Aquachill: Air Cooled Scroll Water Chillers

AquaChill
Air Cooled Scroll Water Chillers

With hydronic kit option
ALY Series, R-22
ALY010A thru ALY190A
10 TR thru 190 TR
35 kW thru 670 kW
Company Business
Zamil Air Conditioners was founded in 1974 as one of the first air conditioning companies to be established in Saudi Arabia
and today is a leading international manufacturer of air conditioning systems and is Number One in the Middle East.
Zamil Air conditioners manufactures both consumer and central air conditioners and has sales operations in over 55
countries in the Middle East, Europe, Africa and Asia.
The company’s operations are structured into four Strategic Business Units (SBUs) supporting five in-house product and
service brands as well as a number of international brands under the OEM sales.
The five in-house brands are Classic, Cooline, CoolCare, Clima Tech and Geoclima.
The four SBUs are:

1. Consumer Business Unit supporting Classic, Cooline, GE and OEM brands for consumers.
2. Unitary & Applied Business Unit supporting Zamil, Cooline, GE and OEM brands for commercial and industrial customers.
3. Zamil CoolCare Business Unit providing industrial, electro mechanical contracting services, HVAC maintenance,
retrofit & operation services and parts.
4. Geoclima srl is an independent business supporting other SBUs for their requirements of chillers & double skin AHU’s.
The first three SBUs - Consumer Products, Unitary & Applied Products and CoolCare direct their business operations
from the corporate headquarters in Dammam, Saudi Arabia.
Geoclima has its engineering & production operations located at Monfalcone, Italy and has a design center in Austria.
All the four SBUs, while operating independently, supplement each other’s activities in a way that makes synergy work at
its best and achieve the corporate goals of maximizing customer satisfaction.
Factories and Productions

Zamil Air Conditioners has two manufacturing plants in Dammam, Saudi Arabia and has one specialty production facility
in Italy operated by Geoclima.
The company can produce up to 550,000 Room Air Conditioners, 300,000 Mini-Split systems and 50,000 Central Air
Conditioning systems per year.
Quality & Product Certificates

The Quality systems and policies at Zamil Air Conditioners comply with the required ISO 9001:2008 certification.
Zamil Air Conditioners is the first company in Saudi Arabia to receive the SASO (Saudi Arabia’s Standard Organization)
Certificate for Room Air Conditioners. ZAC’s products are also certified with:
1. CE (Council of European Community)
2. UL (Underwriters Laboratory)
3. Eurovent (Certified Performance)
4. ETL (Test Facilities)
5. SASO (Saudi Arabian Standards Organization)
6. ISO 9001:2008 (International Organization for Standardization)
7. ASME (American Quality of Mechanical Engineers)
Other awards include the prestigious Engineering Excellence Award of General Electric and the inaugural Prince Mohammed
bin Fahd Al Saud Award for Factory Safety.
Our Products
In addition to the consumer products such as the Room Air Conditioners (RAC) and the Mini Splits, Zamil Air Condition-
ers manufacturers a host of residential, commercial and industrial air conditioners. This broad range extends from the
Concealed Units up to 5 TR, the Ducted Splits up to 30 TR, the Packaged Units up to 95 TR, the Single and Double Skin
Air Handling Units up to 138,316 CFM and the Water Chillers up to 500 TR cooling capacity.
INDEX
Contents Page
Model decoding ........................................................................................................................................ 2
Introduction ........................................................................................................................................... 3-5
Unit features, standard specifications & options .................................................................................. 6-10
Physical data ..................................................................................................................................... 11-13
Selection procedure .......................................................................................................................... 14-15
Performance data .............................................................................................................................. 16-21
Electrical data .................................................................................................................................... 22-25
Water side pressure drop ....................................................................................................................... 26
Unit dimensions ................................................................................................................................ 27-30
Typical schematic wiring diagram ...................................................................................................... 31-34
Microprocessor controller ....................................................................................................................... 35
Application guidelines ........................................................................................................................ 36-40
Rigging instructions ................................................................................................................................ 41
Installation clearance .............................................................................................................................. 42
Mounting location ................................................................................................................................... 43
Load distribution ................................................................................................................................ 44-45
CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

THEREFORE, THESE SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
1
MODEL DECODING
1, 2 & 3 4, 5 & 6 7 8 9 10 11 12 13 & 14 15 & 16
BASIC UNIT SIZE REFRIGERANT ELECTRICAL CONDENSER COIL CIRCUIT BREAKER COOLER OPTIONS HGBP OPTIONS OPTIONS OTHER
(SERIES) (NOMINAL SUPPLY & OPTIONS
CAPACITY) ( V-Ph-Hz ) ACCESSORIES
ALY 010 A : R-22 H : 208/230-3-60 A : ALUMINUM FIN A : COMPRESSOR CIRCUIT A : STANDARD WITH A : STANDARD UNIT SEE NOTE # 5 AA : STANDARD UNIT
AIR COOLED BREAKER VICTAULIC CONN.(1) WITHOUT HGBP BELOW WITHOUT
015 B : PRE-COATED
SCROLL M: 380-3-60 HYDRONIC KIT
WATER 020 (4 WIRE) ALUMINUM FIN B : FLANGE CONN.(1) B : HGBP (OPTIONAL)
CHILLERS (OPTIONAL) PU : STANDARD UNIT
025 C : COPPER FIN
F : 460-3-60 WITH HYDRONIC
030 C : ASME STAMPED KIT (4)
D : ALUMINUM FIN
WITH ResisTec WITH VICTAULIC CONN.
035
COATING (OPTIONAL) (1)/(2)
040
E : COPPER FIN D : ASME STAMPED
045
WITH ResisTec WITH FLANGE CONN.
055 COATING (OPTIONAL) (1)/(2)
065 (SEE NOTE # 3
070 BELOW)
080
090
100
110
2
120
130
140
160
170
180
190
NOTES:
1. NOT APPLICABLE FOR MODELS ALY010A TO ALY045A, MPT (MALE PIPE THREAD) CONNECTION ONLY.
2. ASME OPTION IS NOT APPLICABLE FOR MODELS ALY010A & ALY015A.
3. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.
4. HYDRONIC KIT OPTION COMES STANDARD WITH: WATER PUMP, EXPANSION TANK ETC... (REFER TO PAGE-9).
5. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS: - CONDENSER COIL GUARD
- COOLER GUARD
- UNIT DISCONNECT SWITCH
- WATER FLOW SWITCH
- SPRING ISOLATOR
- MULTI-ResisTec PIPING
- MULTI-ResisTec SHEET METAL etc...
INTRODUCTION
Zamil Air cooled scroll chillers (ALY series) are the heart of most central Air Conditioning systems for medium size
buildings. They consist of one or more hermetic scroll compressors, air-cooled condenser coils with condenser fan(s) and
motor(s), insulated liquid cooler, expansion device, interconnecting refrigerant piping, oil & refrigerant charge, control
panel, wiring and other auxiliaries. As an option, integrated to these chillers are the pump, valves, expansion tank and
other accessories
ALY series, The new generation of air cooled packaged liquid chillers.
ALY series air cooled scroll chillers are available in capacity range 10 TR (35 kW) to 190 TR (670 kW) at ARI conditions,
in one single enclosure, utilizing refrigerant R-22 as working fluid with option of three different power supply ratings.
ALY series chillers have been designed and manufactured to meet the requirements of the Gulf’s severe climatic condi-
tions and specifically for outdoor installation, on roofs or ground level. They are factory assembled, leak tested, evacu-
ated, internally wired, fully charged with refrigerant. Each ALY chiller is fully factory tested before delivery and is ready for
installation. All what required on site is to connect chilled water pipes and main power supply.
Scroll Compressor:
The scroll compressor consists of two involutes or Archimedean spirals (Figure-1). One spiral is positioned inside the
other to form a series of recent-shaped pockets. During compression the upper spiral remains stationary and the lower
one, being eccentrically mounted on the drive shaft, describes an orbital rather than a simple rotary motion.
3
FIGURE- 1
How a Scroll Compressor works:
Compression in the scroll is created by the interaction of an orbiting spiral and a stationary
spiral. A refrigerant enters the outer openings as one of the spirals orbits.
The open passages are sealed off as gas is drawn into the spiral.
As the spiral continues to orbit, the gas is compressed into two increasingly smaller pockets.
By the time the gas arrives at the center port, discharge pressure has been reached.
Actually, during operation, all six gas passages are in various stages of compression at all
times, resulting in nearly continuous suction and discharge.
4
Refrigerant enters the compressor at the suction connection and flows around the motor’s housing and enters at the
bottom side through the openings.
Oil droplets separate from the refrigerant and fall into the oil sump.
All suction refrigerant passes through the electrical motor, ensuring full motor cooling.
After that the refrigerant enters the scroll elements.
Tandem Compressor:
Models ALY055A to ALY190A use tandem scroll compressors. Tandem scroll compressors make possible great flexibil-
ity in system design for a wide range of applications. Since each compressor may be operated individually, this design
provides simple, capacity reduction & maximum power savings and greatly simplifies system control. In any well de-
signed system, this kind of design offers a much greater factor of redundancy than a single compressor and provides
emergency protection for the product. In addition to greater reliability, one great advantage of the multiple compressor
design over other large horsepower compressors is the fact that in the event of compressor damage, replacement of
either compressor in the tandem can be easily done.
COOLERS
1. Compact Design Shell and Tube Water Coolers (for models ALY020A - ALY190A)
The DX shell and tube cooler with removable ‘U’ shaped bundled tubes are made of internally grooved copper tubes
expanded into heavy steel tubular sheets. The cooler housing and baffles are constructed of steel and brass respectively.
All coolers are fitted with vent, drain connection and Victaulic type water pipe connections.
2. Coaxial Heat Exchangers: (for models ALY010A - ALY015A)

The heat exchangers utilize a spirally enhanced inner tube surface to achieve greater heat transfer and optimized fluid
flow. The inner tube enhancement provides greater efficiency than straight tubing and allows for higher internal burst
limits and compression strength.
Both above types of coolers are insulated with heavy closed cellular foam insulation (3/4” thick).
WATER SIDE REFRIGERANT SIDE

UNIT MODEL COOLER
DESIGN PRESSURE, TEST PRESSURE, DESIGN PRESSURE, TEST PRESSURE,
(BAR/PSIG) (BAR/PSIG) (BAR/PSIG) (BAR/PSIG)
ALY010A - ALY190A STD 16/235 22.8/335 29/426 41.5/610
ALY020A - ALY190A ASME (option) 10/147 11.3/165 15.5/228 23.3/342
5
FEATURES
These ALY series, packaged air cooled water chillers are designed to provide engineering excellence in comfort air
conditioning and industrial cooling with a superior combination of energy saving, performance, application flexibility, ease
of service & maintenance and withstanding extremely high ambient temperatures. These chillers incorporate a wide
range of features including:
* Microprocessor controller, which monitors analog and digital inputs to achieve precise control & protective functions
of the air cooled water chiller units. The microprocessor controller is complete with all the hardware and software
necessary to control the chiller unit and ensures its efficiency and reliability.
* Compact unit design and open base design provides easy access and service to the major components and acces-
sories.
* All units incorporate separate subcooler circuit which is integral to the condenser surface. This additional subcooling
circuit provides superior system performance.
* High Energy Efficiency Ratio (EER) hermetic scroll compressors.
* Single point power connection to minimize job site installation cost and time.
* Completely wired control panel with the advanced microprocessor controller that provides all the necessary opera-
tions and safety controls.
* Made ready connection for remote ON/OFF switch and General Alarm output.
* Compressor connections are Direct On Line (DOL) for all models (see electrical data).
* Low noise condenser fans, direct drive at 1000 RPM with rolled form venturi design to eliminate airflow recycling &
short circuiting .
* Condenser fans are die-cast aluminum (for models ALY030A – ALY190A) or aluminum plates (for models ALY010A
– ALY025A) type with aerodynamic design, top discharge & provided with protective grille mounted on top panel
within the unit casing.
* All condenser fan motors are totally enclosed air over type (TEAO) with class ''F'' winding insulation.
STANDARD SPECIFICATIONS
CAPACITY CONTROL
The Zamil air cooled scroll water chillers incorporate stepped load shedding as required by most energy management
systems. Modulation of capacity in response to system load requirements is affected by the microprocessor controller
which monitors the leaving water temperature.
Capacity control is achieved by cycling compressors ON/OFF and sequential operation of compressors which provides
optimal part load capacities for chillers with multiple compressors.
See the following table for the standard and optional capacity control for each unit.
% FULL LOAD CAPACITY CONTROL
MODEL NUMBER
STANDARD OPTIONAL
ALY010A-ALY015A 100-OFF 100-HGBP-OFF
ALY020A - ALY045A 100-50-OFF 100-50-HGBP-OFF
ALY055A -ALY090A 100-75-50-25-OFF 100-75-50-25-HGBP-OFF
ALY100A - ALY140A 100-83-67-50-33-17-OFF 100-83-67-50-33-17-HGBP-OFF
ALY160A -ALY190A 100-88-75-63-50-38-25-12-OFF 100-88-75-63-50-38-25-12-HGBP-OFF
NOTES:
1. HGBP = Hot gas bypass available on lead compressor for all models (optional).
2. HGBP modulates to approximately 50% of compressor step capacity. Example: ALY055 with HGBP (25% x 0.5=12.5%
minimum capacity).
6
CONDENSER COILS
Vertical & V-configurations condenser coils are corrugated fin and tube type, constructed of seamless 3/8" dia. & 0.011"
(0.27 mm) thick copper tubes, mechanically bonded to aluminum fins for maximum heat transfer efficiency.
As a standard on aluminum fins, ZAC provides Coil ResisTec Coating, which is a single component of aluminum impreg-
nated coating applied on the fins of heat exchanging coils. The product has been designed for Middle East climate condi-
tions. A high chemical, abrasion and UV resistance has been proven in both laboratories and on field environment. The
coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation purposes.
The fins have full self spacing collars which completely cover each tube. The staggered tube design improves the
thermal efficiency. End plates support sheets are 14 gauge galvanized steel, formed to provide structural strength.
Each coil is pressure tested in the factory at not less than 450 psi air pressure.
CABINET
All units are of heavy gauge (G-90) galvanized steel. Steel sheet panels are zinc coated and galvanized by hot dip
process of lock-forming quality conforming to ASTM A 653 commercial weight G-90 followed by baked on electrostatic
polyester dry powder coat.
CONTROL PANEL
The control panel design is equivalent to NEMA 4 (IP55) with hinged door for easy access ensuring dust and weather-
proof construction. Internal power and control wiring is neatly routed, adequately anchored and all wires identified with
cable markers as per NEC standards applicable to HVAC industry.
The electrical controls used in the control panel are UL approved and are reliable in operation at high ambient conditions
for a long period.
MICROPROCESSOR CONTROLLER
A new compact electronic controller with a complete management for air cooled water chiller control capability. This
controller manages the analog and digital inputs to achieve precise operation and safety function of the chiller unit.
A user friendly display interface allows to access the operating condition, control set point & alarm of the unit that are
clearly visible on its display board.
The controller is equipped with a compressor rotation operation to allow the compressor running hours to be balanced
(lead lag). The controller has feasibility to be connected to a supervisor network via RS485 serial line for Remote
Monitoring and Remote configuration of the unit parameters.
The controller consists of the following hardware:
1. Control board - complete control of function and safety operation of the compressor(s) and fan(s).
2. Aux. Board - Expansion Board to control 2 compressors.
3. Remote Monitoring System (optional) - Remote Monitoring & Configuration of the unit.
4. User interface Board/Remote Terminal (optional) - Provided with a simple to use push button to access the operating
condition, control set point and alarms of the unit.
Access of the following status on the display:
1. Water inlet / outlet Temperature
2. Compressor Status
3. Fan Status
4. Alarms
5. SI or English Unit
6. Pump ON/OFF status (optional)
System Protection:
1. Compressor Winding High Temperature / Overloading
2. Low / High Pressure
3. Evaporator freeze Protection
4. Sensor Error
5. Time delay - Anti recycle time for compressor
6. No Water Flow or Trip Pump condition
7. Motor pump overloading (with optional hydronic module)
7
CONDENSER FANS
Condenser fans are constructed of die cast aluminum blades/hubs with direct driven motors. All fans are statically and
dynamically balanced to operate at minimum noise and vibration. Fan blades are designed with appropriate pitch angle
which result in maximum airflow through the condenser coil.
CONDENSER FAN MOTOR

Condenser fans, the impeller and motors are so constructed to form an integral unit. All fan motors shall be three phase
with class ''F'' winding insulation and ball bearings for high ambient application. These fan motors are of totally enclosed
air over type (TEAO) with inherent thermal protection of automatic reset type & specially designed for outdoor applica-
tions.
STANDARD CONTROL & SAFETY DEVICES

