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This paper presents the development of a non-board bi-directional battery charger for
Electric Vehicles (EVs) targeting Grid-to-Vehicle (G2V), and Vehicle-to-Grid (V2G). During
the G2Voperation mode the batteries are charged from the power grid with sinusoidal current
and unitary power factor. During theV2G operation mode the energy stored in the batteries
can be delivered back to the power grid contributing to the power system stability. Along the
paper the hardware topology of the bi-directional battery charger is presented and the control
algorithms are explained.
1
1.1 Introduction:
2
one or more electric motors, drawing power from an onboard source of electricity. Electric
cars are mechanically simpler and more durable than gasoline-powered cars. They produce
less pollut1on than do gasolien-powered cars.
3
generator and convert the vehicle’s momentum back into electricity and store it in the battery.
Converting the kinetic energy into electric energy slows the car. Electric cars also have a
brake pedal and a traditional braking system, which uses friction to slow the vehicle for quick
and emergency stopping. These friction brakes convert kinetic energy to heat. In gasoline-
powered cars this energy is wasted. the heat being dissipated into the surrounding air. Energy
conservation in electric cars. However, is so important that engineers found a way to recover
the heat and use it-for example, by heating the passenger compartment.
5
This special equipment can be installed in a home garage or in the trunk of the car. To extend
the range of an electric car, charging stations would need to be placed strategically
throughout a city. Despite the advantages of more efficient energy use, pure electric cars have
not been widely adopted. Pure electric cars are impractical because current battery
technology limits the distance an electric car can travel before its battery must be recharged.
This distance is currently less than 160 km (1 00 mi) in most cases, and the batteries take at
least three hours to recharge using charging stations. Electric cars are not yet able to
accelerate, cruise, and climb fast enough to compete with gasoline powered cars. And
accessories, such as air conditioning or radios, drain the battery even more quickly.
Moreover, because electric cars have not been widely adopted, few public charging stations
are in existence. Electric cars represent a cleaner way to convert fossil fuels-oil, coal, and
natural gas produced from the remains of prehistoric plants and animals to automotive power
The fossil fuels are burned at a power plant, or onboard 1n HEVs. to make electricity to
recharge the battery.
Substances that pollute the air can be controlled more easily at a power plant than at
the ta1lp1pes of millions of gasoline-burning cars, and in HEVs. Electronic 1~7 controls can
be used to make the engines run only as needed and to do so more efficiently. The result IS
that a1r quality, especially in large Cities, can be improved with electric cars or hybrid
electric vehicle. Today's electric cars are more efficient than gasoline-powered cars. They are
considered an easy and effective way to harness existing energy sources because any energy
source can be converted into electricity. Pure electric cars do not require new ways of
delivering fuel because electricity is already distributed to virtually every home and business.
However, pure electric cars require charging stations, special equipment that can recharge an
electric car battery quickly and efficiently. This special equipment can be installed in a home
garage or in the trunk of the car. To extend the range of an electric car, charging stations
would need to be placed strategically throughout a city.
Despite the advantages of more efficient energy use, pure electric cars have not been
widely adopted. Pure electric cars are impractical because current battery technology limits
the distance an electric car can travel before its battery must be recharged. This distance is
currently less than 160 km (100 miles) in most cases, and the batteries take at least three
hours to recharge using charging stations. Electric cars are not yet able to accelerate. cruise.
And climb fast enough to compete with gasoline powered cars. And accessories, such as air
6
conditioning or radios, drain the battery even more qu1ckly. Critics of electric vehicle point
out that in add1t1on to the contrast 1n range. The large batteries needed to store energy in the
vehicles are a serious environmental hazard. Environmentalists often refute these claims
because the batteries can be recycled with minimal environmental impact and more advanced
batteries such as lithium ion and nickel metal hydride batteries might give the cars the range
of conventional gas cars. Due to lack of production volume, these batteries are currently 3-4
times more expensive than conventional Lead Acid or Nickel Cadmium batteries. Firefighters
and rescue personnel require special training to deal with the higher voltages encountered in
electric vehicle accidents. 5.6 Indian Electric Vehicles India is ready and well suited for the
introduction of EVs today with the existing technologies available, making EVs cost
effective.
