Professional Documents
Culture Documents
The success and outcome of this vocational training required a lot of guidance and
assistance from many people and we are extremely fortunate to have got this all
along the completion of our training.
I would like to express my gratitude to Mr. Raman Singla - General
Manager and Project Head, Mr. Anirudh Prakash - Joint General Manager and
Mr. Pratyush Sahu - Manager Civil for their invaluable suggestion, motivation,
guidance and support throughout the training. I respect and thank Mr. Sachin
Gowda Sir for giving us an opportunity to do this vocational training and
providing us all support and guidance which made us complete the training on
time.
We would also like to extend our gratitude towards our college,
TECHNO COLLEGE OF ENGINEERING AGARTALA for allowing us to do the
vocational training. This helped us to gain some extra field knowledge which would
be beneficial for us soon.
_____________________________________
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CONTENTS
Sl.
No. Topic Page No.
1 INTRODUCTION TO INDIAN RAILWAY 03 – 05
2 IRCON INTERNATION LIMITED 06
3 AGARTALA – AKHAURA RAILWAY CONSTRUCTION 07 – 08
4 CHALLENGES FACED BY IRCON 09
5 PILE FOUNDATION 10 – 23
6 SUPER STRUCTURE 24 – 25
7 BAR BENDING SCHEDULE 26 – 29
8 TOTAL STATION 30 – 33
9 CEILING 34
10 FIRE SAFETY FACILITIES 35
11 CONCLUSION 36
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INTRODUCTION TO INDIAN RAILWAY
▪ Indian Railway is the state-owned railway company of India. It comes under
the Minister of Railway. Indian Railways has one of the largest and busiest
rail networks in the world, transporting over 18 million passengers and
more than 2 million tons of weight daily.
▪ Its revenue is Rs 107.66 billion. It operates rail transport on 6909 stations
over a total route length of more than 63,327 km. The fleet of Indian railway
includes over 200,000 wagons, 50,000 coaches, and 8000 locomotives. It also
owns locomotives and coach production facilities.
▪ It was founded in 1853 under the East India Company. Indian Railway is
administered by the Railway Board; Indian Railways is divided into 18 zones.
Each zone railway is made up of a certain number of division.
▪ There are a total of sixty-seven divisions. It also operates the Kolkata metro.
There are six manufacturing plants of the Indian Railways. The total length of track
used by Indian Railways is about 108,805 km while the total route of the network
is 67,368 km. About 40% of the total track kilometer is electrified and almost all
electrified use 25,000 V AC, Indian.
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Senior Administrative grade office of the rank of Joint Secretary to Government of
India.
Major Sections :-
A few of the major sections under the Northeast Frontier Railway zone are :-
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Components of Railway Track :-
1. Rails :- Rails are the first main element in the Railway Track components. It is of
an I section make with steel. Two rails fix opposite to each other. These rails are
vertical I section elements places vertically throughout the track. It lies parallel
to the entire track. It carries the wheel load of trains providing them a smooth
way. And transfer the load safely to sleepers.
2. Sleepers :- Sleepers are concrete beds in the railway tracks. Itis the second
main important thing in Railway Track Components. Sleepers
are of concrete, timbers, steel, cast iron, RCC, and pre-stress
concrete. These sleepers fix vertical to each other. It fixes
throughout the track. The main work of sleepers is to hold rails
in a strong position. It receives the loads from rails and spread to
ballast and subgrades.
3. Ballast :- Ballasts are stone, aggregates, and gravels. these places below and
around the sleepers. The main work of ballast is to hold sleepers
and rails. provides them a strong grip. Stone ballasts widely use
in railway tracks in modem Railway. Formations or sub-grades:
These are natural soils on the bottom of a track. These are the
foundations of tracks. It holds rails, sleepers, ballast and the
entire track together. It supports the railway track from the
bottom layer.
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Ircon International Limited :-
• Ircon International Limited, formerly Indian Railway Construction Limited
(IRCON), is an engineering and construction organization, specialized in
transport infrastructure.