MICROPROCESSOR CONTROLLER: This controller monitors the analog and digital inputs to achieve precise control
& safety functions of the unit.
COMPRESSOR MOTOR INTERNAL OVERLOAD: The internal overload protects the compressor and senses the
motor winding temperature in case of overload.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices
are rated to handle safely both RLA and LRA of motors.
UNDER/OVER VOLTAGE AND PHASE PROTECTION: Protects against low/over incoming voltages as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it
can be set up for manual reset.
CRANKCASE HEATERS: Each compressor has crankcase heater. The compressor crankcase heater is always on
when the compressors are de-energized. This protect the system against refrigerant migration, oil dilution and potential
compressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge
pressure.
LOW PRESSURE SWITCH: This switch provides an additional safety protection in the case of unsafe low suction
pressure.
CIRCUIT BREAKERS: Protects against compressor/condenser fans/pump branch circuit fault. When tripes, the breaker
opens the power supply to the compressor/condenser fans/pump and control circuit through auxiliary contacts.
STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
USER DISPLAY AND KEYPAD: Display the status of the unit, menu and setting adjustments, fault indications due to
trips and reset trips and lockouts.
THERMAL EXPANSION VALVE: Thermal expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat.
REPLACEABLE FILTER DRIER: Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil contami-
nating particles by the filter drier.
CONTROL CIRCUIT TRANSFORMER: A factory mounted and wired control circuit transformer is furnished eliminating
the need for running a separate 220 volt power supply to the unit control circuit.
SIGHT GLASS: A moisture indicating sight glass installed in the liquid line. An easy-to-read color indicator shows
moisture contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating
in the water cooler during the off cycle.
8
OPTIONS
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to 50% of
its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on
and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determine.
SUCTION AND DISCHARGE VALVES: To isolate the compressor in order to facilitate servicing or compressor replacement.
UNIT MOUNT SPRING ISOLATORS: These housed spring assemblies have a neoprene friction pad on the bottom to
prevent vibration transmission.
LIQUID COOLERS: ASME code stamped liquid cooler (for models ALY020A - ALY190A only).
PRESSURE GAUGES: Suction & discharge pressures gauges.
SAFETY VALVE: This valve protects the unit against high discharge pressure in the system due to malfunction of high
pressure switches.
NON-FUSED MAIN DISCONNECT SWITCHES: To disconnect power supply of the unit for servicing and repair works. This
as well equipped with door interlock device.
CONDENSER COIL GUARD: Protect the condenser coil from physical damage.
COMPRESSOR/COOLER GUARD: Protect the compressor from vandalism (for models ALY020A - ALY190A only).
COOLER HEATER WRAPPED: Prevent freezing up of water on low ambient temperature.
COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments.
ResisTec COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
BMS: BACNET, MODBUS, LON works and remote monitoring.
MULTI ResisTec: A two component coating system that withstands the extreme climate conditions. The coating can be applied
to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment and layer
build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this type. The
coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation purposes.
HYDRONIC KIT: The Hydronic Module comprises of centrifugal pump, closed diaphragm type expansion tank, carbon steel
piping, piping connections with butterfly valves, calibrated balancing valve, strainer, pressure gauges, temperature gauges,
additional pressure/temperature tappings, water flow switch, pressure safety valve, automatic air vents, make-up water line
with isolation valve, non-return valve and pressure reducing valve. Complete piping system within the hydronic module
shall be provided with closed cell, rubber insulation.
The hydronic module is suitably designed for the respective chiller model(s) with various components appropriately
selected for the design water flow rate of chiller model(s) in concern. The dynamic pump head available external to the
chillers progressively increases across the chiller models and ranges between 50 - 140 Feet WG.
9
SCHEMATIC HYDRONIC SYSTEM LAYOUT
EXPANSION TANK END SUCTION WATER PUMP
10
PHYSICAL DATA
UNIT SIZE ALY010A ALY015A ALY020A ALY025A ALY030A ALY035A ALY040A
COMPRESSOR
800-614-83 800-676-89
PART NUMBER 208/230V-3Ph-60Hz 800-674-36 800-614-83 800-674-36 (2) 800-674-17 800-614-83 (2) 800-674-82 (2) 800-674-82
800-614-84 800-676-90
380V-3Ph-60Hz 800-674-37 800-614-84 800-674-37 (2) 800-614-84 (2) 800-674-83 (2)
800-674-18 800-674-83
800-614-85 800-676-91
460V-3Ph-60Hz 800-674-38 800-614-85 800-674-38 (2) 800-674-19
800-614-85 (2) 800-674-84 (2) 800-674-84
NUMBER OF COMPRESSORS 1 1 2 2 2 2 2
NUMBER OF CIRCUITS 1 1 2 2 2 2 2
OIL CHARGE PER COMPRESSOR, Liters 3.25 3.13 3.25 3.13/3.25 3.13 4.7 6.8/4.7
% FULL LOAD CAPACITY CONTROL 100-0 100-0 100-50-0 100-50-0 100-50-0 100-50-0 100-50-0
MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC
OIL LUBRICATION CENTRIFUGAL OIL PUMP
REFRIGERANT R-22
EXPANSION VALVE DEVICE THERMOSTATIC
CONTROL VOLTAGE 220V-1Ph-60Hz
CONDENSER
3/8–4–14
CONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–3–14 3/8–3–14 3/8–2–14 3/8–3–14 3/8–3–14 3/8–3–14 3/8–3–14
Total face area, Sq. ft. 13.9 27.8 44.4 44.4 44.4 44.4 53.3
AIRFLOW, CFM 7500 8200 16000 15000 25170 25170 25782
NUMBER OF FAN/FAN DIA.,mm 1/762 1/762 2/762 2/762 2/800 2/800 2/800
FAN MOTOR RPM @ 230/380/460-3-60 1100/1100/1100 1100/1100/1100 1100/1100/1100 1100/1100/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100
COOLER
PART NUMBER 800-516-39 800-516-39 800-620-09 800-620-11 800-620-13 800-620-15 800-620-80
SHELL DIAMETER, mm N.A. N.A. 168 168 168 194 219
LENGTH, mm N.A. N.A. 1431 1631 1781 1815 1820
TOTAL WATER HOLDING VOLUME, Liters 6 6 17.2 19.8 21.7 30 41.8
WATER IN/OUT PIPE DIA.mm 38 38 64 64 64 76 76
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 6.4 12.7 6.4 9.5/7.3 9.5 12.2 15.9/12.2
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 68.9/65.4/60.1 65.6/62.1/56.8 71.9/68.4/63.1 68.6/65.1/59.8 68.6/65.1/59.8 72.6/69.1/63.8 72.7/69.2/64
SHIPPING /OPERATING WEIGHTS (Aluminum coil), kg 468/474 526/532 830/847 876/896 921/943 1145/1175 1258/1300
SHIPPING /OPERATING WEIGHTS (Copper coil), kg 500/506 588/594 893/910 972/992 1019/1041 1243/1273 1428/1470
HYDRONIC KIT (OPTIONAL)

PUMP HP 2 2 2 3 3 3 5
PUMP RPM 3600 3600 3600 3500 3500 3500 3500
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (Al. coil), kg 648/734 706/792 1050/1147 1096/1196 1141/1243 1365/1475 1478/1600
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (CU. coil), kg 680/766 768/854 1113/1210 1192/1292 1239/1341 1463/1573 1648/1770
NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.

2. Sound pressure level : ±2dBA.
11
PHYSICAL DATA
UNIT SIZE ALY045A ALY055A ALY065A ALY070A ALY080A ALY090A ALY100A
COMPRESSOR
800-674-82 (2) 800-676-89 (2) 800-674-82 (4)
PART NUMBER 208/230V-3Ph-60Hz 800-676-89 (2) 800-614-83 (4) 800-614-83 (2) 800-674-82 (4) 800-674-82 (2) 800-676-89 (4) 800-614-83 (2)
800-674-83 (2) 800-676-90 (2) 800-674-83 (4)
380V-3Ph-60Hz 800-676-90 (2) 800-614-84 (4) 800-674-83 (4) 800-676-90 (4)
800-614-84 (2) 800-674-83 (2) 800-614-84 (2)
800-674-84 (2) 800-676-91 (2) 800-674-84 (4)
460V-3Ph-60Hz 800-676-91 (2) 800-614-85 (4) 800-614-85 (2)
800-674-84 (4) 800-674-84 (2)
800-676-91 (4) 800-614-85 (2)
NUMBER OF COMPRESSORS 2 4 4 4 4 4 6
NUMBER OF CIRCUITS 2 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 3 (TANDEM)
OIL CHARGE PER COMPRESSOR, Liters 6.8 3.13 4.7/3.13 4.7 6.8/4.7 6.8 4.7/3.13
% FULL LOAD CAPACITY CONTROL 100-50-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-75-50-25-0 100-83-67-50-33-17-0
REFRIGERANT R-22
CONDENSER
3/8–3–14 3/8–4–14 3/8–3–14
CONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–4–14 3/8–2–14 3/8–2–14 3/8–3–14 3/8–3–14 3/8–4–14 3/8–2–14
Total face area, Sq. ft. 53.3 88.9 88.9 88.9 106.7 106.7 133.3
AIRFLOW, CFM 25298 53076 51668 50340 51564 50596 76818
NUMBER OF FAN/FAN DIA.,mm 2/800 4/800 4/800 4/800 4/800 4/800 6/800
FAN MOTOR RPM @ 230/380/460-3-60 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100
COOLER
PART NUMBER 800-620-80 800-620-84 800-620-88 800-620-88 800-620-92 800-621-01 800-621-02
SHELL DIAMETER, mm 219 273 273 273 273 324 324
LENGTH, mm 1820 1850 1850 1850 1850 2180 2180
TOTAL WATER HOLDING VOLUME, Liters 41.8 62.7 58.1 58.1 53.2 106.1 106.1
WATER IN/OUT PIPE DIA.mm 76 100 100 100 100 150 150
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 15.9 9.5 12.2/9.5 12.2 15.9/12.2 15.9 12.2/9.5
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 73.6/70/64.8 71.6/68.1/62.8 74/70.5/65.2 75.6/72.1/66.8 76.4/72.9/67.6 77.1/73.6/68.3 76.4/72.9/67.6
SHIPPING /OPERATING WEIGHTS (Aluminum coil), kg 1284/1326 1809/1872 1995/2053 2162/2220 2324/2377 2488/2594 3071/3177
SHIPPING /OPERATING WEIGHTS (Copper coil), kg 1454/1496 2005/2068 2190/2248 2358/2416 2613/2666 2830/2936 3332/3438

PUMP HP 5 5 10 10 10 10 15
PUMP RPM 3500 3500 3500 3500 3500 3500 3500
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (Al. coil), kg 1504/1626 2069/2217 2255/2398 2422/2565 2584/2722 2748/2939 3371/3545
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (CU. coil), kg 1674/1796 2265/2413 2450/2593 2618/2761 2873/3011 3090/3281 3632/3806
12
PHYSICAL DATA
UNIT SIZE ALY110A ALY120A ALY130A ALY140A ALY160A ALY170A ALY180A ALY190A
COMPRESSOR
800-676-89 (2) 800-676-89 (4) 800-676-89 (2) 800-676-89 (4) 800-676-89 (6)
PART NUMBER 208/230V-3Ph-60Hz 800-674-82 (6) 800-674-82 (4) 800-674-82 (2) 800-676-89 (6) 800-674-82 (6) 800-674-82 (4) 800-674-82 (2) 800-676-89 (8)
800-676-90 (2) 800-676-90 (4) 800-676-90 (2) 800-676-90 (4) 800-676-90 (6)
380V-3Ph-60Hz 800-674-83 (6) 800-676-90 (6) 800-676-90 (8)
800-674-83 (4) 800-674-83 (2) 800-674-83 (6) 800-674-83 (4) 800-674-83 (2)
800-676-91 (2) 800-676-91 (4) 800-676-91 (2) 800-676-91 (4) 800-676-91 (6)
460V-3Ph-60Hz 800-674-84 (6)
800-674-84 (4) 800-674-84 (2)
800-676-91 (6)
800-674-84 (6) 800-674-84 (4) 800-674-84 (2)
800-676-91 (8)
NUMBER OF COMPRESSORS 6 6 6 6 8 8 8 8
NUMBER OF CIRCUITS 3 (TANDEM) 3 (TANDEM) 3 (TANDEM) 3 (TANDEM) 4 (TANDEM) 4 (TANDEM) 4 (TANDEM) 4 (TANDEM)
OIL CHARGE PER COMPRESSOR, Liters 4.7 6.8/4.7 6.8/4.7 6.8 6.8/4.7 6.8/4.7 6.8/4.7 6.8
% FULL LOAD CAPACITY CONTROL 100-83-67-50-33-17-0 100-88-75-63-50-38-25-12-0
REFRIGERANT R-22
CONDENSER
CONDENSER COIL Tube Dia.- Rows - Fins per inch 3/8–3–14 3/8–4–14 3/8–4–14 3/8–4–14 3/8–4–14 3/8–4–14 3/8–4–14 3/8–4–14
3/8–3–14 3/8–3–14 3/8–3–14 3/8–3–14 3/8–3–14
Total face area, Sq. ft. 133.3 160 160 160 133.3 133.3 160 160
AIRFLOW, CFM 75510 77838 76854 75894 104120 103128 102152 101192
NUMBER OF FAN/FAN DIA.,mm 6/800 6/800 6/800 6/800 8/800 8/800 8/800 8/800
FAN MOTOR RPM @ 230/380/460-3-60 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100
COOLER
PART NUMBER 800-621-02 800-621-06 800-621-10 800-621-10 800-620-54 800-620-54 800-620-57 800-620-60
SHELL DIAMETER, mm 324 324 324 324 324 324 406 406
LENGTH, mm 2180 2180 2180 2180 2693 2693 2737 2737
TOTAL WATER HOLDING VOLUME, Liters 106.1 99.8 89.8 89.8 113.5 113.5 221.7 206.5
WATER IN/OUT PIPE DIA.mm 150 150 150 150 150 150 200 200
GENERAL
REFRIGERANT CHARGE PER COMP., kg (COMP. 1/2) 12.2 15.9/12.2 15.9/12.2 15.9 15.9/12.2 15.9/12.2 15.9/12.2 15.9
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 77.4/73.9/68.6 77.9/74.4/69.1 78.4/74.9/69.7 78.9/75.4/70.1 79/75.5/70.2 79.4/75.9/70.6 79.8/76.3/71 80.1/76.6/71.3
SHIPPING /OPERATING WEIGHTS (Aluminum coil), kg 3265/3371 3461/3561 3569/3659 3657/3747 4495/4608 4196/4309 4851/5073 4970/5176
SHIPPING /OPERATING WEIGHTS (Copper coil), kg 3559/3665 3866/3966 4028/4118 4167/4257 5017/5130 4483/4596 5480/5702 5650/5856

PUMP HP 15 15 15 15 20 20 20 20
PUMP RPM 3500 3500 3500 3500 3500 3500 3500 3500
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (Al. coil), kg 3565/3739 3761/3929 3869/4027 3957/4115 4845/5058 4546/4759 5201/5523 5320/5626
SHIPPING/OPERATING WT. WITH HYDRONIC KIT (CU. coil), kg 3859/4033 4166/4334 4328/4486 4467/4625 5367/5580 4833/5046 5830/6152 6000/6306

13
SELECTION PROCEDURE (English units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in tons SEA LEVEL (FT.) FACTOR
2. Leaving chilled water temperature in 0F (LCWT) 0 1.00
2000 0.99
3. Chilled water flow rate in GPM 4000 0.98
0 _
4. Chilled water cooling range in F (water in temp. water out temp.) 6000 0.97
5. Design ambient temperature TABLE - 1
6. Minimum ambient temperature
7. Altitude
8. Electrical power supply EVAPORATOR FOULING CAPACITY POWER ARI
CORRECTION INPUT STANDARDS
FACTOR (HR-FT2-0F/BTU) FACTOR FACTOR
SAMPLE SELECTION 0.00010 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.00025 0.992 0.997
0.00050 0.978 0.990 ARI-550/590
Required system capacity is 33 tons at 540F entering chilled water 0.965
0.00075 0.984
and 440F leaving water. Design ambient temperature is 950F. 0.00100 0.951 0.978
Altitude is 2000 feet above sea level. TABLE - 2
Water cooler fouling factor is 0.00010. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature.
+0.6
ALY035 chiller unit at sea level will produce 36.5 tons and 39.8 kW compressor
CORRECTION FACTOR (0F)

power input at 440F leaving chilled water temperature with 100F water temperature +0.4
difference and 950F ambient temperature.
+0.2
For the conditions required, the unit actual cooling capacity when corrected for
0
altitude (0.99) and fouling factor (1.0).
Capacity = 36.5x0.99x1.0 = 36.1 Tons, which then exceeds the requirements. -0.2
So the selection is correct.

