MAN-MACHINE COMBINATION SHEET (PFO)

Pastikan Nama Model sesuai PFC! Tambahkan Area Factory MM Machine yg kita gunakan
Area : Cutting - Factory ??? Date : untuk Trial.
Contoh: Cutting - Factory 3
Model Name : IE Name :
Contoh:
Machine Type : Laser (No Type of Machine) Laser 1405 (B-006) Speed :
Process/Component : Pastikan nama process/komponen sesuai dengan Power Min/Max:
PFC!
Color of Material : Target : 384 pair/hour
Sesuaikan Color of Material dg PFC bagian Material
Stage :
Specification, beri penjelasan seperti yg awam mengerti. Takt Time : 9.38 sec/pair
Style : Contoh: TOTAL CRIMSON - Orange Layer / EA :
Size :
Tambahkan foto komponen Metode : Laser
hasil cutting. Jika tidak ada
masukkan gambar komponen
pada PFC. Material :
PFC/PHOTO
Thickness : mm

point Manual Time Machine Time Trial

No Sequence Operation Cycle Time Ideal Time Description
penting (sec) (sec) prs
Sequence
1 Transfer File Part Component to Machine 10.15 0.11 manual time 96
2 Loading Material to Machine 85.50 0.89 manual time 96
3 Setting Material (Position x,y)+Load file Component 20.45 0.21 manual time 96
4 Cutting Process + Checking result of component 290.78 36.35 machine time 8
5 Unloading Component 15.20 1.90 manual time 8
6 Setting Component 26.40 1.10 manual time 24
Manual Time 4.21 sec/pair
Machine Time 36.35 sec/pair
∑ Max (Ideal Time) 36.35 sec/pair
Cycle Time + Allowance 10% 39.98 sec/pair
IDEAL CYCLE TIME PER PRS for OEE 36.35 sec/pair P
IDEAL CYCLE TIME PER PRS for Output 39.98 sec/pair D

Capacity per Machine 90 pairs

P
Machine 5.0 machine I
Request Manpower 5.0 person
Ghantchart : POINT PENTING
Stok Dalam Proses l
0.00 10.00 20.00 30.00 40.00 50.00 60.00 70.00 80.00 90.00 100.00 Keselamatan / Ergonomi Ì
Proses Kritis (q) q
0.11 Cek Kualitas(u) u
Pabrik Visual Ѵ
Pencegahan Kesalahan Ø
Cutting Process + Checking result of component

0.89

0.21

0.00 36.35

1.90

1.10

Checked oleh, Approval,

IE Dept. MM SEC. HEAD QUALITY FACTORY

(IE) (MM) (Quality)

CYCLE TIME FOR OEE - Y.M. LASER MACHINE

No Model Style Component Material

1
2
3
4
5
6
7
8
9
10
 Power Ideal Cycletime (sec/prs)
Thickness Speed
Min/Max Size 1 Size 2 Size 3 Size 4
SUMMARY CYCLE TIME OF OKC MACHINE
Model Name :
Target :
Takt Time : 0.00

No. Style Code Component

1
2
3
4
5

Average Cycle Time for Each Size

No. Style Code Component

1
2
3
4
5

IE Recommendation *based on Cycletime

No. Style Code Component

1
2
3
4
5

Legend:
MM Machine : Jika MM Machine lebih efektif dan efisien dibanding Manual Machine
Manual Machine : Jika Manual Machine lebih efektif dan efisien dibanding MM Machine
MACHINE

Machine Setting
Material Thickness Size
Speed

Machine Setting
Material Thickness Size
Speed

me
Cutting Manual
Material Thickness
Layer Cycle Time

Remark:
Diisikan keterangan detail PDL
Contoh:
PDLB Nike Shox Gravity AQ85
en dibanding Manual Machine atau
efisien dibanding MM Machine LB Nike Shox Gravity AQ8554-
atau
LB Nike Shox Gravity AQ8554-
Machine Setting
Cycle Time/pairs Output Request Request
Power (+allowance) /hour Machine Machine
Min/Max
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!

