Bühler Pasta Line Parameters

Bühler Pasta Lines
Shortinstructions to copy parameters from Lenze

frequency inverters
This instructions are valid for the old and the new Keypad.
Sequence:
1. Check the DIP-Switch settings of the I/O-Module (4-20mA)

2. copy the parameters from an existing inverter
3. set parameters C0011, C0012, C0013 according to parameter list
4. set parameters C0087, C0088, C0089, C0090, C0091 according to Motorplate
5. Motor parameter identification (C0148)
Note: In case it is not possible to copy the parameters, set following parameters for
correct function.
Code Function Settings Description

C0014/000 Opreating mode 4 Vectorcontrol
C0021/000 Slip compensation 6.30 6.30 %
C0034/000 Setpoint selection range 1 X3/8 4...20mA
C0105/000 QSP Deceleration time 1.00 Decelerationtime 1.00s
C0119/000 Funktion PTC 4 PTC-input active, TRIP active OC2 on
C0410/004 DCTRL1-QSP 3 DIGIN1-E3
C0410/015 MCTRL1-DCB 255 FIXED-FREE
C0415/002 DIGOUT1-A1 26 DCTRL1-RUN
This manual is made from various Lenze Manuals, for further information see Originalmanuals
23.06.2006/LR
0
3
2 1 2 3 4 5
1 2 3 4 5
62 7 8 9 7 20 28 E1 E2 E3 E4 39 A1 59
1
E82ZAFS006/AFX009
Commissioning 5
Switch position
ON
ON
OFF
1 2 3 4 5
Note!
DIP switch and C0034 must be set for the same value range, otherwise the
analog input signal at X3/8 will be interpreted incorrectly by the basic unit.
If a setpoint potentiometer is internally supplied through X3/9, the DIP
switch must be set for a voltage range of 0 ... 5 V. Otherwise it is not
possible to use the whole speed range.
-9- Switch position

Signal at X3/8 1 2 3 4 5 C0034
0 ... 5 V OFF OFF ON OFF OFF 0
0 ... 10 V (Lenze setting) OFF OFF ON OFF ON 0
0 ... 20 mA OFF OFF ON ON OFF 0
Open-circuit
monitoring
-10 V ... +10 V ON ON OFF OFF OFF 2
L EDK82ZAFSC DE/EN/FR 3.0 31

Operation 4
4 Operation
Description of the display elements
0 4
1 dcbBA 5
6
SHPRG p Menu
Code
Para
0050 00
2 50.00_Hz
3 MCTRL-NOUT 7
S T
U V
z 8
Y Z
y
9371BC002
Display Meaning Explanation
 Status display of basic device

 Ready for operation
 Pulse inhibit is active Power outputs inhibited
 Set current limit is exceeded in

motor or generator mode
 Speed controller 1 in its Drive is torque-controlled
limitation (only active for operation with basic
devices of 9300 series)
 Active fault
 Parameter acceptance
 Parameter is accepted Basic device operates immediately
immediately with the new parameter value
SHPRG  Parameter must be confirmed Basic device operates with the new
with   parameter value after being confirmed
SHPRG When the controller is inhibited Basic device operates with the new
the parameter must be parameter value after the controller is
confirmed with   re-enabled
None Display parameter Change is not possible
EDK9371BC DE/EN/FR 2.0  63
H1_Bedienung-9371BC_3a
4 Operation
Display Meaning Explanation
 Active level
Menu Menu level is active Select main menu and submenus
Code Code level is active Select codes and subcodes
Para Parameter level is active Change parameters in the codes or
subcodes
None Operating level is active Display operating parameters
 Short text
alphanumeric Contents of the menus,
meaning of the codes and
parameters
In the operating level C0004 (in

%) and the active fault are
displayed
 Number
Menu level With active level: Only active for operation with basic
Menu number devices of 8200 vector or 8200 motec
series
Code level With active level:
Four-digit code number
 Number
Menu level With active level: Only active for operation with basic
Submenu number devices of 8200 vector or 8200 motec
series
Code level With active level:
Two-digit subcode number
 Parameter value
Parameter value with unit
 Cursor
In the parameter level, the figure
above the cursor can be directly
changed
 Function keys
For description see the following table
64  EDK9371BC DE/EN/FR 2.0
Operation 4
Descripton of the function keys
Descripton of the function keys
 Note!
Key combinations with :
Press  and keep it pressed, then press the second key in addition.
Key Function
Menu level Code level Parameter level Operating level
Change to the Change to the Change to the code
 parameter level operating level level
Load predefined Accept parameters
configurations in
 when SHPRG  or
the menu
SHPRG is displayed
”Short setup” 1)
 Change between Change of code Change of figure
 menu items number above cursor
 Quick change
Quick change of Quick change of
between the menu
 code number figure above cursor
items
 cursor to the right
Change between main menu, submenus
 and code level cursor to the left
 Cancel the function of key , the LED in the key is off
 Inhibit controller, the LED in the key is lit
Reset the fault 1. Remedy the cause of malfunction
(TRIP reset): 2. Press 
3. press 
1) Only active for operation with basic devices of 8200 vector or 8200 motec series
5 Parameterisation 8200 vector/8200 motec
Change and save parameters

