ANSI/ICEA S-121-733-2016

STANDARD FOR
TREE WIRE AND MESSENGER SUPPORTED
SPACER CABLE

ANSI/ICEA S-121-733-2016

©2016 by

INSULATED CABLE ENGINEERS ASSOCIATION, Inc.

 ANSI/ICEA S-121-733-2016

STANDARD FOR

Tree Wire and Messenger Supported Spacer Cable

Standard
ANSI/ICEA Publication S-121-733-2016

Developed and Published By

Insulated Cable Engineers Association, Inc.
www.icea.net

Approved by Insulated Cable Engineers Association, Inc.: June 2016

Approved by ANSI: September 23, 2016

© Copyright 2016 by the Insulated Cable Engineers Association, Incorporated. All rights including
translation into other languages, reserved under the Universal Copyright Convention, the Berne
Convention for the Protection of Literary and Artistic Works, and the International and Pan American
Copyright Conventions.
 ANSI/ICEA S-121-733-2016

NOTICE AND DISCLAIMER

The information in this publication was considered technically sound by the consensus of persons
engaged in the development and approval of the document at the time it was developed. Consensus
does not necessarily mean that there is unanimous agreement among every person participating in the
development of this document.

The Insulated Cable Engineers Association, Inc. (ICEA) standards and guideline publications, of which
the document contained herein is one, are developed through a voluntary consensus standards
development process. This process brings together persons who have an interest in the topic covered
by this publication. While ICEA administers the process and establishes rules to promote fairness in the
development of consensus, it does not independently test, evaluate, or verify the accuracy or
completeness of any information or the soundness of any judgements contained in its standards and
guideline publications.

ICEA disclaims liability for personal injury, property, or other damages of any nature whatsoever,
whether special, indirect consequential, or compensatory, directly or indirectly resulting from the
publication, use of, application, or reliance on this document. ICEA disclaims and makes no guaranty
or warranty, expressed or implied, as to the accuracy or completeness of any information published
herein, and disclaims and makes no warranty that the information in this document will fulfill any of your
particular purposes or needs. ICEA does not undertake to guarantee the performance of any individual
manufacturer or seller’s products or services by virtue of this standard or guide.

In publishing and making this document available, ICEA is not undertaking to render professional or
other services for or on behalf of any person or entity, nor is ICEA undertaking to perform any duty owed
by any person or entity to someone else. Anyone using this document should rely on his or her own
independent judgement or, as appropriate, seek the advice of a competent professional in determining
the exercise of reasonable care in any given circumstances. Information and other standards on the
topic covered by this publication may be available from other sources, which the user may wish to
consult for additional views or information not covered by this publication.

ICEA has no power, nor does it undertake to police or enforce compliance with the contents of this
document. ICEA does not certify, test, or inspect products, designs, or installations for safety or health
purposes. Any certification or other statement of compliance with any health or safety-related
information in this document shall not be attributable to ICEA and is solely the responsibility of the
certifier or maker of the statement.
 FOREWORD

ICEA standards and guides are adopted in the public interest and are designed to eliminate misunderstanding
between the manufacturer and user and to assist the user in selecting and obtaining proper products for his
particular need. Existence of an ICEA standard or guide does not in any respect preclude the manufacture or use
of products not conforming to the standard or guide.

The user of this Standard is cautioned to observe any applicable health or safety regulations and rules relative to
the manufacture and use of cable made in conformity with this Standard. This Standard hereafter assumes that
manufacture, testing, installation and maintenance of cables defined by this publication will be performed only by
properly trained personnel using suitable equipment.

Requests for interpretation of this ICEA Standard must be submitted in writing (hard copy, email, or fax) to the
Insulated Cable Engineers Association to the ICEA Secretary. The mailing address of Headquarters and a contact
link are shown on the ICEA web site – www.icea.net. An official written interpretation will be provided.

The members of the ICEA working group contributing to the writing of this Standard consisted of the following:

K. Nuckles, Chairman

J. Armstrong M. Bodziony R. Bristol

F. Clark A. Davila B. Fleming
F. Kuchta P. Leblanc M. Levitre
J. Maximo H. Soleski C. Spradlin
R. Szilagyi J. Weitzel R. Young
M. Zedack D. Zhao
 ICEA S-121-733-2016
Page iii

Table of Contents
Page

Section 1 General
1.1 Scope 1
1.2 Design Options 1
1.3 Operating Conditions 1
1.4 Testing and Test Frequency 2
1.5 Test Methods 2
1.6 Definitions 2

Section 2 Conductors
2.0 General 4
2.1 Physical and Electrical Properties 4
2.1.1 Copper Conductors 4
2.1.2 Aluminum Conductors 4
2.1.3 Aluminum Conductor, Coated-Steel Reinforced (ACSR) 4
2.1.4 Aluminum Conductor, Aluminum - Alloy Reinforced (ACAR) 5
2.2 Conductor Size Units 5
2.3 Conductor dc Resistance Per Unit Length 5
2.3.1 Direct Measurement of dc Resistance Per Unit Length 5
2.3.2 Calculation of dc Resistance Per Unit Length 6
2.4 Conductor Diameter 6
2.5 Water Blocking Components for Stranded Conductors (Optional) 6

Section 3 Conductor Shield (Stress Control Layer) – If Required

3.0 General 13
3.1 Material 13
3.2 Extruded Shield Thickness 13
3.3 Voids 14
3.4 Physical Requirements 14
3.5 Electrical Requirements 14
3.5.1 Extruded Semiconducting Material 14
3.5.2 Semiconducting Tape 14
3.6 Crosslinked (thermoset) Requirements 14
3.7 Covering Removal Test 14

Section 4 Covering
4.0 General 15
4.1 Material 15
4.1.1 Requirements for 75°C Covering for Normal Service Operation 15
4.1.2 Requirements for 90°C Covering for Normal Service Operation 16
4.2 Covering Thickness Requirements 16
4.3 Covering Diameter Requirements 16
4.4 Covering Physical Requirements 16
4.5 Covering Electrical Requirements 17
4.6 Concentricity 17

Section 5 Identification
5.1 Cable Identification (Optional) 20
5.1.1 Center Strand Identification (Optional) 20
5.1.2 Sequential Length Markings (Optional) 20
 ICEA S-121-733-2016
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Section 6 Production Tests and Test Methods

6.1 General 21
6.1.1 Testing and Test Frequency 21
6.1.2 Test Method 21
6.2 Conductor Test Methods 21
6.2.1 Method for DC Resistance Determination 21
6.2.1.1 Retests for DC Resistance 22
6.3 Method for Measuring Physical and Air Oven Aging Properties 22
6.4 Method for Measuring Heat Deformation 22
6.5 Method for Measuring Hot Creep 22
6.6 Volume Resistivity 22
6.6.1 Conductor Shield (Stress Control) 22
6.6.2 Test Equipment 23
6.6.3 Test Procedure 23
6.6.3.1 Two-electrode Method 23
6.6.3.2 Measurement 23
6.7 Wafer Boil Test for Thermoset Conductor Shields 23
6.8 Covering Removal Test 23
6.9 Concentricity 24

Section 7 Qualification Tests

7.1 General 26
7.2 Method for Determining Resistance to Environmental Stress Cracking of 26
75C Outer Layer Wall Material
7.2.1 Test Specimens
7.2.2 Test Procedure
7.3 Sunlight Resistance of Covering Materials 26
7.3.1 Qualification 26
7.3.2 Sunlight Resistance 27
7.3.2.1 Carbon-Arc Weather-O-Meter 27
7.3.2.2 Xenon-Arc Weather-O-Meter 27
7.4 Method for Determining Track Resistance of Outer Layer Wall Material 27
7.5 Dielectric Constant 27
7.6 Method for Measuring the Absorption Coefficient of Black 75C Outer Wall 27
Covering Material

Section 8 Appendices
A Titles and Dates of Industry Standards Referenced in this Document 29

LIST OF TABLES
2-1 Aluminum 1350 Compact Round Conductor Constructions 7
2-2 Aluminum Conductors, Coated-Steel Reinforced (ACSR), and Aluminum- 8
Clad Steel Reinforced (ACSR/AW) Constructions
2-3 Aluminum-Alloy 6201-T81 Conductor Constructions 9
2-4 Nominal DC Resistance at 25°C Stranded Copper Conductor 10
2-5 Nominal Diameters for Copper and Aluminum Conductors 11
2-5 (Metric) Nominal Diameters for Copper and Aluminum Conductors 12
3-1 Extruded Conductor Shield Thickness (When Used) 13
3-2 Extruded Conductor Shield Requirements 14
4-1 Conductor Sizes, Covering Thicknesses and Test Voltages 18
4-2 Covering Physical Requirements 19
6-1 Summary of Production Tests and Sampling Frequency Requirements 24
6-2 Plan C 25
7-1 Qualification Test Requirements 28
ICEA S-121-733-2016
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ICEA S-121-733-2016
Page 1

Section 1
GENERAL

1.1 SCOPE

This standard applies to the materials, constructions, and testing of tree wire and messenger supported
spacer cable. These conductors are intended primarily for the distribution of electrical energy under
normal conditions of overhead (aerial) installations. This standard covers both thermoplastic and
crosslinked polyethylene constructions, rated for 75°C or 90°C normal service temperature. They are
considered as covered conductors therefore the cables carry no voltage rating. The conductors must be
installed on insulators and/or spacers adequate for the service voltage. The user may want to give
consideration to the dielectric compatibility of the covering, insulator, spacer and tie wire.

