— 1BP3-10-1 PIPING SELECTION CRITERIA Page 1 of 8 BASIC PRACTICE Fev.9| Dec._ 1990 SCOPE 1.1 This Basic Practice covers mandatory requirements governing the selection of material, permissibie sizes and thicknesses of metal piping, and design temperature and pressure for metal piping used within the property limits of a plant site, % 12 This Basic Practice does not cover specific material, design, and fabrication requirements for the following non- metalic piping, and non-metallic finings for metal piping: a. Plastic Pipe Concrete Pipe Cement Linings Plastic Linings Castable Linings f. Rubber Linings 1.3. An asterisk (*) indicates that additional information is required. Ifa job is contracted, this additional information is furnished in the Job Specification. SUMMARY OF ADDITIONAL REQUIREMENTS. © 21 Table 1 lists the Basic Practices code and standards which shall be used with this Basic Practice, TABLE 1 ‘CODE AND STANDARDS e ‘BASIC PRACTICES a aaa Pressure Relieving Systoms (BP 3741 Piping Flexbilty, Supports. and Layout "BP 3164 Flanges, Gaskets, Bolts and Fittings "BP 3.1641 Piping Fabricator "BP 3.20.0 Ping Classes. (BP 1821 Materials for Hydrogen Service (8P 1861 Impact Requirements for Materials (ep 1874 Welding Procedures, "ANGI Standards (AWWA - American Water Works Association, corresponding designation) cist Ductile iron Pipe, Contntugaly Cast in Metal Molds or Sand-Lined Molds, for Water of Other Uqucs (AWWA C151) 221 Pipe Threads (Except Ory Seal) e519 Chemical Plant and Patoleum Refinery Piping 8301 Power Pioing API Standards aL Specification for Line Pipe Manual of Petroleum Measurement Standards: Chapter 14:3 Ontice Metering of Natural Gas and Other Related Hydrocarbon Fluids ASME Code Section | Power Sours Secton Vi Pressure Vessels, Ovision + ANSI/ASME Standard 81.201 Pipe Threads, General Purpose (ach)IBP3-10-1 THPERIAL Ealecie} PIPING SELECTION CRITERIA 22 ct2a 24 3.1 32 3.50.1 SUMMARY OF ADDITIONAL REQUIREMENTS (Cont) ‘CODE AND STANDARDS: BASIC PRACTICES ASTM Sian asa Pipe, Steel, Black and Hot-Dipped. Zinc Coated Welded and seamioss, A106 Seamless Carbon Steel Pipe for High-Temperature Service aatzasiom Seamioss and Welded Austenite Staniess: Stoat Pipe '8399/ A330 Seamless and Welded Stool Pipe for Low-Temperature Sori A395/A305M Seamless Femitc Alloy Steel Pipe for High-Temperature Service ‘A356/A350M Electne-Fusion Welded Austene Chromum-Nickel Alloy Stee! Pipe Tor High-Temperature Service 426 Contitugaly Cast Feriic Alloy Stool Pipe for High-Temperature Senice asst CContugally Cast Austenitic Stool Pipe for High-Temperature ‘Service A671 lactic Fusion Welded Steel Pipe for Almosphenc and Lower Temperatures A872 Elocire Fusion Welded Steel Pipe for High Pressure Service ‘at Moderate, Temperatures 4691 Carbon and Alloy Steel Pipe, Electic Fusion Welded for High Pressure Service al High Temperatures, ares Nickel-Copper Alloy Seamiess Pipe and Tube Bier NekelChromumeiron Alloy Seamiess Pipe and Tube B24 ‘Akumum-Alioy Seamiess Pipe and Seamless Extruded Tube 5007 Nickelron-Chromum Alloy Seamiess Pipe and Tube 3408 \Nicke-fron Grvomium Alloy Rod and Bar Ba09 Nickeliron Chromium Alloy Plate, Sheet, and Stip 4. All piping shall conform to ANSI 831.3 Code for Chemical Plant and Petroleum Refinery Piping, except that Power Piping shall conform as follows: © Piping within the boiler proper shall conform with ASME Section 1. Boiler external piping shall conform to ANS! B 31.1 for design and testing and ASME Code Section 1 for inspection and code certification. Other Power Piping within the Utiity Plant battery limits shall conform to ANS! 831.1 In atonal the piping shall conform tothe requrements of the Proper Authorities af the Province in which itis to instal b. The additional requirements for "Category M Fluid Service" shall not be used unless specified Heavy wall pipe. The Owner's Engineer must approve the use of pipe NPS 24 (610 mm OD) or lass with a wall- thickness greater than schedule 160 or double extra strong (whichever is the greater thickness), or pipe larger than NPS 14 (355.6 mm OD) with a wall thickness greater than 2 in. (50 mm). ‘The Contractor shall establish a system of ‘materials receiving control" that will ensure that piping materials received at the construction site are properly identified. In addition, the material control system shall ensure that only the intended material is used for construction, DEFINITIONS Maximum design temperature of the tlud contained in a pipe, if not otherwise specified, shall be determined trom the design temperatures specified for the equipment which is connected by the pipe, taking into account the direction of flow. Water service, used herein, includes line service classification up to and including ANSI Class 150 rating and 200°F (150°C) design temperature. it excludes all boller feedwater and high pressure condensate lines. Hydrogen service, shall be defined as a combination of hydrogen partial pressure and temperature above the curve for carbon steel material, por Figure 1 of IBP 18-2-1a |__1BP3-10-1 PIPING SELECTION CRITERIA Page 3 of 8 eo MATERIALS C41 Applicable Standards. Depending on the material, pipe shall comply with the following requirements: MATERIAL REQUIREMENTS Cast ron Proposed material specication shall be approved by the Owner's Engineer Bustle on ANSVAWWA Ci5t Carbon Stes! "API SL, ASTM ASS, A105, ABIG/ARGOW, (As limited by par. 42) ‘A671, A672 o Femnte Aloy Stee! "ASTM ASGS/AGIEM, MAZE, ABTI, ABT2 oF eat Classes 22, 22, of 42 o Tustenise Grn Steal ASTM M25, ASTZ/STEM, ASSB/ASSOM ast Manet ‘ASTM B15 3-172 Nor @ Ni [ASTM AS@a7AaaaM Inconel [ASTW 8167 AURA ASTM 6247 o Tncoioy_(@ ‘ASTM 407, 8408, 8408 Note: (1) Most economical selection shall be made from the standards where both seamless and welded pipe listed 2) Incoloy cast pipe is not permitted. © for fonder tot metusone alu tn pe ASTUTE recat cat 22 _Ghnonant pentose gute une atta ae bce npr ier be or eceias ee PIPE TYPE Per Par. 4.1 and the following °F °C Fa wae : es ema E C—O Fusion-weided ‘A671, A672, A691 1000 540 OF nee er Submorpod'ae (OF @) — eee are 6 (1689) 0.08 (2.28) thor Nor-Farrous ‘xcept aluminum Ee ache) PIPING SELECTION CRITERIA ov. 9| Dec. 1990 | BASIC PRACTICE e DESIGN (Cont) (i), Thickness shown in table below: feat NOMWAL PPE SE RETIREMENT THRONES Carbon, Low Aly Steals =a 0098 (235) Intormacate Aloy 4 e689 6210.) 0.125 13) ‘iar 108 12 (2731 8 9209) 0.186 (390) > 14856) 05386 (470) Noto High Alloy Sioa, = 4 (1143) 008 (15) Notes: Thickness required by the D/t, ratio criterion as discussed in paragraph 6.18. b. The minimum acceptable pipe schedules are as follows: (1) Retioment thickness of off-site piping NPS 14 (355.6 mm O0) and larger whose failure would not result in premature shutdown of processing facies may be feduced 10 0.188", (3.96 mm), MATERIAL Noman OO} MINIMUM: SCHEDULE Carbon, ow & Intermodiate Aloy Steels. and Aluminum 3) Threaded ‘SOHD 160 (a), (6) (49.3) Plain SCHO 80 3 to 168.3) SCHD 40 (1) ‘ther non-ferrous except tumour 19.) 0.250"(6.25 mm) wall (1) High Alloy Stoots (943) 0,08 (2.25 mm) wall e Nickel and Nickel ao Base Alloy, low ick alloy stoo's, > 6 (168) all 0.12" (8.00 mm) wall (2) Notes: (1) Ughor than standard woight (schd 40) for NPS 2 to NPS 6 (60.3 to 168.3 mm OD) and 0.250" (6.35 mm) wall fr NPS 8 and larger may be used for offsite piping provided it satistes requrements in paragraph 5.17 (a) and is approved by Owner's Engineer. (2) Where lighter than standard weight high alloy pipe is used, it shall be approved by Owner's Engineer (@) For threaded pipe NPS 1-1/2 (48:3 mm OD) and smaller, add thread depth allowances. (9) Thinner wal ee may be used in water, in gas, and ar Serie as indicated inthe Standard Png (5) A minimum of Schd. 80 may be used for aluminum pipe. Dita eriterton: The D/te ratio (outside diameter/Retirement thickness) shall not exceed 150. With the approval of the Owner's Engineer, a ratio greater than 150 may be used if there is no possibility of forming a ‘An analysis. shall consider the following factors: Draining Blocked pump suction Unloading rate versus product vaporization rate The existence of a vacuum breaker system. Note: a b. ©. Sudden condensation a. e When vacuum is a normal design condition, ANS! 831.1 or B31.3 shall gover the required thickness. DESIGN LOADS ‘Secondary pipe stresses, due to weight, temperature gradients, wind, impact, vibration, etc., shall be evaluated as e 519.1 er IBP3-7-1. Lag ERE BP reviewed — Rav. 10, March 1990IMPERIAL IBP 3-10-2 ASBESTOS-CEMENT PIPE AND REV 1 NOV '81 para pRaeree FITTINGS FOR WATER SERVICE PAGE 1 OF 4 ‘SCOPE This Basic Practice covers all mandatory requirements governing the design, installation, inspection, and testing of asbestos-cenent pipe and cast iron fittings for underground water distribution systems with operating pressures up to 200 psig (1400 kPa). Asbestos-cement pipe meeting the requirements of this Basic Practice nay be used TOF burfed water piping with operating pressures up to 200 psi (1400 kPa). Asbestos-cement pipe installations shall be limited to offsite applications, tre-, cutside the battery Limite of process units, and to pipe sizes NPS 4 (114.3 mm OD) or larger. An asterisk (*) indicates that a decision by the purchaser is required at additional information is furnished by the purchaser. SUMMARY OF ADDITIONAL REQUIREMENTS Table 1 lists the specification and standards which shall be used with This Basic Practice. TABLE 1 ‘SPECIFICATION AND STANDARDS ANSI. Standards 21.4 Cement-Mortar Lining for Cast-Iron and Ductile-Iron Pipe and Fittings for Water (AWWAC1O4) A21.10 Gray-Iron and Ductile-Iron Fittings, 2 in. through 48 in. for Water and Other Liquids (AWWACL1O} ASTM Standards © 296 Asbestos-Cement Pressure Pipe € 500 Asbestos-Cement Pipe © 1869 Rubber Rings for Asbestos-Cement Pipe AWWA Standards € 400 Asbestos-Cement Water Pipe € 603 Installation of Asbestos-Cement Water Pipe The Asphalt Institute Series 5S7 Asphalt Protective Coatings for Pipe LinesIMPERIAL BP 3-10-2 Ess0) ASBESTOS-CEMENT PIPE AND REV 1 NOV "él BASIC PRACTICE FITTINGS FOR WATER SERVICE PAGE 2 OF 4 2.1. 1 * Table 2 lists the Basic Practices which shall be used with this Basic Practice as specified by the Purchaser. TABLE 2 BASIC PRACTICE: IBP3-2-1 Sanitary and Industrial Sewer Systems 1BP3-2-3 Fire Water Systems IBP3-2-100 Underground Water Piping I8P3-7-1 Piping Flexibility, Supports and Layout 2.2 1BP3-7-3, Thrust Blocks for Underground Cast Iron and Non-Metallic Pressure Pipe, shall Se used with this Basic Practice as specified by ‘he purchaser. MATERIALS Asbestos-cement pipe and coupling sleeves shall be per AWWA C400 or ASTM C296. Fittings shall be cast iron, ANSI Class 250 per ANSI A21.10, except That the bells shall be specifically designed for asbestos-cement pipe with gasketed joints. Rings for coupling assemblies shall be per ASTM D 1869, synthetic SubESE, oll -resistant type. Internal lining or external coating for asbestos-cement pipe and Sleeves, i? required by this Basic Practice, shall consist of a prime coat and an asphalt enamel finish coat, equivalent to Grade A, per the Asphalt Institute $S7. The asphalt enamel shall be machine applied to a thickness of 3/32 in. (+ 1/32 in.). (2.5 mm + 0.8 mm). Fittings shall be cement-mortar lined using the "Standard Thickness" and pitunincus material seal coat per ANSI/AWWA C104. DESIGN Class 200 pipe and coupling sleeves shall be used for all water Bestcbe uhese the design pressure exceeds 150 psig (1050 kPa). where asbestos-conent_ pipe is pennitted for firevater service, only Class “200 pipe and coupling sleeves sha. ‘urnished. Class 150 pipe and coupling sleeves shall be used for water service (Se iibewster) whose Gestion pressures are 150 psig (1050 kPa) and less.\ \ \ NN IMPERIAL TBP 3-10-2 ASBESTOS-CEMENT PIPE AND REV 1 NOV "él BASIC PRACTICE FITTINGS FOR WATER SERVICE PAGE 3 OF 4 4.3.1 4 4.5 5.1 5.1.1 5.2 5.3 5.4 5.5 5.5.1 Cement asbestos pipe shall be Transite pressure pipe, Century pressure pipe or equal. Class 50 cement asbestos pipe shall not be used. External Coating and Internal Lining. Asbestos-cement pipe and Saupling sleeves containing nore the ing more than one percent uncombined calcium hydroxide shall be protected with an external coating or internal Lining if in contact with: a.* Soils having a sulfate content (as S04), exceeding 0.10% (wt) in the free water, as determined by an analysis based on the amount of water normally present. b.* Water Sontaining more than 150 ppm (150 cm3/m3) sulfates (such as S04)+ Determination of uncombined calcium hydroxide shall be per the methods GescrTbed In ANWR CaO Or ASTM CS00- INSTALLATION Handling and installation of asbestos-cement pipe, including the Setting of Pittings and Cquipnent, shall be in accordance with the practices described in AWWA C603 and the supplemental requirements of this Basic Practice. Buried lines shall be installed according to installation requirements outlined in 18P3-2-1. Asbestos-cement pipe joints shall not terminate above ground. Placenent_of piping in the soft berm of built-up roads shall be Sroleed whenever Bessible. The angular deflection between any two adjacent lengths of pipe shall TOE exceed 5 degrees Tor pipe ‘sizes up to NPS 12 (525.9 mm 0D) and 4 degrees for larger pipe. The minimum acceptable total cover of backfill, after tamping, shall be 3 ft. (0.9 m) and at road crossings, within refinery limits, the minimum cover shall be 6 ft. (2m). Alternatively, steel or concrete sleeves may be used. The minimum total cover over sleeves shall be 3 ft. (0.9 m). Pipe crossings under railway tracks shall be in accordance with TBP3-7-1.IMPERIAL TeP 3-10-2 ASBESTOS-CEMENT PIPE AND Rey 1 NOV ‘él pAeceRicTiCe FITTINGS FOR WATER SERVICE PAGE 4 OF 4 5.6 Sections of line which may be subjected to crush loads by heavy ‘equipment shall be investigated ted jetermine the need for additional protection. This protection can be in the form of additional cover or other means. 5.6.1 Crushing strength shall be calculated in accordance with I8P3-% FIELD INSPECTION ANO TESTING 6.1 Before installation, each length of asbestos-cement pipe and sleeves Shall be tested to determine the presence of hairline cracks at machined ends as follows: ‘The pipe shall be wiped with water or kerosene. Hairline cracks will show up as dark lines because of higher absorption of the Liquid. b. All defective sections found by this method shall be cut off and the pipe ends remachined. 6.2 After installation, the system shall be hydrostatically tested. The fest pressure shall be 1.5 times the maximum operating pressure, with the test pressure being maintained for 2 hours while leakage rate is measured and joints are inspected for leakage. Leakage rates shall be as per I6P3-19-1 par. 4.19.2 and 4.19.3. lowIMPERIAL 1BP3.10-3 CEMENT LINED PIPE AND FITTINGS REV 4NOV'sS PAGE 10F3 BASIC PRACTICE (This IBP is appropriate for attachment to Inquiry or Purchase Document) SCOPE 1.1 This Basic Practice covers mandatory requirements governing the materials, appli shop and in place (field applied) cement lined pipe and fittings. 1.2. This Basic Practice also covers mandatory requirements for shipping and handling cement lined pipe and. fittings. 1.3. Amasterisk (*) indicates that a decision by the purchaser is required or that additional information is furnished by the purchaser. tion and inspection of SUMMARY OF ADDITIONAL REQUIREMENTS 2.1 Table I lists the Basie Practice, and standard which shall be used with this Basic Practice. ‘N TABLE 1 BASIC PRACTICE ot = [1BP20-1-1____Inspection of Equipment and Materials _ ____ STANDARDS. ‘ASTM Standards C33 ‘Concrete Aggregates C146 Chemical Analysis of Glass Sand C150 Portland Cement C595 Blended Hydraulic Cements cos Fly Ash and Raw or Calcined Natural Pozzolans for Use as a Mineral Admixture in Portland Cement Concrete ANSI/AWWA Standards | Clos ‘Cement-Mortar Lining for Cast-Iron and Ductile-Iron Pipe and Fittings for Water 205 Cement-Mortar Protective Lining and Coating for Steel Water Pipe -4 in and Larger Shop Applied 602 Cement-Mortar Lining of Water Pipelines -4 in (100 mm) and Larger - In Place 2.1 IBP3-18-1, Piping Fabrication, Shop or Field, shall be used with this Basic Practice as specified by the purchaser. MATERIALS 3.1 Pipe for shop applied lining shall be straight within 1/8 in (3 mm) in any 10 ft. (3000 mm) of length. 3.2. The interior of the pipe shall be free of all foreign matter, except adherent rust and scale. Rust and scale shall be classified as adherent if it cannot be removed by lifting with a dull putty knife. 3.3 Cement Type. The dry mix shall contain from 25 to 45 wt.% of Portland Cement. The selection of coment-types for concrete exposed to sulfate shall be governed by the following: Sulphate Exposure Tricaleium Aluminate in Cement (ppm (mg/L) in solution) a (vt. max) = ‘moderate 150-1500 8 severe > 1500 5 3.4 The remainder of the dry mix shall consist of one or more of the following materials: a. Raw or calcined natural pozzolans per ASTM C618. b. Fly ash per ASTM C618, except that loss on ignition shall not exceed 4 wt. "a ¢. Granulated blast furnace slag per ASTM C595. 4d. Natural silica sand per ASTM C33 for FINE AGGREGATE. ‘¢. Glass sand (silica flour) ground so that 100% passes a No. 200 (75 jz m) sieve. This sand shall contain not less than 98% Silica, as determined by ASTM C146. Up to 3 wt. % of inorganic fibers may be used when lining fittings.IMPERIAL 18P3-10-3 REV4NOV'eS CEMENT LINED PIPE AND FITTINGS PAGE2OF3 7 BASIC PRACTICE WATER QUALITY 3.5. Water quality. Only water having less than 500 ppm (500 mg/L) chlorides shall be used in mixing the cement. Potable water will mect this requirement. LINING PROCEDURES APPLICATION OF SHOP APPLIED LININGS 4.1 Pipe shall be lined by the centrifugal process per ANSI/AWWA C104 or C 205. 