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14297 Roll No.

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No. of Pages
14297 : 02 14297

Total No. of Questions : 09

B.Tech. (IE) (2008 Batch)/(ME) (Sem.–5)
14297 14297 14297 14297 MACHINE
14297 DESIGN-I
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Subject Code : ME-301

Paper ID : [A0814]
14297 Time : 4 Hrs.
14297 14297 14297 14297 14297 Max. Marks
14297 14297 : 60 14297

INSTRUCTION TO CANDIDATES :
1. SECTION-A is COMPULSORY consisting of TEN questions carrying T WO marks

m
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each.

o
2. SECTION-B contains FIVE questions carrying FIVE marks each and students
have to attempt any FOUR questions.

.r c
3. SECTION-C contains T HREE questions carrying T EN marks each and students
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have to attempt any T WO questions.

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pe
14297 SECTION-A
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o m
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1. Write briefly :

p a .r c
r e
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a) Discuss the critical speed of a shaft.

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b
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a p
b) What are the advantages of welded joints compared with riveted joints?
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rp
c) Explain factor of safety.

b
d) Define limit, Fit and tolerance.
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e) Discuss Tearing and Crushing.

14297 14297 f) What are the advantages

14297 14297 of hollow shafts over 14297
14297 solid shafts? 14297 14297 14297

g) What is effect of stress concentration in selection of factor of safety?

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h) What is standardisation of manufacturing processes?

i) How stress concentration is reduced?

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j) What is spring Index?

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SECTION-B
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2. Discuss the design procedure for developing a new product. What is aesthetic design?

14297 3.
14297 Discuss14297
the important14297
properties of14297
a material. Why
14297 the metals in their pure14297
14297 form are 14297
unsuitable for industrial use?

4. Design a knuckle joint to connect two tie rods, subjected to an axial pull of 120KN.
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Assume14297
the following14297
working stress14297
: 14297 14297 14297 14297

Allowable tensile stress = 55N/mm2. Allowable compressive stress = 80N/mm2,

Allowable shear stress = 40N/mm2.

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5. A bracket is riveted to a column by 6 rivets of equal size symmetrically. It carries a load

o
of 60 KN at a distance of 200 mm from centre of column. If the maximum shear stress in

.r c
the rivet is limited to 150 MPa, determine the diameter of the rivet. Assume if any
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dimension 14297 14297 14297 14297 14297

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6.
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e
a) Describe the procedure for designing a sleeve coupling.

p
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o m
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.r c
b) What are the advantages & disadvantages of welded joints over riveted joints?

p a
r e
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b
SECTION-C

14297 7.
14297 A machine
14297 shaft turning
14297at 600 rev/min

a p
14297 is supported on bearings14297
14297 0.75 m apart.14297
15 kW is 14297

rp
supplied to the shaft through a 0.45 m pulley located 0.25 m to the right of the right
bearing. The power is transmitted from the shaft through a 0.20 m spur gear located

b
0.25 m to the right of the left bearing. The belt drive is at an angle of 60° above the
14297 14297 horizontal.
14297 The pulley weighs 900 n.
14297 The ratio of 14297
14297 belt tension is14297
3 : 1. The gear has 20°
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pressure angle and meshes with another gear located directly above the shaft.
The material properties are :
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Ultimate Strength = 490
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MN/m2 14297
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Yield point stress = 362 MN/m2
Determine the shaft diameter. Take Kb and Ks = 1.0.

14297 8.
14297 Design14297
a cast iron flange
14297 coupling to transmit 15 KW
14297 14297at 900 rpm. The service factor
14297 14297 may 14297

be assumed as 1.35. The following permissible stresses may be used:

Shear stress for shaft, bolt and key material 40 = MPa
Crushing stress for bolt and key = 80 MPa Shear stress for cast iron = 8 MPa
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9. Design completely a square flanged pipe, for pipes of internal diameter 50 mm subjected
to a fluid pressure of 24 N/mm2. The pipes used are seamless steel tubing. The flanges are
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steel screwed 14297
on the pipes and the joint is secured
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bolts. 14297 14297

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