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1126 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO.

3, MAY 2016

Optimal Control of Series Plug-In Hybrid Electric Vehicles


Considering the Cabin Heat Demand
Jörg Gissing, Philipp Themann, Sidney Baltzer, Thomas Lichius, and Lutz Eckstein

Abstract— In series plug-in hybrid electric vehicles, the engine SOC [3]. In contrast, blended strategies do not restrict the
is decoupled from the wheels and the fuel economy is not ICE operation and thus might improve the overall efficiency.
very sensitive to the energy management. Therefore, different Whereas in parallel and power split PHEVs the fuel economy
works recommend charge depletion, charge sustenance (CDCS)
strategies for vehicle implementation as they always ensure a can be improved significantly by blended strategies [4]–[8],
desirable full exploitation of the battery capacity. In contrast, in series PHEVs, the benefits are comparably small [9], [10].
this brief illustrates great fuel saving potentials by blending In a series powertrain, the ICE is mechanically decoupled
CD and CS with regard to using the engine waste heat for from the wheels and can hence always be operated opti-
cabin heating. In this way, the energy demand of the electric mally concerning emissions and fuel consumption [9], [11].
heater and thus the fuel consumption are reduced significantly.
The potential is outlined by comparing the fuel consumption Consequently, blended strategies are only able to reduce peak
of optimal blended and optimal CDCS strategies for different Bat loads. This improves the average Bat efficiency and
boundary conditions. In this context, a novel hybrid optimization hence slightly the overall efficiency. Due to the small benefits
approach is presented, which combines dynamic programming of blended strategies [10], CDCS strategies are favored for
with a genetic algorithm. Furthermore, a power to heat ratio vehicle implementation, as they always ensure a full exploita-
is deduced, which is useful to interpret the results, and might
support the design process of causal controllers considering the tion of the Bat capacity, which is desired in terms of
cabin heat demand. operational costs and emissions [12]–[14].
Index Terms— Dynamic programming (DP), energy manage- This brief and [15] and [16] extend this research by
ment, optimal control, passenger cabin heating, plug-in hybrid considering engine waste heat and cabin heating. In winter
electric vehicles (PHEVs). scenarios, the energy consumption for cabin heating can
outnumber the energy consumption for propulsion by far and
I. I NTRODUCTION the all-electric range (AER) of PHEVs drastically decreases
due to electric heating. At ambient temperatures below 0 °C,
I N THE context of sustainable individual mobility, electric
vehicles (EVs) play an important role. Due to high
costs of traction batteries (Bats), long charging times, and
the AER drops in the new European drive cycle (NEDC)
by more than 40% [17]. Thus, in winter scenarios,
lacking charging infrastructure, EVs are not yet able to an ICE operation is requested more frequently.
fulfill customer requirements [1]. Thus, plug-in hybrid CDCS strategies initially deplete the Bat and the demanded
EVs (PHEVs) could serve as a bridging technology as cabin heat is generated using electric energy. Only toward the
they combine the benefits of the electric and fuel-driven end of the drive cycle, during CS, the waste heat of the ICE is
powertrain [2]. PHEVs are able to reduce emissions and fuel available for cabin heating. As toward the end of the trip the
consumption without having a limited driving range. In the cabin is already heated up, the heat demand decreases [18]
case of a discharged Bat, the driving range is extended by the and the available waste heat might outnumber the heat demand
internal combustion engine (ICE), whose operation follows by far, which results in a fast heat up of the engine coolant
the implemented control strategy. Control strategies of PHEVs and in heat rejection via the vehicle’s radiator. By blended
can basically be distinguished between charge depletion, strategies, the waste heat can be distributed over the trip as
charge sustenance (CDCS) and blended strategies. In CDCS demanded, and the heat stored in the ICE at the end of the
strategies, the Bat is first depleted. Once a predefined trip can be minimized. Thus, the energy consumption of the
state of charge (SOC) is reached, it is switched to charge heater is reduced and the overall efficiency is improved.
sustenance (CS) and the ICE is operated to regulate the This brief is to the best of the author’s knowledge the
first work visualizing the potential of operational strategies
Manuscript received March 23, 2015; revised May 20, 2015; accepted considering the cabin heat demand by means of global optimal
July 18, 2015. Date of publication September 1, 2015; date of current control. The potential is outlined by determining the fuel
version April 18, 2016. Manuscript received in final form July 27, 2015.
This work was supported by the Post-Graduate Program entitled Integrated savings of an optimal blended strategy compared with those of
Energy Supply Modules for Roadbound E-Mobility through the Deutsche an optimal CDCS strategy at different ambient temperatures
Forschungsgemeinschaft. Recommended by Associate Editor S. Varigonda. and trip lengths. In this context, a novel hybrid optimization
The authors are with the Institute for Automotive Engineering,
RWTH Aachen University, Aachen 52074, Germany (e-mail: gissing@ika. approach is presented, which finds the optimal control policy
rwth-aachen.de; themann@ika.rwth-aachen.de; baltzer@ika.rwth-aachen.de; considering the cabin heat demand within reasonable calcu-
lichius@ika.rwth-aachen.de; eckstein@ika.rwth-aachen.de). lation times. It combines dynamic programming (DP) and
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. a genetic algorithm (GA), which uses a dynamic model for
Digital Object Identifier 10.1109/TCST.2015.2468055 policy evaluation.
1063-6536 © 2015 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications_standards/publications/rights/index.html for more information.