-0.4
5 10 15 20
STEP-2: CHILLED WATER FLOW (GPM): CHILLED WATER TEMPERATURE RISE (0F)
Required capacity (Tons) x 24 33 x 24 TABLE - 3

Water GPM = = = 79.2 GPM
Cooling Range, ∆T 100F
Referring to pressure drop chart (page # 26), pressure drop at 79.2 GPM = 8.65 ft. of water for selected model.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuit
ampacity (MCA) of 101 Amps and the main branch protection device is to be sized at a maximum over current protection
(MOCP) of 143 Amps.
STEP-4: CHILLED WATER PUMP SELECTION

For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-
ture range is above 100F and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 100F.
EXAMPLE:
If LCWT rise is 12.50F, enter correction curve at 12.50F and read the correction factor of 0.2. The corrected LCWT is
44+0.2 = 44.20F.
NOTE: 1. When the chilled water temperature rise is less than 50F, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2.Please refer to water pressure drop curves.
14
SELECTION PROCEDURE (Metric units)
DESIGN REQUIREMENTS
The following design requirements must be known to select a proper package chiller. ELEVATION ABOVE CAPACITY
CORRECTION
1. Required cooling capacity in kilowatt (kW) SEA LEVEL (Meter) FACTOR
2. Leaving chilled water temperature in 0C (LCWT) 0 1.00
600 0.99
3. Chilled water flow rate in LPS
1200 0.98
0 _
4. Chilled water cooling range in C (water in temp. water out temp.) 1800 0.97
5. Design ambient temperature TABLE - 1
6. Minimum ambient temperature
7. Altitude
8. Electrical power supply EVAPORATOR FOULING CAPACITY POWER ARI
CORRECTION INPUT STANDARDS
FACTOR (M2-0C/W) FACTOR FACTOR
SAMPLE SELECTION 0.000018 1.000 1.000
Select an Air Cooled Packaged chiller for the following conditions: 0.000044 0.992 0.997
0.000088 0.978 0.990 ARI-550/590
Required system capacity is 122 kW at 120C entering chilled water 0.000132 0.965 0.984
and 60C leaving water. Design ambient temperature is 350C. 0.000176 0.951 0.978
Altitude is 600 meter above sea level. TABLE - 2
Water cooler fouling factor is 0.000018. Power supply: 380V-3Ph-60Hz.
STEP-1: UNIT SELECTION
Entering the capacity performance data at given LCWT and ambient temperature. +0.33
ALY035 chiller unit at sea level will produce 126.7 kW and 39.6 kW compressor
CORRECTION FACTOR (0C)

power input at 60C leaving chilled water temperature with 60C water temperature +0.22
difference and 350C ambient temperature.

+0.11
For the conditions required, the unit actual cooling capacity when corrected for 0
altitude (0.99) and fouling factor (1.0).
Capacity = 126.7x0.99X1.0 = 125.4 kW, which then exceeds the requirements. -0.11
So the selection is correct.

-0.22
4 5 6 7 8 9 10
STEP-2: CHILLED WATER FLOW (LPS): CHILLED WATER TEMPERATURE RISE (0C)
Required capacity (kW) x 0.239 122 x 0.239 TABLE - 3

Water LPS = = = 4.85 LPS
Cooling Range, ∆T 6 0C
Referring to pressure drop chart (page # 26), pressure drop 4.85 LPS = 25.85 kPa for selected model.
STEP-3: ELECTRICAL
Refer to electrical data at 380V-3Ph-60Hz, the main power wire size for ALY035 is to be sized at a minimum circuit
ampacity (MCA) of 101 Amps and the main branch protection device is to be sized at a maximum over current protection
(MOCP) of 143 Amps.
STEP-4: CHILLED WATER PUMP SELECTION

