Professional Documents
Culture Documents
The PCR may be set mechanically or by a wireline setting tool, with the top slips
interchangeable to allow this ability. The PCR converts to an ideal well test isolation valve
by replacing the bottom guide with a tail pipe adapter.
The PCR also converts to a Permanent Bridge Plug (PBP) by replacing the sleeve valve
with a solid plug.
The PBP is also a field-proven, modular cast iron drillable tool for various applications. As
with the PCR, changing the top slips enables this versatile bridge plug to be set
mechanically or with a wireline setting tool.
Applications
Cementing
Stimulation
Well abandonment
Temporary or permanent zone isolation
Specification Guide
Note: Parts List (Bill of Materials) and Dimensional layouts are available through Windchill. Click on the Windchill link and
then input the product number in the Search window.
If you do not have access to Windchill, complete a User Authorization Request (UAR) asking for “Read Public” access to
the specific product line you need, e.g., Packers, Safety Valves, and Engineering will grant your request to enable your
use of the software program to access the Windchill files for the specific product line.
Illustrative Representations
Permanent
Cement
Retainers
Permanent
Bridge Plugs
Permanent
Cement
Retainers with
Tubing Adapters
Table of Contents
Section Description Page
1 Purpose ................................................................................................................................... 30
2 Scope....................................................................................................................................... 30
3 Hazard Identification (HAZID) .................................................................................................. 30
4 Abbreviations, Acronym s, and Definitions .............................................................................. 32
5 Responsibilities ....................................................................................................................... 33
6 Maintenance, Preservation, and Storage ................................................................................. 33
7 Required Materials................................................................................................................... 33
8 Part List ................................................................................................................................... 33
9 Part List Illustration ................................................................................................................. 33
10 Pre-assembly checks............................................................................................................... 33
11 Assembly procedures .............................................................................................................. 39
12 Dimensional Data..................................................................................................................... 43
13 Dimensional Data Illustration ................................................................................................... 45
14 Pre-run Inspection ................................................................................................................... 46
15 Precautions and Handling ....................................................................................................... 46
16 General Running Operation ..................................................................................................... 47
17 Mounting PCR or PBP on the Mechanical Setting Tool MST.................................................... 47
18 Running Procedure .................................................................................................................. 48
19 Special Running Consideration ............................................................................................... 49
20 Running Sequence .................................................................................................................. 51
21 Setting Equipment Guide for Electric Line Set PCR or PBP ..................................................... 53
22 Operation ................................................................................................................................. 53
23 PCR and PBP Shear Stud Guide .............................................................................................. 53
24 Hydraulic Force s Acting on Cement Retainers ........................................................................ 54
25 Recommended Removal Techniques for Cement Retainers and Bridge Plugs ....................... 56
26 Conversion of Cement Retainer to a Bridge Plug .................................................................... 57
27 PCR Cement Retainer/PBP Bridge Plug Equipment Guide ...................................................... 58
28 Wireline Adapter Kit (WAK)...................................................................................................... 58
29 Slips Only ................................................................................................................................ 59
30 Wireline Adapter Kit Assembly ................................................................................................ 60
31 Parts Li sts – Wireline Adapter Kit ............................................................................................ 61
32 Dimensional Data – Wireline Adapter Kits ............................................................................... 66
33 PCR Tail Pipe Adapter ............................................................................................................. 69
34 Specification Guide – PCR Tail Pipe Guides............................................................................ 70
35 Dimensional Data – PCR Tail Pipe Guides ............................................................................... 71
36 SSA Stinger Seal Assembly ..................................................................................................... 72
1 Purpose
Weatherford work instructions are intended to clearly define the minimum requirements for the safe use of equipment
and to protect employees, materials, and the environment. This document also serves as a guide for complete
conformity to Weatherford quality policies. Every effort has been made to ensure the accuracy of this work instruction;
however, the specifications and requirements of the original equipment manufacturer (OEM) always supersede this
document and must be followed. This work instruction shall remain in effect unless otherwise approved, in writing, by a
member of Global Product Line Management.
2 Scope
The scope of this document covers the following equipment only: Permanent Cement Retainer (PCR) and Permanent
Bridge Plug (PBP) and their Accessories.
It has been prepared to aid employees of Weatherford International Inc., its agents, and affiliates, who through the
authorization of Weatherford International Inc., have been selected and trained to operate, test and maintain the
products specified here within.