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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1127

TABLE I
M AIN V EHICLE E QUATIONS

Fig. 1. Energy flow chart in a PHEV with a series powertrain.

The remainder of this brief is organized as follows.


Section II formulates the problem and presents the necessary
models. Section III describes the novel optimization approach.
Section IV shows the boundary and optimization conditions.
Section V presents the results. Section VI discusses the work
of this brief. Section VII concludes the main aspects of
this brief.

II. P ROBLEM F ORMULATION


Fig. 1 shows the energy flow in a PHEV with a series system x(t) is described by the SOC of the Bat and the
powertrain for a heating scenario. The inverter (Inv) and the temperature of the ICE. x(t) is constrained to X (possible
electric motor (EM) convert electrical energy into mechanical SOC and temperature window) and is a function of the cabin
energy, which is then transmitted by a gearbox (GB). The heat demand Q̇ HVAC (t), the electric power demand of the
consumed electric energy for propulsion (Pdrv ) and heat- drivetrain Pdrv (t), the regulating variable u(t), and the current
ing (PH ) are drawn from an intermediate circuit (IC), which state itself. In Sections II-A–II-D, the necessary models for
is supplied with electric energy from the Bat and/or from determining the state functions and constraints are presented.
the range extender. The range extender is an auxiliary power
unit consisting of an ICE, a generator (Gen), and a rectifier A. Electric Vehicle Model
(Rect) [11]. The demanded cabin heat flow Q̇ HVAC can also
In order to take into account all energy flows as shown
be covered by different sources in the heating, ventilation,
in Fig. 1, a holistic vehicle model has been set up [20].
and air conditioning (HVAC) system. It is either supplied by
The considered vehicle model is a forward looking model
an electric heater PH and/or by ICE waste heat. The maximal
with a modeled driver. The driver controls apart from the
amount of waste heat, which can be transferred to the cabin
motor torque, the ventilation mass flow ṁ Air , and the supply
air flow ṁ air in the heat exchanger ( Q̇ HE ), strongly depends
air temperature in cabin with the aim of achieving comfort
on the current coolant temperature [19] and thus also on the
temperature in the cabin’s interior (cabin ) according to
control strategy. Consequently, the control policy of the ICE
DIN 1946-3 [21], which describes the comfort temperature
does not only define the electric power drawn from the Bat
as a function of the ambient temperature. The resulting heat
for driving purposes but also the power demand of the electric
flow is provided in the HVAC system, which is described
heater.
in Section II-B. The heat dissipating out of the vehicle is
As mentioned in Section I, an optimal control strategy
determined with a dynamic passenger cabin model. It includes
fully exploits the Bat capacity and minimizes the fuel con-
the different convective and radiative heat flow rates Q̇ to
sumption m f of the vehicle. The corresponding minimization
and from the environment, as well as all enthalpy flows Ḣ
problem is formulated with
 te into and out of the cabin (see Fig. 1). The main equations
for calculating the energy demand for heating and driving are
Min : m f (x(t), u(t), te ) = ṁ f (x(t), u(t))dt
0 listed in Table I in a simplified way. In the actual thermal
s.t : ẋ(t) = f (x(t), u(t), Pdrv (t), Q̇ HVAC (t)) model, all surrounding cabin masses are discretized, and for
each mass, the differential energy balance is evaluated. Conse-
x ∈ X, u U. (1)
quently, the surface temperature surface on the inside differs
In this optimal control problem, u(t) represents the from the one on the ambient side. The specific solar radiation
regulating variable (the power output of the ICE PICE ) and varies with the geometric exposition of the surface (dRsolar ),
is restricted to the admissible range U . The state of the the heat transfer coefficients to the ambient αambient