Line wire constructions are covered in ANSI/ICEA S-70-547 – Standard for Weather-Resistant
Polyethylene Covered Conductors.

Messenger wires are covered in ANSI/ICEA P-79-561 - Guide for Selecting Aerial Cable Messengers and
Lashing Wires.

1.2 DESIGN OPTIONS

The user of this standard should recognize that it covers many options. The user should select the
necessary options required for a complete description of the covered conductors.

1.3 OPERATING CONDITIONS

The design and construction of the cable shall be such that the cable will operate satisfactorily under the
normal conditions of overhead line (aerial) service with maximum conductor temperatures as follows:

Conductor Maximum Rated Operating

Temperature, °C*

Covering Normal Emergency Short

Type Service Overload Circuit
Thermoplastic
75 95 150
Polyethylene
Crosslinked
90 130 250
Polyethylene

* Exception: When adequate knowledge of the thermal characteristics of a cable environment is lacking,
the permissible conductor temperature should be reduced by 10°C or in accordance with available data.

The 75°C or 90°C "Normal Service Operation" temperature is the highest allowable temperature attained
by the hottest portion of a cable line during daily operating load cycles. It shall be used in ampacity
calculations where adequate information is known about the overall thermal characteristics of the cable
environment to ensure that the normal service temperature will not be exceeded.

The 95°C or 130°C "Emergency Overload Operation" temperature is the highest allowable temperature
attained by the hottest portion of a cable line during an emergency. Operation at that overload
temperature shall not exceed 100 hours in any twelve consecutive months or 500 hours during the lifetime
ICEA S-121-733-2016
Page 2

of the cable for tree wire. Spacer cable shall not exceed 100 hours in any twelve consecutive months or
1500 hours during the lifetime of the cable.

The 150°C or 250°C "Short Circuit Operation" temperature is the highest allowable temperature attained
by a phase conductor along any part of the cable line during a short circuit of a specified magnitude and
number of cycles. See the latest edition of ICEA Publication P-32-382.

1.4 TESTING AND TEST FREQUENCY

All cables shall comply with the requirements given in Parts 2, 3, 4 and 5.

Testing and test frequency shall be as indicated in Table 6-1 “Summary of Production Tests and Sampling
Frequency Requirements.”

1.5 TEST METHODS

Except where test and measurement methods are specifically detailed or modified by this standard, the
methods and procedures used to determine compliance with the requirements are those applicable in
the latest edition of ICEA T-27-581/NEMA WC 53 and the other industry standards referenced in this
standard.

1.6 DEFINITIONS

Concentricity: In a wire or cable, the measurement of the location of the center of the
conductor with respect to the geometric center of the surrounding covering.
Covered Conductor A conductor covered with an extruded layer(s) having no voltage rating.
(ICEA):
Covered Conductor A conductor covered with a dielectric having no rated insulating strength or
(NESC): having a rated insulating strength less than the voltage of the circuit in which
the conductor is used.
Dielectric Constant: The ratio of the capacitance of a given configuration of electrodes with the
material as a dielectric to the capacitance of the same electrode configuration
with a vacuum (or air for most practical purposes) as the dielectric.
Filled Crosslinked XLPE containing 10 percent or more of carbon black and/or mineral fillers by
Polyethylene: weight.
Insulated Conductor A conductor covered with a dielectric (other than air) having a rated insulating
(NESC): strength equal to or greater than the voltage of the circuit in which it is used.
Line Wire: A non-track resistant covered conductor (see ICEA S-70-547).
Spacer Cable: A track resistant covered conductor supported by a high strength neutral
messenger through a series of space-maintaining insulated devices
(spacers). The resulting close-proximity configuration minimizes the amount
of space and hardware required for line installation.
Thermoplastic: A polymeric material, which repeatedly can be softened by heating and
hardened by cooling through a temperature range characteristic of the
material and that, in a softened state, can be shaped through the application
of force.
Thermoset: A polymeric material which when crosslinked, will not flow on subsequent
heating. Crosslinking is accomplished either chemically or by irradiation.
Tree Wire: Track resistant covered overhead conductor, used to directly replace bare
wire spans where trees crowd the right-of-way, such as in wooded
residential areas, when a minimum interference with the environment is
desired.
ICEA S-121-733-2016
Page 3

Track Resistant: The property of a material to resist the development of a partially conducting
path of localized deterioration on its surface under a given voltage and time.
Unfilled Crosslinked XLPE containing less than 10 percent of carbon black and/or mineral filler by
Polyethylene: weight.
Water Blocking A non-metallic material incorporated in a cable construction intended as an
Components: impediment to water penetration. A water blocking component can be a
pumpable or extrudable conductor filler compound, a water swellable tape,
yarn, or powder, or a combination thereof.
XLPE: Crosslinked polyethylene
ICEA S-121-733-2016
Page 4

Section 2
CONDUCTORS

2.0 GENERAL

Conductors shall meet the requirements of the appropriate ASTM standards referenced in this standard.
Diameters shall be in accordance with paragraph 2.4.

2.1 PHYSICAL AND ELECTRICAL PROPERTIES

The conductors used in the cable shall be copper in accordance with 2.1.1, aluminum in accordance with
2.1.2, aluminum conductor coated-steel reinforced in accordance with 2.1.3, aluminum conductor
aluminum- alloy reinforced in accordance with 2.1.4. The outer layer of an uncoated stranded copper
conductor may be tin coated to obtain free stripping of an adjacent polymeric layer.

2.1.1 Copper Conductors

ASTM B 1 for hard-drawn copper wire.

ASTM B 2 for medium-hard-drawn copper wire.
ASTM B 3 for soft or annealed uncoated copper.
ASTM B 8 for Class AA, A, or B stranded copper conductors.
ASTM B 33 for soft or annealed tin-coated copper wire.
ASTM B 496 for compact-round stranded copper conductors.
ASTM B 835 for compact round stranded copper conductors using single input wire constructions.

2.1.2 Aluminum Conductors

ASTM B 230 for electrical grade aluminum 1350-H19.

ASTM B 231 for Class AA, A, or B stranded aluminum 1350.
ASTM B 233 for electrical grade aluminum 1350 drawing stock.
ASTM B 398 for aluminum-alloy 6201-T81 wire.
ASTM B 399 for Class AA, or A stranded aluminum-alloy 6201-T81 conductors.
ASTM B 400 for compact round stranded aluminum 1350 conductors.
ASTM B 786 for 19 wire combination unilay-stranded aluminum 1350 conductors. (Used only in spacer
cable applications)
ASTM B 836 for compact round stranded aluminum conductors using single input wire constructions.

2.1.3 Aluminum Conductor, Coated-Steel Reinforced (ACSR)

ASTM B 230 for electrical grade aluminum 1350-H19.

ASTM B 232 for concentric-lay-stranded aluminum conductors, coated-steel reinforced
ASTM B 233 for electrical grade aluminum 1350 drawing stock.
ASTM B 401 for compact round concentric-lay-stranded aluminum conductors, steel-reinforced
(ACSR/COMP).
ASTM B 498 for zinc coated (galvanized) steel core wire for aluminum conductors, steel reinforced
(ACSR).
ASTM B 549 for concentric-lay-stranded aluminum conductors, aluminum-clad steel reinforced
(ACSR/AW). (Used only in tree wire applications)
ASTM B 606 for high-strength zinc-coated (galvanized) steel core wire for aluminum and aluminum-alloy
conductors, steel reinforced.
ICEA S-121-733-2016
Page 5

2.1.4 Aluminum Conductor, Aluminum-Alloy Reinforced (ACAR)

ASTM B 230 for electrical grade aluminum 1350-H19.