4.2 *Fittings shall be lined unless otherwise specified. The process used shall be capable of producing linings equal to straight pipe linings. 4.3. Hand patching or the application of additional slurry after initial spinning shall not be permitted at other than the ends of pipe unless approved by the Inspector. Hand application of lining at pipe ends is perinitted within 2 hours of initial spinning. 4.4 Lining finish at pipe ends shall be smooth and square with the longitudinal axis of the pipe, or with a longitudinal tangent in the case of the fittings. 4,5 Flame cutting of lined pipe is not acceptable. Cutting tools shall be used in order to avoid ragged edges on the concrete. APPLICATION OF LININGS IN PLACE (FIELD APPLIED) 4.6 Lining of straight run piping and lateral connections shall be by machine placement per ANSI/AWWA C602. 4,7 Hand patching shall be completed within 24 hours from the time of machine placement. CURING OF FINISHED LININGS, COMMON REQUIREMENTS 4.8 The following curing methods are acceptable: a, With a seal coating as per ANSI/AWWA C 104, except that an epoxy coating is an acceptable substitute for the bituminous coating. b. Awet cure by means of steam or water sprays, where the lining shall be kept moist for at least 24 hours after placement, 4.9 Curing procedure shail conform to the following: a, Curing shall begin while lining is still damp, but not less than 2 hours nor more than 6 hours after initial spinning or hand application. b. The fining shall not be exposed to temperatures less than S0°F(10°C) for at least 6 days after ‘X application. 4.10 After curing, pi in, 3.5 mm) mi ends shall be protected from accidental damage by securely attached metal covers 0.134 thickness. PROPERTIES OF FINISHED LININGS, COMMON REQUIREMENTS 4.11 Lining thickness for steel pipe and fittings shall be as follows: LINING THICKNESS — NOMINAL PIPE SIZE Sel NPS (mam OD.) in _ mm 2to 4 (60 to 114) 1/8 (+ 1/8, —0) 3 (43, —0) 6 (168) 3/16 (+ 3/16, —0) 5 (+5, -0) 8 (219) 1/4 C+ 3/16, 0) 6 (45, 0) 1010 36 273 10 900) 3/8(+ 3/16, -0) 9(45,-0) | Over 36(Over 900) _ 1/2(+ 3/16,-0) 1B(45,-0) 4.12 jing thickness for cast iron or ductile iron pipe and fi ‘S1/ AWWA C104. 4.13 The density of the cured lining shall not be less than 135 Ib. /cu. ft, (2160 kg/m’) for pipe lining, and not less than 120 Ib. /eu. ft, (1920 kg/m) for lining in fittings, igs shall be the “Standard Thickness”” per 4.14 "Potable water service. If the pipe isto be used for potable water service, a test for seal coat characteristics shall be made per ANSI/AWWA C104IMPERIAL ] BP 3-10-3 Esso) CEMENT LINED PIPE AND FITTINGS | REV4Nov'ss, PAGE SOF | BASIC PRACTICE INSPECTION AND TESTING 5.1 The term Inspector, used in this Basic Practice, refers to the Owner's representative. 5.2 Linings shall be visually examined by the Inspector after curing. The finished lining shall be uniform and smooth and shall not haves a. Spalled or loose ends. Fractures or cracks extending more than half way through the lining, or more than 1/16 in. (1.5 mm) wide. ¢. Suface defects indicating honeycombed or open texture. (Superficial surface crazing shall not be cause for rejection.) 4d. Defects which indicate imperfect proportioning, mixing, molding, or curing ‘SHIPPING AND HANDLING CEMENT LINED PIPE AND FITTINGS 6.1 Bending of cement lined piping sections during shipping and handling shall not exceed 5 degrees, as measured between a chord and tangent. 6.2 Slings shall be used for lifting cement lined piping sections. The use of hooks in pipe ends for lifting is prohibited. 6.3 Support of shop lined pipe. During storage at the lining applicator’s location, and for shipment to the site location, cement lined pipe shall be supported at intervals not to exceed the following: PIPE SIZE, NPS UPPORT INTERVAL, max. in. mm OD fi mm <6 < 168.3 >8 > 21911 Last ERE BP reviewed — Rev. 4, January, 1984eae | 1BP3-10-4 PLASTIC AND PLASTIC-LINED PIPING BASIC PRACTICE uw 12 (This 18° is aopropriata for attachment to Inquiry oF Purchase Document) ‘SCOPE This Basic Practice covers mandatory requirements governing the selection of materials, design, fabrication, inspection, and testing of plastic and plasticlined piping a. Thermoplastic piping. b. Thermoplastc-ined ferrous metal piping. Reinforced thermosetting resin pipe (ATRP). ‘An asterisk (*) indicates that a decision by the purchaser is required or that addtional information is furnished by the purchaser. SUMMARY OF ADDITIONAL REQUIREMENTS 2a Table 1 lists the code and standards which shall be used with this Basic Practice TABLE 1 STANOAROS NST Siandards ara Chemical Plant and Petroleum Refinery Ping ASTM Standards 2638 Tensie Proportes of Pastis br Yinyidene Gnonce Motsng Compounds Brsoe Shorchme Rupture Sitengh of Piste Ppe, Tubing, and Fit Bat08 ongtudnal Tense Propares of Raniorced Tharmoseting Pasic Pow and Tube ozees Paty (in Cray VC) Pane Pee (SOR-PA) Ber0 Nathiwliede fonlorcad Themoesting Resn Pipe Seees Gasutying Vaua Cetects in Gass Aemtorced Parte Laminate bars. 2s Paietyiane (PE) Plastic Pipa (SOR-PR) Based on Contolas Outsice Sameter oxze9 ote Femlorced Themoseting Resing Swer and Industral Pressure Pipe ene Fa Potnoratuoretylene (PTFE) Paste-Lined Farous Metal Pipe and Finn Fast Paty Winicene Flurde) (PVDF) Plasti-ined Ferrous Metal Pipe tnd Fringe, Fase Propylene end Polpropviene (PP) Pastcined Ferous Metal Pipe rd Pgs, F546 Pornvre Ethylene Propyene) Copolmar (FEP) Paste Lined Fenous Mata! Pipe and Sings 67 Pow (yt ChlonceyP¥C) Large-Daametar Paste Gravty Sewer Poe Sind rings AI Standards sun Reinforced Thamossting Resin Une Pie (RTRP) Ey Powetivane Line Pe P=) Canadian Standarcs case SSFasm sa Sior0 Detintions, General Reaurements and Methods of Testing for ‘TRemepaate Presse Ping ara Bayatnyane Pipe fo Cold Water Serveos 51973 Fight Poly (Viny' Chonda) (PVG) Pipe for Pressure Applications1BP3-10-4 | MPERTAL ee z ot) PLASTIC AND PLASTIC-LINED PIPING Fev. 5| Doc. 1990 BASIC PRACTICE ‘SCOPE (Cont) 22 High Density Polyethylene (HOPE) piping (Dupont-Sclair or equal) above 6 in. NPS (150 mm) shall meet the requirements of ASTM 03035. Allowable pressure ratings shall not exceed those specified for the Standard Dimension Ratios shown in ASTM 03035 for Type ill Polyethylene Grade P34 Class C. Burst pressure and sustained pressure test requirements shail be those specified for PE 3406. C 23 Reinforced thermosetting resin pipe over NPS 12 (323.9 mm OD) shall conform with the following: a. Type RTRP 12EW per ASTM 02310, b. Laminate Construction ASTM 03299 per par. 5.3.1 ¢. Shortterm rupture strength 35,000 psi (240 MPa) minimum per ASTM 01599. 4d. Axial strength 9,000 psi (62 MPa) minimum per ASTM 02105. Proposals to use other types of RTRP pipe per ASTM 02310 shall be submitted to purchaser for approval by the ‘Owner's Engineer. DEFINITIONS. "3.1 The design temperature shall be the maximum fluid temperature to be encountered during service. *32 The design pressure shall be the pressure at the most sevare condition of coincident internal or external pressure and temperature expected in normal operation. MATERIALS 41 Proposals to use plastic materials (specification and grade) other than covered by this Basic Practice shall be submitted to purchaser for approval by the Owner's Engineer. PLASTIC PIPING "42 Reinforced Thermosetting Resin Pipe (RTRP) shall be por ASTM D 4162 except that Grade 5 is not permitted The pressure class rating of pipe furnished shall be suttable for the specified design pressure. 42 Polyethylene (PE) pipe shall conform to ASTM D 3035. For pipe sizes above 6 In. NPS (150 mm) the following additional requirements shall apply: a. Burst pressure and sustained pressure test requirements shall be those specified for Classification PE 3406, 5. Allowable pressure ratings shal not exceed those listed in ASTM D 3035 for the Standard Dimension io. PLASTIC-LINED PIPING 44 Limitations on use of acceptable plastic materials shall be per the following: . Resins for polypropylene (PP) lined pipe and fittings shall be per ASTM F 492 oxcept that the use of glass fiber filed resins is permitted only for fitings. b. Resins for vinylidene chloride (Saran) lined pipe and fittings shall be ASTM D 729. Mechanical and ‘physical properties of the pipe and finished lining, and tests, shall meet the requirements of ASTM F 423: Par. 5 pphlocuremens, Par. 6.19 — Vacuum Testing, Par. 8.2 — Hycostate/Electrostate Testing, and Par. 7 — nish. ©. Temperature limitations applicable to in-service use, and to shipping, handling and storage ot plastic and Plastic-ined pipe and fittings shall be per the following:THERA 1BP3-10-4 PLASTIC AND PLASTIC-LINED PIPING roms @ BASIC PRACTICE 52 53 e:- . . 87 5a m1 “72 e- MATERIALS (Cont) WaTERIAL TEMPERATURE LNITATION, TW Resin Grade Minimum Maximum (2) mee | Senne - Twet | 90-1 | 0m ° you | 0-1 | 210 9 Yewaere | ws | toon PTFE: =| <0 -40 | 500 260 ree = [0-10 [00 9 Pvor kynan — | 0-18 ‘| avs 125 Notes: (1) For exposure to corosive environments, the manufacturer's recommendations sail be submitted to Durchasor for review with Owner's Engineer. (2) Values represent maximum design temperature of contained fu. DESIGN Plastic piping shall not be used in flammable or combustible fluld service except underground. Pipe lengths shall not exceed 10 ft. (3 m) for PTFE, and 20 ft. (6 m) for other plastic linings, in order to limit differential thermal expansion between the pipe and the lining Maximum allowable deflection of thermoplastic and RTAP pipe shall not exceed 5%, taking into account applicable live and dead loads: Proposals to use cemented joint thermoplastic pipe or ATAP pipe shall be submitted to purchaser for aporoval by ‘Owner's Engineer. Mechanical joints which incorporate O-ring seals are acceptable for RTRP piping. Mitered fittings in PE piping may be rated for only 60% of the design stress rating of the pipe used for the fiting. To determine the external design pressure for plastic pipe installed underground, underwater, or in other situations which cause external pressure, a safety factor of four must be applied to the critical buckling Pressure considering all imposed loads. The design strain for all loadings on RTAP pipe over NPS 12 (323.9 mm OD) shall not exceed 0.0018 in./in (0.0018 rm/mm), Plastic-lined piping shall have flanged Joints. Joint design shall be per the following: a. Non-flammable or non-combustible service, The liner shall be molded or shaped (lapped over the flange aces) to provide the gasket for the joint. b. Flammable or combustible service. The flanged joint shall be designed to prevent leakage under exposure to heat sufficient to destroy or melt the lining material. Vented piping shall not be used. Underground piping will be double wall - eg Envirotlex system, FABRICATION Venting to relieve potential pressure stresses due to gas permeation into the area between the liner and metal pipe is required per ASTM F423 and ASTM F546 and for some liner thicknesses per ASTM F491. This requirement ‘may be waived provided the piping has been vacuum tested and is rated for full vacuum at the specified design temperature INSTALLATION Bolt torque values to provent liner damage shall be provided by the pipe vendor. Bolts shall be tightened with a suitable torque wrench to insure these torque values are not exceeded. Plastic spacers are permitted between plastic-ined pipe and other types of flanged equipment in non- flammable or non-combustible service. Spacers longer than 1/2" (19 mm) shall be armoured. Spacer locations shall be indicated on “as-built” drawings PE piping shall be joined only by heat fusion welding using heat fusion machines available from the vendor. Flanges shall be used, as required, to connect into dissimilar systems.(oer TaPERTAL Page 4 of 4 PLASTIC AND PLASTIC-LINED PIPING BASIC PRACTICE e 7.4 _RTRP piping joints in aboveground piping shall be made in accordance with the manufacturer's recommended Procedure, except that joint strength shall be equal to the longitudinal strength of the pipe when tested per ASTM. 12105. It resin fiberglass overlays are used and the gap between pipe ends exceed 10% of the pipe diameter, the overlay shall nave a tensile strength per ASTM 0638 equal to the hoop strength of the pipe. 7.5 Ball and spigot joints using elastomeric seals are acceptable for underground RTRP pipe provided allowance is made for thermal expansion and contraction to avoid pullout in service, INSTALLATION (Cont) INSPECTION AND TESTING 8.1 Allcracks, inclusions of charred materials, and inclusion of unfused filer materials, are considered defects and shall be repaired or replaced. 82 Solvent or adhesive joined piping. Protrusion of dried cement or adhesive exceeding 25% of the wall thickness shall be removed. 8.3 Solid plastic pipe joints. Unfiled or unbonded areas shall be cause for rejection 8.4 Heat fusion joined piping, Protrusion of fused filer material or base material exceeding 25% of the wall thickness shall be removed. 8.5 —__Thermoplastic-ined pipe and fittings. inspection shall be por the applicable ASTM Specification in the vendor's shop except where the option of hydrostatic or electrostatic testing is permitted, both tests are requiced, 8.6 Plastic piping shall not be hydrostatically tested unti all fusion joints have cooled to ambient temperature and all solvent cemented joints have fully cured, 8.7 Inspection of ATRP pipe and fittings shall bo per ASTM 02563 Acceptance Level I PREPARATION FOR SHIPMENT 9.1, Protection of openings. After completion of inspection all pipe and fittings shall be prepared for shipment as a ee eer Sooraatinrete b. Threaded-end or socket welding-end connections shail be fitted with wood or plastic plugs or caps. 9.2 Thermoplastic pipe shall be shipped on racks or an equivalent that will give continuous support and prevent ‘sagging or draping. © 93 Plastic and plastic-lined pipe and fittings shall not be shipped, stored, or handled at temperatures below the recommended minimum limit established in ANSI B31.3, Appendix F, for the specific grade of plastic under ‘consideration. Last ERE OP Reviewss—Rev. 2 January 1985,IMPERIAL BP 11-1 OIL CARGO HOSE REV 3NOV'84 PAGE 1 0F5 BASIC PRACTICE (This IBP is appropriate for attachment to Inquiry or Purchase Document). SCOPE 1.1 This Basic Practice covers mandatory requirements governing the design, construction, and inspection of rough bore and smooth bore *‘rubber"” cargo hose assemblies intended for dock loading and unloading of petroleum products which are liquid at ambient temperature and pressures. 1.2. Am asterisk (*)indicates that a decision by the purchaser is required, or that additional information is Furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS Table I lists the Basic Practice, standards and legislation which shall be used with this Basie Practice. TABLE 1 BASIC PRACTICE ] 1BP20-1-1 Inspection of Equipment and Materials _ C STANDARDS ‘ANSI Standards BI6.S Pipe Flanges and Flanged Fittings B313 Chemical Plant Petroleum Refinery Piping ANSI/ASME, BI.20.1 Pipe Threads, General Purpose (Inch) API Standard SL Line Pipe ASTM Standard ASS Pipe, Steel, Black and Hot-Dipped, Zinc-Coated Welded and Seamless Steel Pipe for High Temperature Service p47 Test for Rubber Property — Effect of Liquids. _ LEGISLATION "Canada ‘Canada Shipping Act- Oil Pollution Prevention Regulations, CRC 1978, c. 1454 (asam. by SOR/80-281) “ollution Regulations, December 21, 1972 822 deleted 2.3. *The vendor shall comply with any local rules or regulations specifed by the purchaser. DEFINITIONS *3.1 The term “rubber” includes synthetic compounds as well as compounds of natural rubber. 3.2. cargo hose assembly consists of a hose body with steel pipe nipples (with or without flanges) vulcanized into each of its ends. The hose body is composed of an outer cover. iner liner, a central carcass or reinforcing, and an 3.3 Minimum bend radius is defined as the smallest radius around which a hose can be bent without causing electrical wire bonding or mechanical damage and without restricting fluid flow, MATERIALS ‘The hose body shall be suitable for continuous handling of petroleum products having 30 vol % toluene tings. Nipples shall be carbon steel pipe, black finish, seamless or electric-welded, per ASTM AS3 or API SL, Schd. 40 minimum wall thickness. Flange materials shall comply with ANSI Bi6.s.IMPERIAL, 1BP 3-11-41 REV 3NOV'84 OIL CARGO HOSE PAGE 20F 5 BASIC PRACTICE DESIGN AND CONSTRUCTION PERFORMANCE Hose assemblies shall be designed to meet the performance criteria given below: REQUIREMENT T MINIMUM ACCEPTABLE CRITERIA a. Hose assembly, working pressure iy Manafacturer’s Rated Working Presure (MRWP) ees Soo psi (1400 KPa) 2. Product (design) temperature: 150°F (65°C), _ 3 Ambien temperature, specie. J Hose, burst pressure rating 1 aimes MRWP. i e. Hose, vacuum rating 20in, Hg (675K a. a. Hose assembly, flow rating [Flow velocity: sf se 279), & Free bend” ofthe empty hose Minimum bend radius to nominal | ascerbly in thehorzomal/ Rose dameter rao: 12t0 1 tertieal plane 2. Nomeshanical ass 7 Pressure bend” withthe howe 1. Minimum bend radius to nominal hose diameter, assembly a he MRWP: tat: to " _ ““@5.1.1 *Hose which will be used for loading or unloading ships in Canadian waters shall meet the requirements of the Canada Shipping Aet Oi Pollution Prevention Regulations appearing in Part 2, Section 19 (I) ofthe regulations 5.1.2. *Hose which will be used for loading or unloading ships in U.S. waters shall meet the requirements of the U.S. Coast Guard - Pollution Prevention Regulations. ELECTRICAL BONDING 5.2 *Electrical bonding, when specified, shall consist of two separate conductors embedded in the hose body, attached to the nipples (Terminal connections). TERMINAL CONNECTIONS: 33 ich length of hose shall be fitted with a nipple at each end that is built into the hose body construction. 