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1128 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016

Fig. 2. (a) ICE efficiency. (b) Heat flow into the cylinder wall in terms of the fuel consumption [ Q̇ wall /(ṁ f Hu )]. (c) ICE friction map. (d) Validation of the
ICE model during the heat-up phase of the NEDC.

and to the cabin air αcabin depend on the geometric C. Battery


exposition and the vehicle velocity and ventilation, and the The Bat is modeled with an equivalent circuit model accord-
absorption coefficients are specific parameters of the surfaces ing to [24] with a constant open-circuit voltage VOC and ohmic
(αIR : thermal radiation and αsolar : solar radiation). All the interior resistance Rint . The change in state of charge SȮC(t)
values listed in Table I refer to the Volkswagen e-up [25], is defined by the division of the Bat current I by the maximum
whereas the different efficiencies are fitted to the energy charge C stored in the Bat
consumption of 11.7 kWh/100 km in the NEDC.
SȮC(t) = I (t)/C. (5)
B. HVAC System By determining the Bat power at the Bat’s boundary,
The demanded heat flow by the driver Q̇ HVAC is supplied in SȮC(t) can be formulated with
  
the HVAC system. It is defined by the product of the air mass SȮC(t) = −VOC + VOC 2 + 4P (t)R
Bat int /(2C Rint )
flow and the specific heat capacity of air multiplied with the
temperature rise within the HVAC system (in cabin −in HVAC ) with: PBat (t) = VOC I (t) + Rint I (t)2 . (6)
Q̇ HVAC (t) = ṁ air (t)c p air (in cabin (t) − in HVAC (t)). (2) The interior resistance and open-circuit voltage are chosen
in this way that the Bat efficiency adds up to 0.95 at a with-
The demanded heat flow is as far as possible provided in drawn power of 20 kW. The energy content of the Bat E Bat ,
the heat exchanger with waste heat of the ICE, whereas the which is defined as the product of the charge capacity and the
maximal transferable heat flow is defined with (3) according nominal voltage of the Bat, is set to 8 kWh.
to [19]. Thereby, the coolant temperature of the ICE is repre-
sented with ICE . The model to calculate ICE is explained
D. Range Extender
in Section II-D
The range extender consists of three components: the ICE,
Q̇ HE (t) = min(kA(ICE (t) − in HVAC (t)), Q̇ HVAC (t)) the Gen, and the Rect. Due to the low coolant temperature
 
0.8 −1
with: kA = 1.7216/ṁ air
0.8
+ 0.2124/ṁ CF (kW/K). (3) and the high efficiency of the Gen and Rect, the waste heat
of these components is unused in these examinations. Thus,
The heat demand, which is not covered by waste heat, detailed models are not required and they are hence modeled
is supplied by the electric heater. The corresponding electric with constant efficiencies (ηgen = 0.96 and ηrect = 0.97).
power consumption is found by dividing the demanded heat The engine model is map based. The corresponding maps
flow by the heater efficiency η H (here η H = 0.95) are shown in Fig. 2(a)–(c), where Hu represents the lower
PH (t) = ( Q̇ HVAC (t) − Q̇ HE (t))/η H . (4) heating value of the used fuel. The heat flow into the cylinder
wall Q̇ wall , the friction torque Tfrict , as well as the engine
In the simulations, a pure fresh air mode is considered. efficiency ηICE is determined in terms of the current ICE
Thus, the supply air temperature in HVAC is given by the temperature ICE , the rotary speed n, and the torque T . The
ambient temperature ambient . As in state-of-the-art range thermal capacity of the ICE is modeled in accordance with [29]
extenders the coolant flow is governed by electric pumps [23], with an equivalent mass. The total thermal capacity of this
the coolant flow ṁ CF is set to a constant value of 0.139 kg/s. equivalent mass is referred to as WICE and the corresponding