Hazard Controls
MOTION Use mechanical aides to lift or request assistance from a
second person, prepare the w ork area first to avoid
Heavy, tubular equipment bending, stretching and tw isting when placing in the vice.
Ensure tubular equipment is secured at all times to avoid
rolling.
Controls
MECHANICAL Hazard
Hand/finger injuries: Metal shards, burrs, protrusions, and Wear suitable cut-resistant gloves; avoid passing hands
gouges may have very sharp edges across threads or surfaces where burrs may be present.
Hazard Controls
PRESSURE Ensure pressure testing is conducted in a
controlled/enclosed area, conduct low pressure test first
and increase pressure in increments.
Pressure testing/pressurized systems
Ensure the proper test caps are fitted and that
compressible fluid is purged.
Document pressure tests on a calibrated chart recorder.
5 Responsibilities
The responsibility for the implementation of this technical manual resides with the Product Line (PL)
Manager or senior representative of the BU in any administrative district.
The district and facility management is responsible for legal compliance with local laws and regulations.
The responsibility for the safe use at the well-site resides with the Field Specialist.
It is the responsibility of the PL Manager or senior representative of the BU to ensure that only trained
and competent personnel are involved in any duties related to this technical manual.
It is the responsibility of each employee to follow all applicable regulations and standards rel ated to this
technical manual.
HAZARDOUS
SUBUBSTANCES
Caution: Ensure applicable Safety Data Sheets are available. Wear appropriate PPE when
handling chemicals.
7 Required Materials
In addition to information contained in this technical manual, the following tools and supplies are required.
EQUIPMENT
Note: Equipment components and replacement parts that have been engineered and
manufactured to Weatherford specifications for quality and service assurance are suitable for
use. Equipment components that are “Replacement in Kind” are acceptable.
7.1 Tooling
Pipe vise
Pipe stands
Pipe wrenches
Crescent wrench
Strap wrenches
Rubber mallet
Hammer
Vise-grip pliers
7.2 Compounds
API-approved lubricant
API-approved sealant
8 Part List
In order to access the engineering data and materials such as Attributes, Bill of Materials, Engineering Drawings,
and other particulars related to this product through Windchill, click on the specific product number.
PBP
Item Description
1 Guide
2 Bridging Plug
3 Upper Slips sub-assembly
4 Mandrel
5 Lock Ring
6 Upper Cone
7 Packing Element
8 Female Retainer Ring
9 Male Retainer Ring
10 Filler Ring
11 Spacer Ring
12 Lower Cone
13 Lower Slip
14 Key
15 TY U Groove Pin
16 O-ring
17 O-ring
18 TY U Groove Pin
19 Set Screw
20 Set Screw
Note: The WL version of the PBP includes the shear stub in the BOM.
EQUIPMENT Note: Item Numbers in Bill of Materials and drawings in Sections 8 and 9 are for reference only.
Check on the specific product number in Windchill to compare components for assembly
instructions .
PCR
1 Mandrel
2 Upper Slips sub-assembly
3 Upper Cone
4 Lock Ring
5 Spacer Ring
6 Male Retainer Ring
7 Female Retainer Ring
8 Packing Element
9 Filler Ring
10 Lower Cone
11 Lower Slip
12 Guide PCR
13 Bypass Valve
14 Shear Stub*
15 TY U Groove Pin
16 Set Screw
18 O-ring
19 O-ring
20 Key
21 TY U Groove Pin
Note: * Not shown in illustration in Section 9.
EQUIPMENT Note: Item Numbers in Bill of Materials and drawings in Sections 8 and 9 are for reference only.
Check on the specific product number in Windchill to compare components for assembly
instructions .
PBP
EQUIPMENT
Note: Refer to Windchill for the latest Bill of Materials for part number for the Bridge Plug
Assembly.
PCR
EQUIPMENT
Note: Refer to Windchill for the latest Bill of Materials for part number for the Cement Retainer
Assembly.
10 Pre-assembly Checks
EQUIPMENT
Note: Open work order and prepare build or maintenance sheet prior to commence work.
HAZARDOUS
SUBSTANCES
Note: Ensure applicable Safety Data Sheets are available. Wear appropriate PPE when
handling chemicals.