• The PSU was established in 1976, by the Government of India under the Indian
Companies Act 1956.
• IRCON was registered as the Indian Railway Construction International Ltd.
a wholly (100%) owned entity of the Ministry of Railways.
• Its primary charter was the Construction of railway Projects in India and
abroad.
• Ircon has since diversified into other transport and infrastructure segments and
with its expanded Scope of operations around the world, the name was
changed to Indian Railway International Ltd. in October 1995.
• The Ircon is well known for undertaking challenging infrastructure projects,
especially in difficult terrains in India and abroad. Ircon has completed over
1650 major infrastructure projects in India and over 900 major projects
across the globe in more than 31 countries.
Area of Business :-
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➢ It connects India(Tripura) and Bangladesh.
➢ It connects Gangasagar in Bangladesh to Nischintapur in India and from
Nischintapur to Agartala railway station.
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➢ Six kilometers of the new route falls in Bangladesh and 4 km in the Indian
State of Agartala.
➢ The project is aimed to link the British-era Akhaura Junction with Agartala
Railway Station to commence train connectivity between the two
neighbouring countries.
➢ Length of the project in Indian portion is 5.46 KM and Bangladesh portion
6.778 km.
➢ Funding : Ministry of External Affairs, India is funding the track laying in
Bangladesh while the Ministry of Development of North Eastern Region has
taken on the track laying on the Indian side. IRCON International Limited
(formerly Indian Railway Construction Limited) has been assigned
construction work on both sides of the border.
➢ The two Indian Ministries are bearing the costs from construction work to
land acquisition to resettlement of people being evicted for the completion of
the project.
➢ The Akhaura - Agartala railway project came in 2010. Three years later, both
India and Bangladesh signed a Memorandum of Understanding (MoU) for
the railway project along with other issues.
➢ With its opening, this would be the first railway route from North East India
to Bangladesh.
➢ The Yard is having Six Lines (4 MG and 2 BG). All 4 MG lines and 1BG Line is
completed. Work in progress in 2nd BG Line, expected finish by 31.03.2022.
➢ Viaduct Portion (Length - 3.2 Km, Physical Progress : 65%).
➢ Connectivity between Nischintapur Yard and Agartala Main Station. Target
Date- Sept’ 2022.
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The main challenges on the project faced by IRCON during
execution of work are heavy Rainfalls, weak sub – soil conditions,
delays in Land Acquisition, Removal of utilities, scarce availability of
construction materials, logistics. Further, working at International
Border is also subject to various restrictions and protocols. Another
challenge was to construct the track with Meter Gauge standards so as
to receive trains from Bangladesh which is Meter Gauge standard. To
overcome the weak sub - soil conditions, extensive ground
improvement using pre-fabricated vertical land (PVD) and providing
drainage composite was carried out in the Yard Portion.
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SLUMP CONE TEST
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Principle of Slump Test :-
The slump value of concrete is just a principle of gravity flow of surface of the
concrete cone that indicates the amount of water added to it, which means how
much this concrete mix is in workable condition.
• Then place the mould on the smooth horizontal, rigid, and non - absorbent
surface.
• The mould is then filled with fresh concrete in four layers with taping each
layer 25 times by taping rod, and level the top surface with a trowel.
• Then the mould is slowly pulled in vertical and removed from concrete, so
as not to disturb the concrete cone.
• This free concrete deforms all the surface to subside due to the effect of
gravity.
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• The base plate or surface should be free from vibrations or shocking.
• This test is done just after sampling nearly after 2 minutes.
PILE FOUNDATION
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• Thus these soils are not compacted when driven piles are drilled through it.
• The water has to be drained for the soil to be compacted .
1. The principal function of the pile foundation is to transmit the loads coming
over it safely to the ground. The transmission is performed whether it is
vertical or horizontal or inclined loads.
2. The pile foundation can be constructed in cohesionless soil by undergoing
techniques of displacement and vibration methods.
