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LONG CUIOE_J o1 45 M sIEL SPAN
EEARING TYPE 0w IOCATION

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TIIVATION OF PISTOI.I WITH P.T.F.E.&

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HITAIAYAN CON$NUCTON
6I
SADDLE PTATE_AT
EI-ASTOMER PAD ERASS RrM ]TII.E DTIAILS OF LONG GUIDED SLIDING AEARINC

T1r ToN liro}6r|rs t4m Lts J50 410 12 J48 19 4 5 110

trsofrtFrTr-l 14 450 10 T{rol 75/60 8+8 F 402 516 77 18 45 2J0 2) 20 418
STEEL AUTO INDUSTRIES
CAPACNY LI 8i Tt *-; Bss Dptf Dsod l*d I Dp TP h1 h2 S Dt/di he
tr;l rb
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HIMALAYAN CONST sAt 10F9
DETAIL DESIGN OF LG BEARING

Bearirrg Type -3 LG Quantity t 45 M ITTEEL SPAN

Material ofBearings: Top Plate - Caet Steel, Piston - Caet Steel, Cylinder - Cast Steel Capacity 24tT
Vertical l,ongitudinal Lateral Resultant
S.No Description Unit
Maximum Minimum
i Normal l,oad KN 2405.0 2176.0 0.1 368.0 368.0
') Seiemic L-L KN 240J-r.0 2176.0 0.1 0.1 0.1

T-T KN 2405.O 2176.0 0.1 80.0 80.0

,1 Braking I Centrifugal KN 2405.0 0.0 240.5
+ 20.0 1.0
Movement
20.0 1.0

Rotation 0.010 0.01;t00

Top steel structure Fe 250

Grade of Conerete at bottom M 4lt

Top dispersion width 438
Bottom dispersion width 900
Description
I Top Plate
1.1 t ength Lt 490 mm
1.2 width Bt 464 mm
1.3 Depth Tt 25 mm
Distribution plate 490 61u 30 mm
, S.S. Plate
2.1 Length Lssp 4?0.0 mm
.)t width Bssp 418.0 mm
2.3 Depth Tssp li mm
3 P.T.F.E.
3.1 Diameter Dptfe 350 mm
3.2 Thickness Tptfe 4.5 mm
4 Saddle Plate
4.1 Diameter Dsad 410.0 mm
4.2 Thickness Tsad 12 mm

6 Piston
5.I Diameter Dp 348.0 mm
5.2 Thickness Tp 19.0 mm

h1 4mm
Piston contact height provided h2 5mm
Piston contact length s 410 mm
6 Elastomer Pad
6.1 Diarneter Dpad=di 350 mrn
6.2 Thickness Hpad=he 25 rnm
7 Cylender
7.1 Inner Diameter Di=di 350.0 mrn

7.2 Outer Diameter Dco 438.0 mm

7.3 Wall Thickness Tcw 44.0 mm

7.4 Bottom Thickness Tc 26 mm

7.5 Height Hc $4 mrn

7.6 Diameter Db 450.0 mm

HIMALAYAN CONST. SA! 2AF9
DETAIL DESIGN OF LG BEARING

8 General
8.1 Gup h4 10.0 mm
8.2 Total Height HT 112.0 mm
9 ATTACHMENTS
9.1 Top Anchor Bolt
1.1 Dia meter Dbolt 20.0 mm
t.z l,ength Lbolt ZE.o mm
1.3 Nos of Bolts 8.0 mm
1.4 Centre of Hole A 530.0 mm
1.5 Centre of Hole B 402.0 mm
9.2 Bottom Anchor Bolte
2.1 Diameter Dbolt 20.0 mm
2.2 Length Lbolt 60.0 mm
2.3 Nos of Bolts 8.0 nos
2.4 PCDof Holes C 516.0 mm
9.3 Collers
3.1 Width Cl 77 mm
3.2 Thickness Ct 18 mm
9.4 Sleeve - Bottom Plate
4.1 Length of Sleeve Ll 230.0 mm
4.2 Diameterof Sleeve D 45.0 mm
9.5 Detail of Guide
5.1 Thicknese of guide Gt 20.0 mm
5.2 Heightof guide Gh 20.0 mm
Inside distance bet. Guide excluding SS Gd 418.0 mm
Pennisrible Stresses
DESIGN OF BEARTNGS CONFORM T{) FOLLOWING CODES :