10.5 For body joint lubricants, see body joint care section of this document.
10.6 Verify that the most current assembly print is used with parts list.
10.7 Ensure complete traceability exists for all components.
10.8 Gather all parts per the parts list.
10.9 Clean all components and blow them dry prior to assembly.
10.10 Visually inspect the parts in good light and with magnification where required.
10.11 All manufacturing remnants must be removed from all parts. Use air hose to blow out all bores and O-ring
grooves.
10.12 Ensure that all threads and edges are clean and free of burrs, surface defects, and marks.
10.13 Some care and attention to machined surfaces and tolerances should be given. Report suspected problems
to the QA department.
10.14 Inspect for physical damage or corrosion.
10.15 Inspect coatings for continuity.
10.16 Pre-inspect all critical dimensions, by verifying that all parts are in good condition.
10.17 Unless otherwise stated lubricate all drill pipe, and tubing and casing connections with an approved API pipe
thread-sealing compound.
10.18 Check that all non-metal parts are dimensionally correct and are within usable shelf-life limits.
10.19 Lubricate all seal surfaces with silicone purpose grease prior to assembly in order to reduce friction, making
assembly of the parts easier and to help prevent O-ring damage.
10.20 Lightly coat all lock ring threads with approved silicone grease prior to assembly, see Section 7.0 Required
Materials.
10.21 Gauging threads for inner mandrel and guide.
10.22 Drift bore in inner mandrel with stinger/sub body.
11 Assembly Procedures
EQUIPMENT
Note: Refer to Document Number D000926084 along with this Technical Manual for Assembly
instructions.
PBP
11.1 Place o-ring (17) on bridging plug (2) and insert groove pin (18).
11.2 Apply grease onto o-ring and section on bridging plug that goes into mandrel (4).
11.3 Place top side of the mandrel (4) in a vice.
EQUIPMENT
11.4 Place key (14) into the key groove on the mandrel.
11.5 Mark the key while in the mandrel in about 3 places each side.
11.6 Place lower slip (13) onto mandrel.
11.7 Place bridging plug into guide (1) with groove pin going through opening in guide.
11.8 Place guide assembly on the mandrel.
EQUIPMENT
Note: Remove assembly from the vice and place on a table in the vertical position, with guide
touching the table.
11.9 Screw in set screw (20) through the guide as shown below.
11.10 Place lower cone (12) on mandrel.
EQUIPMENT
Note: Make sure lower cone key way is in line with key on mandrel
11.11 After lower cone is in place, tap in two groove pins (18) through lower cone until the groove pin has bottomed
out.
11.12 Mark the male retainer ring (9) about 180 degrees from slot.
11.13 When placing both male (9) and female retainer rings (8), make sure slots are 180 degrees apart. Place
male retainer on mandrel first then female.
11.14 Place o-ring (16) in filler ring (10), which is in the packing element (7).
11.15 Apply grease to the top of the mandrel.
11.16 Place packing element assembly on the mandrel and place the notch on packing element in the slot on the
female retainer ring.
11.17 Use assembly sleeve (specific to the bridge plug size) to tap parts together for a tight fit.
11.18 Place second set of retainer rings onto mandrel. Female first then male, while slots are 180 degrees apart.
EQUIPMENT
Note: Make sure notch and slot of male retainer ring are inline.
Drill Depth
In order to install the 3/16 X 3/8” TY U groove pins into the fully assembled PBP, drill a total of six holes into
the OD of the mandrel. First, drill three 0.190” holes, 120° apart through the predrilled holes on the upper
cone into the mandrel to achieve the correct location on the mandrel, and second, drill three more 0.190”
holes into the mandrel 120° apart through the predrilled holes in the lower slip to achieve the correct location
on the mandrel. The holes in the mandrel should be at a depth of (0.100” +0.017”/ -0.000).
Drill Depth
In order to install the groove pins into the fully assembled PBP, drill three 0.190” holes into the body of the
mandrel to a depth of 0.100” using the pre-drilled holes in the upper cone.
Drill Depth
In order to install the groove pins into the fully assembled PBP, drill three 0.257” holes into the body of the
mandrel to a depth of 0.140” using the pre-drilled holes in the upper cone.
Drill Depth
In order to install the groove pins into the fully assembled PBP, drill three 0.257” holes into the body of the
mandrel to a depth of 0.140” using the pre-drilled holes in the upper cone.