3. Pile foundation helps in reducing the settlement.
4. The pile foundation helps to increase the factor of safety of heavy load
structures or buildings.
5. The pile foundation guarantees the vertical structures above with safety,
security, and reliability.
6. The pile and pile cap arrangement in pile foundation help the load
distribution to be performed in a uniform manner.
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Types of Pile Foundation :-
Pile foundations can be classified based on function, materials and installation
process, etc. Followings are the types of pile foundation used in construction :-
Sheet Piles :-
This type of pile is mostly used to provide lateral support. Usually,
they resist lateral pressure from loose soil, the flow of water, etc. They are usually
used for cofferdams, trench sheeting, shore protection, etc. They are not used for
providing vertical support to the structure. They are usually used to serve the
following purpose :-
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• For isolation of foundation from adjacent soils.
• For confinement of soil and thus increase the bearing capacity of the soil.
• The total capacity of end bearing pile can be calculated by multiplying the
area of the tip of the pile and the bearing capacity of at that particular
depth of soil at which the pile rests. Considering a reasonable factor of
safety, the diameter of the pile is calculated.
Friction Pile :-
• Friction pile transfers the load from the structure to the soil by the
frictional force between the surface of the pile and the soil surrounding the
pile such as stiff clay, sandy soil, etc. Friction can be developed for the
entire length of the pile or a definite length of the pile, depending on the
strata of the soil. In friction pile, generally, the entire surface of the pile
works to transfer the loads from the structure to the soil.
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• The surface area of the pile multiplied by the safe friction force developed
per unit area determines the capacity of the pile.
• While designing skin friction pile, the skin friction to be developed at a pile
surface should be sincerely evaluated and a reasonable factor of safety
should be considered. Besides this one can increase the pile diameter,
depth, number of pile sand make pile surface rough to increase the capacity
of
friction pile.
1. Timber Piles
i. Untreated
ii. Treated with Preservative
2. Concrete Piles
i. Pre - cast Piles
ii. Cast–in–place Piles
3. Steel Piles
i. I – Section Piles
ii. Hollow Piles
4. Composite Piles
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Timber Piles :-
Timber piles are placed under the water level. They last for approximately about
30 years. They can be rectangular or circular in shape. Their diameter or size can
vary from 12 to 16 inches. The length of the piles is usually 20 times of the top
width. They are usually designed for 15 to 20 tons. Additional strength can be
obtained by bolting fish plates to the side of the piles.
Concrete Piles :-
• Once the length of the pile is decided, it is difficult to increase or decrease the
length of the pile afterward.
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• Needs heavy and expensive equipment to drive.
• Needs sufficient place on site for storage of the materials used for
construction.
• It is difficult to construct cast in situ piles where the underground water
flow is heavy.
Steel Piles :-
Steel piles may be of I - section or hollow pipe. They are filled with concrete.
The size may vary from 10 inches to 24 inches in diameter and thickness is
usually ¾ inches. Because of the small sectional area, the piles are easy to drive.
They are mostly used as end-bearing piles.
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Advantages of Steel Piles :-
. Composite Piles :-
Combination of different materials in the same of the pile. As indicated earlier,
part of a timber Pile that is installed above groundwater could be vulnerable to
insect attack and decay. To avoid this, concrete or steel pile is used above the
groundwater level, whilst wood pile is installed under the groundwater level.
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Basically these type of piles are used in our site :-
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Recommended Pile capacity & Lateral Load (As per IS code)
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PILE CAP
A pile cap is a thick concrete mat that rests on concrete timber piles that have
been driven into soft or unstable ground to provide a suitable stable foundation.
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Necessity of Pile Cap :-
Pile caps create a stable foundation and offer a larger area for the distribution
of the building load onto the piles. They act in a similar way to piled raft
foundations, where a concrete slab rests on soil which may be susceptible to
movement, above a group of piles.
