Sec09 Start-Up First Subsea Well Rev01a1

MDPC PRODUCTION START-UP MANUAL
FPSO KIKEH
Section 9: Start-Up of First Subsea Well
SSEEC
CTTIIO
ONN 99 –– SSTTA
ARRTT--U
UPP O
OFF FFIIR
RSSTT SSU
UBBSSEEA
AWWEELLLL
9 START-UP OF FIRST SUBSEA WELL ......................................................................................... 2
9.1 PREPARATIONS FOR START-UP OF 1ST SUBSEA WELL .................................................................. 3
9.2 LINE-UP FOR RECEIVING FIRST SUBSEA OIL ............................................................................. 10
9.3 FIRST SUBSEA OIL................................................................................................................... 12
MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01
ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 1 of 14

FPSO KIKEH
9 Start-up of First Subsea Well
As soon as the Kikeh South subsea production risers have been flushed and
warmed-up, the first subsea well is started up. At the time of starting-up the Kikeh
South wells, it is expected that three wells will have been drilled, completed and
‘ready to flow’.
CAUTION: THE CHOICE OF WHICH SUBSEA WELL TO BE STARTED-UP
FIRST SHOULD BE BASED ON THE LOWEST WAX APPEARANCE
! TEMPERATURE OF THE WELLS AVAILABLE FOR START-UP. THIS
HAZARD
WILL MINIMISE THE RISK OF WAX DEPOSITION WHILST
Haz 148
STARTING-UP.
Prior to the flushing and warming-up of the subsea risers takes place, the well
selected to be started-up first will have been prepared. This way no valuable time for
well preparations is lost after warming-up the risers. Crucial part of these
preparations is minimising the differential pressure across the SCSSV, by means of
methanol injection into the well. The well preparations are detailed in below section
9.1.
After the flushing and warming-up of the risers, the subsea risers will be manifolded
such that first subsea well fluids will be routed via the test swivel into the test
separator. In section 9.2 the line-up of the test system and turret manifolds is
detailed. In order to minimise valve line-up, PP-02 will be used to transfer first subsea
oil towards the FPSO. As on PP-02, the pig trap and its dedicated Y-strainer were
already lined-up to receive fluids during the flushing of the subsea risers.
In section 9.3, the actual start-up of the first subsea well is detailed.

FPSO KIKEH
9.1 PREPARATIONS FOR START-UP OF 1ST SUBSEA WELL
Before the subsea risers flushing and warming procedure commences, a pre-
selected subsea well should have been prepared for its first start-up. Preparations for
first well start-up comprise of the following, but are not limited to:
• Integrity testing of the SCSSV,

• integrity testing of the subsea tree valves,
• well clean-up / initial well performance test,
• displacing the well / drilling fluids with MGO from the well production tubing,
• equalising well tubing and reservoir pressures (zero DP across SCSSV),
• line-up of methanol injection facilities,
• line-up of wax inhibitor injection facilities,
• line-up of demulsifier injection facilities,
• line-up of corrosion inhibitor injection facilities.
It is foreseen that some of the above activities will be performed during the
drilling/well completion phase. In below procedure these activities are only mentioned
to be confirmed. Other activities related to activities performed on the FPSO are
discussed in more detail:
STEP ACTION CHECK
Activities Performed during Drilling / Well Completion Phase
Note: Below checks will be part of the well handover document “Kikeh Subsea Well
Handover Certificate”
1 Confirm the well has been fully handed over from drilling operations to
FPSO operations and well control is performed solely through the FPSO
control and safeguarding system.
2 Confirm that the hydraulic operation of all the well tree valves normally
controlled from the FPSO is active and not overridden through ROV
interaction (PMV, PWV, CV, AWV, AMV, CIDV1, CIDV2, CITV, MIDV &
MITV). Reference: KIK-KOPU-40-XT-DW-3000.
3 Confirm that the ROV operated valves are all set in the position for
normal operations.
4 Confirm the well has been mechanically completed.
5 Confirm that the integrity and correct operation of the well SCSSV has
been successfully tested.
6 Confirm that the integrity and correct operation of the well tree valves
have been successfully tested.
7 Confirm the well has been sufficiently cleaned-up after well completion.

