surface is:
 Exposed to a stationary solution. Example of chloride corrosion in stainless steel
 In a crevice.
 Covered by deposits.
 Exposed to a solution that has a low pH
value.
A corrosion damage caused by chlorides on
stainless steel begins as small dark spots that
can be difficult to detect.
1. Inspect closely for all types of damage by
corrosion and record these observations
carefully.
2. Polish dark-coloured spots and other
corrosion marks with a fine grain emery cloth.
S0020511
This may prevent further damage.
Polish corrosion marks to prevent further damage

WARNING
Pits and spots forming a line may indicate

cracks beneath the surface.
All forms of cracks are a potential danger and
are totally unacceptable.
Replace the part if corrosion can be
suspected of affecting its strength or
function.
Other metal parts

Separator parts made of materials other than
steel, such as brass or other copper alloys, can
also be damaged by corrosion when exposed to
an aggressive environment. Possible corrosion
damage can be in the form of pits and/or cracks.
99
6.3.5 Lock ring; wear and damage

Excessive wear or impact marks on threads,
guide and contact surfaces of the lock ring, bowl
hood and bowl body may cause hazardous
galling.
G0423861
Check the thread condition by tightening the lock
ring (1) after removing the disc stack and bowl
hood seal ring (2) from the bowl.
WARNING
Wear on large lock ring thread must not

exceed safety limit. The -mark on lock ring
must not pass opposite -mark by more than
the specified distance.
G0535211
In a new bowl the alignment marks on the lock 1. Lock ring
ring and the bowl body are exactly opposite each 2. Seal ring for the bowl hood
other.
If thread wear is observed, mark the lock ring at
the new position opposite the alignment mark on
the bowl body by punching in a new mark.
If the original mark on the lock ring passes the A
mark on the bowl body by more than 25° (which
corresponds to A = 75 mm), an Alfa Laval
representative must be contacted immediately.
If the marks become illegible, an Alfa Laval
representative should be contacted immediately
G0578131
to inspect thread wear and for determining the (MAX 25 )

position of new alignment marks.
The -mark on the lock ring must not pass the -mark
on the bowl body by more than 25°
100
Damage
1. Inspect the threads for burrs and protrusions
caused by impact.
CAUTION
Cut hazard
The lock ring threads may have sharp edges

which can cause cuts. Use protection gloves.
If any damage is apparent, continue by
G07924N1
carrying out the steps below.
G07924O1
2. Clean the threads, contact and guiding
surfaces thoroughly with white mineral spirit,
cleaning kerosene or equivalent.
NOTE
If the cleaning procedure is not carried out
with great care and attention, the final results
will be of minor value only.
G0796851
101
3. Remove the seizure damage material on the

surface carefully by hand. Do not use rotating
grinding tools!
NOTE
If the seizure damage is large, first use a fine
single-cut file. Use this with great care and
attention otherwise more severe damage
may be caused.
G0796871
4. To smooth off the edges and to remove any
burnt-in impurities, use a whetstone or a fine-
grain emery cloth of approximately 240 grade.
G0796881
5. Finish the repair by polishing the damaged
spot with a soft, clean rag and brush wax. It is
recommended to polish the whole area where
seizure damage may occur.
The polishing will smooth out the complete
damage and even out the deepest parts.
6. Proceed in the same way with the large lock

ring and the threads of the bowl hood.
G0796851
102
6.3.6 Nozzle wear

The nozzles will erode with time. The length of
time will vary due to the characteristics of the
liquid separated. The conditions of the nozzles
need to be checked on a regular basis. If the
liquid to be separated is erosive inspect
frequently. When in doubt consult your Alfa Laval
representative.
Check the nozzle function as follows:
Fill the bowl body with water. An even jet of water
and an equal quantity of water should run out
from all nozzles. An irregular jet indicates that the
nozzle is worn, damaged or partially blocked and
needs to be replaced.
103
6.3.7 Bowl spindle cone and bowl

body nave
Impact marks on the spindle cone or in the bowl

body nave may cause poor fit and out-of-balance
vibrations.
The bowl spindle and the nave should also be
checked if the bowl spindle has been dismantled
or if the bowl runs roughly.
Corrosion may cause the bowl to stick firmly to
the spindle cone and cause difficulties during the
next dismantling.
 Remove any impact marks with a scraper
and/or whetstone.
G0682811
Rust can be removed by using a fine-grain emery
cloth (e.g. No. 320).
Remove impact marks from the bowl spindle cone...
Finish with polishing paper (e.g. No. 600).
NOTE
Always use a scraper with great care. The
cone shape must not be deformed.
G0725111
... and from the bowl body nave
104
6.3.8 Vibration sensor (option)

 Check that the electrical cables and
connections are not damaged.
 Check that the sensor is well attached to the
frame. If the sensor has to be tightened, see
below.
 For function check of the sensor and the
belonging monitoring equipment, see
separate instruction manual.
If the sensor, for any reason, has to be replaced,
fit it in the following way:
1. Check that the contact surfaces on the sensor
and separator frame are clean.
2. Mount the screw in the frame, if removed, and
secure with Loctite 243.
3. Mount the vibration sensor. Adjust with
washer(s) in order to get the cable
downwards.
Tightening torque: 35 Nm.
For technical reference, see ‘‘8.4 Connection list’’.
G07776F1
1. Vibration sensor
2. Screw
3. Washer§
105
6.4 Intermediate Service (IS), assembly 6 Dismantling/Assembly

(IS), assembly
6.4.1 Introduction
Before starting the assembly first carry out the
Intermediate Service check points starting on
page 94.
NOTE
Renew all parts included in the IS-kit. 
The O-rings and other sealing rings should
be lubricated with grease of silicone type.
See‘‘8.7.2 Recommended lubricants’’.
6.4.2 Bowl
✔ Check point
‘‘6.3.2 Corrosion” on page 94.
‘‘6.3.3 Cracks” on page 96.
‘‘6.3.4 Erosion” on page 97.
‘‘6.3.5 Lock ring; wear and damage” on page
100.
1. Fit the washer with seal ring onto the bottom

part of the paring chamber (see item 35 and
36, page 80).
S007251
G05641K1
1. Place the heavy phase paring chamber (item

26, page 80) in position on the hood. Renew
the O-ring on top of the paring chamber.
G05641H1
106
6 Dismantling/Assembly 6.4 Intermediate Service (IS), assembly
2. Screw the paring disc into the paring

chamber with the special spanner.
S0146421
G05641L1
3. Check the height position of the heavy phase
paring disc. Incorrect height position can
cause the paring disc to scrape against heavy
phase paring chamber or the underside of the
bowl.
Measure with a gauge the distance between
the heavy phase paring disc (A) and top of
the bowl spindle according to the illustration.
Correct distance is 173 ± 0,5 mm.
Adjustments are carried out with the
adjustment rings (B).
Alfa Laval ref. 565578, rev. -
4. Revolve the worm wheel shaft by hand. If it

turns heavily or if a scraping noice is heard,
wrong height adjustment may be the cause.
G0778821
5. Wipe off the spindle top and nave bore in the
bowl body. For rust protection, lubricate the A. Heavy phase paring disc
tapered end of the spindle with a few drops of B. Height adjusting rings
oil (no other lubricant shall be used). Spread
it over the surface carefully. Wipe off surplus
oil with a clean cloth.
NOTE
Too much oil on the surface between the
spindle and bowl body, or if other lubricant is
used, will reduce the friction between the two
parts. This may result in a relative rotation
between the parts, which can lead to seizure,
scoring and possible welding.
107
6. Fit the lifting tool for the bowl body. Lift the
bowl body into position on the spindle.
S0093811
7. Fit the screws for the heavy phase paring
G0423851
chamber (item 26, page 80).
S0078311
G05641I1
8. Renew and lubricate the O-rings for the
concentrate tubes. Fit the concentrate tubes
on the guide ring.
9. Renew the O-ring on the guide ring. Fit the

guide ring into the bowl body.
S0113111
G05641J1
10. Renew the O-ring (31) in the bowl body that

seals against the distributing support
G05641S1
108
11. Renew the O-ring under the distributing

support. Fit the lifting tool and lift the
distributor support into the bowl body.
S1101466
G05641R1
12. Insert the distributing tubes (if removed) into
the distributing insert. Fit the distributing
insert onto the distributor support.
G05642R1
13. Renew the O-ring and fit the cap nut.
Left-hand thread!
S0081911
G05641G1
109
14. Fit the wing insert with new O-rings to the

distributor. Tighten the nut with the special
spanner.
Left-hand thread!
S0148211
G05641Q1
15. Fit the bowl discs to the distributor. Assemble
the discs one by one on the distributor. The
distributor has one guide rib for correct
positioning of the discs.
CAUTION
Cut hazard

cuts. Use protection gloves.
16. Screw the lifting tool into the distributor. Lift

the distributor with the disc stack into the
bowl.
S0090411
Check that the marks on the distributor and

bowl body are in line with each other and that
G05666H1
the distributor guide lugs fit in the slots on the

bowl body.
Maintain sufficient lift to enable the distributor
and disc stack to be turned by hand until it
drops into position. Remove the lifting tool.
110
17. Lubricate the guide surfaces on the bowl

hood and bowl body with lubricating paste.
18. Renew the seal ring (30) in the bowl body.
G05641T1
19. Fit the lifting tool for the bowl hood.
Left-hand thread!
S0105611
20. Lower the bowl hood straight down onto the

disc stack. Be careful not to scratch the bowl
hood seal ring.
Check that the marks on the bowl body and
bowl hood are in line with each other. This is
very important though there is no polar
guiding between the parts.
G0539991
111
21. Lubricate the threads on the bowl body and

large lock ring. See ‘‘8.7.1 Lubrication chart,
general’’.
G05613A1
22. Fit the two lifting eye bolts in the large lock
ring. Lower the lock ring gently onto the bowl
body.
S0078221
G0531521
23. Fit the lock ring spanner and screw on the
lock ring by hand as far as possible.
S0091711
24. Fit the compressing tool with the lifting tool for
the the bowl hood.
S0064531
G0684121
112
25. Screw the threaded fixing plate on the

compression tool into the distributor with the
screw (A).
Tighten the nut (B) to compress the disc
stack. Maximum torque: 80 Nm.
G06841D1
S0064531
NOTE
Ensure that the disc stack pressure is
sufficient to maintain bowl balance.
Insufficient pressure in the disc stack can
cause vibration and reduce lifetime of ball
bearings.
26. The -mark of lock ring should now be

positioned about 50-100 mm before the drill
G0775721
mark of the bowl body.
If the three marks are right in front of each
other, the number of discs is insufficient and
one or more discs needs to be added.
G07756J1
27. If the -mark is positioned more than 100 mm

before the drill mark of the bowl body, one or
more discs must be removed.
G07756K1
113
28. Finally, tighten the lock ring with a tin

hammer.
S0091711
G0684191
NOTE
The assembly marks must never pass each
other more than 25° which corresponds to
A
A=75 mm. If (A) exceeds 75 mm an Alfa
Laval representative should be consulted.
29. Release and remove the compressing tool.
G0578131
(MAX 25 )