11.24 Place three groove pins (15) in holes after drilling. See groove pin notes above.
11.25 Tap and pin until Groove Pin has completely bottomed out.
EQUIPMENT
Note: From 9-5/8” to 16” PBPs, assemblies also include inner and outer mandrels in the Bill of
Materials. If questions, please contact Engineering Support.
EQUIPMENT
Note: Refer to Windchill for the latest Bill of Materials for part number for the Bridge Plug
Assembly.
EQUIPMENT
Note: This tool is not intended for disassembly or redressing. Doing so can damage the tool
and render it ineffective.
PCR
11.28 Put o-ring (19) on valve (13). Set valve (19) in mandrel (1).
EQUIPMENT
11.29 Install key (20) closest to set screw hole. You will need to use punch to insure key (20) does not slip.
11.30 Install guide (12). Place set screw (16) when tight.
11.31 Set assembly upright.
11.32 Install lower slip (11) on mandrel (1).
11.33 Install lower cone (10) on mandrel (1).
EQUIPMENT
Note: Make sure lower cone key way is in line with key on mandrel.
11.34 After lower cone is in place, use punches to locate groove for pins (21). Tap in two groove pins (21) through
lower cone until the groove pin has bottomed out.
11.35 Mark the male retainer ring (6) about 180 degrees from slot.
11.36 When placing both male (6) and female retainer rings (7), make sure slots are 180 degrees apart. Place
male retainer on mandrel first then female.
11.37 Put o-ring (18) into filler ring (9). Install filler ring into element (8).
11.38 Apply grease to the top of the mandrel.
11.39 Lower element (8) over mandrel (1) onto retaining rings with female retaining ring (7) contacting the element
(8). Place the notch on packing element in the slot on the female retainer ring.
©2010-2020 Weatherford. All rights – proprietary and confidential – reserved.
This document is copyrighted and contains valuable proprietary and confidential information, whether patentable or non-patentable, of Weatherford. Recipients agree that the document is
loaded with conf idential restrictions, and with the understanding that neither it, nor the information contained within, will be reproduced, used or disclosed in whole or in part for any purpose
except as may be specifically authorized in writing by Weatherford.
11.40 Use assembly sleeve (specific to cement retainer size) to tap parts together for a tight fit.
11.41 Next, place second set of retaining rings (6 and 7) with female side onto element (7).
EQUIPMENT
Note: Make sure notch and slot of male retainer ring are inline.
EQUIPMENT
Note: See “Groove Pin Notes per Tool Size” section on Page 40.
EQUIPMENT Note: From 9-5/8” to 16” PCRs, assemblies include inner and outer mandrels. From 18” to 20”
PCR, besides inner and outer mandrels, the assemblies also include a mandrel insert, that
allows connecting inner and outer mandrel with a stub acme thread. If questions, please contact
Engineering Support.
EQUIPMENT
Note: Refer to Windchill for the latest Bill of Materials for part number for the Cement Retainer
Assembly.
EQUIPMENT
Note: This tool is not intended for disassembly or redressing. Doing so can damage the tool
and render it ineffective.
12 Dimensional Data
14 Pre-run Inspection
EQUIPMENT
Check: Confirm that the PCR/PBP is the proper size for the casing size and weight in which it
will be set.
Inspect packing element and slips for cuts, cracks, and shipping damage. Do not run a damaged tool.
Verify that the outside diameter (OD) of the packing element is not larger than the OD of the back -up ring.
Verify that the inside diameter (ID) is free of debris.
EQUIPMENT
EQUIPMENT
Caution: Weatherford cannot guarantee any equipment if the scraper run, gauge ring, and
junk basket have not been utilized to clean the well of debris and bridges prior to running
equipment.
EQUIPMENT Note: Occasionally, the situation may arise where the PCR/PBP must pass through a heavier
weight casing than that for which it is designed or damaged sections of casing with reduced
internal diameters. In these situations the PCR/PBP should always be sized to the casing size
and weight at the setting point.
Note: A wireline feeler and junk catcher with an appropriate gauge ring size should always be
EQUIPMENT run before running the cement retainer or bridge plug. The wireline feeler and junk catcher will
remove debris from the well bore and gauge the internal diameter to assure that no
obstructions or restrictions exist that could cause problems when the PCR/PBP is run. The
proper gauge ring size for each cement retainer is shown as the OD in the specific setting
tool’s specification chart.
