1B Compiled Lab Reports
1B Compiled Lab Reports
BULK DENSITY
Bulk density, defined as the ratio of the mass of a bulk solid to its volume,
determines the space occupied by a given amount of material. It is a technique used in
the pharmaceutical industry to characterize a material in order to assess its behavior
during process operations (1), e.g., blending, compaction, etc., and can be used to
identify material changes, e.g., particle size or shape, caused by process attrition (2).
The technique is a key parameter in understanding likely performance of a material, and
provides an opportunity to monitor changes. As such, the need to capture the
information is recognized by key Pharmacopeia, including the USP/ National Formulary.
The main challenge when measuring bulk density is obtaining a relevant measure of the
bulk volume.
1.1.1. Procedure
Calculation:
1.3.1.2.1. Apparatus
The apparatus(1) (Fig. 3.01-1) consists of a top funnel fitted with a 1.0 mm
sieve. The funnel is mounted over a baffle box containing four glass baffle plates
over which the powder slides and bounces as it passes. At the bottom of the
baffle box is a funnel that collects the powder and allows it to pour into a cup
mounted directly below it. The cup may be cylindrical (25.00 ± 0.05 mL volume
with an inside diameter of 30.00 ± 2.00 mm) or a cubical (16.39 ± 0.20 mL
volume with inside dimensions of 25.4± 0.076 mm).
1.2.2. Procedure
Allow an excess of powder to flow through the apparatus into the sample receiving
cup until it overflows, using a minimum of 25 cm3 of powder with the cubical cup
and 35 cm3 of powder with the cylindrical cup. Carefully, scrape excess powder
from the top of the cup by smoothly moving the edge of the blade of spatula
perpendicular to and in contact with the top surface of the cup, taking care to keep
the spatula perpendicular to prevent packing or removal of powder from the cup.
Remove any material from the side of the cup and determine the mass (m) of the
powder to the nearest 0.1 per cent. Calculate the bulk density in g per mL by the
formula m/V0 in which V0 is the
volume of the cup and record the average of 3 determinations using 3 different
powder samples.
Video link: https://www.youtube.com/watch?v=rpKytUC7lwg&t=214s
Calculation:
Mass = weight of the cylindrical cup with powder - weight of the empty cylindrical
cup
Mass = 33.53 g
1.5.1.3.1. Apparatus
Pass a quantity of powder sufficient to complete the test through a 1.0 mm sieve, if
necessary, to break up agglomerates that may have formed during storage and allow
the obtained sample to flow freely into the measuring vessel until it overflows. Carefully
scrape the excess powder from the top of the vessel as described for Method 2.
Determine the mass (m0 ) of the powder to the nearest 0.1 per cent by subtraction of
the previously determined mass of the empty measuring vessel. Calculate the bulk
density (g/mL) by the formula m0 /100 and record the average of 3 determinations using
3 different powder samples.
Calculation:
PRINCIPLES
Tapped density is measured by first gently introducing a known sample mass into
a graduated cylinder and carefully leveling the powder without compacting it. The
cylinder is then mechanically tapped by raising the cylinder and allowing it to drop under
its own weight using a suitable mechanical tapped density tester that provides a suitable
fixed drop distance and nominal drop rate
DESCRIPTION
Tapped density of a powder is the ratio of the mass of the powder to the volume
occupied by the powder after it has been tapped for a defined period of time. The
tapped density of a powder represents its random dense packing.
APPLICATION
1. Choose how the taps will be done with the Time/Count button. Pressing this button
will illuminate the corresponding light on the display.
· Time: a desired amount of time for tapping can be entered in the
format hh:mm:ss. Press Enter after putting in the time. OR
· Count: a desired number of taps can be entered, up to 999,999.
Press Enter after putting in the number of taps.
· One method is to start with one tap, and double the number of taps
each time until the powder volume no longer changes.
2. Press Start/Stop to begin tapping. The machine will automatically stop when it has
completed the specified time or number of taps. If you need to stop the test before it is
complete, press the Start/Stop button again to immediately stop the tapping.
4. After each set of taps, record the volume of powder. Divide the initial mass by the
volume to determine the density. When this density no longer changes with increasing
the number of taps, this is the tapped density of the powder.
· One way to determine if you have reached the tapped density is to plot
the density versus the total number of taps. The density where the curve
levels off is the tapped density.
3. Place the cylinder containing sample in bulk density apparatus. Adjust apparatus
for 100 tapping and operate it. Record the volume occupied by powder as V2 ml.
The support for the graduated cylinder, with its holder, has a mass of 450 ± 10 g.
Procedure. Proceed as described above for the determination of the bulk volume (V0).
Secure the cylinder in the support. Carry out 10, 500 and 1250 taps on the same
powder sample and read the corresponding volumes V10, V500 and V1250 to the nearest
graduated unit. If the difference between V500 and V1250 is less than or equal to 2 mL,
V1250 is the tapped volume. If the difference between V500 and V1250 exceeds 2 mL,
repeat in increments of, for example, 1250 taps, until the difference between successive
measurements is less than or equal to 2 mL. Fewer taps may be appropriate for some
powders, when validated. Calculate the tapped density in grams per milliliter using the
formula m/Vf (where Vf is the final tapped volume). Generally, replicate determinations
are desirable for the determination of this property. Specify the drop height with the
results. If it is not possible to use a 100 g test sample, use a reduced amount and a
suitable 100 mL graduated cylinder (readable to 1 mL) weighing 130± 16 g and
mounted on a support weighing 240 ± 12 g. If the difference between V500 and V1250 is
less than or equal to 1 mL, V1250 is the tapped volume. If the difference between V500 and
V1250 exceeds 1 mL, repeat in increments of, for example, 1250 taps, until the difference
between successive measurements is less than or equal to 1 mL. The modified test
conditions are specified in the expression of the results.