25 ° corresponds to A=75 mm (max. admitted
distance)
30. Fit new rectangular rings (6 and 4) with the

level ring (5) to the bowl hood.
G05641U1
31. Renew the O-rings on the inlet pipe and

upper paring disc.
G05780C1
114
32. Fit the inlet pipe with paring disc.
G05780B1
33. Fit the paring chamber cover.
G05641B1
34. Lubricate the small lock ring and the bowl
hood threads, see ‘‘8.7.2 Recommended
lubricants’’.
G0564351
115
35. Tighten the small lock ring. Use the lock ring
spanner and the tin hammer.
S0093911
G03117F1
Refit the microphone sensor unit for the nozzle
monitoring system (if fitted).
S011311
G03120A1
116
6.4.3 Machine top part with inlet

and outlet
1. Fasten the two lifting eye nuts onto the frame
hood. Lift the frame hood in position. Remove
the eye nuts.
S0078921
G0311791
2. Fit the twelve cap nuts holding the frame
hood.
S0078311
3. Remove the nozzle inspection cover (21) on

the frame hood and renew the O-ring.
4. Fit height adjusting rings on top of frame G03117C1
hood.
G0319741
117
5. Check the height position of the upper paring

disc according to the illustration. Incorrect
height position can cause the paring disc (3)
to scrape against paring chamber cover (1).
Measure with a gauge the distance between
top edge of bowl hood and top of height
adjusting rings. The distance (4) should be 86
± 0,5 mm.
Alfa Laval ref. 565578, rev. -
G0777141
1. Paring chamber cover
2. Height adjusting rings
3. Paring disc
4. Top of bowl hood
6. Renew the O-ring (18) for the outlet housing.
7. Fit the two lifting eye bolts to the outlet

housing. Lift the outlet housing in position.
S0078221
Observe that the outlet housing has to be

supported by hand to counteract tilting.
8. Tighten the four cap nuts holding the outlet

housing.
S0078311
G0777191
9. Replace the O-ring (item 2, page 80) on top

of the inlet pipe.
118
10. Fit the coupling nut (3) by holding the vertical

inlet pipe. Use the open-end spanner. (Left
hand thread!) See ‘‘ 3. Coupling nut” on page
80.
G0777181
S0081911
11. Fit the inlet bend.

S0078311
12. Renew the seal rings for the clamp couplings

and connect the piping for feed inlet and
outlet.
119
6.5 Major service (MS), dismantling 6 Dismantling/Assembly
6.5 Major service (MS),

dismantling
6.5.1 Introduction
When carry out a Major Service an Intermediate
Service is always included. By that reason it is
assumed that the operations in chapter ‘‘6.2
Intermediate Service (IS), dismantling’’ starting
on page 79 is already done.
120
6 Dismantling/Assembly 6.5 Major service (MS), dismantling
6.5.2 Vertical driving device
G0777521
121
1. Nut 19. Compression spring

2. Seal ring 20. Rubber buffer
3. Wear ring 21. Top bearing support
4. O-ring 22. Gasket
5. Hood 23. Screw
6. Seal ring 24. Oil fan
7. Spacing ring 25. Worm
8. Bowl spindle 26. Support washer
9. Top bearing cover 27. Roller bearing
10. Screw 28. Spacing washer
11. O-ring 29. Lock washer
12. Washer 30. Round nut
13. Screw 31. O-ring
14. O-ring 32. Bottom bearing housing
15. Rubber buffer 33. Screw
16. Ball bearing holder, upper
17. Ball bearing
18. Ball bearing holder
122
1. Remove the hose clamps and the hose for

the heavy phase outlet.
S007251
G1027231
2. Unscrew the six screws (28, page 80) and lift
off the hood.
S0078311
G1027211
3. Unscrew the nut (1) and remove the seal ring
(2).
Left-hand thread!
S00728
G1027221
4. Unscrew the six screws holding the hood (5).

Fit three M10 screws as lifting handles and lift
off the hood.
S0078311
G0934371
123
5. Remove the wear ring (3) and O-ring (4) from

the hood.
6. Remove the seal ring (6) fitted on the bowl

spindle.
7. Place a collecting tray under the oil drain

hole. Remove the drain plug and drain off the
oil from the worm gear housing.
CAUTION
Burn hazards
G0493321
Lubricating oil and various machine surfaces
can be hot and cause burns.
8. Unscrew the six screws holding the top

bearing cover. Note! The screws are locked
with Loctite.
S0078311
G0188011
9. Remove the protecting guard.

G0127911
124
10. On the horizontal driving device, loosen the

screws in the clamping element uniformly and
in the order shown in the figure. In the first
round, do not loosen them more than 1/4 turn
to avoid wryness in the clamping rings. Do
not unscrew the screws entirely.
CAUTION
Crush hazard
The worm wheel is quite heavy. Hold it firmly

when dismantling. Risk for jamming injury.
G0207911
11. Push the worm wheel to one side before
removing the spindle. If the worm wheel is
stuck use a piece of wood to loosen it.
G0128111
12. Fit the lifting tool onto the spindle unit and lift
it out. To avoid damaging the teeth, lift slowly
and with great care
S0084811
G0188111
125
13. Place the spindle unit horizontally on a

wooden support.
G0674541
14. Open the lock washer and loosen the round
nut.
S00728
G0188211
15. Remove the round nut, lock washer and
space washer.
G0188311
16. Pull off the worm together with the roller
bearing and support washer. Use a bar on the
puller to prevent the spindle from turning.
Hit a few light blows with a tin hammer on the
end of the screw if the worm is jammed on the
shaft.
S0093211
G0188431
126
17. Fit the lifting tool to the spindle bottom end.

Lift the spindle upside down into into the
special mounting tube.
S0084811
G0188631
18. Unscrew and remove the oil fan.
S008641
G0189521
19. Unscrew and remove the three hexagon
screws in the top bearing support.
S0078711
G0188611
20. Remove the top bearing support and the

lower rubber buffer. The lower rubber buffer is
provided with springs.
G0188651
127
21. Lift out the spindle from the mounting tool and
place it on a wooden support.
Remove the bearing cover and the upper
rubber buffer.
G0188711
22. Ease off and remove the lower ball bearing
holder by using the three screws from the top
bearing support.
Unscrew the three screws and repeat the
procedure for the upper ball bearing holder
G0188821
23. Drive off the ball bearing from the top end.
Use the special driving-off tool and a tin
hammer.
S0084211
24. Clean the parts thoroughly in a suitable

cleaning agent. See ‘‘5.4.3 Cleaning agents”
on page 56.
G0188911
128
6.5.3 Horizontal driving device
Drive motor end, rigid coupling
G07776A1
1. Screw 5. Washer
2. Brake pulley 6. Stud bolt
3. Coupling disc 7. Motor adapter
4. Nut 8. Elastic plate
129
Worm gear end
G07776B1
1. Screw 10. Worm wheel shaft

2. Spring washer 11. Worm wheel complete
3. Washer 12. Gear rim
4. Round nut 13. Nave
5. Bearing housing 14. Buffer
6. Round nut 15. Sleeve
7. Ball bearing 16. Ring
8. Lock ring 17. Screw
9. Flat key 18. Clamp element
19. Ball bearing
130
If the bowl spindle has been removed according

to previous description, points 1-2 below are
already done. Proceed with point 3.
WARNING
Entrapment hazard

motor fan indicates if separator parts are
rotating or not.
dismantling work.
1. Place a collecting tray under the oil drain

hole. Remove the drain plug and drain off the
oil from the worm gear housing.
CAUTION
Burn hazards
G0493321
Lubricating oil and various machine surfaces
can be hot and cause burns.
2. Remove the protecting guard before starting

any dismantling.
G0127911
131
3. Remove the bearing shield.

