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Sand filtration of wastewater for tertiary treatment and water reuse

Article  in  Desalination · April 2004


DOI: 10.1016/S0011-9164(04)00189-4

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DESALINATION

Desalination 164 (2004) 203-211


ELSEVIER ~ww, d~evter:eam/t~ale/~t~l

Sand filtration of wastewater for tertiary treatment


and water reuse

M.F. Hamoda*, I. A1-Ghusain, N.Z. AL-Mutairi


Department of Civil Engineering, Kuwait University, PO Box 5969, Safat 13060, Kuwait
Tel. +965 481-7240 Fax +965 481-7524; email: hamoda@civil.kuniv.edu.kw

Received 19 December 2002; accepted 11 November 2003

Abstract
The performance of rapid sand filters was evaluated in three tertiary wastewater treatment plants in the State of
Kuwait. These plants are located at Ardiya, Rikka and Jahra, and receive municipal wastewater flows of 220,000,
95,000 and 42,000 m3 d- ~, respectively. The Ardiya plant uses a two-stage activated sludge process for the secondary
treatment ofwastewater whereas both the Rikka and Jahra plants use the extended aeration process. Daily records were
obtained from each plant over a period of 1 year, and the efficiency of the tertiary sand filters was determined based
on reductions in SS, VSS, BOD, and COD. Analysis of these records showed that the secondary-treated effluent quality
is highly variable. Seasonal variations were observed due to nitrification and denitriflcation that enhance the production
of nitrogen gas and carry over of sludge solids in the effluent during summer, causing more frequent backwashing of
the filters. The data were also statistically analyzed using the ANOVA program. The results obtained indicated
significant improvements, at 95% and 99% significance levels, in solids (SS, VSS) and organics (BOD, COD) removal
by sand filtration. They also showed that, in addition to improving effluent quality, the tertiary filtration played an
important role in the stability of effluent quality so as to dampen variations in the quality of secondary-treated effluent.
The tertiary effluent consistently satisfied the water quality requirements for irrigation.

Keywords: Effluent variability; Plant performance; Sand filtration; Wastewater treatment; Water reuse

1. Introduction water available will always impose great chal-


lenges to water resources management in the
Water resources management is a predominant
region. Such a conflict could be resolved by dif-
problem for future development in the Arabian ferent means among which reuse o f treated waste-
Gulf region. While water demand will continue to
water effluents has emerged as a renewable
increase, the limited amount o f natural fresh resource that increases in amount with the
increase in water use. Therefore, wastewater
*Corresponding author. treatment plants in the region have implemented

0011-9164/04/$- See front matter © 2004 Elsevier B.V. All rights reserved
PII: $ 0 0 1 1 - 9 1 6 4 ( 0 4 ) 0 0 1 8 9 - 4
204 M.F. Hamoda et al. / Desalination 164 (2004) 203-211