5.4 Nipples shail be per the following: ‘a, Each nipple shall be anchored to the hose body by a minimum of two built-up bands, welded or shrunk (o the pipe OD. b. Nipple length shall be sufficient to permit insertion of bolts into the flanges from the hose body side. c. If threaded flanges are specified or if hose assemblies are specified with nipples only, the ends of nipples shall be externally taper threaded. 5.5 Each nipple and the liner of the hose body shall have the same ID with no gap between the end of the liner and nipple. 5.6 *Flanges shall be per ANSI B16.S, Class 150. Facing and finish will be specified. 5.7. *Threaded flanges, when specified, shall be seal welded per the following: Ha. Connections shall he made up without the use of sealing compound or PTFE (Teflon) tape. All cutting cil shall be removed. After the joint has been tightened to full thread engagement, seal welding shall cover all exposed threads or 1/4 in. (6 mm) minimum, Hb. Seal welding shall be done with electrodes not (0 exceed 1/8 in. (3.2 mm) in diameter using an amperage in the low range to avoid distortion of the connection or part being welded. 5.7.1 Insulating flanges shall be inserted near the outboard end of the hose to electrically isolate the tanker from the hose. The flange face shall not be in a permanent vertical orientation. Insulating materials used shall assure that the flanges are impervious to moisture and are compatible with the product properties and temperatures involved. If aromatics are handled the use of neoprene shall be avoided. Hypalon is an acceptable alternate. 5.7.2 Hose lengths shall be measured from face to face of flanges.IMPERIAL teat OIL CARGO HOSE REVS NOV'84 PAGE 3OF 5 BASIC PRACTICE INSPECTION AND TESTING 61 e652 6.21 64 ‘The term Inspector as used in this Basic Practice refers to the Owner's representative, *The Inspector shall witness all specified tests Required tests. Each hose purchased shall be subjected to the hydrostatic (incl. elongation and vacuum) tests as indicated in this IBP. The tests, made at the Manufacturer's plant, will be conducted in the presence of the Inspector. Purchaser reserves the right to a retest at destination before final acceptance where Manufacturer is responsible for delivery. ‘Test certificates for each hose assembly shall be given to the Inspector at the time of inspection and shall include: a. Hose assembly type and serial number. b. Allsspecified hose measurements and computations required (see Par. 6.5.) cc. Vacuum test results (see Par. 6.6). , Actual hose weight fe. Certification that the hose conforms to this specification. Hydrostatic and vacuum tests are to be conducted under the following conditions: At ambient temperatures. The hose assembly shall lie in a straight and horizontal position supported on rollers or dollies to permit easy movement when under the test pressure. Fresh water shall be used for hydrostatic testing. The hose assembly shall be completely filled with water with no trapped air.IMPERIAL Patt REV 3NOV'84 OIL CARGO HOSE PAGE 40F 5 BASIC PRACTICE HYDROSTATIC TESTS P55 Hydrostatic test procedure and rejection criteria shall be per the following ‘TEST PROCEDURE (1) ] Hose | (Step procedure Test (1)2) Rejection ‘Type in Order Given) Measurement Criteria “Textile Step | Carcass 1. Raise pressure to MRWP and immediately release to zero pressure. | - = Raise pressure to 10 psig (70 kPa) and hold for 5 | minutes. | Ly e MEASURE LENGTH | 3. Raise pressure to iF MRWP and hold for weakening of bond | 10 minutes. between body and nipple or evidence of leakage. MEASURE LENGTH L 2. Evidence of sweating or leakage, pressure bulges, blisters, or grooves | in the hose body, 3. (icky) > 7112% of Le 4 Lower pressure to Evidence of leakage 25 psig (175 kPa) - between the nipple and hold for 5 and hose body. minutes. 5. Release pressure. MEASURE LENGTH L - 6. Wait 15 minutes after pressure released | Geto MEASURE LENGTH S19 Of Le Spiral Step wound wire | 1. Per Step 30f Per Step 3 above, (wire above procedure, ems land 2 cord) MEASURE LENGTH | fe Jearcass _ 2. Lower pressure to Opsig (o kPa) at the end of 30 sec MEASURE LENGTH (ibe > 296 of LoIMPERIAL wep 34 E39) REV NOV'e8 BASIC PRACTICE PAGE 5 OF 5 Notes: (1) Legend of terms: MRWP: Manufacturer's Rating Working Pressure Lo: Original Length Ly: Test pressure length Li: Immediate release length Lj: Permanent release length 2) Hose length measurements are to be made from end-of-rubber to end-of-rubber. VACUUM TEST 66 *Vacuum testing, when specified, shall be as follows: a. Draw a vacuum slowly to 20 in. Hg (67.5 kPa) and hold 10 minutes, b. While the vacuum is being held, visually inspect the hose assembly exterior and the interior through transparent covers. The hose assembly shall show no evidence of: adhesion failure, blistering, ridging, or collapse. ELECTRICAL TESTS, 6.7 Electrically bonded hose assemblies shall be tested to verify that the electrical resistance, measured from end-of-nipple to end-of-nipple does not exceed 0.5 ohm per foot (1.5 ohm per meter). Measurements shall bbe made during and after hydrostatic testing at the MRWP, and after vacuum testing, “6.8 Megger test. Electrically discontinuous hose assemblies shall be tested with a megger (500 volt range) to verify that the electrical resistance measured from end-of-nipple to end-of-nipple is at least 100,000 ohms. IDENTIFICATION 27.1 Each hose assembly shall be permanently and legibly marked with the following information: € a, Manufacturer's: identification, serial number, and rated working pressure. b. Reference to applicable standard and type of hose, c. Nominal inside diameter. d, Month and year of manufacture. €. The words “Electrically Discontinuous” when the hose assembly is so specified. PREPARATION FOR SHIPMENT S* 5.1 Machined or threaded exterior surfaces shall be protected from corrosion during shipment and subsequent storage by coating with a rust preventive of a type: (1) to provide protection during outdoor storage for a period of twelve months exposed to a normal industrial environment, and (2) 10 be removable with mineral spirits or any Stoddard solvent. 8.2 Flanges shall be protected over the entire gasket surface with metal, hardboard or solid wood flange protectors, securely attached. 8.3 Additional measures to ensure protection during shipment to site will be speci Last ERE BP reviewed — Rev. 4, June 1984IMPERIAL IBP 3-112 MARINE LOADING ARMS - REV 5 NOV'86 PAGE 1OF 14 BASIC PRACTICE int 24 22 SCOPE This Basic Practice covers the mandatory requirements for all metal self-supported marine loading. arms with articulated swivel joints for use in liquid hydrocarbon and liquefied hydrocarbon gas services. Also covered arc thé requirements for quick connect/disconnect cargo couplers, and the loading arm control power system and control station. ‘An asterisk (*) indicates that a decision by the purchaser is required or that additional information will be furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS ‘Table 1 lists the Basic Practices, codes, specification, and standards which shall be used with this Basic Practice. “Table 2 lists the Basic Practices and standards which shall be used with this Basic Practice as specified by the purchaser. TABLE 1 BASIC PRACTICES TBP3-12-5 Threaded and Socket Welding Steel Gate Valves TBP3-12-8 threaded and Socket Welding Steel Globe Valves IBP3-18-1 Piping Fabrication TBP4.1-3 Design Loads for Structures IBP18-6-1 _Iapact Requirements for Materials IBPIS-7-1 Welding Procedures TBP20-1-1___Inspection of Equipment and Materials ‘CODES, SPECIFICATION AND STANDARDS ‘ASME Codes Section VIIT Pressure Vessels, Division Section IX Welding Qualification. AISC Specification Specification for Design, Fabrication and Erection of Structural Steel for Buildings ANSI Standards Bi6S Steel Pipe Flanges and Flanged Fittings B313 Chemical Plant and Petroleum Refinery Piping CSA Standard S16 Steel Structures for Buildings ‘OCIMF Specification Design and Construction Specification for Marine Loading Arms (Parts I, Il, & III).IMPERIAL iep 3.11.2 REV SNOV'86 MARINE LOADING ARMS & PAGE DOF 1¢ BASIC PRACTICE c TABLE 2 BASIC PRACTICES TBP3-9-1 Winterizing and Protection Against Ambient Temperatures. IBP3-10-1 Pipe Selection Criteria. IBP3-12-1 Valve Selection Criteria TBP3-13-1 Plug Valves. IBP3-14-1 __Soft-Seated Ball Valves TBP3-14-2 Check Valves TBP3-15-1 Pressure Relief Valves IBP3-16-1 Flanges, Gaskets, Bolting and Fittings TBP42-1 Auxiliary Structures for Operation and Maintenance TBPIS-3-1 Pressure Instruments IBP15-11-1 Instrument Control Panels TBP15-12-1 Instrument Wire and Cable IBP16-1-1 Area Classification and Related Electrical Design IBP16-1-2 Protection of Electrical Equipment in Contaminated Environments TBPI6-3-1 Wiring Methods and Material Selection IBPI6-9-1 A.C Motors IBPI6-12-1 Switchgear and Control Centers TBPIG-13-1 Field Installation and Testing of Electrical Equipment ja IBPI8-I-1 Permissible Substitutes for USA Specification Materials IBPI9-I-1 Paint and Protective Coatings IBP19-5-1__Cathodie Protection STANDARDS "ASTM Standards ‘A106 Seamless Carbon Stee! Pipe for High Temperature Service ‘A108 Steel Bars, Carbon, Cold-Finished, Standard Quality A126 Gray Iron’ Castings for Valves, Flanges, and Pipe Fittings ALB Forgings, Carbon Steal for General Purpose Piping A321 Steel Bars, Carbon, Quenched and Tempered B247 ‘Aluminum-Alloy Die and Hand Forgings B345, ‘Aluminum-Alloy Seamless Extruded Tube and Seamless Pipe for Gas and Oil Transmission and Distribution Piping Systems ANSI Standards BI6.1 Cast Iron Flanges, and Flanged Fittings Class 25, 125, 250 and 800 AWS Standard DL Structural Welding Code 23 *The vendor shall comply with any local rules or regulations specified by the purchaser. DOCUMENTATION PROPOSAL INFORMATION 3.1 The bidder’s proposal shall include the following information: a, A data sheet containing all information indicated by Table 4 b. Total equipment list (within vendor's scope of supply), with description of each item. ©. Materials of construction including specification and grades. 4 Documentation required by OCIMF Specification Part II Section 5.1 modified per the following subpara. e. through ‘Note: Where practical, data required per OCIMF Specification Part II Section 5.1 subpar. a. through g., and k., shail be submitted as dimensioned drawings. ©. Swivel joint data indicating: 1, Separate costs for testing each swivel having a different size, design, or materials of construction, in accordance with par. 6.1 and 6.2.IMPERIAL 1BP 3-11-2 MARINE LOADING ARMS : REV 5 NOV'86 PAGE 3 OF 14 BASIC PRACTICE 2. A description of the test facility and testing procedures proposed to qualify the swivels. 3. Results of laboratory tests, if available, on swivels of the size, design and materials to be used in the arm(s). 4. A list of successful applications of swivels being proposed, giving: date in installation, arm size, location and product handled. 5. The need for swivel testing will be specified. ‘Schematic cross-section of each swivel joint showing the surface in contact with the liquid seal. If the contact surface is a weld overlay, the following additional data shall be submitted: 1. The groove design and dimensions prior to welding and after finish machining. 2. Overlay filler material/swivel housing material 3. Preheat and post-weld heat treatment. & Quick connect/disconnect coupler data indicating: 1. Separate costs for testing each coupler having a different size, design or materials of ‘construction, in accordance with par. 7.2 -7.9. 2. A description of the test facility and testing procedures proposed to qualify the coupler. 3. Results of laboratory tests, if available, on coupler(s) of the size to be used on the arm(s) and with spool pieces as required by par. 7.3 and 7.4. 4, Sketch showing details of the coupler claw engagement with each size and type of flange to be. tested or connected to in service. 5. Allist of successful applications of coupler(s) being proposed, giving: date of installation, location, product handled and size manifolds serviced. 6. The need for coupler testing will be specified. 1h. A description of the support device or alternative proposals to reduce manifold stresses, when required, showing the means of adjustment and the range of minimum/maximum deck to manifold centerlines that can be accommodated. A support device, with dimensions conforming. to Figure 1, is acceptable, i. Hydraulic control system data indicating: 1. Representative hydraulic/electric logic diagram and equipment list. 2. Description of system function during arm maneuvering, freewheel, over-ride and storage attitudes. 3. Time for hydraulically uncoupling the first coupler equipped loading arm and each susbsequent coupler equipped arm in the bank. i. The design and location of the electrical insulating flanges and fittings, and flexible hose (stray current insulating system) showing cross-section, materials, and dimensions. k. A list of exceptions to this Basic Practice: or if there are no exceptions, a statement to this effect. DRAWINGS AND DATA 3.2 *Within 60 days from placing the order, the vendor shall submit the information required by OCIMF Specification Part III Section 5.0, modified per the following, to the purchaser for approval by the Owner's Engineer: a. Complete calculations of: 1. Stresses in critical components of the loading arms and tanker manifolds as required by par. 2. Maximum lateral deflection of the arm in the connected, stored and maneuvering attitudes. Ng 2: Maximum equivatent axial lads (Pea) on all swivels in accordance with par 6.1 b. Inaddition to the complete calculations per subpar. a. above, summary tables shall be submitted giving: 1, Location and magnitude of counterweights 2, Maximum stresses by member, including the member number keyed to a schematic drawing; also, the governing aititude and load combination, NQ___ 3 Swivel PCA toads, Coupler MCA Toads, and ERS MCA loads . Welding and weld repair procedures for all welds and overlays.IMPERIAL tgp 3-11-2 REV 5 NOV'86 MARINE LOADING ARMS & PAGE 40F 14 BASIC PRACTICE MATERIALS 4.1 Swivel joints and fluid carrying parts of couplers shall be constructed of materials which do not cause galvanic action with the pipe used in the arm. 4.2 The swivel joint surface in contact with the liquid seal shall be resistant to pitting action in the fluid to bbe pumped: Corrosion resistant materials such as: austenitic stainless steel, Inconel, or a SO Ni — 10- 15 Cr alloy [such as Cryotherm 60 (USA), NIC-50 (Japan) or Nicrex 9 (U.K.)] shall be used. Weld deposits of such materials shall meet the following specific requirements: For designs with low restraint: all above mentioned overlay materials are acceptable: 3 ]_—— Weld Overtay Swivel Housing b. For designs with partial restraint: all above mentioned overlay materials are acceptable; however, all stainless steel overlays containing any martensite, as judged by the Schaeffler diagram, shall be postweld heat treated Swivel Housing . For designs with high restraint: only 50 Ni — 10-15 Cr overlays matching the base metal coefficient of expansion are acceptable. wets Overtay ‘Swivel Housing 4. Prior to weld overlaying, a. minimum preheat of 250°F (122°C) shall be employed for all alloy steel base metals and for all carbon steel base metals whose carbon content exceeds 0.28%, 4.3. “Butt, attachment, and overlay welds shall be postweld heat treated as required by and in accordance with’ ASME Code Section VIII, par. UCS-56. Material equivalency on the basis of IBP 18-1-1 is acceptable, For all other materials requiring postweld heat treatment, vendor shall submit procedures to purchaser for approval by Owner's Enginer. 4.4 *Aluminum for arms in liquid hydrocarbon service is prokibited, 5.1 Miximum interchangeability of components shall be provided if two or more arms in an order have the same service conditions and configurations.IMPERIAL twp 3.112 & MARINE LOADING ARMS Revs Nov'es PAGES OF 14 BASIC PRACTICE 5.2 Allequipment shall be suitable for operation in the climatic zone specified. LAYOUT AND ARRANGEMENT 5.3 *Arm lengths, clearances and location of the trunnion swivel joint connection shall be determined by the vendor based on the specified operating envelope. Lengths and clearances shall be determined on the basis that arms may be operated singly and in combination, for both maximum and minimum ‘manifold spacings as specified. 5.4 *Spacing between loading arms and the configuration of outboard and apex swivel joints shall provide for the condition existing when adjacent arms are simultaneously connected to adjacent manifolds. When specified, a single arm shall be able to accommodate tanker manifold positions throughout its operating envelope while adjacent arms are in the stored position. 5.5. *In the stored position no portion of the arm shall extend beyond the loading platform face. MAINTENANCE ACCESS 5.6 The range of arm movements shail allow the outboard joint to be positioned on the pier deck or on a platform for maintenance. 5.7 “Ladders and platforms shall be provided for access to the trunnion and apex swivels, when specified. 5.8 A means of escape in addition to the usual shall be provided from platforms where the travel to an access exceeds 50 ft (15 m). 5.9 Ladders, guard railings, toe plates, safety cages, and similar items shall be constructed of steel per CANS AI2.1 and A14°3, except as modified below: Safety cages or special guards shall be provided for ladders originating on a platform ifthe ladder height is less than 20 ft (6 m) but is proximity to the platform edge is such that a person might fall Ng. mote than 201110 some other platform or tne ground b. Chains with safety hooks, or safety gates shall be provided across ladder openings at each platform, landing. ©. Ladder safety devices shall not be used in lieu of cage protection. Ladders shali be designed for 2 moving concentrated load of 500 Ib (227 ke). ce. Guard railings shall be constructed of structural steel shapes or pipe. Pipe railings shall be seal welded to prevent internal corrosion. 