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INTERNATIONAL Page 1 of 29
PRACTICE
(This practice is appropriate for attachment to Inquiry or Purchase Document) Rev. 1 March 1998
SCOPE
I 1.1 This practice covers the design of machine and auxiliary system instrumentation and panels for
compressors and drivers. It also delineates the responsibilities of the machinery vendor and the Owner in
supplying the instrumentation.
I 1.2 An asterisk () indicates that either a decision by the Purchaser is required, that additional information is
to be furnished by the Purchaser, or that information for Purchaser approval is to be supplied by the
Vendor or Contractor.
TABLE 1
PRACTICES
I 2.2 Table 2 lists the practices which shall be used with this practice as specified by the Purchaser.
TABLE 2
PRACTICES
IP 15-7-1 Electric Power Branch Circuit Design for IP 15-11-1 Instrument Control Panels
Instrumentation
DEFINITIONS
I 3.1 Locally mounted instruments are those which are mounted on or near the machinery, at or near piping,
but not on panels, and include switches, transmitters, thermocouples, and gages.
I 3.2 Local panels are those which provide mounting for all indicating instruments and controllers for process
and auxiliary system variables which the operator requires for placing the machine in process service.
I 3.3 Control house operating consoles are panels in the main control house which are used for overall
process operation.
I 3.4 Critical services are those where a lifecycle evaluation of an unspared compressor installation has shown
that the costs associated with a compressor outage justify the added costs of redundant field
instrumentation and logic systems with TMR architecture. Critical services shall be specified.
I 3.5 Triple Modular Redundant (TMR) architecture describes an integrated fault tolerant programmable logic
system composed of three isolated parallel subsystems (triplicated central processing units, triplicated
communication paths, and input/output modules whose module design contains triplicated data handling
circuits). Two-out-of-three voting is performed at each part of the system, where possible. TMR logic
systems may be used with either single or redundant field sensors.
DESIGN
I 4.1 Tables 3 through 8 list the instrumentation to be supplied, the mounting location, and delineate the
purchaser's and vendor's areas of responsibility.
O 4.2 A local panel shall be provided by the contractor for each compressor to allow for startup and routine
monitoring. Space may be required for readout instrumentation supplied by the machinery vendor.
R,C 4.3 The Purchaser shall specify the manufacturer and model for the standard instruments to be supplied by
machinery vendors. To the maximum extent possible, they shall be the same as used in the rest of the
plant. Instruments shall be in accordance with IP 15-6-1 and IP 15-6-2.
I 4.4 Temperature instruments shall be in accordance with IP 15-2-1.
I 4.5 Pressure instruments shall be in accordance with IP 15-3-1.
O 4.6 Pressure instruments shall be mounted near the sensing point elevation to eliminate the need for head
compensation of readings or setpoints.
I 4.7 Flow instruments shall be in accordance with IP 15-4-1.
I 4.8 Level instruments shall be in accordance with IP 15-5-1.
S,R 4.9 Protective systems shall be in accordance with IP 15-7-2. In addition, the following requirements shall
apply to automatic start-up and shutdown systems:
a. Automatic start-up systems (e.g., spare oil pump cut-in) shall be designed as protective systems and
may be integrated with the protective systems.
b. The design of protective circuits shall be “Fail-No-Action" per IP 15-7-2. Automatic start-up circuits,
however, shall be designed “Fail-Action." Exceptions shall be approved by the Owner's Engineer.
c. Automatic start-up and shutdown systems for critical services shall be implemented using TMR logic
systems. Sensor and end element redundancy and associated voting requirements are specified in
Tables 3A or 5A as applicable.
d. The sensor and end element redundancy and voting requirements for critical initiators will be
specified by the Owner's Engineer.
e. Redundant protective system sensors shall have their own separate taps/isolation valves or wells to
facilitate on-line testing or maintenance.
f. Design of all automatic start-up and shutdown circuits shall include provisions for on-line testing of
each component of the system without affecting process operations.
O,R 4.10 Upon instrument air or electrical power failure, regulating devices including governors shall fail in a
position which insures continued safe operation of the compressor and driver. The design shall provide the
operator with a manual shutdown operation from the local panel and the control house.
Manual trip initiators shall be designed to remain operable regardless of a failure of the protective system
logic. These manual trip initiators shall also be input to the protective system logic and shall be fireproofed
per IP 14-3-1.