METHOD 2
Procedure. Proceed as directed under Method 1 except that the mechanical tester
provides a fixed drop of 3 ± 0.2 mm at a nominal rate of 250 taps per minute.
METHOD 3
Procedure. Proceed as described under Method 3 for measuring the bulk density,
using the measuring vessel equipped with the cap shown in Figure 2.9.34.-2. The
measuring vessel with the cap is lifted 50-60 times per minute by the use of a suitable
tapped density tester. Carry out 200 taps, remove the cap and carefully scrape excess
powder from the top of the measuring vessel as described under Method 3 for
measuring the bulk density. Repeat the procedure using 400 taps. If the difference
between the 2 masses obtained after 200 and 400 taps exceeds 2 per cent, repeat the
test using 200 additional taps until the difference between successive measurements
is less than 2 per cent. Calculate the tapped density in grams per millilitre using the
formula Mf/100 (where Mf is the mass of powder in the measuring vessel). Record the
average of 3 determinations using 3 different powder samples. The test conditions,
including tapping height, are specified in the expression of the results.
FORMULA
Pt = M / Vt
Pt – Tapped density
M – weight of powder
CALCULATION
Tap density = mass of the powder / minimum volume occupied after tapping
Tapped volume = 36 ml
Tap density = 25 g / 36 ml
VIDEO
https://www.youtube.com/watch?v=GvSaz7pWz5A
MEASURES OF POWDER COMPRESSIBILITY
In recent years the compressibility index and the closely related Hausner ratio
have become the simple, fast, and popular methods of predicting powder flow
characteristics. The compressibility index has been proposed as an indirect measure of
bulk density, size and shape, surface area, moisture content, and cohesiveness of
materials because all of these can influence the observed compressibility index. The
compressibility index and the Hausner ratio are determined by measuring both the bulk
volume and the tapped volume of a powder.
Bulk Density
The ratio of a mass of an untapped powder sample and its volume including the
interparticulate void volume.
Tapped Density
Formula:
There are 2 ways to solve - (1) using the volume of bulk and tapped and (2) using the
density of bulk and tapped.
• If you’re using the volume, the formulas are %CI = {(Volume of bulk - volume of
tapped) /volume of bulk} x 100
• If you’re using the density, the formulas are %CI = {(density of tapped - density of
● Apparent density is the bulk density of the powder. It provides the mass per unit
volume of loose packed powder
● Unit measurement in (g/cm3 or kg/m3)
● Apparent density is based on the apparent or external volume of the dry
material/specimen.
● This value is a first, low-cost evaluation of a powder to determine consistency
from lot to lot.
● A low apparent density can be an indication of fine particles
● A high apparent density can be an indication of large particles.
● A change in apparent density can also indicate a change in the surface
roughness of the powder
The Apparent Density Tester – Likely similar and has the same functions to Bulk
Density Testers. These testers are used to measure apparent density, bulk factor, and
where applicable, the pourability of plastic materials such as molding powders
Principle/Method
There are three methods according to ASTM D 1895 that are applicable to various
forms of these materials that are commonly encountered, these range from fine
powders and granules to large flakes and cut fibers.
Description
The apparatus consists of a measuring cup which is polished inside and a funnel.
Parts and function
Solder/Funnel
Ring Holder/Stand
Tubing
Adjustment knob
Application
Operation
Calculation
A raw material with volume of 20.0cm3 is used to produce a drug, the determined mass
of the material is 60.0g. What is the apparent density?
Formula:
ρ0= m/v0
where:
ρ0= apparent density
m= mass
=60.0g/20.0cm3
= 3.0g/cm3
Angle of Repose
Principle
● When the grains are smooth and rounded, the angle of repose is low. For very
fine and sticky materials the angle of repose is high
Picture of instrument
Test stand
Nozzles
Stirrer
Application
Operation
Formula:
Where:
h= height in cm
r= radius in cm
If Given:
h= 10cm
d= 19.62cm
A. r=d/2 (19.62/2) B.
=tan^-1 (10cm/9.81cm)
=tan^-1 (1.02cm)
=45.56 degrees
Angle of Repose Expected flow
25-30 Excellent
31-35 Good
36-40 Fair
41-45 Passable
WRITTEN REPORT ON
DISINTEGRATION
Submitted to:
Stephanie Lois R. Sanchez, RPh, MSPh
Submitted by:
Roselle Joy Siasol
Chelsea Signar
Frances Ashleigh Reign Solongon
INTRODUCTION
DISINTEGRATION TESTING
DISINTEGRATION TESTERS
Disintegration testers are the machines which carry out the disintegration test.