For chilled water pump selection, add all pressure drop in the closed chilled water loop piping to the pressure drop
calculated in step 2.
STEP-5: LCWT CORRECTION
Refer to table-3: Add correction factor to design leaving chilled water temperature (LCWT) when chilled water tempera-
ture range is above 60C and subtract correction from design leaving chilled water temperature (LCWT) when water
temperature range is below 60C.
EXAMPLE:
If LCWT rise is 7.40C, enter correction curve at 7.40C and read the correction factor of 0.11. The corrected LCWT is
60C+0.11 = 6.110C.
NOTE: 1. When the chilled water temperature rise is less than 30C, the high water flow rate will result to excessive
pressure drop. In such cases, contact factory for special selection of a cooler with wider baffle spacing.
2.Please refer to water pressure drop curves.
15
PERFORMANCE DATA (English units)
LEAVING 950F AMBIENT TEMPERATURE 1050F AMBIENT TEMPERATURE 1150F AMBIENT TEMPERATURE 1220F AMBIENT TEMPERATURE
CHILLED UNIT WATER WATER WATER WATER
WATER TEMP. SIZE CAP. COMP. FLOW CAP. COMP. CAP. COMP. FLOW CAP. COMP. FLOW
EER EER FLOW EER EER
(LCWT) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM) (Tons) kW (GPM)
ALY 010A 8.6 9.6 9.66 20.6 8.1 10.7 8.29 19.6 7.7 11.9 7.08 18.4 7.3 12.9 6.32 17.6
ALY 015A 13 14.7 9.89 31.2 12.4 16.5 8.44 29.6 11.6 18.4 7.15 27.9 11.1 19.9 6.35 26.7
ALY 020A 17.9 19.4 9.92 42.9 16.9 21.7 8.5 40.6 15.9 24.2 7.25 38.3 15.2 26.1 6.46 36.5
ALY 025A 24.4 27.5 9.87 58.6 23.1 30.7 8.41 55.3 21.6 34.2 7.1 51.8 20.5 36.9 6.28 49.2
ALY 030A 27.2 27.9 10.57 65.4 25.9 31.3 9.06 62.2 24.5 35.1 7.72 58.9 23.5 38 6.87 56.3
ALY 035A 34.2 38.9 9.79 82.1 32.2 43.6 8.28 77.2 29.9 48.9 6.92 71.8 28.2 53 6.05 67.7
ALY 040A 40.4 44.3 10.26 97.1 38.1 49.3 8.73 91.4 35.6 54.9 7.38 85.4 33.7 59.1 6.52 81
ALY 045A 46.1 50.8 10.27 110.6 43.4 56.3 8.79 104.2 40.7 62.2 7.49 97.7 38.8 66.6 6.69 93
ALY 055A 55.4 56 10.71 132.9 52.6 62.9 9.16 126.2 49.6 70.4 7.79 119.1 47.4 76.2 6.92 113.8
ALY 065A 62.5 66.8 10.3 150 59.1 74.8 8.77 141.7 55.3 83.8 7.38 132.7 52.4 90.7 6.51 125.8
ALY 070A 68.6 77.9 9.8 164.6 64.4 87.3 8.29 154.6 59.8 97.8 6.92 143.6 56.4 105.9 6.04 135.2
40 0F
ALY 080A 80.9 88.6 10.26 194.2 76.2 98.7 8.74 182.9 71.2 109.8 7.38 171 67.6 118.2 6.53 162.2
ALY 090A 93.5 102.3 10.36 224.5 88.2 113.3 8.88 211.7 82.8 125.1 7.58 198.8 79 133.9 6.77 189.5
ALY 100A 96 108.1 9.83 230.3 90.4 121.1 8.34 217 84.3 135.6 7 202.4 79.7 146.7 6.15 191.4
ALY 110A 102.9 116.9 9.81 247 96.8 131 8.3 232.2 89.9 146.8 6.93 215.9 84.8 159 6.06 203.5
ALY 120A 115.3 126.3 10.22 276.8 108.6 141 8.69 260.7 101.4 157.2 7.32 243.4 96.1 169.6 6.46 230.6
ALY 130A 126 139.1 10.21 302.4 118.8 154.6 8.71 285 111.1 171.6 7.38 266.7 105.6 184.4 6.55 253.3
ALY 140A 137.3 152.2 10.23 329.6 129.5 168.6 8.75 310.8 121.5 186.2 7.47 291.5 115.7 199.3 6.66 277.7
ALY 160A 154.5 165.8 10.43 370.8 146.2 185.2 8.89 350.8 137.2 207 7.51 329.2 130.5 223.7 6.64 313.1
ALY 170A 164.6 178.3 10.38 394.9 155.5 198.7 8.86 373.3 146 221.2 7.51 350.4 139 238.2 6.67 333.7
ALY 180A 176.2 191.6 10.39 422.9 166.2 212.7 8.88 398.9 155.9 235.7 7.55 374.1 148.4 253 6.72 356.2
ALY 190A 185.6 204 10.31 445.5 175 225.9 8.83 420 164.1 249.4 7.53 393.8 156.3 267 6.73 375.2
16
ALY 010A 9 9.7 10.06 21.7 8.6 10.8 8.64 20.6 8.1 12.1 7.39 19.5 7.8 13 6.6 18.6
ALY 015A 13.7 14.9 10.27 32.9 13 16.7 8.76 31.2 12.2 18.7 7.43 29.4 11.7 20.2 6.6 28.1
ALY 020A 18.8 19.7 10.34 45.2 17.8 22 8.86 42.8 16.8 24.5 7.56 40.3 16 26.4 6.74 38.5
ALY 025A 24.8 27.6 9.99 59.6 23.5 30.9 8.52 56.3 22 34.4 7.21 52.8 20.9 37.1 6.38 50.2
ALY 030A 28.6 28.2 11 68.8 27.3 31.7 9.43 65.4 25.8 35.5 8.03 61.9 24.7 38.4 7.15 59.2
ALY 035A 35.6 39.4 10.06 85.4 33.5 44.2 8.52 80.4 31.2 49.5 7.13 74.8 29.5 53.6 6.25 70.7
ALY 040A 41.4 44.7 10.42 99.3 39 49.7 8.88 93.7 36.5 55.3 7.52 87.6 34.7 59.5 6.66 83.2
ALY 045A 46.7 51.1 10.36 112.1 44 56.6 8.87 105.7 41.3 62.5 7.57 99.2 39.4 66.9 6.76 94.5
ALY 055A 57.1 56.4 10.97 137 54.3 63.3 9.39 130.2 51.2 70.9 7.99 122.9 49 76.7 7.11 117.6
ALY 065A 64.2 67.3 10.51 154.2 60.8 75.4 8.96 145.8 57 84.5 7.56 136.7 54.1 91.4 6.67 129.9
0 ALY 070A 70.4 78.6 9.98 168.9 66.2 88 8.45 159 61.7 98.7 7.07 148 58.3 106.8 6.2 139.8
42 F
ALY 080A 83 89.4 10.44 199.3 78.3 99.5 8.9 187.9 73.2 110.7 7.53 175.8 69.6 119.1 6.67 166.9
ALY 090A 94.5 102.7 10.43 226.8 89.2 113.8 8.94 214.1 83.8 125.7 7.64 201.1 80 134.5 6.83 191.9
ALY 100A 99.4 109.3 10.08 238.6 93.8 122.4 8.56 225 87.6 137.1 7.2 210.2 83 148.3 6.33 199.2
ALY 110A 106.6 118.3 10.05 255.9 100.4 132.5 8.52 241 93.6 148.5 7.13 224.5 88.4 160.7 6.25 212.2
ALY 120A 118.5 127.5 10.42 284.5 111.8 142.2 8.87 268.3 104.5 158.6 7.49 250.9 99.2 171 6.61 238.1
ALY 130A 128.7 140.1 10.35 308.8 121.4 155.7 8.84 291.3 113.8 172.9 7.51 273.1 108.3 185.7 6.67 259.8
ALY 140A 139.4 153.1 10.32 334.5 131.5 169.5 8.84 315.6 123.4 187.3 7.55 296.3 117.7 200.5 6.74 282.5
ALY 160A 157.6 166.8 10.57 378.2 149.1 186.4 9.02 357.7 139.9 208.2 7.62 335.7 133.1 224.9 6.74 319.4
ALY 170A 167.4 179.3 10.5 401.7 158.2 199.8 8.96 379.7 148.5 222.3 7.61 356.5 141.5 239.4 6.75 339.5
ALY 180A 178.5 192.5 10.48 428.5 168.6 213.7 8.96 404.5 158.2 236.9 7.63 379.8 150.8 254.3 6.8 362
ALY 190A 188.5 205.2 10.41 452.3 177.7 227.2 8.92 426.5 166.8 250.9 7.61 400.3 159 268.5 6.8 381.7
LEGEND: NOTES:
1. Packaged chillers are rated with ARI standard 550/590.
kW - Compressor power input
2. Performance data are based on 100F water range in evaporator.
GPM - Gallons Per Minute 3. Ratings are based on 0.00010 (hr-ft2-0F/Btu) fouling factor for evaporator.
EER - Energy Efficiency Ratio 4. Direct interpolation is permissible. Do not extrapolate.
5. kW power input is for compressor only.
6. EER for entire unit. Refer to electrical data for fan kW.
ALY 010A 9.5 9.8 10.43 22.7 9 10.9 8.95 21.5 8.5 12.2 7.65 20.3 8.1 13.1 6.83 19.5
ALY 015A 14.1 15 10.52 33.9 13.4 16.8 8.98 32.2 12.7 18.8 7.62 30.4 12.1 20.4 6.76 29
ALY 020A 19.6 19.9 10.66 47.1 18.6 22.2 9.14 44.6 17.5 24.7 7.8 42 16.7 26.6 6.96 40.1
ALY 025A 25.7 27.9 10.25 61.7 24.3 31.2 8.75 58.4 22.8 34.8 7.41 54.8 21.7 37.5 6.57 52.2
ALY 030A 29.6 28.5 11.3 71.1 28.2 31.9 9.69 67.7 26.7 35.8 8.26 64.1 25.6 38.7 7.35 61.3
ALY 035A 36.5 39.8 10.24 87.6 34.4 44.5 8.68 82.6 32.1 49.9 7.28 77 30.4 54 6.39 72.9
ALY 040A 42.6 45.1 10.62 102.2 40.2 50.2 9.06 96.4 37.6 55.8 7.68 90.3 35.8 60.1 6.81 85.9
ALY 045A 47.6 51.5 10.47 114.2 44.9 57 8.97 107.7 42.1 63 7.67 101.1 40.2 67.4 6.85 96.5
ALY 055A 59.2 56.9 11.28 142 56.2 63.8 9.66 135 53.1 71.5 8.22 127.5 50.8 77.3 7.32 121.9
ALY 065A 66.5 68 10.79 159.7 63 76.2 9.2 151.2 59.1 85.3 7.77 141.9 56.3 92.3 6.87 135
ALY 070A 72.9 79.5 10.22 174.9 68.7 89.1 8.67 164.9 64.1 99.8 7.27 153.9 60.7 108 6.39 145.6
44 0F
ALY 080A 84.8 90.1 10.59 203.4 80 100.2 9.03 191.9 74.9 111.5 7.65 179.8 71.2 119.9 6.79 171
ALY 090A 95.7 103.3 10.51 229.8 90.5 114.4 9.02 217.2 85.1 126.4 7.72 204.3 81.4 135.3 6.91 195.3
ALY 100A 103.2 110.7 10.35 247.6 97.4 123.9 8.8 233.7 91.1 138.7 7.41 218.7 86.5 150 6.53 207.5
ALY 110A 110.6 119.8 10.31 265.6 104.3 134.1 8.75 250.4 97.4 150.2 7.34 233.8 92.2 162.6 6.45 221.3
ALY 120A 122.1 128.8 10.63 292.9 115.2 143.6 9.06 276.6 108 160.1 7.66 259.1 102.6 172.6 6.78 246.2
ALY 130A 132.8 141.7 10.57 318.6 125.3 157.4 9.03 300.7 117.6 174.7 7.68 282.2 112 187.6 6.84 268.8
ALY 140A 142.7 154.5 10.47 342.4 134.7 171 8.97 323.2 126.5 188.9 7.67 303.6 120.7 202.2 6.86 289.7
ALY 160A 161 168 10.73 386.4 152.5 187.7 9.16 365.9 143.3 209.7 7.76 343.9 136.5 226.4 6.87 327.6
ALY 170A 170.4 180.5 10.62 408.9 161.2 201 9.08 386.8 151.5 223.7 7.71 363.6 144.5 240.8 6.86 346.8
ALY 180A 181.7 193.7 10.6 436 171.8 215.2 9.07 412.2 161.6 238.5 7.74 387.7 154.2 256.1 6.9 370.2
ALY 190A 191.6 206.6 10.52 459.8 180.8 228.7 9.01 433.8 169.8 252.5 7.7 407.5 162 270.2 6.89 388.8
17
ALY 010A 9.8 9.9 10.76 23.6 9.3 11 9.24 22.4 8.8 12.3 7.89 21.1 8.4 13.3 7.04 20.2
ALY 015A 14.6 15.2 10.77 35 13.9 17 9.2 33.3 13.1 19 7.81 31.4 12.5 20.6 6.94 30.1
ALY 020A 20.3 20 10.94 48.7 19.2 22.4 9.38 46.1 18.1 24.9 8.01 43.5 17.3 26.8 7.15 41.5
ALY 025A 26.6 28.2 10.49 63.7 25.1 31.5 8.96 60.3 23.6 35.1 7.59 56.7 22.5 37.9 6.74 54
ALY 030A 30.7 28.7 11.61 73.6 29.2 32.2 9.97 70.2 27.7 36.1 8.5 66.4 26.5 39.1 7.57 63.7
ALY 035A 37.8 40.3 10.48 90.7 35.7 45.1 8.9 85.6 33.4 50.5 7.49 80.1 31.7 54.7 6.59 76
ALY 040A 43.7 45.5 10.81 104.9 41.3 50.7 9.23 99.1 38.7 56.3 7.83 92.9 36.9 60.6 6.96 88.5
ALY 045A 48.5 51.9 10.59 116.3 45.7 57.4 9.08 109.8 43 63.4 7.77 103.1 41 67.9 6.95 98.4
ALY 055A 61.2 57.4 11.59 146.8 58.2 64.3 9.92 139.6 54.9 72.1 8.44 131.8 52.5 77.9 7.51 126.1
ALY 065A 68.8 68.7 11.05 165.1 65.1 76.9 9.43 156.3 61.2 86.1 7.97 146.9 58.3 93.1 7.05 139.8
0 ALY 070A 75.4 80.5 10.46 180.8 71.1 90.1 8.88 170.6 66.4 100.9 7.46 159.4 62.9 109.1 6.56 151
46 F
ALY 080A 86.9 90.9 10.76 208.5 82.1 101.1 9.19 196.9 77 112.4 7.8 184.8 73.4 121 6.93 176.1
ALY 090A 97.8 104.2 10.66 234.8 92.7 115.4 9.16 222.4 87.5 127.6 7.85 209.9 83.8 136.8 7.04 201
ALY 100A 106.6 111.9 10.58 255.8 100.7 125.2 9 241.7 94.3 140.1 7.59 226.4 89.6 151.5 6.7 215
ALY 110A 114.3 121.2 10.54 274.4 107.9 135.6 8.95 259 100.9 151.9 7.53 242.2 95.7 164.3 6.62 229.6
ALY 120A 125.4 130 10.83 300.9 118.5 144.9 9.24 284.3 111.1 161.5 7.82 266.7 105.7 174.1 6.93 253.7
ALY 130A 135.9 143 10.73 326.3 128.3 158.8 9.18 308 120.5 176 7.81 289.1 114.8 189.1 6.96 275.5
ALY 140A 145.4 155.7 10.59 348.9 137.2 172.3 9.08 329.4 129 190.2 7.77 309.5 123.1 203.6 6.95 295.5
ALY 160A 165.7 169.7 10.94 397.7 157.2 189.6 9.36 377.2 148 211.7 7.94 355.3 141.3 228.7 7.04 339.1
ALY 170A 174.5 182 10.79 418.7 165.3 202.7 9.24 396.8 155.8 225.6 7.87 373.8 148.3 242.8 6.99 356
ALY 180A 186.5 195.7 10.78 447.6 176.8 217.4 9.25 424.2 166.7 241.1 7.9 400.1 159.5 259 7.06 382.9
ALY 190A 195 208.1 10.63 468.1 184.2 230.3 9.12 442 173.1 254.3 7.8 415.5 165.3 272.2 6.98 396.8
LEGEND: NOTES:
ALY 010A 10.4 10 11.21 24.9 9.8 11.2 9.62 23.6 9.3 12.5 8.22 22.3 8.9 13.4 7.34 21.3
ALY 015A 15.3 15.4 11.15 36.8 14.6 17.2 9.54 35 13.8 19.3 8.11 33.1 13.2 20.9 7.21 31.7
ALY 020A 21.2 20.3 11.3 50.8 20.1 22.6 9.71 48.2 19 25.2 8.31 45.5 18.2 27.2 7.42 43.6
ALY 025A 27.5 28.5 10.76 66 26 31.8 9.19 62.5 24.5 35.5 7.8 58.8 23.3 38.3 6.92 56
ALY 030A 32.3 29.1 12.09 77.6 30.8 32.6 10.39 74 29.3 36.6 8.87 70.2 28.1 39.6 7.91 67.4
ALY 035A 39.5 40.9 10.78 94.7 37.3 45.8 9.18 89.5 35 51.3 7.74 84 33.2 55.5 6.82 79.8
ALY 040A 44.8 46 10.99 107.6 42.4 51.1 9.39 101.7 39.8 56.8 7.98 95.4 37.9 61.1 7.09 90.9
ALY 045A 49.4 52.3 10.72 118.5 46.6 57.9 9.2 111.9 43.9 63.9 7.87 105.3 41.9 68.4 7.04 100.5
ALY 055A 63.4 57.9 11.91 152.1 60.2 64.9 10.2 144.5 56.9 72.6 8.68 136.5 54.4 78.6 7.72 130.6
ALY 065A 71.2 69.4 11.33 171 67.5 77.7 9.68 162 63.5 87 8.19 152.3 60.5 94.1 7.25 145.1
ALY 070A 78 81.5 10.7 187.2 73.7 91.1 9.1 176.8 68.9 102 7.66 165.4 65.4 110.4 6.75 157
48 0F
ALY 080A 89.6 91.9 10.98 215 84.7 102.2 9.39 203.4 79.7 113.7 7.99 191.2 76 122.3 7.11 182.4
ALY 090A 101.2 105.6 10.88 242.8 96.1 117.1 9.37 230.7 91 129.6 8.06 218.4 87.4 139 7.23 209.7
ALY 100A 109.2 112.8 10.75 262 103.2 126.2 9.15 247.6 96.7 141.2 7.72 232 91.9 152.6 6.82 220.5
ALY 110A 117.1 122.3 10.71 281.1 110.6 136.7 9.1 265.4 103.5 153.1 7.66 248.4 98.2 165.6 6.75 235.7
ALY 120A 127.9 130.9 10.97 307.1 120.9 145.9 9.37 290.3 113.5 162.5 7.94 272.5 108.1 175.2 7.04 259.5
ALY 130A 138.7 144.1 10.88 333 131 159.9 9.31 314.5 123.1 177.3 7.93 295.4 117.3 190.4 7.06 281.6
ALY 140A 147.9 156.8 10.71 354.9 139.6 173.4 9.18 335.1 131.3 191.5 7.86 315.1 125.4 205 7.03 301
ALY 160A 171.8 171.9 11.21 412.2 163.2 191.9 9.6 391.7 154.1 214.4 8.17 369.8 147.4 231.6 7.26 353.7
ALY 170A 180 184.1 11.01 431.9 170.9 205.1 9.45 410.1 161.4 228.3 8.06 387.3 154.5 245.9 7.19 370.8
ALY 180A 193.2 198.4 11.02 463.8 183.6 220.4 9.48 440.7 173.8 244.6 8.12 417 166.6 263 7.27 399.9
ALY 190A 199.1 209.8 10.77 477.8 188.1 232.2 9.25 451.6 177 256.4 7.92 424.9 169.2 274.5 7.09 406
18
ALY 010A 11.4 10.3 12.04 27.4 10.8 11.5 10.35 26 10.2 12.8 8.86 24.6 9.8 13.7 7.92 23.5
ALY 015A 16.8 15.8 11.91 40.4 16.1 17.8 10.21 38.5 15.2 19.9 8.71 36.5 14.6 21.5 7.76 35.1
ALY 020A 24.9 21.2 12.74 59.7 24 23.7 11.08 57.5 23 26.5 9.6 55.1 22.2 28.6 8.66 53.4
ALY 025A 29.9 29.2 11.42 71.8 28.4 32.7 9.78 68.2 26.8 36.5 8.32 64.4 25.6 39.3 7.41 61.5
ALY 030A 35.8 29.9 13.07 86 34.3 33.5 11.27 82.4 32.7 37.6 9.66 78.4 31.5 40.7 8.64 75.5
ALY 035A 40.4 41.3 10.95 97 38.2 46.1 9.32 91.6 35.8 51.6 7.86 85.8 34 55.8 6.93 81.5
ALY 040A 46.2 46.5 11.21 110.9 43.7 51.7 9.59 104.9 41.1 57.4 8.16 98.5 39.2 61.8 7.26 94
ALY 045A 50.6 52.8 10.88 121.5 47.9 58.4 9.35 114.8 45 64.5 8 108.1 43.1 69.1 7.17 103.3
ALY 055A 66.6 58.6 12.38 159.9 63.4 65.7 10.61 152.1 59.9 73.5 9.04 143.7 57.3 79.5 8.04 137.6
ALY 065A 75.5 70.7 11.81 181.2 71.6 79.1 10.1 171.9 67.5 88.5 8.57 162 64.4 95.7 7.6 154.6
0 ALY 070A 82.5 83.2 11.1 198 78.1 93 9.46 187.4 73.3 104.1 7.99 175.9 69.7 112.6 7.06 167.4
50 F
ALY 080A 91.9 92.8 11.16 220.5 86.9 103.2 9.56 208.6 81.8 114.7 8.13 196.3 78.1 123.4 7.24 187.3
ALY 090A 103.6 106.6 11.03 248.5 98.4 118.1 9.51 236.2 93.2 130.7 8.18 223.6 89.4 140.3 7.34 214.6
ALY 100A 110.4 113.3 10.83 264.9 104.3 126.7 9.23 250.4 97.8 141.7 7.79 234.7 93 153.2 6.88 223.1
ALY 110A 118.4 122.8 10.79 284.3 111.9 137.3 9.17 268.4 104.7 153.7 7.73 251.3 99.4 166.2 6.81 238.6
ALY 120A 129.2 131.4 11.05 310.1 122.2 146.4 9.44 293.2 114.7 163.1 8 275.4 109.3 175.8 7.1 262.3
ALY 130A 143.2 145.8 11.1 343.7 135.4 161.9 9.51 325.1 127.4 179.5 8.11 305.8 121.6 192.8 7.23 292
ALY 140A 151.9 158.5 10.89 364.7 143.7 175.4 9.35 344.9 135.3 193.7 8.01 324.8 129.4 207.4 7.17 310.5
ALY 160A 177 173.8 11.43 424.8 168.3 194 9.81 404 159.1 216.6 8.35 381.8 152.3 234 7.43 365.5
ALY 170A 185 186 11.21 444.1 175.9 207.2 9.63 422.1 166.3 230.6 8.23 399.2 159.4 248.4 7.34 382.5
ALY 180A 198.6 200.6 11.21 476.7 188.9 222.8 9.66 453.4 178.9 247.3 8.28 429.4 171.7 265.9 7.41 412.1
ALY 190A 204.2 212 10.94 490.2 193.2 234.6 9.4 463.7 182 259.1 8.06 436.8 174 277.5 7.21 417.6
LEGEND: NOTES:
PERFORMANCE DATA (Metric units)
LEAVING 350C AMBIENT TEMPERATURE 400C AMBIENT TEMPERATURE 460C AMBIENT TEMPERATURE 500C AMBIENT TEMPERATURE
COP COP FLOW COP COP
(LCWT) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS) (kW) kW (LPS)
ALY 010A 29.8 9.5 2.8 1.2 28.4 10.5 2.4 1.1 26.6 11.9 2.0 1.1 25.4 12.8 1.8 1.0
ALY 015A 44.5 14.6 2.8 1.8 42.4 16.2 2.5 1.7 39.8 18.2 2.1 1.6 37.9 19.8 1.8 1.5
ALY 020A 61.6 19.3 2.9 2.5 58.6 21.4 2.5 2.3 54.9 24.0 2.1 2.2 52.3 25.9 1.9 2.1
ALY 025A 86.1 27.5 2.9 3.4 81.7 30.4 2.5 3.3 76.1 34.2 2.1 3.0 72.1 36.9 1.8 2.9
ALY 030A 93.2 27.8 3.0 3.7 89.2 30.8 2.6 3.6 84.0 34.8 2.2 3.3 80.3 37.8 2.0 3.2
ALY 035A 116.1 38.5 2.8 4.6 109.9 42.7 2.4 4.4 101.6 48.3 2.0 4.1 95.6 52.5 1.7 3.8
ALY 040A 141.8 44.3 3.0 5.7 134.3 48.8 2.6 5.4 124.8 54.7 2.2 5.0 118.1 59.0 1.9 4.7
ALY 045A 161.7 50.8 3.0 6.4 153.3 55.7 2.6 6.1 143.0 62.0 2.2 5.7 135.9 66.5 2.0 5.4
ALY 055A 193.5 56.0 3.1 7.7 184.8 62.1 2.7 7.4 173.5 70.2 2.3 6.9 165.5 76.1 2.0 6.6
ALY 065A 219.1 66.7 3.0 8.7 208.1 73.9 2.6 8.3 193.7 83.5 2.2 7.7 183.4 90.6 1.9 7.3
ALY 070A 240.6 77.9 2.9 9.6 227.4 86.2 2.5 9.1 209.8 97.5 2.0 8.4 197.2 105.7 1.8 7.9
4 0C
ALY 080A 280.1 88.2 3.0 11.2 265.5 97.2 2.6 10.6 246.8 109.0 2.1 9.8 233.6 117.6 1.9 9.3
ALY 090A 327.8 102.2 3.0 13.1 311.1 112.0 2.6 12.4 290.6 124.7 2.2 11.6 276.6 133.8 2.0 11.0
ALY 100A 334.3 107.8 2.9 13.3 316.9 119.3 2.5 12.6 293.8 134.9 2.0 11.7 277.3 146.3 1.8 11.1
ALY 110A 358.6 116.6 2.9 14.3 339.2 129.1 2.5 13.5 313.4 146.0 2.0 12.5 294.7 158.5 1.8 11.8
ALY 120A 402.8 126.1 3.0 16.1 381.7 139.1 2.6 15.2 354.4 156.6 2.1 14.1 335.0 169.2 1.9 13.4
ALY 130A 444.5 139.2 3.0 17.7 421.3 153.1 2.6 16.8 392.0 171.4 2.2 15.6 371.7 184.5 1.9 14.8
ALY 140A 484.4 152.4 3.0 19.3 459.3 167.0 2.6 18.3 428.5 186.0 2.2 17.1 407.5 199.5 2.0 16.2
ALY 160A 540.7 165.5 3.0 21.6 514.8 183.0 2.6 20.5 481.1 206.4 2.2 19.2 457.3 223.5 1.9 18.2
ALY 170A 575.9 178.0 3.0 23.0 547.9 196.3 2.6 21.8 512.2 220.5 2.2 20.4 487.2 238.0 2.0 19.4
ALY 180A 617.8 191.4 3.0 24.6 586.3 210.3 2.6 23.4 547.0 235.0 2.2 21.8 519.9 252.8 2.0 20.7
ALY 190A 650.0 203.7 3.0 25.9 616.5 223.2 2.6 24.6 575.1 248.5 2.2 22.9 547.0 266.5 2.0 21.8
19
ALY 010A 31.1 9.6 2.9 1.2 29.7 10.6 2.5 1.2 27.9 12.0 2.1 1.1 26.7 12.9 1.9 1.1
ALY 015A 47.3 14.8 3.0 1.9 45.1 16.4 2.6 1.8 42.3 18.5 2.2 1.7 40.4 20.1 1.9 1.6
ALY 020A 64.9 19.6 3.0 2.6 61.8 21.6 2.6 2.5 57.9 24.3 2.2 2.3 55.2 26.2 1.9 2.2
ALY 025A 86.5 27.6 2.9 3.4 82.2 30.4 2.5 3.3 76.6 34.3 2.1 3.1 72.7 37.0 1.9 2.9
ALY 030A 99.0 28.1 3.2 3.9 94.7 31.2 2.8 3.8 89.1 35.3 2.3 3.6 85.2 38.3 2.1 3.4
ALY 035A 123.5 39.3 2.9 4.9 117.0 43.5 2.5 4.7 108.4 49.2 2.1 4.3 102.1 53.4 1.8 4.1
ALY 040A 144.0 44.5 3.0 5.7 136.5 49.0 2.6 5.4 127.0 55.0 2.2 5.1 120.4 59.3 1.9 4.8
ALY 045A 163.2 51.0 3.0 6.5 154.8 55.9 2.6 6.2 144.4 62.2 2.2 5.8 137.4 66.7 2.0 5.5
ALY 055A 197.9 56.3 3.2 7.9 189.1 62.4 2.8 7.5 177.7 70.5 2.3 7.1 169.7 76.5 2.1 6.8
ALY 065A 223.0 67.1 3.0 8.9 212.0 74.3 2.6 8.5 197.7 84.0 2.2 7.9 187.4 91.1 1.9 7.5
0 ALY 070A 244.4 78.3 2.9 9.7 231.4 86.7 2.5 9.2 214.1 98.0 2.1 8.5 201.6 106.4 1.8 8.0
5 C
ALY 080A 289.4 89.2 3.0 11.5 274.4 98.2 2.6 10.9 255.3 110.1 2.2 10.2 242.0 118.8 1.9 9.7
ALY 090A 331.2 102.6 3.0 13.2 314.4 112.5 2.7 12.5 293.8 125.2 2.2 11.7 279.9 134.3 2.0 11.2
ALY 100A 344.2 108.8 2.9 13.7 326.5 120.4 2.5 13.0 303.3 136.1 2.1 12.1 286.6 147.6 1.8 11.4
ALY 110A 369.2 117.7 2.9 14.7 349.7 130.3 2.5 13.9 323.8 147.4 2.1 12.9 305.2 159.9 1.8 12.2
ALY 120A 412.0 127.0 3.0 16.4 390.7 140.1 2.6 15.6 363.3 157.7 2.2 14.5 344.0 170.4 1.9 13.7
ALY 130A 447.3 139.5 3.0 17.8 424.4 153.5 2.6 16.9 395.5 171.8 2.2 15.8 375.6 185.0 1.9 15.0
ALY 140A 486.1 152.6 3.0 19.4 461.3 167.3 2.6 18.4 430.8 186.3 2.2 17.2 410.0 199.9 2.0 16.3
ALY 160A 551.1 166.5 3.1 22.0 524.3 184.0 2.7 20.9 489.7 207.4 2.2 19.5 465.2 224.5 2.0 18.5
ALY 170A 585.9 179.1 3.1 23.4 557.0 197.3 2.7 22.2 520.4 221.5 2.2 20.8 494.9 239.0 2.0 19.7
ALY 180A 624.9 192.2 3.1 24.9 593.3 211.2 2.7 23.7 554.0 236.0 2.2 22.1 527.0 253.8 2.0 21.0
ALY 190A 658.5 204.7 3.0 26.3 624.7 224.4 2.6 24.9 583.2 249.8 2.2 23.3 555.1 267.8 2.0 22.1
LEGEND: NOTES:
kW - Compressor power input 2. Performance data are based on 60C water range in evaporator.
LPS - Liters Per Second 3. Ratings are based on 0.000018 (m2 -0C/W) fouling factor for evaporator.
4. Direct interpolation is permissible. Do not extrapolate.
COP - Coefficient of Performance
6. COP for entire unit. Refer to electrical data for fan kW.
ALY 010A 32.6 9.7 3.0 1.3 31.1 10.8 2.6 1.2 29.2 12.1 2.2 1.2 27.9 13.1 2.0 1.1
ALY 015A 49.0 15.0 3.0 2.0 46.8 16.6 2.6 1.9 43.9 18.7 2.2 1.8 41.9 20.3 2.0 1.7
ALY 020A 67.6 19.8 3.1 2.7 64.4 21.8 2.7 2.6 60.1 24.5 2.3 2.4 57.6 26.5 2.0 2.3
ALY 025A 88.7 27.8 3.0 3.5 84.4 30.7 2.6 3.4 78.8 34.5 2.2 3.1 74.9 37.3 1.9 3.0
ALY 030A 102.6 28.4 3.3 4.1 98.1 31.5 2.8 3.9 92.4 35.6 2.4 3.7 88.4 38.6 2.1 3.5
ALY 035A 126.7 39.6 3.0 5.1 120.1 43.9 2.6 4.8 111.4 49.6 2.1 4.4 105.1 53.8 1.9 4.2
ALY 040A 147.5 44.9 3.1 5.9 140.0 49.4 2.7 5.6 130.4 55.4 2.2 5.2 123.8 59.8 2.0 4.9
ALY 045A 165.7 51.3 3.0 6.6 157.2 56.2 2.7 6.3 146.8 62.6 2.2 5.9 139.8 67.1 2.0 5.6
ALY 055A 204.2 56.7 3.3 8.1 195.1 62.8 2.8 7.8 183.5 71.0 2.4 7.3 175.3 77.0 2.1 7.0
ALY 065A 229.7 67.6 3.1 9.2 218.6 74.9 2.7 8.7 204.2 84.7 2.3 8.1 193.8 91.8 2.0 7.7
ALY 070A 251.7 79.1 3.0 10.0 238.6 87.5 2.5 9.5 221.3 99.0 2.1 8.8 208.8 107.4 1.8 8.3
6 0C
ALY 080A 295.0 89.8 3.1 11.8 279.8 98.8 2.7 11.2 260.7 110.8 2.2 10.4 247.4 119.5 2.0 9.9
ALY 090A 334.6 103.0 3.1 13.3 317.8 112.9 2.7 12.7 297.3 125.8 2.3 11.9 283.5 134.9 2.0 11.3
ALY 100A 355.8 110.0 3.0 14.2 337.8 121.7 2.6 13.5 314.3 137.5 2.2 12.5 297.5 149.1 1.9 11.9
ALY 110A 381.7 119.0 3.0 15.2 361.9 131.8 2.6 14.4 335.9 149.0 2.1 13.4 317.2 161.6 1.9 12.6
ALY 120A 422.8 128.1 3.1 16.9 401.4 141.3 2.7 16.0 373.9 159.0 2.2 14.9 354.5 171.8 2.0 14.1
ALY 130A 459.5 140.9 3.1 18.3 436.2 154.9 2.7 17.4 407.2 173.4 2.2 16.2 387.1 186.6 2.0 15.4
ALY 140A 495.8 153.8 3.0 19.8 470.6 168.6 2.7 18.8 439.8 187.7 2.2 17.5 419.0 201.3 2.0 16.7
ALY 160A 560.9 167.5 3.1 22.4 533.8 185.0 2.7 21.3 498.9 208.5 2.3 19.9 474.2 225.7 2.0 18.9
ALY 170A 594.6 180.0 3.1 23.7 565.4 198.3 2.7 22.5 528.7 222.6 2.3 21.1 503.1 240.2 2.0 20.1
ALY 180A 633.4 193.1 3.1 25.3 601.8 212.2 2.7 24.0 562.7 237.2 2.3 22.4 536.0 255.1 2.0 21.4
ALY 190A 667.9 205.9 3.1 26.6 633.8 225.6 2.7 25.3 592.2 251.1 2.3 23.6 564.1 269.3 2.0 22.5
20
ALY 010A 33.8 9.8 3.1 1.3 32.2 10.9 2.7 1.3 30.3 12.2 2.3 1.2 28.9 13.2 2.0 1.2
ALY 015A 50.4 15.1 3.1 2.0 48.1 16.7 2.7 1.9 45.2 18.9 2.3 1.8 43.1 20.4 2.0 1.7
ALY 020A 69.9 19.9 3.2 2.8 66.6 22.0 2.8 2.7 62.4 24.7 2.3 2.5 59.5 26.7 2.1 2.4
ALY 025A 91.6 28.0 3.0 3.7 87.2 30.9 2.6 3.5 81.5 34.8 2.2 3.2 77.5 37.7 1.9 3.1
ALY 030A 105.7 28.6 3.3 4.2 101.1 31.7 2.9 4.0 95.3 35.8 2.5 3.8 91.1 38.8 2.2 3.6
ALY 035A 129.9 40.0 3.0 5.2 123.3 44.2 2.6 4.9 114.5 50.0 2.2 4.6 108.3 54.2 1.9 4.3
ALY 040A 151.3 45.3 3.1 6.0 143.6 49.8 2.7 5.7 134.0 55.9 2.3 5.3 127.3 60.3 2.0 5.1
ALY 045A 168.5 51.7 3.1 6.7 159.9 56.6 2.7 6.4 149.5 63.0 2.3 6.0 142.4 67.6 2.0 5.7