7
2.1 Literature Review:
With the increasingly severe environmental problems around the world, exploitation
of clean and renewable energy has been a crucial topic [1], [2]. As indispensable
transportation in modern society, vehicles are ubiquitous but also one of the main sources of
pollutants. Because of their status, it is almost impossible to decrease the volume of vehicles.
One solution to lowering emissions is the electric vehicle, [3]. Overall, the electric vehicle is
more energy efficient, environmentally friendly, and cleaner than the vehicle that relies on
fossil fuels [4], especially when smart grids have become omnipresent [5]-[7]. By
popularizing the electric vehicle, the environmental and economic costs of vehicles can be
significantly reduced. Hence, the electric vehicle has attracted the attention of academia as
well as industry in the recent decades [9]. With the development of the electric vehicle, the
techniques of charging piles- which are an essential component in the electric transportation
system- have rapidly progressed as well. Most of the automobile manufacturers around the
world have paid a large amount of financial resource to the research of charging piles, since
the charging technique is, to some extent, key to the success of the electric vehicle [10].
At present, there exist three methods to charge an electric vehicle: centralized pile
charging, distributed pile charging, and battery replacement, respectively [4]. As for the
charging currents there are DC, and AC charging piles. The former employs power
electronics to process the current from the power grid, including transformation, rectification,
inversion and filtering etc., eventually outputting DC current to charge an electric vehicle
[11]. The latter is simpler because the AC-to-DC conversion process can be omitted;
however, the efficiency is generally lower than the former [12].
From the global trend of the development of electric vehicle, it is obvious that their
industrialization has become an important indicator on the human development index, and a
guarantee of the sustainable development of a country [13]. The progress of charging piles is
8
vital for the electric vehicle to flourish, since it is the outdated charging techniques that are
impeding its development [14].
In Europe; Germany and France are the proponents of the electric vehicle. In
Germany the techniques of charging pile and battery replacement are being investigated and
used equally [10]. Their principle for popularising the electric vehicle has been to start with
big cities and then extend to the entire country [18]. On the other hand, France develops
charging pile technology only; indeed, the charging piles produced by Schneider Electric
S.A. are everywhere in France [19]. There are four kinds of charging piles manufactured by
Schneider Electric S.A [20]. The residential charging pile is designed specifically for use at
home and can withstand prolonged periods of daily use; car park charging piles enable the
charging of electric vehicles easily and quickly; whilst the fleet charging pile incorporates
energy management. As fleet management services are based on a smart grid, they thus form
a complete solution to the electric vehicle. Finally, there is the fast-charging pile which can
charge 80% of the battery of a normal electric vehicle in less than 30 minutes [20].
9
2.2.4 Three-stage charging:
In this model the charging process is divided into stages. At the first stage, constant
current is employed to charge the battery system until the terminal voltage reaches its rated
value. Secondly constant voltage is applied and the current keeps decreasing [30]. This model
can be regarded as a compromise between the first and second models.
10
[41]. Moreover, the battery system is required to accept different charging power levels; a
challenge for battery system design [42]. These three preconditions make the implementation
of smart charging financially and technically difficult [39].
13
applicability’s may vary somewhat. To the best of our knowledge, there is no a
comprehensive report to generalize these theories for all kinds of commonly used battery
systems. Hence, producing a comprehensive testing report of all these state-of-the-art
charging theories, for a wide range of battery systems, is necessary.
16
Fig. 3.1.3 Electrical circuit of Bi-directional charger
Electric vehicle (EV) has become more competitive compared to the conventional
internal combustion engine vehicle due to lower carbon dioxide emissions and rising fossil
fuel price. However, EV is not widely adopted into the market due to some limitations, such
as high vehicle cost, limited charging infrastructure and limited all-electric drive range. In
addition, the integration of EV on the power grid will lead to many challenging issues. For
instance, large penetration level of EV charging will increase the power grid loading. Instead
of being an additional electrical load, EV battery can be utilized as an energy storage. This
potential has led to the new vehicle to grid (V2G) concept. Apart from charging EV battery,
V2G allows interaction between the EV owners and the power utility to enable power
injection into the power grid according to the predefined schedule and power rates.