They are often found inside Quality Control laboratories in pharmaceutical and life science
organisations. The primary purpose of disintegration testers is to measure the amount of
time it takes a tablet (sample) to totally disintegrate inside a liquid medium. Disintegration
testers are built by a variety of different suppliers, but all to the same USP regulations,
which govern the uniformity of the testing conditions, so that global compliance and
quality standards can be maintained across different companies and manufactures
throughout the world. (Total Laboratory Services, 2021b)
C. DESCRIPTION
4 Most Common Disintegration Tester Machines you can find in the market:
II. Monitor the quality and performance of various dosage forms, such as the time it
takes for a formulation to dissolve.
III. For quality control, a disintegration tester allows the researcher to examine the in
vitro breakdown of powdered substances.
IV. In the pharmaceutical business, it can also be used to verify the consistency and
compliance of a batch of tablets or capsules. This also aids the production crew in
adhering to established guidelines such as USP requirements.
It is the medium for the disintegration process. Normally, the bath liquid (water) helps in
achieving an even temperature for the disintegration processes to take place. In the bath,
there can be a powerful pump that helps to circulate water.
b) Bath cover
It covers the bath, acting as a shield from external temperatures and conditions that would
otherwise alter the process and ultimately the results.
c) Basket Assembly
As the name suggests, these are groups of baskets. A complete basket design comprises
of a basket, sieves, and discs. They all comply with the USP, EP and other standards.
For automatic disintegration tester, the equipment parks out the beater once the process
is complete. Normally, this occurs in the top most position.
d) Control Knob
It enables the machine to operate easily with very little knowledge. This is the START
button that the operator uses to start the machine manually. Of course, you can also use
it to stop the operation. However, this will depend on the design of the disintegration tester
apparatus.
e) Reciprocating arm
Raises and lowers the basket in and out of the vessel for fifteen minutes, and during this
time the friction of the test media on the sample initiates the disintegration. This movement
mimics the flow and friction that would be experienced inside the human body.
f) Temperature probe
g) Vessel
Sits inside a bath of warmed water, used to replicate the temperature of the human body.
This vessel sits inside a heated water bath which mimics the human body temperature.
Inside the vessel is the test media, which has a ph. level similar to that of the human
stomach.
h) MPU
MPU helps to automatically control the temperature, time and frequency of the nacelle
back and forth. The MPU is an acronym for Microprocessor Unit or a Microprocessing
unit. It is a device that implements the core elements of a computer system on a single
integrated circuit. Or, as a few integrated circuits operating as a cohesive circuit.
Test screen shows run-time information once a disintegration test starts. The total testing
time for each station or the single station is indicated at the end of the test.
j) Alpha–numeric keyboard
This helps in editing product and test information such as target disintegration time for
each station. Take for example in 2 or 3 Station Disintegration Testers. Bath and median
temperature can also be keyed in with the help of the keyboard and noted from the LCD
Display. The keyboard can be in the form of control buttons or LCD screen.
k) Calculator
This helps in working out the disintegration time of the particular dosage particle being
tested. Other parameters can also be worked on using the calculator. It can be optional
in some Disintegration Testers.
This system is thermostatically controlled. It warms the water in the bath up to 37⁰ Celsius.
This pre-selected temperature is automatically adjusted by a control sensor. In some
Disintegration Testers, there may be a second sensor that acts as a safety device. It
switches off the heater should the temperature rise above the optimal temperature.
1. Disintegration test is a simple test which helps in the preformulation stage to the
formulator.
2. It helps in the optimisation of manufacturing variables, such as compressional
force and dwell time.
3. This test is also a simple in-process control tool to ensure uniformity from batch to
batch and among different tablets
4. It is also an important test in the quality control of tablets and hard gelatine
capsules.
Disintegration tests determine how long it takes for a tablet (sample) to completely
dissolve in a liquid medium. Researchers and quality control personnel can use
disintegration testers to see if a tablet breaks down inside the human body and how
long it takes. This can provide information that can be used to improve and manufacture
pharmaceutical medications, as well as validate that compliance and regulation
standards are being met.
Disintegration testers operate by raising and lowering a 'basket' in and out of the test
medium in an attempt to create movement, similar to the conditions inside the human
stomach. At no point does the basket raise itself completely out of the test medium, so
the tablet is always submerged throughout the disintegration tester's operation.
The test medium is contained within the vessel, which is contained within a bath of
warmed water, the temperature of which is 37 degrees Celsius to replicate the
temperature of the human body. It also has different time limits depending on the type of
capsule or tablet used.
The test failed if there is residue on the mesh. If there is no residue present, the test is
considered a pass. If there is no residue on the mesh disk, it means the sample has
crumbled into a powder and fallen through the mesh, indicating that disintegration was
successful.
All samples must disintegrate in less than 15 minutes, according to USP regulations.
The USP also specifies the mechanical requirements for all disintegration testers, such
as the speed of the moving arm, basket dimensions, vial and mesh size, ph level of the
test media, and water tank temperature.
As per individual
Simulated monograph
intestinal fluid 37 ± 2°C
TS
USE OF DISK
Dietary supplements Omit the use of disks unless otherwise specified in the
individual monograph.
Take note: The use of disks for enteric-coated tablets is not permitted.
Conclusion:
In most cases, the test is only performed once. If, at the end of the time limit, 1 or 2
tablets do not completely disintegrate, repeat the test with 12 additional tablets. If at
least 16 of the total of 18 tablets tested disintegrate, the requirement is met.
GROUP 6 - DISSOLUTION
Members: Junio, Kusain, and Lamentac
INTRODUCTION:
● Dissolution test is the release of a drug from the tablet into solution per unit time
under standardized conditions.