O 4.11 Alarms shall be in accordance with IP 15-7-3. One common annunciator shall be furnished for each
compressor. The local panel alarms on each compressor service (compressor, gear, driver) shall actuate
common alarms in the control house to call the (Control House) operator's attention to an alarm condition
at the machine.
O 4.12 When specified by Purchaser, instrumentation designated as located on the local panel may selectively or
totally be located or duplicated in the control house.
Revision Memo
1/71 Revision 1 1/83 Revision 5
6/71 Revision 2 6/86 Revision 6
1/79 Revision 3 6/88 Revision 7
6/81 Revision 4 12/92 Revision 8
6/96 Revision 0 - Original Issue of International Practice
3/98 Revision 1
This is a reaffirmation of Revision 0, June 1996, with only minor editorial changes.
LETTERS
Brg Bearing
D Drum
GB Gage Board
LP Local Panel
Ma Machine
P Piping
TABLE 3
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND (DRY) ROTARY SCREW COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS INDICATED) MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT LOCATION HARDWARE LOCATION
Oil Pump-Main PI P — —
TABLE 3 (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND (DRY) ROTARY SCREW COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Head Tank, LC T — —
Each Casing LCV P — —
(If Applicable) LG T — —
LS (One) T LHA LP
LS (One) T LLA, LL (CI), LL (CI)A LP Note 2
LS (One) T LLL (CO) &
LLL (CO)A
} Note 4 LP Note 3
TABLE 3 (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND (DRY) ROTARY SCREW COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Individual Seal PI P
Primary Seal FE, FT (Two) P FHA, *FHH(CO) & LP
Leakage (IB & OB) FHH(CO)A Notes 3, 6, 7
FI SP — —
PT P — —
Individual Seal PI P — —
Secondary Seal PT P — —
Leakage (IB & OB) FE, FT P — —
FI SP — —
Individual Seal PI P — —
Secondary Seal FE, FT P FHA LP
Leakage (IB & OB) FI SP — —
TABLE 3 (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND (DRY) ROTARY SCREW COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Total Compressor — — FI LP
Flow — — FE, FT P
Recycle Flow — — FI LP
— — FE, FT P
Flushing Lateral, FI P — —
Each HCV P — —
Axial ZE (Two) Ma — —
ZI (One) LP — —
ZS Note 11 LP ZHA LP
ZHH(CO) Note 3
ZHH(CO)A LP
TABLE 3 (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND (DRY) ROTARY SCREW COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Notes:
(1) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for point.
Cut out relays shall not be wired. Purchaser supplies panel alarm light (one per train) to indicate “High Lube Oil
Temperature" alarm on local panel and all circuits required to connect high temperature relays to the machinery
alarm systems.
(2) Connected to standby pump low pressure or low level cut in.
(3) Connected to driver shutdown system.
(4) Action controlled by seal oil header pressures for some seal systems.
(5) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for point.
Cut out relays shall not be wired. Purchaser supplies panel alarm light (one per train) to indicate “High Seal Oil
Temperature" alarm on local panel and all circuits required to connect high temperature relays to the machinery
alarm systems.
(6) The primary seal high, high flow shutdown is optional.
(7) When purge gas is specified, High Primary Seal Leakage is determined by High Flow Differential of Primary Seal
Leakage to Flare vs Purge Gas Flow to the individual seal.
(8) All Compressor Inlet interstage, and discharge MOV's shall be provided with position switches which activate the
main unit cut out should the MOV move past the 50% closed position. Circuits are provided to connect the
switches into the machinery alarm and trip system.
(9) Anti surge instrumentation as specified by purchaser.
(10) Vibration monitor vendor supplies high vibration (displacement) alarm relay and high vibration cut out relay.
Purchaser supplies panel alarm light (one per train) to indicate above functions for local panel and all circuits
required to connect vibration relays to machinery alarm and trip systems.
(11) Vibration monitor vendor supplies high axial position alarm relay and high axial position cut out relay. Purchaser
supplies panel alarm light (one per train) to indicate function for local panel and all circuits required to connect
axial position relays to machinery alarm and trip systems.
(12) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
radial bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Radial Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(13) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
thrust bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Thrust Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(14) Provided on train driver.