tertiary filtration of secondary-treated effluents to processes. Microbial flocs are the dominant
improve water quality for possible reuse in suspended solids (SS) following secondary bio-
irrigation. logical treatment. Experience indicates that filtra-
The importance of wastewater treatment and tion following secondary biological treatment can
reuse in the field of water resources management reduce SS to a level of5-10 mg/1, so the expected
is now commonly acknowledged. In planning and performance of a well-designed and properly
implementing wastewater treatment and reuse, operated system is an effluent with total S S (TSS)
water reuse applications usually govern the and biochemical oxygen demand (BOD) concen-
wastewater treatment needed and the degree of trations of less than 10 rag/1. However, chemical
reliability required for the treatment processes treatment prior to filtration may be required to
and operations [1,2]. Perhaps, agricultural and consistently produce an effluent of less than
landscape irrigation is the largest current use of 5 mg/1 of TSS and 5 mg/t of BOD [6].
reclaimed wastewater [3]. Irrigation uses can In view of the importance of granular media
offer significant opportunity for water reuse filtration for effluent quality improvement in
since, in many arid and semi-arid regions, 70- wastewater treatment plants, this study was con-
90% of applied water is used in irrigation. In the ducted in order to evaluate the actual performance
Arabian Gulf region, much of the attention of tertiary filtration of municipal wastewater. For
focused on reclaimed water over the last decade this purpose, three wastewater treatment plants in
has been for use in the urban environment, such Kuwait were selected.
as for landscape irrigation, and for its potential
for groundwater recharge [4].
Because of the stringent water quality require- 2. Background
ments imposed upon water reuse applications, the The Kuwait sewerage system consists of a
importance of granular-medium filtration as a sanitary sewer network, lifting pumps stations,
tertiary treatment step has been demonstrated. main screw pumps stations and three major
The filtration removes substantial numbers of municipal treatment plants - - Ardiya, Rikka and
particles in wastewater and thus promotes effec- Jahra. A brief summary of the important features
tive disinfection as well as esthetic acceptance of of each treatment plant is presented in Table 1.
reclaimed water for beneficial uses. Although The largest municipal wastewater treatment
granular media filtration has been practiced in the plant in Kuwait is the Ardiya plant constructed in
water treatment field for a long time [5], design 1965. The design capacity of the plant is
criteria for wastewater filters cannot be derived 190,000 m3.d-1 serving the area of Kuwait City.
directly from experience in potable water sys- The Ardiya plant is divided into two parts. Part
tems. Waterworks filters are generally operated at one is called old plant and part two is the
constant rates under relatively steady suspended- extension plant. In both parts of the plant, the
solids loading. Unless equalization is provided, a wastewater is preliminary treated by screening
wastewater plant must handle a varying rate of and grit removal, secondary treated by activated
flow with peak hydraulic and solids loadings sludge aeration and settling in clarifiers, and
occurring simultaneously. Particulate matter tertiary treated by sand filtration and chlorination.
found in typical wastewaters is less predictable It is to be mentioned that the biological treatment
and much more "sticky" than water-plant solids, used in the old plant is single-stage aeration and
thus making filter backwashing more difficult. settling whereas in the extension plant wastewater
Also, the nature of suspended matter is not passes into two stages of aeration and settling.
consistent and varies with the preceding treatment The plant achieves an overall average of 97.3%
M.F. Hamoda et al. / Desalination 164 (2004) 203-211 205

Table 1
Operating data of municipal wastewater treatment plants in Kuwaita

Parameter Plants
Ardiya Rikka Jahra

Location Capital City Ahmadi Jahra


Design flow, m3d < 190,000 120,000 70,000
Actual flow, m 3 d ~ 220,000 95,000 42,000
Secondary treatment Two-stage activated Extended aeration Extended aeration
processes sludge
Tertiary treatment Granular media Granular media Granular media
processes filtration and chlorination filtrationand chlorination filtration and chlorination

aBased on plant records of 1997.

reduction in BOD and a 94.6% reduction in TSS. TSS, BOD, and ammonia-nitrogen achieved by
About 30% of the tertiary treated effluent of the the Jahra plant are 97.6%, 98.3%, and 74.7%,
plant is used for irrigation. respectively. Approximately 40-50% of the ter-
The Rikka wastewater treatment plant serves tiary treated effluent of the plant is pumped for
the southern area o f Kuwait City (Ahmadi zone). reuse in irrigation.
It was constructed in 1982 and designed to treat The type of filters used in the tertiary treat-
85,000 m3.d -l. A new extension plant was con- ment stage at the three plants is the gravity, rapid
structed to increase its capacity to 120,000 m3.d-1. sand filter, which is composed of 60 cm sand
The average daily flow is about 95,000 m3.d-1 layer overlaying a 40 cm gravel layer acting as
whereas the peak is about 106,000 m3/d-1. The support media. The filters are designed and
scheme of the Rikka plant is similar to that of the operated to provide an average filtration rate of
Ardiya plant except in the secondary biological 5 m 3 m2.h -1. Backwashing of the filters is accom-
stage where the extended aeration process is plished for 15 min daily using compressed air and
employed. The plant achieves removal effi- pressurized water. No chemical addition (e.g.,
ciencies of about 98%, 99% and 99.9% for TSS, alum, polymer, etc.) is used prior to filtration at
BOD and Coliform bacteria, respectively. About any of the three plants. Chlorine is added before
40% of the tertiary treated effluent of the plant is and after sand filters. Prechlorination is used to
used for irrigation. kill algae responsible for filter clogging whereas
The Jahra wastewater treatment plant was postchlorination is used to achieve effective dis-
designed to receive 70,000 m3.d -1 of sewage infection of the final effluent.
serving the western part of Kuwait with plans to
increase the plant capacity to 120,000 m 3.d- 1. The
3. Methodology
average flow is 42,000 m3.d ~ and the peak flow
is approximately 60,000 m3.d-1. The wastewater Statistical analyses were performed on the
treatment scheme at Jahra is similar to the Ardiya secondary (after clarification) and tertiary (after
plant except that the extended aeration process is filtration) effluents using plant data on the efflu-
employed in the secondary biological stage. The ents in each of the three wastewater treatment
average reductions in wastewater parameters plants in Kuwait for the year 1997 (January 1 to
206 M.F. Hamoda et al. / Desalination 164 (2004) 203-211