● Dissolution testing measures the extent and rate of solution formation from a
dosage form, such as tablet, capsule, ointment, etc.
○ In other words dissolution is the process by which a drug particle
dissolves.
● The dissolution of a drug is important for its bioavailability and therapeutic
effectiveness.
○ As its significance is based on the fact that for a drug to be effective, it
must first be released from the product and dissolve in the gastrointestinal
fluids before absorption into the bloodstream can happen.
To properly evaluate the dissolution of drug products, it is critical for procedures to be
standardized. This standardization helps to show consistent quality in production and
may serve as a predictive measure of efficacy.
A dissolution test uses an apparatus with specific test conditions in combination with
acceptance criteria to evaluate the performance of the product. Dissolution includes 7
standardized apparatus which are the basket, paddle, reciprocating cylinder,
flow-through cell, paddle over disc, rotating cylinder, and reciprocating disc.
DESCRIPTION:
● This apparatus consists of a coated paddle that reduces the disturbance from the
stirring.
● It has a blade that comes in contact with the bottom of the shaft.
● The paddle is designed from stainless steel and a platinum wire.
○ Stainless steel and a platinum wire are used since they are non-reactive
materials.
● The paddles motor speed is usually at 40 rpm and the paddle is kept at 37
degrees Celsius.
● It is used for capsules and suppositories.
DESCRIPTION:
● This dissolution apparatus is considered in product development for controlled
release preparations.
○ The reason for this is to aid the release of products especially in our GI
tracts by exposing them to various physicochemical and mechanical
conditions.
● It is an easy method for drug testing and it does not pose any problem with the
pH values of its solution.
○ It is because it enables the product to be subjected to different dissolution
media and agitation speeds in a single run. Therefore, if problems occur, it
can be easily solved since it will automatically be subjected to other
dissolution media to assess the problem.
● It is used for extended release, and chewable tablets.
○ Extended release tablets are designed to last longer in your body.
DESCRIPTION:
● The flow through cell apparatus is designed like a reservoir and is commonly
used for implants.
○ Reservoir serves as storage.
● It has two types: open system and closed system.
○ for easier differentiation: The open system is selected for samples that
require high volume of media (i.e., low solubility compounds; ex: Silver
chloride), and the closed system is selected when a low volume of
medium is required.
● Open system has a fresh dissolution medium pumped through cells and then the
fractions received.
● Closed system is where the dissolution medium is pumped into the circle but not
replaced by a fresh medium.
○ The only thing you need remember if we say flow through cell is that it is
consists of a reservoir for the dissolution medium.
○ 6 samples are tested during the testing and the medium is maintained at
37 degrees celsius.
DESCRIPTION:
● It has a shaft and disk assembly that can hold the product so that the surface will
be leveled with the paddle.
○ Shaft and disk – shaft is like a stick and disk it serves as a boundary in
the surface.
● Its volume capacity is 900 ml.
● It is used for the dissolution testing of transdermal patches.
DESCRIPTION:
● It uses a rotating cylinder instead of a basket cylinder.
● The shaft and cylinder are made up of stainless steel.
● The rotation speed is 25-50 rpm and the water bath is maintained at a
temperature of 32 degrees Celsius.
● It is mainly used in transdermal patches.
DESCRIPTION:
● This apparatus has a flat bottom cylinder shaped vessel with a volume capacity
of 50-200 ml.
● It is usually placed on a disk-shaped holder.
● It also produces transdermal patches and the dosage quantity is extracted in the
water bath.
● It is used for controlled release formations and only applies to small dosages.
OPERATION:
● Ensure that the working bench and instrument is clean and calibrated.
● Switch on the main power.
● Fill the vessel with medium up to the marked level.
● When the power is on, the display will show the previously set time, RPM and the
temperature display shows the vessel temperature.
● Place the vessel filled with the medium onto the machine.
● Install the stirrer/apparatus (paddle, basket, disk, etc.) onto the shaft according to
the machine specifications.
● Press the temperature set switch and rotate the setting knob until the display
shows the desired Degree Celsius.
● Change the mode switch to RPM mode and switch on the motor.
● Using the speed knob, adjust the RPM to required level and switch off the motor.
● Drop the drug on top of the vessel
● Set alarm to the required time and wait until dissolution test is complete
● After the test is completed the instrument will stop which is indicated by beep
sound.
● Lift the stirrer/apparatus unit and take the required amount of the sample from
the jars and clean.
● Switch off the instrument.
VIDEO:
1st video: In this first video, we will show an example of how a Paddle type Dissolution
Machine is being used.
2nd video: In this second video, we will show an example of how a Rotating-cylinder
Dissolution Machine is being used.
APPLICATION:
● It is an important tool for characterizing the performance of oral solid dosage
forms.
● It is a requirement for all solid oral dosage forms.
● It is used throughout the development life-cycle for product release and stability
testing.
○ This means a drug should behave as stated by manufacturers. For
instance, if a drug dissolves too slowly, or a controlled release formulation
dissolves too quickly, it is considered non-consumable for there must be
no errors in the drug as an industry standard when consumed by a patient.
● It is an analytical test used for detecting physical changes in an active
pharmaceutical ingredient and formulated product.