5.10 Ladder access shall be designed as fotlows: 8, Where ladders are the only means of access, they shall provide for side-step access to platforms unless through ladder type is approved by the Owner's Engineer. b. Where ladders serve as secondary access to platforms, they may be either the side-step or through ladder type installation, 5.11 Platform size shall be governed by the following: a, Minimum clear platform width shall be 2 16 in. (750 mm). b. The clear length and width of platforms for servicing special parts of equipment shall be based on the requirements for operability and maintenance. 5.12 The minimum headroom over platforms and walkways shall be 6 {19 in. (2050 mm). Headroom shall be measured to the lowest point overhead structural framing (including fireproofing) piping including insulation) , or equivalent. 5.13 Platforms for structures shall be as follows: a, Steel structures: floorplate b. Conerete structures: concrete or floorplate 5.14 Drainage shall be provided by one hole, 1/2 in. (13 mm) diameter, for approximately every 15 sa ft (.5 m?} of stee! floor plate, Holes shall be located at low spots, and shall be drilled after erection, 5.15. Platform floor plate shall have a raised pattern and 1/4 in. (6 mm) nominal thickness. 5.16 “The final number and arrangement of platforms, including acsess and exit location, shall be submitted to purchaser for review by the Owner’s Engineer.IMPERIAL BP 3-11-2 REV 5 NOV'86 MARINE LOADING ARMS & PAGE 6 OF 14 BASIC PRACTICE LOADING ARM AND TANKER MANIFOLD STRESS ANALYSIS. SAT 5.18 519 5.20 *The vendor shall analyze stresses in the loading arm and tanker manifolds for the specified counterweight method in all appropriate arm attitudes, and, for operation of the arm both singly and in combination with other arms as specified. The load combinations and allowable stresses are indicated in Tables 6.1 and 6.2 of the OCIMF Specification. The reduction of all other allowable stress values (other than allowable tensile stresses) shall be in the ratio of tensile design stresses required by the Basic Practice and the OCIMF Specification to the tensile design stress (F,) permitted by AISC Specification. The exceptions to this requirement are: a. For the piping members where the allowable shear stress shall be half the Basic Practice allowable tensile stress, and b. Where the effects of Thermal Loads (TL) can cause buckling, compression stresses shall not exceed allowable stresses of AISC Specification. Actual stresses in fluid carrying members for non-buckling, analysis shall be determined using Maximum Principal Stress Theory of failure or Maximum Shearing Stress Theory of failure, whichever is more critical. AISC Specification shall be used for buckling analysis Actual stresses in structural members shall be combined in accordance with AISC Specification, Allowable tensile stress for flange bolts shall be per ANSI B31.3. SWIVEL JOINTS SWIVEL TESTING 6.1 *When specified Laboratory Proof Tests shall be conducted on each swivel having a different size, design, or materials of construction by applying the appropriate equivalent swivel test load, (Pct), without causing failure. The value of (Per) is based on a percentage of the equivalent axial load (Pc4), on the swivel for the most eritcal combination of loads with the arm in any of the appropriate altitudes specified in OCIMF Specifies Part I Tables 6.1 and 6.2. NQ[ TYPEOFFATLORE SWIVEL TEST LOAD, Pox AS AS OF Pea TESTTYPEI TEST TYPE IL Brinelling 150 150 Liquid Leakage 200 200 Siructual Failure s 250 200 Where Pea = Aa + SMa + 2.3 Ry tana d Per = Ar + SMr + 2.3 Rr tana d Symbols used in above equations are: d'= Raceway diameter, in. (m) A ae Axial load, Ib (N) = The abosolute value of axial pressure load + externally applied axial load, M =Bending moment, Ib-in (N.m) R = Radial load, Ib (N) a = The contact snes (angie between the plane of the balls and the center of contact at the ball- raceway interface) Subscript A — Swivel service load. Subscript T — Swivel test load. 62 For each swivel to be tested, load increments shall be as stated below: \ of Poa, |e | LOAD NUMBER 1 2,3 [4 [sé ][7]8 Popasa % 140 |-150 [160 [190 | 200 | 210 | 340 | 350 For load Test Type I, Load Numbers | through 8 apply. For load Test Type Il, Load Numbers 1 through 6 apply. For refrigerated liquified gas service, the swivel shall be tested at both room temperature and at design temperature for each load increment. ‘The swivel shall be disassembled and inspected for brinelling after the 140%, 150% and 160% increments.IMPERIAL WBP 3-11-2 MARINE LOADING ARMS REV 5 NOV'86 PAGE 7 OF 14. BASIC PRACTICE QUICK CONNECT/DISCONNECT CARGO COUPLERS (ACDC) COUPLER DESIGN 7.1 The coupler design shall provide a 1/8 in, (3 mm) clearance between any coupler claw part and the ‘mating flange - or any other part where there is potential for interference. Na court ER TESTING *When specified, laboratory proof tests shall be conducted on each quick connect/disconnect coupler having a different size, design or materials of construction, The appropriate test bending moment, (Mr), for the specified Test Type and Service Category shall be applied atthe coupler/spoolpiece joint without causing failure, The value of Mcy is based on a percentage of the maximum bending moment at the coupler/tanker manifold joint, (Mca), for the most eritical arm attitude and combination of loads on the arm. 73 Individual laboratory coupler tests shall performed wit he coupler connie a ach siz spol sce builtin conformance with the ID/OD dimensions of the TANKER MANIFOLDS listed in Table 4 Ifthe coupler isan adaptor type capable connecting to more than one size Nange le-e.» 16 in coupler to I4in, lange (400 mm to 350 mm)], then laboretory tests shal be performed on each size Spool piece the coupler is capable of connecting to. *The overall length ofthe spool piece shall not exceed | ft, 300 mm) and unless otherwise specified shall be constructed as shown below. Reducers shall not be used as spool spieces in these tests, A new Spool piece is to be used for each test N\[ service | spoon piece pase | SPOOL PIECE TENSILE STRENGTH, Frs CATEGORY MATERIAL sprdinication | SPOOLPIECE | MANIFOLD T Pit Cast Iron Cast iron to Based on mill est} ASTM A 126 ASTM A 126 with | data Chass A ANSI BI6.1 (Physical 21,000 psi Class 125 Properties (is MPa) integral Sf material used anges applicable : Ast | Standards) 1 Carbon Steel ASTMA 106 pipe, ASTM A 106 with ASTM Al108/_ | Grade B= ALOSM Gr | or 60,000 psi AI81/A 181M (aia MPa) Ciass 60, ANSI Class 150 weld | neck flanges | 7.4 Spoolpiece dimensional tolerances shall be as follows: a, Carbon steel fanges, per ANSI B16.5, pipe per ASTM A 106. b. Cast iron spoolpiece as given below: N{ pimenston as ROeenaNees = Fe : | sus “3 Bol circle diam =! : 21/8 23 Bolt hole diam TU] Mid standard = Thickness for: ‘Nominal pipe size <18 in. (450 mm) 21/16 #15 Nominal pipe size 518 in SIE) £3732 225 Fillet radius vee actual dimension to be between 1/4'in.and 1/2 in | Sand 12 Pipe ‘op 21/8 23 Wall Thickness 1001) | 10% ~IMPERIAL BP 3.11.2 REV 5 NOV'86 MARINE LOADING ARMS & PAGE 8 OF 14 BASIC PRACTICE ¢. No machining or repairs of the cast iron spoolpiece is allowed, other than: 1. Removal of casting gates or sprues. 2. Machining of flange mating faces. 3. Spot facing within the allowable limits of ANSI B16.1 4, Measurement of spoolpiece dimensions shall be done prior to testing and shall be witnessed by the Inspector. Any spoolpiece not meeting the specified dimensions and tolerances shall be rejected. 7.5 Test Bending moment (Mcz) shall be adjusted only for variances in pipe wall thickness and material tensile strength as follows: aaa Frs (spoolpicce) , _&, (spoolpiece) Mer = Jog *Mca® “Fre (manifold) * t, (manifold) where: Frs = spoolpiece/manifold tensile strength 4," = measured wall thickness of test spoolpiece “tq = specified wall thickness of tanker manifold A’ = value selected from table below for the appropriate type of failure NX TYPE OF FAILURE VALUE “A™ TEST TYPE | TEST TYPE Liquid leakage .. = 200 200 Permanent Deformation of Coupler or Spoolpiece 200 200 Structual Failure of Coupler 350 200 Structual Failure of Spoolpiece : 2400 100 7.6 Coupler test load increments shall be as stated below: fae LOADNUMBER 123 4~SOiCSSSCSSCSSC SY | Maa ® 190-200-210 340350 360390400 | L__of Mca For Test Type I—Service Category I, Load Numbers | through 8 apply. For Test Type I~Service Category Il, Load Numbers | through 6 apply. For Test Type Il, Load Numbers | through 3 apply For refrigerated liquified gas service, the coupler shall be tested at both room temperature and at design temperature for each load increment. 7 Coupler tests shall be conducted at an internal pressure of 275 psig (1900 kPa) or specified design pressure, whichever is higher. Ifpressure is lost at test loads greater than 2.0 Mca (adjusted), test bending moment, MCT, shall be increased to reestablish that component of longitudinal stress caused by the intemal pressure. 7.8 Orientation of the coupler during testing shall be such that the minimum number of coupler clamps will be in tension due to the applied test bending moments. The hydraulic pressure used to clamp the coupler to the test spool piece shall be the same as specified for normal operation. 7.9 Testing shall be witnessed by Owner's representative. Vendor shall provide a test report describing test facilities, procedures, data and photographs of coupler components and test equipment ACCESSORIES SUPPORTS 81 ‘Support device. A permanently attached, adjustable support shall be provided on all arms having 10 in. (380 mm) diameter o large inboard or outboard pipes to transfer vertical load athe outboard joint to he tanker deek_A support device for 8 in, 00"mm) or smaller arms, or for armsineryogenic Sivice, shall be provided ifalowable mania stresses are exceeded VALVING, FLANGES AND CONNECTIONS \ G52) ‘Miscellaneous valves and attendant piping shal e furnished by vendor. a8 specie. 83 If specified, electrically insulated flanges shall be Furnished per OCIME Specification Prt SectionIMPERIAL 1BP 3-11-2 sso) MARINE LOADING ARMS REV 5 NOV'86 PAGE OOF 14 BASIC PRACTICE EMERGENCY RELEASE SYSTEM (ERS) ASE COUPLINGS: ied, the arms shall be equipped with a hydraulically operated Emergency Release Coupling, located between two block valves, near the outboard end of the arm. The ERS shall be designed in accordance with OCIMF Specification and the requirements given herein. The block valves shall be mechanically interlocked with the coupling to insure the valves are closed before the coupling can be released, ERS TESTING 9.2 *When specified, laboratory proof tests shall be conducted on each ERS having a different size, design, or materials of construction by applying the appropriate test bending moment at the Coupling/Flange joint without causing failure. The value of the test bending moment (Mcr) is based on a percentage of the maximum bending moment at the Coupling/Flange joint (Mca) for the most critical arm attitude and combination of loads on the arm. 9.3 Theemergency release system shall be tested for leakage and load capaicity. The testing shall conform with the requirements of par. 7.6, 7.7 and 7.9 as well as the following: NQ [7 TYPEOF FAILURE VALUE" A™ TESTTYPEI TESTTYPEII Liquid leakage ........ 200 200 Permanent Deformation of Flange. 2.1.1... ei222 2002. 200 Structual Failure or Separation of Flange ER 3502 200 Where: lc ‘A = value selected from table above for the appropriate type of failure. 9.4 ERS test load increments shall be as stated below: LOADNUMBER] i | 2 [3 | 4] 5] 6 Mcrasa%ofMex [190 [200 | 210 [| 340 | 350 | 360 For Test Type I, Load Numbers | though 6 apply. For Test Type If, Load Numbers | through 3 apply. For refrigerated liquified gas service, the swivel shall be tested at both room temperature and at design temperature for each load increment. FIREPROOFING OF ERS COMPONENTS 9.5 The components which are essential for the operation of the Emergency Release System shall be fireproofed. All such components (e.g. hydraulic lines and cylinders near the end of the arm) shall remain fully operable when exposed to a fire and be able to withstand a temperature of 2012°F (100°C) for 1.5 minutes and 662°F (350°C) for 10 minutes. CONTROL SYSTEM OPERATING/CONTROL DESIGN 10.1 In the event control mode is lost while maneuvering, the arm shall slowly return to the stored Position. Arm return shall be accomplished by slightly overcounterweighting the inboard leg and undercounterweighting the outboard leg. 10.2 When specified, an air motor driven pump and manual overide provision for solenoid operated valves shall be provided to allow control of the arm should an electrical power failure occur. Speed of arm motion with the air motor driven pump shall be 25% of the speed of arm motion with the conventional electric motor driven pump. 10.3 A positive pressure shall be maintained in all hydraulic supply lines at all times. 10.4 Sympathetic movement shall not occur between arms during maneuvering or flange connection operations,Bp 3-11-2 REV 5 NOV'86 MARINE LOADING ARMS &) PAGE 100F 14 IMPERIAL BASIC PRACTICE PROTECTIVE FEATURES 10.5 10.6 10.7 10.8 A hydraulic control system “over-ride” feature shall be provided. This system shall prevent damage to the arm or hydraulic system when the tanker moves while the arm is partially or fully connected to the tanker and is still under the control of the hydraulic system. “Over-ride”” shall be accomplished without using the main hydraulic relief valve. A hydraulic “over-ride” feature also shall be provided for hydraulic couplers to control the claw clamping force and to prevent “jamming” the coupler mechanism in the full open position. ‘The protection system for “free-wheel” operation shall include: 8, Provision for retaining “free-wheel”” mode regardless of valve leakage or electrical power failure b. An audio/visual alarm for indicating excessive pressure in the hydraulic system for all arm motions, ©. Pressure relief valves to assure that they system malfunction will not cause excessive hydraulic pressures or a complete hydraulic lock. All of the coupler devices shall be capable of being uncoupled in rapid succession as would be required in an emergency HYDRAULIC COMPONENTS 10.9 10.10 10.11 10.12 10.13 Pressure indicators with snubbers shall be provided at appropriate locations in the system to allow the operator to monitor the pressure in the hydraulic system of the arms and the coupler, during ‘maneuvering and connecting to the tanker flange. Strainers capable of removing particles over 150 um shall be provided in the suction line to the pump. Filters capable of removing particles over 10 ym shall be provided in either the hydraulic system’s suction, pressure or return lines, Pressure gages shall be installed to read filter inlet and discharge pressure. Built-in by-passes shall be provided to protect against collapse of the filter element. Interior of oil reservoirs shall be coated with two coats of Phenolic-Aluminum (2-compartment) paint Corrosion resistant nameplates shall be provided for all control components and shall be easily read and descriptive of the control function, ELECTRICAL COMPONENTS 10.14 10.15 10.16 10.17 10.18 Enclosures for instrumentation and electrical equipment shall be watertight and suitable for Class 1, Division 1, NEC Group D locations. All wiring shall be suitable for use in Class I Division 1, NEC Group D ldcations. Applications requiring equipment suitable for other hazardous locations (e.g., Group C or B) will be specified, Electrical equipment components shall be suitable for marine exposure, For example, operating shafts and enclosures of exposed equipment shall be of corrosion resistant material; and interior ‘metal parts of exposed equipment which can breathe in outside air shall be protected from corrosion. Requirements for exposure to other contaminated environments will be specified. Ancillary electrical control circuit equipment and installation shall be by purchaser or vendor, as specifies ‘Motion control switches on local control systems shall be the deadman (momentary contact) type, Key-operated lock systems shall be furnished at both the central and local control stations. INSPECTION AND TESTING ‘The term Inspector as used in this Basic Practice refers to the Owner's representative, Radiographic examination and acceptance criteria shall be as follows: a. All welds in product carrying members subject to pressure: per IBP 3-18-1 except 100% radiographic examination is required, b. All ferrous and non-ferrous castings of product carrying members: 100% radiographed with examination method per ASME Code Section V, Article 2, and acceptance criteria per ASME Code Section VIII, Appendix 7. €. All non-ferrous eastings of product carrying members: The vendor shall submit its acceptance standards for casting quality to the purchaser for approval by Owner’s Engineer. Liquid penetrant examination. All non-ferrous castings of product carrying members and weld overlays of all fluid-carrying swivel joints shall be examined by the liquid penetrant method. Examination method shall be per ASME Code Section V, Article 6, and acceptance criteria shall be per ASME Code Secton VIII, Appendix 8.IMPERIAL iB 3-1-2 sso) MARINE LOADING ARMS REV 5 NOV'86 PAGE 11 OF 14 BASIC PRACTICE 114 Magnetic particle examination. Ferrous castings of product carrying members shall be examined by the magnetic particle method. AAs applicable, the D-C prod method shall be used prior to postweld heat treatment and the A-C yoke or coil method after final postweld heat treatment. Examination method shall be per ASME Code Section V, Article 7, and acceptance criteria shall be pet ASME Code Section VIII, Appendix 7 11.5 Hydrostatic testing. Arm assemblies with welded product carrying members subject to pressure, whether completely shop assembled or partially shop assembled with final field welds, shall be hydrostatically tested to 1.5 times design pressure or 275 psig (1900 kPa), whichever is the greater, The test pressure shall be maintained for 8 hours. For previously tested arms where final field assembly involves only bolted joints, a hydrostatic leak test shall be conducted at the same pressure for 1-1/2 hours. Any leakage noted during either test—whether by a drop in gage pressure or by visual indication—shall be cause for rejection. ‘Testing shall be conducted in the field with the arm fully assembled in place, in the hydrostatic test position, The arm can be restrained during hydrostatic testing to help limit stresses from external sources. 