TABLE 3A
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT AS INDICATED) LOCATION HARDWARE LOCATION LOGIC
TABLE 3A (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION LOGIC
Oil Filter PdI P — —
PdT Note 2 P PdHA LP
Head Tank LC T — —
Each Casing LCV P — —
(If Applicable) LG T — —
LT (Three) T LHA LP
LLA, LL(CI), LP TMR
LP (2-o-o-3)
LL(CI)A
LLL(CO) & } Note 5 —
LLL(CO)A
Seal Oil Header PCV (If Applicable) P PI LP
PI P — —
Seals/Buffered PdI & PdS P PdA LP
Labyrinths
Atmospheric Drain FI (Sight Glass) P — —
TW & TID P — —
Drain Trap LG P — —
(If Applicable) LC & LCV P — —
Compressor Buffer Gas PdT P PdHA LP
Dry Filtration PdI SP — —
Gas Seals Buffer Gas Header PCV P — —
Figure 1: Pressure Control PI, TW & TID P — —
Unpressurized Individual Seal FE, FT P — —
Dual Cartridge Buffer PdT P PdLA, PdHA LP
(Tandem) Seal Gas Supply PdI, FI SP — —
Design w/o (IB & OB)
Internal
Labyrinth
Individual Seal PI P — —
Primary FE, FT (Three) P FHA LP
Seal Leakage *FHH(CO) & Notes 6 & 7 TMR
(IB & OB) FHH(CO) A LP (2-o-o-3)
FI SP — — —
PT P — — —
Individual Seal PI SP — —
Secondary Seal PT P — —
Leakage FE, FT P — —
(IB & OB) FI SP — —
Individual Seal PCV P — —
Outboard PT P DPLA, DPHA LP
Separation PI P, SP — —
Gas FE, FT P — —
FI SP — —
Primary Seal Vent PdI SP — —
vs — — PdLA LP
Secondary Seal
Vent
Differential
Pressure
TABLE 3A (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION LOGIC
Individual Seal PI P — —
Secondary Seal PT P — —
Leakage FE, FT P — —
(IB & OB) FI SP — —
TABLE 3A (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION LOGIC
Individual Seal PI P — —
Secondary Seal FE, FT P — —
Leakage (IB & OB) FI SP — —
Total Compressor — — FI LP
Flow FE, FT P
Recycle Flow — — FI LP
FE, FT P
Flushing Lateral, FI P — —
Each HCV P — —
TABLE 3A (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION LOGIC
Axial ZE (Two) Ma — —
ZI (One) LP — —
ZS & Note 11 LP ZHA LP TMR
ZHH (CO) Note 13 (2-o-o-2)
ZHH (CO) A LP
Motor Windings II LP
Notes:
(1) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for point.
Cut out relays shall not be wired. Purchaser supplies panel alarm light (one per train) to indicate “High Lube Oil
Temperature" alarm on local panel and all circuits required to connect high temperature relays to the machinery
alarm systems.
(2) A zeroing by-pass valve is not permitted in lube, control, or seal oil service.
(3) The median selected value of the three sensors (2-o-o-3 voting) shall be used to generate the pre-alarm, the
standby pump cut-in and the cut-in alarm. One of the three sensors may be connected to the controller, however
failure of the controller shall not impact the sensor's signal value also being input to the median selector.
(4) The median selected value of the three sensors (2-o-o-3 voting) shall be used to generate the pre-alarm, the
driver shutdown initiator and the trip initiator alarm.
(5) The median selected value of the three sensors (2-o-o-3 voting) shall be used to generate the pre-alarm, the
standby pump cut-in, the cut-in alarm, the driver shutdown initiator and the trip initiator alarm. For some seal
systems, one of the three sensors may be connected to the controller, however failure of the controller shall not
impact that sensor's value also being input to the median selector.
Action controlled by seal oil header pressure via median select from triplicated pressure transmitters for some
seal systems.
(6) Differential pressure transmitters shall be used. The median selected value of the three sensors (2-o-o-3 voting)
shall be used to generate the pre-alarm, the driver shutdown initiator and the trip initiator alarm. Each of the
three transmitters shall have separate isolation valves. Where orifice plates are used, two of the sensors shall
use one set of taps while the third shall use the second set of taps.
(7) The primary seal, high, high flow shutdown is optional.
TABLE 3A (Cont)
INSTRUMENTATION FOR CENTRIFUGAL, AXIAL AND
(DRY) ROTARY SCREW COMPRESSORS IN CRITICAL SERVICE
(8) All compressor inlet, interstage, and discharge MOV's shall be fitted with a sufficient number of gear-driven limit
switch rotors mounted inside actuator housing to provide three independent contacts indicating the position of
the MOV's. The Normally Open contacts shall be used and shall close when the MOV is less than 50% open.