○ The drug must be in accordance to the industry standard, identifying if the
drug dissolves uniformly or are there parts that would become chunks that
would not dissolve, the dissolution rate and how the drug dissolves will
show how the drug if it will be metabolized properly by the liver or how it
will flow in the bloodstream.
● It tests the effectiveness of oral solid dosage form drug after it undergoes
dissolution.
● It detects any key changes in product performance
● Correct optimization of the drug
○ For instance, we can test in batches if a couple of controlled-release
tablets. In this test, it will show the drug if it dissolves differently or
dissolves in a uniform standard. With that in mind, we can then identify
what drug batches are behaving properly based on industry standard, and
thus, we could sort the good drug batches from the bad drug batches and
find out the cause of said malfunctions in the bad drug batches.
CONCLUSION:
Dissolution testing is an important tool for characterizing the performance of oral
solid dosage forms. Therefore, studying the various types of apparatuses and knowing
how to use these tools are important when it comes to dissolution testing because it
maximizes the performance of the dissolution tester which ensures consistency
between production batches.
Group 1 PHARMCHEM 60
Althea Albania
Jamaica Alvarina
Tricia Amores
FRIABILATOR
Detailed Report Script
I. Good day everyone. I am Althea together with Jamaica and Tricia. We are the
reporters for today’s discussion. We will be discussing the laboratory instrument
called Friabilator. Before we begin, let us know our objective and for us to be
guided with the contents of the discussion:
II. Objectives:
At the end of the reporting, we should be able to
● To define friability and know the instrument used in friability test
● To know the parts of friabilator and its functions
● To discuss how the friabilator operates
● To interpret and analyze the results with the given criteria and formula
III. Introduction:
V. Description
The apparatus used for friability testing is known as Friabilator. To get an overview of the
instrument, let us watch a quick video: https://www.youtube.com/watch?v=Zjy70Mgf8LY
To view the parts and specifications of the friabilator, let us watch this video:
https://www.youtube.com/watch?v=GzBMxsmasUo
VII. Operation: Now let us discuss how to perform friability test using friabilator.
● The tablets are selected according to the specifications of weight
○ If individual tablet weight is equal to or less than 650 mg then take as many
tablets as close to get an average weight of 6.5 grams.
○ If individual tablet weight is more than 650 milligrams then take 10 tablets for
friability testing.
● After taking the required number of tablets, the tablets are de-dusted to remove any
fine powder or loosely attach powder with the help of pharma compliant brush.
● After de-dusting the average weight of the tablets is checked on the weighing
balance and this weight is known as initial weight or W1.
○ Initial weight = 6.536gm
● The initial weight or W1 is noted and tablets are placed in the drum of the friabilator.
● On one side the drum has a glass opening to add tablets and it also has an arch
which gives an attrition effect to the tablets.
● After placing tablets inside, the glass cover is closed and the rotation of the drum is
turned on.
● The drum rotates for 4 minutes at a speed of 25 rpm meaning in 4 minutes it
completes 100 rounds.
● After the completion of 4 minutes, the drum is stopped automatically and tablets are
removed from the drum.
● After removing from the drum,tablets are physically checked for chipping or
breaking and again weight is checked after dedusting and this weight is known as
final weight or W2.
● Use the following formula to calculate the friability
We have here another video for us to visually see how to operate the friabilator:
https://www.youtube.com/watch?v=vvnj4_5Jvvc
[ Althea ]
VIII. Calculation of Friability
● Friability is the percentage of weight loss by tablets due to mechanical action during
the test.
● In order for us to calculate the percentage loss of the tablet weigh, we need this
formula:
● Friability is equal to the Initial weight (W1) - Final weight (W2) / Initial weight (W1)
×100
● The initial weight is gathered before performing the test while the final weight is
gathered after the test is performed.
● Accepted Criteria: A maximum loss of weight (from a single test or from the mean
of the three tests) not greater than 1.0 percent (1%) is acceptable for most tablets.
IX. Interpretation
● Value of friability should not be more than 1% for most of tablets.
● If the value of friability for the first test is greater than 1%, then repeat the test twice
& mean value of weight loss of three tests is determined.
● If the mean value of three tests is less than 1% tablets, it passes the friability test,
otherwise the tablet fails the test.
● If the tablets are broken , chipped or cracked during the test, the tablets fail the
friability test.
X. Sample
Here we have 20 sample tablets. As you can observe, the individual tablet weight is equal
to or less than 650 mg thus we take the 20 tablets. However, in some cases that the
individual tablet weight is more than 650 milligrams then we need take 10 tablets for
friability testing.
● Our initial weight (w1) = 10093 mg or 10.093 g
● After performing the friability test, we gathered the final Weight (W2) of 9985 mg or
9.985 g
● To test the friability, we need the formula:
XI. Application
● Helps to determine the resistance of uncoated tablets to abrasion and shock during
manufacturing, packing, and shipping.
● Provides pharmaceutical companies with an opportunity to carry out research.
Knowledge about the cause of breakage of the tablets during testing could reduce
company loses.
● Controls the stability of uncoated tablets in pharmaceutical industries, hospitals,
and drug testing institutions.
● Provides data for sugar-coated tablets which is reliable.
