MICROBEVELING MACHINE

Operation manual

Content
1. Home page .................................................................................................... 3
2. Manual .......................................................................................................... 4
3. Automatic ..................................................................................................... 5
4. Product ......................................................................................................... 6
5. Error .............................................................................................................. 7
6. Settings ......................................................................................................... 8
7. Parameters ................................................................................................... 9
8. Quick start .................................................................................................. 10
9. Troubleshooter .......................................................................................... 12
 1. Home page

Picture 1.1 Home page

Home page is show at picture 1.1. There is no functional buttons, just screen change buttons.
 2. Manual

Picture 2.1 Manual page

Manual page is show in picture 2.1. There you can move manually all moves forward and reverse.
You can move support up and down and magnets on and off.

Lamp on the left side of polishing reverse- button indicates that polishing cylinder is at back position.
Lamp on the left side of grinding reverse- button indicates that grinding cylinder is at back position.
Lamp on the left side of Support up- button indicates support is at upper position.
Lamp on the left side of X-move reverse- button indicates movement left end position.
Lamp on the right side of X-move forward- button indicates movement right end position.

By pressing lubricant -button the lubricant machine will do one lubricant cycle.
By pressing reset x-move -button the X-move will run into the left position. Once the left end position
reached X-move position will reset to number 10.
 3. Automatic

Picture 3.1 Automatic

Automatic screen is present at picture 3.1. From there you can control support up and down,
magnets on and off and start automatic cycle. Pause button will stop automatic cycle as long as
pause is pressed off from same button.

Product button is entry to product screen where you can choose product.
 4. Product

Picture 4.1 product

You can select product to drive.

You can add new product with new product button. You can copy selected product as new product.
You can delete selected product by pressing delete product. Product parameters can be changed by
clicking value. After value change you must change the changes.

Product is selected to use with load product button.

 5. Error

Picture 5.1 error screen

From error screen you can see active errors or faults. Those can be reseted by pressing fault reset
button.
 6. Settings

Picture 6.1 settings

There you can change language between Finnish and English. Also creasing times can be changes.
Creasing times is how many lubrication cycles will be made with one lubrication puls.

Support down after finished means that you can choose does support goes down after automatic
grinding and polishing cycles or not. If box is checked support will go down.

More settings is under parameters screen. You must log in to get into parameter screen. Press log in
and then insert username and password. More about this at section 7.
 7. Parameters
’
Picture 7.1 parameters
There you can change following parameters:
Measurement speed
Grinding speed
Manual drive speed
Creasing position
Grinding start position
Polishing start position
Grinding endpoint offset
Polishing endpoint offset
Speed that x-move drives during knife measurement.
Speed that x-move drives during grinding and polishing
Speed that x-move drives during manual move
Position where x-move drives after grinding cycles to oil
polishing tool
Position where grinding start and where it returns after cycle
Position where polishing start and where it returns after cycle
Position where grinding ends is measured knife length plus this
offset value.
Position where polishing ends is measured knife length plus this
offset value.
8. Quick start

1. Supply power from main swich

2. reset emergency stop circuit

3. go to manual screen

4. Set support to upper position

5. make sure that grinding and polishing

cylinders are at back postion

6. reset x-move
- X-move will drive to left end
- and reset position to 10.

7. When x-move is at left position,

go to automation screen, then
to product screen.
8. Choose product to drive by selecting
product from the left and then press
load product.

9. Now go back to Automatic screen

10. Now you can see loaded product name and

grinding and polishing times

11. Press support down

12. Insert knife so that the knife is in contact with

left end stop.

And also in contact with support

13. Press magnets on from screen or from

button
 14. Press Support Up

15. Wait until support is up. Then press Auto start

from screen or from button

16. Now measurement starts. Ones knife is measured grinding tool goes front position and machine
moves specified times. After grinding cycles x-move drives to lubricant position and oils the tool.
After that x-move moves to polishing start position. Until the point is reached polishing tool goes
to front position. Then machine moves specified times and returns to home position.

17. Support comes to down position and magnets goes off and automatic cycle ends and auto stop
light goes on.

18. cycle is now finished

9. Trouble shooter

X-move reset fails

- Make sure that left end point sensor is working OK. There is light when moving head
is not present. Light should go off when moving head is present. You can try it so that
shout down power(from main switch or emergency switch) and move moving head
manually by hand.