To prevent dropping the bearing shield during
dismantling, first fit the two guide pins
included in the tool kit.
G0212421
S0130011
CAUTION
Crush hazards
The shield is quite heavy. Hold it firmly when

lifting. Risk for jamming injury.
4. Fit the puller tool and pull off the ball bearing
from the worm wheel shaft.
S0092911
G0212511
132
5. If not already done, loosen the clamp screws

uniformly and successively around the
clamping rings in the order stated. At the first
round, do not loosen them more than 1/4 turn
to avoid wryness in clamping rings. Do not
screw out the clamp screws entirely.
G0212811
6. If not already done, remove the clamping
element and the worm wheel. If the worm
wheel is stuck, use a piece of wood to loosen
it.
CAUTION
Crush hazards
G0128111
The worm wheel is quite heavy. Hold it firmly
when dismantling. Risk for jamming injury.
7. Disconnect the motor cables. Note the

position of the cables in the terminal box to
reconnect correctly (for correct direction of
the rotation).
8. Hook up the motor in a hoist and loosen the

motor from the separator frame.
Pull out the motor carefully from the separator
frame.
S0078311
G05641Z1
133
Point 9 - 12, for separator with rigid coupling

only.
9. Remove the three elastic plates (B).
10. If the brake pulley on the motor shaft has to

be removed, first unscrew the stop screw (A).
Then use the dismounting tool together with a
washer to protect the threaded hole in the
motor shaft.
Fit the tool in the three holes (C).
G0777681
A. Stop screw
S0092221
B. Elastic plates
C. Holes for dismounting tool
11. To remove the coupling disc from the

horizontal driving shaft, unscrew the centre
screw (A) and remove the plain washer (B).
Then tighten the screw (A) again to protect
the worm wheel shaft during next operation.
G0462711
12. Fit the puller tool and pull of the coupling disc.
S0092911
G0484411
134
13. Remove the lock ring on the worm wheel side

using a pin spanner.

Left-hand thread!
S008641
G0192311
14. Knock loose the worm wheel shaft by means
of a piece of wood and a tin hammer. Use
light blows from the motor side.
G0213411
15. Unscrew the round nut fixing the ball bearing
with a hook spanner. The nut is locked with
Loctite 243.
S00728
G0212611
16. Remove the ball bearing. Put some cotton

twist into the tool to avoid damage to the
shaft. The pressure should be applied to the
inner race of the ball bearing.
G0212711
135
6.6 Major Service (MS), check points 6 Dismantling/Assembly
6.6 Major Service (MS),

check points
6.6.1 Introduction
This chapter consists of check points that can be
done when the separator has been dismantled for
Major Service but before it is assembled. Other
check points that can be done only in conjunction
with the assembly are described in the assembly
sections.
NOTE
At Major Service the check points for
Intermediate Service starting on page 94
should also be carried out in conjunction with
the check points in this chapter.
6.6.2 Brake
A worn or oily friction pad will lengthen the
braking period.
If the friction pad is worn:
 Remove the screws and exchange the friction
pad.
NOTE G0134111
The screws are slotted in both ends.
Friction pad is fastened with screws
If the friction pad is oily:

 Clean the friction pad and the coupling drum
with a suitable degreasing agent.
 Roughen the friction surface of the friction
pad with a coarse file.
NOTE
Identify the cause of oily friction pad. If oil is
G0134221
leaking from the gear housing, renew the

sealing ring between the two parts.
Actions to be taken when the brake friction pad is oily
136
6 Dismantling/Assembly 6.6 Major Service (MS), check points
Checking of spring and brake shoe:

Formation of rust on brake parts may cause the
brake to jam.
 Remove any rust from the surface (1) of the
brake shoe and the corresponding guide
surface in the cap (2).
 Rub in Molykote Paste on the surfaces.
 Replace the spring (3) if it has been weak.
This is indicated by chattering from the spring
when the brake is in released position.
 Oil the spring when assembling.
G0134351
1. Contact surface on the brake shoe for the spring
2. Guide surface in the cap for the brake shoe
3. Spring
6.6.3 Lock ring; priming
The arrows indicate positions of threads, guide
and contact surfaces to be primed.
Recommended agents for priming procedure:

 Degreasing agent
 Slide lacquer Molykote D321R (varnish or
spray)
 Small power drill

G0423861
2 fibre brushes
Threads, guide and contact surfaces to be primed
1. Clean the lock ring thoroughly with a

degreasing agent and wipe it off.
G0206911
137
6.6 Major Service (MS), check points 6 Dismantling/Assembly
2. Spray the threads, guide and contact

surfaces with slide lacquer Molykote D321R.
Let the lacquer air-cure for about 15 minutes.
G0207011
3. Use a fibre brush to polish the slide lacquer
into the surface. The black spray will look like
well-polished leather when properly finished.
G0207311
4. Spray the lock ring a second time and let it
dry for about 15 minutes.
G0207211
5. Polish the slide lacquer to a black shiny

surface which will now last about a year.
Proceed in the same way with the threads of
the bowl body and with the guide surfaces of
the bowl hood and bowl body.
G0207311
138
6 Dismantling/Assembly 6.7 Major service (MS), assembly
6.7 Major service (MS),

assembly
6.7.1 Introduction
Before starting the assembly first carry out the
Intermediate Service check points starting on
page 94 and Major Service check points starting
on page 136.
NOTE
Renew all parts included in the IS- and MS-
kits. The O-rings and other sealing rings
should be lubricated with grease of silicone
type, see ‘‘8.7.2 Recommended lubricants’’.
When mounting some of the ball bearings and

bearing housings on the bowl spindle and worm
wheel shaft as described in this chapter, these
must be heated in oil to max. 125 °C.
WARNING
Burn hazard

heated bearings.
NOTE
If any doubt how to mount roller bearings in a
correct way, see the detailed description in
‘‘5.8.1 Ball and roller bearings” on page 67.
NOTE
Since roller bearings are normally treated
only with rust protection oil from the factory,
an initial lubrication of new bearings must
always be performed whenever bearings are
replaced. This is, however, not valid for
bearings with seals because they are already
filled with grease at delivery.
The initial lubrication implies adding a few
drops of lube oil to the bearings. Use the
same oil type as in the separator oil sump.
139
6.7 Major service (MS), assembly 6 Dismantling/Assembly
6.7.2 Horizontal driving device

✔ Check points
‘‘6.6.2 Brake” on page 136.
‘‘5.5.1 Worm wheel and worm; wear of teeth”
on page 58.
An exploded view of the horizontal driving device

can be found on page 129.
1. Clean and oil the seat of the large ball

bearing on the worm wheel shaft.
2. Fit the large ball bearing. The bearing is pre-

lubricated and sealed with two seals. It
should therefore not be heated before fitting.
If necessary, knock the ball bearing into its
seat with the driving-on sleeve tool and the
G0192411
ring.
3. Apply some Loctite 243 on the threads of the

round nut. Lock the ball bearing in its position
by tightening the nut.
G0191611
140
4. Clean the ball bearing housing in the frame

and oil the outer race of the ball bearing.
Force the worm wheel shaft into its position in
the frame so that the ball bearing enters
correctly into its seat.
Use the mounting sleeve, tin hammer and the
ring forcing the outer race of the ball bearing.
S0094011
G0213511
S0091911
5. Fit the lock ring. Tighten it with the pin

spanner.
Left-hand thread!
S008641
G0246011
141
Points 11 - 16, separator with rigid coupling

only.
6. Fit the coupling disc. Check that the key in the
worm wheel shaft enters into the recess in
the nave of the disc.
7. Lock the coupling disc in its position by
means of the plain washer, spring washer
and centre screw.
G0500411
8. I the brake pulley has been removed, first
lubricate the motor shaft with Molykote Paste
1000. Then knock the disc on to the motor
shaft as far as possible using a piece of wood
and a hammer.
Screw the tool illustrated into the motor shaft
as far it goes and apply some grease to its
washer. Then turn the tool until the brake
pulley is in position. Lock the pulley with the
lock screw.
G0485921
9. Fit the three elastic plates.
G0777671
142
10. Before mounting the motor, check the axial

play between the elastic plates. Measure the
distances “a” and "b". Adjust the position of
the brake pulley so the difference is 35 ±0,5
mm.
G0777811
11. Check the wobble on the motor shaft.
Excessive wobble may cause vibration and
noise.
Clamp a dial indicator in a magnetic support,
and fasten the latter to the flange of the
motor. Revolve the motor shaft by hand. Read
the wobble on the shaft according to
measurement in the figure.
Maximum permissible radial wobble 0,10
mm.
If the wobble is excessive, contact an Alfa
Laval representative.
G0683631
12. Fit the motor, using a hoist.

G05641Z1
143
13. When fitting a new gearing, always ensure

that the new parts have the correct number of
teeth. See ‘‘8.2 Technical data’’ for correct
gear ratio between worm wheel and worm.
WARNING
Check that gear ratio is correct for power

frequency used. If incorrect, subsequent
overspeed may result in a serious
breakdown.
14. Worm wheel assembly:

If the rubber bumpers have been replaced, A
apply some Loctite 270 on the six screws (A).
Then tighten crosswise with 25 Nm.
15. Clean the worm wheel shaft and the inner

surface of the worm wheel nave thoroughly.
G0191921
Carefully push the worm wheel into its
position on the shaft.
16. Clean the inner surface of the nave on the

clamping element and oil it. The oil must be of
the same quality as is used in the gear
housing. Slip the clamping element on to the
worm wheel.
The tightening of the clamping element is
described later in this assembly instruction
(after the vertical driving device has been
fitted into the separator frame).
G0213811
144
17. Mount the heated ball bearing onto the free

end of the worm wheel shaft. If necessary
apply the mounting tool and hit a few blows
on the bearing to ensure a correct position.
S0092111
G0485611
NOTE
Hitting with heavy strokes can damage the
large ball bearing fitted in the frame on the
other side of the worm wheel shaft.
18. Clean the bearing seat in the bearing shield.

Fit a new corrugated shim (A) and O-ring (B)
into the bearing shield.
19. Renew the gasket (C) and fit the bearing

shield. 
Note that the shield can be fitted in one
position only.