11.6 Welds in product carrying members subject to pressure shall be left unpainted until after completion of hydrostatic pressure testing. 11.7 Shop tests. One arm of each type in each order shall be erected at the vendor's plant and operated through the angular equivalent of the full operating range before shipment. Such tests shall be witnessed by the inspector. These tests shall also confirm the calculated values of arm tilt or lean due to fluid loading 11.8 The hydraulic system for each arm and the control stations shall be flushed, and performance and leak tested in the shop after final fabrication. Open end lines shall be labeled to facilitate field assembly. All interconnecting hydraulic circuits between the arms and control station also shall be flushed and leak tested at main relief valve setting after final field fabrication, Last ER&E BP Reviewed—Rev.4, June, 1986IMPERIAL ep 3-1-2 REV 5 NOV'86 MARINE LOADING ARMS & PAGE 120F 14 BASIC PRACTICE TABLE 4—MARINE LOADING ARM SUPPLEMENTAL DATA SHEET (1) (2) FOR ARMS) ‘at BERTH NO) Purchaser: _ e ———Manutacturer:— Project Designation; Mode! No: : Inqucy/Purchase Order Noz——— Types Date of Purchase Order = im Size (Nominal pipe diam): > Terminal Location; Control: Hydraule Pendant. ~ Manual = LABORATORY TEST RESULTS — QUICK CONNECT COUPLER (FOR EACH TYPE) Maximum Bending Moment. Mey without, Test Spool Piece Material Senice Liquid Leakage: tte ategorys —_______ — Pormanant Deformation of Couple Internal Tost Pressure, pig oF Spool Piece! tp Note: For calculations and data reporting in SI units: Structural Failure of Coupler: _—__ ft Moments, N-m; Pressure, kPa Structural Failure of Spool Piece ttm LABORATORY TEST RESULTS — EMERGENCY RELEASE COUPLINGS (FOR EACH TYPE) Maximum Bending Moment. Mey without, Internal Test Pressure: a guid Leakage: = fe Test Temperature: —__ F Permanent Oetormaton of Flange aa nh Note: For calculations and data reporting in St unite: Structural Failure or Moments, Nom; Pressure, KPs; ‘Separation of Flange: — te ‘Temperature, DESIGN — MATERIALS — CONSTRUCTION wino QUICK CONNEGTION/DISCONNECT COUPLER, Design Wind Pressure (@ 30 It above lowest low water) Coupler Requeed: Yos __*__No. TYPE MEMBERS: FLAT/ANGULAR CYLINDRICAL Coupler Fipe Size (nominal, Connected/ Maneuvering + pst Pipe Materia, Specification : Mantonance,Hydrotest — Fs! Pearce Face i oo a ps Flange Type (WN, $0): eaeee Wing Prossure acting on the arm in the direction of the wind Flange Sizes to Which Coupler Shall Adapt Shall ba ealeulated tort 2\e Flange So Standard P= Paw (aominal (angi, BS, DIN) 3 ‘i ‘i where: oo —— Pz = wind pressure a Z Mt above lowest low water, pst ‘Service Category for Test Spoo! Proce: Pye = dasign wind pressure at 20 ft above lowest low Coupler Cont, water, pst Hycraue: _ Z = height above lowest low water Manual — Note: For calculations and reporting in SI units: Emergency Uneouple ne, Wind Pressure, Pa z\i Fst Arm: - Seconds 90 = 100m, and Pe = Pre | 5 Each Addtional atm ia bank ‘Seconds/Arm ‘TANKER MANIFOLDS Cantlevered Distance lireluding S909! proces) Manilald Spacing. tt Note: For data reporting Pipe OD, in _Wall Thekness. in. _Flange Face to Support Poet, ft Min Max. In'St units: linear dimensions, mmIMPERIAL IBP 3-11-2 &) MARINE LOADING ARMS REV 5 NOV'86 PAGE 13 OF 14 BASIC PRACTICE TABLE 4—MARINE LOADING ARM SUPPLEMENTAL DATA SHEET (1) (2) FOR ARMS) at BERTH NO, Purchasar: ee Projact Designation * — Model No. Inqury/Purchase Order No: — Type: == Date of Purchase Order * Arm Size (Nominal pipe dam Terminal Location: Control: Hydraulic __*___ Pendant = Manuel LABORATORY TEST RESULTS — QUICK CONNECT COUPLER (FOR EACH TYPE) Maximum Bending Moment, Mer without, ‘Test Spoo! Piece Material Service LUguid Leakage: oe th Category Permanent Deformation of Coupler Internal Tast Pressure pig ‘or Spool Piece: Note: For calculations and data reporting in St units: Structural Failure of Coupler tt Moments, Nm; Pressure, KPa Structural Faire of Spool Piece: LABORATORY TEST RESULTS — EMERGENCY RELEASE COUPLINGS (FOR EACH TYPE) Maximum Bending Moment, Mey without, Intemel Test Presewe:_ lg Liquid Leakage: —— 1 Pormanont Ootormation of Flange: —— te Note: For calculations and data reporting in St units: Stuctural Failure or Moments, N-m; Pressure, KP: ‘Separation of Flange: ——__ —— ft Temperature, °C DESIGN — MATERIALS — CONSTRUCTION win QUICK CONNECTION/DISCONNECT COUPLER Design Wind Pressite (@ 20 ft above lowest low wate) Coupler Reauied: Yes “ No TYPE MEMBERS: FLAT/ANGULAR CYLINDRICAL Coupler Pge Size (nominal, — an Connected/Manewerng: + pst __+ pat P82 Materia Specteaton ieee eee ele Bel Range Rang & Facing : Flange Type (WN, SO} Wind Pressure acting on the atm in the deacton of the wind Flange Sizes to Which Coupler Sha Adapt shall calculated trom 2\0 Flange Size Standard Pp Pye (2 (nominal (ANSi, BS, OWN) » where: : = Pz = wind prossure a Z ft above lowest low water, pst Service Category for Test Spoot Piece : a Pe = design wind pressure at 30 Mt above lowest low (Coupler Contra water, pst ydraul: a Z = hight above lowest low water Manus! = — Note: For calculations and reporting In SI units: Emergency Uneouple time, Wind Pressure, Pa 7 Van Fist Arm: Seconds 80 = 10m, and = Pro |e Each Addiional aim ia bank Seconds/Arm ‘TANKER MANIFOLDS. Cantievered Distance (including spoo! pieces) Manifold Spacina Note: For data reporting Wall Thickness, in _ Flange’ Face to Suppo Pont. Mi Ma {n'S1 unite: near mensions, mmIMPERIAL wp 3.11.2 Rev 5 Nov's6, MARINE LOADING ARMS e PAGE 140F 14 BASIC PRACTICE Figure 1 JACK ASSEMBLY ACCEPTABLE METRIC EQUIVALENTS. Diameters (Other Liner 722 2 | #0 | 10 [250 1s 2u| es | 18 | 450 3 [7% | 24 | 600 Tso | 26 | 650 7 [1s _| 25m | 663 em 121s | 36 | 2001 Elbow on Triple Swivel Join Jack Support Bracket Rotation of pivot point shall be provided by 8 bal join ita suitable grease fitting LZ) cm ©@ DECK POSITION Low MANIFOLD This ag shown in YF tor 6” of wave 1 diam hoes for 718° diam pins [= hing out of cot pipe en in is removed, provide Stop Rods HIGH MANIFOLD1BP3-12-1 VALVE SELECTION CRITERIA Eeoe tions BASIC PRACTICE Rev. 11| Dec. 1990 14 can ct22 SCoPE ‘This Basic Practice covers mandatory requirements governing valve selection and design inclucing the use of single ‘and double biock valves and bleed vaives. It also covers the requirements for manual gear operators for valves, ‘This Basic Practice also covers minimum design and testing requirements for vaives not covered by the other Basic Practices. The contents of this Basic Practice are arranged as follows: SECTION PAGE ‘Scope 1 ‘Summary of Additional Requirements 1 Detinitions: ean 2 Ms 3 ‘Application ‘and Selection, Limitations on Use of Pressure Seal Bonnet Valves... ‘Compact and Extended Body Sieei Vaives (APi 602 and 606).. API 605. Valve a Duettle tron, Cast iron, Low Maiting Point Alloy Valves. Soft Sealed Valves 4 5 5 3 8 7 7 7 7 7 7 a Valves for Low Temperature Service.. Valves for High Temperature Service by Other Basic Practices. 1 ‘An asterisk (*) indicates that additional information is required. Ifa job is contracted, this information is furnished in the Job Specification SUMMARY OF ADDITIONAL REQUIREMENTS Table 1 lists the Basic Practices and standards which shall be used with this Basic Practice Table 2 lists the Basic Practices, standard, and specification which shall be used with this Basic Practice, for valves not covered by other Basic Practices.1BP3-12-1 | MPERTAT Page 2 of 13 aa 32 33 34 35 VALVE SELECTION CRITERIA BASIC PRACTICE SUMMARY OF ADDITIONAL REQUIREMENTS (Cont) TABLE 1 ‘BASIC PRACTICES ep ety Hot Service Thermal Insulation Design ibe 143-1 Freprocting ‘STANDARDS, 'ANS! Standards B 1634 Valves Flanged and Butwelding End API Standards 594 Water Type Chock Valves 500 ‘Stoat Gato Valves, Flanged or Suttwolding Ends 02 ‘Compact Design Carbon Stee! Gate Valves for Restnory Use 609 Gass 150 Cast, Corosion Resistant Flanged-End Gate Vaives 606 Compact Steel Gate Valves-Extonded Body 608 Buttery Valves Lug-Type. and Water Type ASTM Standards A 494 Castings, Nickel and Nickel Alloy TABLE 2° ‘BASIC PRACTICES 1BP3-16-1 Flanges, Gaskets, Boling and Fitings reetet-t Permissile. Substtutes for USA Specitication Materials ares’ Casting Quality for Alloy Valves in Hydrogen Service "eete-6.1 Impact Requirements for Materials, Ipptost-t Paint and Protective Coatngs 18P20-1-1 Inspection of Eaupment and Materials ‘STANDARDS AND SPECIFICATION ‘API Standard 598 Valve inspection and Test MSS Specification spas Standard Marking System for Valves, Fitings, Flanges and Unione | DEFINITIONS ‘Onstream equipment isolation as used herein, indicates the removal from service of equipment of a unit for the purpose of repairs, cleaning, or inspection while the remainder of the plant continues in operation. Equipment includes pumps, compressors, steam turbines, dryers, vessels, and fired heaters either provided with a spare or able to be bypassed. Product segregation to prevent contamination. The prevention of fluid mixing which would result in unacceptable ‘contamination of either fui. Segregation for safety. The sogrogation for safety of fluids which could result in an explosive mixture such as at tycic powerformer reactor and regeneration block valve Deleted Dangerous materials, as used herein, includes the following materials: a. Acutely toxic materials such as phenol, hydrogen sulphide, chiorin. b. Highly corrosive material, such as acid, caustic, and other materials injurious to personnel c. Flammable materiTHERA, 1BP3-12-1 @ sms 36 37 38 39 310 an a2 4a VALVE SELECTION CRITERIA cue ictal? DEFINITIONS (Cont) 4d. Boiler feedwater and steam in systems requiring ANS! CLASS 300 rating and higher flange ratings. Non-dangerous materials, as used herein, includes all materials not listed as dangerous per par. 3.5 Combustible fiquids. High flash liquids [fash points 103°F (55°C) or higher] when handled at temperatures more than 15°F (8°C) below their flash point Flammable tiquids. Low flash liquids {flash point below 190°F (55°C); and high flash liquids when handled at temperatures above or within 15°F (8°C) of their flash points. Flammable materials. Flammable liquids; hydrocarbon vapors; and other vapors, such as hydrogen and carbon disulfide, that are readily ignitable when released to atmosphere. “Double block and bleed" capability defines a single valve designed for simultaneous upstream and downstream ‘sealing in the closed position. Positive assurance of zero througt-leakage is obtained when a bleed valve from the valve body cavity is opened and itself exhibits no leakage. Flangeless vaive describes a valve type which is installed between mating pipe flanges and is held in place by the ‘compressive force transmitted from the flange bolts to the valve body. This includes water type valves, and "long body" type valves which have tne vane or plug fully contained within the valve body when in the open position. Emergency block valves (EBV). Type A is a manually operated valve located at the equipment nozzle. Type 8 is a ‘manually operated valve located in the piping system. Type C is a power operated vaive located inthe piping system with the actuator button mounted on the actuator. Type D is a power operated valve located in the piping system with @ remotely located actuator button. MATERIALS Trim material selection shall be governed by the following: @. Carbon steel and ferritic alloy gate and globe valves: per API 600 par. 3.9. b. Carbon stee! and ferrtic alloy check valves: per API 594 par. 3.3 except that for TRIM NO. 3 and TRIM NO. 8 materials, the selection of electrodes for depositing seating surfaces and the hardness values for seating ‘surfaces shall be per API 500 par. 3.9. Trim material selection for various service conditions is given in the following table: (NOMINAL TRIM MATERIAL (1)(2)(9)(@) SERVICE Flanged oF “Threaded or Socket Buttwelding Ends (0) "Welging Ends Gate: Hydrocarbon service 68° API (0700 | felatve densiyp and Neavir and other | eg (TRIM No.t) () Nbtcating type services. Also, water, insrumont af, ner gas, and causte 70°F (400°) and Less: 4)(5)(8) No. 6) IM No. 7) IM No. 8)7) and hard NeGr (TRIM No, 8A) CoGrA (TRIM No. 573,10) 6 (TRIM No. 1) Ne and hardfaced (TRIM No. 5A) ‘Above 750°F: (@) (8) CoGe-A (TRIM No. 53719) CoGr-A (TRIM No. 54798) Hydrocarbon service lighter than 68° API includes vapor. Als, steam and plant a Globe and Check Any Sonice 6 (TRIM No. 1) Notes: (1), Metal seating surfaces in soft seal gate valves are also covered by this table, (2) Where more than one TRIM No. is given, the most economical selection shall be made. (@) Trim materials are selected to prevent galling of seating surfaces, (4) Maximum fluid design temperature, (6) Except where CoCr-A is required by Table 3.1BP3-12-1 TERIAL, Eames oti) VALVE SELECTION CRITERIA ev. 11| Dec. 1900 BASIC PRACTICE e MATERIALS (Cont) . (6) Trim selection for exposure to wet H.S service limited to: TRIM No. 5, TRIM No. 2 (304), TRIM No. 3 (F310), TRIM No, 10 (216), or TRIM No, S-except that solid 13 Cr gato and Seat rings shall have a 225 max Brnel hardness, (7) This classification includes such trademarked materials as Stolite 6, Stoody 6, and Wallex 6. c (@) For 600 psig steam service and up CoCr-A shall be used for sea c (@) For weld-end valves CoCr-A tim shall be used. c (10) Alternatively, TRIM No. 8 may be used if economic and availabilty incentives exist. 42 Trim for austenitic stainless steel, Monel and nickel alloy valves (body and bonnet) shall be ofthe sare nominal chemistry as the body, except that CoCr-A trim (TRIM No. 5) shall be provided for body and gate seats when required by Table 3, and is always an acceptable alternative for seating surfaces. 4.3 Valves with Monel trim shall have a minimum hardness diferential of 50 HB between seating surfaces. 4.4 Material for valve stem packing and seals shall comply with the following: . a. Materials shall be suitable for the fluid service and for the maximum and minimum fluid design temperatures to which these components willbe exposed. AS a minimum, stam packing for vaives in petroleum or sloam sorvice shall be suitable for 850°F (450°C) packing temperature. oa b. For all non-oxidizing environments and for oxidizing environments < 850"F (450°C), pure graphite {rinimum 95% carbon content) packings with corrosion inhibitor and interlaced braided graphite end retainer fings ‘shall be used unless otherwise speciied. Graphite qualty (it preformed) shall be 70 £3 Wb/f? (1120 £50 kg/m) density ’ c. Where permitted, impregnated braided asbestos stem packing containing a sacrificial metal corrosion inhibitor is acceptable. , 4. Non fire-sate valve stem packing materials, such as PTFE, shall not be used in flammable material or other dangerous material services, regardless of operating temperature, "45 Cast monet vaive material shall be forged or wrought. Flanged cast monel valves are permitted only when all of he following conditions are satisfied: ‘a. The monel meets the requirements of ASTM 494M Grade M-35-1 or Grade M-90-C and the supplemental woldabilty test per S-22. b. Approval in writing is given by Owner's Engineer. » "46 imitations on the use of copper, and copper based alloys, shall be as given below for the following services: . ‘Ammonia: Alloys with a copper content greater than 50% shall not be used in ammonia service or in aqueous solutions containing ammonia where the pH exceeds 8.5, . b. Caustic and alkaline: Alloys with a copper content lass than 85% shall not be used. » . Acetylene: Alloys with a copper content greater than 50% shall not be used in services where acetylene in a wet environment is present. c Sulfur and hydrogen sulfide: Copper and copper based alloys shall not be used in an environment containing sulfur or hydrogen sulfide. C*47 17-4 H stainiess steel vaive stems shall not be used without approval of Owner's Engineer. This material is restricted to deaign temperatures less than 750°F (400°C). Note: 17-4PH is a trademark of Armco Iron Corp. 48 Through-bolted design for body to bonnet joint of steel gate, globe, and ball valves, as well as body to cover joint and body to cap joint of plug valves and check valves, respectively, shall be subject to the same design limitations ‘applicable to the bolting used for the connecting piping. APPLICATION AND SELECTION 5.1 All valves shail be suitable for the line service classification. Single or double valves at a classification change shall be suitable for the more severe line classification on either side of the valve(s) location. 