ALY 055A 210.8 57.1 3.3 8.4 201.4 63.3 2.9 8.0 189.4 71.6 2.4 7.6 180.9 77.6 2.2 7.2
ALY 065A 237.1 68.3 3.2 9.5 225.7 75.6 2.8 9.0 211.0 85.4 2.3 8.4 200.5 92.6 2.0 8.0
0 ALY 070A 259.7 79.9 3.0 10.4 246.4 88.4 2.6 9.8 228.9 100.0 2.2 9.1 216.4 108.4 1.9 8.6
7 C
ALY 080A 300.7 90.4 3.1 12.0 285.5 99.5 2.7 11.4 266.4 111.6 2.3 10.6 253.1 120.3 2.0 10.1
ALY 090A 339.4 103.6 3.1 13.5 322.8 113.6 2.7 12.9 302.6 126.6 2.3 12.1 288.9 135.8 2.0 11.5
ALY 100A 367.6 111.2 3.1 14.7 349.2 123.0 2.7 13.9 325.3 138.9 2.2 13.0 308.3 150.6 1.9 12.3
ALY 110A 394.4 120.4 3.0 15.7 374.2 133.2 2.6 14.9 347.9 150.6 2.2 13.9 329.1 163.3 1.9 13.1
ALY 120A 434.0 129.3 3.1 17.3 412.3 142.6 2.7 16.4 384.6 160.3 2.3 15.3 365.1 173.2 2.0 14.6
ALY 130A 471.5 142.2 3.1 18.8 447.8 156.4 2.7 17.9 418.2 174.9 2.3 16.7 397.9 188.2 2.0 15.9
ALY 140A 505.7 155.0 3.1 20.2 480.1 169.9 2.7 19.1 449.0 189.1 2.3 17.9 427.9 202.8 2.0 17.1
ALY 160A 573.1 168.8 3.2 22.9 546.0 186.4 2.8 21.8 511.1 210.0 2.3 20.4 486.5 227.3 2.0 19.4
ALY 170A 605.2 181.1 3.1 24.1 576.1 199.6 2.7 23.0 539.5 224.0 2.3 21.5 514.0 241.7 2.0 20.5
ALY 180A 645.3 194.5 3.1 25.7 614.0 213.7 2.7 24.5 575.4 239.0 2.3 22.9 548.9 257.1 2.0 21.9
ALY 190A 678.2 207.2 3.1 27.0 643.9 227.0 2.7 25.7 602.1 252.7 2.3 24.0 573.9 270.9 2.0 22.9
LEGEND: NOTES:
ALY 010A 35.1 9.9 3.2 1.4 33.4 10.9 2.8 1.3 31.4 12.3 2.3 1.3 30.0 13.3 2.1 1.2
ALY 015A 52.0 15.2 3.2 2.1 49.7 16.9 2.8 2.0 46.7 19.0 2.3 1.9 44.6 20.6 2.0 1.8
ALY 020A 72.0 20.1 3.2 2.9 68.7 22.2 2.8 2.7 64.4 24.9 2.4 2.6 61.5 26.9 2.1 2.5
ALY 025A 94.2 28.2 3.1 3.8 89.6 31.2 2.7 3.6 83.8 35.1 2.3 3.3 79.8 38.0 2.0 3.2
ALY 030A 109.3 28.8 3.4 4.4 104.7 31.9 3.0 4.2 98.7 36.1 2.5 3.9 94.5 39.2 2.2 3.8
ALY 035A 134.4 40.4 3.1 5.4 127.8 44.8 2.7 5.1 119.0 50.6 2.2 4.7 112.8 54.9 2.0 4.5
ALY 040A 154.8 45.7 3.2 6.2 147.1 50.2 2.8 5.9 137.3 56.3 2.3 5.5 130.5 60.7 2.0 5.2
ALY 045A 171.3 52.0 3.1 6.8 162.6 57.0 2.7 6.5 152.1 63.4 2.3 6.1 145.0 68.0 2.0 5.8
ALY 055A 217.1 57.5 3.4 8.7 207.4 63.7 3.0 8.3 195.1 72.0 2.5 7.8 186.4 78.1 2.2 7.4
ALY 065A 244.1 68.9 3.3 9.7 232.5 76.2 2.8 9.3 217.4 86.1 2.4 8.7 206.7 93.4 2.1 8.2
ALY 070A 267.4 80.7 3.1 10.7 253.9 89.3 2.7 10.1 236.1 100.9 2.2 9.4 223.5 109.4 1.9 8.9
8 0C
ALY 080A 308.0 91.1 3.2 12.3 292.8 100.3 2.8 11.7 273.6 112.5 2.3 10.9 260.3 121.3 2.0 10.4
ALY 090A 347.5 104.6 3.1 13.9 331.2 114.7 2.7 13.2 311.4 127.9 2.3 12.4 298.1 137.4 2.1 11.9
ALY 100A 377.9 112.2 3.1 15.1 359.2 124.1 2.7 14.3 334.9 140.2 2.3 13.4 317.6 151.9 2.0 12.7
ALY 110A 405.5 121.6 3.1 16.2 385.1 134.5 2.7 15.4 358.4 151.9 2.2 14.3 339.4 164.8 2.0 13.5
ALY 120A 444.1 130.3 3.2 17.7 422.2 143.7 2.8 16.8 394.2 161.5 2.3 15.7 374.7 174.5 2.0 14.9
ALY 130A 480.9 143.3 3.2 19.2 456.7 157.4 2.7 18.2 426.7 176.0 2.3 17.0 406.1 189.4 2.0 16.2
ALY 140A 513.8 156.0 3.1 20.5 487.9 170.9 2.7 19.5 456.4 190.2 2.3 18.2 435.1 204.0 2.0 17.4
ALY 160A 589.6 170.4 3.2 23.5 562.5 188.2 2.8 22.4 527.8 212.1 2.4 21.0 503.3 229.6 2.1 20.1
ALY 170A 619.9 182.7 3.2 24.7 590.9 201.3 2.8 23.6 554.6 226.0 2.3 22.1 529.3 243.9 2.1 21.1
ALY 180A 663.1 196.5 3.2 26.4 632.3 216.0 2.8 25.2 594.2 241.6 2.3 23.7 568.2 260.1 2.1 22.7
ALY 190A 689.7 208.6 3.1 27.5 655.2 228.5 2.7 26.1 613.2 254.4 2.3 24.5 584.9 272.8 2.0 23.3
21
ALY 010A 40.3 10.3 3.5 1.6 38.5 11.3 3.1 1.5 36.2 12.7 2.6 1.4 34.6 13.8 2.3 1.4
ALY 015A 59.6 15.9 3.5 2.4 57.1 17.6 3.0 2.3 54.0 19.9 2.6 2.2 51.7 21.5 2.3 2.1
ALY 020A 88.7 21.3 3.8 3.5 85.7 23.6 3.3 3.4 81.9 26.5 2.8 3.3 79.2 28.7 2.6 3.2
ALY 025A 105.7 29.3 3.4 4.2 100.8 32.3 2.9 4.0 94.7 36.4 2.5 3.8 90.5 39.4 2.2 3.6
ALY 030A 127.0 30.0 3.8 5.1 122.1 33.2 3.4 4.9 115.9 37.6 2.9 4.6 111.4 40.8 2.5 4.4
ALY 035A 142.5 41.3 3.2 5.7 135.4 45.7 2.8 5.4 126.3 51.6 2.3 5.0 119.8 55.9 2.0 4.8
ALY 040A 162.9 46.5 3.3 6.5 154.9 51.2 2.9 6.2 144.9 57.3 2.4 5.8 138.0 61.8 2.1 5.5
ALY 045A 178.4 52.9 3.2 7.1 169.6 57.9 2.8 6.8 158.9 64.5 2.4 6.3 151.7 69.1 2.1 6.0
ALY 055A 235.0 58.7 3.6 9.4 224.7 65.0 3.2 9.0 211.4 73.4 2.7 8.4 202.1 79.6 2.4 8.1
ALY 065A 266.4 70.8 3.5 10.6 254.1 78.3 3.0 10.1 238.3 88.4 2.5 9.5 227.2 95.8 2.2 9.1
0 ALY 070A 291.1 83.3 3.3 11.6 277.1 92.1 2.8 11.0 258.9 104.0 2.3 10.3 246.0 112.7 2.1 9.8
10 C
ALY 080A 323.9 92.9 3.3 12.9 308.3 102.2 2.8 12.3 288.7 114.5 2.4 11.5 275.2 123.5 2.1 11.0
ALY 090A 366.1 106.8 3.2 14.6 349.8 117.2 2.8 13.9 329.8 130.8 2.4 13.2 316.1 140.6 2.2 12.6
ALY 100A 389.2 113.4 3.2 15.5 370.0 125.4 2.8 14.8 345.2 141.5 2.3 13.8 327.6 153.3 2.0 13.1
ALY 110A 417.7 122.9 3.2 16.7 396.8 135.9 2.7 15.8 369.7 153.4 2.3 14.7 350.4 166.3 2.0 14.0
ALY 120A 455.6 131.5 3.2 18.2 433.3 144.9 2.8 17.3 405.0 162.9 2.4 16.1 385.2 175.9 2.1 15.4
ALY 130A 504.8 146.0 3.3 20.1 480.2 160.3 2.8 19.1 449.7 179.2 2.4 17.9 428.7 192.9 2.1 17.1
ALY 140A 535.5 158.6 3.2 21.4 509.4 173.8 2.8 20.3 477.5 193.5 2.4 19.0 455.9 207.6 2.1 18.2
ALY 160A 626.1 174.2 3.4 25.0 598.4 192.3 2.9 23.9 563.2 216.6 2.5 22.5 538.5 234.4 2.2 21.5
ALY 170A 654.3 186.4 3.3 26.1 625.3 205.4 2.9 24.9 588.8 230.6 2.4 23.5 563.5 248.9 2.2 22.5
ALY 180A 702.6 201.1 3.3 28.0 671.8 221.0 2.9 26.8 633.6 247.3 2.4 25.3 607.3 266.5 2.2 24.2
ALY 190A 719.9 212.2 3.2 28.7 684.9 232.4 2.8 27.3 642.2 258.8 2.4 25.6 613.3 277.8 2.1 24.5
LEGEND: NOTES:
ELECTRICAL DATA (Without hydronic kit option)
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER
UNIT
SIZE Nominal RLA LRA CB CB RLA LRA CB CB FLA Total CB Total Total
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts
(V-Ph-Hz) (each) (each) Poles MTA Qty. (each) (each) Poles MTA Qty. (each) kW (Qty.) Watts Amps
208/230-3-60 187 253 58 100 1 42.0 239 3 67 1 0 0 0 0 0 0 1 5.1 1.10 5.1 1 230 90 0.39
ALY010A 380-3-60 342 418 32 55 1 23.0 145 3 37 1 0 0 0 0 0 0 1 2.9 1.10 2.9 1 380 90 0.24
460-3-60 414 506 27 46 1 19.0 125 3 30 1 0 0 0 0 0 0 1 2.8 1.10 2.8 1 460 90 0.20
208/230-3-60 187 253 78 137 1 58.6 340 3 94 1 0 0 0 0 0 0 1 5.1 1.10 5.1 1 230 90 0.39
ALY015A 380-3-60 342 418 48 83 1 35.7 196 3 57 1 0 0 0 0 0 0 1 2.9 1.10 2.9 1 380 90 0.24
460-3-60 414 506 39 67 1 28.6 173 3 46 1 0 0 0 0 0 0 1 2.8 1.10 2.8 1 460 90 0.20
208/230-3-60 187 253 105 147 2 42.0 239 3 67 2 0 0 0 0 0 0 2 5.1 2.20 10.2 1 230 180 0.78
ALY020A 380-3-60 342 418 58 81 2 23.0 145 3 37 2 0 0 0 0 0 0 2 2.9 2.20 5.8 1 380 180 0.47
460-3-60 414 506 48 67 2 19.0 125 3 30 2 0 0 0 0 0 0 2 2.8 2.20 5.6 1 460 180 0.39
208/230-3-60 187 253 131 189 1 58.6 340 3 94 1 1 47.1 245 3 75 1 2 5.1 2.20 10.2 1 230 180 0.78
ALY025A 380-3-60 342 418 75 111 1 35.7 196 3 57 1 1 24.4 145 3 39 1 2 2.9 2.20 5.8 1 380 180 0.47
460-3-60 414 506 62 91 1 28.6 173 3 46 1 1 20.7 125 3 33 1 2 2.8 2.20 5.6 1 460 180 0.39
208/230-3-60 187 253 142 200 2 58.6 340 3 94 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 180 0.78
ALY030A 380-3-60 342 418 86 122 2 35.7 196 3 57 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 180 0.47
460-3-60 414 506 71 99 2 28.6 173 3 46 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 180 0.39
208/230-3-60 187 253 193 275 2 81.4 505 3 130 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 240 1.04
ALY035A 380-3-60 342 418 101 143 2 42.1 280 3 67 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 240 0.63
460-3-60 414 506 82 116 2 33.6 225 3 54 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 240 0.52
208/230-3-60 187 253 208 302 1 93.6 605 3 150 1 1 81.4 505 3 130 1 2 5.0 3.00 10 1 230 270 1.17
ALY040A 380-3-60 342 418 118 173 1 55.7 353 3 89 1 1 42.1 280 3 67 1 2 3.0 3.00 6 1 380 240 0.63
460-3-60 414 506 92 133 1 41.4 272 3 66 1 1 33.6 225 3 54 1 2 3.2 3.80 6.4 1 460 270 0.59
22
208/230-3-60 187 253 221 314 2 93.6 605 3 150 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 300 1.30
ALY045A 380-3-60 342 418 131 187 2 55.7 353 3 89 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 240 0.63
460-3-60 414 506 100 141 2 41.4 272 3 66 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 300 0.65
208/230-3-60 187 253 269 328 4 58.6 340 3 94 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 360 1.57
ALY055A 380-3-60 342 418 164 199 4 35.7 196 3 57 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 360 0.95
460-3-60 414 506 134 163 4 28.6 173 3 46 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 360 0.78
208/230-3-60 187 253 320 402 2 81.4 505 3 130 2 2 58.6 340 3 94 2 4 5.0 6.00 20 2 230 420 1.83
ALY065A 380-3-60 342 418 178 220 2 42.1 280 3 67 2 2 35.7 196 3 57 2 4 3.0 6.00 12 2 380 420 1.11
460-3-60 414 506 146 179 2 33.6 225 3 54 2 2 28.6 173 3 46 2 4 3.2 7.60 12.8 2 460 420 0.91
208/230-3-60 187 253 366 447 4 81.4 505 3 130 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 480 2.09
ALY070A 380-3-60 342 418 191 233 4 42.1 280 3 67 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 480 1.26
460-3-60 414 506 156 189 4 33.6 225 3 54 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 480 1.04
LEGEND: NOTES:
MCA - Minimum Circuit Ampacity per NEC 430-24 1. Main power must be supplied from a single field supplied and mounted fused disconnects, using dual element time delay fuse or circuit breaker.
MOCP - Maximum Over Current Protection 2. The maximum incoming wire size is 500 mcm. On units having MCA greater than the ampacity of 500 mcm wire, the factory supplied power
terminal block will accept two parallel field wires per phase.
RLA - Rated Load Amps
3. The compressor crankcase heaters must be energized for 12 hours before the unit is initially started or after a prolonged power disconnection.
LRA - Locked Rotor Amps
4. All field wiring must be in accordance with NEC and local standards.
CB - Circuit Breaker
5. Minimum and maximum unit supply voltages are shown in the tabulated data above (see also note # 7).
MTA - Must Trip Amps
6. Neutral line required on 380V-3Ph-60Hz power supply only.
FLA - Full Load Amps
7. The ±10% voltage variation from the nominal is allowed for a short time only, not permanent.
FCA - Total Fan Circuit Amps
ELECTRICAL DATA (Without hydronic kit option)
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HEATER
UNIT
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts
208/230-3-60 187 253 393 487 2 93.6 605 3 150 2 2 81.4 505 3 130 2 4 5.0 6.00 20 2 230 540 2.35
ALY080A 380-3-60 342 418 222 277 2 55.7 353 3 89 2 2 42.1 280 3 67 2 4 3.0 6.00 12 2 380 480 1.26
460-3-60 414 506 173 215 2 41.4 272 3 66 2 2 33.6 225 3 54 2 4 3.2 7.60 12.8 2 460 540 1.17
208/230-3-60 187 253 418 511 4 93.6 605 3 150 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 600 2.61
ALY090A 380-3-60 342 418 249 304 4 55.7 353 3 89 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 480 1.26
460-3-60 414 506 189 230 4 41.4 272 3 66 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 600 1.30
208/230-3-60 187 253 493 575 4 81.4 505 3 130 4 2 58.6 340 3 94 2 6 5.0 9.00 30 3 230 660 2.87
ALY100A 380-3-60 342 418 268 310 4 42.1 280 3 67 4 2 35.7 196 3 57 2 6 3.0 9.00 18 3 380 660 1.74
460-3-60 414 506 219 253 4 33.6 225 3 54 4 2 28.6 173 3 46 2 6 3.2 11.40 19.2 3 460 660 1.43
208/230-3-60 187 253 539 620 6 81.4 505 3 130 6 0 0 0 0 0 0 6 5.0 9.00 30 3 230 720 3.13
ALY110A 380-3-60 342 418 281 323 6 42.1 280 3 67 6 0 0 0 0 0 0 6 3.0 9.00 18 3 380 720 1.89
460-3-60 414 506 229 263 6 33.6 225 3 54 6 0 0 0 0 0 0 6 3.2 11.40 19.2 3 460 720 1.57
208/230-3-60 187 253 566 660 2 93.6 605 3 150 2 4 81.4 505 3 130 4 6 5.0 9.00 30 3 230 780 3.39
ALY120A 380-3-60 342 418 312 367 2 55.7 353 3 89 2 4 42.1 280 3 67 4 6 3.0 9.00 18 3 380 720 1.89
460-3-60 414 506 247 288 2 41.4 272 3 66 2 4 33.6 225 3 54 4 6 3.2 11.40 19.2 3 460 780 1.70
208/230-3-60 187 253 591 684 4 93.6 605 3 150 4 2 81.4 505 3 130 2 6 5.0 9.00 30 3 230 840 3.65
ALY130A 380-3-60 342 418 339 395 4 55.7 353 3 89 4 2 42.1 280 3 67 2 6 3.0 9.00 18 3 380 720 1.89
460-3-60 414 506 262 304 4 41.4 272 3 66 4 2 33.6 225 3 54 2 6 3.2 11.40 19.2 3 460 840 1.83
208/230-3-60 187 253 615 709 6 93.6 605 3 150 6 0 0 0 0 0 0 6 5.0 9.00 30 3 230 900 3.91
ALY140A 380-3-60 342 418 366 422 6 55.7 353 3 89 6 0 0 0 0 0 0 6 3.0 9.00 18 3 380 720 1.89
460-3-60 414 506 278 319 6 41.4 272 3 66 6 0 0 0 0 0 0 6 3.2 11.40 19.2 3 460 900 1.96
23
208/230-3-60 187 253 739 833 2 93.6 605 3 150 2 6 81.4 505 3 130 6 8 5.0 12.00 40 4 230 1020 4.43
ALY160A 380-3-60 342 418 402 458 2 55.7 353 3 89 2 6 42.1 280 3 67 6 8 3.0 12.00 24 4 380 960 2.53
460-3-60 414 506 320 362 2 41.4 272 3 66 2 6 33.6 225 3 54 6 8 3.2 15.20 25.6 4 460 1020 2.22
208/230-3-60 187 253 763 857 4 93.6 605 3 150 4 4 81.4 505 3 130 4 8 5.0 12.00 40 4 230 1080 4.70
ALY170A 380-3-60 342 418 429 485 4 55.7 353 3 89 4 4 42.1 280 3 67 4 8 3.0 12.00 24 4 380 960 2.53
460-3-60 414 506 336 377 4 41.4 272 3 66 4 4 33.6 225 3 54 4 8 3.2 15.20 25.6 4 460 1080 2.35
208/230-3-60 187 253 788 881 6 93.6 605 3 150 6 2 81.4 505 3 130 2 8 5.0 12.00 40 4 230 1140 4.96
ALY180A 380-3-60 342 418 456 512 6 55.7 353 3 89 6 2 42.1 280 3 67 2 8 3.0 12.00 24 4 380 960 2.53
460-3-60 414 506 352 393 6 41.4 272 3 66 6 2 33.6 225 3 54 2 8 3.2 15.20 25.6 4 460 1140 2.48
208/230-3-60 187 253 812 906 8 93.6 605 3 150 8 0 0 0 0 0 0 8 5.0 12.00 40 4 230 1200 5.22
ALY190A 380-3-60 342 418 484 539 8 55.7 353 3 89 8 0 0 0 0 0 0 8 3.0 12.00 24 4 380 960 2.53
460-3-60 414 506 367 409 8 41.4 272 3 66 8 0 0 0 0 0 0 8 3.2 15.20 25.6 4 460 1200 2.61
LEGEND: NOTES:
ELECTRICAL DATA (With hydronic kit option)
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HYDRONIC
UNIT HEATER PUMP
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts HP Qty.
208/230-3-60 187 253 64 106 1 42.0 239 3 67 1 0 0 0 0 0 0 1 5.1 1.10 5.1 1 230 90 0.39 2 1
ALY010A 380-3-60 342 418 36 59 1 23.0 145 3 37 1 0 0 0 0 0 0 1 2.9 1.10 2.9 1 380 90 0.24 2 1
460-3-60 414 506 30 49 1 19.0 125 3 30 1 0 0 0 0 0 0 1 2.8 1.10 2.8 1 460 90 0.20 2 1
208/230-3-60 187 253 85 144 1 58.6 340 3 94 1 0 0 0 0 0 0 1 5.1 1.10 5.1 1 230 90 0.39 2 1
ALY015A 380-3-60 342 418 52 87 1 35.7 196 3 57 1 0 0 0 0 0 0 1 2.9 1.10 2.9 1 380 90 0.24 2 1
460-3-60 414 506 42 70 1 28.6 173 3 46 1 0 0 0 0 0 0 1 2.8 1.10 2.8 1 460 90 0.20 2 1
208/230-3-60 187 253 111 153 2 42.0 239 3 67 2 0 0 0 0 0 0 2 5.1 2.20 10.2 1 230 180 0.78 2 1
ALY020A 380-3-60 342 418 62 85 2 23.0 145 3 37 2 0 0 0 0 0 0 2 2.9 2.20 5.8 1 380 180 0.47 2 1
460-3-60 414 506 52 71 2 19.0 125 3 30 2 0 0 0 0 0 0 2 2.8 2.20 5.6 1 460 180 0.39 2 1
208/230-3-60 187 253 140 199 1 58.6 340 3 94 1 1 47.1 245 3 75 1 2 5.1 2.20 10.2 1 230 180 0.78 3 1
ALY025A 380-3-60 342 418 81 117 1 35.7 196 3 57 1 1 24.4 145 3 39 1 2 2.9 2.20 5.8 1 380 180 0.47 3 1
460-3-60 414 506 67 96 1 28.6 173 3 46 1 1 20.7 125 3 33 1 2 2.8 2.20 5.6 1 460 180 0.39 3 1
208/230-3-60 187 253 152 210 2 58.6 340 3 94 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 180 0.78 3 1
ALY030A 380-3-60 342 418 92 128 2 35.7 196 3 57 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 180 0.47 3 1
460-3-60 414 506 76 104 2 28.6 173 3 46 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 180 0.39 3 1
208/230-3-60 187 253 203 284 2 81.4 505 3 130 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 240 1.04 3 1
ALY035A 380-3-60 342 418 107 149 2 42.1 280 3 67 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 240 0.63 3 1
460-3-60 414 506 87 121 2 33.6 225 3 54 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 240 0.52 3 1
208/230-3-60 187 253 225 319 1 93.6 605 3 150 1 1 81.4 505 3 130 1 2 5.0 3.00 10 1 230 270 1.17 5 1
ALY040A 380-3-60 342 418 128 183 1 55.7 353 3 89 1 1 42.1 280 3 67 1 2 3.0 3.00 6 1 380 240 0.63 5 1
460-3-60 414 506 100 141 1 41.4 272 3 66 1 1 33.6 225 3 54 1 2 3.2 3.80 6.4 1 460 270 0.59 5 1
24
208/230-3-60 187 253 237 331 2 93.6 605 3 150 2 0 0 0 0 0 0 2 5.0 3.00 10 1 230 300 1.30 5 1
ALY045A 380-3-60 342 418 141 197 2 55.7 353 3 89 2 0 0 0 0 0 0 2 3.0 3.00 6 1 380 240 0.63 5 1
460-3-60 414 506 108 149 2 41.4 272 3 66 2 0 0 0 0 0 0 2 3.2 3.80 6.4 1 460 300 0.65 5 1
208/230-3-60 187 253 286 344 4 58.6 340 3 94 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 360 1.57 5 1
ALY055A 380-3-60 342 418 174 209 4 35.7 196 3 57 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 360 0.95 5 1
460-3-60 414 506 143 171 4 28.6 173 3 46 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 360 0.78 5 1
208/230-3-60 187 253 353 435 2 81.4 505 3 130 2 2 58.6 340 3 94 2 4 5.0 6.00 20 2 230 420 1.83 10 1
ALY065A 380-3-60 342 418 198 240 2 42.1 280 3 67 2 2 35.7 196 3 57 2 4 3.0 6.00 12 2 380 420 1.11 10 1
460-3-60 414 506 162 196 2 33.6 225 3 54 2 2 28.6 173 3 46 2 4 3.2 7.60 12.8 2 460 420 0.91 10 1
208/230-3-60 187 253 399 480 4 81.4 505 3 130 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 480 2.09 10 1
ALY070A 380-3-60 342 418 211 253 4 42.1 280 3 67 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 480 1.26 10 1
460-3-60 414 506 172 206 4 33.6 225 3 54 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 480 1.04 10 1
LEGEND: NOTES:
HP - Horse Power
ELECTRICAL DATA (With hydronic kit option)
SUPPLY VOLTAGE COMPRESSOR TYPE-1 COMPRESSOR TYPE-2 CONDENSER FAN MOTORS CRANKCASE HYDRONIC
UNIT HEATER PUMP
Min. Max. MCA MOCP Qty. Qty. Qty. FCA Volts HP Qty.
208/230-3-60 187 253 426 520 2 93.6 605 3 150 2 2 81.4 505 3 130 2 4 5.0 6.00 20 2 230 540 2.35 10 1
ALY080A 380-3-60 342 418 242 297 2 55.7 353 3 89 2 2 42.1 280 3 67 2 4 3.0 6.00 12 2 380 480 1.26 10 1
460-3-60 414 506 190 231 2 41.4 272 3 66 2 2 33.6 225 3 54 2 4 3.2 7.60 12.8 2 460 540 1.17 10 1
208/230-3-60 187 253 451 544 4 93.6 605 3 150 4 0 0 0 0 0 0 4 5.0 6.00 20 2 230 600 2.61 10 1
ALY090A 380-3-60 342 418 269 324 4 55.7 353 3 89 4 0 0 0 0 0 0 4 3.0 6.00 12 2 380 480 1.26 10 1
460-3-60 414 506 205 247 4 41.4 272 3 66 4 0 0 0 0 0 0 4 3.2 7.60 12.8 2 460 600 1.30 10 1
208/230-3-60 187 253 543 624 4 81.4 505 3 130 4 2 58.6 340 3 94 2 6 5.0 9.00 30 3 230 660 2.87 15 1
ALY100A 380-3-60 342 418 298 340 4 42.1 280 3 67 4 2 35.7 196 3 57 2 6 3.0 9.00 18 3 380 660 1.74 15 1
460-3-60 414 506 244 278 4 33.6 225 3 54 4 2 28.6 173 3 46 2 6 3.2 11.40 19.2 3 460 660 1.43 15 1
208/230-3-60 187 253 588 670 6 81.4 505 3 130 6 0 0 0 0 0 0 6 5.0 9.00 30 3 230 720 3.13 15 1
ALY110A 380-3-60 342 418 311 353 6 42.1 280 3 67 6 0 0 0 0 0 0 6 3.0 9.00 18 3 380 720 1.89 15 1
460-3-60 414 506 254 288 6 33.6 225 3 54 6 0 0 0 0 0 0 6 3.2 11.40 19.2 3 460 720 1.57 15 1
208/230-3-60 187 253 616 709 2 93.6 605 3 150 2 4 81.4 505 3 130 4 6 5.0 9.00 30 3 230 780 3.39 15 1
ALY120A 380-3-60 342 418 342 397 2 55.7 353 3 89 2 4 42.1 280 3 67 4 6 3.0 9.00 18 3 380 720 1.89 15 1
460-3-60 414 506 272 313 2 41.4 272 3 66 2 4 33.6 225 3 54 4 6 3.2 11.40 19.2 3 460 780 1.70 15 1
208/230-3-60 187 253 640 734 4 93.6 605 3 150 4 2 81.4 505 3 130 2 6 5.0 9.00 30 3 230 840 3.65 15 1
ALY130A 380-3-60 342 418 369 425 4 55.7 353 3 89 4 2 42.1 280 3 67 2 6 3.0 9.00 18 3 380 720 1.89 15 1
460-3-60 414 506 287 329 4 41.4 272 3 66 4 2 33.6 225 3 54 2 6 3.2 11.40 19.2 3 460 840 1.83 15 1
208/230-3-60 187 253 665 758 6 93.6 605 3 150 6 0 0 0 0 0 0 6 5.0 9.00 30 3 230 900 3.91 15 1
ALY140A 380-3-60 342 418 396 452 6 55.7 353 3 89 6 0 0 0 0 0 0 6 3.0 9.00 18 3 380 720 1.89 15 1
460-3-60 414 506 303 344 6 41.4 272 3 66 6 0 0 0 0 0 0 6 3.2 11.40 19.2 3 460 900 1.96 15 1
25
208/230-3-60 187 253 805 899 2 93.6 605 3 150 2 6 81.4 505 3 130 6 8 5.0 12.00 40 4 230 1020 4.43 20 1
ALY160A 380-3-60 342 418 442 498 2 55.7 353 3 89 2 6 42.1 280 3 67 6 8 3.0 12.00 24 4 380 960 2.53 20 1
460-3-60 414 506 353 395 2 41.4 272 3 66 2 6 33.6 225 3 54 6 8 3.2 15.20 25.6 4 460 1020 2.22 20 1
208/230-3-60 187 253 829 923 4 93.6 605 3 150 4 4 81.4 505 3 130 4 8 5.0 12.00 40 4 230 1080 4.70 20 1
ALY170A 380-3-60 342 418 469 525 4 55.7 353 3 89 4 4 42.1 280 3 67 4 8 3.0 12.00 24 4 380 960 2.53 20 1
460-3-60 414 506 369 410 4 41.4 272 3 66 4 4 33.6 225 3 54 4 8 3.2 15.20 25.6 4 460 1080 2.35 20 1
208/230-3-60 187 253 854 947 6 93.6 605 3 150 6 2 81.4 505 3 130 2 8 5.0 12.00 40 4 230 1140 4.96 20 1
ALY180A 380-3-60 342 418 496 552 6 55.7 353 3 89 6 2 42.1 280 3 67 2 8 3.0 12.00 24 4 380 960 2.53 20 1
460-3-60 414 506 385 426 6 41.4 272 3 66 6 2 33.6 225 3 54 2 8 3.2 15.20 25.6 4 460 1140 2.48 20 1
208/230-3-60 187 253 878 972 8 93.6 605 3 150 8 0 0 0 0 0 0 8 5.0 12.00 40 4 230 1200 5.22 20 1
ALY190A 380-3-60 342 418 524 579 8 55.7 353 3 89 8 0 0 0 0 0 0 8 3.0 12.00 24 4 380 960 2.53 20 1
460-3-60 414 506 400 442 8 41.4 272 3 66 8 0 0 0 0 0 0 8 3.2 15.20 25.6 4 460 1200 2.61 20 1
LEGEND: NOTES:
HP - Horse Power
WATER SIDE PRESSURE DROP
200
1 2 3 4 5 6 89 7 11 12
13
60 70 80 90 100
10
50
40
30
PRESSURE DROP (FT. OF WATER)
20
8 9 10
7
6
5
4
3
2
1
10 20 30 40 50 60 70 80 90 100 200 300 400 500 600 700 800 900 1000 1200 1500
FLOW RATE - GPM
MODEL No. CURVE No. Minimum GPM Maximum GPM MODEL No. CURVE No. Minimum GPM Maximum GPM
ALY010A 1 17.2 28.6 ALY080A 8 158.3 231.7
ALY015A 1 26.1 42.1 ALY090A 9 185.5 260.6
ALY020A 2 35.8 56.9 ALY100A 9 186.5 278.4
ALY025A 2 48.0 75.3 ALY110A 9 198.0 298.8
ALY030A 3 55.2 86.9 ALY120A 7 224.9 326.0
ALY035A 4 65.9 101.9 ALY130A 10 247.5 361.7
ALY040A 5 79.1 116.7 ALY140A 10 271.6 384.2
ALY045A 5 90.9 128.0 ALY160A 11 306.1 444.4
ALY055A 6 111.5 167.3 ALY170A 11 326.3 465.0
ALY065A 7 122.9 189.8 ALY180A 12 348.4 499.3
ALY070A 7 131.6 207.8 ALY190A 13 367.2 516.3
CONVERSION FACTOR: GPM = 0.063 Liters per second.