Machine Setting
Output Request Request
Power Cycle Time (average) /hour Machine Machine
Min/Max
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!

Cutting
Cutting MM Machine Machine
Recommen Remark
Layer Cycletime
dation

Remark:
Diisikan keterangan detail PDLB/LB yang digunakan sebagai data pembanding Cutting Manual.
Contoh:
PDLB Nike Shox Gravity AQ8554-001, Stage FSR, Target: 96, update 04/11/2017.
atau
LB Nike Shox Gravity AQ8554-001, Target: 108, update 12/01/2018.
atau
LB Nike Shox Gravity AQ8554-001, update 12/01/2018 sudah menggunakan Cycletime MM Machine.
BANK OF CYCLE TIME BASED ON PATTERN LENGTH OF COMPONENT/SIZE
Komponen 1 : Foxing Extension Front Style : Color of Material:
Pattern Aktual
Size Length (mm) length In pairs GAP per size GAP per satuan size gap (%)
v (kecepatan) t (waktu) v (kecepatan) t (waktu)
3T 273.510 547.020 547.020 0.000 210.892 2.59 #DIV/0! 100.00
4 247.377 494.754 -52.266 0.000 210.892 2.35 #DIV/0! 100.00
5 250.342 500.684 5.930 0.000 210.892 2.37 #DIV/0! 100.00
6 262.560 525.120 24.436 0.000 210.892 2.49 #DIV/0! 100.00
7 274.788 549.576 24.456 0.000 210.892 2.61 #DIV/0! 100.00 Summary
8 287.042 574.084 24.508 24.508 210.892 2.72 #DIV/0! 100.00 Rata-Rata Length/prs
9 299.306 598.612 24.528 49.036 210.892 2.84 #DIV/0! 100.00 Cutting time based on pattern length
10 302.339 604.678 6.066 30.594 210.892 2.87 #DIV/0! 100.00 Cutting Time Aktual
11 314.614 629.228 24.550 30.616 210.892 2.98 #DIV/0! 100.00
12 326.904 653.808 24.580 49.130 210.892 3.10 #DIV/0! 100.00
13 359.205 718.410 64.602 89.182 210.892 3.41 #DIV/0! 100.00
14 351.518 703.036 -15.374 49.228 210.892 3.33 #DIV/0! 100.00
15 354.620 709.240 6.204 -9.170 210.892 3.36 #DIV/0! 100.00
AVERAGE 557.73 210.89 2.85 #DIV/0! #DIV/0! #REF! Gap CT Pattern and Actual
#DIV/0! #DIV/0!

Komponen 2 : Quarter Lining Lateral Style : Color of Material:

Pattern Aktual
Size Length (mm) length In pairs GAP per size GAP per satuan size gap (%)
v (kecepatan) t (waktu) v (kecepatan) t (waktu)
3T 752.028 1504.056 1504.056 0.000 238.305 6.31 #DIV/0! 100.00
4 761.562 1523.124 19.068 0.000 238.305 6.39 #DIV/0! 100.00
4T 773.238 1546.476 23.352 0.000 238.305 6.49 #DIV/0! 100.00
5 770.691 1541.382 -5.094 0.000 238.305 6.47 #DIV/0! 100.00
5T 783.584 1567.168 25.786 0.000 238.305 6.58 #DIV/0! 100.00 Summary
6 792.379 1584.758 17.590 17.590 238.305 6.65 #DIV/0! 100.00 Rata-Rata Length/prs
6T 804.279 1608.558 23.800 41.390 238.305 6.75 #DIV/0! 100.00 Cutting time based on pattern length
7 814.058 1628.116 19.558 43.358 238.305 6.83 #DIV/0! 100.00 Cutting Time Aktual
7T 825.943 1651.886 23.770 43.328 238.305 6.93 #DIV/0! 100.00
8 834.749 1669.498 17.612 41.382 238.305 7.01 #DIV/0! 100.00
8T 847.562 1695.124 25.626 43.238 238.305 7.11 #DIV/0! 100.00
9 856.431 1712.862 17.738 43.364 238.305 7.19 #DIV/0! 100.00
9T 868.226 1736.452 23.590 41.328 238.305 7.29 #DIV/0! 100.00
10 866.590 1733.180 -3.272 20.318 238.305 7.27 #DIV/0! 100.00
10T 878.481 1756.962 23.782 20.510 238.305 7.37 #DIV/0! 100.00
11 887.289 1774.578 17.616 41.398 238.305 7.45 #DIV/0! 100.00
11T 900.079 1800.158 25.580 43.196 238.305 7.55 #DIV/0! 100.00
12 909.079 1818.158 18.000 43.580 238.305 7.63 #DIV/0! 100.00
12T 920.926 1841.852 23.694 41.694 238.305 7.73 #DIV/0! 100.00
13 930.791 1861.582 19.730 43.424 238.305 7.81 #DIV/0! 100.00
14 951.438 1902.876 41.294 61.024 238.305 7.99 #DIV/0! 100.00
15 961.749 1923.498 20.622 61.916 238.305 8.07 #DIV/0! 100.00
AVERAGE 1699.20 238.31 7.13 #DIV/0! #DIV/0! 100.00 Gap CT Pattern and Actual
#DIV/0! #DIV/0!