5.1.1 Valve sizes shall be as follows: a. At vessels and tanks, valves shall be nozzle size, b. In fines, valves shall be line size except as otherwise stated by the Owner's Engineer. e LIMITATION ON USE OF PRESSURE SEAL BONNET VALVES. "5.2 Pressure-seal bonnet valves may only be used in steam or other clean, non-corrosive service, ANSI Class 900 fating and higher. Their use must be approved by the Owner's Engineer.c @: THPERTAL, | 1BP3-12-1 @ eee 53 *5.4 VALVE SELECTION CRITERIA Page 5 of 13 APPLICATION AND SELECTION (Cont) LIMITATION ON USE OF COMPACT AND EXTENDED BODY STEEL VALVES ‘Threaded and socket welding steel gate valves per API 602 or API 606, and steel globe valves conforming to the applicable requirements of API 602 or API 608, may be used within the following limite: a. Valves shall be OS&Y (outside screw and yoke) type unless NRS (non-sing stem) is specified b. The valve material matches that of the connecting piping, The line service classification requires a pipe wall thickness no greater than Schedule 80 or 4. The specified line corrosion allowance is 1/8 in. (3 mm) or less, or the valve has metal thickness in excess of that required for pressure—equal to the specified line corrosion allowance. Castings for low alloy valves (P-3, P-4, and P-5 materials) shall not be used in hydrogen service with an ‘operating condition of a hydrogen partial pressure above 100 psia (690 Pa). LIMITATION ON USE OF API 603 VALVES. 55 ‘API 603 valves shall not be used where the specified corrosion allowance of the connecting pipe exceeds 0.03 in (0.8 mm) or where a pressure rating greater than ANSI Class 150 is specified LIMITATIONS ON USE OF DUCTILE IRON, CAST IRON, LOW MELTING POINT ALLOY VALVES 56 56.1 562 57 574 872 58 59 594 592 Ductile (modular ion valves ether austenite or frie, may be used within he folowing lms, # economically ivst Inside of process unit mits, use shall be limited to air, steam, water and certain non-hazardous installations such as lube blending facies. b. Owner's Engineer approval, including approval of supplier is required for each installation Ductile (nodular) iron valves, shall not be used in any toxic services. Pressure-temperature ratings for ductile iron valves shall be equivalent to those in ANS! B16.34 for temperatures from -20°F to 50°F (-29° to 340°C). Cast iron valves shall not be used: a. In hydrocarbon service b. AS a first block valve against a tank, vessel or exchanger. c. Where design pressure and design temperature exceed 250 psig (1725 kPa gauge) and 450°F (292°C). Cast Iron valves may be used in the following services: a. In exhaust steam lines where these lines discharge directly to atmosphere. b. In water lines where the lines are not subject to freezing or piping stresses and where valve failure does not ‘cause a shutdown. ©. In air oF inert gas lines NPS 1-1/2 (48.3 mm OD) and smaller, using valves of ANSI Class 260 rating 4. For Terminals, cast iron valves may be used in locations as noted of Figure 1.1. Where cast iron valves are used consideration shall be given to avoiding or reducing valve stresses due to expansion of settlement of lines by installing line anchors. Cast iron or low meting point alloy valves, such as brass or bronze, shall not be used for services in which failure of the valve in a fire would prevent steam flow to any process pump, steam header, or emergency steam line. Low meiting point alloy valves, such as alurninum, brass or bronze, shall not be used in hydrocarbon service. Brass and bronze valves shall not be used: ‘a. In service where temperature and pressure exceed 450°F (290°C) and 150 psig (1035 kPa gauge). In lines carrying acetylene or ammonia. ‘Against vessels, exchangers or tanks. (On steel lines which carry salt water, brine or other corrosive services where galvanic corrosion may occur. In sultur or sour service. Brass and bronze valves may be used in the following services, subject to the restrictions of para. 5.9.1: steam tracing lines where specified in IBP3-9-2, Fig. 1.1 service hose connections. offsite oxygen tines only. air lines, water lines. for control vaive bodies of temperature control valves in tank heater steam service.T THPERIAL 1BP3-12-1 Page 6 of 13 VALVE SELECTION CRITERIA Rev_11] Dec. 1990 BASIC PRACTICE APPLICATION AND SELECTION (Cont) LIMITATIONS ON USE OF SOFT-SEALED VALVES. 5.10 Soft-sealed valves (such as ball valves, soft seal gate valves, and plug valves) shall be provided with pressure relief for body cavities to the upstream side, if cool Iiquids can warm, expand, and build up pressure in the body cavity "The liquid shall be relieved to the upstream side of the valve unless otherwise specified. 5.11 The maximum design temperature limitations on soft seal material shall be as follows: MATERIAL TEMPERATURE LiwiT PTFE (Teflon) 0 a FEP (Totton) aa a PVF (Viton-A) ~ aa unan aa fa Neoprene 200 fal "5.12 Soft sealed ball, plug and butterfly val a. Non fire-safe type ball of plug valves shail not be used in flammable material or other dangerous material services regardless of operating temperature, b._Fire-safe type ball and plug valves may be used in dangerous materials services except as block valves to the atmosphere, oF the first block valves for the holdup of large volumes of fluids. Non fire-safe type butterfly vaives for use as block valves shall be limited to water service, unless otherwise approved by the Owner's Engineer 4. Fire-safe butterfly valves may be used in dangerous material services, subject to the following limitations: 1. They shall not be used as block valves to the atmosphere. @ 2. They shall not be used as the first block valves for the holdup of large volumes of fluids. 3, The design shall be bi-directional, or shall meet the design temperatures and pressures specified for the reterred and nonpreferred flow directions, respectively. 4. Where “double block and bleed" capability is specified, the installation shall consist of two valves with a ‘spool piece and bleed vaive between. *5.121 Soft seal gate valves may bo used instead of the conventional double block valve installation where approved in writing by the Owner's Engineer. The valve minimum rating shall be ANSI Class 150, except the temperature shall ‘Rot excaed the manufacturers. recommended limitation. “5.122 Resilient seat valves may bo used in services with relatively mild temperatures, pressures less than 150 psig (1035 kPa gauge) and noncorrosive characteristics, where approved by the Owner's Engineer. Care shall be taken to select the proper seat and disc materials. Vaives of this type shall have lug type bodies for sizes NPS 2, 3 and 4 only LIMITATIONS ON USE OF WELDING END STEEL GATE, GLOBE AND PLUG VALVES. “5.123 Weld.end valves may be used in lines containing: a. Valuable materials such as dowtherm, etc. b. Hydrogen at high pressure. 600 psig (4190 kPa gauge) and 125 psig (860 KPa gauge) steam except: 1. Against equipment which requires periodic removal for maintenance or where blanking may be requires. 2. At unit battery limits where a flanged joint must be provided at least on the downstream side. ‘3. In frequent on/off service in 125 psig (860 kPa gauge) steam lines. 4 In areas where hot work permits may be difficult to obtain e.g. compressor house, gauge) steam lines. in 125 psig (860 kPa c 5. Weld-end valves shall not be used for flow control or throtting, or where the valve is in frequent on/otf servic 5.124 CoCr-A trim shall be used on wold-and valves, e LIMITATIONS ON USE OF ALLOY STEEL VALVES "5.125 When specifying light weight nickel alloy gate valves IBP3-1246 shall be consulted.THPERIAL, 5:13 IBP3-12-1 VALVE SELECTION CRITERIA eaaeieiits APPLICATION AND SELECTION (Cont) LIMITATIONS ON USE OF VENTURI AND REDUCED PORT VALVES Venturi or smaiter than line size valves (with reducers) may be used instead of full port valves, provided: ‘a, The increased pressure drop is considered in the design of the piping. '. The reduced section modulus is considered in the piping flexibilty design, ©. Such valves are not used in horizontal lines sloped for continuous draining. 4. Drains are installed at all additional low points caused by the installation of such valves, ©. They are not used in erosive applications such as slurries, fluidized solids, or severe fouling or coking services. f. They are not used in lines specified to be “pigged” 9. They are not used as block valves associated with pressure relief devices and flare pipe headers, LIMITATIONS ON USE OF FLANGELESS VALVES 514 515 5.16 For design temperature > 600°F (315°C) langeless valves shall not be used. This limitation does not apply to lug- type flangeless vaives, Flangetess valves shall not be used as a first block valve against storage tanks or vessels containing dangerous materials. For design temperature > 400°F (200°C) body material of flangoloss valves shall have the same nominal Coetfcient of thermal expansion as the bolting material and adjacont flanges. LIMITATIONS ON USE OF DUAL AND SINGLE PLATE CHECK VALVES 517 ‘Dual and single plate water check valves por API 594 shall not be used in reciprocating compressor or pump service Dual and single plate water check valves per API 594 shall have soft seal seats when are met, a. Tight shut-oft is required, b. AP > 500 psi (3450 KPa), ©. Specified line corrosion allowance exceeds 1/16 in. (1.5 mm) of the following criteria LIMITATIONS ON USE OF CHECK VALVES © 5.181 5.182 5.18.3 5.10.4 un 5.19 5.20 ‘5.21 Ball type or lift type check valves shall be used in sizes NPS 1-1/2 and smaller. ‘Swing type check valves shal be used in sizes NPS 2 and up, except that the titing disc type or piston lit type shall be used as follows: In lines where the downstream valves may be shut relatively often. . In discharge fines of reciprocating equipment when a check valve is required. The Mission Duo-Check Extended Body Valve shall be used in centifugal compressor service. For Terminals, check valves on pump discharge 8 inch and over shall be non-siam type. ITATIONS ON USE OF BALL CHECK AND LIFT CHECK VALVES Union bonnet ball check and lift check valve (straight-through type) use shall be limited to portions of piping systems where pipe unions are permissible Ball check and lift check valves shail be of the self-closing type (gravity or spring assisted) and shall not depend fon flow reversal to effect closure. Lift check valves shall not be used in services subject to fouling, coking deposits, or erosion. LIMITATIONS ON USE OF KNIFE GATE VALVES 5.22 Knife gate valves, bonnetiess or bonnet type, shall not be used in dangerous material service. LIMITATIONS ON USE OF BUTTWELDING END GATE VALVES "5.23 5.24 5.25 5.26 Gates shall be flexible wedge, unioss split wedge or double disc types are specified lt a hardness differential between seating surfaces is required, the gate seating surface shall be the "sotter” material Ifthe specified line corrosion allowance is 1/8 in. (3 mm) or less, the minimum body thickness may be per ANSI B16.34. ‘A body bleed connection, position G or H per ANSI B: insit, 4 Fig. 1, shall be provided to permit testing of the valveIBP3-12-1 THPERIAL, GUA VALVE SELECTION CRITERIA Rev. 11|_ Dec. 1990 5.27 BASIC PRACTICE APPLICATION AND SELECTION (Cont) LIMITATIONS ON USE OF EMERGENCY BLOCK VALVES (EBV) IN ISOLATION SERVICE ‘Acceptable vaive types and limitations on use of emergency block valves (EBV) in isolation services shall be per the following: ‘Valves shall be flanged, unless buttwelding end valves are specified. b. Gate valves. Gate type shail be Plain or Flexible Solid wedge. Valves designated as Type D and which require fireproofing of actuator and leads, shall have an extended bonnet and stem if the valves will be operating in services above 700°F or 370°C. ¢. Plug valves shall be lubricated type. ‘Metal-seated ball valves; or double, metal-seated butterfly valves are acceptable under the following conditions: 1, High-temperature stem packing and seals are used, and 2. Valves are tested to comply with the allowable leakage rates of API 598 for metal-seated gate valves. 3, Ball valves are provided with a body bleed valve; and double buttertly vaive installations are provided with a ed valve (between the valves). ©. Soft sealed "fire-sate” type ball, plug, or butterfly valves are permitted in areas where there is only a remote ‘change of fire. [For example: valves located at the shore end of a marine pier at a minimum distance of 100 ft. (20 rm) from the source of a potential leak]. f. Motor actuated valves. Uniess otherwise specified, valves designated as Type 8 that are size 10 in. NPS (280 mm) and larger, or that are rated above ANS! Class 300—regardioss of size, shall be motor actuated. ‘This criteria also appiles to “Battery Limit (BL}' valves it they are in flammable material, acutely toxic, or other dangerous material services. Note: The deviation specified by subpar. t. for the Type B EBV shall not be applied to a Type A valve. 9. Chainwheel operation is not permitted. VALVES FOR LOW TEMPERATURE SERVICE 5.28 Valves for operating temperatures less than -150°F (-100°C) shall have an extended bonnet so that the packing gland is removed from the cold zone to insure proper packing protection. Extended bonnets shall nt be insulatea. VALVES FOR HIGH TEMPERATURE SERVICE 529 Valves with a bonnet flange design temperature groater than 1000°F (538°C) shall have bonnet flange gaskets as least equal to those required for pipe flanges in the same service per IBP 316-1. ENO CONNECTIONS. 5.30 cts "592 ® "593 Threaded and socket welding valves are only permitted through NPS 2 (50). Gate, globe, ball and plug valves larger than NPS 2 shall be flanged, unless buttwolding end valves are specified Butterfly vaives shall be either wafer type or lug type. The use of flanged end type valves will be specified Valves with socket welding of buttwelding ends requiring post weld heat treatment (PWHT) of the line to valve weld shall have stubs welded to the valve ends. The stub length shall equal the larger of one pipe diameter or 6 in. (150 mm), unless otherwise specified or approved by the Owner's Engineer, and shall be heat treated prior to finish machining of the valves. Stub wall thickness shall be suitable for line service classification VALVE POSITION INDICATION "5.34 For slurry service with a solids contont greater than 0.1 Ib/gal (11.88 kg/m?) a valve indleator shall be provided that gives positive indication of fully closed position. CHECK VALVES FOR COMPRESSOR DISCHARGES "5.35 The need for and design of external assist or damping devices for the specified check valve type in a specific compressor discharge service shall be based on the full range of operating flow conditions.IBP3-12-1 VALVE SELECTION CRITERIA eaoele iia eit @ MANUAL ACTUATORS FOR VALVES Gear operators (manual) shail be supplied for gate and globe valves (which are operated more than four times a year), Ball and plug valves in the folowing sizes and larger: VALVE TYPE AND SIZE (WPS) ANSI PRIMARY RATING, CLass | __Gate or Globe Ball or Plug Fire-Sate Buttertly () inom in mm in, mm 10) 4380 8200 8 20 300 @) 0380 8 8 is 400 8300 8 i | f fo0 00 nee 200 8 130 4 100 900 6 60 “400 1500 £1 3G 2500 3 20 a = = Notes (1) Includes ANS! Class 125 and 250 cast iron. (2) Includes ANS! Class 300 ductile (nodular) iron. (@) This valve type not generally available above ANS! Class 600 Gear Operators (manual) shall also be installed on block valves as follows: ‘a. On cast iron valves in waterines NPS 14 (255.6 mm OD) and larger. b. On all valves (except slide valves) in catalyst service. &_On valves NPS 10 and larger for ANSI Ciass 125 steam, 4. On plug valves NPS 8 and larger. When chainwheels are specified, thoy shall be of the direct mounted, adjustable sprocket rim type. Chain {uides shall be included. Clamp-on type chainwheels are not permitted uniess speciid. 6.2.1 Where replacement operators are required for oxisting valves, the existing handwheel shall be removed and replaced with integral chain wheels and chain guides. BLOCK AND BLEED VALVES BLOCK VALVES 71 Table 3 gives block vaive requirements for the following services: . Onstream equipment isolation (including instruments). Product segregation to prevent contamination. Segregation for safety. ‘Slumy service with a solids content greater than 0.1 Ib./gal. (12 kg/m’). General service applications. © GATE VALVES WITH BY-PASSES “744 ‘The manufacturer's standard by-pass gate valve shall be installed for the following services: ‘& In water lines NPS 14 in, (355.6 mm OD) and larger. bin 45 psi (109.5 kPa) steam lines NPS 14 in, (273 mm OD) and larger. (1) ©. In 125 psi (860 kPa) stam lines NPS 10 in, (260 mm) and larger. (1) 1. In 400 psi (2760 kPa) and 600 psi (4140 kPa) steam lines NPS 8 in, (219 mm OD) and larger. (1) Notes: (1) A-clearance of atleast 2 inches (50 mm) shall bo provided between the outside of the by-pass valve hand wheel and the block valve insulation (refer to IBP14-1-1 for insulation thickness). BLEED VALVES. e° ‘A single bleed valve, plugged, capped, blinded, or piped to a safe location when specified, shall be provided for all required applications. Except for the exclusions listed in Par. 7.3, bleed vaives shall be located as follows: a. Between all double valves.1BP3-12-1_| peoetinche VALVE SELECTION CRITERIA Dec. 1990 Rev. 11 BASIC PRACTICE BLOCK AND BLEED VALVES (Cont) b. For pressure relleving (PR) devices: 1, Between the PR device and the inlet block valve 2, Between the PR device and the outlet block valve when the PR device discharges to a vessel, or to pressurized piping other than a flare pipe header. 3 When a manually operated bleeder valve is used for overpressure protection against liquid thermal expansion, the vaive shall be installed on the cooler side of all shell-and-tube and double pipe heat ‘exchangers. . On the block valve body (position G or H, ASME/ANSI B16.34 Figure 1 for gate valves), for the following valves 3 in, NPS (75 mm) and larger: 1. Soft sealed gate, plug, and ball valves. 