EQUIPMENT
Check: Prior to cement retainer or bridge plug installation a well-specific operational procedure
must be prepared, approved by the customer, and endorsed by any third party involved.
Running the PCR on tubing or drill pipe with the MST Mechanical Setting Tool
The mechanical-set PCR Cement Retainer is run on tubing or drill pipe using the MST mechanical setting tool.
The MST contains the upper slips of the cement retainer/bridge plug in a safe retracted position while running to
the setting depth. The slide valve on the retainer is in the opened position while being run in the well to allow the
tubing to fill, and to allow circulation, if necessary.
The upper slips are released by right-hand rotation and lowering the work string down to the required setting
depth. The cement retainer/bridge plug is anchored to the casing by pulling the required tension at the tool. (See
Recommended Tension Limits table on page 37.) When the setting procedure is completed, the slide valve is
closed by picking up 2 in. at the tool or opened by slacking off 2 in. With the slide valve in the closed position, the
work string may be pressure tested.
The MST contains a built-in snap-out feature which provides approximately 5,000 lbf of snap-out tension on the
indicator when the work string is picked up to close the slide valve. This tension indicator is re-engaged each time
the work string is lowered to open the slide valve.
The MST is equipped with drag pads or springs to assure positive control during running and setting procedures
at all depths or in highly deviated wells.
EQUIPMENT
Note: When the PCR is converted to a PBP Bridge Plug, the MST must be converted as well
by changing the top coupling to a ported coupling, replacing t he bottom stinger sub, and
removing the stinger seal. Refer to the MST technical manual for details.
EQUIPMENT
Check: Ensure that the drag block assembly is still engaged with the clutch. Re-adjust setting
sleeve, if necessary.
17.5 Lubricate stinger sub and latch with grease. Place a liberal amount of grease in the retainer bore.
17.6 Slide cement retainer/bridge plug over the stinger. Drive retainer over the stinger seal until the retainer
shoulders on the control latch. Use a wood block to protect the lower end of the retainer when driving the
retainer onto the stinger seal.
EQUIPMENT
17.7 Rotate retainer to make up left-hand thread of the control latch into the left-hand thread at top of the cement
retainer/bridge plug. Make up hand tight.
17.8 Align screw hole of the retainer body and control latch, install shear screw.
17.9 Rotate setting sleeve down until it bottoms out on the wickered portion of the slip. Back up the setting sleeve
a half turn and secure with two set screws.
EQUIPMENT
Check: Ensure that the drag block housing can still be rotated easily by hand.
17.10 Tighten clamp on the upper slips for transport purposes. Remove clamp on the upper slips before running in
the well.
EQUIPMENT
Check: A straight reference line may be placed down the length of the retainer and setting tool
when the drag block housing is in the stop position. This line can be used later to verify that
everything is still in alignment prior to running the tool.
18 Running Procedure
18.1 Make up the top sub of the running tool to the lower pin end of the work string. Use a good quality API-
approved thread lubricant and torque all work string connections to the manufacturer’s torque specifications.
EQUIPMENT
Caution: During run in, take care to avoid any right-hand rotation at the setting tool. As a
precaution, one left-hand turn should be placed in the work string every 10–15 stands.
18.2 When the desired setting depth has been reached, the tools should be picked up 2 ft (0.6 m) above the
desired setting point. This movement is necessary to provide the required tool stroke to release the upper
slips and allow the control nut to move freely.
18.3 Rotate the work string to the right sufficiently to transmit 10 turns at the tool. This right-hand rotation will
thread the control nut off of its matching threads on the mandrel and release the control sleeve and setting
sleeve from the controlled position.
18.4 Lower the tool to the desired setting point. The drag blocks or springs will support the control sleeve and
setting sleeve. The downward motion of the tool mandrel will move the slips from under the setting sleeve.
The slips are forced out toward the casing wall by the leaf s prings attached to the inside of each slip
segment. When the slips are released, there is sufficient clearance for the locking dog to move out and
release the control latch from the stinger sub body.
18.5 Pull 1/3 of the minimum recommended tension (see table below) above the pipe weight at the tool to start
setting the slips and initiate a pack off. Slack-off the same amount (1/3).
18.6 Pull 2/3 of the minimum recommended tension above the pipe weight at the tool to continue setting the slips
and further pack off. Slack-off the same amount (2/3).