FPSO KIKEH
STEP ACTION CHECK
8 Confirm that any well fluids from the well production tubing and tree
jumper have been displaced by MGO or methanol after well clean-up or
well testing.
[HOLD]
9 Confirm that “A” and “B” well annuli have been pressurised to required
pressures.
Well Checks Before 1st Subsea Oil
10 Ensure all Kikeh South wells are isolated from both PP-01 and PP-02 by
closed well diverter valves (U83-DV-001A/B, U83-DV-002A/B, U83-DV-
003A/B & U83-DV-004A/B). Reference: KIK-KOP-40-MF-DW-0004.
11 Ensure that the selected well is completely isolated. By ensuring the

following valves are closed:
• SCSSV,
• PMV,
• PWV,
• CV,
• XOV,
• AMV,
• AWV,
• CIDV1,
• CIDV2,
• CITV1,
• MIDV,
• MITV.
Reference: KIK-KOPU-40-XT-DW-3000.
12 Ensure that following instrumentation on the selected well is operating

correctly:
• AP, annulus pressure transmitter,
• THT, tubing head temperature transmitter,
• TPT, tubing head pressure transmitter,
• DHT, down-hole temperature transmitter,
• DHP, down-hole pressure transmitter,
• CPI, choke valve position transmitter,
• FLP, flowline pressure transmitter,
• FLT, flowline temperature transmitter,
• SD, sand detector.
Reference: KIK-KOPU-40-XT-DW-3000.
Line-up Methanol Injection Pump
Note: Dedicated MeOH / LDHI pumps are provided on the FPSO to service subsea
applications (P-T2811A/B). Suction for these pumps can be taken from either the
methanol or LDHI tanks provided in the rigid arm. It is assumed that at the time of the
start-up only methanol will be available. Therefore below line-up of the pump is based

FPSO KIKEH
STEP ACTION CHECK

on using MeOH.
Additionally, in below procedure only the methanol pumps ‘A’ train is lined-up.
13 Ensure that pressure protection d/s of the methanol injection pump ‘A’ is
lined-up correctly, with u/s and d/s valves locked open (T28-PSV-020).
Reference: DTT28007.
Critical Ops
14 Ensure that pressure protection, N2 supply and pressure relief system

for the LDHI / MeOH tanks is lined-up correctly as per P&ID DKF28023.
Critical Ops
15 Line-up the three-way valves ‘A’ & ‘B’ for duty to and from the methanol
tank (F28-SP-0403 & F28-SP-0404). Reference: DKF28023.
Note: The suction lines to A-T2810 and return lines from the pumps are
interlocked so that the duty supply route from a tank always has
the duty return route to the same tank.
16 Open the suction and discharge valves on the Subsea Methanol

Booster Pump ‘A’, P-T2812A. Reference: DTT28007.
17 Ensure that pressure instrumentation on booster pump ‘A’ is lined-up

correctly, operating correctly and no overrides applied to the pressure
transmitter (T28-PG-020, T28-PST-006 & T28-PG-003). Reference:
DTT28007.
18 Ensure that lubrication on booster pump ‘A’ is as per vendor

recommendations.
19 Open the suction and discharge valves on the Subsea Methanol

Injection Pump ‘A’, P-T2811A. Reference: DTT28007.
20 Open isolation valve d/s of PCV on the discharge line of injection pump
‘A’ (T28-PCV-038).
21 Ensure that pressure instrumentation on injection pump ‘A’ is lined-up

correctly, operating correctly and no overrides applied to the pressure
transmitter (T28-PST-002 & T28-PG-011). Reference: DTT28007.
22 Isolate flow control element on the common injection pumps discharge

line and open its bypass valve (T28-FV-002). Reference: DTT28007.
23 Ensure that injection pump ‘A’ discharge pulsation damper is N2 pre-

charged as per vendor recommendations.
24 Ensure that the lube oil system for methanol injection pump ‘A’ is lined-
up correctly and operating correctly with no overrides applied to any of
the instruments (T28-PSI-008 & T28-TSI-001). Reference: IFS drawing
P-24231-01.