If necessary, pull it into position using the
screws or tap its centre with a tin hammer.
G0485771
A. O-ring
B. Corrugated shim
C. Gasket
145
20. Check the radial wobble of the worm wheel

shaft by first camping a dial indicator in a
magnetic support and fasten it to the surface
for the worm wheel guard. Turn the worm
wheel shaft by hand.
Permissible radial wobble is maximum
0,10 mm.
If the wobble is greater, the worm wheel shaft
must be removed from the frame for closer
examination. Get in touch with your Alfa Laval
representative as the worm wheel shaft may
need to be renewed.
NOTE
Excessive wobble on the worm wheel shaft
may cause vibration and noise.
G0246141
146
6.7.3 Vertical driving device

✔ Check points
‘‘5.5.1 Worm wheel and worm; wear of teeth”
on page 58.
The figures within brackets refer to the exploded

view on page 121 unless otherwise illustrated.
1. Wipe off and oil the bearing seat before fitting

the ball bearing.
G0189011
2. Check the indentations in the lower ball
bearing holder and the top bearing support
made by the springs. Admitted indentations
are max. 0,5 mm.
G0190511
3. Heat the upper and lower ball bearing holders
and fit them on the top bearing.
G0299021
4. Heat the top bearing assembly and fit it on

the spindle. Use the oil fan as a tool to secure
the correct position of the top bearing
assembly.
Tighten the oil fan with the pin spanner.
G0189211
S008641
147
5. Remove the oil fan after about 5 minutes.
6. Place the top bearing cover and the upper

rubber buffer, the one without springs, upside
down in the mounting tube tool.
Lower the bowl spindle upside down into the
tube.

Adjust the parts into their positions.
S0084811
G0189311
7. Place the lower rubber buffer with springs on
the ball bearing holder.
G0189411
148
8. Fit a new O-ring in the top bearing cover.

Screw the top bearing support together with
the top bearing cover by tightening the three
screws.
S0078311
G0188611
9. Fit the oil fan.
S008641
G0189511
10. Make sure that the conical surfaces inside the
worm and on the spindle are clean and free
from oil before fitting the worm.
Force the worm by hand onto the lower,
cleaned tapered part of the bowl spindle.
NOTE
The worm should not be heated before
assembly.
G0189611
11. Fit the support washer.

Wipe off and oil the bearing seat before fitting
the roller bearing.
G0189711
149
12. Heat the bottom bearing and fit it on the

spindle.
G0189911
13. Fit the spacing washer, lock washer and
round nut.
G0188311
14. Tighten the round nut with a hook spanner
and lock it with the lock washer.
15. Wipe off the contact surfaces for frame and

spindle assembly.
16. Fit a new gasket in the frame top part.
G0188211
NOTE
Make sure that the old gasket is completely
removed before fitting the new one.
150
17. When the bottom bearing have cooled down,

lower the spindle unit into the frame with
great care to avoid damaging the worm teeth.

Guide the spindle into the bottom bearing
housing. Also guide the spindle so the screw
holes in the bearing housing are in line with
the holes in the frame, see illustration below.
G0188111
Make sure that the top bearing assembly is in
correct angular position by fitting one of the
top bearing cover screws. Then lower the
spindle to the bottom and remove the screw.
If the spindle assembly does not quite bottom
in its seat, knock lightly on the spindle top
with a tin hammer.
G0574811
151
18. Fasten the bowl spindle assembly in the

frame with the six screws on the top bearing
cover. Note! The screws must be locked with
Loctite 243.
19. Fit the seal ring (6) on the bowl spindle.
G0188011
20. Fit a new O-ring (4) to the hood (5).
G0931621
21. Fit the hood. Use three M10 screws as lifting
handles. Tighten the six screws holding the
hood.
S0078311
G0934331
22. Fit the wear ring (3) and seal ring (2). Tighten
the nut.
Left-hand thread!
S00728
G1027221
152
23. Fit the hood (39, page 80) and tighten the
screws (28, page 80).
S0078311
G1027211
24. Fit the hose for the heavy phase outlet.
S007251
G1027231
25. Push the worm wheel on the horizontal shaft
into position for driving the bowl spindle.
a. Fix the worm wheel by first tightening the
three screws for the clamping element (A,
B and C), but only so little that the
clamping elements sticks onto the worm
wheel.
b. Then tighten all the screws uniformly and
in the order indicated in the illustration
(screw 1 to 12). Do not tighten crosswise.
Tightening torque: 29 Nm. This must be
done several turns around the clamping
element until it is impossible to turn the
screws.
S009341
G0207811
NOTE
Check continuously that the ring of the
clamping element fits evenly.
153
26. Rotate the spindle by rotating the coupling

drum by hand and check for smooth run. No
scrapings or other jarring sound must be
heard.
G0681911
27. Check the radial wobble of the bowl spindle
as described below:
NOTE
Spindle wobble will cause rough bowl
running. This leads to vibration and reduces
lifetime of ball bearings.
 Set up a dial indicator on a magnetic stand.

Use the key for the large lock ring as a
support for the stand, see the illustration.
G0681441
Measurement of the radial wobble
Max. permissible radial wobble = 0,04 mm
 Use the coupling drum to revolve the spindle

manually.
 Measure the wobble at the top of the tapered
end of the spindle. Permissible radial wobble
is maximum 0,04 mm.
G0681911
154
28. Renew the seal ring (1) on the revolution

counter shaft. 
To remove the seal ring, tap out the pin (11)
and and pull out the bushing and shaft from
the worm wheel guard. Remove the slotted
pin (4) and pull out the shaft from the
bushing.
G0712561
1. Seal ring 6. Plug
2. Revolution counter 7. Gasket
shaft 8. Worm wheel guard
3. Stop ring 9. Stop screw
4. Slotted pin 10. Gear wheel
5. Bushing 11. Taper pin
29. Fit the oil drain plug and pour oil into worm
gear housing. The oil level should be slightly
above middle of the sight glass.
Oil volume: approx. 8 liters
Suitable oil brands can be found in ‘‘8.7 G0262011
Lubricants’’.
30. Fit the worm gear cover and its gasket

covering the worm gear housing.
Also fit the brake cover.
G0134011
155
156
7 Trouble-Tracing
Contents
7.1 Mechanical functions 158
7.2 Separation functions 160
157
7.1 Mechanical functions 7 Trouble-Tracing
7.1 Mechanical functions
Indication Cause Corrective action
Machine vibrates Moderate vibrations normally occur None.

at the critical number of revolutions
during the running up and
retardation periods.
Bowl out of balance due to: Stop immediately and identify

Insufficient cleaning – Incorrect cause. Badly tightened lock ring
assembling – Badly tightened lock involves fatal danger.
ring.
Vibration damping rubber washers Renew rubber washers.

have lost elasticity.
Top bearing spring broken. Renew all springs.
Disc stack pressure to low. Add one or more discs.
Bearings damaged or worn. Renew bearings.
Foundation too weak. Reinforce foundation.
Speed too high Incorrect worm wheel fitted on Stop immediately. Check number of
horizontal driving device teeth on worm wheel. Compare
with gear ratio.
The motor speed is not Stop immediately and provide a

appropriate. motor with correct speed.
Speed is too low. Brake applied. Release the brake.

Running up time too
long Pads of clutch are worn or oily. Exchange or clean all pads.
Voltage drop in mains. Check mains voltage (D.C.).
Ball bearing damage. Locate and renew defective

bearing.
Other machine defects. Stop immediately. Check that bowl

can be rotated by hand.
Motor defect. Renew or repair motor.
Starting power too Ammeter reading incorrect.

low
Clutch pads worn or oily. See – Speed is too low.
158
7 Trouble-Tracing 7.1 Mechanical functions
Starting power too Ammeter reading incorrect.

high
Motor defect. Renew or repair motor.
Brake applied. Release the brake.
Ball bearing damaged. Locate and renew defective

bearing.
Other machine defects. See – Speed is too low.
Retardation time too Brake lining worn or oily. Renew or clean lining.
long
Water in worm gear Condensation. Drain out water and change oil.
housing
Water flushing by external cleaning. Drain out water and change oil.
Leakage via top bearing. Renew seal rings and packings.

Change the oil.
Noise from worm Oil level to low. Check oil level and quality of oil.
gear housing
Worm wheel or worm worn. Renew worn parts. Replacement of
complete gear is generally
advisable.
Ball bearing worn or damaged. Renew bearing.
Brake applied Release the brake.
Motor overheated. Identify cause. Adjust overcurrent

relay, if any provided.
“Scraping” sounds Incorrect height position of upper Stop and adjust.

or/and lower paring disc.
159
7.2 Separation functions 7 Trouble-Tracing
7.2 Separation functions

Outgoing heavy Liquid seal has broken or is close to No separate filling of seal liquid is
phase contains light breaking due to needed for concentration or if the
phase heavy phase constitutes at least
 filling too fast at start, 25% of the process liquid.
 too little seal liquid.
Closed valve in light phase outlet. Open valve.
Throughput too high. Reduce feed rate.
Seal ring under gravity disc missing Check and rectify.

or damaged.
Back pressure too high. Reduce the back pressure in light

phase outlet.
Outgoing light phase Closed valve in heavy phase outlet. Open valve.
contains too much
heavy phase Throughput too high. Reduce rate of feed.
Heavy phase Nozzle too small. Fit nozzles with larger hole
contains too much diameter.
solids
Nozzle clogged. Clean all nozzles.
Nozzles flow too Nozzles too large Fit nozzles with smaller hole
large diameter.
160
8 Technical reference
Contents
8.1 Product description 162 8.8 Foundation drawing 187