18.7 Pull the full minimum recommended tension above the pipe weight at the tool, hold and slack-off the same
amount to confirm the plug is set.
18.8 Pressure test the plug. If the tool does not hold pressure, increase the tension to the maximum
recommended value per the table above. Re-test the plug.
EQUIPMENT
Caution: Slack-off should never exceed 50,000 lbs when the maximum recommended tension
in the table exceeds 50,000 lbs.
18.9 The setting tool may be released from the cement retainer by pulling 500 lbf at the tool and rotating the work
string 10 turns to the right at the tool. The above movement will shear the shear screw and unscrew the
setting tool's control latch from the retainer.
18.10 The setting tool may be re-latched to the cement retainer by setting down 500–1,000 lbm of work string
weight and snapped out again by pulling 5,000–8,000 lbf at the tool. The seal assembly will remain in the
retainer until the control latch’s retaining force is exceeded.
EQUIPMENT
Note: Each time the setting tool is snapped in and snapped out, the snap-in and snap-out
values are reduced until they reach 500 lbf (snap in) and 5,000 lbf (snap out).
of 2 in. at the retainer will close the slide valve while 2 in. of downward vertical movem ent at the retainer will open
the slide valve.
20 Running Sequence
Also in this technical manual are the individual parts lists and dimensional data for each product number of the
electric line setting equipment. Assembly instructions for attaching the cement retainer/bridge plug to the electric
line setting tool should be very carefully read and followed.
EQUIPMENT
Caution: The setting and cementing tools are designed as service tools and are to be used
repetitively. To ensure error-free function, the tools should be disassembled after each usage,
carefully cleaned, inspected, and reassembled using new O-rings and seals.
22 Operation
The Weatherford PCR Cement Retainer/PBP Bridge Plug is attached to the wireline pressure setting assembly
with the properly sized wireline adapter kit and run to the setting depth. When the pressure setting assembly is
actuated, the tension mandrel moves up in relation to the setting sleeve of the adapter kit, setting and packing off
the cement retainer. The pressure setting tool develops force that is in excess of that required to set the cement
retainer/bridge plug and the continued upward movement then breaks the releas e stud, allowing the pressure
setting tool and adapter kit to be retrieved. The cement retainer’s sliding valve will be in the closed position after
setting and releasing from the pressure setting tool. This provides a high pressure seal from above or belo w.
An increase in annular pressure at the tool tends to lift the work string, which can cause the slide valve to close.
This force generated by an annular pressure increase is calculated by multiplying the annular pressure increase
by the tubing outside area, minus the sealbore area of the cement retainer.
A pressure increase in the tubing string exerts a lift force at the top of the string, which will reduce the effective
hook load. A pressure increase in the work string at the tool will tend to hold the seal in the cement retainer and
keep the slide valve opened. The net of these two forces is upward and is equal to the increase in the work string
pressure multiplied by the area of the cement retainer bore. When this force is equal to the work string weight,
any additional pressure will lift the work string and allow the slide valve to close. Therefore, the minimum setting
depth will depend on the applied pressure changes in the work string and annulus acting to lift the available work
string weight.
The amount of work string and annulus pressure that can be applied will be limited for any size and length of the
work string. When the total of the forces is equal to the weight of the work string in the well fluid, an increase in
either pressure will raise the string and close the slide valve. However, the cementing pres sure may be increased
if the casing pressure is decreased or decreased if the casing pressure is increased.
24.1 Multiply the change in the work string pressure at the tool by Columns 1, 4, or 6 in the Areas Acted Upon –
Tubing and Annulus Pressures below, whichever is applicable.
24.2 Multiply the change in the annulus pressure at the tool by Columns 2, 5, or 7 in the Areas Acted Upon –
Tubing and Annulus Pressures below, whichever is applicable.
EQUIPMENT
Note: If the total of these two forces is tending to close the slide valve (a negative value), set-
down weight is required to overcome the upward force.
24.3 Multiply the work string surface gauge pressure by Column 3 in the Areas Acted Upon – Tubing and Annulus
Pressures below, whichever is applicable. This area is always negative and tends to lift the work string at the
surface, closing the slide valve. If by adding all three forces the result is a negative force tending to close the
slide valve, and is greater than the total hook load of the work string before the setting tool, the tubing will
raise and the slide valve will be closed. Since the hook load is the limiting factor, high pressures at shallow
depths may not be possible.