The logic shall initiate a driver shutdown and prevent restart whenever 2-o-o-3 contacts from any one MOV
indicated less than 50% open. A nominal one second time delay on the voter output shall be used to prevent
spurious driver trips. These contacts shall also be used to generate a discrepancy alarm (1-o-o-3 disagree) and
the trip initiator alarm.
(9) When purge gas is specified, High Primary Seal Leakage is determined by High Flow Differential of Primary Seal
Leakage to Flare vs Purge Gas Flow to the individual seal.
(10) Anti surge instrumentation as specified by Purchaser.
(11) Vibration monitor vendor will supply vibration monitor rack with individual channel “Timed OK" circuits configured
for a +2 mA signal upon detecting a fault as well as both a high vibration (displacement) alarm relay and high
vibration cut out relay. Purchaser supplies panel alarm light (one per train) to indicate above functions for local
panel and all circuits required to connect vibration relays to machinery alarm and trip systems.
(12) Radial vibration shutdown and alarm functions shall be based on the following combinations of the “Alarm",
“Danger", and “Timed OK" contacts associated with each of the “x" and “y" probes at each bearing. Driver
shutdown and trip initiator alarm shall occur when either the “x" or the “y" probe at one bearing is in “Danger"
AND either the “x" or the “y" probe at the bearing on the opposite side of the same casing is in “Alarm." A “Timed
OK" fault on a given probe shall defeat that probe's “Alarm" and “Danger" contacts but allow the vibration voting
logic to continue providing protection with the remaining good probes. Upon detecting a “Timed OK" fault on
BOTH probes of a given bearing, the vibration trip initiator for that casing is automatically defeated for the
duration of loss of bearing monitoring. A VHA per casing shall sound when any probe for that casing is in
“Alarm." A VHHA per casing shall sound when any probe for that casing is in “Danger."
A “Fault" alarm per compressor/driver shall sound in the control house when any probe in the train detects a
“Timed OK" fault.
(13) Unless otherwise specified axial position ZHH (CO) shall be configured such that two of two (2-o-o-2) ZHH
(CO)'s are required to actuate cut out. Upon detecting a “Timed OK" fault, the logic will default to 1-o-o-1 on the
remaining channel.
(14) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
radial bearing temperature point. Cut out relays shall not be wired. Purchaser panel alarm light (one per train) to
indicate “High Radial Bearing Temperature" alarm on local panel and all circuits required to connect high
temperature relays to the machinery alarm systems.
(15) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
thrust bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Thrust Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(16) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for point.
Cut out relays shall not be wired. Purchaser supplies panel alarm light (one per train) to indicate “High Seal Oil
Temperature" alarm on local panel and all circuits required to connect high temperature relays to the machinery
alarm systems.
(17) Provided on train driver.
TABLE 4
INSTRUMENTATION FOR RECIPROCATING PROCESS COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
TABLE 4 (Cont)
INSTRUMENTATION FOR RECIPROCATING PROCESS COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Compressor Rod
Vibration Monitoring System VS (One) Ma VHA, VHH(CO)A & VHH(CO) LP Notes 1 & 4
Motor Windings II LP
Notes:
(1) Connected to driver shutdown system.
(2) LLA and system failure alarm.
(3) The compressor stage inlet MOV('s) shall be fitted with a gear-driven limit switch rotor mounted inside the
actuator housing to provide a contact indicating the position of the MOV('s). The Normally Open contact shall be
used and shall close when the MOV is less than 50% open. The logic shall initiate a driver shutdown, generate a
trip initiator alarm and prevent restart whenever (any one) MOV indicate less than 50% open. A nominal one
second time delay shall be used to prevent spurious driver trips.
(4) Vibration monitor vendor supplies high vibration alarm relay and high vibration cut out relay. Purchaser supplies
panel alarm light (one per train) to indicate above functions for local panel and all circuits required to connect
vibration relays to machinery alarm and trip systems. “Timed OK" fault shall be alarmed and shall automatically
defeat the corresponding vibration cut out logic for the duration of the fault."
TABLE 5
INSTRUMENTATION FOR SPECIAL PURPOSE STEAM TURBINES
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT (QUANTITY AS INDICATED) LOCATION HARDWARE LOCATION
Seal System
Steam to Ejector — — PI P
Inlet Line(s) PI GB PT P
TID GB PI LP, P
TW & (TC) Ma TI LP, P
— — FE, FT P
— — FI LP
Exhaust PI GB PT P
TID GB PI LP, P
TW & (TC) Ma TI LP, P
— — * THA LP
— — * PHA, *PLA LP
TABLE 5 (Cont)
INSTRUMENTATION FOR SPECIAL PURPOSE STEAM TURBINES
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT (QUANTITY AS INDICATED) LOCATION HARDWARE LOCATION
Notes:
(1) Signal received from driver and driven equipment shutdown (cut out) functions.