All parameters for controller setting or monitoring are saved in codes. The codes are
numbered and labelled in the documentation with a ”C”. Some codes store the parameters
in numbered “subcodes”, so that a clear parameter setting is ensured (e. g.: C0517 User
menu).
The codes are described in detail in the system manual of the drive controller.
 Note!
Your settings in the menus are always stored in the parameter set 1.
If you want to store settings in the parameter sets 2, 3 or 4, two menus can be
used:
ƒ In menu 2 ”Code list” it is possible to access to all available codes.
ƒ In menu 7 ”Param managm” it is possible to copy parameter set 1 into the
oter parameter sets.
Ó Please note, that with copying the ”own basic setting” will be
overwritten by the settings of parameter set 1!
Step Keys Action

1. Select menu  Select the desired menu with arrow keys
2. Change to the code level  Display of first code in the menu
3. Select code or subcode  Display of current parameter value
4. Change to parameter level 
5. If SHPRG is displayed, inhibit  The drive is idling
controller
6. Change parameters
A  Move cursor under the digit to be
changed
B  Change digit
 Change digit quickly


7. Accept changed parameter
Display of SHPRG or SHPRG    Confirm change to accept parameter

Display ”OK”
Display  - The parameter was accepted
immediately
H1 Parametrierung 8200-9371BC_6L
Parameterisation 8200 vector/8200 motec 5
Step Keys Action

8. If necessary, enable controller  The drive should be running again
9. Change to the code level
A  Display of operation level
B  Display of the code with changed
parameters
10. Change further parameters Restart ”loop” at step 1. or step 3.
Transmit parameter sets

The keypad enables you to easily copy parameter settings from one controller to another.
For this purpose use the menu 7 ”Param managm”:

Copying parameter sets from the controller to the keypad
Step Keys Action

1. Connect the keypad to
controller 1
2. Inhibit controller  The drive is idling
3. Select the submenu 7.1  Change to the submenu ”Load/Store”
”Load/Store” in the menu 7 with the arrow keys
”Param managm”
4. Change to the code level  Display C0002 ”Param managm”
5. Change to parameter level  Display ”0” and ”READY”
6. Select the correct copy function The settings stored in the keypad are
overwritten.
z Copying all parameter sets available (PAR1 ... PAR4, ggf. FPAR1) to the keypad:
– Controller with function  Copy PAR1 ... PAR4 und FPAR1:
module application I/O, Ö Set ”80” ”F1&PAR1-4->Key”
INTERBUS,
PROFIBUS-DP, LECOM-B,
DeviceNet/CANopen
– Controller with all other Copy PAR1 ... PAR4:
function modules Ö Set ”20” ”PAR1-4->Keypad”
z Copying only the module-specific parameter set FPAR1 to the keypad:
– Only possible for  Copy FPAR1:
controllers with Ö Set ”50” ”FPAR1->Keypad”
function module
INTERBUS,
DeviceNet/CANopen:
7. Start copying  The selected parameter sets are copied to
the keypad.
”SAVING...” is indicated.
If ”SAVING...” stops, the copy process is
completed.
Parameterisation 8200 vector/8200 motec 5
Step Keys Action

B  Display C0002 ”Param managm”
9. Enable the controller.  The drive should be running again
10. Remove the keypad from the
controller 1
Copying parameter sets from the keypad to the controller
Step Keys Action

1. Connect keypad to controller 2
2. Inhibit controller  The drive is idling
3. Select the submenu 7.1  Change to the submenu ”Load/Store”
”Load/Store” in the menu 7 with the arrow keys
”Param managm”
4. Change to the code level  Display C0002 ”Param managm”
5. Change to parameter level  Display ”0” and ”READY”
6. Select the correct copy function The settings stored in the controller or in
the function module are overwritten.
z Copying all parameter sets available (PAR1 ... PAR4, ggf. FPAR1) to the controller:
– Controller with function  Copy PAR1 ... PAR4 und FPAR1:
module application I/O, Ö Set ”70” ”Key->F1&PAR1-4”
INTERBUS,
DeviceNet/CANopen
– Controller with all other Copy PAR1 ... PAR4:
function modules Ö Set ”10” ”Keypad->PAR1-4”
z Copying only the module-specific parameter set FPAR1 to the function module:
– Only possible for  Copy FPAR1:
controllers with Ö Set ”40” ”Keypad->FPAR1”
function module
INTERBUS,
DeviceNet/CANopen:
Step Keys Action

z Copying single parameter sets (PARx und ggf. FPAR1) to the controller:
– Controller with function  Copy PAR1 and FPAR1:
module application I/O, Ö Set ”71” ”Key->FP1&PAR1”
INTERBUS,
PROFIBUS-DP, LECOM-B, Copy PAR2 and FPAR1:
DeviceNet/CANopen Ö Set ”72” ”Key->FP1&PAR2”
Copy PAR3 and FPAR1:
ÖSet ”73” ”Key->FP1&PAR3”
Copy PAR4 and FPAR1:
ÖSet ”74” ”Key->FP1&PAR4”
– Controller with all other Copy PAR1:
function modules or Ö Set ”11” ”Keypad->PAR1”
controller without
function module Copy PAR2:
Ö Set ”12” ”Keypad->PAR2”
Copy PAR3:
Copy PAR4:
7. Start copying  The selected parameter sets are copied to
the controller or the function module.
”LOADING...” is indicated.
If ”LOADING...” stops, the copy process is
completed.
B  Display C0002 ”Param managm”
9. Enable the controller.  The drive should be running again
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Commissioning 7
Parameter setting with the E82ZBB diagnosis terminal
Display elements and function keys
0
1 d c b e a
4
j g f k i h PS 8 5
2 m n op
8888 888 6
88888
q r
m
3
Hi
Lo
Hz V A
%sh Ω°C
rpm 7
8
z
vt
u s
w x
y
E82ZBC002
Status displays
Meaning Explanation
- Ready for operation
, Pulse inhibt active Power outputs inhibited
+ Adjusted current limitation is exceeded in C0022 (motor mode) or C0023 (generator mode)
motor-mode or generator-mode
. Warning active
* Active fault
Function bar 1
Meaning Explanation
3 Setpoint selection via AB Not possible when password protection is active
(display = ”loc”)
0 Display function: Active after every mains connection
z User menu, memory location 1
(C0517/1), display
z Display active parameter set
/ Code selection Four-digit display of the active code number