24.4 The values given in the chart below are provided as positive (+) and negative (-) numbers. These values
reflect the area in square inches affected by the pressure change and the direction of the resulting force. A
positive (+) area will cause a force tending to keep the slide valve opened. A negative (-) area will create an
upward force on the work string, tending to close the slide valve. When the net force is upward, set -down
weight must be used to keep the valve opened.
Example:
When normal circulation is to be used, place a junk basket above the bit. If reverse circulation is planned, casing
scraper or other equipment in the tubing string above the bit should have an inside fluid passage as large as the
passage through the bit so cuttings will not bridge. Variations in bit speed and bit weight should be made to help
break up metal parts to re-establish bit penetration should it seize while drilling.
Penetration may be stopped by “bit tracking” which is usually caused by insufficient weight on the bit. Bit tracking
occurs when bit teeth travel in the same indentation of “track” made previously by another tooth. Successive tooth
impact to the same location will sometimes deepen the track until the indentations equal bit tooth length, reducing
the impact of the teeth to the point that they will not penetrate. Drilling penetration may be re-established by
raising the bit off of the retainer, and then lowering the bit back onto the retainer while maintaining rotation.
Note: Drilling times are directly related to factors including tool size, bit stability, drilling weight,
EQUIPMENT
pump rate, bit RPM, type of bit, and drilling fluid. The combination of high mud viscosity and
high pump rates may lift the bit off of the retainer during drilling. The same c onsideration
should be used when drilling cement retainers and bride plugs as would be given when drilling
medium hard rock formations.
Use mud viscosity of 60 centipoise (cps) and a minimum annular velocity of 120 ft/min to assure cutting removal.
When ready to begin milling operations, start the mill above the target and lower it slowly onto the target. Do not
apply weight in excess of the recommended amount. Applying more weight than recommended can t ear out
chunks of the packer and make a bailer trip necessary to remove the chunks to allow further penetration. Maintain
a constant milling rate by adding weight as the tool is milled away.
EQUIPMENT
26.3 Lubricate the bore of the cement retainer guide and the lower end of the
bridging plug. Inspect the bridge plug and make sure it has an O-ring
installed.
26.4 Install the bridge plug into the bore of the guide.
EQUIPMENT
Check: The drive pin in the side of the plug must align with
one of the fluid by-pass holes in the guide.
EQUIPMENT
Mechanical Set
PCR/PBP comes with mechanical slips (segmented with internal springs held together with a clamp until it is
assembled to mechanical setting tool, and 1–4 brass shear screws, depending on the size of the tool.
Conversion Kits
From Mechanical Set Wireline Set Cement Retainer Bridge Plug
To Wireline Set Mechanical Set Bridge Plug Cement Retainer
Size
Product Number
(in.)
4½ 00171247 00170979 00171205 00172199
5 00164103 00170945 00164207 00175006
5½ 00164777 00170693 00164975 00164837
5¾ 00172265 00233962 NA NA
6⅝ 00170305 00164925 00172490 00175436
7 00164620 00164839 00164768 00170542
7⅝ 00170632 00164747 00172473 00176648
8⅝ 00165000 00164879 00170108 00170435
9⅝ 00165065 00170098 00170108 NA
10¾ 00170297 00171051 00170108 NA
11¾ 00175143 00130506 00170108 NA
11¾ HW 00757980 00175298 00170108 NA
13⅜ 00170244 00165042 00170108 NA
16 00129100 00163688* 00170108 NA
20 NA NA 00170108 NA
Note: Removing the lower slips from the PCR/PBPs from sizes larger than 7⅝ in. require extensive disassembly of the outer
components. For purposes of converting from the original setting method, it is recommended to do so with the conversion kit f or sizes 8⅝ in.
and larger.
29 Slips Only
EQUIPMENT
Note: This step is easier if performed while the pressure
setting assembly, for sizes 6⅝ in. and larger, is hanging in the
derrick.
EQUIPMENT
30.8 Proceed by running to the setting depth and setting, per the wireline operating procedures.
30.9 When pressure setting tool is removed from the well, remove the wireline adapter kit setting sleeve, adjuster
sub, and tension mandrel for reuse.