(2) Position switches shall indicate on the local panel valve position as full opened or full closed.
(3) Steam ring pressure of single valve turbines only.
(4) Vibration monitor vendor supplies high vibration (displacement) alarm relay and high vibration cut out relay.
Purchaser supplies panel alarm light (one per train) to indicate above functions for local panel and all circuits
required to connect vibration relays to machinery alarm and trip systems.
(5) Vibration monitor vendor supplies high axial position alarm relay and high axial position cut out relay. Purchaser
supplies panel alarm light (one per train) to indicate function for the local panel and all circuits required to
connect axial position relays to the machinery alarm and trip systems.
(6) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
thrust bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Radial Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm system.
(7) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
radial bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Radial Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(8) One speed indicator to be located near trip and throttle valve for easy visibility during start up.
(9) Mechanical overspeed bolt optional with TMR configured electronic tachometer with overspeed protection active.
(10) Activation of any trip device shall also cause the turbine's governor valves to close in addition to closing the trip
and throttle valve.
(11) The power source for the turbine electronic overspeed system is classified as essential service and must be
from the train protective system UPS power supply in accordance with IP 15-7-2.
TABLE 5A
INSTRUMENTATION FOR SPECIAL PURPOSE STEAM TURBINES IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE (QUANTITY MOUNTING FUNCTIONAL MOUNTING
SYSTEM & EQUIPMENT AS INDICATED) LOCATION HARDWARE LOCATION LOGIC
Seal System
Steam to Ejector — — PI P
Inlet Line(s) PI GB PT P
TID GB PI LP, P
TW & (TC) Ma TI LP, P
— — FE, FT P
— — FI LP
Trip and Throttle Valve PL(CO)V (Two) Notes 1 & P H (CO) LP, CH TMR
Note 8 6 Ma — — (1-o-o-2)
H(CO) Ma — —
*SH(CO) Note 7 P ZHA LP
ZS (Two) — ZLA LP Note 2
—
Exhaust PI GB PT P
TID GB PI LP, P
TW & (TC) Ma TI LP, P
— — TI, * THA LP
— — * PHA, PLA LP
TABLE 5A (Cont)
INSTRUMENTATION FOR SPECIAL PURPOSE STEAM TURBINES IN CRITICAL SERVICE
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE (QUANTITY MOUNTING FUNCTIONAL MOUNTING
SYSTEM & EQUIPMENT AS INDICATED) LOCATION HARDWARE LOCATION LOGIC
Tachometers SE (Three) Ma — —
SI LP (Three), — —
— Ma (One) SI CH
Note 3
Notes:
(1) Signal received from driver and driven equipment shutdown (cut out) functions.
(2) Position switches shall indicate on the local panel valve position as full opened or full closed.
(3) One speed indicator to be located near trip and throttle valve for easy visibility during start up.
(4) Steam ring pressure of single valve turbines only.
(5) Electronic Governor shall be of TMR architecture with demonstrated fault tolerance capability.
(6) “The protective system shall energize two solenoid valves when a trip is initiated. These solenoid valves shall be
integrated into the trip and throttle valve piping such that only 1-o-o-2 solenoid valves need to be energized to
initiate a trip. The piping configuration shall be designed to allow on-line solenoid valve testing and
maintenance."
(7) Mechanical overspeed bolt optional with TMR configured electronic tachometer with overspeed protection active.
(8) Activation of any trip device shall also cause the turbine's governor valves to close in addition to closing the trip
and throttle valve.
(9) The power source for the turbine electronic overspeed system is classified as essential service and must be
from the train protective system UPS power supply in accordance with IP 15-7-2.
TABLE 6
INSTRUMENTATION FOR COMBUSTION GAS TURBINES (CRITICAL SERVICES INCLUDED)
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Outlet * PI — — LP
Supply Header PI P — —
PS P PLA LP
PS P PLL(CO), PLL(CO)A LP Note 1
TW & (TC) P TR LP
PCV (Low Pressure) P PCV (High Pressure) P
FCV P FR LP
Supply Header PI P — —
PS P PLA LP
PS P PLL(CO) & PLL(CO)A LP Note 1
TW & TID P — —
PCV P FR LP
TABLE 6 (Cont)
INSTRUMENTATION FOR COMBUSTION GAS TURBINES
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
TABLE 6 (Cont)
INSTRUMENTATION FOR COMBUSTION GAS TURBINES
Notes:
(1) Signal received from or sent to driver and driven equipment shutdown (cut out) functions.