4 Select subcodes Three-digit display of the active subcode number
2 Change the parameter value of a (sub) code Five-digit display of the current value
1 Display of values longer than 5 digits
H: high-order positions Display ”HI”
L: low-order positions Display ”lo”
L EDK82MV371 DE/EN/FR 5.0 41

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7 Commissioning
Function bar 2
Meaning Explanation
5 Select parameter set 1 ... 4 for changing z Display, e.g. PS 2 ( )
z The parameter sets can only be activated via
digital signals (configuration with C0410)
6 Selection of system bus (CAN) devices The selected device can be parameterised by the
current drive
: = function active
7 Select menu user List of codes in the user menu (C0517)
Th user menu is
The i active
ti after
ft mains
i
all List of all codes
switching
funci Only specific codes for bus function
modules, e.g. INTERBUS, PROFIBUS-DP,
LECOM-B, ...
Bargraph display
Value set under C0004 in % Display range: - 180 % ... + 180 % (every bar = 20
(Lenze setting: Controller load C0056) %)
Display of parameter set
In the mode 0:
Display of the parameter set activated via
digital signal
Otherwise: Select the single parameter sets in the mode 5
Display of the parameter set active for in the function bar 2
changing
Display of code number
Display of subcode number
Display of parameter set or fault message
Function keys
Function Explanation
= Enable controller For operation with function module, the terminal
X3/28 must also be assigned to HIGH level
; Inhibit controller (CINH) or quick stop (QSP) Configuration in C0469
< Change to function bar 1 ↔ Function bar
2
@? To right/left in active function bar The active function is framed
BA Increase/decrease value Only blinking values can be changed
Quick change: Keep key pressed.
> Parameters can be stored if 8 blinking
Acknowledgement by STOre in the display
42 EDK82MV371 DE/EN/FR 5.0 L

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Commissioning 7
Changing and saving parameters
Note!
z The user menu user is active after mains switching. Change to
the menu all to address all codes.
z In the different parameter sets only parameter values can be
changed with the keypad.
z Digital signals must be used to activate a parameter set for
operation (configuration with C0410)!
z In the function 0 the display shows the parameter set which
is just active during operation.
Keys Result Action

Step
1. Connect keypad 0 Function 0 is activated. The first code in the user
xx.xx Hz menu will be displayed (C0517/1, Lenze setting:
C0050 = output frequency).
2. If necessaryy < o Change to function bar 2
change
h to
t the
th
3. menu ”ALL” ?@ 7
4. AB all Select menu ”ALL” (list of all codes)
5. < n Confirm selection and change to function bar 1
6. Select parameter
p < o Change to function bar 2
sett for
f change
h
7. ?@ 5
8. AB 1 ... 4 Select parameter set to be changed
9. < n Confirm selection and change to function bar 1
10. Inhibit controller ; -, Only necessary if you want to change C0002, C0148,
C0174 and/or C0469
11. Set pa
parameters
a ete s ?@ /
12. AB XXXX Select code
13. @ 4 For codes without subcodes: Jump automatically to
001 2
14. AB XXX Select subcode
15. @ 2
16. AB XXXXX Set parameters
17. > STOre Confirm entry if 8 is blinking
? Confirm entry if 8 is not blinking; > is not active
18. Restart the ”loop” at 11. or 6. to set other
parameters.

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7 Commissioning
The most important codes for commissioning
Code Possible settings IMPORTANT
No. Name Lenze Selection
C0002* Parameter set 0 0 Ready PAR1 ... PAR4:
; management z Parameter sets of the
uSEr -14- controller
z PAR1 ... PAR4 also
contain parameters for
Standard-I/O,
Application-I/O, AS
interface or system bus
(CAN)
FPAR1:
z Module-specific
parameter set of the
field bus function
modules INTERBUS,
PROFIBUS-DP,
LECOM-B,
DeviceNet/CANopen
z FPAR1 is saved in the
function module
Restorage
g of 1 Lenze setting Ö PAR1 Restorageg of factoryy settingg
d f lt setting
default tti i th
in the selected
l t d parametert
2 Lenze setting Ö PAR2 set
3 Lenze setting Ö PAR3
4 Lenze setting Ö PAR4
31 Lenze setting Ö FPAR1 Restorage of default setting
in the fieldbus function
module
61 Lenze setting Ö PAR1 + FPAR1 Restorageg of default settingg
i th
in the selected
l t d parametert
62 Lenze setting Ö PAR2 + FPAR1 set of the controller and the
63 Lenze setting Ö PAR3 + FPAR1 fieldbus
e dbus function
u ct o module
odu e
64 Lenze setting Ö PAR4 + FPAR1
C0002* Parameter set Use the keypad to transfer
; transfer using parameter sets to other
uSEr the keypad controllers.
(cont.) During transfer the
parameters cannot be
accessed via other
channels!
Keypad Ö Controller All available parameter
p sets
(PAR1 ... PAR4
PAR4, andd FPAR1)
70 With function module Application-I/O,
are overwritten with the
INTERBUS, PROFIBUS-DP, LECOM-B,
corresponding keypad data
DeviceNet/CANopen
10 With all other function modules

