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Abstract— In series plug-in hybrid electric vehicles, the engine SOC [3]. In contrast, blended strategies do not restrict the
is decoupled from the wheels and the fuel economy is not ICE operation and thus might improve the overall efficiency.
very sensitive to the energy management. Therefore, different Whereas in parallel and power split PHEVs the fuel economy
works recommend charge depletion, charge sustenance (CDCS)
strategies for vehicle implementation as they always ensure a can be improved significantly by blended strategies [4]–[8],
desirable full exploitation of the battery capacity. In contrast, in series PHEVs, the benefits are comparably small [9], [10].
this brief illustrates great fuel saving potentials by blending In a series powertrain, the ICE is mechanically decoupled
CD and CS with regard to using the engine waste heat for from the wheels and can hence always be operated opti-
cabin heating. In this way, the energy demand of the electric mally concerning emissions and fuel consumption [9], [11].
heater and thus the fuel consumption are reduced significantly.
The potential is outlined by comparing the fuel consumption Consequently, blended strategies are only able to reduce peak
of optimal blended and optimal CDCS strategies for different Bat loads. This improves the average Bat efficiency and
boundary conditions. In this context, a novel hybrid optimization hence slightly the overall efficiency. Due to the small benefits
approach is presented, which combines dynamic programming of blended strategies [10], CDCS strategies are favored for
with a genetic algorithm. Furthermore, a power to heat ratio vehicle implementation, as they always ensure a full exploita-
is deduced, which is useful to interpret the results, and might
support the design process of causal controllers considering the tion of the Bat capacity, which is desired in terms of
cabin heat demand. operational costs and emissions [12]–[14].
Index Terms— Dynamic programming (DP), energy manage- This brief and [15] and [16] extend this research by
ment, optimal control, passenger cabin heating, plug-in hybrid considering engine waste heat and cabin heating. In winter
electric vehicles (PHEVs). scenarios, the energy consumption for cabin heating can
outnumber the energy consumption for propulsion by far and
I. I NTRODUCTION the all-electric range (AER) of PHEVs drastically decreases
due to electric heating. At ambient temperatures below 0 °C,
I N THE context of sustainable individual mobility, electric
vehicles (EVs) play an important role. Due to high
costs of traction batteries (Bats), long charging times, and
the AER drops in the new European drive cycle (NEDC)
by more than 40% [17]. Thus, in winter scenarios,
lacking charging infrastructure, EVs are not yet able to an ICE operation is requested more frequently.
fulfill customer requirements [1]. Thus, plug-in hybrid CDCS strategies initially deplete the Bat and the demanded
EVs (PHEVs) could serve as a bridging technology as cabin heat is generated using electric energy. Only toward the
they combine the benefits of the electric and fuel-driven end of the drive cycle, during CS, the waste heat of the ICE is
powertrain [2]. PHEVs are able to reduce emissions and fuel available for cabin heating. As toward the end of the trip the
consumption without having a limited driving range. In the cabin is already heated up, the heat demand decreases [18]
case of a discharged Bat, the driving range is extended by the and the available waste heat might outnumber the heat demand
internal combustion engine (ICE), whose operation follows by far, which results in a fast heat up of the engine coolant
the implemented control strategy. Control strategies of PHEVs and in heat rejection via the vehicle’s radiator. By blended
can basically be distinguished between charge depletion, strategies, the waste heat can be distributed over the trip as
charge sustenance (CDCS) and blended strategies. In CDCS demanded, and the heat stored in the ICE at the end of the
strategies, the Bat is first depleted. Once a predefined trip can be minimized. Thus, the energy consumption of the
state of charge (SOC) is reached, it is switched to charge heater is reduced and the overall efficiency is improved.
sustenance (CS) and the ICE is operated to regulate the This brief is to the best of the author’s knowledge the
first work visualizing the potential of operational strategies
Manuscript received March 23, 2015; revised May 20, 2015; accepted considering the cabin heat demand by means of global optimal
July 18, 2015. Date of publication September 1, 2015; date of current control. The potential is outlined by determining the fuel
version April 18, 2016. Manuscript received in final form July 27, 2015.
