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International Journal of Pavement Research and Technology 10 (2017) 112–121
www.elsevier.com/locate/IJPRT
Received 18 May 2016; received in revised form 22 November 2016; accepted 20 January 2017
Available online 11 February 2017
Abstract
Keywords: Temperature segregation; Temperature differential; Thermal segregation; Density; Semi-circular bend (SCB); Asphalt pavement
http://dx.doi.org/10.1016/j.ijprt.2017.01.004
1996-6814/Production and hosting by Elsevier B.V. on behalf of Chinese Society of Pavement Engineering.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121 113
have been introduced and resulted in significant reductions Two main types of segregation have been thoroughly
of the problem. Common remedies for reducing the investigated in the literature: gradation segregation and
chances of gradation segregation include multiple pile temperature segregation. Gradation segregation is the most
truck loading from the storage bin at the plant, and use common type and can occur as the result of aggregate
of material transfer vehicle (MTV) from the truck bed to stockpiling, handling, asphalt mixture production, storage,
the paver. Temperature segregation is a phenomenon that truck loading practices, construction practices, and equip-
has been identified with the introduction of high- ment adjustments. Temperature segregation was identified
precision portable infrared thermal cameras at the paving as occurring as the result of differential cooling rate of por-
site. Many state agencies and researchers have investigated tions of the mix in the exposed part of the mix in the haul
this phenomenon in recent years [1,4,7,12–15,18]. A com- truck, along the sides of the truck bed, in the wings of the
mon finding of these research studies is that temperature paver, etc. An additional type, aggregate-asphalt segrega-
segregation (or temperature differential) during the lay- tion, common in stone matrix asphalt (SMA), was also sug-
down operation of asphalt mixtures can cause a com- gested. Segregation may be defined as a lack of
paction problem that leads to the lower-than-desirable homogeneity in the HMA constituents of the in-place
pavement density, which consequently results in a consider- mat of such a magnitude that there is a reasonable expec-
able reduction of pavement service life. tation of accelerated pavement distresses. ‘‘Constituents”
In Louisiana, asphalt construction contractors are should be interpreted to encompass asphalt cement, aggre-
required to follow some operational practices such as the gates, additives, and air voids.
truck loading/hauling methods and use of MTV in order A thorough evaluation of temperature differential (TD)
to prevent segregations [11]. Hence, it is generally expected phenomenon was performed by Willoughby et al. [18] from
that the uniformity of Louisiana asphalt mixtures is appro- 1998 through 2000. The objectives of the study were to
priate to the required quality. However, investigations con- identify the problems experienced by the Washington
cerning temperature segregation and its associated Department of Transportation (WSDOT) with hot-mix
problems have not been thoroughly conducted. Therefore, paving, and whether temperature or aggregate segregation
it is necessary to identify how often and under which con- could be the possible causes of these problems. The authors
ditions temperature segregation is likely to occur in Louisi- found that the temperature segregation occurred more fre-
ana asphalt paving projects. Moreover, understanding the quently than the aggregate segregation did, and the temper-
ultimate link between temperature segregation and asphalt ature segregations caused reduced density of pavement
pavement performance via mechanical properties of areas, which would eventually result in reduced pavement
asphalt mixtures would enable Louisiana pavement engi- life. In this study, TD less than 14°C (25°F) did not result
neers to tailor the solutions to fix the problem. in significant density differentials, while TD greater than
14°C resulted in density differentials more frequently. It
2. Objectives and scope was also found that the use of material transfer vehicles,
pneumatic rollers as breakdown or intermediate rollers,
The objective of this study was to identify the relation- and timely compaction can reduce the temperature segre-
ship between temperature segregation and the quality of gation related density differentials.