XII. Conclusion
● To conclude our report, let us watch this summarized video:
https://www.youtube.com/watch?v=JbeuwFqqu_w
LOSS ON DRYING (PHARMACEUTICAL OVEN)
AND MOISTURE ANALYZER/KARL FISCHER
METHOD WRITTEN REPORT
Submitted by:
Fulgar, Aldrin
Fulgar, Aldwin
Submitted to:
Ms. Stephanie Lois Sanchez, RPh, MSPh
LOSS ON DRYING METHOD
PHARMACEUTICAL OVEN
● Pharmaceutical ovens are high tech equipment that provides an economical and
fast mode of drying materials in the pharmaceutical industry laboratories.
● Use to dry materials such as powders, granules, and herbs among other
functions.
APPLICATIONS:
Pharmaceutical Oven is used in the following applications;
1. Drying - pharmaceutical ovens offer reliable, precise, and safe heating and
getting rid of excess moisture from different research materials.
2. Sterilization - pharmaceutical ovens produce a substantial amount of heat which
is capable of eliminating and killing transmissible agents.
- It gets rid of transmissible agents including fungi, prions, bacteria and viruses
from different pharmaceutical materials.
3. Tempering - you can use it to remove brittleness in hardened pharmaceutical
products thus getting rid of the internal strain within pharmaceutical products.
4. Testing - you can use the pharmaceutical oven to test different pharmaceutical
products through the application of different heat levels.
5. Burn-in Test - It assists in determining the functionality of different products
before releasing them to the public.
6. Vulcanization - pharmaceutical ovens produce enough heat that you can use in
the hardening of different pharmaceutical products.
7. Heat Storage and Conditioning - pharmaceutical ovens assist in the
conditioning of different pharmaceutical materials to increase the shelf life under
storage.
CALCULATION:
Apparatus Used:
Porcelain
Meter Balance
Pharmaceutical Oven
Dessicator
Steps:
Wt of empty porcelain = 69.87 grams
Wt of drug taken = 0.5 grams
Wt of porcelain + wt of crude drug (before drying) = 70.37 grams
Wt of porcelain + wt of crude drug (after drying) = 70.34 grams
Note: Decrease in weight after drying is due to the loss of moisture present in crude
drug before drying
To get the moisture content, we need to subtract weight of porcelain with crude drug
before drying and the weight of porcelain with crude drug after drying
= 0.03 grams
= 6% moisture content
What is a Moisture Analyzer?
Application
Moisture Analyzer is used for:
1. FOOD INDUSTRY
- Moisture control is paramount in the food industry. Too much moisture can lead to
staleness or bacterial growth. Many items are sold by weight, so it's important to
make sure customers aren't overpaying for water weight. Too little moisture can
reduce the calorie count or make the food dry. Moisture affects taste,
consistency, shelf life, appearance and more.
2. LABORATORY INDUSTRY
- Moisture analyzers are frequently used in quality control labs and other
laboratories. Moisture analysis is used in many fields, to determine the water
content in crude oil, fuel, sewage sludge and many other chemicals, solids and
liquids.
Calculation
Sample : sample weighing in 20 mg when wet, then weighed of the Sample when dried
is 10mg.
Steps:
1. First, determine the weight of the object while wet - using a scale, we find the
object to be 20g while wet.
2. Next, determine the weight while dry - after drying the object, we weigh it
again and find that the weight is 10g.
3. Finally, calculate the moisture content - using the formula we find the
moisture content to be 50%.
Solution:
= 0.5 X 100
= 50 mg
How do the results of the moisture analyzer compare to the drying oven?
● It is vitally important to develop moisture content drying methods that provide the
same results as the official drying oven method. To save you valuable time and
effort, The apparatus METTLER TOLEDO offers tried and tested drying methods
for some of the most common pharmaceutical samples and excipients so you
can be sure your results will match those of the official method.
● The Karl Fischer method is a method for the determination of moisture content.
● Developed in the year 1935 by a German Chemist who name it after himself
"Karl Fischer"
● It is based on a reagent which reacts with water and converts the water into a
non-conductive chemical. The process uses an organic base (B), Sulfur dioxide,
iodine, and alcohol. which provides for the specific detection of water content in a
product
● The alcohol reacts with sulfur dioxide (SO2) and base to form an intermediate
alkylsulfite salt, which is then oxidized by iodine to an alkylsulfate salt. This
oxidation reaction consumes water.
● The reactive alcohol is typically methanol or 2-(2-Ethoxyethoxy)ethanol, also
known as diethylene glycol monoethyl ether (DEGEE), or another suitable
alcohol.
● Karl Fischer titration is a widely used analytical method for quantifying water
content in a variety of products.
● The fundamental principle behind it is based on the Bunsen Reaction between
iodine and sulfur dioxide in an aqueous medium. Karl Fischer discovered that this
reaction could be modified to be used for the determination of water in a
non-aqueous system containing an excess of sulfur dioxide.
● He used a primary alcohol (methanol) as the solvent, and a base (pyridine) as
the buffering agent.
Water and iodine are consumed in a 1:1 ratio in the above reaction. Once all of the
water present is consumed, the presence of excess iodine is detected volumetrically by
the titrator’s indicator electrode. That signals the end-point of the titration.
The amount of water present in the sample is calculated based on the concentration of
iodine in the Karl Fisher titration reagent (i.e., titer) and the amount of Karl Fisher
Reagent consumed in the titration.
1) Volumetric KFT
● In volumetric Karl Fischer, iodine is added mechanically to a solvent containing
the sample by the titrator’s burette during the titration. Water is quantified on the
basis of the volume of Karl Fischer reagent consumed.