December 31). The parameters considered were filtration, (2) the variations in plant performance,
TSS, volatile suspended solids (VSS), chemical and (3) the quality of the tertiary-treated effluent.
oxygen demand (COD) and BOD. More than 300
data points were obtained for each parameter in
4.1. Efficiency o f tertiary filtration
each treatment plant. The characteristics of the
secondary and tertiary effluents were compared Table 2 summarizes the results obtained from
using the analysis of variance (ANOVA) as a statistical analysis of secondary and tertiary
statistical technique to demonstrate the effect of effluents for the four tested parameters: TSS,
tertiary filtration on water quality. The test was VSS, COD and BOD. The mean, minimum and
performed at confidence intervals of 95% and maximum values as well as the standard deviation
99%. A computer program (Microcal origin) was and coefficient of variation are presented. Data on
used for this purpose. VSS concentration were missing from the records
The daily data from each treatment plant were of the Jahra plant.
entered separately for each month using a spread- The reliability of tertiary filtration can be
sheet program (Microsoft Excel) to study the assessed in terms of its ability to produce
monthly and yearly variations for each of the four consistently acceptable reclaimed wastewater.
parameters. Additional work was done on the Table 2 shows that the secondary effluent charac-
secondary and tertiary effluents data of the teristics varied within a wider range and exhibited
Ardiya treatment plant since the data were ob- relatively higher variability than the tertiary
tained from three streams (old section and two effluent for the parameters tested. Variability in
extensions) at the end of the secondary treatment secondary-treated effluent quality may be taken
stage. These streams join in one point before the as an indication of an inherent in-plant treatment
tertiary treatment stage. Thus, a mass balance was problem or a problem caused by diurnal or sea-
made on each parameter at the collection point of sonal variations in influent wastewater flow and
the three streams to determine the equivalent characteristics as well as process control prac-
concentration (weighted average) of the outlet tices. Perhaps the most apparent problem arises
concentration in the secondary stage. This was from nitrifictation-denitrification, especially
not required in the case of the Rikka and Jahra during the summer months. This was the case in
treatment plants where a single stream for the Ardiya plant where dissolved oxygen con-
secondary treated effluent exists. The data were centration in aeration tanks is low and denitri-
also analyzed to compare the winter and summer fication results in the production of nitrogen gas.
performance of each plant. The average liquid In the secondary clarifiers the gas bubbles attach
temperature during winter months (December, to the sludge causing rising sludge particles
January and February) is 22°C whereas for the which are carried out in the secondary effluent.
summer months (July, August and September) is As the effluent reaches the tertiary filters, it
35°C. The average ambient air temperatures are causes filter clogging, which ultimately shortens
18°C and 50°C, respectively. the filter runs and requires more frequent back-
washing of the filters.
A distribution of percent reduction of the
tested parameters is displayed in Fig. 1, which
4. Results and discussion
indicates that the Jahra treatment plant has the
The data collected from each treatment plant highest removal efficiency. According to this
were statistically analyzed and the results were graph, the highest removal in tertiary treatment
used to determine (1) the efficiency of tertiary for TSS is 70%, for VSS is 56%, for COD is 38%
M.F. Hamoda et al. / Desalination 164 (2004)203-211 207