Interaction of EV and power grid can introduce various benefits to both the power utility and
EV owners. From the perspective of power utility, V2G concept can achieve load levelling,
peak load shaving, reactive power support, active power regulation, stability improvement
and harmonic filtering. On the other hand, EV owners can earn extra revenues by selling
power to the grid. Presently, the available EV battery chargers in the market are solely for
charging operation. The conventional EV battery charger has unidirectional characteristic,
which allows either slow charging or fast charging. The implementation of V2G technology
requires dedicated Charger that allows bidirectional power flow between power grid and EV
battery. In this paper, a bidirectional EV battery charger with new control strategy is
17
proposed. The proposed control strategy allows four modes, which are fast charge mode, fast
discharge mode, slow charge mode and slow discharge mode.
The power station of the grid is located near the fuel source which reduces the
transportation cost of the system. But it is located far away from the populated areas. The
power which is generated at high voltage is stepped down by the help of step down
transformer in the substation and then supply to the consumers. The electrical grid is mainly
classified into two types. They are
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4.1.2 Reason for an Interconnection:
The interconnection of the grid provides the best use of power resource and ensures
great security to supply. It makes the system economical and reliable. The generating stations
are interconnected for reducing the reserve generation capacity in each area.
If there is a sudden increase in load or loss of generation in a zone, then it borrows from the
adjacent interconnected area. But for the interconnections of the network certain amount of
generating capacity known as the spinning reserve is required. The spinning reserve consists
generator running at normal speed and ready to supply power instantaneously.
Maybe you have heard of the Smart Grid on the news or from your energy provider.
But not everyone knows what the grid is, let alone the Smart Grid. "The grid," refers to the
electric grid, a network of transmission lines, substations, transformers and more that deliver
electricity from the power plant to your home or business. It’s what you plug into when you
flip on your light switch or power up your computer. Our current electric grid was built in the
1890s and improved upon as technology advanced through each decade. Today, it consists of
more than 9,200 electric generating units with more than 1 million megawatts of generating
capacity connected to more than 300,000 miles of transmission lines. Although the electric
grid is considered an engineering marvel, we are stretching its patchwork nature to its
capacity. To move forward, we need a new kind of electric grid, one that is built from the
19
bottom up to handle the groundswell of digital and computerized equipment and technology
dependent on it—and one that can automate and manage the increasing complexity and needs
of electricity in the 21st Century.
In short, the digital technology that allows for two-way communication between the
utility and its customers, and the sensing along the transmission lines is what makes the grid
smart. Like the Internet, the Smart Grid will consist of controls, computers, automation, and
new technologies and equipment working together, but in this case, these technologies will
work with the electrical grid to respond digitally to our quickly changing electric demand.
The Smart Grid represents an unprecedented opportunity to move the energy industry into
a new era of reliability, availability, and efficiency that will contribute to our economic and
environmental health. During the transition period, it will be critical to carry out testing,
technology improvements, consumer education, development of standards and regulations,
20
and information sharing between projects to ensure that the benefits we envision from the
Smart Grid become a reality. The benefits associated with the Smart Grid include:
Today, an electricity disruption such as a blackout can have a domino effect—a series of
failures that can affect banking, communications, traffic, and security. This is a particular
threat in the winter, when homeowners can be left without heat. A smarter grid will add
resiliency to our electric power System and make it better prepared to address emergencies
such as severe storms, earthquakes, large solar flares, and terrorist attacks. Because of its
two-way interactive capacity, the Smart Grid will allow for automatic rerouting when
equipment fails or outages occur. This will minimize outages and minimize the effects when
they do happen. When a power outage occurs, Smart Grid technologies will detect and isolate
the outages, containing them before they become large-scale blackouts. The new technologies
will also help ensure that electricity recovery resumes quickly and strategically after an
emergency—routing electricity to emergency services first, for example. In addition, the
Smart Grid will take greater advantage of customer-owned power generators to produce
power when it is not available from utilities. By combining these "distributed generation"
resources, a community could keep its health centre, police department, traffic lights, phone
System, and grocery store operating during emergencies. In addition, the Smart Grid is a way
to address an aging energy infrastructure that needs to be upgraded or replaced. It’s a way to
address energy efficiency, to bring increased awareness to consumers about the connection
between electricity use and the environment. And it’s a way to bring increased national
security to our energy System—drawing on greater amounts of home-grown electricity that is
more resistant to natural disasters and attack.