ASTM B 233 for electrical grade aluminum 1350 drawing stock.
ASTM B 398 for aluminum-alloy 6201-T81 wire.
ASTM B 524 for concentric-lay-stranded aluminum conductors, aluminum-alloy reinforced (ACAR)

2.2 CONDUCTOR SIZE UNITS

Conductor size shall be expressed by cross-sectional area in thousand circular mils (kcmil). The AWG
equivalents for small sizes may be found in Table 2-1, Table 2-2, Table 2-3, Table 2-4 and Table 2-5.

2.3 CONDUCTOR DC RESISTANCE PER UNIT LENGTH

The dc resistance per unit length of each conductor in a production or shipping length of completed cable
shall not exceed 1.02 times the appropriate nominal resistance value specified in Part 2. The dc resistance
shall be determined in accordance with 2.3.1 or 2.3.2.

For constructions not included in Part 2, the nominal resistance may be calculated using the method
shown in paragraph 2.3.2, with “A” equal to the nominal conductor area.

Where the outer layer of an uncoated stranded copper conductor is tin coated, the direct current
resistance of the resulting conductor shall not exceed the value specified for an uncoated conductor of
the same size.

2.3.1 Direct Measurement of dc Resistance Per Unit Length

The dc resistance per unit length shall be determined by dc resistance measurements made in
accordance with ICEA T-27-581/NEMA WC-53 to an accuracy of 2 percent or better. If measurements
are made at a temperature other than 25°C, the measured value shall be converted to resistance at 25°C
by using either of the following:

1. The appropriate multiplying factor obtained from ICEA T-27-581/NEMA WC-53.

2. A multiplying factor calculated using the applicable formula in ICEA T-27-581/NEMA WC-53.

If verification is required for the direct-current resistance measurement made on an entire length of
completed cable, refer to Paragraph 6.2.

Where resistance measurements are made on non-homogeneous conductors, the components may be
separated, straightened, and measured independently, using the appropriate temperature coefficient of
resistance for the material being measured. The resistance of the completed conductor is the parallel
combination of all components multiplied by the weight increment factor (due to stranding) from the
appropriate ASTM standard.
ICEA S-121-733-2016
Page 6

2.3.2 Calculation of dc Resistance Per Unit Length

The dc resistance per unit length at 25°C shall be calculated using the following formula:

ρ
R =K
A
Where:
R = Conductor resistance in /1000 ft.
K = Weight increment factor (standard increment due to stranding - see appropriate
ASTM standard).
 = Volume resistivity in ·cmil/ft., determined in accordance with ASTM B 193 using
round wires.
A = Cross-sectional area of conductor in kcmil, determined in accordance with ICEA
T-27-581/NEMA WC-53.

When the volume resistivity is expressed in nanoohm meter (nm) and area is expressed in square
millimeters (mm2), the resistance is expressed in milliohm per meter (m/m).

When calculating the resistance of non-homogenous conductors, the resistance of each component
should be calculated separately using the volume resistivity and area corresponding to each metallic
component, using “K” (weight increment factor) from the appropriate ASTM standard. The resistance of
the completed conductor is the parallel combination of all components.

2.4 CONDUCTOR DIAMETER

The diameter of a conductor shall be measured in accordance with ICEA T-27-581/NEMA WC 53. The
diameter for copper and aluminum conductors shall not differ from the nominal values shown in Table 2-
5 and Table 2-5 (Metric) by more than ±2 %. The diameter of ACSR and ACAR shall not differ from the
nominal values shown in the appropriate ASTM standard by more than ±2 %.

2.5 WATER BLOCKING COMPONENTS FOR STRANDED CONDUCTORS (OPTIONAL)

With the approval of the purchaser, a water blocking material designed as an impediment to longitudinal
water penetration may be incorporated in the interstices of the stranded conductor.
ICEA S-121-733-2016
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Table 2-1
ALUMINUM 1350 COMPACT ROUND CONDUCTOR CONSTRUCTIONS

Conductor Size* Class Nominal dc Resistance @ 25°C

AWG kcmil mm2 ohms/1000 feet milliohms/meter

4 41.74 21.1 A, B 0.424 1.39
2 66.36 33.6 AA, A, B 0.266 0.872
1 83.69 42.4 AA, A, B 0.211 0.692
1/0 105.6 53.5 AA, A, B 0.168 0.551
2/0 133.1 67.4 AA, A, B 0.133 0.436
3/0 167.8 85.0 AA, A, B 0.105 0.344
4/0 211.6 107.2 AA, A, B 0.0836 0.2743
250 127 AA, A, B 0.0707 0.2320
266.8 135 AA, A, B 0.0661 0.2169
300 152 AA, A, B 0.0589 0.1933
336.4 171 AA, A 0.0524 0.1719
350 177 A, B 0.0505 0.1657
397.5 201 AA, A 0.0444 0.1457
400 203 B 0.0442 0.1450
450 228 B 0.0393 0.1289
477 242 AA 0.0370 0.1214
500 253 AA, B 0.0354 0.1161
550 279 B 0.0321 0.1053
556.5 282 AA 0.0317 0.1040
600 304 B 0.0295 0.0968
636 322 B 0.0277 0.0909
650 329 B 0.0272 0.0892
700 355 B 0.0253 0.0830
750 380 B 0.0236 0.0774
795 403 AA, B 0.0222 0.0728
800 405 B 0.0221 0.0725
900 456 B 0.0197 0.0646
1000 507 B 0.0177 0.0581

* Other sizes available upon request.

ICEA S-121-733-2016
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Table 2-2
ALUMINUM CONDUCTORS, COATED-STEEL REINFORCED (ACSR)
AND ALUMINUM-CLAD STEEL REINFORCED (ACSR/AW) CONSTRUCTIONS
Number Nominal dc Resistance @ 25°C
of Nominal Diameter
Conductor Size ohms/1000 feet milliohms/meter
Wires
kcmil Al /
mm2 Inches mm ACSR ACSR/AW ACSR ACSR/AW
(AWG) Steel
41.74 (4) 21.1 6/1 0.250 6.35 0.411 0.398 1.35 1.31
41.74 (4) 21.1 7/1 0.257 6.53 0.407 0.387 1.33 1.27
66.36 (2) 33.6 6/1 0.316 8.03 0.259 0.250 0.848 0.821
66.36 (2) 33.6 7/1 0.325 8.26 0.256 0.243 0.839 0.799
83.69 (1) 42.4 6/1 0.355 9.02 0.205 0.198 0.673 0.650
105.6 (1/0) 53.5 6/1 0.398 10.1 0.163 0.157 0.533 0.516
133.1 (2/0) 67.4 6/1 0.447 11.4 0.129 0.125 0.423 0.409
167.8 (3/0) 85.0 6/1 0.502 12.8 0.102 0.0990 0.336 0.325
211.6 (4/0) 107.2 6/1 0.563 14.3 0.0811 0.0785 0.266 0.258
266.8 135.2 18/1 0.609 15.5 0.0656 0.0649 0.215 0.213
266.8 135.2 26/7 0.642 16.3 0.0651 0.0630 0.214 0.207
336.4 170.5 18/1 0.684 17.4 0.0520 0.0515 0.171 0.169
336.4 170.5 26/7 0.721 18.3 0.0516 0.0500 0.169 0.164
336.4 170.5 30/7 0.741 18.8 0.0512 0.0489 0.168 0.161
397.5 201.4 18/1 0.743 18.9 0.0442 0.0435 0.145 0.143
397.5 201.4 24/7 0.772 19.6 0.0440 0.0427 0.144 0.140
397.5 201.4 26/7 0.783 19.9 0.0437 0.0423 0.143 0.139
477 241.7 18/1 0.814 20.7 0.0367 0.0363 0.120 0.119
477 241.7 24/7 0.846 21.5 0.0365 0.0356 0.120 0.117
477 241.7 26/7 0.858 21.8 0.0364 0.0352 0.119 0.116
477 241.7 30/7 0.883 22.4 0.0361 0.0345 0.119 0.113
556.5 253.4 18/1 0.879 22.3 0.0315 0.0311 0.103 0.102
556.5 253.4 24/7 0.914 23.2 0.0313 0.0305 0.103 0.100
556.5 253.4 26/7 0.927 23.5 0.0312 0.0302 0.102 0.0990
636 322.3 18/1 0.940 23.9 0.0278 0.0272 0.0912 0.0893
636 322.3 24/7 0.977 24.8 0.0274 0.0267 0.0898 0.0875
636 322.3 26/7 0.991 25.2 0.0273 0.0264 0.0894 0.0866
795 402.8 24/7 1.092 27.7 0.0222 0.0217 0.0728 0.0712
795 402.8 26/7 1.108 28.1 0.0218 0.0211 0.0716 0.0693
795 402.8 45/7 1.063 27.0 0.0221 0.0218 0.0724 0.0715
ICEA S-121-733-2016
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Table 2-3