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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1129

temperature is described with ICE . The temperature is


calculated with an energy balance, as shown in (7). It balances
the heat transferred into the cylinder wall Q̇ wall , the friction
losses Q̇ fric , the radiation Q̇ rad , the convection Q̇ conv , the heat
withdrawn in the heat exchanger Q̇ HE , and the heat dissipated
in the radiator Q̇ radiator . Heat dissipates from the radiator to
the ambient if the thermostatic valve to the radiator opens
(here at ICE = 90 °C)
dICE
WICE = Q̇ wall + Q̇ fric − Q̇ conv − Q̇ rad − Q̇ HE − Q̇ radiator .
dt
(7)
The engine model is based on the quasi-static assumption,
which supposes that the fuel consumption of the engine
at the current operating point can be determined with the Fig. 3. Discrete state grid used by DP with possible transitions (edges). The
static consumption at this point [26]. The model is validated ignition state is not represented in this figure.
on a three-cylinder engine with measurements on a chassis
dynamometer (a peak power of 43 kW, a peak efficiency time scale by a GA in combination with a dynamic model,
of approximately 0.35, a swept volume of 1.0l, and an which uses the power profile as the initial individual. However,
engine mass of 86 kg [27]). The validation results are shown to adhere to the requirements of the dynamic model, the
in Fig. 2(d). Within the following examinations, the engine power profile is smoothed before being optimized. Within
model is scaled to a peak power of 32 kW and to a peak the GA, a penalty function is implemented to favor solutions
efficiency of 32%, which are typical values for ICEs in range leading to the target SOC. The GA uses a maximal population
extenders [28]. The thermal capacity of the equivalent mass size of 200 individuals and is restricted to 1000 generations.
is set to 20 kJ/K. In accordance with other works concerning The variation of the control trajectory by the GA is thereby
operational strategies in series and power-split hybrid constrained by different rules. For instance, the integrated
EVs [30], only an operation on the torque profile is considered, ICE power must be within a certain limit compared with the
which optimizes the efficiency for a given rotary speed as sum of the previous generation. Thus, only power profiles are
shown in Fig. 2(a) [Topt (n)]. This is assumable as the results evaluated, which will lead to SOC values close to the target
in [31] show that an operation very close to this profile can be SOC at the end of the trip. The implemented GA selects the
attained by a well-designed controller. Therefore, the operating best five solutions per generation and creates a new generation
point (n and T ) is defined in terms of the ICE power PICE . For from this selection by mutation and recombination. The best
penalizing frequent engine starts during the optimization, each one is kept always.
engine ignition is penalized with 24.5 mg of consumed fuel. In the context of DP, an approach is chosen that works
forward in time. The main reason for choosing forward recur-
III. O PTIMIZATION A PPROACH sion instead of the more common backward approach is that
As the cost function shown in (1) cannot be optimized the initial vertex is explicitly defined by the initial temperature
analytically, a numerical solution is demanded. In this context, and SOC, whereas the end vertex is defined only by the target
the problem can be discretized and the discrete optimal control SOC (see Fig. 3). Thus, several vertices have to be considered
problem can be solved with DP based on Bellman’s principle. in the first step in the case of backward recursion.
Thereby, not only the SOC but also, as deduced in Section II, Stepping forward in time, the optimal paths to vertices
the ICE temperature ICE needs to be considered as a state of the current stage are determined recursively. The optimal
variable as shown in Fig. 3. Furthermore, in order to allocate path is memorized in the respective vertex by means of the
engine ignitions, which also affect the fuel consumption identifier of the previous vertex on the corresponding optimal
(see Section II-D), additionally the ignition state (ON and OFF) path. To carry out this recursion until the end of the drive
has to be considered. Due to the additional dimensions and cycle, the cumulated fuel consumption to get to this vertex
the curse of dimensionality [32], along with long trips, high is additionally stored in the vertex. In the following, the
computational times and storage demands have to be expected. corresponding algorithm is explained briefly.
Long trips are necessary as the engine is only ignited in the In a first step, it is determined for each vertex of the
case of trips longer than the AER. These computational issues current stage which discrete SOC values can be attained in
can be overcome by carrying out DP with an increased time the time interval t. Afterward, the requested ICE power, the
step size t, which results in a loss in optimality due to resulting fuel consumption, and the new ICE temperature are
interpolation and due to not fully allocating the dynamics calculated for all edges. Whereas the new SOC is an input
of the system. Furthermore, the obtained optimal trajectory value for evaluating the edge, the new temperature results
does not necessarily lead to the target SOC as a result of from the edge itself and is thus not necessarily equal to a
interpolation errors. To reduce the loss in optimality and to grid temperature and is assigned to the closest one nearby.
ensure a trajectory that leads to the target SOC, the optimal With the new temperature, the new SOC, and the ignition
ICE power profile attained by DP is optimized on a smaller state, the position in the state grid and the identifier of the new