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4.2 Bi-directional AC – DC Converter:
Bidirectional energy flow using a single bidirectional power supply can save overall
system cost and improve system power density when compared with using two unidirectional
power supplies [1, 2]. High-power bidirectional power supplies can be found in applications
including UPS, ESS and OBC with a vehicle to grid feature included in hybrid electric and
electric vehicles (HEV/EV) [3]. Example system block diagrams are shown in Figure 1. As
can be observed in these systems, a battery is included, requiring bidirectional energy flow
capability to charge and discharge the battery. The power range of these systems is typically
from 500 W to 22 kW.
Since the system power level is high, high efficiency and high-power density are required in
these applications. Using the OBC system in Figure 2 as an example, the power stage of a
high- power bidirectional AC/DC power supply consists of two parts – an AC/DC non-
isolated rectifier/ inverter and an isolated DC/DC converter. This two-stage approach
optimizes overall system efficiency, power density and also provides easy ground fault
protection as well as high grid interference immunity. The intermediate voltage can be
variable to track the battery voltage, allowing the isolated DC/DC converter to operate.
around the optimal efficiency point. The battery voltage level is generally high, up to 450
VDC in this case, in order to decrease the conduction losses in the system for higher
efficiency. Moreover, wide bandgap switching devices, such as silicon carbide (SiC)
MOSFET and gallium nitride (GaN) FET, are preferred choices in OBC systems. The wide
bandgap power switches have lower RDS(ON), lower reverse recovery charge (Qrr) and lower
22
parasitic capacitance than regular silicon MOSFETs, hence, the overall system efficiency can
be further improved. The control scheme is complicated by the control and communication
for bidirectional energy flow; therefore, a digital controller is implemented as the controller
in a bidirectional power supply.
23
(a)
(b) (c)
Fig. 4.3.1 Circuit of a Bi-directional AC-DC converter
In their original rectifier form [7], diodes are used as part of the power switches. In
order to allow bidirectional current flow, these diodes need to be replaced by power switches
that allow bidirectional current flow, MOSFETs for example. The operation of these boost
type AC/DC rectifier topologies can be analogous to a simple boost converter in rectifier
mode or a simple buck converter in inverter mode. Taking the TTPL bridgeless PFC
illustrated in Figure 3 as an example, the current flow paths are the same as a common ground
boost converter in rectifier mode and a common ground buck converter in inverter mode
during the AC positive half cycle. During the AC negative half cycle, the TTPL bridgeless
PFC current flow paths are the same as a common source boost converter in rectifier mode
and a common source buck converter in inverter mode.
24
Fig. 4.3.2 Modes of operation of a Bi-directional AC-DC converter
25
4.3.1 Unidirectional Converters:
They cater to various onboard loads such as sensors, controls, entertainment, utility
and safety equipment’s.
Buck Converter: In Figure 4.3.3 a buck converter is shown. The buck converter is
step down converter and produces a lower average output voltage than the dc
input voltage.
Boost converter: In Figure 4.3.4 a boost converter is shown. The output voltage is
always greater than the input voltage.
Buck-Boost converter: In Figure 4.3.5 a buck-boost converter is shown. The
output voltage can be either higher or lower than the input voltage.
26
Fig. 4.3.3 General configuration of a Buck converter
27
Fig. 4.3.6 Step-down operation
28
In case the converter is assumed to be lossless, the input power to the converter will be equal
to the output power. Hence, the input power (Pin) is given by
(4)
The duty cycle D can be varied from 0 to 1 by varying T1 , T or f . Thus, the output
voltage Voavg can be varied from 0 to Vin by controlling D and eventually the power flow can
be controlled.