This work was supported by the Post-Graduate Program entitled Integrated savings of an optimal blended strategy compared with those of
Energy Supply Modules for Roadbound E-Mobility through the Deutsche an optimal CDCS strategy at different ambient temperatures
Forschungsgemeinschaft. Recommended by Associate Editor S. Varigonda. and trip lengths. In this context, a novel hybrid optimization
The authors are with the Institute for Automotive Engineering,
RWTH Aachen University, Aachen 52074, Germany (e-mail: gissing@ika. approach is presented, which finds the optimal control policy
rwth-aachen.de; themann@ika.rwth-aachen.de; baltzer@ika.rwth-aachen.de; considering the cabin heat demand within reasonable calcu-
lichius@ika.rwth-aachen.de; eckstein@ika.rwth-aachen.de). lation times. It combines dynamic programming (DP) and
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. a genetic algorithm (GA), which uses a dynamic model for
Digital Object Identifier 10.1109/TCST.2015.2468055 policy evaluation.
1063-6536 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.
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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1127
TABLE I
M AIN V EHICLE E QUATIONS
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1128 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016
Fig. 2. (a) ICE efficiency. (b) Heat flow into the cylinder wall in terms of the fuel consumption [ Q̇ wall /(ṁ f Hu )]. (c) ICE friction map. (d) Validation of the
ICE model during the heat-up phase of the NEDC.
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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1129
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1130 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016
vertex are defined. Thus, using the optimal path to the different
source vertices, the cumulated fuel consumption of all paths
leading to a regarded vertex can be compared and the optimal
path to each new vertex is found. This path is saved in the
vertex by the identifier of the previous vertex on the respective
optimal path. All vertices not contained in any optimal path are
removed. This forward recursion is carried out until the end of
the trip and the global optimal path is found by comparing the
costs stored in all possible end vertices (see Fig. 3). The vertex
with the lowest overall fuel consumption is considered the
optimal final state, and the respective optimal path [SOCopt (t)]
is determined recursively with the identifier of the previous
vertex.
This optimization is carried out iteratively while the time
step size is reduced (from 20 to 5 s), the state grid is refined,
and the permitted SOC window is diminished with regard to
the optimal SOC profile of the previous iteration [33]. Thereby,
a state grid resolution of 500 W is supposed
SOC = 500 W · t/E Bat
ICE = 500 W · t/WICE . (8)
After the last iteration, the optimal power profile is found
from the optimal SOC profile, which is then used as the
initial individual by the GA. Within the DP, it is accounted
that the electric heater power and therewith the requested
ICE power by the regarded edge depend on the current ICE
temperature (3), (4). The fuel consumption and the waste
heat transferred to the equivalent ICE mass further do not
only correlate with the requested ICE power, but also, due to
temperature-dependent friction, with the current ICE temper-
ature (see Section II-D). The ICE temperature resulting from
the edge is found with the corresponding energy balance (7).
The proposed optimization procedure is shown by means
of a flowchart in Fig. 4. The illustrated approach reduces
the computational storage demand significantly compared with
common DP by carrying out DP iteratively and by the used
DP algorithm itself, which only saves vertices contained in
optimal paths. Dynamic effects on a smaller time scale are
also allocated in this procedure by means of GA optimization. Fig. 4. Flowchart of the optimization procedure.
As the GA is coupled to a dynamic model, the results are
a good benchmark for causal controllers that are regularly
evaluated with dynamic models. savings are determined at different ambient temperatures and
trip lengths. The considered drive cycle is a repeated Artemis
road cycle [34]. The drive cycle and the cabin heat demand at
IV. B OUNDARY AND O PTIMIZATION C ONDITIONS
different ambient temperatures are shown in Fig. 5.
The goal of this brief is to visualize the fuel saving potential
of operational strategies considering the cabin heat demand.
V. R ESULTS
This potential will be identified by comparing the fuel con-
sumption resulting from a global optimal blended to the one Fig. 6 shows the ICE temperature, the SOC, and the heat
resulting from a global optimal CDCS control. Whereas the flow, which is covered by waste heat, attained by an optimal
ICE operation in the considered CDCS strategy is restricted to CDCS policy, compared with the results by an optimal
an SOC window between 0.2 and 0.225, it is not restricted in blended control, both for different ambient temperatures
blended strategies. Only SOC values above 0.95 and below 0.2 (x: −10 °C and y: 0 °C) and drive cycle durations (1: 4000 s
are not permitted. Due to the restricted SOC window, CDCS and 2: 7000 s). Thereby, an initial SOC of 0.9 (SOCinitial)
strategies, despite being optimized, do not allow one to fully and a target SOC of 0.21 (SOCend ) are supposed. Regarding
allocate the potential of operational strategies considering the optimal blended control, the ICE temperature as well as the
cabin heat demand. Thus, if the fuel savings by blended control SOC profile is almost identical for the shorter trip for both
increase with the heat demand, the potential is proved. The fuel illustrated ambient temperatures (scenarios 1x and 1y).