Table 2
Analyses of secondary and tertiary-treated effluents in three plants" in Kuwait

Plant Parameter Wastewatertype


Secondary effluent Tertiary effluent
Mean, Max., Min., Stdv b, C.V.c Mean, M a x . , M i n . , Stdv b, C.V.c
mg/1 rag/1 mg/1 mg/1 mg/1 mg/1 mg/1 rag/1

Ardiya TSS 13.9 48.4 4.8 5,9 42.6 9.2 21 3 4.8 32.3
VSS 10.5 37.7 3.5 4.6 43.4 6.8 16 2 3.9 38.1
COD 62.5 117.4 9.0 10.8 17.3 49.4 74 5 10.2 12.6
BOD 10.0 46.3 1.1 4.4 43.1 4.3 21 1 2.9 37.7
Rikka TSS 8.5 20 1.8 3.9 45.5 3.9 9.8 1 2.1 32.9
VSS 6.8 18.6 1 3.3 49.2 2.9 8.9 0.8 1.8 39.2
COD 32.6 260 10 15.3 46.8 25.8 49 10 7.2 28.0
BOD 9.5 19.8 2.1 3.4 35.7 3.7 9.7 1 1.8 29.6
Jahra TSS 11.5 8 0 5.0 45.5 5.2 11 0.9 1.3 24.9
VSS 6.9 15 0 2.4 34.6 NDa ND ND ND ND
COD 51.9 86 6.8 10.1 39.4 32.6 56 4 9.3 26.4
BOD 9.1 38 2 2.6 28.1 2.7 5.1 1 0.7 27.0

"Based on 1997 records. bStandard deviation.


°Coefficientof variation. dNot determined.

80 ciencies obtained at the Ardiya plant compared to


Ardiya plant
70 the other two plants (Rikka and Jahra) were
[] Rikka plant
>-
o 6O presumably due to hydraulic overloading as the
z actual flow received at the plant far exceeds its
w 50
o design capacity. It is also evident that the two-
~_ 4O
I.I.
"~ 30
stage activated process used at the Ardiya plant
..J

<> 20
was less efficient compared to the extended aera-
o tion process used at the other two plants (Rikka
IM
and Jahra).
0
TSS VSS COD BOD The reduction of BOD and COD by sand
filtration may be helped by the VSS removed by
Fig. 1. Removal efficiency of test parameters by tertiary filtration. It is unlikely that the organics were
filtration. removed by biological activities in the filter since
the influent to the filter was prechlorinated. This,
and for BOD is 54%. The average removal effi- in turn, will limit microbial growth in the filter.
ciencies ofTSS, VSS, COD and BOD obtained in Moreover, the filter medium is backwashed daily;
the plants considered in this study lie within the thus, microbial attachments (biofilms) are washed
values reported in the literature for granular out and would not accumulate in the filter. On the
media filtration [6,7]. The relatively low effi- other hand, organics could have been chemically
208 M.F. Hamoda et al. / Desalination 164 (2004) 203-211