asphalt pavements. The quality of asphalt pavements was In 2005, the Connecticut Department of Transportation
measured primarily by the density of field cores. In addi- (ConnDOT) published guidelines for reduction of Temper-
tion, selected field cores were tested in the lab using the ature Differential Damage (TDD) for HMA [7]. After five
semi-circular bend (SCB) test to evaluate the fracture resis- years of field survey and distress analysis, it was recom-
tance of mixtures at intermediate service temperatures. mended that TD alone should not be used as a quality
acceptance characteristic (QAC) to award incentive or to
3. Background punish contractors, but the identified TD areas should be
sampled for further evaluations to ensure the quality of
A comprehensive study on segregation problems in the paving mat. Furthermore, use of proper insulations
asphalt pavement construction was conducted by Stroup- for hauling trucks, minimizing waiting time, use of MTV,
Gardiner et al. [15] through the national cooperative high- and careful hopper wing control were recommended as best
way research program (NCHRP) 9-11. The objectives of practices to avoid TDD.
this study were to develop procedures for defining, detect- The South Carolina Department of Transportation
ing, and measuring segregation, and to evaluate the effects (SCDOT) also evaluated thermal differential in HMA
of segregation on hot-mix asphalt (HMA) pavement and its effects on the laboratory test results [1]. Results
performance. Nondestructive technologies capable of showed that the most identifiable cause of temperature
evaluating the characteristics of the entire mat during con- segregation within a pavement appeared to be due to either
struction were considered the most desirable methods. The material segregation at the end of a truck load or the intro-
best candidate technologies were expected to produce mea- duction of cooler material as the result of dumping the
surements strongly correlated with changes in key paver wings. Proper utilization of a MTV appeared to be
performance-related mixture properties. the most effective means to minimize thermal differentials
114 M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121
Table 1
Field projects investigated.
Route Contractor Paver model MTV model Haul time (min) Paving time Target temperature (°C)
LA30 A CAT AP655 Shuttle buggy <10 Night 149
LA1058 B CAT AP1055 Shuttle buggy 30 Day 135
US165 C CAT AP1055 Shuttle buggy 50 Day 149
LA1053 D CAT AP1055 Weiler E2850 20 Day 149
Table 2
Asphalt mixtures.
Designation Layer Mix type NMAS (mm) Asphalt cement Layer thickness (mm)
LA30 Wearing course Superpave HMA 12.5 PG70-22 m 38.0
LA1058 Wearing course Superpave WMA 12.5 PG70-22 m 38.0
US165 Wearing course Superpave HMA 12.5 PG70-22 m 50.0
LA1053 BC Binder course Superpave HMA 19.0 PG64-22 50.0
LA1053 were used to investigate whether the temperature three-point bend load configuration, Fig. 2. The load and
segregation affects the fracture resistance of finished pave- deformation are continuously recorded and the critical
ments using the semi-circular bend (SCB) test. The SCB value of J-Integral is determined by Eq. (1):
measured fracture property has been known to indicate
1 dU
the long-term cracking performance of asphalt pavements JC ¼ ð1Þ
b da
at intermediate service temperatures [10]. Tests were per-
formed in accordance with DOTD TR 330, standard test where: b = sample thickness (mm); a = the notch depth
method for ‘‘Evaluation of Asphalt Mixture Fracture (mm); and U = the strain energy to failure (kJ).
Resistance Using the Semi-Circular Bend (SCB) Test at
Intermediate Temperature.” 5. Results and discussion
The SCB test characterizes the fracture resistance of
asphalt mixtures based on a fracture mechanics concept, 5.1. Thermal profiles
the critical strain energy release rate, also called the critical
value of J-Integral, or Jc. To determine the critical value of Two distinctive types of temperature segregation were
J-Integral, semi-circular specimens with two different notch observed from all four projects investigated, namely,
depths at 25.4 mm (1 in.) and 38.0 mm (1.5 in.), were tested ‘‘cyclic” and ‘‘irregular” temperature segregations. The first
using four replicates per notch depth. The test was con- type of observed temperature segregation is known as cyc-
ducted at 25°C (77°F). A semi-circular specimen was lic temperature segregation as the temperature fluctuation
loaded monotonically until fracture occurred under a con- occurs in a repeating cyclic pattern. In the thermal profiles
stant cross-head deformation rate of 0.5 mm/min in a from all four projects shown in Fig. 3, fairly uniform pat-
116 M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121
notch
a
P 2s P
2 2
2rd=152mm, 2s=127mm, b = 38 ~ 50mm
2
terns of the full-width mat temperature increasing and asphalt mixtures. Sebesta and Scullion [13] also reported
decreasing along the longitudinal direction is clearly visual- a similar pattern of temperature differential as ‘‘truck end”
ized with changing colors. Fig. 4 presents the correspond- segregation, the period (or frequency) of which was not dis-
ing temperature fluctuations in line charts where the cussed in detail.