EQUIPMENT
Check: The setting tool should be properly maintained according to manufacturer’s instructions
and the oil level checked to ensure compliance with these instructions before the PCR/PBP is
attached.
1 2 3 4 5
D E F G H
C
B
A
D E F G H
C
B
A
D E F G H
C
B
A
The SSA features a built-in snap-out indicator. This provides positive control when the work
string is picked up to close the slide valve. The snap-out indicator re-engages each time the
work string is lowered to open the valve. The snap-out indicator helps prevent the seal from
pumping out during pumping operations or tubing testing. The snap-out indicator may be
removed from the cement retainer by straight pull or by rotation, if desired.
EQUIPMENT
Check: Prior to running and cementing a well-specific
operational procedure must be prepared, approved by the
customer, and endorsed by any third party involved.
The Weatherford SSA is used for sealing into, cementing through, and closing the valve on a
Weatherford Cement Retainer. The SSA will open the valve and latch into the cement retainer
when approximately 3,000–5,000 lbf of set-down weight is landed on the cement retainer. An
upward work string movement of 2 in. at the cement retainer will close the valve for fluid
containment above or below the cement retainer and will allow tubing testing. A downward
movement of 2 in. at the cement retainer will open the valve and allow fluid to be pumped
through the cement retainer.
Approximately 5,000–10,000 lbf tension at the cement retainer is required to snap-out. Each
time the seal assembly is snapped out, the snap-out force is reduced. The snap-out force will
stabilize at approximately 5,000 lbf. Snap-in force will stabilize at approximately 2,500 lbf.
The SSA can also be released from the cement retainer by pulling tension (500–1,000 lbf) over
the string weight at the tool and rotating 8–10 rounds to the right at the tool.
Caution: Forces created by pressures applied to the work string and annulus act upon the
EQUIPMENT
SSA and work string during cementing operations. Under certain conditions, these forces can
cause the SSA to pump out of the cement retainer. Refer to Areas Acted Upon – Tubing and
Annulus Pressures table in Section 20 for information on hydraulic forces acting on the cement
retainer.
38 Specification Guide
EQUIPMENT
EQUIPMENT
EQUIPMENT 6
7
Check: Complete maintenance sheet and close work order.
EQUIPMENT
8
Check: Open work order and prepare maintenance sheet prior
to commencing work.
EQUIPMENT
Check: Clean and inspect all parts and replace as necessary. Proceed to assembling
procedure. Update work order and maintenance sheet.
Features
Positive latching prevents seal assembly from being pumped out of the retainer
Positive latch facilitates tubing testing with the retainer valve
Multiple release modes – rotate, snap out, and shear out
Versatile design permits same tool to operate several sizes of the Weatherford cement
retainer
EQUIPMENT
Check: Prior to running and cementing a well-specific
operational procedure must be prepared, approved by the
customer, and endorsed by any third party involved.
Run in hole with JSA Stinger Seal Assembly on tubing. It is recommended that centralizers be run
with the JSA to ensure that the stinger is centered when entering the cement retainer. Latch will
automatically latch when the stinger is lowered into the cement retainer. Pull tension on JSA to
ensure latch is latched in cement retainer. To release stinger, set down weight on the cement
retainer. Rotate tubing a quarter turn to the right at the retainer, pull tension on the stinger to snap
latch out of the cement retainer. Tubing and casing may be circulated and the JSA Stinger pulled
from well.
The JSA may also be released by pulling slight tension (1,000 lbf/444.8 da•N) and rotating tubing
string 8–10 turns to the right at the tool. Maintain tension during rotation to aid release and prevent
re-latch of the collet.
Note: The J-pins may be sheared if operations prevent rotation by pulling approximately 28,000
lbf (12,455.0–da•N) tension at the tool.
EQUIPMENT
47.9 Remove lower end of the mandrel from the vise and place top sub (1) in the vise.
47.10 Install O-ring (9) in the seal (8).
47.11 Install seal (8) on the mandrel (3).
47.12 Install stinger sub (10) on the mandrel (3).
EQUIPMENT
8
9
Check: Complete maintenance sheet and close work order.
10
48 Disassembly – JSA Snap Out Stinger
EQUIPMENT
EQUIPMENT
Check: Clean and inspect all parts and replace as necessary. Proceed to assembling
procedure. Update work order and maintenance sheet.
PEOPLE