oxidized by chlorination which would result in sented in Table 3. These results clearly indicate
partial reduction in the COD value. significant improvement in effluent quality due to
tertiary filtration based on statistical analysis of
4.2. Variations in plant performance TSS, VSS, COD and BOD data collected from
each plant.
The daily data collected from each plant were The monthly variations in plant performance
compiled separately for each month of the year based on percentage removal in TSS and BOD at
using a spread sheet program (Microsoft Excel) to the Jahra plant are shown in Fig. 2 as an example.
examine the monthly variations of each of the Similar patterns were obtained at the three plants
four tested parameters (TSS, VSS, COD and studied and the four parameters tested indicating
BOD). Moreover, the ANOVA test provided a seasonal variations in plant performance. Such
statistical answer to whether the results obtained variations were also demonstrated by statistical
(average of each parameter before and after fil- analysis using the ANOVA test as presented in
tration) are indeed significantly different, i.e., is Table 4 for the winter (December, January,
there effective reduction in the value of each February) and the summer (June, July, August)
tested parameter due to tertiary filtration. The test months. In the summer, the higher water temp-
was performed at confidence levels of 95% and erature (lower viscosity) results in increased
99%. The results of the ANOVA test are pre-
35-
-u-Tertiary effluent
30
70
6o 25
o 50

-,- 80D 10
10. TSS
n, 0 5

0
5 10 15 20 25 30 35 40 45 50
MONTH DURATION IN WEEKS

Fig. 2. M o n t h l y variations in the efficiency o f Fig. 3. Weekly variations in BOD of secondary and
tertiary filtration at the Jahra plant. tertiary-treated effluents at the Rikka plant.

Table 3
Analysis of variance (ANOVA) on secondary and tertiary-treated effluents at three plants in Kuwait"

Parameter Ardiya plant Rikka Plant Jahra Plant

95% b 99% b 95% 99% 95% 99%

TSS Yes Yes Yes No Yes Yes


VSS Yes Yes Yes No ND c ND
COD Yes Yes No No No No
BOD Yes Yes Yes Yes Yes Yes

aResults of ANOVA test using 1997 plant records.


bSignificance level (Yes = significant; No = insignifcant at the specified level).
°Not determined.
M.F. Hamoda et al. / Desalination 164 (2004) 203-211 209

filtration rates while the higher TSS concentration Table 5 along with the guidelines for water reuse
in the influent results in increased removal rates. in landscape irrigation. It is evident that the
Both factors would ultimately contribute to maxi- tertiary-treated effluent satisfies the requirements
m u m efficiencies in the summer months. How- for landscape irrigation concerning the specified
ever, in spite of such variations in removal parameters shown in Table 5 [8-10].
efficiencies, the plants consistently maintained The recent trend toward the use of tertiary-
good quality effluent after tertiary filtration treated wastewater for landscape irrigation in an
(Table 2). urban environment has resulted in greater expo-
Weekly variations in both the secondary and sure of the public to reclaimed wastewater. Thus
tertiary-treated effluents are displayed in Fig. 3 the major concerns for such water reuse appli-
for BOD at the Rikka plant. This figure clearly cation are health risks caused by pathogens,
demonstrates that, in spite of significant varia- organics and heavy metals, and by aesthetics
tions in the quality of the secondary-treated related to public acceptance. To satisfy these
effluent, the quality of the tertiary-treated effluent concerns, tertiary filtration is practiced in order to
remained essentially unchanged. Similar observa- (1) remove residual SS found in secondary efflu-
tions were made for other parameters tested (TS S, ents that may interfere with subsequent disin-
VSS and COD) at the three plants studied. This fection and may lower the efficiency of the
indicates that tertiary filtration contributes to the irrigation system used, (2) reduce the concen-
production of highly stable effluent by damp- tration of organic matter that can react with
ening daily variations in influent quality and in chlorine, and (3) improve the aesthetic quality of
plant performance. the reclaimed wastewater by reducing its SS/
turbidity. As the filtered effluent (Table 5) is low
in SS, thus reduce shielding of pathogens during
4.3. Treated effluent quality disinfection and as sufficient chlorine dose
The main characteristics of the tertiary-treated (10 ppm) and contact time (1 h) are provided for
effluent from the studied plants are presented in reclaimed wastewater at the three plants studied,

Table 4
Seasonal variations in the maximum and minimum removal efficiencies of tertiary filtration at the three plants in Kuwait