2. Double disc gate valves. 3. Buttwelding end valves. 4 , All valves for onstream equipment isolation for dangerous material services, except ANSI class 150 rating block valves 10 in. NPS (250 mm) and smaller. o* 5, Product segregation to prevent contamination ie 6. Segration for safety ® 4. Between the block valve and the associated equipment item for all onstream equipment isolation applications as defined in Table 3 (a) ‘A drain valve already specified in this location, and not piped to a closed drain system, is suficient to meet the requirement. . Between the block valve and isolation blind for enstream isolation of equipment in dangerous material services, unless the block valve is equipped with a body bleed. C 7.3 Bleed valves are not required for the following applications: & Deleted. Single block valves used for General Services, except when a PA device discharges to a vessel, or to Pressurized piping other than a flare pipe header. c. Double blocks at vents, drains, and cleaning connections. 4. Where PR devices are installed for thermal liquid expansion protection. ‘SHOP TESTS FOR BLOCK VALVES 7.4 Valves shall be tested per API 598. High Pressure Closures Tests shall be conducted on the number of valves. specified in the applicable Basic Practice covering the type of block valve selected. The test procedure for the High Pressure Closure and Low Pressure Seat Tests shall be as follows: . a. All valves with body bleeds shall be tested per API 598, par. 4.4.2.9, and leakage shall be measured ‘through the open body bleed as required to demonstrate "double biock and bleed” capability. . b. Valves without body bleeds, shall be tested per API 598, par. 4.4.2.1 © 75 Valve closure tests for metal-seated ball or butterfly valves shall comply with the allowable leakage rates of ‘API 598 for metal-seated gate valves. ADDITIONAL REQUIREMENTS FOR VALVES: NOT COVERED BY OTHER BASIC PRACTICES 8.1. Valve body and bonnet (or cover) materials not covered by Basic Practices or API Standards shall be approved by Owner's Engineer. "82 For Carbon steel and ferritc alloy steel valves (body and bonnet), 17-4PH stainlees steel is an acceptable ‘substitute where approved by Owner's Engineer for 13 Cr in valve stems when heat treated per for following procedure: Note: (1) 17-4PH is a trademark of the Armco Iron Corp.BASIC PRACTICE aa a4 @) IBP3-12-1 VALVE SELECTION CRITERIA eooeilieae) ADDITIONAL REQUIREMENTS FOR VALVES (Cont) 17-4PH stainless steel shall not be used for design temperatures greater than 750°F (400°C). ‘a. Solution treat at 1900°F (1040°C) and quench in oll. Furace must be at 1900°F before loading parts, The steel must be heated rapidly through the range of 1550" to 1750°F (840 to 950°C) . Cool material to below 80°F (92°C) before precipitation hardening Alternate 1: Harden at 1150°F (620°C) for 4 hrs. and cool in air. Alternate 2: Harden at 1400°F (760°C) for 2 hrs. and cool in air. 1. Cool material to below 90°F before second hardening cycle. 1. Harden at 1150°F for 4 hrs. and cool in air. ‘The minimum body thickness for steel valves shall mest the minimum requirements of ANS! 816.34 for the specified design pressure and temperature. if the specified line corrosion allowance exceeds 1/8 in. (3 mm), ‘additional corrosion allowance shall be added to the valve body in the amount of the specified line corrosion allowance that is in excess of 1/8 in. Valves shall be tested per API 598. The high pressure closure test shall be conducted as shown in the table below. A valve shail be considered to be in the prototype design category of the table if a b. ‘The manufacturer has made significant changes to its standard design, or ‘The manufacturing facility has no previous experience with the particular valve model TYPE VALVE. (NUMBER OF VALVES TO BE TESTED ‘Soft sealed I ‘Al ‘Any protolype design ‘Al “Any Other Minimum TO% (ino one) of g8ch pe and size in an ora Note: (1) If leakage rate exceeds the limits of API §98, @ minimum of twee addtional valves af each Size on the order for that type shall bo tasted. tthe loakage rate | exceeded on these valves, then all valves of that typo shall be tested1BP3-12-1 | TWPERIAL lespeeraerisel Enonile. clita VALVE SELECTION CRITERIA BASIC PRACTICE ADDITIONAL REQUIREMENTS FOR VALVES (Cont) a TABLE 3 BLOCK VALVE REQUIREMENTS, ‘WUMBER Max, FLUID OF, DESIGN VALVES | NOMINAL TRIM Temp °F, AND | “(ANY | FOR GATE OR WEDGE FOR APPLICATION Fuuio | _‘ANsi ciass | Tyee)_| GLOBE VALVE GATE VALVE 3 ONSTREAM EQUIPMENT Non T= 1000'F and | Sige | Por par 41 and ISOLATION tnctuaing Gorgeous | Batng < Case par 42 instruments), such as at 1 Spared equipment and Dangerous Single] coon For Cass 150 ANSI capable of bomng bypassed (TRIM No. 5) | ratng sold or ‘exbie) 2 Process unt tits | Either T > 1000°F | Oouble | Per par. 41 | For Class 900 ANS! ‘Storage Tanks and Vessels | Any or Maing | Gass |(12) | and par. 42 | rating and nigher 00) ftonble spit oF 4 Contol and Protective oubia' disc (1) 0) ‘System Valve Stators {excuting bypass valves) ‘ BROOUGT SEGREGATION TO | Any T= WOE and] Sega | Por par 1 and | For Clase 150 ANSI rating PREVENT CONTAMINATION, | faing'< cies || pS oid on on an at | | 1. Jumpover connection Eiter 1 >. ORF | Oowle For Class 200 ANS! Betwoon prods ines. erating < Clase | (2) ‘ing anc higher Soo ‘tombe, spor 2 Unt bypasses such as soubie dae (1) 0) found Yeacors | SEGREGATION FOR SAFETY, ] Siem ah 1. eyese powertrmar and | Ary any Dota | cated Doxbla ik, txt ‘Boneraton valves Ga | Gina. 9 | toe er twee 0) SLURRY SERVICE wit @ oka Tae and | Sagi | Per para | For Clans 180 ANS dow contnt rater than sey ‘ng anc par. 42 | ratng, sold or oT bos 7 L fondle T< WOOF and] Dowie doy ca 2) “ane 7 For Class 300 ANS! rating | fe igher feb, oo sowie Sac) 3) GENERAL SERVICES such a | « 1. Utity Connections to Poin ard Equipment 2. Prose Reloving System TS 1000" Rang | Single '< case 600 3. Conwot and Protective | Any | Per par at | and par. 42 | Solid or tenia (6) einer T > 1000" | Cowie | 4, Process, cooing water (5) Grraing > Gass S00 | 5. Vent, Ons, Fusing Bnd Cleaning Gannectons 6. Burner Ping foe | Furnaces’ and Soters () 2. Sampo outlet pong (11) | 7 ISOLATION FOR SAFETY, sh 1. oeks, ges over aay oy Sogie | Per paz 41 | Sod or Noxbie pote oaoeaya, | fra bar 42 Righwaye and ralroadsIMPERIAL [_ 1BP3-12-1 VALVE SELECTION CRITERIA pagers Ons BASIC PRACTICE | Rlev_11| Dec_ 1990 ADDITIONAL REQUIREMENTS FOR VALVES (Cont) Notes: (1) Valves NPS 2 and smailer may be of the solid wedge type. (.2)' A single valve shall be soft sealed "double block and bleed" gate, plug, or ball type. Double valves with metal ‘seats of double Outterly valves with soft seats are permitted as an alternative in cases where an econom advantage can be realzed. (3) All seat rings shall be seal welded to the valve body. The backseat bushing shall be hardtaced with CoCr-A. (4) Valves cycling 10 times or more a year shall have wedge guides hardfaced with Co-Cr-A. (5) Soft seated buttertly valve may be used, NPS 4 size and larger. (6) Either a ball or plug valve is acceptable. (7) Wedges for cast iron and ductile iron gate valves to be solid or double disc for ANSI Ciass 150 rating, double disc only for higher rating (8) Wedges for cast iron and ductile iron to be solid or doubie disc. (9) Apples for onstream equipment isolation and sample outlet piping only. The number of block valves for other slurry services shall be the same as for non-slury service based on specific applications per this table. (10) Valve indicator shall be provided that gives positive indication of fully closed position. (11) Where auto-etrigeration may occur, double block valves shall be installed. (12) Where two block valves are installed adjacent to each other, they shall be separated by a spool possessing a dip drain val Acceptable Metric Equivalents in SWS NPS OOOO COT ot mm 50 100 205°C sore 120 kg/m? Last ERE BP reviewed — Rev. 13, March 1990OIL TANKER UNLOADING SG. S.C. MARINE LINE ALL STEEL a DIKE, ALUMINUM, BRONZ! TANK CAR LOADING INSIDE_DIKE ALL STEEL PUMP. STEEL CASED CAST IRON OR EQUIVALENT V. ~ STEEL GATE VALVE NV. — STEEL CHECK VALVE TANK TRUCK LOADING: TANK TRUCK UNLOADING TANK CAR UNLOADING IMPERIAL BASIC PRACTICE STEEL VALVE_REQUIREMENTS FOR TERMINALS wv 20[IBP 3.12.1 | mi]IMPERIAL | lap 3.12.2 Esso) STEEL GATE VALVES EV 12 JUNE"88 PAGE 1 OF 7 e | Basic PRACTICE | (This IBP is appropriate for attachment to Inquiry or Purchase Document) SCOPE This Basic Practice covers mandatory requirements governing the design and inspection of steel gate valves furnished to API 600 Standard and Steel Venturi Gate Valves furnished to API 597 Standard, 1.2 Amasterisk (* indicates that a decision by the purchaser is required or that additional information is furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS 2:1 Table I lists the Basic Practice and standards which shall be used with this Basie Practise. 2.2 *Table 2 lists the Basic Practices and standard which shall be used with this Basic Practice, as specified by the purchaser. TABLE 1 Basic Practices IBP20-1-1 Inspection of Equipment and Materials Standards e API Stnaes 397 ‘Steel Venturi Gate Valves 598 Valve Inspection and Test | 600 Steel Gate Valves, Flanged or Buttwelding Ends 603 150 Ib. Light-Waii, Corrosion Resistant Gate Valves for Refinery Service ‘ASME Code [_ Section VIII Pressure Vessels, Division TABLE 2 Basic Practices 1BP3-12-1 Valve Selection Criteria : IBP316-1 Flanges, Gaskets, Bolting, and Fittings IBP1S-9-2 Motor Actuators for Valves IBPIS-1-1 Permissible Substitutes for USA Specification Materials IBPI8-3-4 Casting Quality for Alloy Valves in Hydrogen Service and High Pressure Service IBPI8-6-1 Impact Requirements for Materials IBP19-1-1 Paint and Protective Coatings Standard ANSI Standard B16.34 Steel Valves BI6.S Steel Pipe Flanges and Flanged Fittings e ANSI/AWS Specifications ASA Carbon Steel Covered Arc Welding Electrodes ASAT Carbon Steel Electrodes and Fluxes for Submerged Are Welding. ASB Carbon Steel Filler Metals for Gas Shielded Arc WeldingIMPERIAL ep 3.12.2 REV 12 JUNE’88 STEEL GATE VALVES PAGE 20F7 ee BASIC PRACTICE DEFINITIONS 3.1 Soft seals are defined as supplementary soft sealing rings in each of the body seats or in the gate. 3.2 Free machining steels are those which contain any of the following elements in the quantities shown: a. > 0.06% phosphorous > 0.06% sulfur Intentional lead ad tions in excess of 0.05%. Intentional selenium additions in excess of 0.05%. MATERIALS 4.1 *Austenitie stainless steel valves (body and bonnet): a. Trim, gland, and gland flange bolting shall be of the same nominal chemistry as the body except that CoCt-A (TRIM No. 5) shall be provided for seating surfaces when specified, and is always an acceptable alternative for seating surfaces. b. Bonnet bolting material will be specified and shall be of the same material specification and strength level as the bolting used for connecting piping. 4.2 Valve Stem. 17-4PH stainless steel is an acceptable substitute for 13 Cr valve stems when accepted by the Owner's Engineer and heat treated per the following procedure: Note: (1) 17-4PH is a trademark of the Armco Iron Corp. (2) 17-4PH stainless steel shall not be used for design temperatures greater than 750°F (400°), a. Solution treat at 1900°F (1040°C) and quench in oil. Furnace must be at 1900°F before loading parts. The steel must be heated rapialy through the rang of 1550 to I750°F (840 to b. Cool material to below 90°F (32°C) before precipitation hardening. Alternate 1: Harden at 1150°F (620°C) for 4 hr. and cool in air. Alternate 2: Harden at 1400°F (760°C) for 2 hr. and cool in air. 4d, Cool material to below 90°F before second hardening cycle. Harden at 1150°F for 4hr and cool in air. DESIGN 5.1 Valves shall be per API 600 or API 597 as required and the additional requirements of this Basic Practice. 5.2. *Valves shall have flanged ends and shall be OS&Y (outside screw and yoke). Deviations from these CC requirements, if any, shall be specified. 5.3. *Flange rating and type of face will be specified. Flange facing finish shall be per ANSI BI6.5. 5.3.1 Bonnet bolting material shall be in accordance with IBP3-16-1 for design temperatures below and above the range -20°F to 800°F (-30°C to 425°C) 5.4 *Gate type shall be per the following unless otherwise specified: a, Flanged end valves-Plain or Flexible, Solid Wedge. b. Buttwelding end valves-Flexible wedge.IMPERIAL, STEEL GATE VALVES Rev 12 J0NE'@8 BASIC PRACTICE PAGE 30F 7 5.5 Body bleed connections shall be provided per the following . Soff seal and double dsc valves shal be provided with a body bleed connection, position G or H per ANSI B16.34 Fig. 1, as specified. bb, Buttwelding end valves shall be provided with a body bleed connection, position G or H per ANSI B16.34 Figure 1. 5.6 *Where chain operators are required, the valves shall be supplied with integral chain wheels and chain ‘guides. Clamp-on type chain wheels are not permitted unless specified, 1 Where replacement chain operators are required for existing valves, the existing handwheels shall be removed and replaced with intergral chain wheels and chain guides. 5.6.2. *For special services where extra force may be required due to sticking of the valve dis, the impact type chain wheel shall be used complete with chain guide. 5.7 Single layer corrugated metal gaskets are not acceptable for bonnet flange joints. ADDITIONAL REQUIREMENTS FOR SOFT SEALED VALVES 5.8 Metal seats shall be designed and machined to provide positive shut off capability even if the soft seal is. destroyed by fire. 5.9 Seal height above the metal seating surface shall be as follows: Material Height (mm) PTFE or FEP: O-ring type 0.010 max. 0.25) Except O-ring type 0.003 t0 0.008 (0.08 to 0.2) Other materials 0.003 t0 0.008 (0.08 t0 0.2) 5.10 Wear travel shall not be less than that required per the following Value Size, NPS Minimum Wear Travel 1/210 1-1/2 3/16 5 2t06 5/16 8 8t0 24 2 2 S.11 The seal width shall be 0.094 to 0.250 in, (2.5 to 6.0 mm). The total metal seat outside the seal shall be no less than the width of the soft seal. 5.12 The soft seal shall be designed to withstand a minimum of 2000 cycles of operation at valve pressure Fating at 100°F (38° C), without damage or indications of cold flow, as evidenced by spreading over the metal seat. 5.13 The valve shall provide seat tightness with the body bleed open, without any leakage, and at any pressure within and equal to the valve pressure rating at 100°F (38°C).(BP 3-12-2 IMPERIAL REV 12 JUNE'88 STEEL GATE VALVES PAGE 40F 7 |_BASIC PRACTICE 5.14 *When specified, valves shall be provided with pressure relief for the body cavities if liquids can expand and increase the pressure in the body due to temperature increase of the liquid. The liquid shall be relieved to the upstream side of the valve unless otherwise specified. Final design shall be approved by purchaser. 5.14.1 The valves shall be marked “SOFT SEALED VALVE”. INSPECTION AND TESTING 6.1 The term Inspector as used in this Basic Practice refers to the Owner’s representative. 6.2 High pressure closure tests shall be conducted as follows: ‘Type Valve Number of Valves to be Tested |_Softseated All | | — | | Metal-to-Metal seat: | Double disc All | Solid, split or flexible dise Minimum 10% (min. of one) of each type and size in an order (1) | Any Prototype Design All | Note: (1) If leakage rate exceeds the limits of API 598, a minimum of 3 additional valves of each size and type on the order shall be tested. If the leakage rate is exceeded on any of these valves then all valves shall be tested. (2) For valves in hydrogen service, 100% of the valves shall be high pressure closure tested in accordance with API 598. The allowable leakage rate shall be as per API 598 Table 4. 6.3 Low pressure seat tests shall be conducted per API 598 with the following restrictions: © The air discharge shall be located below a water surface (0 facilitate determination of leakage rates, (ii) For valves in hydrogen service: (a) The test medium shall be air (b) For flexible dise gate valves, the body bleed shall be in the open position and the allowable leakage per API 598 Table 4 shall not be exceeded through the body bleed. 6.4 The test procedure selected for High Pressure Closure and Low Pressure Seat Tests shall be based on service applications and bleed valve provisions as follows: a. If body bleed is specified in location G or H (ANSI B16.34), testing per API 598 par. 4.4.2.3 with leakage measure through the open bleed is required: 1, For all buttwelding end valves. 2. As specified for flanged end valves. b. For valves without body bleeds, or when the test procedure of subpar. a. above is not required, testing, shall be per API 598 par. 4.4.2.1.IMPERIAL tap3.122 STEEL GATE VALVES REV 12 JUNE'88 PAGE 5 OF 7 BASIC PRACTICE 6.5 Additional requirements for soft sealed valves: a. To verify the capability of the metal seat to provide positive shutoff, a minimum of 5% (minimum of one valve) of each type and size on the order shall be High Pressure Closure and Low Pressure Seat tested per API 598 without the soft seal in place. The test valve shall be stroked open and shut at least one time prior to these tests. b. The High Pressure Closure test shall be performed with water at a pressure not less than 110% of the valve pressure rating at 100°F (38°C), With the soft seals in place, no leakage is permitted on either the High Pressure Closure test or the Low Pressure Seat Test. 6.6 Closure torque during test. For handwheel and gear operated valves, closure torque shall not be greater than that attainable by hand-tightening. For motor operated (manual) valves, tests shall be conducted with stem closure torque not exceeding the following: Design Closure Torque x 100% of Valve Pressure Rating at 100°F (38°C) ‘System Design Pressure ADDITIONAL REQUIREMENTS FOR LOW ALLOY VALVES IN HYDROGEN SERVICE AND AUSTENITIC STAINLESS STEEL VALVES IN HIGH PRESSURE SERVICE LOW ALLOY VALVES IN HYDROGEN SERVICE 7.1 *When hydrogen service is specified, low alloy valve castings (P-numbers 3, 4, and 5 materials) shall be ‘magnetic particle and radiographically examined per IBP18-3-4, AUSTENITIC STAINLESS STEEL VALVES IN HIGH PRESSURE SERVICE 7.2. Austenitic Stainless steel valve castings, with a ratings of ANSI Class 1500 and 2500 shall be liquid penetrant and radiographically examined per IBP18-3-4, “ADDITIONAL REQUIREMENTS FOR VALVES IN WET H,S SERVICE. 