(2) Vibration monitor vendor will supply vibration monitor rack with individual channel “Timed OK" circuits configured
for a +2 mA signal upon detecting a fault as well as both a high vibration (displacement) alarm relay and high
vibration cut out relay. Purchaser supplies panel alarm light (one per train) to indicate alarm above functions for
local panel and all circuits required to connect axial position relays to the machinery alarm and trip systems.
(3) Vibration monitor vendor supplies high vibration (displacement) alarm relay and high vibration cut out relay.
Purchaser supplies panel alarm light (one per train) to indicate above functions for local panel and all circuits
required to connect vibration relays to machinery alarm and trip systems.
(4) Vibration monitor vendor supplies high axial position alarm relay and high axial position cut out relay. Purchaser
supplies panel alarm light (one per train) to indicate function for the local panel and all circuits required to
connect axial position relays to the machinery alarm and trip systems.
(5) Bearing thermocouples shall be applied to heavy duty gas turbines only. Temperature monitor vendor supplies
high temperature alarm relay and high temperature cut out relay for each radial bearing temperature point. Cut
out relays shall not be wired. Purchaser supplies panel alarm light (one per train) to indicate “High Radial
Bearing Temperature" alarm on local panel and all circuits required to connect high temperature relays to the
machinery alarm systems.
(6) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
thrust bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Thrust Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(7) For combustion gas turbines units in critical service, radial vibration and axial position monitoring systems shall
be configured the same as those for centrifugal, axial, and rotary screw compressors in critical service as
defined in Table 3A. See Table 3A including Table 3A notes 11, 12, and 13.
(8) Shutdown systems shall include two shutout valves plus automatic fuel bleed in gas service or automatic drain in
liquid service between the two shutoff valves.
TABLE 7
INSTRUMENTATION FOR HIGH SPEED, SPECIAL PURPOSE GEAR UNITS (CRITICAL SERVICES INCLUDED)
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Lube Oil System
Same Requirements as Table 3, (Table 3A for
Critical Services) Instrumentation for Centrifugal,
Axial, and (Dry) Rotary Screw Compressors Plus TW & TID P
Following: Gear Box Drain(s). FI P
Vibration Axial Position & Bearing
Temperature Monitoring Systems
Gear Casing Note 9
Each Radial Bearing VE (Two) Ma — —
VI (One) LP — —
VS Note 2 LP VHA LP
— — VHH(CO) Note 1
— — VHH(CO)A LP
Axial Position ZE (Two) Ma — —
ZI (One) LP — —
ZS Notes 3 & 4 LP ZHA LP
— — ZHH(CO) Note 1
— — ZHH(CO)A LP
Casing Vibration VE Ma — —
VI & Note 5 LP — —
VS LP VHA LP Note 5
Phase Angle Note 7 VPE (Two) Ma — —
(TC) (Two) Brg TI LP Note 6
Each Radial Bearing TS (THA)
TW & TI Ma — —
TS(THA) LP
Notes 3 & 8
Notes:
(1) Signal sent to driver equipment shutdown (cut out) functions.
(2) Vibration monitor vendor supplies high vibration (displacement) alarm relay and high vibration cut out relay.
Purchaser supplies panel alarm light (one per train) to indicate above functions for local panel and all circuits
required to connect vibration relays to machinery alarm and trip systems.
(3) Instrumentation is to be duplicated for each thrust bearing of single helical gears.
(4) Vibration monitor vendor supplies high axial position alarm relay and high axial position cut out relay. Purchaser
supplies panel alarm light (one per train) to indicate function for the local panel and all circuits required to
connect axial position relays to the machinery alarm and trip systems.
(5) Vibration monitor shall be dual path type providing readout in acceleration and velocity. Vibration monitor vendor
supplies high vibration alarm relay (velocity and acceleration channels). Purchaser supplies panel alarm light
(one per train) to indicate function for the local panel and all circuits required to connect high vibration relays to
the machinery alarm systems.
(6) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
radial bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Thrust Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(7) One (1) phase angle transducer is to be supplied for each different shaft speed of compression train.
Transducer may be mounted on gear pinion or compressor shaft and on bull gear shaft.
