BANASTHALI VIDYAPITH

SCHOOL OF AUTOMATION
Course Handout (2020-21)

CLASS: B.Tech. IV YEAR, VII SEM (EIE) CONTACT HOURS: 49 hours

COURSE TITLE: EIE-310 Process Control
NAME OF FACULTY: Mr. Chandraveer Singh

Learning Outcomes
The Students will be able to:
LO 1: Understand the basic principles & importance of process control in industrial process plants
LO 2: Understand the use of block diagrams & the mathematical basis for the design of control systems;
LO 3: Design and tune process (PID) controllers and Use appropriate tools for the modelling of plant dynamics and the design of well-
tuned control loops
LO 4: Specify safety required in instrumentation, use of control techniques to ensure that well-tuned control is achieved and demonstrate
their knowledge in designing the control loops for these processes
LO 5: Understand the importance and application of good instrumentation for the efficient design of process control loops for process
engineering plants.

TEXT BOOKS
T1 : Bhanot, S. (2008). Process Control-principles and applications. Oxford publication.
T2 : Johnson, C. D. (2002). Process Control and Instruments Technology. PHI Education.
T3 : Gruhn,P. &Cheddie, H. (1998). Safety Shutdown systems. ISA Publication.
REFERENCE BOOKS
R1 : Process Systems Analysis and Control by Donald R. Coughanowr and Steve n E. LeBlanc: McGraw Hill, Third Edition.
R2 : Chemical Process Control: An Introduction to Theory and Practice by George Stephanopoulos:

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Lecture Plan:

Lecture Learning
Section Topics to be covered Books Resources (Online Links)
No. Outcomes
https://nptel.ac.in/courses/103/103/103103037
Introduction to Process Control: Objective
/
of Process Control, Benefits, Difficulties and
1 A T1 and
Requirements of Process control
https://nptel.ac.in/courses/103/105/103105064
Implementation
/
https://nptel.ac.in/courses/103/105/103105064
2 A Process dynamics-Elements of process control T1,R1
/
https://nptel.ac.in/courses/103/103/103103037
3 A Process variables, Process lag and Control lag T1,R1
/
LO 1 Types of Dynamic Processes: Integral https://nptel.ac.in/courses/103/103/103103037
4-6 A process, First order process, Second order T1 /
process and
7-8 A Dead time, Single/multicapacity T1 https://nptel.ac.in/courses/103/105/103105064
9 A Self- Regulating /non self regulating T1 /
T1 and
10 A Linear/non linear, Degree of freedom https://nptel.ac.in/courses/103/101/103101142
/
https://nptel.ac.in/courses/103/103/103103037
11 A Piping and Instrumentation Diagram T1,R1
/
Mathematical Modeling of Processes:
12 A T1,R2
Modeling of liquid- level process https://nptel.ac.in/courses/103/103/103103037
13-14 A Modeling of gas and thermal process T1,R2 /
15 A LO 2 Concentration response of a stirred tank T1,R2 and
16 A Temperature response of a stirred tank T1,R2 https://nptel.ac.in/courses/103/105/103105064
Interacting and Non-interacting two tank level /
17-18 A T1,R2
system
19 B Control Action and Controlle r tuning T1,T2 https://nptel.ac.in/courses/103/103/103103037
LO 3
20 B Basic control action-characteristics of on-off T1 /

2
 control and
B Proportional control, Design of Integral and https://nptel.ac.in/courses/103/101/103101142
21-23 T1,R1 /
Derivative Controller
24 B Composite controller models – PD controller T1,R1 and
25 B Composite controller models – PI controller T1,R1 https://nptel.ac.in/courses/103/105/103105064
26 B Composite controller models - PID controller T1,R1 /
B Comparison of PI, PD and PID controller
27 T1,R2
actions
28-29 B Electronic controllers. T1
Assignment-I
Response of controllers for different types of
30 B T1
test inputs https://nptel.ac.in/courses/103/103/103103037
Selection of control mode for different /
31 B T1 and
process with control scheme
LO 3 Optimum controller settings-Tuning of https://nptel.ac.in/courses/103/101/103101142
32 B T1,R1
controllers by Process reaction curve method /
33 B Continuous cycling method T1,R1 and
https://nptel.ac.in/courses/103/105/103105064
34 B Damped oscillation method T1,R1
/
Final Control elements: Pneumatic control
35 C T1,R2
valve and construction details
36 C Types of control valves T1,R2 https://nptel.ac.in/courses/103/103/103103037
37 C Valve sizing, selection of control valves T1,R2 /
38 C Inherent and installed characteristics of valve T1
39-40 C Actuators and positioners T1
LO 5 Complex Control Techniques: Feed forward https://nptel.ac.in/courses/103/103/103103037
41 C T1,R2
control /
42 C Ratio control and Override control T1 and
43 C Cascade control and Split range control T1,R2 https://nptel.ac.in/courses/103/101/103101142
/
Inferential control and Model predictive and
44 C T1,R2
control https://nptel.ac.in/courses/103/105/103105064
/

3
 Assignment-II
45 C Adaptive control and Boiler level control T1,R2 https://nptel.ac.in/courses/103/103/103103037
/
LO 5 Distillation column control and Furnace and
46 C T1
control. https://nptel.ac.in/courses/103/105/103105064
/
Safety in Instrume ntation control systems: https://books.google.co.in/books?id=dSvo9hQ
47 C Area and material classification as per IEC T3 zyt4C&pg=SA2-PA86&lpg=SA2
and NEC standard PA86&dq=techniques+used+to+reduce+expl
Techniques used to reduce explosion hazards osion+hazards&source=bl&ots=ySiScrk83K
48 C LO 4 T3 &sig=KE5J1UVX1XzNQfddf4o9o-
PiBAo&hl=en&sa=X&ved=0ahUKEwjSpLm
Intrisinic safety and installation of r2_HVAhXFvI8KHSXtDBQQ6AEIUzAI#v=
49 C T3 onepage&q&f=false
intrinsically safe systems.

CONTINUOUS ASSESSMENT (CA) EVALUATION SCHEME

Component Max. Marks Schedule Syllabus

Periodical Test I 10 As per schedule Section A
Periodical Test II 10 As per schedule Section B
Assignment I 10 - Section A
Assignment II 10 - Section B and C

(Chandraveer Singh)
Assistant Professor
School of Automation