Feet of water = 2.989 Kilo Pascal (kpa).
NOTE: If an application requires certain water flow rate outside these limits, please check with your nearest dealer/sales office.
26
DIMENSIONS
ALY010A
1243
100
1700
227
171
338 339
1523
ALY015A
1243
100
1825
227
171
338 339
1523
NOTE: ALL DIMENSIONS ARE IN MILLIMETERS, UNLESS OTHERWISE SPECIFIED.
27
DIMENSIONS
ALY020A & ALY025A
TOP VIEW
100
2075
590
790 246
390 A 185
1600 2286
ALY030A, ALY035A, ALY040A & ALY045A
TOP VIEW
275
C
590
790
390 A B
1600 2286
28
DIMENSIONS
ALY055A, ALY065A, ALY070A, ALY080A & ALY090A
TOP VIEW
275
D
C
355
A B
2230
2600
ALY100A, ALY110A, ALY120A, ALY130A & ALY140A
275
600
A B
2230 3900
29
DIMENSIONS
ALY160A, ALY170A, ALY180A & ALY190A
275
2325
1000
A B
2230
5208
30
TYPICAL SCHEMATIC WIRING DIAGRAM
(1 Compressor & 1 fan)
COMPRESSOR LAYOUT
REFER TO UNIT
NAMEPLATE FOR cooler
POWER SUPPLY CONTROL BOX
COMP 1
FAN LAYOUT
CONTROL BOX
FAN1
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
31
(1 Compressor & 1 fan)
LEGEND
B1/B2 ANALOG INPUT
C1/C2 COMMON
CB CIRCUIT BREAKER
COMP COMPRESSOR
CC COMPRESSOR CONTACTOR
CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
D1/ID.. DIGITAL INPUT 1
ETB EARTH TERMINAL BLOCK
FLS FLOW SWITCH
FM FAN MOTOR
FMC FAN MOTOR CONTACTOR
F FUSE
G/GO POWER INPUT
HPS HIGH PRESSURE SWITCH
HVTB HIGH VOLTAGE TERMINAL BLOCK
MB MASTER BOARD
NO1/1O DIGITAL OUT 1
S1 CONTROL SWITCH
SB SLAVE BOARD
SSPS SOLID STATE PROTECTION SYSTEM
SH SHIELD
TK CONDENSER FAN THERMAL CONTACT
tLAN LOCAL NETWORK PORT
TRANS TRANSFORMER
UVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK
--- FIELD WIRING
* FIELD SUPPLY
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE.
3. USE COPPER CONDUCTORS ONLY.
4. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
5. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY END USER WITH
RATING AS RECOMMENDED BY MANUFACTURER.
6. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
7. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BE
USED TO CONNECT DIRECTLY TO NEXT TERMINAL
AND SSPS SUPPLY SHOULD BE REMOVED & NOT
NECESSARY TO CONNECT FROM ATB1B TO ATB2.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN
FIELD WIRING CONNECTION.
9. JUMPER 20 MUST BE INSTALLED ONLY IF THE
OPTIONAL 3 POSITION SWITCH IS NOT INSTALLED
OR REQUIRED IN THE UNIT.
10. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz
POWER SUPPLY ONLY.
32
(2 Tandem compressors & 4 fans)
REFER TO UNIT
NAMEPLATE FOR
POWER SUPPLY
FMC1
FMC2
FMC3
MB FMC4
THERMAL1 RELAY M-1