FPSO KIKEH
STEP ACTION CHECK
25 Check that correct lube oil level is provided in the lube oil system for
methanol injection pump ‘A’.
26 Ensure that lubrication on lube oil pump for methanol injection pump ‘A’
is correct as per vendor recommendations.
Line-up Methanol Swivel & Turret
27 Ensure that the methanol swivel is lined-up correctly with the oil
pressurisation supply for the seals operational (Q-M7401 path B).
28 Close the methanol diverter valve to gas export/injection line and inlet
flowlines (DDB valve u/s of M28-PCV-121 & M28-PCV-138). Reference:
DTM28001.
29 Ensure SDV on methanol line to Kikeh East and Kikeh South TUTA’s is
closed (M28-SDV-122). Reference: DTM28001.
30 Close diverter valve on methanol line to Kikeh East TUTA (DDB valve
d/s of M28-PI-112). Reference: DTM28001.
31 Open diverter valve on methanol line to Kikeh South TUTA (DDB valve
d/s of M28-PI-113). Reference: DTM28001.
32 Ensure that pressure indicator and flow transmitter on methanol line to

Kikeh South TUTA are lined-up correctly and operating correctly (M28-
FT-138 & M28-PI-113). Reference: DTM28001.
33 Ensure that Kikeh South TUTA is lined-up correctly for normal

operations.
Equalising Pressure Across SCSSV
34 Ensure sufficient hydraulic fluid is available in the hydraulic oil tank(s)

servicing the HPU for subsea wells.
35 Ensure that sufficient methanol is available to perform the subsea well

equalisation and start-up.
36 Open PMV and assess the differential pressure across the SCSSV,
taking into account the static head created by the contents of the
production tubing sitting on top of the SCSSV. Reference: KIK-KOPU-
40-XT-DW-3000.
37 If a differential pressure across the SCSSV exists, open the tree

methanol injection valve (MITV). Reference: KIK-KOPU-40-XT-DW-
3000.
Note: The downhole methanol injection route could also be lined-up by

opening MIDV.
38 Open SDV on methanol supply to Kikeh East and Kikeh South TUTA’s
(M28-SDV-122). Reference: DTM28001.

FPSO KIKEH
STEP ACTION CHECK
39 Apply OOS on subsea methanol booster pump ‘A’ LoLo discharge

pressure protection (T28-PSI-006-LL).
Critical Ops
40 Reset trips and start subsea methanol booster pump ‘A’ (P-T2812A).
41 Locally monitor the booster pump performance and assure correct

operation of the pump whilst running on minimum flow recycle back to
the methanol tank.
42 As soon as healthy booster pump discharge pressure is achieved,

remove OOS applied on LoLo discharge pressure protection (T28-PSI-
006-LL).
Critical Ops
43 Apply OOS on subsea methanol injection pump ‘A’ LoLo discharge

Critical Ops
44 Reset trips and start subsea methanol injection pump ‘A’ on minimum
speed (P-T2811A).
45 Locally monitor the injection pump performance, lube oil system

performance and assure correct operation of the discharge pressure
control valve (T28-PCV-038).
46 Remove OOS applied on subsea methanol injection pump ‘A’ LoLo

discharge pressure protection (T28-PSI-002-LL).
Critical Ops
47 Increase speed on subsea methanol injection pump ‘A’ to achieve the

desired pressurisation rate.
48 When the DP across the SCSSV is zero, reduced the speed on subsea
methanol injection pump ‘A’ to minimise injection flow before stopping
the pump (P-T2811).
49 Stop the subsea methanol injection pump (P-T2811A).
50 Stop the subsea methanol booster pump (P-T2812A).
51 Close SDV on methanol supply to Kikeh East and Kikeh South TUTA’s
52 Close the tree methanol injection valve (MITV and/or MIDV). Reference:
KIK-KOPU-40-XT-DW-3000.
53 Close PMV and PWV until the well can be flown. Reference: KIK-KOPU-
40-XT-DW-3000.

FPSO KIKEH
STEP ACTION CHECK
Line-up Wax Inhibitor Injection Pump
54 Ensure sufficient wax inhibitor is available in the Wax Inhibitor Tank, T-

2828, to perform the well start-up.
55 Ensure that stroke length adjusters on wax inhibitor pump ‘A’ are all set
in minimum position.
56 Ensure that the filter in the wax inhibitor injection pump ‘A’ discharge
line to the turret has been inspected and is clean prior to service (S-
T28282A). Reference: VME drawing 1055-P-DW-302-6.
57 Line-up suction to wax inhibitor pump ‘A’ head 1 by opening the isolation
valves to N1 & N3 (T28-BL-284, T28-BL-285, T28-BL-289 & T28-BL-
335). Reference: VME drawing 1055-P-DW-302-6.
Note: On the wax inhibitor pumps, head 1 in fact consists of two heads
with combined suction and discharge lines.
58 Ensure that pressure protection d/s of the wax inhibitor injection pump
‘A’ is lined-up correctly; with d/s valve locked open (T28-PSV-067A &
Critical Ops
T28-BL-297). Reference: VME drawing 1055-P-DW-302-6.
59 Ensure that head 1 discharge pulsation damper is N2 pre-charged as per

vendor recommendations.
60 Ensure that head 1 discharge pressure control is lined-up correctly; with

d/s valve open (T28-PCV-042A & T28-BL-305). Reference: VME
drawing 1055-P-DW-302-6.
61 Open wax inhibitor discharge lines to turret (T28-BL-522 & T28-BL-524).