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Commissioning 7
C0002* Parameter set Keypad Ö PAR1 (+ FPAR1) Overwrite selected
; t
transfer
f using
i parameter
t sett and,
d if
uSEr the keypad INTERBUS, PROFIBUS-DP, LECOM-B,
necessary, FPAR1 with the
(cont.) corresponding keypad data
DeviceNet/CANopen
Keypad Ö PAR2 (+ FPAR1)
DeviceNet/CANopen
DeviceNet/CANopen
DeviceNet/CANopen
Controller Ö Keypad All available parameter
p sets
(PAR1 ... PAR4
PAR4, andd FPAR1)
are copied to the keypad
DeviceNet/CANopen
Keypad Ö Function module Overwrite the
module-specific
d l ifi parameter
t
40 Only with function module INTERBUS,
set FPAR1 only
DeviceNet/CANopen
Function module Ö Keypad Copy
py the module-specific
p
parametert sett FPAR1 only
l
50 Only with function module INTERBUS,
DeviceNet/CANopen

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7 Commissioning
C0002* Saving of own 9 PAR1 Ö Own settings You can save your own
; settings basic settings for a
uSEr controller (e.g. machine
(cont.) delivery status):
1. Ensure that parameter
set 1 is active
2. Controller inhibit
3. Set C0003 = 3,
acknowledge with >
4. Set C0002 = 9,
acknowledge with >,
to save your own basic
settings
5. Set C0003 = 1,
acknowledge with >
6. Enable the controller.
C0002* Loading/copyi Using this function, PAR1
; ng of your can be copied to parameter
uSEr own basic sets PAR2 ... PAR4
(cont.) settings 5 Own settings Ö PAR1 Restorageg of own basic
setting
tti iin th
the selected
l t d
6 Own settings Ö PAR2 parameter set
7 Own settings Ö PAR3
8 Own settings Ö PAR4
C0003* Non-volatile 1 0 Parameter not saved in EEPROM Data loss after mains
> parameter disconnection
saving 1 Parameter always saved in EEPROM z Active after every mains
connection
z Cyclic parameter
changes via bus module
are not allowed.
3 Own settings saved in EEPROM The parameter set 1 saved
as own basic setting with
C0002 = 9

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Commissioning 7
C0007 Fixed Change under C0007 will
> configuration be copied to the
uSEr of digital corresponding subcode
inputs of C0410. Free
configuration under
C0410 sets C0007 = 255!
0 E4 E3 E2 E1 z CW/CCW = CW
rotation/CCW rotation
0 CW/CCW DCB JOG2/3 JOG1/3
z DCB = DC-injection
DC injection
1 CW/CCW PAR JOG2/3 JOG1/3 brake
z QSP = Quick stop
2 CW/CCW QSP JOG2/3 JOG1/3
z PAR = Parameter set
3 CW/CCW PAR DCB JOG1/3 changeover (PAR1 Ù

PAR2)
4 CW/CCW QSP PAR JOG1/3
– PAR1 = LOW, PAR2 =
5 CW/CCW DCB TRIP set JOG1/3 HIGH
– The terminal must be
j6 CW/CCW PAR TRIP set JOG1/3 assigned to the
function ”PAR” in
7 CW/CCW PAR DCB TRIP set
PAR1 and PAR2.
8 CW/CCW QSP PAR TRIP set – Configurations with
”PAR” are only
9 CW/CCW QSP TRIP set JOG1/3 allowed if C0988 = 0
z TRIP sett = external
t l ffaultlt
10 CW/CCW TRIP set UP DOWN
C0007 E4 E3 E2 E1 z Selection of fixed

> setpoints
uSEr 11 CW/CCW DCB UP DOWN JOG1/3
JOG /3 JOG
JOG2/3
/3 act e
active
(cont.) 12 CW/CCW PAR UP DOWN LOW LOW C0046
HIGH LOW JOG1
13 CW/CCW QSP UP DOWN
LOW HIGH JOG2
14 CCW/QS CW/QSP DCB JOG1/3
HIGH HIGH JOG3
P
15 CCW/QS CW/QSP PAR JOG1/3
P
16 CCW/QS CW/QSP JOG2/3 JOG1/3
P
17 CCW/QS CW/QSP PAR DCB
P
18 CCW/QS CW/QSP PAR TRIP set
P
19 CCW/QS CW/QSP DCB TRIP set
P

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7 Commissioning
C0007 E4 E3 E2 E1 z UP/DOWN = motor
> 20 CCW/QS CW/QSP TRIP set JOG1/3 potentiometer
t ti t ffunctions
ti
uSEr P z H/Re = Hand/remote
(cont.) 21 CCW/QS CW/QSP UP DOWN changeover
P z PCTRL1-I-OFF =
22 CCW/QS CW/QSP UP JOG1/3 Switch-off process
P controller I component
23 M/Re CW/CCW UP DOWN z DFIN1-ON
DFIN1 ON = Digital
24 M/Re PAR UP DOWN frequency input 0 ... 10
kHz
25 M/Re DCB UP DOWN
z PCTRL1-OFF = Switch
26 M/Re JOG1/3 UP DOWN off process controller
27 M/Re TRIP set UP DOWN
28 JOG2/3 JOG1/3 PCTRL1- DFIN1-O
I-OFF N
29 JOG2/3 DCB PCTRL1- DFIN1-O
I-OFF N
30 JOG2/3 QSP PCTRL1- DFIN1-O
I-OFF N
C0007 E4 E3 E2 E1
> 31 DCB QSP PCTRL1- DFIN1-O
uSEr I-OFF N
(cont.) 32 TRIP set QSP PCTRL1- DFIN1-O
I-OFF N
33 QSP PAR PCTRL1- DFIN1-O
I-OFF N
34 CW/QSP CCW/QS PCTRL1- DFIN1-O
P I-OFF N
35 JOG2/3 JOG1/3 PAR DFIN1-O
N
36 DCB QSP PAR DFIN1-O
N
37 JOG1/3 QSP PAR DFIN1-O
N
38 JOG1/3 PAR TRIP set DFIN1-O
N
39 JOG2/3 JOG1/3 TRIP set DFIN1-O
N
40 JOG1/3 QSP TRIP set DFIN1-O
N