ALUMINUM-ALLOY 6201-T81 CONDUCTOR CONSTRUCTIONS

Approximate
Al 1350 Size Number
Nominal dc
Conductor size Having of Nominal Diameter
Resistance @ 25°C
Equivalent Wires
Resistance
ohms/ milliohms/
kcmil mm2 AWG/kcmil Inches mm
1000 feet meter
48.69 24.7 4 7 0.250 6.35 0.422 1.38
77.47 39.3 2 7 0.316 8.03 0.265 0.870
123.3 62.5 1/0 7 0.398 10.1 0.167 0.547
155.4 78.7 2/0 7 0.447 11.4 0.132 0.434
195.7 99.2 3/0 7 0.502 12.8 0.105 0.345
246.9 125.1 4/0 7 0.563 14.3 0.0832 0.273
312.8 158.4 266.8 19 0.642 16.3 0.0657 0.216
394.5 199.8 336.4 19 0.721 18.3 0.0521 0.171
465.4 235.7 397.5 19 0.783 19.9 0.0442 0.145
559.5 283.4 477.0 19 0.858 21.8 0.0367 0.121
652.4 330.4 556.5 19 0.927 23.6 0.0315 0.103
740.8 375.2 636.0 37 0.991 25.2 0.0277 0.0910
927.2 459.6 795.0 37 1.108 28.1 0.0222 0.0728
 ICEA S-121-733-2016
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Table 2-4
NOMINAL DC RESISTANCE AT 25°C
STRANDED COPPER CONDUCTOR
Number Nominal dc Resistance
Conductor @ 25°C
of
Size *
Wires ohms/1000 feet milliohms/meter
kcmil Hard Medium Soft or Hard Medium Soft or
mm2
(AWG) Drawn Hard-Drawn Annealed Drawn Hard-Drawn Annealed
41.74 (4) 21.1 1 0.264 0.262 0.253 0.866 0.859 0.830
41.74 (4) 21.1 7 0.269 0.267 0.258 0.882 0.876 0.846
66.36 (2) 33.6 1 0.166 0.165 0.159 0.544 0.541 0.522
66.36 (2) 33.6 7 0.169 0.168 0.162 0.554 0.551 0.531
83.69 (1) 42.4 1 0.132 0.131 0.126 0.433 0.430 0.413
83.69 (1) 42.4 7 0.134 0.133 0.129 0.440 0.436 0.423
105.6 (1/0) 53.5 7 0.106 0.106 0.102 0.348 0.348 0.335
105.6 (1/0) 53.5 19 0.106 0.106 0.102 0.348 0.348 0.335
133.1 (2/0) 67.4 7 0.0843 0.0839 0.0810 0.277 0.275 0.266
133.1 (2/0) 67.4 19 0.0843 0.0839 0.0810 0.277 0.275 0.266
167.8 (3/0) 85.0 7 0.0669 0.0665 0.0642 0.219 0.218 0.211
167.8 (3/0) 85.0 19 0.0669 0.0665 0.0642 0.219 0.218 0.211
211.6 (4/0) 107.2 7 0.0530 0.0528 0.0510 0.174 0.173 0.167
211.6 (4/0) 107.2 19 0.0530 0.0528 0.0510 0.174 0.173 0.167
250 126.7 19 0.0449 0.0446 0.0431 0.147 0.146 0.141
250 126.7 37 0.0449 0.0446 0.0431 0.147 0.146 0.141
300 152.0 19 0.0374 0.0372 0.0360 0.123 0.122 0.118
300 152.0 37 0.0374 0.0372 0.0360 0.123 0.122 0.118
350 177.3 19 0.0321 0.0319 0.0308 0.105 0.105 0.101
350 177.3 37 0.0321 0.0319 0.0308 0.105 0.105 0.101
400 202.6 19 0.0281 0.0279 0.0269 0.0922 0.0915 0.0882
400 202.6 37 0.0281 0.0279 0.0269 0.0922 0.0915 0.0882
450 228.0 37 0.0249 0.0248 0.0240 0.0817 0.0813 0.0787
500 253.3 37 0.0224 0.0223 0.0216 0.0735 0.0731 0.0708
600 304.0 37 0.0187 0.0186 0.0180 0.0613 0.0610 0.0590
700 354.7 61 0.0160 0.0159 0.0154 0.0525 0.0522 0.0505
750 380.0 61 0.0150 0.0149 0.0144 0.0492 0.0489 0.0472
800 405.4 61 0.0140 0.0140 0.0135 0.0459 0.0459 0.0443
900 456.0 61 0.0125 0.0124 0.0120 0.0410 0.0407 0.0394
1000 506.7 61 0.0112 0.0112 0.0108 0.0367 0.0367 0.0354

* Caution should be used when using large copper conductors for aerial applications because of extra loading on
cross arms. Consult your manufacturer.
ICEA S-121-733-2016
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Table 2-5
Nominal Diameters for Copper and Aluminum Conductors

Conductor Nominal Diameters (inches)

Size Concentric Lay Stranded
Combi- Unilay
AWG kcmil Compact* Compressed Class A Class nation Com-
B** Unilay pressed*
4 41.74 0.213 0.225 0.232 0.232 0.226
2 66.36 0.268 0.283 0.292 0.292 0.286
1 83.69 0.299 0.322 0.328 0.332 0.321 0.313
1/0 105.6 0.336 0.362 0.368 0.373 0.360 0.352
2/0 133.1 0.376 0.406 0.414 0.419 0.404 0.395
3/0 167.8 0.423 0.456 0.464 0.470 0.454 0.443
4/0 211.6 0.475 0.512 0.522 0.528 0.510 0.498
250 0.520 0.558 0.574 0.575 0.554 0.542
266.8 0.537 0.574 0.593 0.573 0.560
300 0.570 0.611 0.629 0.630 0.607 0.594
336.4 0.603 0.645 0.666 0.643 0.629
350 0.616 0.661 0.679 0.681 0.656 0.641
397.5 0.659 0.701 0.724 0.699
400 0.659 0.706 0.726 0.728 0.701 0.685
450 0.700 0.749 0.772 0.772 0.744 0.727
477 0.722 0.771 0.795 0.766 0.747
500 0.736 0.789 0.813 0.813 0.784 0.766
550 0.775 0.829 0.853 0.855 0.804
556.5 0.780 0.832 0.858 0.827
600 0.813 0.866 0.891 0.893 0.840
636 0.835 0.891 0.918 0.865
650 0.845 0.901 0.929 0.929 0.874
700 0.877 0.935 0.964 0.964 0.907
750 0.908 0.968 0.998 0.998 0.939
795 0.932 0.996 1.028
800 0.938 1.000 1.031 1.031 0.969
900 0.999 1.061 1.094 1.094 1.028
1000 1.060 1.117 1.152 1.152 1.084

* Diameters shown are for compact round, compact modified concentric, compact single input wire and unilay compressed.
** Diameters shown are for concentric round and modified concentric.
Note: Blanks in table indicate uncommon design sizes
ICEA S-121-733-2016
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Table 2-5 (Metric)

Nominal Diameters for Copper and Aluminum Conductors

Conductor Nominal Diameters (mm)