Reference: VME drawing 1055-P-DW-302-6.
62 Ensure that suction and discharge pressure gauges for head 1 are
lined-up correctly and operate correctly (T28-PG-171A & T28-PG-
173A). Reference: VME drawing 1055-P-DW-302-6.
63 Ensure that the wax inhibitor swivel path is lined-up correctly with the oil
pressurisation supply for the seals operational (Q-M8901 path H).
64 Close the wax inhibitor diverter valve to the wells not selected for 1st
subsea oil. Reference: DTM28001.
65 Open the wax inhibitor diverter valve and isolation valve downstream of
pressure transmitter of the well selected for 1st subsea oil. Reference:
DTM28001.
66 Set flow control device to the desired wax inhibitor injection flow
required for the well start-up, as advised by chemicals supplier (M-28-
FV-125/6/7/8). Reference: DTM28001.

FPSO KIKEH
STEP ACTION CHECK
67 Ensure SDV on wax inhibitor line to the Kikeh South wells is closed
68 Ensure that pressure indicator and flow transmitter on the wax inhibitor
line to the selected well for 1st subsea oil are lined-up correctly and
operating correctly (M28-FT-140/1/2/3 & M28-PI-115/6/7/8). Reference:
DTM28001.
69 Ensure that Kikeh South TUTA-01 is lined-up correctly for normal

operations. Reference: KIK-KOP-40-IC-DW-1071.

FPSO KIKEH
9.2 LINE-UP FOR RECEIVING FIRST SUBSEA OIL
Upon completion of flushing the subsea risers, PP-01 and its pig trap have been
isolated. The pig trap on PP-02 remained lined-up for receiving fluids, whilst the riser
SDV is closed. Riser PP-02 is also still lined-up to the IP manifold. Additionally, the
pigging test system remains lined-up in ‘pigging’ mode.
Immediately after the flushing of the risers has been completed, preparations will be
made for receiving first subsea oil. In preparation for receiving first subsea oil, PP-02
will be lined-up to the test manifold and the test / pigging system will be lined-up in
‘test’ mode. Below procedure details these preparations to be performed for flushing
the PP’s with crude:
STEP ACTION CHECK

General
1 Ensure that the subsea risers PP-01 and PP-02 have been successfully
flushed and warmed with dead crude. Ensure that valves are left in
position as per the end of the flushing activities as described in section
8.2.
2 Confirm that the turret Y-strainer is clean and installed in the kicker
return line from Kikeh South 2 pig trap.
Line-up Test / Pigging System Interlocked Valves for Well Start-Up
3 Obtain Interlock key “H” for interlock system “G” from CCR. Reference:
STM36002.
Note: Interlock system “G” is provided to ensure that the Test Heater
and the Test Swivel are lined-up to either the pigging/flushing
system or the test system but NEVER to both.
4 Close test swivel diverter valve towards the subsea risers (G2 = M61-
BL-024). References: STM36002 & DTM61005.
5 Close valve in pigging pumps discharge line to test swivel (G7 = T29-
BL-177). References: STM36002 & DTT62032.
6 Open inlet valve to the test separator (G4 = T62-BL-531). References:

STM36002 & DTT62032.
7 Close valve on MGO/crude supply line to test heater (G6 = T29-BL-

046). STM36002 & DTT62032.
8 Close valve on inlet to pigging pumps (G5 = T29-BL-049). References:

STM36002 & DTT62032.
9 Open valve on the testing supply line to the test heater (G3 = T62-BL-
539). References: STM36002 & DTT62032.
10 Open isolation valve on supply from test manifold to the test swivel (G1
= M61-BL-023). References: STM36002 & DTM61005

FPSO KIKEH
STEP ACTION CHECK
11 Remove interlock key “A” from the interlocking system and bring to the
CCR for safekeeping. Reference: STM36002.
Line-up PP-02 towards Test Separator
12 Close PP-02 manifold isolation valve to IP production manifold (M61-

HV-283). Reference: DTM61006.
13 Open PP-02 manifold isolation valve to Test manifold (M61-HV-267).