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Commissioning 7
C0007 E4 E3 E2 E1
> 41 JOG1/3 DCB TRIP set DFIN1-O
uSEr N
(cont.) 42 QSP DCB TRIP set DFIN1-O
N
43 CW/CCW QSP TRIP set DFIN1-O
N
44 UP DOWN PAR DFIN1-O
N
45 CW/CCW QSP PAR DFIN1-O
N
46 M/Re PAR QSP JOG1/3
47 CW/QSP CCW/QS M/Re JOG1/3
P
48 PCTRL1- DCB PCTRL1- DFIN1-O
OFF I-OFF N
49 PCTRL1- JOG1/3 QSP DFIN1-O
OFF N
50 PCTRL1- JOG1/3 PCTRL1- DFIN1-O
OFF I-OFF N
51 DCB PAR PCTRL1- DFIN1-O
I-OFF N
255 Free configuration under C0410 Only display
Do not change C0007 since
settings under C0410 can
be lost
C0010 Minimum 0.00 0.00 {0.02 650.00 z C0010 is not effective
uSEr output Æ 14.5 Hz Hz} with bipolar setpoint
frequency selection (-10 V ... + 10
V)
z C0010 only defines the
analog input 1
C0011 Maximum 50.00 7.50 {0.02 650.00 Æ Speed setting range 1 :
uSEr output Æ 87 Hz Hz} 6 for Lenze geared
frequency motors: Setting
absolutely required for
operation with Lenze
geared motors.
C0012 Acceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency
uSEr time main change 0 Hz ... C0011
setpoint z Additional setpoint Ö
C0220
z Acceleration times can
be activated via digital
signals Ö C0101

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7 Commissioning
C0013 Deceleration 5.00 0.00 {0.02 s} 1300.00 Reference: frequency
uSEr time main change C0011 ... 0 Hz
setpoint z Additional setpoint Ö
C0221
z Deceleration times to be
activated via digital
signals Ö C0103
C0014 Operating 2 2 V/f characteristic control V ~ f zCommissioning without
> mode (Linear characteristic with constant motor parameter
Vmin boost) identification possible
z Benefit of identification
with C0148:
– Improved smooth
3 V/f characteristic control V ~ f2 running at low speed
(Square-law characteristic with – V/f rated frequency
constant Vmin boost) (C0015) and slip
(C0021) are calculated
and stored. They do
not have to be entered
4 Vector control For
o initial
t a se
selection
ect o enter
e te
5 Sensorless torque control with speed the
th motort ddatat andd
limitation identify the motor
parameters with C0148
z Torque setpoint via C0412/6
Otherwise commissioning
z Speed limitation via setpoint 1
is not possible
(NSET1-N1), if C0412/1 is
assigned, if not via max.
frequency (C0011)
C0015 V/f rated 50.00 7.50 {0.02 960.00 z C0015 is calculated and
uSEr frequency Hz} stored under C0148
when the motor
parameters are
identified
z Settings applies to all
possible mains voltages
C0016 Vmin boost Æ 0.00 {0.01 40.00 Æ Depending on the
uSEr %} controller
Setting applies to all mains
voltages permitted

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Commissioning 7
C0034* Setpoint Observe the switch position
selection of the function module!
> range 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
uSEr Standard–I/O Current 0 ... 20 mA
(X3/8)
-15- 1 Current 4 ... 20 mA Changing the direction of
rotation is only possible
with a digital signal.
2 Voltage bipolar -10 V ... +10 V z Minimum output
frequency (C0010) not
effective
z Individual adjustment of
offset and gain
3 Current 4 ... 20 mA open-circuit TRIP Sd5, if I < 4 mA
monitored Changing the direction of
C0034* Setpoint Observe the jumper setting
> selection of the function module!
(A) range
uSEr Application
I/O
1 X3/1U, X3/1I 0 0 Unipolar voltage 0 ... 5 V / 0 ... 10 V
2 X3/2U, X3/2I 1 Bipolar voltage -10 V ... +10 V Minimum output frequency
(C0010) not effective
2 Current 0 ... 20 mA
3 Current 4 ... 20 mA Changing the direction of
4 Current 4 ... 20 mA open-circuit Changing the direction of
monitored rotation is only possible
TRIP Sd5 if I < 4 mA
C0037 JOG1 20.00 -650.00 {0.02 650.00 JOG = Setpoint
Hz} Additional JOG frequencies
C0038 JOG2 30.00 -650.00 {0.02 650.00 Ö C0440
Hz}
C0039 JOG3 40.00 -650.00 {0.02 650.00
Hz}
C0050* Output -650.00 {Hz} 650.00 Only display: Output
uSEr frequency frequency without slip
(MCTRL1-NOU compensation
T)
C0087 Rated motor Æ 300 {1 rpm} 16000 Æ Depending on the
speed controller

