TITLE OF THE PROYECT Personal que participa en el proyecto Fecha de actualización: ____ 20-Apr-22

Scrap Reduction Project - To reduce scratches

"TO GET BETTER

DEFINE: The first step is to define the opportunities, scope, objectives and participants.
Now is the time to address the improvement opportunities identified in the previous step."

According to the data obtained in the months of January, February, March 2022, it
is determined that 80% of the scrap in is generated by 4 main defects: scratches,
embedded particles, angel hair, wrinkles
1 Carry out a process for the transfer of trays to the area of ​blowing and manual cutting
2 Train staff on proposed changes
3 Cut the pins of the conveyor belts to avoid scratches by them
Cover the back of the conveyor belts with foam to prevent the trays from colliding when going through the blowing process and causing scratches
4
5 Standardize cut height in FIPI to 1/2 inch to prevent plate from skidding trays and scratches

Seguimiento plan de accion Seguimiento

MEASURE
The objective of this step is to collect data and information to analyze and evaluate the Item Tarea Resp. Fecha limite Prioridad 8 9 10 11 12 13 14 15 16 17 18 Status
current scenario 1 Collect source data to analyze which process 14-mar-22
Identify the types of scratches that are produced in the process (cutting, blowing, machine,
2 14-mar-22
transfer)
3 Carry out a process for the transfer of trays to the area of ​blowing and manual cutting 16-mar-22
4 Train staff on proposed changes 16-mar-22
5 Cut
Cover the back of the
the pins of the
conveyor conveyor
belts belts
with foam to avoid the
to prevent scratches by them
trays from colliding when going 28-mar-22
6 through the blowing process and causing scratches 30-abr-22
7 Standardize cut height in FIPI to 1/2 inch to prevent plate from skidding trays and scratches 25-mar-22
8 Daily review of project progress 20-may-22
9
10
11
12
13
Prioridad: Status:
Ruta critica Pendiente / a tiempo Completo a tiempo
Prorrogable por imprevisto Pendiente / atrasado Completo atrasado Reprogramado

CHECK
The focus of this step is to control the actions of the action plan so that it is not lost. (List control tools)"

1- Scrap review based on PNC report

2- Monitoring of the production process

3- Pareto charts to control the trend of the PNC

4- Constant staff training

5- Bi-weekly meeting of PNC by engineering

CHECK
Datos obtenidos en el mes de Marzo del 2022 Action Tracking"

80% of stripes are produced on machine 1

META DEL PROYECTO

Reduce scratches by 40% by implementing process improvements and monitoring using

Pareto chart tools and control sheets to identify continuous progress of activities

ANALIZAR
El foco aquí es identificar la causa raíz del problema
. According to the Ishikawa analysis and the Pareto diagram, the following is
determined:
. It is produced in Sencor 1, in which the majority of the product made in that
machine is made of polycarbonate material.
. The product has a high risk of scratching as the material is very delicate.
. The product presents a lot of manual handling by the operators.
. The operators transfer the product in a tray to place it in the cutting or
blowing process, for which they often generate friction between them, causing Actions .14-March-2022
scratches. Identification of stripes produced by each process to better control the process and identify
. There is no procedure specifying the method of transferring the trays.
. There is an accumulation of trays in the blowing area, which causes them to
the root cause
16- March -2022
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27
36
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12
36
36
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21
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12
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40
48
44
479

1786 6277

4491
17.86 62.77

44.91

Chart Title
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Row 37 Row 38 Row 39 Row 40

 0.3000

art Title 0.3 Enero Febrero Marzo Abril total

0.6 webs 8213 8299 10894 1239 8593.5
pasticula 5672 6535 6063 2417 6206.1
rayas 4761 5680 6277 1786 11102.4
cabello 4992 4768 5047 2312 5135.7
31037.7

3 4 5

38 Row 39 Row 40