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1130 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016

vertex are defined. Thus, using the optimal path to the different
source vertices, the cumulated fuel consumption of all paths
leading to a regarded vertex can be compared and the optimal
path to each new vertex is found. This path is saved in the
vertex by the identifier of the previous vertex on the respective
optimal path. All vertices not contained in any optimal path are
removed. This forward recursion is carried out until the end of
the trip and the global optimal path is found by comparing the
costs stored in all possible end vertices (see Fig. 3). The vertex
with the lowest overall fuel consumption is considered the
optimal final state, and the respective optimal path [SOCopt (t)]
is determined recursively with the identifier of the previous
vertex.
This optimization is carried out iteratively while the time
step size is reduced (from 20 to 5 s), the state grid is refined,
and the permitted SOC window is diminished with regard to
the optimal SOC profile of the previous iteration [33]. Thereby,
a state grid resolution of 500 W is supposed
SOC = 500 W · t/E Bat
ICE = 500 W · t/WICE . (8)
After the last iteration, the optimal power profile is found
from the optimal SOC profile, which is then used as the
initial individual by the GA. Within the DP, it is accounted
that the electric heater power and therewith the requested
ICE power by the regarded edge depend on the current ICE
temperature (3), (4). The fuel consumption and the waste
heat transferred to the equivalent ICE mass further do not
only correlate with the requested ICE power, but also, due to
temperature-dependent friction, with the current ICE temper-
ature (see Section II-D). The ICE temperature resulting from
the edge is found with the corresponding energy balance (7).
The proposed optimization procedure is shown by means
of a flowchart in Fig. 4. The illustrated approach reduces
the computational storage demand significantly compared with
common DP by carrying out DP iteratively and by the used
DP algorithm itself, which only saves vertices contained in
optimal paths. Dynamic effects on a smaller time scale are
also allocated in this procedure by means of GA optimization. Fig. 4. Flowchart of the optimization procedure.
As the GA is coupled to a dynamic model, the results are
a good benchmark for causal controllers that are regularly
evaluated with dynamic models. savings are determined at different ambient temperatures and
trip lengths. The considered drive cycle is a repeated Artemis
road cycle [34]. The drive cycle and the cabin heat demand at
IV. B OUNDARY AND O PTIMIZATION C ONDITIONS
different ambient temperatures are shown in Fig. 5.
The goal of this brief is to visualize the fuel saving potential
of operational strategies considering the cabin heat demand.
V. R ESULTS
This potential will be identified by comparing the fuel con-
sumption resulting from a global optimal blended to the one Fig. 6 shows the ICE temperature, the SOC, and the heat
resulting from a global optimal CDCS control. Whereas the flow, which is covered by waste heat, attained by an optimal
ICE operation in the considered CDCS strategy is restricted to CDCS policy, compared with the results by an optimal
an SOC window between 0.2 and 0.225, it is not restricted in blended control, both for different ambient temperatures
blended strategies. Only SOC values above 0.95 and below 0.2 (x: −10 °C and y: 0 °C) and drive cycle durations (1: 4000 s
are not permitted. Due to the restricted SOC window, CDCS and 2: 7000 s). Thereby, an initial SOC of 0.9 (SOCinitial)
strategies, despite being optimized, do not allow one to fully and a target SOC of 0.21 (SOCend ) are supposed. Regarding
allocate the potential of operational strategies considering the optimal blended control, the ICE temperature as well as the
cabin heat demand. Thus, if the fuel savings by blended control SOC profile is almost identical for the shorter trip for both
increase with the heat demand, the potential is proved. The fuel illustrated ambient temperatures (scenarios 1x and 1y).