8.1.1 Declaration 163
8.9 Interconnection diagram 188
8.2 Technical data 165
8.10 Motor drawings 189
8.3 Basic size drawing 166 8.10.1 Electric motor, ABB 189
8.3.1 Dimensions of connections 167 8.10.2 Electric motor, BROOK 191
8.4 Connection list 168 8.11 Machine plates and safety labels 193
8.5 Back pressure diagram 169 8.12 Storage and installation 195
8.5.1 Heavy phase 169 8.12.1 Introduction 195
8.12.2 Storage and transport of goods 195
8.6 Interface description 170 8.12.3 Planning of installation 198
8.6.1 Scope 170 8.12.4 Foundation 200
8.6.2 References 170
8.6.3 Definitions 170
8.6.4 Goal 171
8.6.5 Description of separator modes 172
8.6.6 Electrical connections 173
8.6.7 Fluid connections 175
8.7 Lubricants 178

8.7.1 Lubrication chart, general 178
8.7.2 Recommended lubricants 179
8.7.3 Recommended oil brands 183
8.7.4 Recommended oil brands 184
8.7.5 Recommended lubricating oils 186
161
8.1 Product description 8 Technical reference
8.1 Product description

Product number: 881117-01-04/4

Separator type: PASX 710T-74CG.
Application: Palm oil
Technical design: Concentrator with nozzle sediment outlet
Bowl in stainless steel
Machine top part in stainless steel
Clamp connections
X10 frame with rigid coupling
Sealings available in nitrile
Operational limits:
Hydraulic capacity: 20 m3/h
Feed temperature: 0°C to +100 °C.
Ambient temperature: +5 to +55 °C.
Bowl must be kept filled during stopping sequence.
Only land based installations are permitted.
Risk for corrosion and erosion has to be investigated in each case
by the application centre.
162
8 Technical reference 8.1 Product description
8.1.1 Declaration
This declaration is issued under the sole

responsibility of the manufacturer.
Manufacturer:................................................................................................................................................................
Manufacturer address:..................................................................................................................................................
Separator type:.............................................................................................................................................................
Product specification:...................................................................................................................................................
Configuration number:..................................................................................................................................................
Serial number:..............................................................................................................................................................
Declaration of Incorporation of Partly Completed Machinery

The machinery complies with the relevant, essential health and safety requirements of:
Designation Description
2006/42/EC Machinery Directive
To meet the requirements the following standards have been applied:

EN 125 47 Centrifuges - Common safety requirements
EN 60204-1 Safety of machinery - Electrical equipment of machines. Part 1: 
General requirements
EN ISO 12100 Safety of machinery - General principles for design - Risk
assessment and risk reduction
EU Declaration of Conformity
The machinery complies with the following Directives:
2004/108/EC  Electromagnetic Compatibility Directive
(to 2016-04-19) 
2014/30/EU 
(from 2016-04-20)
To meet the requirements the following standards have been applied:

EN 61000-6-2 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards
- Immunity for industrial environments
EN 61000-6-4 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards
- Emission standard for industrial environments
163
8.1 Product description 8 Technical reference
The technical construction file for the machinery is compiled and retained by the authorized
person Hans Thomasson within the Product Centre for High Speed Separators, Alfa Laval
Tumba AB, SE-14780 Tumba Sweden.
This machinery is to be incorporated into other equipment and must not be put into service until
it has been completed with starting/stopping equipment, control equipment, auxiliary equipment.
e.g. valves, according to the instructions in the technical documentation, and after the completed
machinery has been declared in conformity with the directives mentioned above, in order to fulfil
the EU-requirements.
Signed for and on behalf of: ......................................................................................................

Place: ......................................................................................................
Date of issue: ......................................................................................................
Signature: ......................................................................................................
Name: ......................................................................................................
Function: ......................................................................................................
164
8 Technical reference 8.2 Technical data
8.2 Technical data

WARNING
Use the separator only for the purpose and parameters (type of liquid, rotational speed,
temperature, density etc.) specified in this chapter and in the Purchase order documents.
Consult your Alfa Laval representative before any changes outside these parameters are made.
Bowl speed max 5478 / 5469 rev/min 50 Hz / 60 Hz

Speed motor shaft max 1500 / 1800 rev/min 50 Hz / 60 Hz
Gear ratio 84:23 / 79:26 50 Hz / 60 Hz
Revolution counter 118-125/142-150 rev/min. 50 Hz / 60 Hz
Hydraulic capacity 20 m3/h
Max. nozzle flow 18 m3/h
Max density of sediment/feed 1700/1200 kg/m3
Feed temperature 0/100 min/max °C
Ambient temperature +5 to +55 °C
Weight of separator 865 kg (without motor)
Motor power 30/45 kW
Power consumption 4,5/15,0 kW (idling/at max. capacity)
Max power consumption 54 kW (at starting up)
Jp reduced to motor shaft 103,9/71,9 kg/m² (50Hz / 60Hz)
Starting time 2/3 minutes (min/max)
Stopping time with brake 3/4 minutes (min/max)
Stopping time without brake 38 minutes (average)
Lubricating oil volume 8 litres
Max running time empty bowl 180 minutes
Sound power/sound pressure level /72 Bel(A) / dB(A)
Vibration level max. according to PF 7,1/11,2 mm/sec (new sep/sep in use)
Alarm levels for vibration monitor 4/6 mm / sec (1st/2nd)
(connection 750)
Bowl max inner diameter 455 mm
Bowl volume 15,6 litres
Bowl weight 250 kg
Bowl body material AL 111 2377-02
165
8.3 Basic size drawing 8 Technical reference
8.3 Basic size drawing

G07776V1
A. Max. horizontal displacement at the All connections to be installed non-loaded

in/outlet connections during and flexible.
operations ± 20 mm
All dimensions are nominal. Reservation for
B. Connection 201, 220 and 340 individual deviations due to tolerances.
turnable 360° in 90° steps.
For description of the connection numbers,
C. Tightening torque 200 Nm see .
166
8 Technical reference 8.3 Basic size drawing
8.3.1 Dimensions of connections

All connections to be installed non-loaded and

flexible.
Data for connections see ‘‘8.4 Connection list” on
page 168.
G07776W1
A. Welding flange clamp 51
B. Welding flange clamp 38
167
8.4 Connection list 8 Technical reference
8.4 Connection list

No. Description Requirements / limits
201 Inlet for process liquid

- Max. flow 20 m3/h
- Max. allowed density See ‘‘8.2 Technical data” on page 165.
- Allowed temperature, Min./Max. 0°C / 100°C
203 Inlet for heavy phase from balance water tank
220 Outlet for light phase, clarified liquid

- Max. allowed flow 5 m3/h
221 Outlet for heavy phase to balance water tank

- Back pressure 60 kPa
222 Outlet for heavy phase and solids

The outlet should be installed in such a
way that you can not fill the sediment
outlet (open outlet)
340 Inlet for safety/back up liquid

(Min. 110% of current nozzle flow)
462 Outlet for drain of lower frame top section Should be possible to drain liquids by
gravity
701 Motor for separator

- Allowed frequency variation ±5%
- Momentarily during max. 5s ±10%
730 Temperature sensors, motor winding

PTC-thermistors 190 °C
- Type
750 Unbalance sensor, vibration

- Type Velocity transducer
- Sensitivity (f=80 Hz, RL1 M) 100 mV/mm/s
- Internal impedance 4 kOhm, 5%
812 Opening for nozzle service
168
8 Technical reference 8.5 Back pressure diagram
8.5 Back pressure

diagram
8.5.1 Heavy phase
G0934851
Diagram valid for heavy phase paring disc 565194-80, diameter 150 mm
Pin (kPa) A. Back pressure (kPa)

B. Flow (m3/h)
Pmax paring chamber
Pmax heavy phase

leakage to light phase
Pmax distributor
169
8.6 Interface description 8 Technical reference
8.6 Interface description

8.6.1 Scope
This document gives information, requirements and recommendations about
operational procedures and signal processing for safe and reliable operation of
the separator. It is intended to be used for designing auxiliary equipment and
control system for the separator.
8.6.2 References
This interface description is one complementary document to the separator. Other
such documents that contain necessary information and are referred to here are:
 Interconnection Diagram
 Connection list
 Technical data
 Motor drive data
 Motor drawing
Standards referred to are:
 EN 418 Safety of machinery - Emergency stop equipment, functional aspects,
principles of design.
 EN 1037 Safety of machinery - Prevention of unexpected start-up.
8.6.3 Definitions
For the purpose of this document, the following definitions apply:
 Synchronous speed: The speed the machine will attain when it is driven by
a three phase squirrel-cage induction motor and there is no slip in the motor
and the drive system.
 Full speed: The synchronous speed minus normal slip.
 Set speed: The speed that is intended to be used when using a frequency
control drive. Shall be within intervals specified in ‘‘8.2 Technical data” on
page 165.
170
8 Technical reference 8.6 Interface description
8.6.4 Goal
Information and instructions given in this document aim at preventing situations as
the following:
Situation Effect
Unbalance caused by uneven sediment Too high stress on bowl and bearing system
accumulation in the bowl. which might cause harm.
Too high bowl speed. Too high stress on bowl which might cause harm.
Access to moving parts. Can cause injury to person who accidentally
touches these parts.
Insufficient cleaning of separator. Unsatisfactory product quality.
Bowl leakage. Product losses.
Control and supervision can be more or less comprehensive depending on the

type of used control equipment. When a simple control unit is used it would be
impossible or too expensive to include many of the functions specified here while
these functions could be included at nearly no extra cost when a more advanced
control unit is used. For this reason functions that are indispensable or needed for
safety reasons to protect the machine and/or personnel are denoted with shall
while other functions are denoted with should.
171
8.6.5 Description of separator modes