Reference: DTM61005.
14 Ensure that PP-02 remains isolated from the HP production manifolds

by the closed the manifold valve (M61-HV-253). Reference: DTM61004.
15 Close the test heater Inlet valve (T29-BL-044), close the pigging pumps
diverter valve (T29-BL-050). Reference: DTT62032.
16 Open the test heater inlet SDV’s (T62-SDV-017 & T62-SDV-018).

Reference: DTT62032.
17 Change setpoint for test heater temperature controller to 38°C, as for

‘normal’ well testing (T62-TIC-022).
18 Ensure that test separator is lined-up in ‘HP-mode’ for well testing.

FPSO KIKEH
9.3 FIRST SUBSEA OIL

As soon as the preparations for receiving first subsea oil have been completed, the
pre-selected subsea well will be started-up and flown towards the FPSO. In below
section the procedure for starting-up the first subsea well is detailed:
Note: Whilst starting-up any new subsea well, the liquids will be routed through the
pig trap, such that the Y-strainer installed in the pig trap kicker return
line can protect the test swivel from any solids produced at the initial
start-up of the well. However by flowing through the pig trap, the FCV
normally used for slug control is bypassed. Care should therefore be
taken for riser slugs.
STEP ACTION CHECK

General
1 Confirm that a pre-selected well has been prepared for start-up, as

detailed in section 9.1.
2 Confirm that the subsea risers PP-01 and PP-02 have been prepared
for start-up by flushing with hot dead crude, as detailed in section 8.2.
3 Confirm that the turret and test system are lined-up to receive the liquids
from PP-02 as per section 9.2.
First Subsea Oil
4 Apply OOS on the LoLo pressure trip for the subsea riser PP-02 (M61-
PIA-230-LL).
Critical Ops
5 Open subsea diverter valve from the selected well to PP-02

(PDV1/2/3/4-2). Reference: KIK-KOP-40-MF-DW-0004.
6 Open PP-02 riser SDV (M61-SDV-228). Reference: DTM61003.
7 Open SCSSV.
8 Open MIDV
9 Open CIDV1
10 Open SDV on methanol supply to Kikeh East and Kikeh South TUTA’s
11 Apply OOS on subsea methanol booster pump ‘A’ LoLo discharge

Critical Ops
12 Reset trips and start subsea methanol booster pump ‘A’ (P-T2812A).
13 Locally monitor the booster pump performance and assure correct

operation of the pump whilst running on minimum flow recycle back to
the methanol tank.

FPSO KIKEH
STEP ACTION CHECK
14 As soon as healthy booster pump discharge pressure is achieved,

remove OOS applied on LoLo discharge pressure protection (T28-PSI-
Critical Ops
006-LL).
15 Apply OOS on subsea methanol injection pump ‘A’ LoLo discharge

Critical Ops
16 Reset trips and start subsea methanol injection pump ‘A’ on minimum
speed (P-T2811A).
17 Locally monitor the injection pump performance, lube oil system

performance and assure correct operation of the discharge pressure
control valve (T28-PCV-038).
18 Remove OOS applied on subsea methanol injection pump ‘A’ LoLo

discharge pressure protection (T28-PSI-002-LL).
Critical Ops
19 Increase speed on subsea methanol injection pump ‘A’ to achieve the

desired flow rate for ‘methanating’ the well during start-up.
20 Open CIDV1
21 Open SDV on wax inhibitor line to the Kikeh South wells (M28-SDV-
129). Reference: DTM28001.
22 Start wax inhibitor injection pump ‘A’ (P-T28282A).
23 Gradually increase stroke lengths on both ‘heads’ contributing to head 1

(P-T28282A).
Note: Continue increasing the stroke lengths until the desired flow rate
for well start-up is met, whilst the return flow to the tank via PCV-
042A is minimised.
24 Locally monitor the wax inhibitor injection pump performance and

assure correct operation of the pump.
25 Open PMV.
26 Open PWV.
27 Gradually commence opening the well choke. Adhere to choke opening

settings, time frame and parameters as set by guidance from reservoir
engineering.
28 Continuously monitor downhole and tree well pressures and

temperatures to verify that the well starts flowing.
As the well is flowing, the choke opening will be increased in gradual
29
steps as advised by reservoir engineering, until the well is flowing at its