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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1131

Fig. 5. (a) Velocity profile of the Artemis road cycle. (b) Cabin heat flow
simulated for repeated Artemis road cycles at different ambient temperatures.

Thereby, the ICE operation shows a strong correlation with


the heat demand. The ICE temperature is almost constant
throughout the trip, whereas the waste heat and thus the
engine operation follow the cabin heat demand [see Fig. 6(b)].
As the heat demand cannot fully be covered by waste heat
in scenarios 1x, 1y, and 2x [see Fig. 6(b) and (d)], optimal
blended control prevents heat rejection via the radiator
(thermostat does not open). Furthermore, at the end of the
trip, the ICE is turned OFF in order to reduce the thermal
energy stored in the ICE [see Fig. 6(c) and (f)]. In scenario 2y
(7000 s and 0 °C), the overall waste heat outnumbers the cabin
heat demand. Thus, optimal blended control does not prevent
overheating of the coolant. Instead, the ICE temperature
is rised quickly in order to supply the heat demand with
waste heat right from the beginning and hence reduce the
energy consumption of the heater. This is achieved by a high Fig. 6. (a) and (d) SOC, (c) and (f) ICE temperature, and (b) and (e) amount
of used waste heat over time for repeated Artemis road cycles (a)–(c) 4000 s
average engine power, which results in an increase in SOC and (d)–(f) 7000 s resulting from global optimal CDCS strategies and from
at the beginning [Fig. 6(d)]. As the increase in the SOC is global optimal blended strategies.
accompanied with charging losses, it can be deduced that
covering the heat demand has to be prioritized compared with
reducing Bat losses from an efficiency point of view. Fig. 7 shows the absolute and relative fuel savings for the
In contrast, the optimal CDCS strategy first depletes the Bat. different scenarios (1x, 1y, 2x, and 2y) as well as for further
The engine is only ignited below an SOC of 0.225 to sustain ambient temperatures and drive cycle durations. Without any
the charge level (see Fig. 6). Thereby, the Bat depletes faster heat demand, savings by blended control are only attained
at −10 °C than at 0 °C due to the increased heat demand and by smoothing the Bat load. Hence, the Bat and the overall
the correlating electric energy consumption of the heater. Due efficiency are improved. The corresponding fuel savings are
to the concentrated operation of the ICE during CS, the waste small compared with the savings achieved by operating the
heat outnumbers the heat demand and the ICE overheats in engine considering the heat demand. The greatest absolute
scenarios 1y (4000 s and 0 °C), 2x (7000 s and −10 °C), and savings are obtained at an ambient temperature of 0 °C,
2y (7000 s and 0 °C) [see Fig. 6(c) and (f)]. In scenario 1x whereas the relative fuel savings decrease toward higher trip
(4000 s and −10 °C), overheating is avoided due to the higher lengths as the possible scope for operating the ICE within
average heat demand, which is higher than in scenario 2x due the different operating strategies converge, and the difference
to the higher trip length and the decreasing cabin heat demand between the drive cycle duration and the CS period divided
with respect to time, as shown in Fig. 5(b). by the drive cycle duration converges toward zero.
Comparing optimal CDCS and optimal blended control, Not regarding the length of the driving period, the relative
fuel savings are achieved in scenarios 1x, 1y, and 2x by fuel savings are apparently a function of how well the waste
reducing the amount of thermal energy stored in the ICE at heat of the ICE fits to the heat demand. This is a function
the end of the trip. In scenarios 1y and 2x, additional heat of different parameters (mainly, Bat capacity, trip length, and
rejection via the radiator is avoided, whereas in scenario 2y, ambient temperature), which can be evaluated by comparing
heat rejection can only be minimized. the power to heat ratio (PHR) of the ICE (PHRICE ) to the PHR

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1132 IEEE TRANSACTIONS ON CONTROL SYSTEMS TECHNOLOGY, VOL. 24, NO. 3, MAY 2016

Fig. 8. Difference PHR between the PHR of the drive cycle and the
PHR of the ICE in terms of the cycle duration with regard to different ambient
temperatures.

regarding different user scenarios and might be helpful in the


design process of causal controllers considering the cabin heat
demand.