Size Concentric Lay Stranded
AWG Combi- Unilay
or mm2 Compact* Compressed Class Class nation Com-
kcmil A B** Unilay pressed*
4 21.1 5.41 5.72 5.89 5.89 5.74
2 33.6 6.81 7.19 7.42 7.42 7.26
1 42.4 7.59 8.18 8.33 8.43 8.15 7.95
1/0 53.5 8.53 9.19 9.35 9.47 9.14 8.94
2/0 67.4 9.55 10.3 10.5 10.6 10.3 10.0
3/0 85.0 10.7 11.6 11.8 11.9 11.5 11.3
4/0 107 12.1 13.0 13.3 13.4 13.0 12.6
250 127 13.2 14.2 14.6 14.6 14.1 13.8
266.8 135 13.6 14.6 15.1 14.6 14.2
300 152 14.5 15.5 16.0 16.0 15.4 15.1
336.4 171 15.3 16.4 16.9 16.3 16.0
350 177 15.6 16.8 17.2 17.3 16.7 16.3
397.5 201 16.7 17.8 18.4 17.8
400 203 16.7 17.9 18.4 18.5 17.8 17.4
450 228 17.8 19.0 19.6 19.6 18.9 18.5
477 242 18.3 19.6 20.2 19.5 19.0
500 253 18.7 20.0 20.7 20.7 19.9 19.5
550 279 19.7 21.1 21.7 21.7 20.4
556.5 282 19.8 21.1 21.8 21.0
600 304 20.7 22.0 22.6 22.7 21.3
636 322 21.2 22.6 23.3 22.0
650 329 21.5 22.9 23.6 23.6 22.2
700 355 22.3 23.7 24.5 24.5 23.0
750 380 23.1 24.6 25.3 25.3 23.9
795 403 23.7 25.3 26.1 26.1
800 405 23.8 25.4 26.2 26.2 24.6
900 456 25.4 26.9 27.8 27.8 26.1
1000 507 26.9 28.4 29.3 29.3 27.5

* Diameters shown are for compact round, compact modified concentric, compact single input wire and unilay compressed.
** Diameters shown are for concentric round and modified concentric.
Note: Blanks in table indicate uncommon design sizes.
ICEA S-121-733-2016
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Section 3
CONDUCTOR SHIELD (STRESS CONTROL LAYER)

3.0 GENERAL

A conductor shield is not required in a 5 kV system. A conductor shield shall be required at 15 kV and above.
In a 15 kV system, a conductor shield is optional if continuous contact with tree limbs is not expected. See
Table 4-1 for construction details.

3.1 MATERIAL

If required, the conductor shall be covered with an extruded thermoplastic or thermosetting conductor shield
material. The normal conductor operating temperature shall determine whether a thermoplastic or thermoset
conductor shield is used. The extruded material shall be semiconducting. The extruded shield shall be
compatible with all cable component materials with which it is in contact. The allowable operating temperatures
of the conductor shield shall be equal to or greater than those of the covering. The conductor shield shall be
easily removable from the conductor and the outer surface of the extruded shield shall be firmly bonded to the
overlying covering.

A semiconducting tape may be used between the conductor and the extruded shield. The tape, if utilized, shall
not be considered as part of the extruded shield thickness.

3.2 EXTRUDED SHIELD THICKNESS

The extruded conductor shield thicknesses shall be as follows:

Table 3-1
Extruded Conductor Shield Thickness
(When Used)

Extruded Shield Thickness

Conductor Size,
AWG or kcmil Minimum Point Nominal
(mm2)
mils mm mils mm

4 – 477
12 0.30 15 0.38
(21.1 – 242)
Above 477*
16 0.41 20 0.51
(Above 242)

* For conductor sizes larger than 1000 kcmil consult manufacturer.

For compact round and solid conductors which have a diameter eccentricity less than or equal to 2 mils (0.051
mm) measured before the extruded shield is applied, the extruded shield thickness may be 50 percent of Table
3-1 values with prior agreement between the manufacturer and the purchaser. Except where noted, all other
requirements remain unchanged. Diameter eccentricity is defined as the maximum diameter minus the minimum
diameter of a given cross section.
ICEA S-121-733-2016
Page 14

3.3 VOIDS

The extruded conductor shield and overlying covering interface shall be free of any voids larger than 3 mils
(0.076 mm).

3.4 PHYSICAL REQUIREMENTS

The thermoplastic or thermosetting material intended for extrusion, as a conductor shield shall meet the following
requirements:
Table 3-2
Extruded Conductor Shield Requirements

Physical Requirements Thermoplastic Thermoset

Conductor Shield Conductor Shield

After air oven exposure at C ± 1°C: 100 121

for hours duration: 48 168
,
Elongation, minimum percent 100 100

Brittleness temperature not warmer than, C -25 -25

3.5 ELECTRICAL REQUIREMENTS

3.5.1 Extruded Semiconducting Material

The volume resistivity of the extruded semiconducting conductor shield shall not exceed 1000 ohm-meter at the
maximum normal operating temperature and emergency operating temperature.

3.5.2 Semiconducting Tape

If a semiconducting tape is used over the conductor, the maximum dc resistance of the tape at room temperature
shall be 10,000 ohms per unit square when determined in accordance with ASTM D 4496.

3.6 CROSSLINKED (THERMOSET) REQUIREMENTS

(See 6.7) The extruded thermoset conductor shield shall be effectively crosslinked as determined by the
wafer boil test.

3.7 COVERING REMOVAL TEST

(See 6.8) The extruded thermoplastic conductor shield shall be effectively bonded to the covering layer
above.
 ICEA S-121-733-2016
Page 15

Section 4
COVERING

4.0 GENERAL

The covering may consist of a single protective layer or a two-layer composite of polyethylene or crosslink
polyethylene material. A single or two layer covering can be used at 15 kV or below. Above 15 kV, a two
layer construction shall be used. The layers shall be firmly bonded to each other and to the conductor
shield if present. See Table 4-1 for covering options. Line wire constructions are covered in ANSI/ICEA
S-70-547 – Standard for Weather-Resistant Polyethylene Covered Conductors.

4.1 MATERIAL

The covering on the conductors may be thermoplastic or thermoset depending on the normal operating
temperature. The materials shall be extrudable and in accordance with 4.1.1 or 4.1.2.

Density ranges shown are of the uncolored, unfilled primary polyethylene component of the covering.

4.1.1 Requirements for 75°C Covering for Normal Service Operation

A single layer covering or the outer layer of a two-layer composite covering system shall be Type II, or
Type III, black or gray track resistant polyethylene that complies with the requirements in Table 4-2.

The inner layer material shall be Type I, II or III polyethylene and shall comply with the requirements in
Table 4-2.

The composite layer shall meet the requirements of Table 4-2 and prepared per Section 6.3.

The inner layer material shall be polyethylene,

Type I of Nominal Density > 0.910 to 0.925 g/cm3 or
Type II of Nominal Density > 0.925 to 0.940 g/cm3 or
Type III of Nominal Density > 0.940 to 0.960 g/cm3

The outer layer of a two-layer composite covering system shall be black or gray polyethylene,
Type II of Nominal Density > 0.925 to 0.940 g/cm3 or
Type III of Nominal Density > 0.940 to 0.960 g/cm3

Single Two Layer

Layer Inner Outer
II or III I, II or III II or III
 ICEA S-121-733-2016
Page 16
4.1.2 Requirements for 90°C Covering for Normal Service Operation

A single layer covering or the outer layer of a two-layer composite covering system shall be filled or unfilled
track resistant crosslinked polyethylene, and shall meet the dimensional, electrical, and physical
requirements specified in this section.

The inner layer material shall be a crosslinked polyethylene and shall comply with the requirements in
Table 4-2.

The composite layer shall meet the requirements of Table 4-2 and prepared per Section 6.3.

A single layer covering or the outer layer of a two-layer composite covering system shall be crosslinked
black or gray polyethylene,
Type II of Nominal Density > 0.925 to 0.940 g/cm3, or
Type III of Nominal Density > 0.940 to 0.960 g/cm3

4.2 COVERING THICKNESS REQUIREMENTS

When measured in accordance with the latest edition of ICEA T-27-581/NEMA WC 53, the minimum
thickness of the covering shall not be less than 90% of the applicable nominal thickness. The minimum
thickness for a two layer product is 90% of the combined nominal layer thickness. Required minimum
thicknesses are specified in Table 4-1. The thickness of the conductor shield is not included in the
minimum covering thickness value. The nominal covering values are not specification requirements but
are used for identification purposes only.

4.3 COVERING DIAMETER REQUIREMENTS

When measured in accordance with the latest edition of ICEA T-27-581/NEMA WC 53, the maximum
overall diameter for cables with <250 mils wall thickness shall not be greater than + 0.020” of the nominal
calculated diameter of the finished cable. The maximum overall diameter for cables with ≥ 250 mils
thickness shall not be greater than + 0.030” of the nominal calculated diameter of the finished cable. The
nominal covering values are not specification requirements but are used for identification purposes only.