HPS1
THERMAL2
RELAY M-2
THERMAL3 HPS2
THERMAL4
RELAY M-3
RELAY M-4
RELAY M-5
LWT
RELAY M-6
RWT
RELAY M-7
SEE PUMP SAFETY RELAY M-8

CONNECTION (OPTIONAL)
FLS 10 CWP *
FLOW SWITCH
RELAY M-9
EXEN (RUN/STOP)
RELAY M-10 SEE PUMP CONTACTOR COIL

EEV DRIVER 1 EEVB1 CONNECTION (OPTIONAL)
EEVB2
EEV DRIVER 2
230 VAC POWER IN
230VAC 230VAC
GND DIRECT TO MTG PLATE
FAN LAYOUT
CONTROL BOX
FAN1 FAN3
FAN2 FAN4
NOTE: 1. Refer to next page for legend, notes & wiring diagram for optional items.
2. Refer to unit control box (inside panel) for exact wiring diagram.
33
(2 Tandem compressors & 4 fans)
LEGEND
5A EEVB1 B1/B2 ANALOG INPUT

C1/C2 COMMON
2A
CB CIRCUIT BREAKER
COMP COMPRESSOR
62A EEVB1
CC COMPRESSOR CONTACTOR
AR1A-2A 63A
CCA COMPRESSOR CONTACTOR AUXILIARY
CWP CHILLED WATER PUMP
GND SUPRESSOR
TRANS2 D1/ID.. DIGITAL INPUT 1
1
ETB EARTH TERMINAL BLOCK
2 FLS FLOW SWITCH
GND SUPRESSOR FM FAN MOTOR
EEVB2
FMC FAN MOTOR CONTACTOR
5B
F FUSE
2B G/GO POWER INPUT
RELAY M-10
HPS HIGH PRESSURE SWITCH
62B EEVB2
HVTB HIGH VOLTAGE TERMINAL BLOCK
63B MB MASTER BOARD
AR2A-2A
NO1/1O DIGITAL OUT 1
S1 CONTROL SWITCH
SB SLAVE BOARD
SSPS SOLID STATE PROTECTION SYSTEM
SH SHIELD
TK CONDENSER FAN THERMAL CONTACT
tLAN LOCAL NETWORK PORT
TRANS TRANSFORMER
UVM UNDER VOLTAGE MONITOR
TERMINAL BLOCK
--- FIELD WIRING
* FIELD SUPPLY
NOTES
1. POWER SUPPLY, REFER TO UNIT NAMEPLATE.
2. FUSES TO BE DUAL ELEMENT TYPE.
3. USE COPPER CONDUCTORS ONLY.
4. ALL FIELD WIRING TO COMPLY WITH LOCAL CODES.
5. FUSED DISCONNECT SWITCH OR CIRCUIT
BREAKER TO BE PROVIDED BY END USER WITH
RATING AS RECOMMENDED BY MANUFACTURER.
6. POWER MUST BE SUPPLIED TO CRANKCASE
HEATER FOR MINIMUM OF 12 HOURS PRIOR TO
SYSTEM START UP.
IF POWER IS OFF 6 HOURS OR MORE, CRANKCASE
HEATER MUST BE ON FOR 12 HOURS BEFORE
OPERATING THE SYSTEM.
FAILURE TO FOLLOW THESE INSTRUCTIONS MAY
RESULT IN COMPRESSOR DAMAGE.
7. IF SSPS IS NOT AVAILABLE, A JUMPER SHOULD BE
USED TO CONNECT DIRECTLY TO NEXT TERMINAL
AND SSPS SUPPLY SHOULD BE REMOVED & NOT
NECESSARY TO CONNECT FROM ATB1B TO ATB2.
8. REFER TO INSTALLATION MANUAL FOR THE MAIN
FIELD WIRING CONNECTION.
9. JUMPER 20 MUST BE INSTALLED ONLY IF THE
OPTIONAL 3 POSITION SWITCH IS NOT INSTALLED
OR REQUIRED IN THE UNIT.
10. NEUTRAL LINE REQUIRED ON 380V-3Ph-60Hz
POWER SUPPLY ONLY.
34
MICROPROCESSOR CONTROLLER
CONTROLLER SEQUENCE OF OPERATION
For initial start-up, the following condition must be met:
· All power supplied to the unit shall be continuously energized for 12 hours.
· All safety conditions are satisfied.
· Chilled water pump is running normal and chilled water flow switch contact is closed.
· Customer control or remote ON/OFF is switch to run mode, if any.
Staging ON and OFF sequence is accomplished based on controlled water temperature. The controller works to maintain
the required demand as constant as possible.
Below sequence of operation belongs to chiller unit with 2 scroll compressors. For 4, 6 & 8 scroll compressors chiller unit
the operation will be the same. Only that the capacity changes depend on the quantity of the compressor. For single scroll
compressor unit the capacity change to 100%.
COMPRESSOR STAGE - ON SEQUENCE

If the water temperature is above the temperature set point: The compressor with less running hours will start, and the
unit is now at the 50% capacity. After such interval of time, and if the water temperature is still high compared to the
temperature set point, the second compressor will start. The unit now is at 100% capacity.
COMPRESSOR STAGE - OFF SEQUENCE

Assume that the 2 compressors are running (capacity is at 100%). After such interval of time, if the water temperature is
decreases or below the temperature set point the compressor with more running hours will off. Now the unit is at 50%
capacity. After such interval of time, if water temperature still below the set point temperature, then second compressor
will off.
FAN - ON/OFF
The fan will switch ON & OFF together with the compressor ON and OFF operation respectively.
35
APPLICATION GUIDELINES
INTRODUCTION
These guidelines should be considered when designing systems and their installation utilizing Zamil ALY series liquid
chillers. Stable operation, performance and reliability of units is often dependent upon proper compliance with these
recommendations. When any application varies from these guidelines, it should be referred with Zamil Air Conditioners
for specific recommendations.
UNIT SELECTION/SIZING
Unit selection procedure and capacities are provided in this catalog for proper selection. The Zamil electronic selection
program may also be utilized for this purpose.
Over sizing chillers beyond a maximum limit of 5 – 10 % in order to assure adequate capacity or considering future
expansions is not recommended. Over sizing adversely affects the operating efficiency due to erratic system operation
and excessive compressor cycling which also results in reduced compressor life. It should be noted that, units operate
more efficiently when fully loaded rather than larger equipment operating at partial capacities. In addition, an oversized
unit is usually more costly to purchase, install and operate.
FOULING FACTOR AND WATER REQUIREMENT

The tabulated performance data provided in this catalog are based on a fouling factor of 0.00010 hr-ft2-0F/Btu (0.000018 m2-0C/W).
As fouling factor is increased, unit capacity decreases and power input increases. For unit selection at other fouling
factors, apply appropriate correction factor from the table provided in this catalog.
These chillers are suitable for operation with well maintained water systems. Using unclean and untreated water may
result in scale and deposit formation causing reduced cooler efficiency or heat transfer and corrosion or pitting leading to
possible equipment damage.
EFFECT OF ALTITUDE ON UNIT CAPACITY

The tabulated performance data provided in this catalog are for use at or near sea level altitude application. At altitudes
substantially above sea level, the decreased air density will reduce condenser capacity and therefore unit capacity. For unit
selection at these higher altitudes, apply appropriate correction factor from the table provided in this catalog.
HIGH AMBIENT CONSIDERATION

These chillers are designed for year round operation over a range of ambient temperatures. As a standard, these chillers
can start and operate satisfactorily up to 1220F (500C) ambient temperature at rated nominal voltage.
WATER FLOW RATES AND COOLER PRESSURE DROP

The maximum and minimum water flow rates for all unit models and the pressure drop chart are provided in this catalog.
The design water flow rate must be within this range. Design flow rates below the minimum limits will result in laminar
flow causing freeze-up problems, stratification and poor control and flow rates beyond the maximum limits cause exces-
sive pressure drop and severe tube erosion.
During unit operation, water flow rate must not vary more than ± 5% from the design flow rate. The water flow switch should be
calibrated accordingly.
COOLER FLUID (WATER OR GLYCOL) TEMPERATURES RANGE