(8) Temperature monitor vendor supplies high temperature alarm relay and high temperature cut out relay for each
thrust bearing temperature point. Cut out relays shall not be wired. Purchaser supplies panel alarm light (one
per train) to indicate “High Thrust Bearing Temperature" alarm on local panel and all circuits required to connect
high temperature relays to the machinery alarm systems.
(9) For special purpose gear units in critical service, radial vibration and axial position monitoring systems shall be
configured the same as those for centrifugal, axial, and rotary screw compressors in critical service as defined in
Table 3A. See Table 3A including Table 3A notes 11, 12, and 13.
TABLE 8
INSTRUMENTATION FOR PACKAGED HIGH SPEED CENTRIFUGAL AIR COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Main PI P — —
Discharge, Each PI P — —
Stage TW & TID P — —
TABLE 8 (Cont)
INSTRUMENTATION FOR PACKAGED HIGH SPEED CENTRIFUGAL AIR COMPRESSORS
BY VENDOR BY PURCHASER
FUNCTIONAL
HARDWARE
(QUANTITY AS MOUNTING FUNCTIONAL MOUNTING
SYSTEM AND EQUIPMENT INDICATED) LOCATION HARDWARE LOCATION
Gear Casing VE Ma — —
VI LP — —
VS LP — —
VHA Note 4 LP — —
— —
— —
Compressor Bearings
Notes:
(1) Connected to driver shutdown system.
(2) One (1) phase angle transducer is to be supplied for the compressor. If space permits, one (1) phase angle
transducer shall be provided for each different shaft speed of compression train.
(3) Instrumentation is to be duplicated for each thrust bearing.
(4) Vibration monitor shall be dual path type providing readout in acceleration and velocity. Vibration monitor vendor
supplies high vibration alarm relay (velocity and acceleration channels). Purchaser supplies panel alarm light
(one per train) to indicate function for the local panel and all circuits required to connect high vibration relays to
the machinery alarm systems.
(5) Connected to standby oil pump low pressure cut-in.
FIGURE 1
UNPRESSURIZED DUAL (TANDEM) DRY GAS SEAL (WITHOUT INTERNAL LABY)
1 (2)
PI PT FT
Pdl
PdT Vent
1 (12)
1 (1)
(9) 1 FT FT FT
PT PI
(16) 1 FT
Flare
1 (5) (8) 1
(14) 1 PT PI
PT PI
Flare
FT 1 (6) (7) 1 FT
(4) FT FT FT
FC 1 (3) 1
Separation Gas 1 (5) PdT PdT 1 (13)
(14) 1 PI
PT PI PdI PdI
Vent
Balance Line PT
FC FT
(16) 1 FT 1
1
(11)
(15)
S P P S
Legend
150102f1 Route to drain. Do not return to reservoir. 1 Interlock
Notes:
(1) PdT drives buffer gas filter PdI on gas seal panel and generates the filter HdPA on local panel.
(2) PCV controls buffer gas differential pressure from lower of 2 PdT's (3 or 4).
(3)/(4) PdT's generate buffer gas pressure control signal for PCV (2) as well as drive PdI's on gas seal panel and
buffer gas pressure alarms, PdHA and PdLA, on the local panel.
(5) PT's (5) generate separation gas pressure signal for local seal panel. The difference between PT's (5) and
PT's (10 & 11) is used to control separation gas pressure via PCV's (14) and activate high and low separation
gas differential pressure alarms.
(6)/(7) FT's drive individual seal buffer gas flow indicators on gas seal panel.
(8)/(9) PT's used along with pressure signals from PT's (10 & 11) to generate Primary Seal Vent vs. Secondary Seal
Vent Differential Pressure Indicators on gas seal panel as well as drive the PdLA' s on the local panel.
(10)/(11) PT's (10 & 11 ) generate secondary seal vent pressure signal for local gas seal panel. The difference
between PT's (10 & 11) and PT's ( 5) is used to control separation gas pressure via PCV's (14) and activate
high and low separation gas differential pressure alarms.
(12)/(13) FT's used to drive FI's on gas seal panel as well as generate FHA, FHH (CO), & FHH (CO) A on the local
panel. Critical trains will have these FT's triplicated and utilize TMR 2-o-o-3 logic.
(14) PCV controls separation gas differential pressure.
(15)/(16) FT's drive flow indicators on gas seal panel.