The nominal overall diameter shall be calculated by the following method:

Overall OD = C+2.5CS+2T

Where:
C = Applicable nominal conductor diameter from Section 2.
CS = Minimum point extruded conductor shield thickness from Section 3
T = Nominal covering thickness from Section 4

All dimensions in mils.

4.4 COVERING PHYSICAL REQUIREMENTS

When tested in accordance with Section 6, the covering shall meet the requirements in Table 4-2.
 ICEA S-121-733-2016
Page 17
4.5 COVERING ELECTRICAL REQUIREMENTS

An alternating or direct current spark test or an immersion test at a potential specified in Table 4-1 shall be
performed. If used, the immersion test shall be five (5) minute duration after a minimum of 1 hour
immersion in water.

4.6 CONCENTRICITY

(See 6.9) When tested in accordance with Section 6, the minimum concentricity of the single covering
layer or composite layers shall not be less than 85%.
 ICEA S-121-733-2016
Page 18

Table 4-1
Conductor Sizes, Covering Thicknesses and Test Voltages (4)

Test Voltage, kV(3)

System Voltage Conductor Covering Thickness
Rating, Size (Mils)
Immersion Spark
Phase to Phase AWG or Conductor
Volts kcmil Shield Minimum Nominal(2) ac dc ac dc
0-5000 4-500 NA 72 80 4.0 11.5 8.0 11.5
4-636 NA 135 150 7.0 21.0 15.0 21.0
795 144 160 7.5 22.5 16.0 22.5
5001-15000(1)
4-636 Yes 135 150 7.0 21.0 15.0 21.0
795 Yes 144 160 7.5 22.5 16.0 22.5
15001-25000 2-795 Yes 225 250 12.5 37.0 25.0 37.0
25001-35000 1/0-795 Yes 270 300 14.0 42.0 30.0 42.0
35001-46000 1/0-795 Yes 360 400 14.0 42.0 30.0 42.0

(1) Conductor shield is optional on 15 kV rated systems, if tree contact not expected.
(2) The nominal covering thicknesses are not requirements. They are included for information purposes only.
(3) Test voltages are based on covering wall thickness and not the conductor size.
(4) Other constructions are available. Consult your manufacturer.
 ICEA S-121-733-2016
Page 19

Table 4-2
COVERING PHYSICAL REQUIREMENTS
Covering Rating
Property
75°C 90°C
At 25°C ± 5°C

Initial Tensile (See 6.3), Minimum, psi 2000 1800

(MPa) (13.8) (12.5)

Initial Elongation at Rupture (See 6.3),

Minimum, Percent 300 250

After Aging in Air Oven (See 6.3)

Hours 48 168
Temperature, °C ± 1°C 100 121
Tensile and Elongation at Rupture,
Minimum, Percent of Unaged Value 75 75

Heat Deformation (See 6.4) N/A

Temperature, °C ± 2°C 100
Maximum, Percent of Original Thickness
(a) 266.8 kcmil and smaller 30
(b) Larger than 266.8 kcmil 10

Hot Creep (See 6.5) N/A

Air Oven Temperature, °C ± 2°C 150
Maximum % Elongation:
Filled * 100
Unfilled * 175
Hot Set (See 6.5) N/A
Maximum %:
Filled * 5
Unfilled * 10

Absorption Coefficient of 75°C Black Outer

Wall Materials (see 7.6) N/A
Minimum Absorbance/Meter 320**

*A filled cross-linked polyethylene covering is one, which contains 10 percent or more of carbon black
and/or mineral fillers by weight. An unfilled crosslinked polyethylene covering is one, which contains less
than 10 percent of carbon black and/or mineral fillers by weight.

** In lieu of testing the covering removed from the conductor, a certification by the manufacturer of the
polyethylene compound that this requirement has been complied with shall suffice.
ICEA S-121-733-2016
Page 20

Section 5
IDENTIFICATION

5.1 CABLE IDENTIFICATION (Optional)

The cable may be legibly and durably surface printed throughout its length at the discretion of the
customer. The legend, if used, shall be printed at regular intervals not exceeding 24-inches (0.61 meters).
The following information is recommended:

Manufacturer’s name
Conductor size
Conductor material
Covering material and nominal thickness
Year of manufacture

When used, the printing shall be non-indent using a contrasting color.

When the cable is composed of a two layer composite construction both layers shall be indicated in the
print (for example using nominal thicknesses: a 15 kV construction may be labelled 75/75 or if a conductor
shield is present then 15/75/75).

5.1.1 Center Strand Identification (Optional)

When center strand identification is requested by the purchaser, the center strand of each conductor shall
be indented with the manufacturer's name and year of manufacture. This information is to be marked at
regular intervals with no more than 12 inches (305 mm) between repetitions.

5.1.2 Sequential length markings (Optional)

When sequential length marking is requested by the purchaser, the information is to be marked at regular
intervals of a maximum 24-inches or 1 meter depending on customer requirement.
 ICEA S-121-733-2016
Page 21

Section 6
PRODUCTION TESTS AND TEST °S

6.1 GENERAL

6.1.1 Testing and Test Frequency

All wires and cables shall be tested at the factory as necessary to determine their compliance with the
requirements given in Sections 2 through 4. When there is a conflict between the test methods given in
Section 6 and publications of other organizations to which reference is made, the requirements of Section
6 shall apply.

This Standard does not require any specific frequencies for sampling (for test) of cable products or
components. One program of sampling frequencies, based on the ICEA T-26-465/NEMA WC 54 guide, is
suggested in Table 6-1.

Tests on samples shall be made on samples selected at random. Each test sample shall be taken from
an accessible end of a coil or reel. Each coil or reel selected and the sample taken from it shall be
identified. The lengths of samples and the numbers of specimens to be prepared from each sample shall
be as specified under the individual tests.

If all of the samples pass any test specified in this Standard, the quantity of cable they represent shall be
considered as meeting the requirements of this Standard with regard to that test. Failure of any sample
shall not preclude resampling and retesting the length of cable from which the original sample was taken.

6.1.2 Test Method

Not all of the tests described in Section 6 are applicable to every cable covered by this Standard, nor are
all the tests that apply to cables covered in this Standard described in Section 6. Refer to the sections of
this Standard that set forth the specific requirements for each material and type of cable to determine
what tests are applicable to each type of cable.

Except where test and measurement methods are specifically detailed or modified by Section 6 of this
Standard, the methods and procedures used to determine compliance with the requirements in Sections
2 through 4 are those applicable in the ICEA T-27-581/NEMA WC 53 guide or in the editions of other
industry standards referenced in this Standard.

Table 6-1 lists tests, which are conducted according to other standards. Where noted, one or more
portions of Section 6 of this standard provide specific instructions, which may alter, clarify, or supersede
portions of the referenced standard.

6.2 CONDUCTOR TEST METHODS

6.2.1 Method for DC Resistance Determination

Measurements shall be made on each shipping length. The shipping length shall be maintained at a
reasonably constant temperature for at least 12 hours before the test.

Except as noted above, this test shall be performed in accordance with ICEA T-27-581/NEMA WC-53.
 ICEA S-121-733-2016
Page 22

If the dc resistance on the entire length of a conductor in a completed cable does not meet the maximum
allowable value in accordance with Tables 2-1, 2-2, 2-3 and 2-4, a retest in accordance with 6.2.1.1 on a
sample taken from the same conductor from the reel that failed can be conducted if the measured dc
resistance does not exceed 102% of the maximum allowable value.

6.2.1.1 Retests for DC Resistance

A minimum three foot long sample shall be tested in accordance with ICEA T-27-581/NEMA WC-53 and
shall meet the maximum allowable value in accordance with Tables 2-1, 2-2, 2-3 and 2-4. If this retest is
utilized as the basis to pass the entire length of cable, the original dc resistance measured value on the
entire length shall be retained for engineering information and the measured retest value shall be identified
as such when reported.

6.3 METHOD FOR MEASURING COVERING PHYSICAL AND AIR OVEN AGING PROPERTIES

When tested in accordance with ICEA T-27-581/NEMA WC-53, the covering tensile strength and
elongation at rupture and retention of tensile strength and elongation at rupture after air oven aging shall
meet the applicable requirements in Table 4-2 for crosslinked and thermoplastic materials.