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SUPER STRUCTURE
DECK SLAB :-
Basically, the Deck slab is the part of structures which is constructed over
the girders and being used by the vehicles to cross over the bridge. It also acts as
a medium to bind the girders, as the load of vehicles is directly taken by the deck
slab and further transferred to the girders. The specifications require that the
minimum thickness of a concrete deck, excluding any provisions for grinding,
grooving and sacrificial surface, should not be less than 7 inch.
Deck slab is designed for maximum moment due to deck action. the T
beam designed as the IRC : 21 - 2000. The deck beam is designed as a cantilever
on a pier. The Pier is designed for the axial dead load and live load from the slab,
girders, deck beam.
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Advantages of Deck slab :-
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BAR BENDING SCHEDULE
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Bar Bending Schedule is used by the -
▪ Detailer
▪ person checking the drawing
▪ contractor who orders the reinforcement
▪ organization responsible for fabricating the reinforcement
▪ steel fixer
▪ clerk of works or other inspector
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BAR BENDING SCHEDULE FOR SLAB
Number of Bars =
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Advantages of Bar Bending Schedule :-
➢ Ideas of different sizes of bars, bend and length of bars can be easily acquired
through schedule of bars.
➢ It provides the exact quantity of steel required for work due to which
optimization of reinforcement can be done in case of cost overrun.
➢ Bar bending schedule makes it easy for site engineers to check and verify the
cutting length and bar bending while inspection on the site.
➢ At the end of the entire work the construction bills can be easily created with
the help of these schedules of bars.
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TOTAL STATION
Setting up :-
It is very important for every surveyor to have all of their equipment ready for the
job ahead. One missing item could cost your organization time and money.
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Prepare the following items :-
a. Tripod
b. Tribrach
c. Total Station
d. Survey Controller
e. Power Cable
f. Communication Cable
g. Battery Pack
h. Survey Controller
j. Hammer
Within our projects we typically need to establish a new point of reference with a
temporary benchmark. Using a small nail tapped into the centre of a wooden
stake, pound the stake into, and as flush as possible, with the ground.
While holding the tripod, loosen the tripod leg clamps and extend the tripod up
to a height near your neck and chin. Tighten the leg clamps. Spread out the
tripod legs evenly, about two to three feet for each leg, and centre it over your
benchmark stake. The top of your tri-pod should be mostly level and parallel with
a horizontal plane.
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Step 4 : Attach the Tribrach and Coarse Level the Tripod over
the Benchmark
Viewing the level bubble, adjust the height of two tripod legs so that the bubble is
close to centre. Then use the tribrach levelling screws for a more precise bubble
level. Alternate back-and-forth between the optical plummet and level bubble to
gain the most centre and level position. You may need to loosen the centre tripod
screw to shift the tribrach for a more centre cross-hair position.
Remove the Total Station from the carrying case and secure it to the top of the
tribrach with the tribrach/instrument lock. Be careful with this step as the
instrument can cost up to $25,000! I know my bank account couldn’t support
that bill.
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Step 7 : Connect Power Supply and Communication Cables
Attach the battery pack to the tripod. Connect one cable from the battery pack to
the instrument connection port. Connect the other cable from the battery to the
survey controller.
Press the black button on the instrument to power it on. Press the green button
on the survey controller to power it on. On the survey controller, use the stylus to
open the survey controller program. The software will open fine-levelling
automatically.
To fine level the instrument, turn the total station so that its face-plate is parallel
with two tribrach levelling screws. These two screws will be used to adjust the
trunnion (left and right) and the sighting (forward and back). Now that the
instrument has been successfully levelled, press the accept button so that the
instrument can perform its compensation action.
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CEILING
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FIRE SAFETY FACILITIES
▪ Hooter - 9 nos.
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CONCLUSION
As a student of TECHNO COLLEGE OF ENGINEERING
AGARTALA, I would like to say this training program is an excellent
opportunity for me to get to ground level and experience the things
that I would have never gain.
I am grateful to the TCEA and IRCON INTERNATIONAL
LTD. For giving me this wonderful opportunity.
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