IRC:83 (PART 3) FOB MILD STEEL & CAST STEEL

IRC:83 (PART 3) FOR CONCRETE
IRC:83 (PART 3) FOR P.T.F.E.
IRC:83 (PART 2) FOR ELASTOMEB

S.No. Permissible St.resses Units Yield Normal Occassional Specihcations

1 Top Surface(Ste.el ) IRC:83(3) Cl:926.2.2
1.1 In Bending N/mm2 250 165.00 165.000 IRC:83(3) Cl:926.2.2.2
L.2 Direct N/rnm'z 250 62.50 62.500
1.3 Bearing N/mmt 250 i87.50 187.500 IRC:83(ll) Cl:926.2.2.4

2 Bottom Surface Ultmate IRC:83(3) CI:926.2.1

2.1 In Bending N/mm' 45 15.00 18.750 IRC:83(3) Cl:926.2.1
.), Direct N/mm' 45 Lt.25 14.063 IRC:83(3) Cl:926.2.1
2.3 Bearing N/mm2 45 22.50 28.t25 IRC:83(3) CI:.926.2.1
3 Preesure Pad
3.1 Aeverage Preeeure N/mm2 35.00 35.m0 IRC:83(3) Cl:926.2.3
3.2 Max. Pressure N/mm2 40-00 40_mo IRC:83(3) Ol:926.2.3
4 P.T,F.E.
4.t Ae.verage Pregsure N/mm' 40.00 40.000 IRC:83(3) Cl:926.2.4
4.2 Max. Preesure N/mm'z 45.00 45.000 IRC:83(3) Cl:926.2.4
HIMALAYAN CONST. sAl 30F9
DETAIL DESIGN OF LG BEARING
5 Mild Steel flS:2062 Gr.B) Fy 24O IRC:83(3) Cl:926.2.1
5.1 In Bending 158.40 158.,100

5.2 In Shear 108.00 108.000

5.3 In Bearing 180.00 180.000
5.4 In Combined bending & Shear 216.00 216.000
6 Cast Steel (IS:1030, 340 - 570W) uTs/FY 570.0 S40 lItC:81)(3) Cl:926.2. I
6.1 ln Tension 204.U) 204.000
6.2 In Bending 224.40 224.NO
6.3 In Shear 153.00 lm.mo
6..{ In Bearing 255.00 255.000
6.5 In Combined bending & Shear 306.00 306.000
7 MiId Steel Boltg
7.1 ln Shear 80.00 80.000
7_2 In Bearing 180.00 180.000

8 High Tensile Bolts Fy 640 8.8Grade

8.1 In Shear 191.00 191.0(n
8.2 In Bearing 255.00 255.000
9 Dispersion Ratio k 2 ,

STRESSING IN TOP Steelstructure

Top dispersion width 438

ThicknessofTop Plate Tt 26
Elfective diameter of Top Dispe.rsion
dt = Dco dt 438 mm
Minimum width provided dt 438 mm
Design dispersion diameter = Minimum of above two dt 438 mm
Area ofTop Dispersion - d2/4
px a 150734.6 mm'

Section Modulus =p x d3 / 32 Z 8252717.8 mm3

NormaI Seismic
Vertical Load Vr 2405 2405
Horizontal force Hr 368.0 240.n

Moment of resistance due to rotation:

Rotation due to dead load qp 0-011762 0.011762 fi.478 o/o

Live Load qv 0.001238 0.001238 9.522 %

Ratio=di/he 14.000000 14.000000
For induced moment k1 2.O4 2.O4

k2 u.12 84.t2
Induced moment due to rotation Me.d
di3 x (klx qp+K2 x qv/10fi) 5453.2t9t6 5493.21916 kN-mm
Moment of resistance due to HF:
Horizontal distance C 175.0000 175 mm
Reeultant HF H 368.0 80.0 KN
Moment of resistance due tn HF: Mr.d 12880 2800 kN-mm
0.2xCxH
f.ever arm for HF (Tt+3+2+Tsad+Tph2/21 LA 59 59
HIMALAYAN CONST sAt 40F9
DETAIL DESIGN OF LG BEARING