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7 Commissioning
C0088 Rated motor Æ 0.0 {0.1 A} 650.0 Æ Depending on the
current controller
0.0 ... 2.0 x rated output
current of the controller
C0089 Rated motor 50 10 {1 Hz} 960
frequency
C0090 Rated motor Æ 50 {1 V} 500 Æ 230
V with 230 V
voltage controllers,
400 V with 400 V
controllers
C0091 Motor cos ϕ Æ 0.40 {0.1} 1.0 Æ Depending on the
controller
C0119 Configuration 0 0 PTC input not Earth fault z Signal output
> of motor active detection active configuration under
-16- temperature C0415
monitoring 1 PTC input active, z If several parameter sets
(PTC input) / TRIP set are used, the monitoring
earth fault must be separately
detection 2 PTC input active, adjusted for each
Warning set parameter set.
z Deactivate the earth
3 PTC input not Earth fault
fault detection, if it has
active detection been activated
unintentionally.
i t ti ll
4 PTC input active,
TRIP set z If the earth fault
detection is active, the
5 PTC input active, motor starts after
controller enable with a
Warning set
delay of approx.40 ms.
C0140* Additive 0.00 -650.00 {0.02 650.00 z Selection via function
frequency Hz} 3 of the keypad or
setpoint the parameter channel
(NSET1-NADD z Is added to main
) setpoint
z Value is stored when
switching the mains or
removing the keypad

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Commissioning 7
C0148* Motor 0 0 Ready Only when the motor is
; parameter cold!
identification 1. Inhibit controller, wait
until drive is in standstill
2. Enter the correct motor
data under C0087,,
1 Start identification C0088 C0089
C0088, C0089, C0090
C0090,
C0091 (see motor
z V/f-rated frequency (C0015), slip
nameplate).
compensation (C0021) and motor
stator inductivity (C0092) are 3. C0148 = set 1 by >
calculated and saved. 4. Enable controller
z The motor stator resistance
The identification
(C0084) = total resistance of – starts, , Off
motor cable and motor is – the motor makes a
measured and saved high-pitched tone, but
does not rotate!
– takes approx. 30 s
– is completed when
, is on again
5. Controller inhibit
C0517* User menu z After mains switching or
> when using the function
0 the code from
1 Memory 1 50 C0050 Output frequency (MCTRL1-NOUT) C0517/1 will be
displayed.
p y
2 Memory 2 34 C0034 Analog setpoint selection range z In Lenze setting, the
user menu contains the
mostt important
i t t codes
d
3 Memory 3 7 C0007 Fixed configuration - digital input
for setting up the control
signals
mode ”V/f characteristic
control with linear
4 Memory 4 10 C0010 Minimum output frequency characteristic”
z When the password
5 Memory 5 11 C0011 Maximum output frequency protection is activated,
only the codes entered
6 Memory 6 12 C0012 Acceleration time main setpoint under C0517 are freely
accessible.
7 Memory 7 13 C0013 Deceleration time main setpoint z Enter the required code
numbers in the
8 Memory 8 15 C0015 V/f rated frequency subcodes.
Codes, which are only
9 Memory 9 16 C0016 Umin boost active when being used
together with an
10 Memory 10 2 C0002 Parameter set transfer Application-I/O, cannot
be entered!

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8 Fault detection and elimination

Faulty drive behaviour
Fault Cause Remedy
Motor does not rotate DC-bus voltage too low Check mains voltage
(Red LED is blinking every 0.4 s;
keypad display LU)
Controller inhibited Remove the controller inhibit,
(Green LED is blinking, keypad display: controller inhibit can be set
,) through several sources
Automatic start inhibited (C0142 = 0 or LOW-HIGH signal at X3/28
2) If necessary, correct start
condition (C0142)
DC injection brake active (DCB) Deactivate DC injection brake
Mechanical motor brake is not released Manual or electrical release of
mechanical motor brake
Quick stop (QSP) active (keypad display: Remove quick stop
,)
Setpoint = 0 Setpoint selection
JOG setpoint activated and JOG JOG setpoint selection (C0037
frequency = 0 ... C0039)
Active fault Eliminate fault
Wrong parameter set active Change to correct parameter
set via terminal
Control mode C0014 = -4-, -5-, but no Motor parameter identification
motor parameter identification (C0148)
Under C0410 several functions, which Correct configuration in C0410
exclude each other, are assigned to the
same signal source.
Use internal voltage source X3/20 for Bridge terminals
function modules Standard I/O,
INTERBUS, PROFIBUS-DP or LECOM-B
(RS485):
Bridge between X3/7 and X3/39 is
missing
Motor does not rotate smoothly Defective motor cable Check motor cable
Maximum current set too low (C0022, Adaptation to the application
C0023)
Motor underexcited or overexcited Check parameter setting
(C0015, C0016, C0014)
C0084, C0087, C0088, C0089, C0090, Manual adaptation or
C0091 and/or C0092 are not adapted to identification of motor
the motor data parameters (C0148)
Current consumption of motor Setting of C0016 too high Correct setting
too high
g Setting of C0015 too low Correct setting
C0084, C0087, C0088, C0089, C0090, Manual adaptation or
C0091 and/or C0092 are not adapted to identification of motor
the motor data parameters (C0148)
Motor rotates, setpoints are “0” With the function 3 of the keypad a Set the setpoint to ”0” by
setpoint has been selected. C0140 = 0

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Fault detection and elimination 8