● Volumetry is best suited for determination of water content in the range of 100
ppm to 100%.
2) Coulometric KFT
1) It dispenses KF titrating reagent containing iodine into the cell using the burette
2) It detects the endpoint of the titration using the double platinum pin indicator
electrode
3) It calculates the end result based on the volume of KF reagent dispensed using the
onboard microprocessor
1) It generates iodine at the anode of the titration cell, instead of dispensing KF reagent
as in volumetric titration.
2) It detects the endpoint of the titration using the double platinum pin indicator
electrode.
3) It calculates the end result based on the total charge passed (Q), in Coulombs, using
the on-board microprocessor.
- - -
Written Report
in
Pharmaceutical Analysis 2
Diameter Tester
The title of the topic that we are going to discuss is “Tablet Hardness Tester and
Tablet Thickness and Diameter Tester”. At the end of the discussion, we will be able
Hardness of the tablet . To lay down the procedure for operating Micrometer, Vernier
caliper, Monsanto, Strong-Cobb, and Pfizer crushing strength tester. To calculate the
measurements of the selected tablets using testing instruments and to examine the
Introduction
Tablet Hardness Tester and Tablet Thickness and Diameter Tester are instruments
used in the pharmaceutical industry. The Tablet hardness testing instrument Found
in USP Chapter <1217> “Tablet Breaking Force” is the preferred term now used in the
industry, this term is commonly used in the pharmaceutical and nutraceutical industry.
The purpose of this instrument was used to test the breaking point and structural
integrity of a tablet prior to storage, transportation, and handling before usage. The
measurement of tablet breaking force quantifies the amount of force required to make
the sample mechanically fail. The tablets are generally placed between two parallel
platens, one of which moves and applies sufficient force to cause fracture. The results
of these measurements are easy to obtain. Early devices used to measure tablet
breaking force were hand operated usually by compressing a spring against the sample
being tested. This resulted in variations of reported results which were influenced by
human factors in the operation of the device. Later instruments were designed with
motors and electronic controls which eliminate d the effects of variable human
influences. The measurement of tablet breaking force is a key factor in laboratory and
On the other hand, Thickness and Diameter Tester are instruments that measure the
thickness of tablets in millimeters and measure the diameter of the tablet. You can
measure the tablet thickness and diameter using either mechanical or digital
thickness of the tablet. By maintaining the uniformity regarding the thickness and
diameter of tablets may lead to increased patient compliance by increasing the quality
of product appearance and also to prevent any confusion towards the patient about the
The amount of tablet material and the relative positions of the punches during
compression determine this. The smaller the distance between the punches, the thicker
the tablet, the more pressure is exerted during compression, and the tablet is
sometimes harder. The diameter of the tablet determines its thickness. Tablet thickness
The compression die and punches are what determine this. A die is a mold that
is used to form a product into the desired form. A punch is what forces the product
through the die making sure it takes the desired shape. They are important in the
around 4 kg is regarded as the minimum needed. A minimum of ten tablets are normally
test, it is the force required to break a tablet. To survive mechanical shocks during
strength or hardness. Hardness test tablet is put between the anvils and the crushed
hardness tester, Schleuniger hardness tester, and the Pfizer crushing strength tester.
Amount of binder- The more binder, the more hard the tablet
hardness than direct method. Wet method uses binder like starch and
liquid glucose.
Compression force
In testing the hardness, thickness and diameter of a tablet we used different
First, we have the Stokes-Monsanto Hardness Tester. The working Principle of Stokes-
Monsanto Hardness Tester is that the force generated by a coil spring is applied
Next, The working principle of the Pfizer Hardness Tester works on the same
mechanical principle as ordinary pliers. The force required to break the tablet is
recorded on a dial and may be expressed in either kilogram or pounds of force. These
instruments are some of the manual apparatuses on testing the hardness of the tablet.
involvement. Just press on the power button and place the tablet on the plunger, then
the plunger will move the tablet and exert a force required to break the tablet.
The Vernier caliper is used for measuring thickness and diameter of an object. To get a
more precise reading, the vernier caliper exploits the principle of line segment
alignment. Between the two jaws of the vernier calipers, the length of the object to be
measured is inserted. And lastly the micrometer caliper . This micrometer caliper
works on the principle of a screw and nut. It enables you to rotate the barrel-like
structure, also known as the Thimble, which is used to measure the object's distance. A
micrometer.
DESCRIPTION
spring held between 2 plungers. The tablet is placed on the lower plunger, and the
upper plunger is lowered onto it. When its plier-like handles are gripped, the Pfizer
tester compresses the pill between a retaining anvil and a piston attached to a force-
at a steady rate. The tablet is cracked by being pressed on a fixed anvil. A scale
Vernier of France in 1631. It has two graduated scales: a primary scale that looks like a
ruler and a specifically graded auxiliary scale called the vernier that glides parallel to the
main scale and allows readings to be taken to a fraction of a division on the main scale.
Vernier calipers are widely used in scientific laboratories and in manufacturing for
driven by an integrated screw that is used to make exact linear measurements of solid
Regarding the PARTS AND and FUNCTIONS of the mentioned instruments. The
Stokes-Monsanto Hardness Tester has different parts and each of them has different
functions. First, the Moving jaw and fixed jaw is where the tablet is placed in between.