For control purposes the operation of the separator should be divided into
different modes. The normally used modes are described below but other modes
might exist.
It is assumed that:
 The separator is correctly assembled.
 All connections are made according to Connection List, Interconnection
Diagram, Motor Drive Data and Interface Description.
 The separator control system is activated.
If above conditions are not fulfilled the separator is not ready for operation.
STAND STILL means:

 The power to the separator motor is off.
 The bowl is not rotating.
STARTING means:
 The power to the separator motor is on.
 The bowl is rotating and accelerating.
RUNNING means:
 The power to the separator motor is on.
 The bowl is rotating at intended speed.
 RUNNING is a collective denomination for a number of sub modes which e.g.
can be:
 STAND BY: Separator is in a waiting mode and not producing.
 PRODUCTION: Separator is fed with product and producing.
 CLEANING: Separator is fed with cleaning liquids with the intention to
clean the separator.
172
STOPPING means:
 The power to the separator motor is either off or used for braking.
 The bowl is rotating and decelerating.
 STOPPING is a collective denomination for a number of sub modes which

e.g. can be:
 NORMAL STOP: A manually or automatically initiated stop.
 SAFETY STOP: An automatically initiated stop at too high vibrations.
 EMERGENCY STOP: A manually initiated stop at emergency situations.
This stop will be in effect until it is manually reset.
LOW SPEED CLEANING means:

 The nozzles are removed from the bowl.
 The bowl is rotating at a reduced speed within the low speed cleaning range
given in ‘‘8.2 Technical data” on page 165.
8.6.6 Electrical connections
701 Separator motor

The separator is equipped with a rigid coupling and has a 3-phase CT motor and
must be started with a Star -Delta starter. CT motors is specially designed for a
long starting time at high currents. The starting equipment must be dimensioned
for at least twice the rated current of the motor and the overload relay must be
connected in the Delta-line.
730 Temperature sensors, motor winding

The CT motor is equipped with three thermistor sensors, one in each winding.
The sensors are connected in series and should be connected to a thermistor
relay that trips the starting equipment when the temperature exceeds the tripping
level, see ‘‘8.4 Connection list” on page 168.
Signal processing in STAND STILL and STOPPING:
 The signal should trigger an alarm and interlock start.
Signal processing in any other mode:
 The signal shall trigger turn over to NORMAL STOP.
173
751 Vibration sensor (option)

For indication of any abnormal unbalance and to be able to perform appropriate
countermeasures, the separator has been equipped with a vibration velocity
transducer on the separator frame. The signal from the transducer shall be
monitored, and two alarm levels according to the vibration alarm levels in
Technical Data should be set. The vibration level shall be high for 3 seconds to
generate an alarm. The first level is only used to generate an alarm while the
second level shall stop the machine.
The vibration monitor shall include self-check function to be performed at least at
initiation of STARTING.
If vibrations exceed the second alarm level, the separator shall be stopped the
quickest way possible, and it shall not be restarted until the reasons for the
vibrations have been found and measures to remove them have been taken.
Signal processing in STARTING:

 If vibrations exceed the second alarm level, the separator shall be stopped
automatically by SAFETY STOP.
For bowl speed exceeding 600 r/min. vibration monitoring shall be blocked.
If the self check system triggers, an alarm shall be given and an automatic
stop by NORMAL STOP shall be initiated.
 The vibration level should be supervised during starting of the separator. The
alarm might be blocked or set to a higher level when passing through the
critical speed interval(s), see ‘‘8.2 Technical data” on page 165.
 If the self-check system triggers, an alarm shall be given and an automatic
stop by NORMAL STOP shall be initiated.
Signal processing in RUNNING:
 If vibrations exceed the first alarm level, an alarm should be given. Vibrations
of this magnitude will reduce the expected lifetime of the bearings and should
therefore be eliminated.
 If vibrations exceed the second alarm level, the separator shall be stopped
automatically by SAFETY STOP.
 If the self-check system triggers, an alarm shall be given.
Signal processing in STOPPING:
 If the self-check system triggers, an alarm shall be given.
Signal processing in NORMAL STOP:

If vibrations exceed the second level, the system shall turn over automatically to
SAFETY STOP.
174
8.6.7 Fluid connections

Complementary information is given in the document Connection List.
201 (340) Inlet for product / Safety water inlet

Processing in STAND STILL:
 Shall be closed.
Processing in STARTING:
 When the bowl speed exceeds 500 r/min., safety water shall be fed to the
separator.
 If the separator has been opened and manually cleaned, it is possible,
although not recommended to start the separator without safety water.
Processing in STAND BY:

 Safety water shall be fed to the separator.
Processing in PRODUCTION:
 At start of PRODUCTION the product flow shall gradually replace the safety
water flow.
 When the product flow decreases below the nozzle flow rate, it shall be
replaced by safety water flow.
Processing in CLEANING:
 A sequence of cleaning liquids should be fed to the separator.
Processing in STOPPING:
 Safety water shall be fed to the separator until the bowl speed is below 500 r/
min.
 In case of alarm for speed monitoring failure, system safety water shall be
controlled by timer.
175
Processing in LOW SPEED CLEANING:

 Flushing liquid should be pulsed into the separator, e.g. 5 seconds on and 10
seconds off. This gives better cleaning efficiency than continuous flow and
less load on the motor. See also Connection 220.
 If the separator is equipped with star-delta starter, no liquid shall be supplied
during the periods when the motor is on.
With exception of LOW SPEED CLEANING the separator must never run without
the bowl being completely filled with liquid to avoid a potential risk for critical
unbalance due to an uneven build-up of solids.
The particle size in the product flow must not exceed 80% of the installed nozzle
diameter, to minimise the risk of clogged nozzles, which can cause unbalance in
the separator bowl.
203 Inlet heavy phase

Processing in any mode:
 Open inlet for balance water pressure.
220 Outlet clarified liquid

Processing in STAND STILL:
 Open outlet.
Processing in STARTING or STOPPING:

 Open outlet.
Processing in RUNNING:
 Back pressure shall not exceed the maximum value given in Connection List.
176
Processing in LOW SPEED CLEANING:

 Cleaning liquid can be pulsed into the separator, e.g. 5 seconds on and 10
seconds off. Note that liquid shall not be pulsed into connection 201 and 220
at the same time, but for part of duration of LOW SPEED CLEANING it is
pulsed into connection 201 and the other part into connection 220.
 If the separator is equipped with star-delta starter, no liquid shall be supplied
during the periods when the motor is on.
221 Outlet heavy phase

 Open outlet for balance water pressure.
222 Outlet for concentrate

 Open outlet with no back pressure.
177
8.7 Lubricants 8 Technical reference
8.7 Lubricants
8.7.1 Lubrication chart, general

Alfa Laval ref. 553216-01, rev. 8
Lubricating points Type of lubricant Interval

The oil bath: See ‘‘Recommended Oil Change:
Bowl spindle bearings are lubricating oils” on page
lubricated by oil splash from the 186. 1. Continuous operation: 2000h
oil bath. 2. Seasonal operation:
Before every operating period
3. Short period’s operation:
12 months even if total number of
operating hours is less than stated
above.
Bowl spindle taper: Lubricating oil, only a few At assembly.
drops for rust protection.
Bowl: Pastes as specified in At assembly.
Sliding contact surfaces, thread ‘‘Recommended
of lock nut and cap nut. lubricants” on page 179.
Rubber seal rings: Grease as specified in At assembly.
‘‘Recommended
lubricants” on page 179.
Electric motor: Follow manufacturer’s Follow manufacturer’s instructions.
instructions.
Threads: Lubricating oil, if not At assembly.
otherwise stated.
NOTE!
Instructions related to a specific design of the machine refer to general assembly drawings.
If not otherwise specified, follow the supplier’s instructions about applying, handling and storing of
lubricants.
CAUTION
Check the oil level before start.
Top up when necessary.
Do not overfill.
Oil volume = see ‘‘8.2 Technical data” on page 165.
178
8 Technical reference 8.7 Lubricants
8.7.2 Recommended lubricants

Lubricant recommendation for hygienic and

non-hygienic applications
Lubricants with an Alfa Laval part number are
approved and recommended for use.
The data in the tables below is based on supplier
information.
Trade names and designations might vary from
country to country. Please contact your local
supplier for more information.
Paste for assembly of metallic parts, non-

hygienic applications:
Part No Quantity Designation Manufacturer Remark
537086-02 1000 g Molykote 1000 Paste Dow Corning -
537086-03 100 g Molykote G-n plus Paste Dow Corning -

537086-06 50 g
537086-04 50 g Molykote G-rapid plus Paste Dow Corning -
- - Gleitmo 705 Fuchs Lubritech -
- - Wolfracoat C Paste Klüber -
- - Dry Moly Paste Rocol -
- - MTLM Rocol -
Bonded coating for assembly of metallic

parts, non-hygienic applications:
535586-01 375 g Molykote D321R Spray Dow Corning -
- - Gleitmo 900 Fuchs Lubritech Varnish or spray
179
Paste for assembly of metallic parts, hygienic

applications (NSF registered H1 is preferred):
- - Molykote D Paste Dow Corning -
537086-07 50 g Molykote P-1900 Dow Corning NSF Registered H1 

(7 Jan 2004)
- - Molykote TP 42 Dow Corning -
561764-01 50 g Geralyn 2 Fuchs Lubritech NSF Registered H1 

(3 sep 2004)
- - Geralyn F.L.A Fuchs Lubritech NSF Registered H1 

(2 Apr 2007)
German §5 Absatz 1
LMBG approved
554336-01 55 g Gleitmo 1809 Fuchs Lubritech -
- - Gleitmo 805 Fuchs Lubritech DVGW (KTW) approval

for drinking water 
(TZW prüfzeugnis)
- - Klüberpaste 46  Klüber White; contains no