Faulty drive behaviour
Fault Cause Remedy
Motor parameter identification Motor too small compared with rated
stops with error LP1 power
DC brake active via terminal
Unacceptable drive response various Vector control optimisation (E
with vector control 52)
Torque dip in the field weakening various Contact Lenze
range
Stalling of the motor when
operating in the field weakening
range

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Fault messages
LED’s at the drive controller (status display)
LED -17- Operating status

red c green d
off on Controller enabled
on on Mains switched on and automatic start
inhibited
off slowly blinking Controller inhibited
off fast blinking Motor parameter identification
fast blinking
slowly blinking
off
off
Undervoltage switch-off
Fault active, check under C0161

d c b e a
1 2 j g f k i h PS 1
m n op
01 61 000
880Hr
q r
m
Hi
d c b e a
j g f k i h PS 8
8888 888
Hz V A
m n op
88888
q r
m
Hi Hz V A
Lo %sh Ω°C
rpm
z Lo %sh Ω°C
vt
u s
w x
y rpm

3 20
X3
28 4 OFF
5 6 ON
82mot355
Reset the drive controller in this way, if a fault occurs (TRIP-Reset):

1. Plug the keypad onto the AIF interface during operation.
2. Read and take down fault message of the keypad display.
3. Inhibit controller.
4. Separate controller from the mains.
5. Carry out a fault analysis and eliminate the faults.
6. Restart the controller.

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Fault messages
Error messages at the keypad or in the parameter setting program
Global Drive Control
Keypad PC 1) Error Cause Remedy
noer 0 No fault - -
ccr 71 System fault Strong interferences on control Shield control cables
* cables
Ground or earth loops in the
wiring
ce0 61 Communication Faulty transmission of control Insert the communication module
* fault to AIF commands via AIF into the hand terminal
(configurable in
C0126)
ce1 62 Communication CAN-IN1 object receives faulty z Plug-in connection - bus
* fault to CAN-IN1 data or communication is module Ù Check FIF
with Sync control interrupted z Check transmitter
z Increase monitoring time under
C0357/1 if necessary
* error to CAN-IN2 data or communication is module Ù Check FIF
interrupted z Check transmitter
* error to CAN-IN1 data or communication is module Ù Check FIF
with event or time interrupted z Check transmitter
control
ce4 65 BUS-OFF Controller has received too z Check whether bus terminator
* (many many incorrect telegrams via available
communication the system bus and has been z Check screen contact of the
faults occurred) disconnected cables
z Check PE connection
z Check bus load, if necessary,
reduce the baud rate
ce5 66 CAN Time-Out For remote parameter setting z Check system bus wiring
* (configurable in via system bus (C0370): z Check system bus
C0126) Slave does not answer. configuration
Communication monitoring
time exceeded.
For operation with application In all parameter sets the signal
I/O: ”parameter set changeover”
Faulty parameter setting of (C0410/13, C0410/14) must be
parameter set changeover combined with the same source
For operation with module in Contact Lenze
FIF:
Internal fault

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Fault messages
ce6 67 Function module CAN controller sets ”Warning” z Check whether bus terminator
* system bus (CAN) or ”BUS OFF” available
on FIF has set z Check screen contact of the
”Warning” or cables
”BUS-OFF” z Check PE connection
(configurable in
C0126) reduce the baud rate
ce7 68 Communication Participant does respond or is z Check whether bus terminator
* fault during not available available
remote parameter z Check screen contact of the
setting via system cables
bus (C0370) z Check PE connection
(configurable in
C0126)
reduce the baud rate
For operation with application In all parameter sets the signal
I/O: ”parameter set changeover”
Faulty parameter setting of (C0410/13, C0410/14) must be
parameter set changeover combined with the same source
EEr 91 External fault A digital input assigned to the Check external encoder
* (TRIP-SET) TRIP-Set function has been
activated.
H05 105 Internal fault Contact Lenze
*
i d1 140 Faulty parameter Motor not connected Connect motor
* identification
LP1 32 Fault in motor z Failure of one/several z Check motor cables
* phase motor phase(s) z Check Vmin boost
(is displayed if z Motor current too low z Connect motor to
C0597 = 1) corresponding power or adapt
LP1 182 Fault in motor the motor under C0599.
phase
(is displayed if
C0597 = 2)
LU - DC-bus
DC bus Mains voltage too low Check mains voltage
, undervoltage
g DC-bus voltage too low Check supply module
400 V controller connected to Connect controller to the
240 V mains appropriate mains voltage
OC1 11 Short circuit Short circuit z Find reason for short circuit;
* check motor cable
z Check braking resistor and
cable for braking resistor
Excessive capacitive charging Use shorter motor cables with
current of the motor cable lower charging current
OC2 12 Earth fault Grounded motor phase Check motor, check motor cable
* Excessive capacitive charging Use shorter motor cables with
current of the motor cable lower charging current
Deactivate earth-fault detection for
testing purposes