Parameter Ardiya plant Rikka plant Jahra plant


Maximuma Minimums Maximum Minimum Maximum Minimum

TSS Summer Winter Summer Winter Fall Winter


(August) (February) (July) (February) (October) (December)
VSS Summer Winter Summer Winter ND b ND
(August) (February) (July) December
COD Summer Winter Summer Winter Summer Winter
(July) (February) (June) (January) (June) (January)
BOD Summer Winter Fall Winter Summer Winter
(June) (January) (October) (February) (July) (December)
"Based on statistical analysis of monthly records.
bNot determined.
210 M.F. Hamoda et al. / Desalination 164 (2004) 203-211

Table 5
Characteristics of tertiary effluent in three municipal wastewater treatment plants in Kuwait~

Parameterb Raw Tertiary-treated effluent Guidelines for


wastewater landscape irrigation
Ardiya Rikka Jahra
TSS 300 9.2 3.9 5.2 10
BOD 400 4.3 3.7 2.7 10
COD 740 49.4 25.8 32.6 75
NO3-N ND(3) 8.4 9.1 15.3 20
P-PO 4 15 8.0 6.8 9.9 30
Conductivity,mhos/cm 1650 1918 1965 1440 750-2000
pH 6-7.5 7.1 6.8 7.0 6.5-8.5
TDS 1280 1227 1228 1266 1500
Sulfates 300 223 185 275 100-380
Chlorides 320 297 260 231 140-350
Calcium ND 79.0 76.0 99.5 45
Sodium ND 248 283 338 7O
Potassium ND 15.9 17.7 23.4 26
Copper ND 0.0048 0.0027 0.0025 0.2
Zinc ND 0.0563 0.0462 0.0763 2.0
Lead ND 0.0031 0.0017 0.0036 0.5
Cadmium ND 0.0003 0.0003 0.0005 0.01
Nickel ND 0.0051 0.0028 0.0041 0.2
Total coliforms, ND 2 0 0 2.2
MPN/100 ml

"Average values. ball in mg 1-] except as otherwise indicated. CNotdetermined.

efficient inactivation and removal o f bacterial and removing residual S S. Currently about 40% of the
viral pathogens is achieved. It would be safe, treated effluent is used in landscape irrigation in
therefore, to use the tertiary-treated effluent in Kuwait with plans to reuse almost all of the
landscape irrigation. treated effluent in the near future. This has a great
potential in the development of the limited fresh
water resources in the country. Moreover, dis-
4.4. Economic and environmental benefits o f
posal of excess treated effluent in the Gulf water
effluent reuse
has no adverse impact on the marine environ-
Wastewater treatment has a major impact on ment. The economic impact of water reuse on
the social and economic well-being of the people water resource conservation in Kuwait is obvious.
in Kuwait. The tertiary treated effluent produced On the other hand, based on current cost figures
at municipal wastewater treatment plants is suit- from wastewater treatment plants in Kuwait, the
able for reuse in irrigation since the existing cost of producing treated effluent using filtration
granular media filtration system is capable of and chlorination for tertiary treatment is about
M.F. Hamoda et al. / Desalination 164 (2004) 203-211 211

US $0.50/m 3 ($0.20 wastewater collection plus (Project EV 113). The authors are grateful to the
$0.30 treatment for reuse). This represents about management and staff of the Sanitary Engineer-
one-third of the cost of producing 1 m 3 of desali- ing Division, Ministry o f Public Works, Kuwait,
nated water using the MSF process as an alter- for providing data, and to Mrs. Diya M. AI-
native source for irrigation water in Kuwait. This Jassem for her assistance in the data analysis.
demonstrates the economic viability of the
effluent reuse option. Although some public
health concerns may be associated with effluent
reuse, there have been no recorded cases of References
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[1] T. Asano, Reclaimed wastewater as a water resource,
treated effluents. In fact, current water reuse
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effluents in "restricted" irrigation. New Delhi, 2000, pp. 1-20.
[2] G. Tchobanoglous, Appropriate technologies for
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5. Conclusions T. Asano, eds., Wastewater Reclamation and Reuse,
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[7] W.P. Kirkpatrick and T. Asano, Evaluation of ter-
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[ 10] WHO, Health Guidelines for the Use of Wastewater
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