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Mega Tester V3
Brief Instruction
0.019

Front view
Previous test button
Parameter change knob
Start / Stop button
Display

Start

Stop
Mega Tester V3

Cable connector Next test button

Errors / Options button

Rear view

Power cable connector

Power switch
USB cable connector

Warning
! Do not connect or disconnect injector while test is in progress
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Mega Tester V3
Brief Instruction
0.019

Piezoactuator resistance RC test

1. Set test voltage with the knob
UR 2. Press "Start/Stop" button to start
Piezoactuator R: 200 kΩ 20V 3. Wait for test finish
initial capacitance
C: 3.47µF
Voltage to apply for
Test name Parameters resistance measurement
(select by knob)

Piezoactuator insulation Insulation test

resistance
1. Connect crocodile clip
Test voltage
R: 999 MΩ to the injector body
2. Set test voltage with the knob
(select by knob) U: 1000 V 3. Press "Start/Stop" button to start
4. Wait for test finish
Test name
Insulation

Voltage on Stroke test

1. Press "Start/Stop" button to start
piezoactuator 2. Set required voltage

Required voltage
U: 125 V 3.
4.
Wait for voltage stabilization
Measure actuator stroke
(select by knob) US: 125 V 5.
6.
Repeat steps 3 through 5 if required
Press "Start/Stop" button to stop
Test name Stroke

Injector type
Gap test (select by knob long press)
Gap between
VDO
piezoactuator and
CR 1. Press "Start/Stop" button to start
driving valve pin D: 3.5 µm 2. Observe gap value
3. Rotate actuator nut until required
gap is set
Test name Gap 4. Press "Start/Stop" button to stop

Continuous resitance test Voltage to apply for

Current resistance resistance measurement
UR
R: 190 kΩ 20V (select by knob)
Minimum resistance Min: 186 kΩ
Max: 203 kΩ 1. Set test voltage with the knob
Maximum resistance 2. Press "Start/Stop" button to start
Resistance 3. Wait for some time
Test name 4. Press "Start/Stop" button to stop
 Page 3 of 3

Mega Tester V3
Brief Instruction
0.019
Error indication
Wrong cable Error indicator appears
is connected when something is going
wrong during the test
Device can't apply
required voltage to
the piezoactuator Press button for
error description

Options setup
Long press button to enter setup
Select language Rotate knob to change value
Language Eng
Set sound on/off Sound On
Press and button
Gap QBPV to select option
Select gap
measurement method
Gap QBPV
Select default voltage
Select default voltage Ur 20V for insulation
for piezoactuator resistance measurement
resistance measurement Ui 300V

Press button to exit setup

Some notes
∞ sign means that device can't measure resistance because resistance is too big.
In the insulation resistance test it is more than 11 GΩ.
In the piezoactuator resistance test it is more than 1.1 GΩ.