29
Fig. 4.4.2 Time domain circuit of Buck converter in mode-2
The mode1 is valid for the time duration 0<t<T1=0<t< DT . At the end of this mode, the load
current becomes
Where,
I02 is the initial value of load current.
The current at the end of mode1 is equal to the current at the beginning of mode 2.
Hence, from equation 9 I02 is obtained as
30
31
4.4.3 Current Ripple:
In case of large off time, particularly at low switching frequencies, the load current
may be discontinuous, i.e I2 (t=T=(1-D)T) will be zero. The necessary condition to ensure
continuous conduction is given by
The output voltage and current of the converter contain harmonics due to the
switching action. In order to remove the harmonics LC filters are used. The circuit diagram of
the buck converter with LC filter is shown in Figure 6. There are two modes of operation as
explained in the previous section.
32
The voltage drop across the inductor in mode 1 is
33
Where,
Toff is the duration in which switch S remains off the diode D conducts
Neglecting the very small current in the capacitor Cf, it can be seen that
34
35
Fig. 4.5.3 The inductor voltage and current Fig. 4.5.4 Current versus duty ratio keeping
waveforms for discontinuous operation input voltage constant
36
Fig. 4.6.1 Discontinuous operation of buck converter
37
38
39
4.7 Boost and Buck-Boost Converters:
4.7.1 Introduction:
40
Fig. 4.7.3 Output voltage vs Duty ratio for Boost Converter
Fig. 4.7.4 Boost converter with resistive load and emf source
41
Fig. 4.7.5 Configuration of a Boost converter in mode-1
42
Fig. 4.7.6 Configuration of a Boost converter in mode-2
43
Fig. 4.7.7 Configuration of a Buck-Boost converter
44
45
4.8 Buck-Boost Converter:
Fig. 4.8.1 Buck boost converter in mode-1 Fig. 4.8.2 Buck boost converter in mode-2
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o Except for periods of peak use, the power system could generate and deliver a
substantial amount of energy needed to fuel the nation's vehicles at only the marginal
cost of fuel.
o The V2G cars can serve as distributed generators that supplements to utility power
plants and provide valuable generation capacity at peak times.
o V2G PHEVs can further reduce emissions and air pollution in the electricity sector
by providing storage support for intermittent renewable-energy generators.
The long-term case for V2G and sustainable energy production boils down to a
choice: To keep the electric system and vehicle fleet separate. This in turn increases
increase the cost of renewable energy because we have to build storage to match
intermittent capacity. Or, to connect the vehicle and electric power systems intelligently,
using the vast untapped storage of an emerging electric-drive vehicle fleet to serve the
electric grid.
52
o Peak power:
Peak power is typically generated by power plants that can be switched on for
short periods. V2G can provide peak power may be appropriate for this purpose. the
required duration for peaking units can be 3-5 hours per day. Electric vehicles can afford
to provide power in peak period while consume power during the off-peak period. This
reduces the gap between the energy demand and balance in the power systems. Secondary
advantages of peak shaving include reducing. transmission congestion, line losses, delay
transmission investments and reduce. stressed operation of a power system.
o Spinning Reserves:
Spinning reserves refer to the additional generating capacity that can provide
power quickly to the grid operator generally within 10minutes upon the operators request.
If the spinning reserve is called, the generator is paid an additional amount of money to
energy that is actually delivered. The Electric vehicles. normally incur only short periods
of generating power typically 2 to 3 hours per day.
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CONCLUSION
This paper presents the study of an on-board bidirectional battery charger for Electric
Vehicles (EVs) capable of work in the operating modes Grid-to-Vehicle (G2V), Vehicle-to-
Grid (V2G). The hardware topology and the control algorithms of the presented battery
charger are validated through computer simulations.
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FUTURE SCOPE
As future work, the power converters will be redesigned in order to obtain a prototype
with size and weight adequate to be integrated in an EV. And another topology will be
introduced in this project is Vehicle-to-Home (V2H) technology.
55
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