FIGURE 2
UNPRESSURIZED DUAL (TANDEM) DRY GAS SEAL (WITH INTERNAL LABY)
I (2)
PdI Vent
I
I (1)
F T (22)
I (5) I (12)
(14) FT FT FT
I
PT PI (9) I PI
PT
Separation Gas
(5) Flare
(14) FC I (8)
I PT PI
PT I (6) (7) I PT PT PI
(5)
I (3) I (4) Flare
(20) FC PdI PdI
I FT
I (22)
Purge I (15) FT FT FT
FIL PdI PdI
Gas PT PI I
PI
I (16)
FT PT PI
FIL Vent
I
Balance Line
Pdl (17) PT I (11) FT
FT
PdT I I
I (19) (18)
(21)
S P P S
Notes:
(1) PdT drives buffer gas filter PdI on gas seal panel and generates the filter HdPA on local panel.
(2) PCV controls buffer gas differential pressure from lower of 2 PdT's (3 or 4).
(3)/(4) PdT's generate buffer gas pressure control signal for PCV (2) as well as drive PdI's on gas seal panel and
buffer gas pressure alarms, PdHA and PdLA, on the local panel.
(5) PT's (5) generate separation gas pressure signal for local gas seal panel. The difference between PT's (5)
and PT's (10 & 11) is used to control separation gas pressure via PCV's (14) and activate high and low
separation gas differential pressure alarms.
(6)/(7) FT's drive individual seal buffer gas flow indicators on gas seal panel.
(8)/(9) PT's used along with pressure signals from PT's (10 & 11) to generate Primary Seal Vent vs. Secondary Seal
Vent Differential Pressure Indicators on gas seal panel as well as drive the PdLA' s on the local panel.
(10)/(11) PT's (10 & 11 ) generate secondary seal vent pressure signal for local gas seal panel. The difference
between PT's (10 & 11) and PT's ( 5) is used to control separation gas pressure via PCV's (14) and activate
high and low separation gas differential pressure alarms.
(12)/(13) FT's used to drive FI's on gas seal panel as well as generate FHA, FHH (CO), & FHH (CO) A on the local
panel. Critical trains will have these FT's triplicated and utilize TMR 2-o-o-3 logic.
(14) PCV controls separation gas differential pressure.
(15)/(16) PT's (15 & 16) generate purge gas pressure signal for local gas seal panel. The difference between PT's (15
&16) and PT's (8 & 9) is used to control purge gas pressure via PCV (20) and activate high and low purge
gas differential pressure alarms.
(17)/(18) FT's drive the flow indicators on the gas seal panel as well as generate the purge gas FHA and FLA on the
local panel.
(19) PdT drives Purge Gas Filter PdI on gas seal panel and generate the filter HdPA on the local panel.
(20) PCV controls purge gas differential pressure.
(21) FT's drive flow indicators on gas seal panel.
FIGURE 3
PRESSURIZED DUAL (DOUBLE) DRY GAS SEAL
1 (2)
PdT PI PT FT
1 (1) Vent
(11)
1 FT
(6) (3) (4) (7)
1 (5) FT 1 1 FT
(12) 1 1 1
PT PI
Separation Gas PdT PdT
FC PdT
1 1 (5) PdT
PI
(12) PT PI
PdT PdT Vent
PT FT
FC PdI PdI
1 FT 1 1
(11) Balance Line (9)
(10)
S P P S
Legend
150102f3 (1) Route to drain. Do not return to reservoir. 1 Interlock
Notes:
(1) PDT drives barrier gas filter PdI on gas seal panel and generates the filter HdPA on the local panel.
(2) PCV controls barrier gas pressure from lower of 2 PdT's (3 or 4).
(3)/(4) PdT's generate barrier gas pressure control signal for PCV (2) as well as drive PdI' s on gas seal panel and
barrier gas pressure alarm and trips, PdLA, PdLL (CO) and PLL (CO) A on the local panel. Critical trains will
have these PdT's triplicated and utilize TMR 2-o-o-3 logic.
(5) PT's (5) generate separation gas pressure signal for local gas seal panel. The difference between PT's (5)
and PT's (8 & 9) is used to control separation gas pressure via PCV's (12) and activate high and low
separation gas differential pressure alarms.
(6)/(7) FT's used to drive PI's on gas seal panel as well as generate the barrier gas FHA on the local panel.
(8)/(9) PT's (8 & 9) generate seal vent pressure signal for local gas seal panel. The difference between PT's (8 & 9)
and PT's (5) is used to control separation gas pressure via PCV's (12) and activate high and low separation
gas differential pressure alarms.
(10)/(11) FT's drive flow indicators on gas seal panel.
(12) PCV's (12) maintain separation gas differential pressure.