8.1 Free Machining steel are not permitted. 8,2 Hardness of the Base metal of the body, bonnet, stem, and gate; and of the weld metal and related heat C” affected zone (HAZ) of any pressure retaining welds; shall not exceed the limits given below. Except where noted, tests shall be made with a Brinell Testing Machine. A portable hardness tester may be used providing: a. The diameter of the indentation ball is not smaller than 7 mm and not larger than 10 mm, and b. The hardness reference bar is within + 12.5% of the maximum hardness required for the specific material. ‘The hardness test for the HAZ shall be made with the ball centered in the HAZ to represent a composite of weld metal, HAZ and base metal. Tests on valve stems shall be made with a Rockwell ‘Testing Machine using the “*C” hardness scale. Material Hardness ‘Number ‘Other than Stem Stem PQ) 200 HB (1) Not applicable P23, P-4, P-S, P-10, Pll 225 HB (1) Not applicable P6 225 HB) 225 HB Pa 235 HB) 22 HRC Inconel, precipitation hardened 310 HB (I) 33 HRC | 17-4PH, double precipitation | hardened (3) Not applicable 33 HRC~ IMPERIAL BP 3-12.2 REV 12 JUNE'88 STEEL GATE VALVES oe BASIC PRACTICE Notes: (0) For base metal use the valve shown or the valve given inthe specific ASTM standard, whichever i lower (2) No testing is required on the HAZ. 3) Testing is only required on the base metal if hot forming (forgings) followed by water quenching is used. 8.3 Trim material selection shall be governed by the following: limited to TRIM No. 2, 3, 5, 8, and 10 as per API 600. When Trim No. 8s used, solid 13 Cr gate and seat rings shall have a 225 max Brinell hardness. For valve sizes NPS 2 and smaller, seai testing with a Rockwell Testing Machine using the “C” hardness scale is permissible. The equivalent hardness shall be 20 HRC maximum. Material selection shail be VERIFICATION OF HARDNESS VALUES 8.4 Examinations shall be made in the presence of the Inspector to verify compliance with the specified hardness requirements. The minimum number of hardness checks shall be as follows: imum Number of Hardness Tests VALVE ‘Components Base Metal Weld Metal Haz Shell Pl Minimum 5% Note (1) None | @oay, Bonnet |__| (nium of one ! | aaa valve) of each size, | | Patel style, and material,| 10% of Welds | 10% of Welds P-7, P10 pet order Pal All requiring tests | Minimum of one valve of each style and material per including Stem and 8.3) order. (2) (3) Notes: (1) Test 10% of the welds made by the: itic filler metal other than Class E-60-70XX per ANSI/AWS AS.L a. SMAW process using fer b. GTAW (TIG), GMAW (MIG or MAG) processes using filler metal other than ER70S-2 through ER70S-5 per ANSUAWS A5.18. SAW (submerged arc) process using filler metal other than a combination ELX or EMX wires. per ANSI/AWS A5.17 and a neutral flux approved by the Owner’s Engineer. Test 100% of the welds for submerged are process using A2 wire and active flux. (2) Vendor may verify hardness by testing trim components other than those in the order, which have been manufactured (fabrication and thermal treatment) the same as those being furnished. 3) Vendor certification of materials is required.IMPERIAL STEEL GATE VALVES REV iD JUNE'88 Pi BASIC PRACTICE "AGE 7 OF 7 PREPARATION FOR SHIPMENT 9.1 "The painting of unmachined exterior surtaces of valves will be specified for marine and corrosive atmospheres 9.2. Machined or threaded exterior surfaces of carbon steel and ferrous alloys with a nominal chemistry of 12 Cr and below shall be protected from corrosion during shipment and subsequent storage by coating with a rust preventive of a type: (1) to provide protection during outdoor storage for a period of twelve months exposed toa normal industrial environment and (2) tobe removable with mineral spirits or any toddard solvent. 9,3 Valves with flanged ends shall have the flanges protected over the entire gasket surface with metal of C0134 in. (@.40 mm) min. thickness, hardboard, or solid wood flange protectors securely attached to IDENTIFICATION AND LABELING 9.4 Valves which have been tested for leakage through the open body bleed shall be permanently marked or tagged “Bleed-Tested”” 9.4.1 *Valves shall be supplied with wired metal tags with the V-number designation shown in the standard piping classes and as specified on the purchase order. Last ERE BP reviewed-Rev. 9, January 1986IMPERIAL 1BP 3.12.3, FLANGED CAST IRON GATE VALVES REV 9 JUNE'88 PAGE 1 OF 5 BASIC PRACTICE (This IBP is appropriate for attachment to Inquiry or Purchase Document) SCOPE 1.1 This Basic Practice covers mandatory requirements governing the design and inspection of flanged cast iron gate valves furnished to API 595 Standard. 1.2. Amasterisk (*) indicates that a decision by the purchaser is required or that additional information is furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS 2.1 Table I lists the standards which shall be used with this Basie Practice. 2,2 *Table 2 lists the Basic Practices and standards which shall be used with this Basic Practice as specified. TABLE 1 | Standards ‘ANSI Standards BI6.1 Cast Iron Pipe Flanges and Flanged Fittings, Class 25, 125, 250, and 800 Bi6s Pipe Flanges and Flanged Fittings BI6.10 Face-to-Face and End-to-End Dimensions of Ferrous Valves ANSUASME Standard BI.20.1 Pipe Threads, General Purpose (Inch) API Standards 595 Cast Iron Gate Valves, Flanged Ends 598 Valve Inspection and Test ASTM Standard A126 Gray Iron Castings for Valves, Flanges and Pipe Fittings TABLE 2* Basic Practices TBP3-12-1 Valve Selection Criteria IBP3-16-1 Flanges, Gaskets, Bolting, and Fittings TBP1S-9.-2 Motor Actuators for Valves IBP1B-1-1 Permissible Substitutes for USA Specification Materials IBP19-1-1 Paint and Protective Coatings TBP20-1-1 Inspection of Equipment and Materials Standards ANSI Standard BI634 ‘Valves—Flanged and Buttwelding End ASTM Standard B584 Copper Alloy Sand Castings for General ApplicationIMPERIAL (BP 312-3 REV 9 JUNE'88 FLANGED CAST IRON GATE VALVES PAGE 2 0F 6 BASIC PRACTICE DEFINITIONS 3 Soft seals are defined as supplementary soft sealing rings in each of the body seats, or in the gate. MATERIALS 41 Materials shall be per API 595, except as modified below: \ Materials (1) (2) Part [ wBM@m® Tron Yoke 7 - 7 cl Packing Gland Silicon impregnated steel, bronze-bushed MI or Bronze Gland Flange (if separate) Bronze or MI Gasket (bonnet) "1/16" in, (1.5 mm) compressed asbestos, graphited — Packing, ~~ Flexible graphite Flexible graphite containing & corrosion inhibitor Gate (double dise or wedge) Bronze or Cl with bronze faces (2) a ‘Stem pin Bronze or NI-Cu Steel | Hooks (double disc valves) cl 7 Notes: 1, MI = malleable iron; CI = cast iron; IBBM = iron body bronze mounted. 2.CI shall be per ASTM A126 Class B or C. Brass (where permitted by API 595) shall be limited to ASTM BS84 Alloy 87500. For bronze mounted valves, minimum tensile strength of bronze alloy stem material shall be 60,000 psi (410MPa).. DESIGN 5.1 Valves shall be per API 595 and the additional requirements of this Basic Practice. 5.2. Valve pressure ratings shall be per ANSI B16.1. 5.3 Thegate shall be double dise or solid wedge type. 5.4. *Flange rating and type of facing will be specified. Flange facing finish shall be per ANSI BI6.5. 5.5 The nominal inside diameter of the seat opening shall not be less than that specified in ANSI B16.1 for the inside diameter of a flanged fitting. 5.6 The yoke to bonnet joint shall be through-bolted. 5.7 Body seat rings shall be threaded. Lugs or slots shall be provided for their removal. 5.8 "Soft seal and double dise valves shall be provided with a body bleed connection, position G or H per ANSI B16.34 Fig. 1, as specified.IMPERIAL IBP 3-12-3 FLANGED CAST IRON GATE VALVES REV 9 JUNE’8S- 5.9 When chainwheels are specified, they shall be of the direct mounted, adjustable sprocket rim type. Chain guides shall be included. Clamp-on type chainwheels are not permitted unless specified. Where replacement chain operators are required for existing valves, the existing handwheels shall be removed and replaced with integral chain wheels and chain guides. For special services where extra force may be required due to sticking of the valve disc, the impact type chain wheel shall be used complete with chain guide. ADDITIONAL REQUIREMENTS FOR SOFT SEALED VALVES 5.10 The valve shall provide seat tightness with the body bleed open, without any leakage, and at any pressure within and equal to the valve pressure rating at 100°F (38°C). 5.11 Metal seats shall be designed and machined to provide positive shutoff capability even if the soft seal is destroyed by fire. 5.12 Seal height above the metal seating surface shall be as follows: Material Height in, mm PTFE or FEP: O-ring type 0.010 max. 0.25 + Except O-ring type 0.003 to 0.008 0.08 to 0.2 e Other Materiais 0.008 to 0.008 0.08 t0 0:2 5.12.1, Seal material shall be selected per IBP3-12-1. 5,13 Wear travel shall not be less than that required per the following: ¢ Valve Size NPS ‘Minimum Wear Travel in, mm 2106 s/16 8 Bto24 | 12 2 5.14 The seal width shall be 0.094 to 0.250 in. 2.5 to 6 mm). The total remaining metal seat shall be no less than the width ofthe soft seal. 5.15 The soft sel shall be designed to withstand a minimum of 2000 cycles of operation at valve pressure rating at 100°F (38°C), without damage or indications of cold flow, as evidenced by spreading over the metal seat 5.15.1. The valves shall be marked Soft Sealed Valve. 5.16 *When specified, valves shall be provided with pressure relief for the body cavities, if liquids can expand and increase the pressure in the body due to a temperature increase of the liquid. The liquid shall be relieved to the upstream side of the valve unless otherwise specified. Final design shall be approved by purchaser.REV 9 JUNE'88 PAGE 4 0F 5 IMPERIAL | 1BP 3-12-3 FLANGED CAST IRON GATE VALVES BASIC PRACTICE INSPECTION AND TESTING 6.1, The shell test pressures shall be per ANSI BI6.1. 6.2. High pressure closure tests shall be conducted as follows: ‘Type Valve Number of Valves to be Tested Soft Sealed All Metal-to-metal seat: Double dise All Solid Wedge Minimum 10% (min. of one) of each type and —_| size in an order (1) Any Prototype Design All 63 64 65 66 Notes: I. If leakage rate exceeds the limits of API $98, a minimum of 3 additional valves of each size and type on the order shall be tested. If the leakage rate is exceeded on any of these valves then all Valves shall be tested. Low pressure seat tests shall be conducted with the air discharge slightly below a water surface to facilitate determination of leakage rates. ‘The test procedure selected for High Pressure Closure and Low Pressure Seat Tests shall be based on service applications and bleed valve provisions as Follows: a. Ifa body bleed is specified in location G or H (ANSI B16.34) the need for testing per API 598 par. 4.4.2.3 with leakage measured through the open body bleed will be specified. b. For valves without body bleeds, or when the test procedure of subpar. a. above is not required, testing shall be per API 598 par. 4.4.2.1 Additional requirements for soft seal valves. a. To verily the capability ofthe metal seat to provide positive shutoff, each type and size on the order shall be High Pressure Closure and Low Pressure Seat tested per’ API 598 without the soft seal in place. The test vaive shail be stroked open and shut at least one time prior to these tests. The High Pressure Closure tests shall be performed with water at a pressure not less than 110% of the valve pressure rating at 100°F (38°C), With the soft seals in place, no leakage is permitted on either the High Pressure Closure test or the Low Pressure Seat test. “Closure torque during test. For handwheel and gear operated (manual) valves, closure torque shall not ‘be greater than the attainable bY hand-tightening. For motor operated valves, tests shall be conducted with stem closure torque not exceeding the following: Design Closure Torque x 110% of Valve Pressure Rating at 100°F(38°C) System Design Pressure PREPARATION FOR SHIPMENT IDENTIFICATION AND LABELING 2 13 ‘Valves which ave been tested for leakage through the open body bleed shall be permanently marked or tagged ““Bleed-Tested””. Valves shall be supplied with wired metal tags with V-number designations shown in the standard piping classes and as specified on the purchase order.THeERAL - ] | tep3-12-3 Esso) FLANGED CAST IRON GATE VALVES REV 9 JUNE'8® PAGE SOF 5 e BASIC PRACTICE | PROTECTIVE COATINGS 7.2 *The painting of unmachined exterior surfaces of valves will be specified for marine and corrosive atmospheres. 7.3 *Machined or threaded exterior surfaces of cast iron and carbon steel shall be protected for corrosion during shipment and subsequent storage by coating with a rust preventive of a type: 1) To provide protection during outdoor storage for a period of twelve months exposed to a normal industrial environment, and 2) To be removable with mineral spirits or any Stoddard solvent. END PROTECTION 7.4 Valves shall have the flanges protected over the entire gasket surface with metal of 0.134 in. (3.5 mm) thickness, hardboard, or solid wood flange protectors securely attached to the valve. Last ERE BP reviewed—Rev. 7, January 1986IMPERIAL e BASIC PRACTICE (This IBP is appropriate for attachment to Inquiry or Purchase Document) Ll This Bi BP 3.12.4 FLANGED DUCTILE IRON GATE VALVES REV 7 JUNE'88 PAGE 1 OF 5 SCOPE jc Practice covers mandatory requirements governing the design and inspection of flanged ductile iron gate valves furnished to API 604 Standard. 1.2 Amasterisk (*) in tes that a decision by the purchaser is required or that additional information is furnished by the purchaser. ‘SUMMARY OF ADDITIONAL REQUIREMENTS. 2.1 Table 1 lists the Basic Practice and standards which shall be used with this Basic Practice. 2.2 *Table 2 lists the Basic Practices and standards which shall be used with this Basic Practice as specified © by the purchaser. TABLE 1* { Basic Practices a [pp 20-1-1 Inspection of Equipment and Materials STANDARDS AP Sandra x Yate Inspection and Tet ca Pee eee Ean UES ranged Eads ANSI Standard bies Pipe Flange and Flanged Fits TABLE 2* Basic Practices TPR iz1 Vave Sdeaion Guten IBP3-16-1 Flanges, Gaskets, Bolting, and Fittings Weptas end Gases ling 2 Pe eee er sca Spccation Materials weele tt Reams Sobran or USA Ra a ey ee em STANDARDS ‘ANSI Standard B16.34 Valves—Flanged and Buttwelding End- IMPERIAL 1BP 3-12-4 REV 7 JUNE'88 FLANGED DUCTILE IRON GATE VALVES Esso) PAGE 2 0F 5 BASIC PRACTICE DEFINITIONS 3 ‘Soft seals are defined as supplementary soft sealing rings in each of the body seats or gate. 3.2 Free machining steels are those which contain any of the following elements in the quantities shown: 8. 0.06% phosphorous. ». 0.06% sulfur. ¢. Intentional lead additions in excess of 0.05% d. Intentional selenium additions in excess of 0.05% MATERIALS 41 Bronze mounted valves. The minimum tensile strength of bronze alloy stem material shalll be 60,000 psi (410 MPA). 4.2 *17-4PH stainless steel is acceptable for 13 Cr valve stems when approved by the Owner's Engineer and c heat treated per the following procedure: Note: 1) 17-4PH is a trademark of the Armeo Stee! Corp. 2) 17-4PH stainless steel shall not be used for design temperatures greater than 750°F (400°C). a. Solution treat at 1900°F (1040°C) and quench in oil. Furnace must be at 1900°F before loading parts, The steel must be heated rapidly through the range of 1550 to 1750°F (840 to 980°C), Cool material to below 90°F (32°C) before precipitation hardening. Alternate 1: Harden at 1150°F (620°C) for 4hr and cool in ai Alternate 2: Harden at 1400°F (760°C) for 2hr and cool in air |. Cool material to below 90°F before second hardening cycle. €. Harden at 1150°F for 4hr and cool in air. DESIGN Sa Valves shall be per API 604 and the additional requirements of this Basic Practice. 5.2 The gate shall be of the solid wedge or double disc type. 5.3 *Soft seal and double disc valves shall be provided with a body bleed at locations G or H per ANSI B16.34, Fig. 1, as specified. 5.4 *Flange rating and type of facing will be specified. Flange facing finish shall be per ANSI B16.5. 5.5 ‘When chainwheels are specified, they shall be of the direct mounted, adjustable sprocket rim type. Chain guides shall be included. Clamp-on type chainwheels are not permitted unless specified. 5.5.1 *Where replacement chain operators are required for existing valves, the existing handwheels shall be removed and replaced with intergral chain wheels and chain guides 5.5.2. *Kor special services where extra force may be required due to sticking ofthe valve dis, the impact type ‘chain wheel shall be used complete with chain guide ADDITIONAL REQUIREMENTS FOR SOFT SEALED VALVES 5.6 87 ‘The valve shall provide seat tightness with the body bleed open, without any leakage, and at any pressure within and equal to the valve pressure rating at 100°F (38°C). Metal seats shall be designed and machined to provide positive shutoff capability even if the soft seal is destroyed by fire,