cyclic patterns are more evident. Shapes of the cyclic wave- The second type of temperature segregation was identi-
forms varied from one project to another and within a pro- fied as ‘‘irregular” since it occurred irregularly throughout
ject depending on how continuously the haul trucks arrive the entire paving operation without any characteristic mag-
and feed the mixture into the MTV and paver without nitude or period. The irregular temperature segregation
delay. The maximum magnitude of the cyclic temperature could occur in the longitudinal or transverse direction of
segregation (i.e., peak-and-valley temperature differential) paving operations. The irregular segregation in longitudi-
observed from the four projects did not exceed 25°C (45° nal direction most typically occurred whenever paver
F), while the period (length of one cycle of temperature dif- stopped as discussed by Stroup-Gardiner and Brown [15]
ferential) varied typically from 30 m (100 ft) to 75 m and Sebesta and Scullion [13]. During the paving opera-
(250 ft). Interestingly, this range of periods roughly tions, the paver typically stopped multiple times for either
matched the typical length of asphalt mat by a truckload machine-related or operational trouble-shooting. When it
of asphalt mix, which varied from 20 to 26 metric tons happened, the uncompacted asphalt mat – immediately
depending on the size of haul trucks. behind the screed and up to where the breakdown roller
Therefore, the cyclic temperature segregation can be was waiting – started to cool down, and a significant
viewed as an ‘‘unavoidable” temperature fluctuation due amount of cooling occurred as the waiting time extended.
mainly to the continuous natural cooling of asphalt mix- Locations of these longitudinal irregular segregations can
tures from a single truckload for the duration of laydown be easily identified from the four line charts in Fig. 4 where
of that very mixtures, but its severity is generally at a toler- some instantaneous drops of temperature trends are
able level. noticed. Depending on the cooling rate of asphalt mixture,
Willoughby et al. [18] reported similar observation which is a function of the air temperature, road bed tem-
where localized areas of intense temperature differentials perature, amount of sunlight, winds, humidity, etc., tem-
(e.g., TD up to 32°C or 58°F) occurred in a cyclic pattern, perature can drop more than 55.6°C (100°F) within less
which was believed to be responsible for the cyclic occur- than an hour of the stop of paving operations.
rence of rough surface macrotexture on the pavements. Fig. 5 presents the zoomed-in thermal profiles of areas
However, their observed cyclic temperature segregation with typical longitudinal irregular segregations. The length
was different from the current study in that the localized of the temperature segregated area was fairly consistently
cool areas of mat appeared as ‘‘cold pockets” surrounded about 1.5 m (4.9 ft) to 2.1 m (6.9 ft), which is the distance
by normal temperature mats. Cyclic appearance of those between the IR-bar and the rear edge of the screed. How-
cold pockets was most often observed when no MTV was ever, the actual affected areas were typically much wider
utilized. In the current study, on the other hand, it is note- than this distance, since the wider areas of the asphalt
worthy that the use of MTVs were required for all four mat behind the paver up to where the breakdown roller
field projects by the asphalt specifications, which con- stopped left uncompacted until the operation resumed.
tributed to proper remixing and even distribution of the The length of the actual uncompacted mat behind the
M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121 117
175°C
LA30
LA
1058
US
165
LA
1053
BC
paver was observed as little as 4 m (13 ft) and as much as observed from the four field projects was around 10°C
50 m (164 ft) depending on how close the roller followed (18°F), which was not regarded as a serious level of temper-
the paver. To minimize the uncompacted mat, therefore, ature segregations.