Maximum BM rlue to HF = Mb Mb 21528.0008 4680.00366 kN-mrn

Total Movement = Me.d+Mr.d+Mb = Mt 39901.22 t2973.2228 kN-mm
Direct Prossure Vr / n po 15.9551984 15.9551984 N/mm2
Bending Stress ML lZ pb 4.83491875 1.571994 N/mm'z
Maxirnum Edge Presstue pa+pb pbmax 20.7901172 t7.5271924 Nlmm'
Permisgible bearing stress 187.50 187.50 N/mm'

Permissible bending stress 165 165.00 N/mm'

Check for comtrined stresses 0.r1439693 0.09462163

STRESS IN BOTTOM CONCRETE

dbx2 db + 300
900 750
Bottom dispersion width
Thickness of Bottom Plate Tc 26

Effmtive diameter of Bottom Plate

P|=(Dpad+ 2xTcx2) 454 mm
Db
Minimum width provided 460 mm
Design dispersion dianeter = Minimum of above two Db 450 mm
/4
Area ofBottom Dispereion=pxd2 a 159107.1 mm'
SectionModulue=pxd3/32 Z 8949776.8 mm3
Normal Seiemic
Vertical [,oad Vr 2405 2405
llorizontal force Hr 368.0 240.5

Induced moment due to rotation Me.d

di3 x (klx qp+K2 x qv/1000 Me.d 549:1.21916 5493.21916 kN-mm
Moment of resistanc.e due to HF:
Moment of resistance due to HF: Mr.d I 2880 zt$o kN-mm
0.2xCxH
Lever arm for HF (Tc+he+h?2) LA 53.5 53.5
Maximum BM dueto HF = Mb Mb 19688.0m7 T2ffi.75 kN-mm
Total Movement = Me.d*Mr.d+Mb = Mt 38061.2199 2t139.9892 kN-mm
Direct Pressure Vr / a pa 15.1156004 15.1156004 N/mm2

Bending Stress Mt lZ pb 4.25275633 2.36430133 N/mm'|

Maximum Edge Pressure pa+pb pbmax 19.3683568 17.4799018 N/mm'
Permiseible bearing stress 22.5 28.125 N/mm'

Permissible bending stress 14.99985 18.7498125 N/mm'

Check for combined stresses tJ.95532439 0.6636409

Elastomeric Pad
Eft'ective diameter of Pad Dpad 350 mm
Area ofTop Plate = p x d'?/ 4 a 96250.0 mm'
Section Modulus = p x da / BZ Z 4210937.5 mm3
HIMALAYAN CONST. sAl 50F9
DETAIL DESIGN OF LG BEARING
Vertical Load Vr 240lt 2405 KN
llorizontal force FIr 1168.0 24O.i) KN
Induced moment due to rototion Me.d
di3 x (hlx qp+K2 x qv/lfi)0 Me.d 5493.21916 5493.21916 kN-mm
Moment of resistance due to HF: Mr.d 12880 2800 kN-mm
0.2xCxH
Lever arm for HF LA 25 25 mm
Maximum BM due to HF = Mb Mb 9200.00034 6012.5 kN-mm
Total Movement = Me.d+Mr.d+Mb = Mt 2757X.2t95 14306.7192 kN-mm
AveragePressure Vr/a pa 24.9870t:) 24.9870t3 N/mm'!
Permissible Average Pressure 35 35 N/mm'

Bending Stress Mt lZ pb 6.54800018 3.39727654 N/mm'}

Maximum Edge Presstrre pa+pb pbmax 31.5350132 28.3842895 N/mm'?
Permissible Max Edge Pressure 40 40 N/mm2

Number of Brass Ring I 2 Nos.

Thickness of Brass Ring 4 4

Effec. Thickness of Pad 21 27

Maximum Strain 0.10833333 0.1083333.i

Permissible strain 0.15 0.15
OK OK
Checking of min, average pressure on elastomer disc
Min. vertical load Vr min 2176.0 2t76.0 KN
Average pressure =Vr min / a 22.61 22.61 Mpu
Permissible pressure 5-00 5.00 Mpu
OK or
Pregsure on PTFE
Effec. Diameter of I'TFE Dptfe 350 350

Areaof PIFE =pxdn 214 96250.00 96250.00 mm2

Section Modulus -- p x d " 3/32 4210937.5 4210987.5 mm3

Vertical lnad Vr 2405.00 2405.00 KN

Horizontal force Hr 368.00 240.50 KN

Florizontal Lever arm
eh 30-50 30.50 mm
(Tptfe-2. 5+Tsad+Tp-hZ2)
Movement = Hr x eh = Mt 11224.00 7335.25 kN-mm
Aeverage Pressure Vr/ a pa 24.99 24.U) N/mm'q