Unit can start and pull down from 950F (350C) entering fluid temperature. The design leaving chilled fluid temperature
(LCWT) range as mentioned earlier in the tabulated performance data is 40 to 500F. The design entering chilled fluid
temperature range is 50 to 600F. The design cooler temperature drop (∆T) range is 5 to 150F.
The tabulated performance data provided in this catalog is based on a chilled water temperature drop of 100F. Units may
be operated at any desired temperature drop within the range of 5 to 150F as long as the temperature and flow limits are
not violated and appropriate correction factors are applied on the capacity and power input. The Zamil electronic selec-
tion program can be very handy in selecting equipment at different temperature drops.
It should be noted that temperature drop outside the aforesaid range is not permitted as it is beyond the optimum range of control
and could adversely affect the functioning of microprocessor controller and may also prove to be detrimental for the equipment.
36
COOLER FREEZE PROTECTION
If the unit is located in an area where ambient temperatures fall below 320F (00C), cooler protection in the form of Ethylene
Glycol Solution is required to protect the cooler and fluid piping from low ambient freeze-up. This glycol solution must be
added to the water system loop to bring down the freezing point of water to a difference of 150F (8.30C) below minimum
operating ambient temperature.
Using this glycol solution causes a variation in unit performance, flow rate and pressure drop, therefore appropriate
correction factors from the aforementioned table in this catalog should be applied.
MULTIPLE CHILLER ARRANGEMENT OR PLANT CONFIGURATION

A multiple chiller system has two or more chillers connected by parallel or series piping to a common distribution system.
Multiple chiller arrangements offer the advantage of operational flexibility, standby capacity and less disruptive mainte-
nance. Also, they offer some standby capacity if repair work must be done on a chiller from a set of duty chillers. Starting
in-rush current is reduced, as well as power costs at partial-load conditions.
A multiple chiller arrangement should be provided if the system load is greater than a single chiller capacity, standby
capability is desired, large temperature drop (greater than 150F) is desired or application calls for splitting the total
capacity for better part load operation.
In designing a multiple chiller plant, units of same size should be preferred over different sizes to facilitate balanced water
flow. It is mandatory that cooler flow rates must be balanced to ensure proper flow to each chiller based on its respective
capacity. As mentioned above, two basic multiple chiller systems are used: parallel and series chilled water flow.
Zamil recommends the parallel arrangement for design temperature drops (∆T) up to 150F and the series arrangement
beyond that i.e., 16 to 200F. Complete design details on these parallel and series chilled water flow arrangements can be
found in the ASHRAE handbooks and other design literature which should be referred by the designer in preparing his
detailed designs.
PIPING ARRANGEMENTS AND PLANT LAYOUT

Our chillers are suitable for incorporating in ‘Two Pipe’ single temperature systems or ‘Four Pipe’ independent load
systems. The system piping circuit (load distribution circuit) should be basically parallel piping either Direct Return or
Reverse Return system with a good pumping arrangement.
The method of circuiting and pumping is a judgment decision by the designer. The designer must weigh the pros and
cons of cost, nature of load and configuration of building, energy economics, flexibility, installation requirements and
others to determine the best arrangement for his project. In all cases, it must be ensured that the design water flow is
constantly maintained through the chillers at all stages of operation.
UNIT LOCATION AND INSTALLATION

These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop location.
In order to achieve good operation, performance and trouble-free service, it is essential that the proposed installation
location and subsequent installing procedures meet the following requirements:
• The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is accomplished
by maintaining sufficient clearances which have been specified in this Catalog around the units and avoiding obstruc-
tions in the condenser air discharge area to prevent the possibility of warm air circulation. Further, the condenser fans
are propeller type and are not recommended for use with ductwork or other hindrances in the condenser air stream.
Where these requirements are not complied, the supply or discharge airflow restrictions or warm air recirculation will
cause higher condensing temperatures resulting in poor unit operation, higher power consumption and possible even-
tual failure of equipment.
37
• The unit’s longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow
through the condenser coils. Consideration should also be given to the possibility of down-drafts caused by adjacent
buildings, which may cause recirculation or uneven unit airflow. For locations where significant cross winds are ex-
pected, an enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the unit airflow.
When units are installed in an enclosure, the enclosure height should not exceed the height of the unit.
• The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents and
sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations where
the sound output and air discharge from the units may be objectionable.
• If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the unit
by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or possible
harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage components.
• The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within 1/2'' (13 mm) over its length and width} /
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this Catalog.
• For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate upon
installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor oil return
problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should not be
connected to the main building foundation to avoid noise and vibration transmission.
• For rooftop installations, choose a place with adequate structural strength to safely support the entire operating weight
of the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be reinforced for
supporting the individual point loads at the mounting isolator locations. It must be checked and ensured that the
concrete base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in water removal. It
should be determined prior to installation if any special treatment is required to assure a levelled installation else it
could lead to the above mentioned problems.
• Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The
two types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators.
Neoprene Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and
job costs must be kept to a minimum. Spring Isolators are recommended for ground level installations which are noise-
sensitive areas or exposed to wind loads and all roof top installations. For critical installations (extremely noise and
vibration sensitive areas), follow the recommendations of structural and acoustical consultants.
• Based on the specific project requirements, choose the type of vibration isolators best suited for the application.
Carefully select the vibration isolators’ models / configuration based on the respective point loads and place each
mount in its correct position following the Load Distribution Data and Mounting Drawings provided in this Catalog.
Refer to the Schematic Mounting Layout drawings provided in the IOM manual of these chillers for further details in this
regard.
COOLER PIPING CONNECTIONS

The following pertinent guidelines are served to ensure satisfactory operation of the units. Failure to follow these recom-
mendations may cause improper operation and loss of performance, damage to the unit and difficulty in servicing and
maintenance:
• Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler and
leave from the outlet connection.
• A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to the
unit control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters on either
side of the flow switch. Paddle type flow switches can be obtained from Zamil which are supplied as optional items.
• The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s)
may be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the wiring
diagram) so that the unit can start only upon proof of pump operation.
38
• Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order to
minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during
normal operation. The piping and fittings must be separately supported to prevent any loading on the cooler.
• The cooler must be protected by a strainer, preferably of 20 mesh, fitted as close as possible to the liquid inlet connec-
tion, and provided with a means of local isolation.
• Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each cooler.
Pressure gauges are recommended to check the water pressure before and after the cooler and to determine if any
variations occur in the cooler and system. When installing pressure taps to measure the amount of pressure drop
across the water side of the cooler, the taps should be located in the water piping a minimum of 24 inches downstream
from any connection (flange etc.) but as near to the cooler as possible.
• Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for use
in all lines to facilitate servicing.
• The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass and
valve arrangement is installed to allow flushing of the piping system. The bypass can be used during maintenance to
isolate the cooler without disrupting flow to other units.
• The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller installa-
tions, each unit should be piped as shown:
OUT
IN
Isolating Valve - Normally Open Pressure tapping
Isolating Valve - Normally Closed Flow Switch
Balancing Valve Connection (flanged / Victaulic)
Flow meter Pipe work
Strainer Flexible connection
39
CHILLED FLUID VOLUME REQUIREMENT
The volume of water in a piping system loop is critical to the smooth and proper operation of a chilled water system. If
sufficient volume of water is not there in the system, the temperature control can be lost resulting in erratic system
operation and excessive compressor cycling. Therefore, to prevent this effect of a ‘Short Water Loop’ ensure that total
volume of water in the piping system loop equals or exceeds 3 Gallons per Nominal Ton of cooling capacity for standard
air conditioning applications and 6 Gallons per Nominal Ton of cooling capacity for process cooling jobs where accuracy
is vital and applications requiring operation at very low ambient temperatures and low loading conditions.
For example, chiller model ALY080 operating with a design water flow rate of 180 GPM for a standard air conditioning
application would require 80 (Nom. Cap.) x 3 = 240 Gallons of water in the piping system loop.
To achieve the aforementioned water volume requirements, it may be necessary to install a tank in the piping system loop
to increase the volume of water in the system and therefore, reduce the rate of change of return water temperature. This
tank should be provided on the return water side to the chiller and the tank should be baffled to ensure that there is no
stratification and the entering stream thoroughly mixes with the tank water. See recommended tank design schematics
below:
TANK SCHEMATIC
40
RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes on the lifting plates, as shown below.
Lifting plates or holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ALY010A - ALY015A MODELS: ALY020A - ALY045A
MODELS: ALY160A - ALY190A

LIFT
41
INSTALLATION CLEARANCE
WALL
1500
1500
2000
FIGURE - 1
STRAIGHT WALL
1500
1500
FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can cause
high pressure or fan motor temperature trips.
42
MOUNTING LOCATION
MODELS: ALY160A - ALY190A
NOTE: All dimensions are in mm. Tolerance: ±2mm.
43
LOAD DISTRIBUTION (kg.), ALUMINUM CONDENSER COIL
(Without hydronic kit option)
MODEL No. R1 R2 R3 R4 R5 R6 R7 R8
ALY010A 111 128 111 128 - - - -
ALY015A 121 147 121 147 - - - -
ALY020A 240 235 189 183 - - - -
ALY025A 254 249 199 194 - -
ALY030A 261 256 203 198 - - - -
ALY035A 359 355 232 229 - - - -
ALY040A 398 378 272 252 - - - -
ALY045A 409 389 274 254 - - - -
ALY055A 517 510 401 394 - - - -
ALY065A 597 591 422 416 - - - -
ALY070A 675 669 441 435 - - - -
ALY080A 723 718 471 465 - - - -
ALY090A 784 784 513 513 - - - -
ALY100A 642 628 611 447 433 416 - -
ALY110A 694 680 663 460 445 429 - -
ALY120A 731 718 701 485 471 455 - -
ALY130A 753 740 724 495 482 465 - -
ALY140A 774 761 745 503 490 474 - -
ALY160A 741 692 692 666 497 449 448 423
ALY170A 708 660 659 633 455 407 406 381
ALY180A 801 761 763 735 539 499 502 473
ALY190A 818 779 781 752 547 508 510 481
LOAD DISTRIBUTION (kg.), COPPER CONDENSER COIL (Without hydronic kit option)
ALY010A 143 138 117 112 - - - -
ALY015A 167 162 137 132 - - - -
ALY020A 256 251 204 199 - - - -
ALY025A 278 273 223 218 - -
ALY030A 277 272 219 214 - - - -
ALY035A 383 380 257 253 - - - -
ALY040A 431 430 305 304 - - - -
ALY045A 442 441 307 306 - - - -
ALY055A 549 542 433 426 - - - -
ALY065A 638 632 462 456 - - - -
ALY070A 724 718 490 484 - - - -
ALY080A 796 790 543 537 - - - -
ALY090A 870 869 599 598 - - - -
ALY100A 686 671 655 491 476 459 - -
ALY110A 743 729 712 509 494 478 - -
ALY120A 799 785 769 552 539 522 - -
ALY130A 830 817 800 571 558 542 - -
ALY140A 859 846 830 588 575 559 - -
ALY160A 806 752 763 731 563 508 519 488
ALY170A 744 690 701 669 491 437 448 416
ALY180A 879 831 851 813 618 569 589 552
ALY190A 903 855 875 837 632 584 604 566
R1 R2 R1 R2 R3 R1 R2 R3 R4
R3 R4 R4 R5 R6
R5 R6 R7 R8
44
LOAD DISTRIBUTION (kg.), ALUMINUM CONDENSER COIL
(With hydronic kit option)
ALY010A 137 154 215 232 - - - -
ALY015A 147 173 225 251 - - - -
ALY020A 270 265 309 303 - - - -
ALY025A 284 279 319 314 - -
ALY030A 297 292 329 324 - - - -
ALY035A 389 385 352 349 - - - -
ALY040A 428 408 392 372 - - - -
ALY045A 439 419 394 374 - - - -
ALY055A 564 558 551 545 - - - -
ALY065A 639 633 566 560 - - - -
ALY070A 710 704 579 573 - - - -
ALY080A 758 753 609 603 - - - -
ALY090A 819 819 651 651 - - - -
ALY100A 660 646 629 576 543 490 - -
ALY110A 712 698 681 589 555 503 - -
ALY120A 749 736 719 614 581 529 - -
ALY130A 771 758 742 624 592 539 - -
ALY140A 792 779 763 632 600 548 - -
ALY160A 759 710 710 684 632 557 516 491
ALY170A 726 678 677 651 590 515 474 449
ALY180A 819 779 781 753 674 607 570 541
ALY190A 836 797 799 770 682 616 578 549
LOAD DISTRIBUTION (kg.), COPPER CONDENSER COIL (With hydronic kit option)
ALY010A 168 163 220 215 - - - -
ALY015A 192 187 240 235 - - - -
ALY020A 286 281 324 319 - - - -
ALY025A 308 303 343 338 - -
ALY030A 322 317 353 349 - - - -
ALY035A 413 410 377 373 - - - -
ALY040A 461 460 425 424 - - - -
ALY045A 472 471 427 426 - - - -
ALY055A 613 607 600 594 - - - -
ALY065A 688 682 615 609 - - - -
ALY070A 759 753 628 622 - - - -
ALY080A 831 825 681 675 - - - -
ALY090A 905 904 737 736 - - - -
ALY100A 704 689 673 620 586 533 - -
ALY110A 761 747 730 638 604 552 - -
ALY120A 817 803 787 681 649 596 - -
ALY130A 848 835 818 700 668 616 - -
ALY140A 877 864 848 717 685 633 - -
ALY160A 824 770 781 749 698 616 587 556
ALY170A 762 708 719 687 626 545 516 484
ALY180A 897 849 869 831 753 677 657 620
ALY190A 921 873 893 855 767 692 672 634
R1 R2 R1 R2 R3 R1 R2 R3 R4
R3 R4 R4 R5 R6
R5 R6 R7 R8
45
PL-AP-ALY-11-2M-E

Aquachill: Air Cooled Scroll Water Chillers

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Copyright:

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Aquachill: Air Cooled Scroll Water Chillers

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AquaChill

Air Cooled Scroll Water Chillers

The four SBUs are:

Factories and Productions

Quality & Product Certificates

Model decoding ........................................................................................................................................ 2

Introduction ........................................................................................................................................... 3-5

Unit features, standard specifications & options .................................................................................. 6-10

Physical data ..................................................................................................................................... 11-13

Selection procedure .......................................................................................................................... 14-15

Performance data .............................................................................................................................. 16-21

Electrical data .................................................................................................................................... 22-25

Water side pressure drop ....................................................................................................................... 26

Unit dimensions ................................................................................................................................ 27-30

Typical schematic wiring diagram ...................................................................................................... 31-34

Microprocessor controller ....................................................................................................................... 35

Application guidelines ........................................................................................................................ 36-40

Rigging instructions ................................................................................................................................ 41

Installation clearance .............................................................................................................................. 42

Mounting location ................................................................................................................................... 43

Load distribution ................................................................................................................................ 44-45

CONTINUING RESEARCH RESULTS IN STEADY IMPROVEMENTS.

2. Coaxial Heat Exchangers: (for models ALY010A - ALY015A)

WATER SIDE REFRIGERANT SIDE

ALY010A - ALY190A STD 16/235 22.8/335 29/426 41.5/610

ALY020A - ALY190A ASME (option) 10/147 11.3/165 15.5/228 23.3/342

* High Energy Efficiency Ratio (EER) hermetic scroll compressors.

CONDENSER FAN MOTOR

STANDARD CONTROL & SAFETY DEVICES

EXPANSION TANK END SUCTION WATER PUMP

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION CENTRIFUGAL OIL PUMP

EXPANSION VALVE DEVICE THERMOSTATIC

CONTROL VOLTAGE 220V-1Ph-60Hz

AIRFLOW, CFM 7500 8200 16000 15000 25170 25170 25782

SHELL DIAMETER, mm N.A. N.A. 168 168 168 194 219

LENGTH, mm N.A. N.A. 1431 1631 1781 1815 1820

TOTAL WATER HOLDING VOLUME, Liters 6 6 17.2 19.8 21.7 30 41.8

WATER IN/OUT PIPE DIA.mm 38 38 64 64 64 76 76

HYDRONIC KIT (OPTIONAL)

PUMP RPM 3600 3600 3600 3500 3500 3500 3500

NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.

NUMBER OF CIRCUITS 2 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 2 (TANDEM) 3 (TANDEM)

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION CENTRIFUGAL OIL PUMP

EXPANSION VALVE DEVICE THERMOSTATIC

CONTROL VOLTAGE 220V-1Ph-60Hz

AIRFLOW, CFM 25298 53076 51668 50340 51564 50596 76818

SHELL DIAMETER, mm 219 273 273 273 273 324 324

LENGTH, mm 1820 1850 1850 1850 1850 2180 2180

HYDRONIC KIT (OPTIONAL)

PUMP RPM 3500 3500 3500 3500 3500 3500 3500

% FULL LOAD CAPACITY CONTROL 100-83-67-50-33-17-0 100-88-75-63-50-38-25-12-0

MOTOR OVERLOAD PROTECTION (INTERNAL) ELECTRONIC

OIL LUBRICATION CENTRIFUGAL OIL PUMP

EXPANSION VALVE DEVICE THERMOSTATIC

CONTROL VOLTAGE 220V-1Ph-60Hz

LENGTH, mm 2180 2180 2180 2180 2693 2693 2737 2737

HYDRONIC KIT (OPTIONAL)

NOTES: 1. All compressors operate at 3500 RPM @ 60Hz.

CORRECTION FACTOR (0F)

So the selection is correct.

Required capacity (Tons) x 24 33 x 24 TABLE - 3