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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1131
Fig. 5. (a) Velocity profile of the Artemis road cycle. (b) Cabin heat flow
simulated for repeated Artemis road cycles at different ambient temperatures.
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1132 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016
Fig. 8. Difference PHR between the PHR of the drive cycle and the
PHR of the ICE in terms of the cycle duration with regard to different ambient
temperatures.
VI. D ISCUSSION
Fig. 7. Absolute and relative fuel savings by blended strategies considering The results show that by considering the heat demand in the
different ambient conditions and drive cycle durations. operational strategy, great savings in fuel consumption have to
be expected. These can add up to more than 40%. Thus, when
using waste heat of the ICE for cabin heating, CDCS strategies
of the drive cycle (PHRdc ). The PHR of the ICE is defined by cannot be recommended for vehicle implementation, which
PICE contrasts the results in [10], where the potential of optimal
PHRICE = dt
t Q̇ wall + Q̇ fric − Q̇ conv − Q̇ rad blended strategies is evaluated in a similar manner without
0.3 considering the cabin heat demand.
PICE /ṁ f Hu The proposed optimization approach, which combines
= dt DP and a GA coupled with a dynamic model, seems to
t Q̇ wall /ṁ f Hu + ( Q̇ fric − Q̇ conv − Q̇ rad )/ṁ f Hu be a good tool to determine optimal control trajectories
0.16 ≈0 with different constraints within reasonable calculation times.
≈ 1.9. (9) Within the DP optimization, the temperature as an additional
state variable is crucial. This contrasts the results in [35]
According to Fig. 2, this value can be estimated for efficient
regarding thermal management strategies for PHEVs. In [35],
engine regions with approximately 1.9 (see Section II-D). For
the cabin heat demand is not considered, and it is concluded
determining the PHR of the ICE, it is assumed that the heat
that due to the small benefits of the additional state during
generation by friction has approximately the same magnitude
the optimization, it might be sufficient to use temperature-free
as the heat loss due to convection and radiation. In contrast,
models. In contrast, the presented results show that the optimal
the PHR of the dc is not constant and it much more depends on
operation of the ICE is mainly defined by the ICE temperature.
the drive cycle [Pdrv (t)], the ambient conditions [ Q̇ HVAC (t)],
The most advantageous control strategy optimizes the ICE
and the usable Bat capacity (E bat usable ), as shown in
temperature profile in such a manner that the heat demand
t Pdrv (t) dt − E Bat usable is as far as possible covered with waste heat, which strongly
PHRdc = max 0,
imposes the need for the temperature as a second state variable
t Q̇ HVAC (t) dt
during the optimization.
with: E Bat usable = E Bat (SOCinitial − SOCend ). (10)
Concerning the optimization method, the calculation time
In this context, the difference between the PHR of the drive can probably be reduced further by approximate models
cycle and the PHR of the ICE (PHR = PHR dc − PHRICE ) (see [36]) or with numerical methods like shooting methods
is an indicator of how well the waste heat of the ICE fits (see [37]). Besides, several numerical methods have been
to the heat demand of the drive cycle. The difference PHR developed to consider the state constraints during the optimiza-
is shown in Fig. 8 for different cycle durations and ambient tion with the aim of reducing calculation time (see [38], [39]).
temperatures. The closer the difference is to zero (see Fig. 8), As calculation time had minor importance in these exami-
the better the waste heat fits to the head demand. If the nations compared with accuracy, such approaches were not
difference is greater than zero, the waste heat of the ICE considered within this brief. The presented results as well as
will exceed the heat demand in the respective drive cycle the introduced PHR will be useful for evaluating and designing
and overheating of the ICE cannot be prevented with blended causal controllers considering the cabin heat.
control (see Figs. 6 and 8). By comparing Figs. 7 and 8,
it is found that the closer the difference is to zero, the VII. C ONCLUSION
higher the relative savings are. Thus, the PHR turns out to This brief demonstrates the fuel saving potential of
be useful for analyzing the potential of blended strategies operational strategies considering the cabin heat demand.
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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1133
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