For two-layer covering, the initial and aged tensile and elongation tests shall be conducted on the
composite specimens containing both inner and outer layers of the covering materials. The specimen
shall be prepared so as to provide approximately 50% of the total cross-sectional area of each layer in
the test specimen. Neither layer shall comprise a cross-section greater than 60% of the total specimen
cross-section. Tests may also be performed on materials intended for extrusion of the cable with the
average of the individual materials representing the composite. All tests must comply with Table 4-2.

For single layer coverings all test must comply with Table 4-2.

6.4 METHOD FOR MEASURING COVERING HEAT DEFORMATION

The method for measuring the Heat Deformation of the covering required in Table 4-2 for thermoplastic
materials shall be in accordance with the latest edition of ICEA T-27-581/NEMA WC 53.

6.5 METHOD FOR MEASURING COVERING HOT CREEP

The method for measuring the Hot Creep of the covering required in Table 4-2 for crosslinked materials
shall be in accordance with ICEA T-28-562.

6.6 VOLUME RESISTIVITY

6.6.1 Conductor Shield (Stress Control)

The samples shall be cut in half longitudinally and the conductor removed. Two silver-painted electrodes
shall be applied to the conductor shield spaced at least 2 inches (50.8 mm) apart.

The volume resistivity shall be calculated as follows:

R ( D2 - d 2 )
=
100L
Where:
ρ = Volume resistivity in ohm-meters.
R = Measured resistance in ohms.
 ICEA S-121-733-2016
Page 23

D = Diameter over the conductor stress control layer in inches.

d = Diameter over the conductor in inches.
L = Distance between potential electrodes in inches.

6.6.2 Test Equipment

A suitable instrument (e.g., Wheatstone, Kelvin Bridge or Ohmmeter) or instruments (e.g., voltmeter and
ammeter) shall be utilized for determining resistance and provide a source of 60 Hz ac or dc voltage. The energy
released in the conducting component shall not exceed 100 milli-watts.

A convection-type forced-draft, circulating air oven, shall be utilized capable of maintaining any constant (1C)
temperature up to 140C, e.g., Hot Pack Model 1204-14, Blue M Model OV-490, or Precision Type A.

6.6.3 Test Procedure

6.6.3.1 Two-electrode Method

Connect the electrodes to an ohmmeter.

6.6.3.2 Measurement

The resistance of the conducting component between the electrodes shall be determined at the specified
temperature.

6.7 WAFER BOIL TEST FOR THERMOSET CONDUCTOR SHIELDS

The conductor shall be removed. A representative cross section containing the extruded conductor shield shall
be cut from the cable. The resulting wafer shall be at least 25 mils (0.64 mm) thick. The wafer may be further
separated into concentric rings by careful separation of the shield from the covering. This may include the use
of a punch to separate the conductor shield from most of the inner layer.

The resulting wafer(s) or rings shall then be immersed in boiling decahydronaphthalene with 1 percent by weight
Antioxidant 2246 (or other reagents specified in ASTM D 2765, such as xylene) for 5 hours using the equipment
specified in ASTM D 2765 (This solution may be reused for subsequent tests provided that it works as effectively
as a fresh solution). The wafer(s) shall then be removed from the solvent and examined for shield/covering
interface continuity with a minimum 15-power magnification.

Total or partial separation of the semiconducting shield from the inner layer is permissible. Partial loss of the
shield is also permissible provided there is a continuous ring. If the semiconducting shield dissolves or cracks
such that it does not maintain a continuous ring, the cable lot shall be rejected.

6.8 COVERING REMOVAL TEST

Set the mid tap utility stripping tool approximately 5-10 mils from the bare conductor. Strip around the cable
to remove all three layers.

Separation of the semiconducting shield from the inner layer is not permissible.
 ICEA S-121-733-2016
Page 24

6.9 CONCENTRICITY

The maximum and minimum covering thickness measurements are used to calculate concentricity.
Measurements are taken in accordance with the latest edition of ICEA T-27-581/NEMA/WC 53.

Concentricity shall be calculated as follows:

Concentricity 100

Where:
Tmin = minimum covering thickness
Tmax = maximum covering thickness

Table 6-1
Summary of Production Tests and Sampling Frequency Requirements

STANDARD TEST METHOD MINIMUM

TEST
REFERENCE REFERENCE FREQUENCY

Conductor

dc Resistance Part 2 2.3 and ICEA T-27-581 100%

Diameter Part 2 ICEA T-27-581 Plan A

Manufacturer
Temper Part 2 ASTM certification that
required values are met

Non-Metallic Conductor Shield

Elongation After Aging Part 3 6.3 Plan D

Volume Resistivity Part 3 6.6 Plan D

Thickness Part 3 ICEA T-27-581 Plan C

Voids Part 3 ICEA T-27-581 Plan A

Wafer Boil (Thermoset) Part 3 6.7 Plan B

Covering Removal Test Part 3 6.8 Plan A

Covering

Unaged and Aged Tensile and Elongation Part 4 6.3 Plan D

Heat Deformation Part 4 6.4 Plan D

Hot Creep Part 4 ICEA T-28-562 Plan B

Diameter Part 4 ICEA T-27-581 Plan A

Thickness Part 4 ICEA T-27-581 Plan C

Concentricity Part 4 6.9 Plan A

Electrical Tests

Spark Test/Immersion Test Part 4 ICEA T-27-581 100%

 ICEA S-121-733-2016
Page 25

Plan A

One sample from each end of a manufacturer's master length. One sample from the outer end of each length
is sufficient if at least one sample is taken every 10,000 feet (3,000 m).

Plan B

Three samples shall be taken per cable extruder run. The samples shall be taken near the beginning, near the
middle and near the end of each extruder run. The middle sample shall be eliminated if the extruder run is to be
shipped in one continuous length.

Plan C

Table 6-2
Plan C

Quantity of Shipping Lengths Number of Tests

Per Extruder Run

1-2 each shipping length

3 - 19 2
10% of shipping lengths
20 and greater (Fractions shall be rounded to the
next higher integer value)

Plan D

Each lot of material used for extrusion on the cable.

 ICEA S-121-733-2016
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Section 7
QUALIFICATION TESTS

7.1 GENERAL

Qualification tests included in this Standard are intended to demonstrate the capability of the materials to
be used in high quality cable with the desired performance characteristics. Although these tests are not
routinely performed, it is intended that the product furnished under this Standard shall consistently comply
with all of the qualification test requirements. Qualification tests are valid until there is a change in the
compound. Qualification test requirements are summarized in Table 7-1.

7.2 METHOD FOR DETERMINING RESISTANCE TO ENVIRONMENTAL STRESS CRACKING

OF 75 C OUTER LAYER WALL MATERIAL

Except as otherwise specified in 7.2.1 and 7.2.2, the test shall be conducted in accordance with ASTM
D1693.

7.2.1 Test Specimens

Three test specimens, taken from the sample that are approximately 1.5 in. (38.1 mm) long, 0.5 in. (12.7
mm) wide, shall be molded from sample jacket material intended for extrusion or taken from the
completed cable. The thickness shall be 0.125 in. (3.18 mm) thick for low density polyethylene (Type I)
and 0.075 in. (1.9 mm) thick for medium and high density polyethylene (Type II and Type III). The
temperature of the molded specimens shall be lowered at any suitable rate. A slit made with a razor
blade, approximately 0.075 in. (1.9 mm) long and from 0.020 to 0.025 in. (0.51 to 0.64 mm) deep for Type
I and from 0.012 to 0.015 in. (0.3 to 0.38 mm) deep for Type II and Type III, shall be centrally located on
one of the 1.5 x 0.5 inch (38.1 x 12.7 mm) surfaces.

7.2.2 Test Procedure

The specimens shall be bent with the slit on the outside and placed in a test tube 200 mm (7.87in.) long
and 32 mm (1.26 in.) in outside diameter. The cracking agent Igepal CO-630 made by the GAF
Corporation, or its equivalent using a 10% concentration by volume with distilled water shall be added to
completely cover the specimen. The test tube, suitably closed by means such as a foil-covered cork,
shall be placed in an oven at 50±1ºC for 48 hours. At the end of this period, the specimens shall be
removed, allowed to cool to room temperature, and inspected for cracking.

