You are on page 1of 3

1/3

DIVISION Scope of operation Classified


MAS No. B3-2-17 [Revision 4]

NAME
Competent
Arc welding section

1. Scope of application

These standards specify regarding arc welding (Includes CO2 shield welding ).

2.Welding machines and welding equipment


(1) Welding machine must enable stable arc formation and excellent welding.

(2) Welding machine and welding equipment should be compatible with JIS.

3. Welding bar and wires


(1) Welding bar and wire should be JIS compliant.

(2) Welding bar and wire should be considered as Table 1.

Table 1 Types of Welding bar and wire

Welding bar Model & Bland code (Reference)


( Wire ) Application Remarks
as per JIS A B C D E F
Z3312 YCW 1 For thin sheet (t=0.8~3.2) MG50T YM28 DS1A SCO YM50T1
Wire
〃 〃 2 For thick sheet (t=1.6~ ) MG50 YM26 DS1 SCT YM50T
Z3211 D4313 For thin sheet (t=0.8~2.3) D33 F13
〃 D4301 〃 〃 B10 A100 200
〃 D4316 Parts requiring strength of LB26 Ⓢ-16 LF16
which thickness is thick sheet
(2.3 ~) Bar
Steel with a carbon equivalent
of 0.3 or more
Z3212 D5016 Thick sheet LB52 H50G LT52
or high tension steel

Bland code are as bellows.


A: KOBELCO, B: NIPPON STEEL WELDINGS, C: DAIDO STEEL, D: SUMITOMO ELECTRIC,
E: JFE STEEL, F: PANASONIC

(3) For welding bar and wire diameter, based on sheet thickness (Shaft diameter) of welding material,
consider Table 2 as standard.

Table 2 Welding bar and wire diameter


Sheet thickness
Welding bar (φmm) Wire diameter (φmm)
(Shaft diameter) (mm)
(0.8 ~ 1.2) 2.0 0.9
1.3 ~ 2.3 2.6 0.9 (1.2)
2.4 ~ 3.2 1.2
For sheet thickness (Shaft diameter) consider thinner sheet side (Small shaft diameter) as a standard.

Issued 3rd Oct., 1975 APPROVED

History Revision 4 11th Nov., 2008 Yamao


Koshino

Mitsubishi Mahindra Agricultural Machinery Co., Ltd.


MAS Classified No. B3-2-17 [Revision 4] 2/3

4.Welding
(1) General items

(a) All the jigs and fixed tools must be well maintained.

(b) Welding bar and wires must not have harmful defects such as transformations, moisture absorption and
bends etc.

(c) Welded joints must be kept in clean state.

(d) Take proper considerations to prevent tack welding from deformation, inconsistency and blowholes.

(e) There should be no extreme ventilation in CO2 shield welding.

(f) In prototype part where spot welding or other such processes are specified, should not have large impact
of tacking which is done to decide position according to arc welding.
Example
When regular spot welding is done after tacking by arc welding on iron plate made pulley which is
specified with spot welding, it surpasses drawing specifications and the joint becomes strong.
Therefore, even if it does not satisfy the originally required strength, it does not show any failures
during quality check however, it is evaluated wrongly.

(2) Operating conditions


Operating condition should be considered as Table 3.

Table 2 Operating condition

Sheet Welding bar CO2 shield


Type of joint thickness Amperage Speed Amperage Voltage Speed Remarks
(mm) (A) (cm/min) (A) (V) (cm/min)
Fillet joint 0.8 50~60 16 105~115 Wire 0.9φ
1.2 70 16.5 40 〃 〃
1.6 110 19 40 〃 1.2φ
2.3 - - 135 20 60 〃 〃
3.2 170 21 60 〃 〃
4.5 170 21.5 40 〃 〃
6.0 200 22 40 〃 〃
Edge joint 0.8 60~65 16.5~17.5 110~120 〃 0.9φ
1.2 80 18 40 〃 〃
1.6 90 19 40 〃 〃
2.3 - - 90 18 40 〃 1.2φ
3.2 90 19.6 30 〃 〃
4.5 190 22 40 〃 〃
6.0 100 22 45 〃 〃
Butt joint 0.8 60~ 70 16~17 Approx. 40 〃 0.9φ
1.2 65~ 75 17~18 Approx. 40 〃 〃
1.6 120~130 19~20 50~60 〃 1.2φ
2.3 - - 130~150 20~21 45~55 〃 〃
3.2 130~150 20~23 30~40 〃 〃
4.5 150~180 21~23 30~35 〃 〃
6.0 180~200 22~25 32~40 〃 〃

Mitsubishi Mahindra Agricultural Machinery Co., Ltd.


MAS Classified No. B3-2-17 [Revision 4] 3/3

5. Quality
Follow MAS B1-5-84 Standard for arc welding quality.

Mitsubishi Mahindra Agricultural Machinery Co., Ltd.

You might also like