Moving jaw used to move the tablet and the pressure required to break the tablet apply
by the means of the screw knob. The point where the tablet breakdown will be recorded
As you can see in the picture, the Pfizer tablet hardness tester on the right side, this
manual tablet hardness tester has different Parts and functions. It has Bolts and
Piston which used to hold the loads. Press part is where you apply force to squeeze.
The Dial needle is a measurement that shows the hardness of the tablets in kg and
lastly, the Small knob is screwed at the left of the dial and it is only meant for adjusting
Schleuniger Apparatus (Tablet Hardness Tester 8M ) has different parts and functions
also. On the first image as you can see in the screen, Standard jaw is Ideal for testing
most tablet shapes. Second picture is the Grooved tongue used to assist with tablet
orientation of convex shaped tablets. Third is the Special jaw, Type I specifically
designed to test elliptically shaped tablets, fourth is the the Special jaw, Type II a 3-
point-measurement for determination of bending strength, fifth is the Special jaw, Type
III use to test the breaking force of large and small ampoules and lastly the Special
jaw, Type IV which was used as a Flexible adapter for large test objects (32 – 65mm
diameter).
Vernier calipers have different Parts and each of them has different functions. As we
can see in the picture, it has Outside jaws, Inside jaws, Depth probe (stem), Main
scale, Vernier scale, and Retainer. Outside jaws part used to measure external
Vernier scale gives measurements up to one decimal place in mm. The vernier caliper
is a smaller scale attached to the main scale and can move along the main scale as the
jaws are opened or closed. This vernier scale provides accuracy to the reading of the
main scale by further dividing the lowest reading of the main scale into increments.
Lastly the Retainer used to block movable parts to allow the easy transferring of a
measurement.
Micrometer tool has different Parts and functions, those are Ratchet knob, Frame, Anvil,
Thimble,spindle, and lock nut. Ratchet knob was used to stop the finely threaded screw
when the pressure on the object being measured is sufficient. The Frame is like a
horse-shoe-shaped part that supports the anvil and a graduated device from which the
measurement is read. Anvil is a cylindrical part that is attached to the frame of the
part that is activated by the finely threaded screw and measures the thickness
with precision. Spindle is a cylindrical end of the finely threaded screw. Lastly, the Lock
APPLICATIONS
This test is employed in order to determine the correct uniformity of the produced
handheld or electronic micrometer and/or a vernier caliper helps in measuring the drug
knowing how sturdy or just to have a perspective on how the drugs last in its shelf life or
when shipping and it undergoes blunt force from being thrown around. Sturdiness is a
vital attribute of drugs as they are manufactured and are placed inside parcels and then
shipped into warehouses and lastly to pharmacies which also has an effect to the drug’s
bioavailability.
OPERATION
There are several devices operating to test tablet hardness. We have Monsanto or
Stokes hardness tester, Pfizer crushing strength tester, and Schleuniger Apparatus
hardness tester.
1. Place the sample tablet in the vertically holding edges of the anvil
5. Repeat the procedure 8-10 times for average reading. Record the
observation.
piston.
3. During pressing , the piston goes upward and pushes the dial
needle.
4. The dial needle stops where the tablet breaks which shows the
Vernier caliper:
1. Unlock the lock screw and press the thumb crew down. Open the
jaws.
2. Close the jaws around the object you want to measure or, for inside
measurements, open them until the fill gap you wish to measure, or
insert the depth rod into the hole you wish to measure.
Micrometer:
Pharmacopoeia standard, for tablets with a diameter of less than 12.5 mm, the
percentage average deviation value must not exceed ± 5% , and for tablets having a
diameter of 12.5 mm or more, it must not exceed ± 3%. In order to identify whether the
first.
CALCULATIONS
As we are only conducting this report online we’ve gathered sample calculations
from the internet which demonstrates how the numbers we get from the instruments are
Procedure:
1. 10 tablets of Uphamol Cold and Flu are selected and then, the test for
diameter uniformity, thickness, and hardness is carried out by using the Tablet Testing
Instrument.
2. Then the value of the diameter, thickness, and hardness is taken.
The
deviation of each is calculated and the deviation of individual units from the mean
diameter should not exceed ± 5% for tablets with diameter of less than 12.5 and ± 3%
Results:
The table indicates the results for the 10 sample tablets. With each column
describing the factor by which tablets are measured using the proper instruments. Both
thickness and diameter were recorded with millimeters as its units while on the other
hand tablet hardness was recorded with Newtons - in order to clearly depict the
In order for us to be able to solve and understand why there is deviation in the results
The thickness, diameter, and hardness of 10 Uphamol Cold and Flu tablets are
measured in this experiment. Based on the results, the diameter of all the tablets is less
than 12.50mm, and the variance does not exceed 5% based on the calculations. As a
result, the uniformity of tablet diameter adheres to the pharmacopoeial standard. Each
tablet with a diameter greater than 12.5mm should have a variance of no more than 3%,
whereas tablets with a diameter less than 12.5mm should have a deviation of no more
than 5%. We can infer that all of the tablets pass the test based on the PHARMATEST
PTB 311 measurements, as the deviation of each diameter for each tablet is within the
CONCLUSION
Through this presentation we can conclude that It's essential to keep tablet
each characteristic has its own purpose. Moreover, the therapeutic impact of good
tablets will be enhanced which results in better health outcomes for patients.