it seems necessary that the breakdown roller compacts To further investigate the effects of temperature segrega-
the mat behind the paver as close as possible when the tion observed immediately behind the paver on the quality
paver has to stop. Also, to avoid excessive cooling of the and performance of the pavements, IR-bar measured ther-
uncompacted mat, use of insulating tarps on the area can mal profiles from the four projects were grouped into 13.9°
be considered. C (25°F) incremental drop from their corresponding target
The irregular segregation in transverse direction, on the laydown temperatures. Table 3 lists the severity groups and
other hand, can occur due to poor remixing and uneven their temperature ranges. Following this classification,
distribution of asphalt mixtures through the paver auger, ‘‘Low” to ‘‘High” severity temperature segregated areas
and can be noticed as a streak pattern on the thermal pro- were identified from the IR-bar measured thermal profiles.
file maps as shown in Fig. 5 of LA30 where light to dark In the identified temperature segregated areas, field core
red streaks are clearly visible on both sides of the paver samples were then obtained within one week after the com-
stop. The streak pattern essentially shows the temperature pletion of the construction. A minimum of three cores per
differential across the width of the pavement. A typical severity level was required for density measurements. When
magnitude of the transverse irregular segregations the number of coring spots for a severity level was less than
118 M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121
200
170 ~60 m
Temperature (°C)
140
110
10 °C
80
LA30
50
0 500 1000 1500 2000
200
170
~60 m
Temperature (°C)
140
110
23 °C
80
LA1058
50
0 500 1000 1500 2000
200
170 ~50 m
Temperature (°C)
140
110
10 °C
80
US165
50
0 500 1000 1500 2000
200
~60 m
170
Temperature (°C)
140
110
20 °C
80
LA1053 BC
50
0 500 1000 1500 2000
Distance (meter)
three, that severity level was skipped. Cores were retrieved ium severity temperature segregated samples showed 1.9%
from the center of a wheel path. and 1.6% higher air voids than the control samples. ‘‘Con-
trol vs. low severity” and ‘‘control vs. medium severity” t-
5.2. Density variations tests returned p-values of 0.06 and 0.18, respectively.
Therefore, the impact of temperature segregation on the
Fig. 6 shows the density test results of field core samples. density of LA1058 pavement was not clearly evident. For
For LA30, medium severity temperature-segregated sam- US165, a progressive increase of air voids from low severity
ples clearly showed higher air voids than the control sam- to high severity samples is shown on the bar chart. How-
ples. A t-test between the two means resulted in a p-value ever, t-test results showed disapproval on the significance
of 0.02, and thus, it is reasonable to believe the medium of the differences with p-values of 0.45, 0.30, and 0.16 for
severity temperature segregation significantly reduced the ‘‘control vs. low,” ‘‘control vs. medium,” and ‘‘control vs.
density of the pavement. For LA1058, both low and med- high severity,” respectively. For LA1053 BC, medium
M. Kim et al. / International Journal of Pavement Research and Technology 10 (2017) 112–121 119
175°C
145 °C
95 °C 0 m 5m 10 m
175°C
124 °C 98 °C
LA
1058
95 °C 0 m 5m 10 m
175°C
107 °C
163 °C
US
165
219 °C
95 °C 0 m 5m 10 m
175°C
96 °C
US
165 158 °C
95 °C 0 m 5m 10 m
Table 3 14
Temperature segregation severity levels. 0 -25 -50 -75 -100
12
Temperature group Severity level Temperature range
10
Air Voids (%)
6.0
1
y = 0.00x2 - 0.04x 0 -25 -50 -75 -100
SCB Jc (kJ/m2)
0.6
3.0
2.0 0.4
1.0 0.2
0.0
0
-60 -40 -20 0
LA30 US165 LA1053 BC
Change in Temperature (°C)
Projects
Fig. 7. Relationship between temperature segregation and air voids. Fig. 8. Fracture resistance test results measured by SCB Jc.
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itation projects were selected for investigating the effect of Mix Asphalt, Highway Research Center, Auburn University,
temperature segregation on the quality and performance of Auburn, AL, 1992.
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