Komponen 3 : Quarter Lining Medial Style : Color of Material:

Pattern Aktual
Size Length (mm) length In pairs GAP per size GAP per satuan size gap (%)
v (kecepatan) t (waktu) v (kecepatan) t (waktu)
3T 752.028 1504.056 1504.056 0.000 243.352 6.18 #DIV/0! 100.00
4 761.562 1523.124 19.068 0.000 243.352 6.26 #DIV/0! 100.00
4T 773.238 1546.476 23.352 0.000 243.352 6.35 #DIV/0! 100.00
 5 770.691 1541.382 -5.094 0.000 243.352 6.33 #DIV/0! 100.00
5T 783.584 1567.168 25.786 0.000 243.352 6.44 #DIV/0! 100.00 Summary
6 792.379 1584.758 17.590 17.590 243.352 6.51 #DIV/0! 100.00 Rata-Rata Length/prs
6T 804.279 1608.558 23.800 41.390 243.352 6.61 #DIV/0! 100.00 Cutting time based on pattern length
7 814.058 1628.116 19.558 43.358 243.352 6.69 #DIV/0! 100.00 Cutting Time Aktual
7T 825.943 1651.886 23.770 43.328 243.352 6.79 #DIV/0! 100.00
8 834.749 1669.498 17.612 41.382 243.352 6.86 #DIV/0! 100.00
8T 847.562 1695.124 25.626 43.238 243.352 6.97 #DIV/0! 100.00
9 856.431 1712.862 17.738 43.364 243.352 7.04 #DIV/0! 100.00
9T 868.226 1736.452 23.590 41.328 243.352 7.14 #DIV/0! 100.00
10 866.590 1733.180 -3.272 20.318 243.352 7.12 #DIV/0! 100.00
10T 878.481 1756.962 23.782 20.510 243.352 7.22 #DIV/0! 100.00
11 887.289 1774.578 17.616 41.398 243.352 7.29 #DIV/0! 100.00
11T 900.079 1800.158 25.580 43.196 243.352 7.40 #DIV/0! 100.00
12 909.079 1818.158 18.000 43.580 243.352 7.47 #DIV/0! 100.00
12T 920.926 1841.852 23.694 41.694 243.352 7.57 #DIV/0! 100.00
13 930.791 1861.582 19.730 43.424 243.352 7.65 #DIV/0! 100.00
14 951.438 1902.876 41.294 61.024 243.352 7.82 #DIV/0! 100.00
15 961.749 1923.498 20.622 61.916 243.352 7.90 #DIV/0! 100.00
AVERAGE 1699.20 243.35 6.98 #DIV/0! #DIV/0! 100.00 Gap CT Pattern and Actual
#DIV/0! #DIV/0!