Permissible Aeverage Preesure 40.00 40.00 N/mm'

Bending Stress Mr I Z pb 2.67 1.74 N/mm2

Max. Edge Pressure = pa *Mr/z pbmax 27.65 26-73 N/mm'

Permissible Max Edge Pressute 45-00 45.00 N/mm'

q^
I

;
HIMALAYAN CONST. SAI 60F9
DETAIL DESIGN OF LG BEARING
Piston
Piston Diameter Dp 348 348 mm
Cylinder Inner dia Di 350 350 mm
Piston Height Tp 19 19 mm
Piston Contact Height Required h2 5.39 3.52 mm
Curved coDtact surface
0(H x Ds)/ t8 x RX rtp)),t su 259.86 2tO.O7

we we 2.916 2.857
we*q xDp h2 7.41 6.8E mm
Piston Contact Height provided (Flat) h2 5 5 mm
Area of Pieton A 95153.1429 95153.L429 mmz
Modulus of section of Piston Z 4139161.71 4139161.71 mm'
Vertical Load Vr 2445 2405 KN
Horizontal force Hr 368.0 240.5 KN
Horizontal foree eccentricity eh 30.50 30.50 mm
BM due to ecc. HExeh 11224.0004 7335.25 kN-mm
Shear Stress Hr/A 3.86744991 2.52750453 N/mm2
Vertical Stress Vr /A 25.2750453 25.275A453 N/mmr
Bending Stress MIZ 2.7116,6028 1.77215835 N/mm'z
Max actual stress
31.8541555 29.5747082 N/mm'?
shearPvertical+be nding
Actual bearing stress Hr/@pxh2) 211.49426t 138.218391 N/mm'z
Permissible bearing etress 255 255 N/mm2
OK OK

Requirement of clearance
Variation due to rotation 2.i 2.7 mm
Minimum clearance required 5 o mm
Oap required in rotation 7.665 7.665 mm
Gap Provided h4 10 10 mm

Streesing in Cylinder NormaI Seisnic

Inner Diameter Di 350 350 mm
Outer Diameter Dco 438 438 mm
Vertical Load Vr 2405.O 2405.0 KN
Height of Cylinder hc 34.0 34.0 mm
Well Thickness tcw 44 44 mm
Resultant Horizontal Force Hr 368.0 uo.5 KN
Thickness of Pad Hpad (he) 25 25 mm
Diameter of Pad Dpad 350 350 mm
Area of Pad Apad 96250 96250.fin mm2

Compressive Stress fce 24.9870r 24.98701 N/mm'

Pot Cylinder (HoopStress)
F'luid Pressure ft.1 73,0736509 73.0736509 N/mm'
Horizonta Force ftz 122.994657 80.381016 N/mm2
Total Stress (Ftl+ft2) fr 196.068308 153.454667
HIMALAYAN CONST. SAI 70F9
DETAIL DESIGN OF LG BEARING
Permissible Stress 204 204 N/mm'

Pot lnterface (Shear Stress)

Shear stress in Cylinder & base interface due to
Fluid Pressure fql 14.1971665 14.1971665 N/mm'z
Horizontal Stress fq2 35.8/,4L572 23.4253247 N/mm'?
Total Stress (Fql+fq2) fq 50.0413236 37.6224911 N/mm'
Permissible Stress 153 153 N/mm'z

Bending Stress in the interface due to

Fuid Pressure Ibtl u.1997 24.t997 N/mm'?

Horizontal Stress Ibr2 134.4156 87.8450 N/mm'

Total Stress [fbtl+{bt2] fbr 158.6153 t12.0447 N/mmz
Permissible Strees 224 224 N/mm'z

Combined Stress in bending & Shear 180.751811 129.616228 Nlmm'

Permissible Stress 306 rJ06 N/mm2

Anchor Bolts HTS 8.8 Grade Fy 640

TOP PLATE
Max Horzontal Force 368.0 240.5 KN
Min. Yertical Load 2176.0 2176.0 KN
Frictional Force 0 0 KN
Diameter of Bolt 20 20 mm
Length ofBolt 75 75 mm
Number of Bolts n 8 8 Nos.
Thickness of Collar Ct l8 18 mm
Factor for Net Area kn 0,78 0.78
Effec. Area of Bolt (p x d bolt"2 xkn / 4) Abolt 245.14 245.t4 mm^2
Permissible Shear Strese tvf perm. 191 191 N/mm'
Permissible Bearing Stress in Steel 255 255 N/mm'z
Strength of Bolt in bearing 734.4 734.4 KN