MR 401 lead, cadmium, nickel,
sulphur nor halogens.
- - Klüberpaste UH1 Klüber NSF Registered H1 

84-201 (26 Aug 2005)
- - Klüberpaste UH1 Klüber NSF Registered H1 

96-402 (25 Feb 2004)
- - 252 OKS NSF Registered H1 

(23 July 2004)
- - Foodlube Multi Rocol NSF Registered H1 

Paste (13 Apr 2001)
180
Silicone grease/oil for rubber rings, hygienic

and non-hygienic applications
- - No-Tox Food Grade Bel-Ray NSF Registered H1 

Silicone grease (16 December 2011)
- - Dow Corning 360 Dow Corning Tested according to

Medical Fluid and complies with all
National Formulary
(NF) requirements for
Dimethicone and
European
Pharmacopeia (EP)
requirements for
Dimeticone or Silicone
Oil Used as a
Lubricant, depending
on viscosity.
569415-01 50 g Molykote G 5032 Dow Corning NSF Registered H1 

(3 June 2005)
- - Geralyn SG MD 2 Fuchs Lubritech NSF Registered H1 

(30 March 2007)
- - Chemplex 750 Fuchs Lubritech DVGW approved

according to the
German KTW-
recommendations for
drinking water.
- - Paraliq GTE 703 Klüber NSF Registered H1 

(25 Feb 2004).
Approved according to
WRAS.
- - Unisilkon L 250 L Klüber Complies with German

Environmental Agency
on hygiene
requirements for tap
water. Certified by
DVGW-KTW, WRAS,
AS4020, ACS.
- - ALCO 220 MMCC NSF Registered H1 

(25 March 2002)
- - Foodlube Hi-Temp Rocol NSF Registered H1 

(18 April 2001)
181
Always follow the lubrication recommendations of

the bearing manufacturer.
Grease for ball and roller bearings in electric

motors
- - Energrease LS2 BP -
- - Energrease LS-EP2 BP -
- - Energrease MP-MG2 BP -
- - APS 2 Castrol -
- - Spheerol EPL 2 Castrol -
- - Multifak EP2 Chevron -
- - Multifak AFB 2 Chevron -
- - Molykote G-0101 Dow Corning -
- - Molykote Multilub Dow Corning -
- - Unirex N2 ExxonMobil -
- - Mobilith SHC 460 ExxonMobil -
- - Mobilux EP2 ExxonMobil -
- - Lagermeister EP2 Fuchs Lubritech -
- - Rembrandt EP2 Q8/Kuwait -

Petroleum
- - Alvania EP 2 Shell -
- - LGEP 2 SKF -
- - LGMT 2 SKF -
- - LGFP 2 SKF NSF Registered H1 

(17 Aug 2007)
- - Multis EP2 Total -
182
8.7.3 Recommended oil brands

Alfa Laval ref. 553218-07 rev. 5
Mineral lubricating oil CKE 320 (Alfa Laval oil

group B)
Trade names and designations might vary from
country to country. Please contact your local
supplier for more information.
Recommended oil brands
Manufacturer Designation
Chevron Meropa 320
Shell Omala S2 G 320
Requirements
• Viscosity grade (ISO 3448/3104) VG 320 /

Viscosity index (ISO 2909) VI > 90.
The oil must have the correct viscosity
grade. No other viscosity grade than speci-
fied should be used.
• The oil must be endorsed for worm gear
with bronze worm wheel.
• The oil must follow the requirements in one
of the standards below.
Standard Designation
ISO 12925-1, (ISO 6743/6) ISO-L-CKC/CKD/CKE/CKT 320
DIN 51517 part 3 DIN 51517 – CLP 320
NOTE
The use of other lubricants than the
recommended is done on the exclusive
responsibility of the user or oil supplier.
183
8.7.4 Recommended oil brands

Synthetic lubricating oil PAO CKE 320 (Alfa

Laval oil group D)
Trade names and designations might vary from country to country. Please
contact your local supplier for more information.
Alfa Laval 542690-84 20 litre

542690-85 4 litre
BP Castrol Alphasyn HTX 320

Castrol Alphasyn EP 320
Castrol Alphasyn HG 320
Castrol Optigear Synthetic A 320
Chevron Meropa Synthetic EP 320

Pinnacle EP 320
ExxonMobil Mobil SHC 632
Q8/Kuwait Petroleum Schumann 320
Shell Morlina S4 B 320
Statoil/Fuchs Mereta 320
Total Carter SH 320

Elf Epona SA 320
Recommended oil brands (special hygienic

demands)
Conform to U.S. Food and Drug Administration
(FDA) requirements of lubricants with incidental
food contact, Title CFR 21 178.3570, 178.3620
and/or those generally regarded as safe (US 21
CFR 182).
The hygienic oil on the list is in the online “NSF
White Book™ Listing” at the time of the revision of
this document. For more information about the
NSF registration and up to date H1 registration,
see www.nsf.org (http://www.nsf.org/business/
nonfood_compounds/).
184
Fuchs Cassida fluid GL 320
Requirements
• Viscosity grade (ISO 3448/3104) VG 320.

• The oil must have the correct viscosity
grade. No other viscosity grade than speci-
fied should be used.
• The oil must have a synthetic base oil of
polyalphaolefin type (PAO) instead of min-
eral base oil.
• The oil must be endorsed for worm gear
with bronze worm wheel.
• The oil must follow the requirements in one
of the standards below.
Standard Designation
ISO 12925-1, (ISO 6743/6) ISO-L-CKC/CKD/CKE/CKT 320
DIN 51517 part 3 DIN 51517 – CLP 320


NOTE
The use of other lubricants than the
recommended is done on the exclusive
responsibility of the user or oil supplier.
185
8.7.5 Recommended lubricating

oils
Selection of lubricating oil

Select lubricating oil type with regards to ambient
temperature.
Ambient temperature Oil type Oil change interval

(°C) (see Recommended oil brands) (operating hours)
Between +5 and +45 553218 07 – Mineral lubricating oil CKE 1500

320 (Alfa Laval oil group B)
Between +2 and +65 553218 06 – Synthetic lubricating oil PAO 2000

CKE 320 (Alfa Laval oil group D)
Oil change interval

Oil change interval is dependent on operating
conditions.
Operating conditions Oil change interval
In a new installation. 200 hours

After change of gear transmission.
Continuous operation. See Selection of lubricating oil
When the separator is operated for short 12 months

periods.
Seasonal operation Before every operating period
Other information
Check and prelubricate spindle bearings on
separators which have been out of service for 6
months or longer.
186
8 Technical reference 8.8 Foundation drawing
8.8 Foundation drawing

G0774731
A. Min.lifting capacity required when doing service, Recommended free floor space for
1000 kg unloading when doing service
B. Max. height of largest component incl. lifting tool
Recommended speed for lifting: No fixed installation within this area)
- Low speed 0,5-1,5 m/min
- High speed 2-6 m/min Vertical dynamic forces +20 kN/foot
C. Center of lifting device (static forces are excluded)
D. Center of motor
E. 16 holes 14,5 for anchorage. Horizontal dynamic forces +20 kN/foot
F. Installation according to stated foundation forces (static forces are excluded)
G. Floor level
H. Structural concrete Total vertical dynamic instantaneous
I. Anchor bolt foundation forces (sum of all feet) +20 kN
J. Service side (static forces are excluded)
Total horizontal dynamic instantaneous

foundation forces (sum of all feet) +20 kN
(static forces are excluded)
187
8.9 Interconnection diagram 8 Technical reference
8.9 Interconnection
diagram
G0774611
750 Vibration sensor (Velocity transducer)
Wire colour codes

BK Black WT White
BN Brown RD Red
BU Blue SHI. Shield
GN-YW Green-Yellow SIG. Signal
BK-YW Black-Yellow TRANS Transparent
YW Yellow
188
8 Technical reference 8.10 Motor drawings
8.10 Motor drawings
8.10.1 Electric motor, ABB

F D E
G0774961
B
A. Extra large terminal box with flange D. Plate with relubrication instructions.
FL21 with 2xM63 + 1xM16. According E. 8 holes Ø 19.
to variant code +019.
B. Shaft dimensions
C. Drain holes with closable plastic plugs
(IP55 with open plugs).
For horizontal mounting IM 3001, the
motor has to be mounted with drain
holes facing downwards.
189
8.10 Motor drawings 8 Technical reference
Manufacturer ABB Motors Type of mounting

(IEC 34-7)
Manufacturers Cat. BU/Alu GB 09-2003
drawing IM 3001
Standards IEC 34-series, 72-1, 85

Size IEC 225 M
Type M2AA 225SMC 4 B5
Weight 290 kg
Poles 4
Insulation class F
Vibration level Balanced with half key. Vibration grade B, according to variant code +417
Lubrication The motor is equipped with grease nipples.
Thermistors trip. level 190 oC
Method of cooling IC 411 (IEC 34-6)
Bearings D-end: 6313/C3
N-end: 6212/C3
Noise level Mean sound pressure level is 66 dB(A) at 50 Hz and 70 dB(A) at 60 Hz. 
Tolerance +3 dB(A).
Specification Totally enclosed 3-phase CT-motor for star-delta starting.3) according to Abb art.
No.:3GAA222988-B_C.
NOTE!
Motor rated 37 kW as motor rated 45 kW.
Relubrication instructions
Type of grease: Shell Albida EMS2.