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Fault messages
OC3 13 Overload inverter Acceleration time too short z Increase acceleration time
* during (C0012) z Check drive selection
acceleration or Defective motor cable Check wiring
short circuit
Interturn fault in the motor Check motor
OC4 14 Overload controller Deceleration time set too short z Increase deceleration time
* during (C0013) z Check size of external brake
deceleration resistor
OC5 15 Controller overload Frequent and long overload Check drive selection
* in stationary
operation
OC6 16 Motor overload Motor is thermally overloaded,
* (I2t overload) for instance, because of
z impermissible continuous z Check drive selection
current
z frequent or too long z Check setting of C0120
acceleration processes
OH 50 Heat sink temp. Ambient temperature too high Allow controller to cool and ensure
* > +85 °C better ventilation
OH - Heat sink temp. Heat sink very dirty Clean heat sink
. > +80 °C Impermissibly high currents or z Check drive selection
too frequent and too long z Check load, if necessary,
acceleration replace defective bearings
OH3 53 PTC monitoring Motor too hot because of Check drive selection
* (TRIP) excessive currents or frequent
(is displayed if and too long accelerations
C0119 = 1 or 4) PTC not connected Connect PTC or switch off
monitoring
OH4 54 Controller Controller too hot inside z Reduce controller load
* overtemperature z Improve cooling
z Check fan in the controller
OH51 203 PTC monitoring Motor too hot because of Check drive selection
(is displayed if excessive currents or frequent
C0119 = 2 or 5) and too long accelerations
PTC not connected Connect PTC or switch off
monitoring
OU - DC bus
DC-bus Mains voltage too high Check voltage supply
, overvoltage Braking operation z Prolong deceleration times.
z Operation with external brake
resistor:
– Check dimensioning,
connection and cable of the
brake resistor.
– Increase the deceleration
times
Earth leakage on the motor Check motor cable and motor for
side earth fault (disconnect motor from
inverter)

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Fault messages
Pr 75 Faulty parameter All parameter sets are It is absolutely necessary to repeat
* transfer when defective the data transfer or load the Lenze
using the keypad setting before enabling the
Pr1 72 Wrong PAR1 PAR1 is defective. controller.
* transfer when
using the keypad.
Pr2 73 Wrong PAR2 PAR2 is defective.
* transfer when
using the keypad.
Pr3 77 Wrong PAR3 PAR3 is defective
* transfer when
using the keypad.
Pr4 78 Wrong PAR4 PAR4 is defective
* transfer when
using the keypad.
Pr5 79 Internal fault Contact Lenze
*
Pt5 81 Time fault during Data flow from keypad or PC It is absolutely necessary to repeat
* parameter set interrupted, e. g. keypad was the data transfer or load the Lenze
transfer disconnected during transfer setting before enabling the
controller.
rSt 76 Faulty auto-TRIP More than 8 fault messages in Depends on the error message
* reset 10 minutes
sd5 85 Wire breakage Current at analog input <4 mA Close circuit at analog input
* analog input 1 p
at setpoint g 4 ... 20 mA
range
sd7 87 Wire breakage
* analog input 2
1) LECOM-fault number, display in parameter setting program Global Drive Control (GDC)

Bühler Pasta Line Parameters

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Bühler Pasta Line Parameters

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Bühler Pasta Lines

Shortinstructions to copy parameters from Lenze

1. Check the DIP-Switch settings of the I/O-Module (4-20mA)

Code Function Settings Description

C0021/000 Slip compensation 6.30 6.30 %

C0034/000 Setpoint selection range 1 X3/8 4...20mA

C0105/000 QSP Deceleration time 1.00 Decelerationtime 1.00s

C0119/000 Funktion PTC 4 PTC-input active, TRIP active OC2 on

C0410/004 DCTRL1-QSP 3 DIGIN1-E3

C0410/015 MCTRL1-DCB 255 FIXED-FREE

C0415/002 DIGOUT1-A1 26 DCTRL1-RUN

-9- Switch position

L EDK82ZAFSC DE/EN/FR 3.0 31

Description of the display elements

Display Meaning Explanation

 Status display of basic device

 Pulse inhibit is active Power outputs inhibited

 Set current limit is exceeded in

None Display parameter Change is not possible

EDK9371BC DE/EN/FR 2.0  63

Display Meaning Explanation

In the operating level C0004 (in

64  EDK9371BC DE/EN/FR 2.0

Descripton of the function keys

EDK9371BC DE/EN/FR 2.0  65

Change and save parameters

Step Keys Action

 Change digit quickly

Display of SHPRG or SHPRG    Confirm change to accept parameter

66  EDK9371BC DE/EN/FR 2.0

Step Keys Action

EDK9371BC DE/EN/FR 2.0  67

Transmit parameter sets

For this purpose use the menu 7 ”Param managm”:

Step Keys Action

68  EDK9371BC DE/EN/FR 2.0

Step Keys Action

Copying parameter sets from the keypad to the controller

Step Keys Action

EDK9371BC DE/EN/FR 2.0  69

Step Keys Action

70  EDK9371BC DE/EN/FR 2.0

/ Code selection Four-digit display of the active code number 

L EDK82MV371 DE/EN/FR 5.0 41

42 EDK82MV371 DE/EN/FR 5.0 L

Keys Result Action

L EDK82MV371 DE/EN/FR 5.0 43

54 EDK82MV371 DE/EN/FR 5.0 L

L EDK82MV371 DE/EN/FR 5.0 55

56 EDK82MV371 DE/EN/FR 5.0 L

3 CW/CCW PAR DCB JOG1/3 changeover (PAR1 Ù

C0007 E4 E3 E2 E1 z Selection of fixed

L EDK82MV371 DE/EN/FR 5.0 57

58 EDK82MV371 DE/EN/FR 5.0 L

L EDK82MV371 DE/EN/FR 5.0 59

60 EDK82MV371 DE/EN/FR 5.0 L

L EDK82MV371 DE/EN/FR 5.0 61

62 EDK82MV371 DE/EN/FR 5.0 L

L EDK82MV371 DE/EN/FR 5.0 63

8 Fault detection and elimination

64 EDK82MV371 DE/EN/FR 5.0 L

Fault detection and elimination 8

L EDK82MV371 DE/EN/FR 5.0 65

/ Code selection Four-digit display of the active code number