7.3 SUNLIGHT RESISTANCE OF COVERING MATERIALS

7.3.1 Qualification

A sunlight resistance qualification test shall be conducted on material intended for extrusion or from
specimens from completed 1/0 AWG or larger conductor cable with coverings of less than 2.0 wt. %
carbon black or contains a carbon black greater than 35 nm average particle diameter. Covering material
containing greater than 2.0 wt. % carbon black and an average carbon black particle diameter of 35 nm
or less, are not required to be tested. Testing shall be conducted in accordance with either 7.3.2.1 or
7.3.2.2. All data shall be recorded and retained.
 ICEA S-121-733-2016
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7.3.2 Sunlight Resistance

Five die-cut specimens shall be prepared as in 6.1 and tested for tensile and elongation from (1) unaged
sections of the cable and (2) the conditioned specimens, one from each cable specimen. The respective
averages shall be calculated from the five tensile strength and elongation values obtained for the
conditioned samples. These averages shall be divided by the equivalent averages of the five tensile and
elongation values obtained for the unaged samples. This provides the tensile and elongation ratios for
the covering. The covering material should be considered sunlight resistant if the original to aged tensile
and the elongation ratio is 80 percent or greater after the 720 hours of exposure.

7.3.2.1 Carbon-Arc Weather-O-Meter

Five specimens shall be mounted vertically in the specimen drum of carbon-arc-radiation and water-spray
exposure equipment similar to the Type D apparatus in ASTM G-152 and G-153. The test method shall
also be in accordance with ASTM G-152 and G-153. The exposure time shall be 720 hours.

7.3.2.2 Xenon-Arc Weather-O-Meter

Five specimens shall be mounted, top and bottom, on a rack and exposed to xenon-arc radiation and
water-spray exposure equipment similar to the apparatus in ASTM G-155. The test method shall also be
in accordance with ASTM G-155 Method A. The exposure time shall be 720 hours.

7.4 METHOD FOR DETERMINING TRACK RESISTANCE OF OUTER LAYER WALL

MATERIAL

The Track Resistance of the Outer Layer Wall Material shall be tested with either Method 1 or 2 below.
The test can be performed on specimens prepared from cable samples or material intended for extrusion.

Method 1:
The Track Resistance test shall be made in accordance with ASTM D 2303 “Test Method for Liquid-
Contaminant, Inclined-Plane Tracking and Erosion of Insulating Materials.” except as noted. The outer
wall material five specimen determination shall be done at 2.5 kV with a 0.15 mL/min contamination rate
of application. The time to track one inch shall be a minimum of 1000 minutes for the average of the five
specimens.

Method 2:
The Track Resistance test shall be made in accordance with ASTM D 2132 “Test Method for Dust-and-
Fog Tracking and Erosion Resistance of Electrical Insulating Materials” except as noted. The outer wall
material three specimen determination shall be done at 1.5 kV. The average of the three specimens shall
pass a minimum of 200 hours.

7.5 DIELECTRIC CONSTANT

The dielectric constant test shall be conducted in accordance with the methods given in ICEA T-27-
581/NEMA WC-53 (Dissipation Factor (DF), Capacitance (C), and Dielectric Constant).

The covering shall meet the maximum requirements for dielectric constant at room temperature given in
Table 7-1.

7.6 METHOD FOR MEASURING THE ABSORPTION COEFFICIENT OF BLACK 75C OUTER
WALL COVERING MATERIAL

The absorption coefficient of the 75°C outer wall covering material shall be determined in accordance with
ASTM D3349.
 ICEA S-121-733-2016
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Table 7-1
QUALIFICATION TEST REQUIREMENTS

75C 90C
Polyethylene Crosslinked
Polyethylene
Environmental
Cracking
NO CRACKS* …
ASTM D1693
(See7.2)
Sunlight Resistance
min. % Retention
80/80 80/80
Tensile/Elongation
(See 7.3)
Method 1
Track Resistance A maximum tracking distance of 1 in. A maximum tracking distance of 1 in.
ASTM D 2303 (25.4 mm) above the lower electrode (25.4 mm) above the lower electrode
(See 7.4)
Method 2
Track Resistance Carbon track or erosion cannot span Carbon track or erosion cannot span
ASTM D 2132 the distance between the electrodes the distance between the electrodes
(See 7.4)
Maximum
Dielectric Constant 3.5 3.5
(See 7.5)
Absorption Coefficient
ASTM D 3349 Minimum 320 Absorbance/Meter ---
(See 7.6)

* Use Condition A for LDPE/LLDPE and Condition B for MDPE and HDPE with a solution of 10% Igepal CO-
630 or its equivalent and 90% distilled water. (Conditions A and B are defined in ASTM D1693.)
ICEA S-121-733-2016
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Section 8
APPENDICES

Appendix A
TITLES AND DATES OF INDUSTRY STANDARDS REFERENCED IN THIS
DOCUMENT
A.1 ASTM PUBLICATIONS

B1-13 Hard-Drawn Copper Wire

B2-13 Medium-Hard-Drawn Copper Wire
B3-13 Soft or Annealed Copper Wire
B8-11 Concentric-Lay-Stranded Copper Conductors, Hard, Medium-Hard, or Soft
B33-10 (2014) Tinned Soft or Annealed Copper Wire for Electrical Purposes
B 193-02 (2014) Resistivity of Electrical Conductor Materials, Test Method for
B230-07 (2012) Aluminum 1350-Hl9 Wire for Electrical Purposes
B231-12 Concentric-Lay-Stranded Aluminum 1350 Conductors
B232-11 Concentric-Lay-Stranded Aluminum Conductors, Coated-Steel Reinforced
(ACSR)
B233-97 (2012) Aluminum for Drawing Stock for Electrical Purposes
B398-14 Aluminum-Alloy 6201-T81 Wire for Electrical Purposes
B399-04 (2010) Concentric-Lay-Stranded Aluminum-Alloy 6201-T81 Conductors
B400-14 Compact Round Concentric-Lay Stranded Aluminum Conductors
B401-12 Compact Round Concentric-Lay Stranded ACSR Conductors
B496-14 Compact Round Concentric-Lay Stranded Copper Conductors
B498-08 Zinc-Coated (Galvanized) Steel Core Wire for Aluminum Conductors, Steel
Reinforced (ACSR)
B524-99 (2011) Aluminum-Clad Steel Core Wire for Aluminum Conductors, Aluminum-Clad, Steel
Reinforced (ACAR, 1350/6201)
B549-13 Concentric-lay-stranded aluminum conductors, aluminum-clad steel reinforced
(ACSR/AW)
B606-08 High Strength Zinc-Coated (Galvanized) Steel Core Wire for Aluminum and
Aluminum-Alloy Conductors, Steel Reinforced
B786-08 (2013) 19 wire combination unilay-stranded aluminum 1350 conductors.
B835-14 Compact Round Stranded Copper Conductors Using Single Input Wire
Constructions
B836-00 (2011) Compact Round Stranded Aluminum Conductors Using Single Input Wire
Constructions

D1693-15 Environmental Stress-Cracking of Ethylene Polymer

D2303-13 Liquid-Contaminant, Inclined-Plane Tracking and Erosion of Insulating Materials
D2132-12 Dust-and-Fog Tracking and Erosion Resistance of Electrical Insulating Materials
D2765-11 Gel Content and Swell Ratio of Crosslinked Ethylene Plastics
D3349-12 Absorption Coefficient of Carbon Black Pigmented Ethylene Plastic Film
D4496-13 D-C Resistance or Conductance of Moderately Conductive Materials

G152-13 Practice for Operating Open Flame Carbon Arc Light Apparatus for Exposure of
Non-Metallic Materials
G153-13 Practice for Operating Enclosed Carbon Arc Light Apparatus for Exposure of
Nonmetallic Materials
ICEA S-121-733-2016
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G155-13 Practice for Operating Xenon Arc Light Apparatus for Exposure of Nonmetallic
Materials

A.2 NEMA PUBLICATIONS

WC 54-2001/ICEA T-26-465-2013
Guide for Frequency of Sampling Extruded Dielectric Power, Control,
Instrumentation, and Portable Cables for Test
WC 53-2000/ICEA T-27-581-2008
Standard Test Methods for Extruded Dielectric Power, Control, Instrumentation
and Portable Cables

A.3 ICEA Publications

T-28-562-2014 Test Method for Measurement of Hot Creep of Polymeric Insulations

P-32-382-2013 Short Circuit Characteristics of Insulated Cable
P-79-561-2013 Selecting Aerial Cable Messengers and Lashing Wires
S-70-547-2007 Weather-Resistant Polyethylene Covered Conductors