VI. D ISCUSSION
Fig. 7. Absolute and relative fuel savings by blended strategies considering The results show that by considering the heat demand in the
different ambient conditions and drive cycle durations. operational strategy, great savings in fuel consumption have to
be expected. These can add up to more than 40%. Thus, when
using waste heat of the ICE for cabin heating, CDCS strategies
of the drive cycle (PHRdc ). The PHR of the ICE is defined by cannot be recommended for vehicle implementation, which

PICE contrasts the results in [10], where the potential of optimal
PHRICE = dt
t Q̇ wall + Q̇ fric − Q̇ conv − Q̇ rad blended strategies is evaluated in a similar manner without
0.3 considering the cabin heat demand.
 

PICE /ṁ f Hu The proposed optimization approach, which combines
= dt DP and a GA coupled with a dynamic model, seems to
t Q̇ wall /ṁ f Hu + ( Q̇ fric − Q̇ conv − Q̇ rad )/ṁ f Hu be a good tool to determine optimal control trajectories



0.16 ≈0 with different constraints within reasonable calculation times.
≈ 1.9. (9) Within the DP optimization, the temperature as an additional
state variable is crucial. This contrasts the results in [35]
According to Fig. 2, this value can be estimated for efficient
regarding thermal management strategies for PHEVs. In [35],
engine regions with approximately 1.9 (see Section II-D). For
the cabin heat demand is not considered, and it is concluded
determining the PHR of the ICE, it is assumed that the heat
that due to the small benefits of the additional state during
generation by friction has approximately the same magnitude
the optimization, it might be sufficient to use temperature-free
as the heat loss due to convection and radiation. In contrast,
models. In contrast, the presented results show that the optimal
the PHR of the dc is not constant and it much more depends on
operation of the ICE is mainly defined by the ICE temperature.
the drive cycle [Pdrv (t)], the ambient conditions [ Q̇ HVAC (t)],
The most advantageous control strategy optimizes the ICE
and the usable Bat capacity (E bat usable ), as shown in
  temperature profile in such a manner that the heat demand
t Pdrv (t) dt − E Bat usable is as far as possible covered with waste heat, which strongly
PHRdc = max 0, imposes the need for the temperature as a second state variable
t Q̇ HVAC (t) dt
during the optimization.
with: E Bat usable = E Bat (SOCinitial − SOCend ). (10)
Concerning the optimization method, the calculation time
In this context, the difference between the PHR of the drive can probably be reduced further by approximate models
cycle and the PHR of the ICE (PHR = PHR dc − PHRICE ) (see [36]) or with numerical methods like shooting methods
is an indicator of how well the waste heat of the ICE fits (see [37]). Besides, several numerical methods have been
to the heat demand of the drive cycle. The difference PHR developed to consider the state constraints during the optimiza-
is shown in Fig. 8 for different cycle durations and ambient tion with the aim of reducing calculation time (see [38], [39]).
temperatures. The closer the difference is to zero (see Fig. 8), As calculation time had minor importance in these exami-
the better the waste heat fits to the head demand. If the nations compared with accuracy, such approaches were not
difference is greater than zero, the waste heat of the ICE considered within this brief. The presented results as well as
will exceed the heat demand in the respective drive cycle the introduced PHR will be useful for evaluating and designing
and overheating of the ICE cannot be prevented with blended causal controllers considering the cabin heat.
control (see Figs. 6 and 8). By comparing Figs. 7 and 8,
it is found that the closer the difference is to zero, the VII. C ONCLUSION
higher the relative savings are. Thus, the PHR turns out to This brief demonstrates the fuel saving potential of
be useful for analyzing the potential of blended strategies operational strategies considering the cabin heat demand.

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GISSING et al.: OPTIMAL CONTROL OF SERIES PHEVs CONSIDERING THE CABIN HEAT DEMAND 1133

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