LUBRICATE when running with bearing grease.
Any compatible grease would be suitable
Service Lubrication
LUBRICATE at first Quantity, interval
per bearing
start until grease is
forced out of the outlet. 8h 12 month

Clean the nipples! 50g 24 h 12 mont
NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.
190
8 Technical reference 8.10 Motor drawings
8.10.2 Electric motor, BROOK

A
B
D
E
C
G0774971
F
A. M10 earth terminal

B. Plate with relubrication information.
C. Cable entries tapped 2xPG42 + 1xPG13,58 holes.
D. 8 holes Ø 19.
E. Tapped hole M20x42 deep.
F. Shaft dimensions
191
8.10 Motor drawings 8 Technical reference
Manufacturer BROOK HANSEN Type of mounting

(IEC 34-7)
Manufacturers M21787
drawing IM 3001
Standards IEC 34-1 and 72-series

Size IEC 225 M
Type WU-DF225MNF-D
Weight 375 kg
Poles 4
Insulation class F
Lubrication: Motor equipped with grease
nipples
Method of cooling IC 411 (IEC 34-6)
Bearings D-end: N3136-CN
N-end: 6316-C3
Noise level Mean sound pressure level is 70 dB(A) at 50 Hz and 74 dB(A) at 60 Hz 
Tolerance +3db(A).
Vibration level Balanced with half key, quality grade R, (Reduced) according to ISO 2373 (max. 1,8
mm/s rms).
Specification Totally enclosed 3-phase CT-motor for star-delta starting.
Motor wound for 37 kW as motor rated 45 kW.
Thermistors trip. level 190 oC
Relubrication instructions:
Motor speed Intervals in hours at amb. Grease quantity,

IM 3001 synchronous temp. max. 40 oC grams per bearing Type of grease
r/min  
D-end N-end D-end N-end
1500 19800 26300 Esso unirex N3*
IM 3001 33 33
1800 15000 2200
* Any compatible grease would be suitable
NOTE
For complete information about motor
variants, please contact your Alfa Laval
representative.
192
8 Technical reference 8.11 Machine plates and safety labels
8.11 Machine plates and

safety labels
G0779541
1. Machine plate
Separator PASX 710T-74CG
Manufacturing No / Year xxxxx
Product No 881117-01-04/4
Machine top part
S0061411
Bowl
Machine bottom part
Max. speed (bowl)
Direction of rotation (bowl)
Speed motor shaft
El. current frequency
Recommended motor power
Max density of feed
Max density of sediment
Process temperature min/max
193
8.11 Machine plates and safety labels 8 Technical reference
3. Safety label
Text on label:
WARNING
S00690N1
Read the instruction manuals before installation,
operation and maintenance. Consider inspection
intervals.
Failure to strictly follow instructions can lead to
fatal injury.
If excessive vibration occurs, stop separator and
keep bowl filled with liquid during rundown.
Out of balance vibration will become worse if bowl
is not full.
Separator must stop rotating before any
dismantling work is started.
4. Name plate
5. Arrow
S0063211
Indicating direction of rotation of horizontal driving
device.
7. Power supply frequency
S0063111
8. Warning sign
Text on label:
DANGER
During separation and as long as the bowl is
rotating, the liquid feed must exceed the out put
from the nozzles.
See instruction manual.
9. Lifting instruction
Text on label:
Read instruction manual before lifting.
S0069111
194
8 Technical reference 8.12 Storage and installation
8.12 Storage and

installation
8.12.1 Introduction
Most of the installation instructions are
Specifications, which are compulsory
requirements. These specifications are
sometimes completed with non-compulsory
Recommendations, which could improve the
installation quality.
Additional installation information, such as
drawings, connection lists and interface
description, can be found previous in this chapter.
8.12.2 Storage and transport of

goods
Storage
Specification
Upon arrival to the store, check all components
and keep them:
1. Well stored and protected from mechanical
damage.
2. Dry and protected from rain and humidity.
3. Organized in the store in such a way that the
goods will be easily accessible when
installation is about to take place.
195
8.12 Storage and installation 8 Technical reference
A separator can be delivered with different types

of protection:
 Fixed on a pallet.
The separator must be stored in a storage
room well protected from mechanical damage
and also dry and protected from rain and
humidity.
G0115721
Fixed on a pallet
 In a wooden box which is not water tight.

The separator must be stored dry and
protected from rain and humidity.
G0402731
In a wooden box which is not water tight
 In a special water-resistant box for outdoor

storage.
The separator and its parts have been treated
with an anti-corrosion agent. Once the box
has been opened, store dry and protected
from rain and humidity.
The packaging for outdoor storage is only to
special order.
G0402741
In a special water-resistant box for outdoor storage
196
Transport
Specification
 During transport of the separator, the bowl
must always be removed from the
machine.
 When lifting a separator it must always be
hung securely. See chapter ‘‘5.3 Lifting
instructions” on page 52.
WARNING
Crush hazards
Use correct lifting tools and follow lifting

instructions.
 During erection, all inlets and outlets to

separators and accessories must be covered
to be protected from dirt and dust.
197
8.12.3 Planning of installation
Introduction
The space required for one or more separators
can be calculated by consulting the drawing in
chapter ‘‘8.3 Basic size drawing” on page 166 and
instructions for ancillary equipment, electrical and
electronic equipment and cables.
G0020611
Check the drawings when planning the installation
Important measurements
Important measurements are the minimum lifting
height for lifting tackle, shortest distance between
driving motor and wall, free passage for
dismantling and assembly, maintenance and
operation.
Plan your installation with sufficient room for the
G0020721
controls and operation so that instruments are
easily visible. Valves and controls must be within
convenient reach. Pay attention to space Suitable space must be obtained for the maintenance
requirements for maintenance work, work work
benches, dismantled machine parts or for a
service trolley.
Space for separator

The separator shall be placed in such a way that
suitable space for maintenance and repair is
obtained.
Specification
 See chapter ‘‘8.8 Foundation drawing” on
page 187 for the service space required with
the separator installed.
Recommendation
 The spanner for the large lock ring should
have sufficient space to make a complete turn
without touching any of the ancillary
equipment surrounding the separator.
198
Lifting height for transport of bowl

Specification
 A minimum height is required to lift the bowl,
bowl parts and the bowl spindle, see ‘‘8.8
Foundation drawing” on page 187.
Recommendation
 When two or more separators are installed,
the lifting height may have to be increased to
enable parts from one separator to be lifted
and moved over an adjoining assembled
separator.
Space for oil changing

Specification
The plug for gearbox oil draining must not be
blocked by floor plate arrangement, etc.
Recommendation
 It should be possible to place a portable
collecting tray under the gearbox drain plug
for changing oil.
G0035941
Place the separator in such a way that makes the oil
change easy
199
8.12.4 Foundation
WARNING
Crush hazard
Use correct lifting tools and follow the

instructions in chapter ‘‘5.3 Lifting
instructions” on page 52.
Do not work under hanging load.
Specification
 The separator should be installed at floor
level, see chapter ‘‘8.8 Foundation drawing”
on page 187.
 The separator must be installed on a strong
and rigid foundation to reduce the influence of
vibrations from adjacent machinery.
Fit the separator on the foundation as follows:

- Fit the anchoring feet (5) to the foundation
beams (2). Lift up the separator and fit the
two foundation beams to the separator frame.
- Place the separator on the foundation. Mark
the position for the anchoring bolts.
- Lift the separator away and drill the holes for
the anchoring bolts.
- Remove the anchoring feet (5) from the
beams (2) and fit them on the foundation with
the anchoring bolts. Make sure that all
anchoring feet rests on the foundation.
- Lower the separator on to the anchoring feet
(5). Check that the bolts do not press against
the edges of the holes, otherwise the feet will
lose their damping ability.
- Check the horizontal level. If necessary lift up
G0778161
the separator and fit adjusting washers (4) on

the anchoring feet (5).
- Apply Loctite 270 to the threads and tighten 1. Nut
the nuts (3). 2. Foundation beam
3. Nut
4. Adjusting washer
5. Anchoring foot
200

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Instruction book

High speed separator

Product No. 881117-01-04/4

2.1 Warning signs in text 14

3.1 Basic principles 18

4.1 Operating routine 32

5.1 Periodic maintenance 40

7.1 Mechanical functions 158

8 Technical reference 161

8.1 Product description 162

Not following the instructions can result in

In order to make the information clear only foreseeable conditions

This manual is designed for operators and service

This separator manual consists of:

The centrifuge includes parts that rotate at high

Manufacturing tolerances are extremely fine.

 Use only Alfa Laval genuine spare parts

 When power cables are connected,

 Welding or heating of parts that rotate S01512L1

can seriously affect material strength.

 Wear on the large lock ring thread must

 Inspect regularly for corrosion and

 Do NOT stand on the separator or parts

 Make sure that rotating parts have come 

 To avoid accidental start, switch off and

 Follow local regulations for electrical

lock power supply before starting any

 Use correct lifting tools and follow lifting

 Use ear protection in noisy

 Lubrication oil, machine parts and

Skin irritation hazards

 When using chemical cleaning agents,

 Sharp edges, especially on bowl discs

 Risk for accidental release of snap rings

 Risk for unhealthy dust when handling

2.1 Warning signs in text

DANGER indicates an imminently

WARNING indicates a potentially

CAUTION indicates a potentially

2.2 Environmental issues

3.1 Basic principles 18

3.3 Design and function 22

3.4 Liquid flow in bowl 28

3.1 Basic principles

changes in the viscosity (separating temperature)

3.1.1 Factors influencing the

High density (with low temperature)

Low density (with high temperature)

Size and shape of particles

3.2.2 Reception ability

3.3 Design and function

3.3.1 Range of application

Use the separator only for the purpose and

3.3.3 Mechanical power

The motor (1) rotates the bowl via a coupling and

To check the bowl speed, count the number of

3.3.4 Motor and starter

There are two motor alternatives for the

CT-motor (Control-Torque motor)

The motor has been designed for star / delta

3.3.5 Sensors and indicators

3.4 Liquid flow in bowl

1. Paring disc chamber 6. Nozzle holder