Total Stre.ngth of Bolt in ehear Provided 374.6 374.6 KN

Total Net Horizontal force 368.0 240.5 KN

Anchor Bolts HTS Steel 8.8 Grade Fy 640

BOTTOM PI,ATE
Max Horzontal Force 368.0 240.5 KN

Min. Vertieal Load 2176.0 21,76.O KN

Frictional Force 0 0 KN

Diameter of Boit 20 20 mm

Length of Bolt 60 60 mm
Number of Bolts n 8 8 Nos.
HIMALAYAN CONST. SAI 80F9
DETAIL DESIGN OF LG BEARING
Thickness of Collar cr 18 18 mm
Factor for Net Area kn 0.78 0.78 N/mm'z
Effec. Area of Bolt (p x dbolt"z x kn / 4) Abolr 245.t4 245.74 cmz
Permissible Shear Stress Mperm. r91 191 N/mm'
Permissible Bearing Stress in Steel 255 255 KN
Strength of BoIt in bearing provided 734.4 734.4 KN
Total Strength of Bolt in shear Provided 374.6 s74.6 KN
Total Net Horizontal force :]68.0 240.5 KN

Anchor Sleeves
Bottom Plate
Diameter of Sleeve .15 45 mm
Length ofSleeve 230 230 mm
Number of Sleeves 8 8 Nos
Maximum Horizontal Force 368.0 240.5 KN
Ab, effe for each bolt 245.t42857 245.142857 mm2
Actual {lexural stress or Peak stress 13.57168 13.57168 N/mm'!
Permissible bearing stress in concrete 15.00 18.75 N/mm'

Design of Guide
Lateral Force Hr 368.0 240.5 KN
Straight length of pieton s 410.0 410.0 mm
Thickness of straight T ead t2 t2 mm
Thickness of guide Gt 20 2A mm
Height of Guide Gh 2A 20 mm
Bearing stress =Hr/ S r Tsad 74.797 48.882 N/mm'
Permissible Stress 150 195 N/mm'?

Shear stress in guide=Ilr/S rGt fs 44.88 29.33 N/mm^2

Permissible shear stress 153.00 153.00 N/mm2

OK OK

Bending stress lb 148.10 96.79 N/mm^2

6xHr(6+Tsad,/2)/SxGt^ 2
Permissible stress 224.40 224.40 N/mm^2
OK OK

Combined stress=sqrt(3fs^2+ft^2) t87.2573 109.3081 N/mm"2

Permissible stress 306 306 N/mm^2

OK OK

Checkingof top plate inbending

Max. vertical load Vr 2405 2405 KN
Dt 438 438 mm
Efi'ective dia of top Plate
pbmax 20.790L2 17.527t9 N /mm2
Max edge preasure
Dptfe 350 350 mm
Dia ofloaded area = Dptfe
HIMAL,AYAN CONST. SAI 90F9
DETAIL DESIGN OF LG BEARING

Projection of top plate =( [t, - Dptfe) / 2 L44 44 mm

Consider 1 mm width
Bending moment = pbmaxx Ln 212 Mb 20124.83 16966.32 N-mm
Permiesible bending streee fb 224 224 N lmm2
Thicknese reqired =( Mb x 6 / Fb) ".5 23.19692 21.29894 mm
Thickness provided 25 25 mm
OK OK

Checking ofbottom plate thickness in bending

Mar vertical load Vr 2405 2405 KN
Ell'ective dia of base plate Db 450 450 mm
Max. edge pressure at bottom flange pbmax 19.36836 L7.4 799 N/mm2
Dia of loaded area Di 350.0 350 mm
Permissible bendingstress fb 224 224 N /mm2
Projection of bottom plate --(Db-Di) I 2 L 50 50 mm
Consider 1 mm width
Bending moment = pbmaxx L^2 / 2 Mb 24210.45 21849.88 N -mm
Bending moment permissible Tc"2x[b/6 25282.4 25282.4 mm
OK OK mm
Thickness of flange required ( Mbx6/Ib)^.5 25 24.L7067 mm
Thickness of bottom provided Tc 26 26 mm
OK OK