FPSO KIKEH
STEP ACTION CHECK

desired parameters.
30 Confirm reception of fluids on turret and into test separator.
31 Upon confirmation of flow through the test heater, open SDV on MH

return from the test separator (T25-SDV-002). Reference: DTT62032.
32 Allow heat input to test heater by switching the test heater temperature
controller in AUTO (T62-TIC-022). Reference: DTT62032.
Note: Initially, warm dead crude will be received through the test heater.
Therefore it is expected that the TCV will remain closed until cold
well fluids are being received.
33 Locally monitor of test heater and test separator to confirm correct

operation.
34 Once the LoLo pressure trip on PP-02 has cleared, reset the trip and
remove OOS (T29-PIA-230-LL).
Critical Ops

Sec09 Start-Up First Subsea Well Rev01a1

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Sec09 Start-Up First Subsea Well Rev01a1

Uploaded by

Copyright:

Available Formats

MDPC PRODUCTION START-UP MANUAL

9 START-UP OF FIRST SUBSEA WELL ......................................................................................... 2

9.1 PREPARATIONS FOR START-UP OF 1ST SUBSEA WELL .................................................................. 3

9.2 LINE-UP FOR RECEIVING FIRST SUBSEA OIL ............................................................................. 10

9.3 FIRST SUBSEA OIL................................................................................................................... 12

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 1 of 14

9 Start-up of First Subsea Well

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 2 of 14

9.1 PREPARATIONS FOR START-UP OF 1ST SUBSEA WELL

• Integrity testing of the SCSSV,

STEP ACTION CHECK

Activities Performed during Drilling / Well Completion Phase

4 Confirm the well has been mechanically completed.

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 3 of 14

STEP ACTION CHECK

Well Checks Before 1st Subsea Oil

11 Ensure that the selected well is completely isolated. By ensuring the

12 Ensure that following instrumentation on the selected well is operating

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 4 of 14

STEP ACTION CHECK

14 Ensure that pressure protection, N2 supply and pressure relief system

16 Open the suction and discharge valves on the Subsea Methanol

17 Ensure that pressure instrumentation on booster pump ‘A’ is lined-up

18 Ensure that lubrication on booster pump ‘A’ is as per vendor

19 Open the suction and discharge valves on the Subsea Methanol

21 Ensure that pressure instrumentation on injection pump ‘A’ is lined-up

22 Isolate flow control element on the common injection pumps discharge

23 Ensure that injection pump ‘A’ discharge pulsation damper is N2 pre-

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 5 of 14

STEP ACTION CHECK

Line-up Methanol Swivel & Turret

32 Ensure that pressure indicator and flow transmitter on methanol line to

33 Ensure that Kikeh South TUTA is lined-up correctly for normal

Equalising Pressure Across SCSSV

34 Ensure sufficient hydraulic fluid is available in the hydraulic oil tank(s)

35 Ensure that sufficient methanol is available to perform the subsea well

37 If a differential pressure across the SCSSV exists, open the tree

Note: The downhole methanol injection route could also be lined-up by

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 6 of 14

STEP ACTION CHECK

39 Apply OOS on subsea methanol booster pump ‘A’ LoLo discharge

41 Locally monitor the booster pump performance and assure correct

42 As soon as healthy booster pump discharge pressure is achieved,

43 Apply OOS on subsea methanol injection pump ‘A’ LoLo discharge

45 Locally monitor the injection pump performance, lube oil system

46 Remove OOS applied on subsea methanol injection pump ‘A’ LoLo

47 Increase speed on subsea methanol injection pump ‘A’ to achieve the

49 Stop the subsea methanol injection pump (P-T2811A).

50 Stop the subsea methanol booster pump (P-T2812A).

MANUAL No: 26.07.10.218 ISSUE No: 01 REVISION No.: 01

ISSUE DATE: 08/09/06 REVISION DATE: 13/02/07 Page 7 of 14

STEP ACTION CHECK

Line-up Wax Inhibitor Injection Pump

54 Ensure sufficient wax inhibitor is available in the Wax Inhibitor Tank, T-

59 Ensure that head 1 discharge pulsation damper is N2 pre-charged as per

60 Ensure that head 1 discharge pressure control is lined-up correctly; with