Komponen 4 : Quarter Extension Front Style : Color of Material:

Pattern Aktual
Size Length (mm) length In pairs GAP per size GAP per satuan size gap (%)
v (kecepatan) t (waktu) v (kecepatan) t (waktu)
3T 273.410 546.820 546.820 0.000 172.737 3.17 #DIV/0! 100.00
4 247.377 494.754 -52.066 0.000 172.737 2.86 #DIV/0! 100.00
5 250.342 500.684 5.930 0.000 172.737 2.90 #DIV/0! 100.00
6 262.560 525.120 24.436 0.000 172.737 3.04 #DIV/0! 100.00
7 274.788 549.576 24.456 0.000 172.737 3.18 #DIV/0! 100.00 Summary
8 287.042 574.084 24.508 24.508 172.737 3.32 #DIV/0! 100.00 Rata-Rata Length/prs
9 299.306 598.612 24.528 49.036 172.737 3.47 #DIV/0! 100.00 Cutting time based on pattern length
10 302.339 604.678 6.066 30.594 172.737 3.50 #DIV/0! 100.00 Cutting Time Aktual
11 314.614 629.228 24.550 30.616 172.737 3.64 #DIV/0! 100.00
12 326.904 653.808 24.580 49.130 172.737 3.78 #DIV/0! 100.00
13 359.205 718.410 64.602 89.182 172.737 4.16 #DIV/0! 100.00
14 351.518 703.036 -15.374 49.228 172.737 4.07 #DIV/0! 100.00
15 354.620 709.240 6.204 -9.170 172.737 4.11 #DIV/0! 100.00
AVERAGE 600.62 172.74 3.48 #DIV/0! #DIV/0! 100.00 Gap CT Pattern and Actual
#DIV/0! #DIV/0!

Komponen 5 : Style : Color of Material:

Pattern Aktual
Size Length (mm) length In pairs GAP per size GAP per satuan size gap (%)
v (kecepatan) t (waktu) v (kecepatan) t (waktu)
3T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
4 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
4T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
5 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
5T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! Summary
6 0.000 0.000 0.000 #DIV/0! 0.00 #DIV/0! #DIV/0! Rata-Rata Length/prs
6T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! Cutting time based on pattern length
7 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0! Cutting Time Aktual
7T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
8 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
8T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
 9 0.000 0.000 0.000 #DIV/0! 0.00 #DIV/0! #DIV/0!
9T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
10 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
10T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
11 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
11T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
12 0.000 0.000 0.000 #DIV/0! 0.00 #DIV/0! #DIV/0!
12T 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
13 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
14 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
15 0.000 0.000 0.000 #DIV/0! #DIV/0! #DIV/0! #DIV/0!
AVERAGE 0.00 #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! Gap CT Pattern and Actual
#DIV/0! #DIV/0!
 557.73
2.85
#DIV/0!

#DIV/0!

1699.20
7.13
#DIV/0!

#DIV/0!
1699.20
6.98
#DIV/0!

#DIV/0!

600.62
3.48
#DIV/0!

#DIV/0!

0.00
#DIV/0!
#DIV/0!
#DIV/0!
CYCLE TIME FULL SIZE FOR OEE CALCULATION
Model: Style: Color of Material:

No Component
3T 4 4T 5 5T
1
Komponen dapat digabung dalam satu
2 tabel fullsize jika Model & Style
3 Sama, Setting Mesin (Speed &
Power) Sama, Layer Sama.
4 Jika berbeda tolong untuk dipisahkan
5 tabel cycletime fullsizenya.

No Component
3T 4 4T 5 5T
1
2
3
4
5

No Component
3T 4 4T 5 5T
1
2
3
4
5

No Component
3T 4 4T 5 5T
1
2
3
4
5
Color of Material: Speed:
Size
6 6T 7 7T 8 8T 9 9T 10

Size
6 6T 7 7T 8 8T 9 9T 10

Size
6 6T 7 7T 8 8T 9 9T 10

Size
6 6T 7 7T 8 8T 9 9T 10
Power Min/Max: Layer:

10T 11 11T 12 12T 13 14 15

10T 11 11T 12 12T 13 14 15

10T 11 11T 12 12T 13 14 15

10T 11 11T 12 12T 13 14 15