PROPOSED QAP FOR ACID STORAGE TANK

Name of the equipment Bulk Acid St- P.O NO: CMM/MAPS/MM/ Qty:1no
Tank

Client NPC/MAPS Date

MAPS Drg no: MAPS/71616/7580/DD/4S1

Sl Item description Type of check Quantum Ref.Doc/Accepta Format of record Inspection Remarks
of check nce Std
no Supplier NPCIL

01 Material Identification: Visual&Inspection 100% Approved drg SIR or Check

Test TCs
a)Plate&Pipe

Material Test Certificates shall be submitted. In case of Non-condition with material TC,Check Analysis shall be done for tensile and
chemical(except CarbonEquivalent)Analysis.

02 Welding Qualification Witnessing 100% ASME Sec.IX WPS/PQR/WPQ

a)Procedure

b)Performance
03 Dished Ends:

a)Long seam fit up Visual&Dimensional 100% Approved drg SIR

b)Welding Visual Root &Final DPT 100% Approved drg ---

c)After forming Visual&Dimensional 100% Approved drg SIR

d)Knuckle radius(Both Visual,DPT&RT for 100% Approved drg LPIR/RIR

inside and outside) Weld joint

04 Shell Closing
Joint
a)Long seam fit up Visual&Dimensional 100% Approved drg SIR

b)Cir seam Fit-up Visual&Dimensional 100% Approved drg SIR

c)Welding Root DPT/ 100% Approved drg SIR

Final visual DPT 100% Approved drg SIR

10% Spot
RT Approved drg RIR

05 Shell with Dish Ends:

a)Fit-up(Cir-seam) Visual&Dimensional 100% Approved drg SIR

10% Spot
b)Final Welding Visual&RT&Final DPT Approved drg SIR
Sl Item description Type of check Quantum Ref.Doc/Accepta Format of record Inspection
of check nce Std
no Supplier NPCIL Remarks

06 Nozzle:

a)Orientation Marking Visual&Dimensional 100% Approved drg SIR

b)Nozzle Fit-up Visual&Dimensional 100% Approved drg SIR

c)Final Welding Visual&Dimensional 100% Approved drg SIR

07 External Attachments(Lifting Lug,NamePlate,Pad plate)

a)Fit-up Visual&Dimensional 100% Approved drg SIR

b)Final welding Visual 100% Approved drg SIR

08 Final Dimensional check Visual&Dimensional 100% Approved drg SIR

09 Water Fill Test Visual 100% Approved drg SIR

10 Rubber Lining Visual 100% Approved drg SIR

Hardness test 100% Approved drg SIR

Holiday/spark test 100% Approved drg SIR

Separate QAP for Rubber Lining shall be submitted after Tank Fabrication

11 Anti-corrosive Visual 100% Approved drg SIR

 Coating(outside)

12 Final Inspection Visual 100% Approved drg SR

Clearance

LEGEND:

W - Witness LPIR -Liquid Penetrant Inspection Report

R - Document review SIR - Stage Inspection Report

WPS - Welding Procedure Specification WPQ -Welder Performance Qualification

PQR - Procedure Qualification Record RIR - Radiography Inspection report

SR -Shipping Release